CN101338817A - Safe self-reinforcing pressure vessel - Google Patents

Safe self-reinforcing pressure vessel Download PDF

Info

Publication number
CN101338817A
CN101338817A CNA200810210048XA CN200810210048A CN101338817A CN 101338817 A CN101338817 A CN 101338817A CN A200810210048X A CNA200810210048X A CN A200810210048XA CN 200810210048 A CN200810210048 A CN 200810210048A CN 101338817 A CN101338817 A CN 101338817A
Authority
CN
China
Prior art keywords
sigma
pressure vessel
self
formula
stress
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA200810210048XA
Other languages
Chinese (zh)
Other versions
CN101338817B (en
Inventor
朱瑞林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN200810210048XA priority Critical patent/CN101338817B/en
Publication of CN101338817A publication Critical patent/CN101338817A/en
Application granted granted Critical
Publication of CN101338817B publication Critical patent/CN101338817B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

The present invention relates to a safe autofrettaged pressure vessel. The safe autofrettaged pressure vessel, the safety and bearing capability of which are enhanced, resolves the technical problem that the complexity or inaccuracy of the design calculation of the prior art may lead to unsafety, etc. The essential points of the technical scheme of the safe autofrettaged pressure vessel are as follows: the depth of a plastic area is calculated according to a formula (k<2>lnk<j><2> minus k<2> minus k<j><2> plus 2 equal to 0) in order to ensure that reverse yield cannot be generated; the bearing capability is calculated according to the graphic formula (I) in order to ensure Sigma<ej> less than or equal to Sigma<y> and Sigma<ei> less than or equal to Sigma<y>. Wherein, k is a ratio between the external and the internal radiuses of the safe autofrettaged pressure vessel; k<j> is a radio between the radius of an elastic-plastic interface and the internal radius; Sigma<y> is the yield strength of material; p is the internal pressure borne by the vessel; p<e> is the maximum elastic bearing capability of a non-autofrettaged vessel; Sigma<ej> is the equivalent stress of total stress at the elastic-plastic interface; Sigma<ei> is the equivalent stress of total stress at the inner wall surface. When k is less than a value determined by a formula ((k<2>/k<2> minus 1) lnk equal to1), no matter how high k<j> is, the container cannot generate reverse yield after autofrettaged pressure is released, and at the moment, the maximum bearing capability of the autofrettaged vessel can be adapted to full yield pressure, namely the graphic formula (II).

Description

A kind of safe self-reinforcing pressure vessel
Technical field
The present invention relates to a kind of safe self-reinforcing pressure vessel, belong to fields such as machine science technology, chemical industry.
Background technique
Pressurized container is the special equipment that is widely used in many industrial departments, as departments such as machinery, chemical industry, pharmacy, the energy, material, food, metallurgy, oil, building, Aeronautics and Astronautics, weapons.The self intensification technology is to improve the important of pressurized container bearing capacity and Security thereof and effective means.The self intensification technology of pressurized container is before manipulating it to be carried out pressure treatment (institute's plus-pressure generally surpasses operation pressure), makes the surrender of cylindrical shell internal layer, produces plastic deformation, form the plastic zone, and skin still is an elastic state.Keep the release after a period of time of this pressure.Release rear cylinder body internal layer plasticity part is because of there being residual deformation can not return to original state, original state is tried hard to return in outer elastic region, but being subjected to stopping of internal layer plastic zone residual deformation can not return to original state, therefore bear stretching, form tensile stress, internal layer then produces pressure stress because being subjected to the compression that skin tries hard to restore.So just formed the pre-stressed state of the outer tension of a kind of internal layer pressurized.After pressing in container comes into operation and bears, prestressing force is superimposed with the interior stress that causes of pressing of operation, and the bigger inboard wall stress of stress is reduced, and the less outer wall stress of stress increases to some extent, and stress is tending towards even in the container wall thereby make.Can improve the bearing capacity of pressurized container thus.Self intensification that Here it is.
The key factor of self intensification technology is the plastic zone degree of depth, i.e. determining of the elasticity of container and plastic zone interface radius, or superstrain degree &epsiv; = r j - r i r o - r i &times; 100 % = k j - 1 k - 1 &times; 100 % Determine that wherein ε is the superstrain degree, r i, r j, r oBe respectively inside radius, elastoplasticity interface radius and the outer radius of shell; K is the self-reinforcing pressure vessel outer radius and the ratio of inside radius, i.e. k=r o/ r ik jBe self-reinforcing pressure vessel elasticity and the ratio of plastic zone interface radius with inside radius, i.e. k j=r j/ r i(consulting Fig. 1).The superstrain degree not only has influence on the enforcement of self-reinforcing process, and has influence on bearing capacity of self intensification container or the like.For k jOr r jOr ε determine that existing technology mainly contains 1) graphical solution; 2) by formula r j = r o r i Rough calculation; 3) some r are promptly supposed in trial and error method j, depress r in prestressing force after the calculating self intensification is handled and the operation jThe equivalent stress σ of the total stress (prestressing force and operational stresses induced sum) at place Ej, ask for making σ EjMinimum r j(this method in fact can be by formula k j = r j r i exp ( p &sigma; y ) Or k j = r j r i = exp ( 3 2 p &sigma; y ) Calculate, the former is by the 3rd intensity theory, and the latter presses fourth strength theory).These methods or too rough (as the graphical solution and the estimation technique) can not reflect question essence again; Or too loaded down with trivial details (as trial and error method), can not reflect question essence.And can not overcome some disadvantages, as the reverse yielding problem, i.e. removal self intensification may can produce the secondary compression surrender because being subjected to excessive compression by internal layer after handling time institute's applied pressure.This is very disadvantageous.From the viewpoint of safety, economy, self-reinforcing pressure vessel should guarantee not produce reverse yielding, guarantees r again jThe equivalent stress σ of the total stress at place EjLess than yield strength σ y, bearing capacity is improved.Motive force of the present invention that Here it is.
Summary of the invention
The purpose of this invention is to provide a kind of safe self-reinforcing pressure vessel.
The technical solution adopted for the present invention to solve the technical problems is: the plastic zone degree of depth of self-reinforcing pressure vessel is k by formula 2Lnk j 2-k 2-k j 2+ 2=0 calculates, and can guarantee that self intensification does not produce reverse yielding, i.e. σ when handling Ei'/σ y〉=-1; Bearing capacity by formula p &sigma; y = k 2 - 1 k 2 = 2 p e &sigma; y (by the 3rd intensity theory) or p &sigma; y = 2 k 2 - 1 3 k 2 = 2 p e &sigma; y (pressing fourth strength theory) calculates, and can guarantee σ Ej≤ σ yAnd σ Ei≤ σ yWherein k is the self-reinforcing pressure vessel outer radius and the ratio of inside radius, k jBe self-reinforcing pressure vessel elasticity and the ratio of plastic zone interface radius with inside radius, σ Ei' be the equivalent stress of container inner wall face residual stress behind the removal from strengthen pressure, σ yBe the self-reinforcing pressure vessel YIELD STRENGTH, p is the interior pressure that self-reinforcing pressure vessel bore, p eBe the maximum flexibility bearing capacity of non-self-reinforcing pressure vessel, σ EjBe the equivalent stress of container elastic-plastic district interface place total stress, σ EiEquivalent stress for container inner wall face place total stress.When k less than by formula k 2 k 2 - 1 ln k = 1 The value of determining is when promptly k is less than about 2.2184574899167 (comprise by 2.2184574899167 and obtain approximate number by some rule), no matter k jMuch, behind the removal from strengthen pressure, container can not produce reverse yielding, and this moment, the maximum load-carrying capacity of self-reinforcing pressure vessel can reach full yield pressure, promptly p &sigma; y = ln k (the 3rd intensity theory) or p &sigma; y = 2 3 ln k (pressing fourth strength theory).
Beneficial effect of the present invention and advantage are: provide the plastic zone depth calculation formula of self-reinforcing pressure vessel safety, i.e. k 2Lnk j 2-k 2-k j 2The thickness size (with k reflection) that+2=0, this formula have established container and the plastic zone degree of depth of safety are (with k jReflection) function relation between has reflected the name of the game, and that has avoided that prior art calculates is rough or loaded down with trivial details; Found the many maximum k values that can not produce reverse yielding deeply of the plastic zone degree of depth, promptly k equals by formula k 2 k 2 - 1 ln k = 1 The value of determining, that is k ≈ 2.2184574899167; The formula of self-reinforcing pressure vessel bearing capacity is provided.
Description of drawings
Fig. 1 is the cross section of pressure container cylinder.
Fig. 2 is pressurized container thickness (k) and the safe plastic zone degree of depth (k j) relation.
Fig. 3 is based on the bearing capacity figure of the 3rd intensity theory.
Fig. 4 is based on the bearing capacity figure of fourth strength theory.
Embodiment
Embodiment 1, can determine the internal diameter r of pressurized container according to technology Calculation iContainer material decision back according to it with load (the p/ σ that bears y), by the bearing capacity formula p &sigma; y = k 2 - 1 k 2 (the 3rd intensity theory) or p &sigma; y = 2 k 2 - 1 3 k 2 (fourth strength theory) can determine the footpath than k (according to k=r o/ r iCan determine external diameter r o).After k determines, k by formula 2Lnk j 2-k 2-k j 2+ 2=0 determines the ratio k of elastic-plastic district interface radius and inside radius j, press k j=r j/ r iCan calculate safe r immediately jKey factor r jJust can carry out self intensification after determining has handled.Equation k 2Lnk j 2-k 2-k j 2Finding the solution of+2=0 can 1) by explicit k = k j 2 - 2 ln k j 2 - 1 Find the solution; Or 2) find the solution with Excel software; Or 3) look into Fig. 2 and get; Or 4) data that provide of according to the form below are looked into and are got (meet intermediate value and can use interpolation):
Table 1 k 2Lnk j 2-k 2-k j 2+ 2=0 numerical tables
k k j k k j k k j k k j
46.12228 1.649 6.662588 1.663 3.364833 1.72 2.290026 1.98
21.58601 1.65 6.5 1.663777 3.211949 1.73 2.282389 1.99
20 1.650212 6.455815 1.664 3.087896 1.74 2.27539 2
19 1.650375 6.268851 1.665 3 1.748442 2.268979 2.01
18 1.650565 6.09877 1.666 2.985168 1.75 2.263112 2.02
17 1.650791 6 1.666625 2.898709 1.76 2.257751 2.03
16.20955 1.651 5.943217 1.667 2.824972 1.77 2.252859 2.04
16 1.651061 5.800273 1.668 2.761395 1.78 2.248404 2.05
15 1.651387 5.668352 1.669 2.706071 1.79 2.244356 2.06
14 1.651788 5.546136 1.67 2.657551 1.8 2.240689 2.07
13.54616 1.652 5.5 1.670397 2.614713 1.81 2.237377 2.08
13 1.652286 5.432516 1.671 2.576674 1.82 2.234398 2.09
12 1.652918 5.32655 1.672 2.542726 1.83 2.231732 2.1
11.88665 1.653 5.227437 1.673 2.512296 1.84 2.22936 2.11
11 1.653735 5.134487 1.674 2.5 1.844363 2.227263 2.12
10.72744 1.654 5.047102 1.675 2.484917 1.85 2.225426 2.13
10 1.65482 5 1.675565 2.460201 1.86 2.223835 2.14
9.859732 1.655 4.964763 1.676 2.437823 1.87 2.222475 2.15
9.1793 1.656 4.887016 1.677 2.417512 1.88 2.221333 2.16
9 1.656304 4.813461 1.678 2.399035 1.89 2.220397 2.17
8.627561 1.657 4.743747 1.679 2.382195 1.9 2.219658 2.18
8.168728 1.658 4.67756 1.68 2.366822 1.91 2.219103 2.19
8 1.658414 4.5 1.682956 2.35277 1.92 2.218724 2.2
7.779543 1.659 4.160525 1.69 2.33991 1.93 2.218513 2.21
7.44415 1.66 4 1.694172 2.328131 1.94 2.218459 2.22
7.151321 1.661 3.811702 1.7 2.317334 1.95 2.218457 2.218457
7 1.661571 3.558259 1.71 2.307434 1.96
6.892851 1.662 3.5 1.712755 2.298354 1.97
Annotate: this example focuses on the key point of this patent, so the existing design procedure of pressurized container is not had and needn't be described in detail.
Analyze below in conjunction with accompanying drawing.At first consider situation by the 3rd intensity theory.Shown in Figure 1 is the cross section of a pressure container cylinder, and internal layer is the plastic zone, and skin is the elastic region, and the elastic-plastic interface radius is r j
According to the existing theory of pressurized container, behind the removal from strengthen pressure, the residual stress in the container wall is:
The plastic zone:
&sigma; z &prime; &sigma; y = 1 2 [ k j 2 k 2 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] - - - ( 1 )
&sigma; r &prime; &sigma; y = 1 2 [ k j 2 k 2 - 1 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ( 1 - k 2 ( r / r i ) 2 ) ] - - - ( 2 )
&sigma; t &prime; &sigma; y = 1 2 [ k j 2 k 2 + 1 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ( 1 + k 2 ( r / r i ) 2 ) ] - - - ( 3 )
The elastic region:
&sigma; z &prime; &sigma; y = 1 2 [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] - - - ( 4 )
&sigma; r &prime; &sigma; y = 1 2 ( 1 - k 2 ( r / r i ) 2 ) [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] = ( 1 - k 2 ( r / r i ) 2 ) &sigma; z &prime; &sigma; y - - - ( 5 )
&sigma; t &prime; &sigma; y = 1 2 ( 1 + k 2 ( r / r i ) 2 ) [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] = ( 1 + k 2 ( r / r i ) 2 ) &sigma; z &prime; &sigma; y - - - ( 6 )
σ wherein z'---axial residual stress; σ r'---residual stress radially;
σ t'---circumferential residual stress; R---the radius at place, arbitrfary point in the container wall.
Can get elastic-plastic (r=r at the interface by formula (1)-(3) or (4)-(6) j) residual stress:
&sigma; zj &prime; &sigma; y = 1 2 [ r j 2 r o 2 - ( 1 - r j 2 r o 2 + 2 ln r j r i ) 1 k 2 - 1 ] = 1 2 [ k j 2 k 2 - ( 1 - k j 2 k 2 + 2 ln k j ) 1 k 2 - 1 ] - - - ( 7 )
&sigma; rj &prime; &sigma; y = ( 1 - k 2 k j 2 ) &sigma; zj &prime; &sigma; y - - - ( 8 )
&sigma; tj &prime; &sigma; y = ( 1 + k 2 k j 2 ) &sigma; zj &prime; &sigma; y - - - ( 9 )
The interior p that presses is at r jThe stress that the place causes is:
&sigma; zj p &sigma; y = 1 k 2 - 1 p &sigma; y &sigma; rj p &sigma; y = ( 1 - k 2 k j 2 ) &sigma; zj p &sigma; y &sigma; tj p &sigma; y = ( 1 + k 2 k j 2 ) &sigma; zj p &sigma; y - - - ( 10 )
r jThe total stress at place is exactly the addition of formula (7) to the corresponding formula of formula (10):
&sigma; zj T &sigma; y = &sigma; zj &prime; &sigma; y + &sigma; zj p &sigma; y - - - ( 11 )
&sigma; rj T &sigma; y = ( 1 - k 2 k j 2 ) &sigma; zj &prime; &sigma; y + ( 1 - k 2 k j 2 ) &sigma; zj p &sigma; y = ( 1 - k 2 k j 2 ) &sigma; zj T &sigma; y - - - ( 12 )
&sigma; tj T &sigma; y = ( 1 + k 2 k j 2 ) &sigma; zj &prime; &sigma; y + ( 1 + k 2 k j 2 ) &sigma; zj p &sigma; y = ( 1 + k 2 k j 2 ) &sigma; zj T &sigma; y - - - ( 13 )
By the 3rd intensity theory, r jThe equivalent stress of locating the total stress of three directions (z, r, t direction) is:
&sigma; ej &sigma; y = 2 k 2 k j 2 &sigma; zj T &sigma; y = 1 - k 2 k j 2 ( k 2 - 1 ) ( 1 - k j 2 k 2 + 2 ln k j ) + 2 k 2 k j 2 ( k 2 - 1 ) p &sigma; y - - - ( 14 )
Can get the container inner wall face (r=r of place by formula (1)-(3) i) residual stress:
&sigma; zi &prime; &sigma; y = - 1 2 ( k 2 - 1 ) ( 1 - k j 2 + 2 k 2 ln k j ) - - - ( 15 )
&sigma; ti &prime; &sigma; y = - 1 ( k 2 - 1 ) ( 1 - k j 2 + 2 l n k j ) = 2 &sigma; zi &prime; &sigma; y - - - ( 16 )
&sigma; ri &prime; &sigma; y = 0 - - - ( 17 )
By the 3rd intensity theory, r iThe equivalent stress of place's residual stress is:
&sigma; ei &prime; &sigma; y = &sigma; ti &prime; &sigma; y = 2 &sigma; zi &prime; &sigma; y = - 1 k 2 - 1 ( 1 - k j 2 + 2 k 2 ln k j ) - - - ( 18 )
σ Ei'/σ yMust be pressure stress, and along with k jIncrease and increase (absolute value increase); During k → ∞, &sigma; ei &prime; / &sigma; y &RightArrow; e (or e 0.5).
The interior p that presses is at r iThe stress that the place causes is:
&sigma; zi p &sigma; y = 1 k 2 - 1 p &sigma; y &sigma; ri p &sigma; y = ( 1 - k 2 ) &sigma; zi p &sigma; y &sigma; ti p &sigma; y = ( 1 + k 2 ) &sigma; zi p &sigma; y
Total stress (stress that residual stress+interior pressure p causes) is:
&sigma; zi T &sigma; y = &sigma; zi &prime; &sigma; y + &sigma; zi p &sigma; y &sigma; ri T &sigma; y = ( 1 - k 2 ) &sigma; zi p &sigma; y &sigma; ti T &sigma; y = 2 &sigma; zi &prime; &sigma; y + ( 1 + k 2 ) &sigma; zi p &sigma; y
By the 3rd intensity theory, r iThe equivalent stress of place's total stress is:
&sigma; ei &sigma; y = 2 &sigma; zi &prime; &sigma; y + 2 k 2 &sigma; zi p &sigma; y = &sigma; ei &prime; &sigma; y + 2 k 2 k 2 - 1 p &sigma; y - - - ( 19 )
Actual following formula (18) can make p/ σ by formula (19) y=0 obtains.
Passing through type (18), formula (14) can be write as:
&sigma; ej &sigma; y = k j 2 - 1 k j 2 + 2 k 2 k j 2 ( k 2 - 1 ) p &sigma; y + &sigma; ei &prime; / &sigma; y k j 2 - - - ( 14 a )
Make formula (1)=formula (2) and formula (1)=formula (3) all get:
( r r i ) 2 = k r 2 = 1 k 2 - 1 ( k 2 - k j 2 + k 2 ln k j 2 ) = | &sigma; ei &prime; &sigma; y | + 1
Three residual stress distribution curves of this explanation meet at a bit.
Make p/ σ in formula (14) or (14a) y=0 gets r jThe equivalent stress of the residual stress at place:
&sigma; ej &prime; &sigma; y = 1 - 1 k 2 - 1 ( k 2 k j 2 - 1 + 2 k 2 k j 2 ln k j ) = k j 2 - 1 k j 2 + &sigma; ei &prime; / &sigma; y k j 2 - - - ( 20 )
σ Ej'/σ yMust be tensile stress, and σ Ei'/σ yCompare σ Ej'/σ yMore dangerous.
In formula (18), make k j=k,
&sigma; ei &prime; &sigma; y = 1 - 2 k 2 k 2 - 1 ln k - - - ( 21 )
In formula (21), make σ Ei'/σ y=-1:
k 2 k 2 - 1 ln k = 1 - - - ( 22 )
In other words, when k less than by formula k 2 k 2 - 1 ln k = 1 The value of determining, promptly k is less than about 2.2184574899167 o'clock, no matter k jMuch, behind the removal from strengthen pressure, container can not produce reverse yielding.
In formula (18), directly make σ Ei'/σ y=-1:
k 2Lnk j 2-k 2-k j 2+ 2=0 or k = k j 2 - 2 ln k j 2 - 1 - - - ( 23 )
This formula association k (reflection container thickness size) and k j(the reflection plastic zone degree of depth) shown k and k jBetween clear and definite function relation.This is very crucial, utilizes this formula, can make things convenient for and easily calculates the safe plastic zone degree of depth (k for the container of any thickness j).How using formula (23) has provided several different methods in embodiment 1.According to formula (23), from table 1 and Fig. 2 as seen, k is big more, and promptly cylindrical shell is thick more, k jMore little, promptly the plastic zone degree of depth is shallow more.This uses great convenience to engineering is provided, because bigger yield region is given birth in the thick more difficult labour more of cylindrical shell, so can take more shallow plastic zone when cylindrical shell is thicker, not only can not produce reverse yielding when self intensification is handled, and can meet design requirement.
In formula (14), make σ Ej/ σ y=1 must the plastic zone degree of depth be k jPressurized container work as r jThe load that the place can bear when just having begun to surrender:
p &sigma; y = 1 2 k 2 ( k 2 - k j 2 + 2 k 2 ln k j ) - - - ( 24 )
Formula (23) is write as
2k 2Lnk j-k j 2=k 2-2 substitution formulas (24):
p &sigma; y = k 2 - 1 k 2 = 2 p e &sigma; y k≥2.2184574899167 (25)
The bearing capacity formula of the self-reinforcing pressure vessel of safety that Here it is, its image as shown in Figure 3.Do some explanations below convolution (25) and the image thereof:
(1) curve ofa (k=1~2.2184574899167).When being in this stage in the self intensification processing procedure up to k jReverse yielding can not take place in=k.The maximum load-carrying capacity of self intensification container can reach its full yield pressure p/ σ y=lnk (k j=k).There is σ in this stage Ei'/σ y=-1 (is equivalent to k 2Lnk j 2-k 2-k j 2+ 2=0), σ Ejy>σ EjminWhile σ EiyIn case (because σ Ejyσ must be arranged Eiy), σ Ej'/σ y<1.
(2) curve ab (k 〉=2.2184574899167).This stage has:
σ Ei'/σ y=-1 (is equivalent to k 2Lnk j 2-k 2-k j 2+ 2=0), σ Ejy>σ Ejmin, while σ EiyBearing capacity is: p &sigma; y = k 2 - 1 k 2 = 2 p e &sigma; y
P/ σ yIncrease along with the k increase (and k jReduce along with the k increase); During k → ∞, k j→ exp (0.5), p/ σ y→ 1; This stage bearing capacity greater than the od section less than the ac section.
(3) dotted line ac (k 〉=2.2184574899167): p/ σ y=p y/ σ y=lnk.
This section curve and solid line ofa are same, but behind k 〉=2.2184574899167, p/ σ yAnd can't help ac and determine.
(4) dotted line od (k=1~∞).This is the maximum flexibility bearing capacity of non-self intensification container p e &sigma; y = k 2 - 1 2 k 2 , It is a correlation curve.
(5) dotted line oea (k=1~2.2184574899167).With solid line ab be same ( p &sigma; y = k 2 - 1 k 2 ) , Bearing capacity on this section compares p y/ σ yAlso big.But in k=1~2.2184574899167 stages, bearing capacity be can't help curve oea and by curve ofa, determined, otherwise σ EiWith σ EjAll will be above σ y, this is unsafe.
K<2.2184574899167 o'clock, | σ Ei'/σ yPermanent in 1.
Therefore, curve ofab is best bearing capacity curve.
Press fourth strength theory.According to the existing theory of pressurized container, have corresponding to formula (1)-(6):
The plastic zone:
&sigma; z &prime; &sigma; y = 1 3 [ k j 2 k 2 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] - - - ( 1 a )
&sigma; r &prime; &sigma; y = 1 3 [ k j 2 k 2 - 1 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ( 1 - k 2 ( r / r i ) 2 ) ] - - - ( 2 a )
&sigma; t &prime; &sigma; y = 1 3 [ k j 2 k 2 + 1 + ln ( r / r i ) 2 k j 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ( 1 + k 2 ( r / r i ) 2 ) ] - - - ( 3 a )
The elastic region:
&sigma; z &prime; &sigma; y = 1 3 [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] - - - ( 4 a )
&sigma; r &prime; &sigma; y = 1 3 ( 1 - k 2 ( r / r i ) 2 ) [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] = ( 1 - k 2 ( r / r i ) 2 ) &sigma; z &prime; &sigma; y - - - ( 5 a )
&sigma; t &prime; &sigma; y = 1 3 ( 1 + k 2 ( r / r i ) 2 ) [ k j 2 k 2 - ( 1 - k j 2 k 2 + ln k j 2 ) 1 k 2 - 1 ] = ( 1 + k 2 ( r / r i ) 2 ) &sigma; z &prime; &sigma; y - - - ( 6 a )
Similarly, by formula (1a)-(3a) or (4a)-(6a) can get elastic-plastic (r=r at the interface j) residual stress, press p at r in adding jThe stress that the place causes is used fourth strength theory and can be got r jThe equivalent stress of place's total stress:
&sigma; ej &sigma; y = 1 - 1 k 2 - 1 ( k 2 k j 2 - 1 + 2 k 2 k j 2 ln k j ) + 3 k 2 ( k 2 - 1 ) k j 2 p &sigma; y - - - ( 14 b )
Can get the container inner wall face (r=r of place by formula (1)-(3) i) residual stress:
&sigma; zi &prime; &sigma; y = - 1 3 ( k 2 - 1 ) ( 1 - k j 2 + 2 k 2 ln k j ) - - - ( 15 a )
&sigma; ti &prime; &sigma; y = - 2 3 ( k 2 - 1 ) ( 1 - k j 2 + 2 l n k j ) = 2 &sigma; zi &prime; &sigma; y - - - ( 16 a )
&sigma; ri &prime; &sigma; y = 0 - - - ( 17 a )
Press fourth strength theory, r iThe equivalent stress of place's residual stress is:
&sigma; ei &prime; &sigma; y = - 1 k 2 - 1 ( 1 - k j 2 + 2 k 2 ln k j ) - - - ( 18 a )
Just the same with result by the 3rd intensity theory, so k jInevitable the same with the relation of k, promptly must be formula (23), so, determine k no matter press the 3rd or fourth strength theory jFormula all be the same.
Can get r with same step iThe equivalent stress of place's total stress is:
&sigma; ei &sigma; y = 3 &sigma; zi &prime; &sigma; y + 3 k 2 &sigma; zi p &sigma; y = &sigma; ei &prime; &sigma; y + 3 k 2 k 2 - 1 p &sigma; y - - - ( 19 a )
Equally, (18a) can make p/ σ by formula (19a) y=0 obtains.
Passing through type (18a), formula (14b) can be write as:
&sigma; ej &sigma; y = k j 2 - 1 k j 2 + 3 k 2 k j 2 ( k 2 - 1 ) p &sigma; y + &sigma; ei &prime; &sigma; y k j 2 - - - ( 14 c )
Equally, make formula (1a)=formula (2a) and formula (1a)=formula (3a) all get:
( r r i ) 2 = k r 2 = 1 k 2 - 1 ( k 2 - k j 2 + k 2 ln k j 2 ) = | &sigma; ei &prime; &sigma; y | + 1
Also just the same with result by the 3rd intensity theory.
Make p/ σ in formula (14b) or (14c) y=0 gets r jThe equivalent stress of the residual stress at place:
&sigma; ej &prime; &sigma; y = 1 - 1 k 2 - 1 ( k 2 k j 2 - 1 + 2 k 2 k j 2 ln k j ) = k j 2 - 1 k j 2 + &sigma; ei &prime; / &sigma; y k j 2 - - - ( 20 a )
Just the same with result again by the 3rd intensity theory.
In formula (14b), make σ Ej/ σ y=1 must the plastic zone degree of depth be k jPressurized container work as r jThe load that the place can bear when just having begun to surrender:
p &sigma; y = 1 3 k 2 ( k 2 - k j 2 + 2 k 2 ln k j ) - - - ( 24 a )
Formula (23) is write as
2k 2Lnk j-k j 2=k 2-2 substitution formulas (24a):
p &sigma; y = 2 k 2 - 1 3 k 2 = 2 p e &sigma; y k≥2.2184574899167 (25a)
The bearing capacity formula that the self-reinforcing pressure vessel of safety that Here it is is pressed fourth strength theory, its image as shown in Figure 4.Do some explanations below convolution (25a) and the image thereof:
(1) curve ona (k=1~2.2184574899167).Consult the curve ofa of the 3rd intensity.
(2) curve aq (k 〉=2.2184574899167).Consult the curve ab of the 3rd intensity.This stage:
σ Ei'/σ y=-1 (is equivalent to k 2Lnk j 2-k 2-k j 2+ 2=0), σ Ejy>σ Ejmin, while σ EiyBearing capacity is: p &sigma; y = 2 k 2 - 1 3 k 2 = 2 p e &sigma; y
P/ σ yIncrease along with the k increase (and k jReduce along with the k increase); During k → ∞, k j→ exp (0.5), p / &sigma; y &RightArrow; 2 3 ; This stage bearing capacity greater than the os section less than the av section.
(3) dotted line av (k 〉=2.2184574899167): p &sigma; y = p y &sigma; y = 2 3 ln k .
This section curve and solid line ona are same, but behind k 〉=2.2184574899167, p/ σ yAnd can't help av and determine.
(4) dotted line os (k=1~∞).Non-self intensification container maximum flexibility bearing capacity p e &sigma; y = k 2 - 1 3 k 2 , It is a correlation curve.
(5) dotted line owa (k=1~2.2184574899167).With solid line aq be same ( p &sigma; y = 2 k 2 - 1 3 k 2 ) , Bearing capacity on this section compares p y/ σ yAlso big.But in k=1~2.2184574899167 stages, bearing capacity be can't help curve owa and by curve ona, determined, otherwise σ EiWith σ EjAll will be above σ y, dangerous.
K<2.2184574899167 o'clock, | σ Ei'/σ y| permanent in 1.
Therefore, curve onaq is best bearing capacity curve.
Know that from above analysis and Fig. 3,4 a point is the intersection point of full yield line and best bearing capacity curve, have at this point:
Press the 3rd intensity theory: p &sigma; y = k 2 - 1 k 2 = ln k
Press fourth strength theory: p &sigma; y = 2 k 2 - 1 3 k 2 = 2 3 ln k
Clearly, more than two formulas be of equal value, and the arrangement the result all be formula (22).
The theoretical foundation and the foundation of reference when certain law, relation and the data that obtain in the above analytic demonstration process, chart etc. can be used as the pressurized container engineering design also make theoretical each relationship between parameters of self intensification and Changing Pattern more clear, thorough and practical.

Claims (2)

1, a kind of safe self-reinforcing pressure vessel, it is characterized in that: the plastic zone degree of depth is k by formula 2Lnk j 2-k 2-k j 2+ 2=0 calculates, and can guarantee that self intensification does not produce reverse yielding, i.e. σ when handling Ei'/σ y〉=-1; Bearing capacity by formula p &sigma; y = k 2 - 1 k 2 = 2 p e &sigma; y (by the 3rd intensity theory) or p &sigma; y = 2 k 2 - 1 3 k 2 = 2 p e &sigma; y (pressing fourth strength theory) calculates, and can guarantee σ Ej≤ σ yAnd σ Ei≤ σ yWherein k is the self-reinforcing pressure vessel outer radius and the ratio of inside radius, k jBe self-reinforcing pressure vessel elasticity and the ratio of plastic zone interface radius with inside radius, σ Ei' be the equivalent stress of container inner wall face residual stress behind the removal from strengthen pressure, σ yBe the self-reinforcing pressure vessel YIELD STRENGTH, p is the interior pressure that self-reinforcing pressure vessel bore, p eBe the maximum flexibility bearing capacity of non-self-reinforcing pressure vessel, σ EjBe the equivalent stress of container elastic-plastic district interface place total stress, σ EiEquivalent stress for container inner wall face place total stress.
2, safe self-reinforcing pressure vessel as claimed in claim 1 is characterized in that: when k less than by formula k 2 k 2 - 1 ln k = 1 The value of determining is when promptly k is less than about 2.2184574899167 (comprise by 2.2184574899167 and obtain approximate number by some rule), no matter k jMuch, behind the removal from strengthen pressure, container can not produce reverse yielding, and this moment, the maximum load-carrying capacity of self-reinforcing pressure vessel can reach full yield pressure, promptly p &sigma; y = ln k (the 3rd intensity theory) or p &sigma; y = 2 3 ln k (pressing fourth strength theory).
CN200810210048XA 2008-08-19 2008-08-19 Safe self-reinforcing pressure vessel Expired - Fee Related CN101338817B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200810210048XA CN101338817B (en) 2008-08-19 2008-08-19 Safe self-reinforcing pressure vessel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200810210048XA CN101338817B (en) 2008-08-19 2008-08-19 Safe self-reinforcing pressure vessel

Publications (2)

Publication Number Publication Date
CN101338817A true CN101338817A (en) 2009-01-07
CN101338817B CN101338817B (en) 2011-05-04

Family

ID=40212951

Family Applications (1)

Application Number Title Priority Date Filing Date
CN200810210048XA Expired - Fee Related CN101338817B (en) 2008-08-19 2008-08-19 Safe self-reinforcing pressure vessel

Country Status (1)

Country Link
CN (1) CN101338817B (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102563063A (en) * 2011-12-27 2012-07-11 湖南师范大学 Self-reinforcing pressure container based on safety design technical conditions
CN103470757A (en) * 2013-10-11 2013-12-25 湖南师范大学 Equal-strength self-enhancement pressure vessel with variable structure size
CN101655829B (en) * 2009-09-14 2014-04-02 湖南师范大学 External pressure self-intensification cylinder and design calculation and manufacturing method thereof
CN104358867A (en) * 2014-11-14 2015-02-18 湖南师范大学 Elastic temperature difference prestress pressure container
CN104405869A (en) * 2014-11-14 2015-03-11 湖南师范大学 Self-enhancement pressure container adopting elastic temperature difference prestressed internal-pressure internal heating
CN104455410A (en) * 2014-11-14 2015-03-25 湖南师范大学 External-pressure elastic differential-temperature-prestress external-heating self-enhanced pressure vessel
CN105443752A (en) * 2016-01-08 2016-03-30 湖南师范大学 High-temperature prestressed inner-pressure inner heating type pressure vessel
CN106442150A (en) * 2016-08-30 2017-02-22 沈阳航天新光集团有限公司 Stress distribution method for hyperpressure testing apparatus
CN109949879A (en) * 2019-03-18 2019-06-28 西北工业大学 A kind of submarine navigation device pressure hull self-strengthening method
CN113176142A (en) * 2021-03-11 2021-07-27 合肥通用机械研究院有限公司 Method for calculating axial-radial crack stress intensity factor of outer wall of ultrahigh pressure container barrel
CN114580216A (en) * 2022-05-06 2022-06-03 山西海普瑞科技有限公司 Method and system for acquiring inner diameter deformation of wound ultrahigh-pressure container

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1621803B (en) * 2004-12-23 2012-05-30 喻勇 Method for testing tensile strength of fragile material
CN101655829B (en) * 2009-09-14 2014-04-02 湖南师范大学 External pressure self-intensification cylinder and design calculation and manufacturing method thereof

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101655829B (en) * 2009-09-14 2014-04-02 湖南师范大学 External pressure self-intensification cylinder and design calculation and manufacturing method thereof
CN102563063B (en) * 2011-12-27 2014-11-12 湖南师范大学 Self-reinforcing pressure container based on safety design technical conditions
CN102563063A (en) * 2011-12-27 2012-07-11 湖南师范大学 Self-reinforcing pressure container based on safety design technical conditions
CN103470757A (en) * 2013-10-11 2013-12-25 湖南师范大学 Equal-strength self-enhancement pressure vessel with variable structure size
CN103470757B (en) * 2013-10-11 2015-12-23 湖南师范大学 The equal strength self-reinforcing pressure vessel that a kind of physical dimension is variable
CN104455410B (en) * 2014-11-14 2016-05-11 湖南师范大学 A kind of outer compression elasticity temperature difference prestressing force external heat self-reinforcing pressure vessel
CN104358867A (en) * 2014-11-14 2015-02-18 湖南师范大学 Elastic temperature difference prestress pressure container
CN104405869A (en) * 2014-11-14 2015-03-11 湖南师范大学 Self-enhancement pressure container adopting elastic temperature difference prestressed internal-pressure internal heating
CN104455410A (en) * 2014-11-14 2015-03-25 湖南师范大学 External-pressure elastic differential-temperature-prestress external-heating self-enhanced pressure vessel
CN104405869B (en) * 2014-11-14 2016-04-20 湖南师范大学 Heating self-reinforcing pressure vessel in pressure in a kind of elasticity temperature difference prestressing force
CN105443752A (en) * 2016-01-08 2016-03-30 湖南师范大学 High-temperature prestressed inner-pressure inner heating type pressure vessel
CN106442150A (en) * 2016-08-30 2017-02-22 沈阳航天新光集团有限公司 Stress distribution method for hyperpressure testing apparatus
CN109949879A (en) * 2019-03-18 2019-06-28 西北工业大学 A kind of submarine navigation device pressure hull self-strengthening method
CN113176142A (en) * 2021-03-11 2021-07-27 合肥通用机械研究院有限公司 Method for calculating axial-radial crack stress intensity factor of outer wall of ultrahigh pressure container barrel
CN113176142B (en) * 2021-03-11 2022-05-31 合肥通用机械研究院有限公司 Method for calculating axial-radial crack stress intensity factor of outer wall of ultrahigh pressure container barrel
CN114580216A (en) * 2022-05-06 2022-06-03 山西海普瑞科技有限公司 Method and system for acquiring inner diameter deformation of wound ultrahigh-pressure container
CN114580216B (en) * 2022-05-06 2022-07-22 山西海普瑞科技有限公司 Method and system for acquiring inner diameter deformation of wound ultrahigh pressure container

Also Published As

Publication number Publication date
CN101338817B (en) 2011-05-04

Similar Documents

Publication Publication Date Title
CN101338817B (en) Safe self-reinforcing pressure vessel
CN102563063B (en) Self-reinforcing pressure container based on safety design technical conditions
CN101655829A (en) External pressure self-intensification cylinder and design calculation and manufacturing method thereof
Wang et al. Evaluation of rolling contact fatigue of a carburized wind turbine gear considering the residual stress and hardness gradient
Perl et al. Stress intensity factors for a radially multicracked partially autofrettaged pressurized thick-walled cylinder
CN202381678U (en) Autofrettaged pressure vessel under safety design technology condition
El-Domiaty et al. Stretch-bending analysis of U-section beams
CN103470757B (en) The equal strength self-reinforcing pressure vessel that a kind of physical dimension is variable
Ayob et al. Pressure limits of thick-walled cylinders
Wahi et al. Effect of autofrettage on allowable pressure of thick-walled cylinders
Gerasimova et al. Modeling of tool for cold extrusion of steel and tooling with proportional bandaging
Andrianov et al. Bearing capacity of spherical thick-walled shell taking into account compressibility and nonlinear plasticity
Hsu et al. A finite-element analysis of sheet metal forming processes
Anil Kumar et al. Effect of sheet thickness and punch roughness on formability of sheets in hydromechanical deep drawing
Béres et al. Study on the wrinkling behavior of cylindrical deep-drawn cups
CN104455410A (en) External-pressure elastic differential-temperature-prestress external-heating self-enhanced pressure vessel
CN104358867B (en) A kind of elasticity temperature difference prestressed pressure container
Hirokawa et al. Defect tolerance assessment for abwr nozzle crotch corner
Duan et al. Prediction and experiment verification of spring-back of tailor welded blanks air bending process
Müller et al. Calculation of sub-surface-initiated fatigue fractures in gears
Hajmohammad et al. Studying effect of geometrical parameters on the buckling of cylindrical shells under hydrostatic pressure
Zhou et al. Drawing Process Analysis for Electrodeposited Nickel Coating by Finite Element Method
Malik et al. Analysis of autofrettaged metal tubes
Konstantinov et al. Computer multiscale simulation of TRIP-steel objects’ failure
Yu The Life Predicting Calculations in Whole Process Realized by Calculable Materials Constants from short Crack to Long Crack Growth Process

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110504

Termination date: 20130819