CN101303145A - Integral trolley air conditioner - Google Patents

Integral trolley air conditioner Download PDF

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Publication number
CN101303145A
CN101303145A CNA2007100472040A CN200710047204A CN101303145A CN 101303145 A CN101303145 A CN 101303145A CN A2007100472040 A CNA2007100472040 A CN A2007100472040A CN 200710047204 A CN200710047204 A CN 200710047204A CN 101303145 A CN101303145 A CN 101303145A
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CN
China
Prior art keywords
compressor
air conditioner
housing
air
shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2007100472040A
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Chinese (zh)
Inventor
万秀红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI COOL-AIR TRANSPORT REFRIGERATION EQUIPMENT Co Ltd
Original Assignee
SHANGHAI COOL-AIR TRANSPORT REFRIGERATION EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI COOL-AIR TRANSPORT REFRIGERATION EQUIPMENT Co Ltd filed Critical SHANGHAI COOL-AIR TRANSPORT REFRIGERATION EQUIPMENT Co Ltd
Priority to CNA2007100472040A priority Critical patent/CN101303145A/en
Publication of CN101303145A publication Critical patent/CN101303145A/en
Pending legal-status Critical Current

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  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention discloses an integral type electric car air-conditioner which comprises a cover plate type shell, on which exhaust holes are arranged; components arranged in the shell, which comprise a condensing blower arranged in the inner side of a condensing shell opposite to the exhaust holes; condenser pipe coils connected with the condensing blower and arranged on both sides thereof, a compressor arranged in the middle of the shell and connected with the condenser pipe coils; an evaporating blower arranged at one side in an evaporating shell; an evaporator pipe coils arranged at one side of the evaporating blower and connected with the compressor; and an inverter and an electric control box arranged at one end of the shell and connected with all components through circuit connection. The air-conditioner is a car-top unit type and, by adopting a volution wholly-closed horizontal compressor, is characterized in being quiet, little shaking and low failure rate. The compressor, the condenser and the evaporator are all arranged in top-set glass fiber reinforced plastics without any externally connected pipeline which is connected by jointing, and freezing medium has zero leakage. The condensing and evaporating blowers adopt alternating current brushless blowers, with a long service life.

Description

A kind of integral trolley air conditioner
Technical field:
The present invention relates to a kind of aircondition of vehicular, particularly a kind of all-in-one-piece air-conditioning that is applied on the electric car.
Background technology:
Generally all exist integral body and inner body layout thereof unreasonable in the existing trolley air conditioner, take than large space, compressor is for opening piston compressor, noise and vibrations are big, refrigerating efficiency is lower, and compressor maintenance rate height is installed complexity, and is had a plurality of joints, cause system refrigerant to leak easily, blower fan is short service life.
The related technological deficiency of the trolley air conditioner of Shi Yonging in the market:
(1) top-mounted air conditioner and power section (compressor, motor) be installed separately, compressor adopts opens piston compressor, is arranged on the passenger vehicle rear chassis crossbeam, and need to drive by belt transmission with an ac motor, whole power section need take than large space.Because compressor is for opening piston compressor, noise and vibrations are big, refrigerating efficiency is lower, and compressor maintenance rate height.
(2) the overhead unit needs to be connected with copper pipe with the refrigeration system of power section, and pipeline moves towards to need to move towards the rear portion crossbeam from Vehicular body front, complexity is installed, and has a plurality of joints, causes system refrigerant to leak easily.
(3) overhead unit blower fan adopts dc fan, and service life is short.
For the problems referred to above, we have done corresponding improvement, thereby prepare novel air-conditioning.
Summary of the invention:
The purpose of this invention is to provide a kind of all-in-one-piece air-conditioning that is applied on the electric car.This air-conditioning has been used for reference the structural shape of subway air-conditioning, is the rooftop unit formula, and compact conformation is installed simple, easy to maintenance.Compressor adopts the totally-enclosed horizontal compressor of vortex, and noise is low, shakes for a short time, and fault rate is low.Compressor, condenser, evaporimeter all are arranged in the top-set glass fiber reinforced plastics, and no external pipeline, pipeline all adopt and be welded to connect the cold-producing medium zero leakage.Condensation, evaporation fan adopt alternating-current brushless blower fan, long service life.
Above-mentioned aircondition adopts following technical scheme:
A kind of integral trolley air conditioner is characterized in that, described air-conditioning comprises the housing of a cover-plate type, and housing is provided with vent; The parts that are placed in the housing comprise and the corresponding condensation fan that is placed in the condensation enclosure interior of vent; The condenser coil that is placed in its next door that is connected with condensation fan is placed in the compressor that the middle part is connected with this condenser coil in the housing; Be placed in the evaporation fan of a side in the evaporation housing; Be placed in the evaporator coil of evaporation fan connection compressor on one side; Be placed in the inverter and the electric-controlled box that utilize the circuit connection to link to each other of an end in the housing with each parts.
In the said apparatus, the housing profile of described cover-plate type is the glass steel shell that a cross section is a trapezoidal opening of class.
In the said apparatus, described compressor is two and adopts existing fully-closed vortex horizontal compressor.
In the said apparatus, described condenser is two condensers that adopt the air-cooled structure of inner screw thread copper pipe cover aluminium flake.
In the said apparatus, described condensation fan is the condensation fan of two axial-flow type.
In the said apparatus, described evaporimeter is two evaporimeters that adopt the air-cooled structure of inner screw thread copper pipe cover aluminium flake.
In the said apparatus, described evaporation fan is two connecting shaft ventilation blowers.
In the said apparatus, described heater overlaps the electric heater of finned tubulose for adopting two of stainless steel material.
In the said apparatus, described electric-controlled box connects driver's panel of whole air-conditioning of control, designs the display board of the air-conditioning switch state that responds, temperature, wind speed, refrigerating/heating pattern, the control of automatic/hand state on this panel and controls button.
Beneficial effect of the present invention is:
(1) structural shape of unit is the rooftop unit formula, and compact conformation is installed simple, easy to maintenance;
(2) compressor, condenser, evaporimeter all are arranged in the top-set glass fiber reinforced plastics, and no external pipeline, pipeline all adopt and be welded to connect the cold-producing medium zero leakage.
(3) function of unit is divided refrigeration and is heated two kinds of functions;
(4) refrigeration system adopts the horizontal vortex compressor of import, and compressor is installed in the rooftop unit; Noise is low, vibrates for a short time, and performance is safe and reliable;
(5) refrigeration system adopts environment friendly refrigerating fluid R407C, compliance with environmental protection requirements;
(6) refrigeration system by two pairs independently system form, to increase the reliability of aircondition;
(7) heating system adopts the PTC tubular electrical heating element;
(8) automatic temperature-adjusting is regulated, the control of segmentation air quantity.
Description of drawings:
Further specify invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is the outline drawing of integral trolley air conditioner provided by the present invention
Fig. 2 cuts open figure for the internal structure of integral trolley air conditioner provided by the present invention.
1-condenser coil, 2-condensation fan, 3-compressor, 4-evaporator coil, 5-evaporation fan, 6-PTC heater, 7-electric-controlled box and inverter among the figure.
Fig. 3 is driver's panel schematic diagram related in the integral trolley air conditioner provided by the present invention.
Fig. 4 is the electrical schematic diagram of integral trolley air conditioner provided by the present invention.
1-expansion valve, 2-liquid-sighting glass, 3-gas-liquid separator, 4-device for drying and filtering, 5-check valve, 6-low pressure switch, 7-liquid pipe magnetic valve, 8-high-pressure switch, 9-bypass solenoid valve, 10-capacity magnetic valve among the figure.
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1 and Figure 2, the integral trolley air conditioner device that proposes according to technique scheme the present invention comprises the housing of a cover-plate type, and housing is provided with vent; The parts that are placed in the housing comprise and the corresponding condensation fan 2 that is placed in the condensation enclosure interior of vent; The condenser coil 1 that is placed in its next door that is connected with condensation fan is placed in the compressor 3 that the middle part is connected with this condenser coil 1 in the housing; Be placed in the evaporation fan 5 of a side in the evaporation housing; Be placed in the connection compressor of evaporation fan one side and the evaporator coil 4 of evaporation fan; Be placed in the inverter and the electric-controlled box 7 that utilize the circuit connection to link to each other of an end in the housing with each parts.
Certainly, in actual applications, the housing profile of the cover-plate type in the above-mentioned air-conditioning is the glass steel shell that a cross section is a trapezoidal opening of class, and the degree of depth in the cover plate is about 300mm.In addition, the specification of enclosure interior parts is as follows:
1. compressor:
Model: ZEN100YZA-C Mitsubishi vortex compressor
Quantity: 2
Input power: 6kW
Power supply: 3PH AC380V/50Hz,
Characteristics: noise is low, vibration is little, efficient is high, dependable performance;
Be provided with inner and outer temperatures protection, overload, overheated and open-phase protection etc.; Being provided with unloading starts;
Be provided with the high-low pressure pressure protective device.
2. condenser pattern: air-cooled (inner screw thread copper pipe cover aluminium flake);
Quantity: 2;
3. condensation fan pattern: axial-flow type;
Quantity: 2;
Model: KT29NO.5A-C;
Power: 0.75kW;
Rotating speed: 1440r/min;
The class of insulation: F level;
Degree of protection: IP55.
4. evaporimeter pattern: air-cooled (inner screw thread copper pipe cover aluminium flake);
Quantity: 2;
5. evaporation fan pattern: shaft coupling ventilation blower;
Model: DF1.8A II-B;
Quantity: 2;
Power: 0.25/0.55kW;
Rotating speed: 920/1410rpm
The class of insulation: F level
Degree of protection: IP54.
6. heater pattern: PTC formula tubulose
Quantity: 2 covers
Voltage: AC220V
Power: 7KW
7. driver's panel (referring to Fig. 3)
Temperature regulating range is 10 ℃--32 ℃;
Temperature is shown as the group of four figures and shows.Displays temperature-30 ℃~+ 70 ℃, display precision is ± 0.1 ℃;
New wind is switch separately;
Ventilation has at a high speed, the low speed second gear is adjustable;
System has ventilation, refrigeration, heat-production functions;
The sensor strip failure operation;
Instantaneous short-circuit protection, short circuit duration<15 second.
Has the function that the set condition when shutting down last time is remembered in start next time.
In addition, remaining technical parameter is as shown in the table:
Standard rating of refrigerating machine 33000kcal/h The metric system heat 14KW
The evaporation air quantity At a high speed: 6000m 3/ h; Low speed: 4000m 3/h The condensation air quantity 11000m3/hr
Compressor 34.86m 3/h Cold-producing medium R407C
Main power source in the unit 3 phases, 380V, 50Hz Unit inner control power supply 24V
Appearance and size mm length * wide * height 4200×1860×300 Unit weight About 400kg
So as Fig. 4, from refrigeration system schematic diagram of the present invention as can be known, this Crew Cooling System is divided into two and overlaps independently system, single cover system kind of refrigeration cycle is as follows: compressor sucks gaseous refrigerant at the low-temp low-pressure state from gas-liquid separator, through overcompression, then high pressure-temperature gas is delivered to condenser by blast pipe, here, because pressure condition, cold-producing medium is release heat towards periphery, becomes liquid state from gaseous state.Cold-producing medium leaves condenser with high-pressure liquid subsequently, through after liquid pipe magnetic valve, the device for drying and filtering drying to expansion valve.Expansion valve makes the high pressure phase of cold-producing medium to reducing, and has also reduced temperature simultaneously.Cold-producing medium draw heat the air in car, and then become gaseous state from liquid state again, get back to gas-liquid separator.Like this, kind of refrigeration cycle is promptly finished, will begin again to circulate from compressor next time.
After adopting the refrigeration system scheme in the foregoing description, integral trolley air conditioner of the present invention possesses following functional characteristics:
1) air vent mode:
Have only the ventilation blower running under this pattern, ventilation blower is provided with high and low two grades of wind speed, the size that can regulate the air-out air quantity as required.
2) refrigeration mode:
Under this pattern, air in a car compartment is sucked the air-conditioning unit by ventilation blower after the filter of return air inlet filters, finish refrigeration cool-down by evaporimeter, then, by ventilation blower treated air main air duct in car is sent to the guest room by air outlet again, the guest room is carried out air conditioning.
3) heating mode:
Under this pattern, air in a car compartment is sucked the air-conditioning unit by ventilation blower after the filter of return air inlet filters, and after the electric heater heating, sends to the guest room by ventilation blower again, and the guest room is carried out air conditioning.Temperature heats during for T-1 and opens, and temperature heats during for T+1 and closes.
4) new wind pattern:
New wind switch is divided into new wind, circulated air and automatic third gear, and new wind switch is set at " circulated air ", is that new wind closes; New wind switch is set at " new wind ", for new wind is opened; New wind switch is set at " automatically ", for new wind moves (opening 3 minutes in 30 minutes at interval) automatically.
5) fault alarm:
When high and low voltage switch 1 breaks down, close compressor 1 and liquid pipe valve 1, report to the police simultaneously (buzzer rings), and flicker shows failure code EP1.
When high and low voltage switch 2 breaks down, close compressor 2 and liquid pipe valve 2, report to the police simultaneously (buzzer rings), and flicker shows failure code EP2.
When temperature sensor is opened a way, close compressor and liquid pipe valve, and flicker shows failure code SoP.
When the temperature sensor short circuit, report to the police (buzzer rings), and flicker shows failure code SSH.
When dc source voltage is lower than 17V, close evaporation fan, condensation fan, compressor and liquid pipe valve, report to the police (buzzer rings), and flicker shows failure code ULo.
When dc source voltage is higher than 33V, close evaporation fan, condensation fan, compressor and liquid pipe valve, report to the police (buzzer rings), and flicker shows failure code UHI.
6) major loop control:
Two compressors, electrothermal tubes adopt the control mode of air switch (band earth leakage protective), A.C. contactor, thermal protector.Condensation fan, evaporation fan adopt the control mode of air switch (band earth leakage protective), A.C. contactor. Liquid pipe valve 1,2 and high-pressure side capacity control drive 1,2, low-pressure side capacity control drive 1,2, by-passing valve 1,2 is directly controlled by control panel.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (9)

1, a kind of integral trolley air conditioner is characterized in that, described air-conditioning comprises the housing of a cover-plate type, and housing is provided with vent; The parts that are placed in the housing comprise and the corresponding condensation fan that is placed in the condensation enclosure interior of vent; The condenser coil that is placed in its next door that is connected with condensation fan is placed in the compressor that the middle part is connected with this condenser coil in the housing; Be placed in the evaporation fan of a side in the evaporation housing; Be placed in the evaporator coil of evaporation fan connection compressor on one side; Be placed in the inverter and the electric-controlled box that utilize the circuit connection to link to each other of an end in the housing with each parts.
According to the integral trolley air conditioner of claim 1, it is characterized in that 2, the housing profile of described cover-plate type is the glass steel shell that a cross section is a trapezoidal opening of class.
According to the integral trolley air conditioner of claim 1, it is characterized in that 3, described compressor is two and adopts existing fully-closed vortex horizontal compressor.
According to the integral trolley air conditioner of claim 1, it is characterized in that 4, described condenser is two condensers that adopt the air-cooled structure of inner screw thread copper pipe cover aluminium flake.
According to the integral trolley air conditioner of claim 1, it is characterized in that 5, described condensation fan is the condensation fan of two axial-flow type.
According to the integral trolley air conditioner of claim 1, it is characterized in that 6, described evaporimeter is two evaporimeters that adopt the air-cooled structure of inner screw thread copper pipe cover aluminium flake.
According to the integral trolley air conditioner of claim 1, it is characterized in that 7, in the said apparatus, described evaporation fan is two connecting shaft ventilation blowers.
According to the integral trolley air conditioner of claim 1, it is characterized in that 8, described heater is for adopting the electric heater of ptc material tubulose.
9, according to the integral trolley air conditioner of claim 1, it is characterized in that, described electric-controlled box connects driver's panel of whole air-conditioning of control, designs the display board of the air-conditioning switch state that responds, temperature, wind speed, refrigerating/heating pattern, the control of automatic/hand state on this panel and controls button.
CNA2007100472040A 2007-10-18 2007-10-18 Integral trolley air conditioner Pending CN101303145A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007100472040A CN101303145A (en) 2007-10-18 2007-10-18 Integral trolley air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007100472040A CN101303145A (en) 2007-10-18 2007-10-18 Integral trolley air conditioner

Publications (1)

Publication Number Publication Date
CN101303145A true CN101303145A (en) 2008-11-12

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ID=40113165

Family Applications (1)

Application Number Title Priority Date Filing Date
CNA2007100472040A Pending CN101303145A (en) 2007-10-18 2007-10-18 Integral trolley air conditioner

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102192561A (en) * 2010-03-05 2011-09-21 苏州工业园区驿力机车科技有限公司 Electric integral air conditioning device
CN101922818B (en) * 2009-06-09 2013-01-23 上海法维莱交通车辆设备有限公司 Air conditioning unit of rail transit train
CN103144516A (en) * 2013-03-18 2013-06-12 江苏大学 Solar ventilation refrigerating device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101922818B (en) * 2009-06-09 2013-01-23 上海法维莱交通车辆设备有限公司 Air conditioning unit of rail transit train
CN102192561A (en) * 2010-03-05 2011-09-21 苏州工业园区驿力机车科技有限公司 Electric integral air conditioning device
CN103144516A (en) * 2013-03-18 2013-06-12 江苏大学 Solar ventilation refrigerating device

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SE01 Entry into force of request for substantive examination
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Open date: 20081112