CN101234378A - Paint surface posthaste photo compensation method - Google Patents
Paint surface posthaste photo compensation method Download PDFInfo
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- CN101234378A CN101234378A CNA200810054602XA CN200810054602A CN101234378A CN 101234378 A CN101234378 A CN 101234378A CN A200810054602X A CNA200810054602X A CN A200810054602XA CN 200810054602 A CN200810054602 A CN 200810054602A CN 101234378 A CN101234378 A CN 101234378A
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Abstract
The invention relates to a processing method of the paint surface, in particular to a quick-repair method of the paint surface. The paint surface fast light repair method of the invention provides a fast paint repair method which uses small devices, has a short repair period, thus the customer just need to wait for a while then can drive the repaired vehicle away. The method of the invention utilizes small devices in the executing process and the operation is simple. The quick-repair method of the vehicle paint of the invention can greatly improve the current production efficiency of the maintenance park, solves the bottle-neck phenomena and can help the maintenance park open up a business service item according with the quick-repair trend of motor vehicle maintenance. The quick-repair method can reduce the maintenance cost, energy and space and improve operating profits, and besides the maintenance time is short, the price is low and the quality is high, greatly improving the satisfaction degrees of customers.
Description
Technical field
The technology of the present invention relates to a kind of processing method of lacquer painting, specifically, relates to a kind of lacquer painting fast repairing method.
Background technology
Particularly automobile is in use for the object that surface attachment has a lacquer, the slight scuffing often appears in the automobile coating surface, scratch, scratch, damage and wound, because traffic accident, mechanical impact, reasons such as serious scraping, the body portion damaged, also may be through the touch-up paint of panel beating reparation part, the body of a motor car local surfaces is filmed and morbid state occurred, the repairing application that need carry out, also may make the local variable color of color of vehicle body or aging because of a variety of causes, the repairing application that need carry out, and the repairing application program of prior art is more loaded down with trivial details, what use all is main equipment, generally will spray at special painting workshop, and the duration is also long, often need one to three day time, delay very much client's use.
Summary of the invention
Technical purpose of the present invention is to overcome above defective, and a kind of use mini-plant is provided, and the duration is short, promptly repaiies the quick touch-up paint method of promptly walking.
The technical scheme of paint surface posthaste photo compensation method of the present invention is such: it comprises the following steps:
1. determine to repair the position: damage range generally can not surpass 20-30 centimetre or repair and be no more than 30% of repaired components after finishing.
2. whether maintenance and inspection parts oxide layer is serious, determines whether to do polishing, just can polish if oxide layer is not serious, otherwise polish after the polishing with regard to carrying out earlier again;
3. the preparation before Awaiting Parts is done polishing is removed Awaiting Parts and is reached oil stain, sweat stain and wax (silicon) etc. on every side.
4. the selected sand paper that needs is polished, if car body component has depression, selects sand paper to polish again after filling up metal surface rough and uneven in surface with the atom ash;
5. hiding does not need the position that sprays, and oil removing, paraffin removal are carried out in the polishing position;
6. spraying priming paint, priming paint spray good back with iodine-tungsten lamp baking 2-3 minute, and back to be dried cooperates sand paper to intersect with soft grinding head to polish, till smooth, with sand paper lacquer painting is on every side polished again, to around about 15 centimetres, so that raising adhesive force, oil removing then, paraffin removal;
7. the spraying colored paint at first mixes up lacquer debugging spray gun, carries out half wet spray then, and every spraying will be wiped unnecessary coating cloud with dust removing cloth one time, till priming paint hides fully; In colored paint, add a little diluent then, the outwards light spray from the lining, the change in color of observing colored paint simultaneously in different angles is not till having aberration;
8. lacquer varnish, spray twice, the first pass area will be denied mutually with the colored paint size, to exceed first pass varnish scope for second time and spray interface water gradually excessively then, interface water should add a little varnish to strengthen the interface hardness of water, is sprayed onto in the junction of new lacquer with old lacquer, slightly does modification with pure interface water more at last and gets final product, after spraying finishes, 2-3 minute flow time must be arranged;
9. toast with the roasting lamp of UV photocuring, earlier with the roasting lamp preheating of UV photocuring 2-3 minute, 30 centimetres of left and right sides uniform irradiations of distance baking get final product bone dry 7 seconds;
10. carry out varnish polishing, polishing, use soft grinding head during polishing and cooperate sand paper to spraying position uniform grinding, do not have dirty point up to being polished to, till the orange peel, mute light, interface does not need to polish.
Step 2 time should be intersected polishing in polishing and do not enlarged the polishing scope as far as possible, get the pinniform limit, carry out scuffing place and setting level face along the good back of polishing, slope (tiltedly stubble) handle and get on to touch to feel that the smooth-going stubble that do not connect gets final product on every side, the size on pinniform limit is generally about 3 centimetres, just the bottom after the polishing is to the suitable sloping size of that layer of surface, to use hard grinding head during the polishing damage location, behind the pinniform of the having polished limit, cooperate the sand paper that is fit to model to about 15-20 centimetre of the polishing of the lacquer painting around the damage location with soft grinding head again, till mute light does not have bright spot, so that remove oxide layer, increase roughness, improving paying of lacquer puts forth effort.
Step 4 caves in when filling up, the atom ash is about 100: 3 with the curing agent ratio, being cold can by 100: 4, putty and atom ash and curing agent are stirred respectively being coated with when scraping, fully stir during mixing, putty minimum response temperature is more than or equal to 5 degree, below baking temperature 60 degree, the position that depression is arranged for vehicle body, should select thicker sand paper to be advisable, polished in recess position, hole, scope surpasses about 2 centimetres of hole concave edge edge, then the recessed row in the hole of polishing is mended soil, at first, vertically use the scraper scumbling. scrape one deck again with 30---45 degree angle then, blade coating is finished with iodine-tungsten lamp baking about a minute till filling and leading up, and cold once just can be polished slightly.
When step 5 hides, to excessive direction should be beyond spraying should be on the pinniform limit during priming paint about 2 centimetres use in the other direction that method of attaching hide.
The priming paint of step 6 can be selected the polyurethane quick-drying primer for use, priming paint and solidifying priming paint agent ratio are 4: 1, before debugging priming paint, to thoroughly stir, before spraying, at first to debug spray gun, general air inlet sprays air pressure about 3 pressures at 5 more than the pressure, covering of the fan is about 5 centimeters, and the distance spraying is advisable for 15 centimeters, 1/2 overlapping middle wet spray.
During step 7 spraying colored paint, colored paint and diluent ratio are before debugging will thoroughly stir at 1: 0.8, spray gun is general to use small-sized environmental protection to repair spray gun, bore is in 1.0 millimeter, about 2 of best air pressure, specific air consumption 60-110 liter/minute, spray gun is set to 10-15 centimetre to the distance of spraying parts, at first mix up lacquer debugging spray gun, air pressure is about 2 pressures, and covering of the fan is about 10 centimetre of 45 degree spraying, specifically should decide maximum covering of the fan and be no more than 15 centimetres according to the size at spraying position, 12-15 centimetre of half wet spray of distance spraying object, every spraying will be wiped unnecessary coating cloud with golden lousiness dust removing cloth one time, till priming paint hides fully.Add a little diluent then in colored paint, air pressure transfers to about 3 pressures, and the outwards light spray from the lining will be observed the variation of colored paint in different angles, till not having aberration when overspray.
During step 8 lacquer varnish, will spray air pressure and transfer to about the 2.5-3.0 pressure, 15 centimetre 1/2 of covering of the fan is overlapping.
Car lacquer fast repairing method of the present invention, can increase substantially the present production efficiency of maintenance factory, solve bottleneck, can help the maintenance station to open up a service item for money that meets Motor Maintenance quick service trend, and reduce maintenance cost, reduce the energy and place and take, improve Operating profit, maintenance time is shorter, and price is hanged down and the quality height, can promote client's satisfaction greatly.
The specific embodiment
Embodiments of the invention are that the lacquer painting with vehicle is that example illustrates, at first determine to repair the position: damage range generally can not surpass 20-30 centimetre or repair and be no more than 30% of repaired components after finishing, whether maintenance and inspection parts oxide layer is serious, determine whether to do polishing, just can polish if oxide layer is not serious, otherwise just need carry out polishing, if oxide layer is not seriously done under the situation that polishing just repairs phenomenon such as will cause the adhesive force of lacquer strong, interface is bad, come off again.The discriminating of the oxide layer order of severity: surperficial unglazed, coarse, a lot of little cuts of observing lacquer feel rustle, just need do polishing, otherwise not need.If Awaiting Parts integral body is coarse. the serious polishing of cut can't resolve, and then whole excessive the repairing done in suggestion, so that promote whole structure.Preparation before Awaiting Parts is done polishing is removed Awaiting Parts and is reached oil stain, sweat stain and wax (silicon) etc. on every side then.Large tracts of land wiping as far as possible is stained with special-purpose oil removing, removes cerate (the effect that suggestion uses Du Pont's 39193920 its not only oil removing, paraffin removal, destatic in addition etc. with the towel that special-purpose removes oilcloth, do not fall hair.If oil removing, paraffin removal are not thorough, in polishing, be stained with sand paper easily, influence cutting force, be unfavorable for polishing, time-consuming, effort, it is bad little oilhole (being similar to the pitting of grain of rice shape) effect to occur on lacquer painting after the construction, can cause when serious and do over again.Polish then, according to the definite sand paper model of using of repaired components scuffing degree, cut generally is divided into shallow cut, moderate cut, degree of depth cut.Shallow degree cut gets final product with the 320# polishing, degree of depth cut has the 240# polishing excessively to polish with 320# again, the polishing that should intersect does not enlarge the polishing scope as far as possible, gets the pinniform limit, carries out scuffing place and setting level a meter font along the good back of polishing, slope (tiltedly stubble) handle and go to touch and feel that the smooth-going stubble that do not connect gets final product on every side.Generally about 3 centimetres, just the bottom after the polishing is to the suitable sloping size of that layer of surface for the size on pinniform limit.To use hard grinding head during the polishing damage location, behind the pinniform of the having polished limit, cooperate 1500# sand paper to about 15-20 centimetre of the polishing of the lacquer painting around the damage location with soft grinding head again, till mute light does not have bright spot, so that removing oxide layer, the roughness that increases, paying of raising lacquer are puted forth effort, if do not polish, the lacquer painting around the pinniform limit does not have roughness, and phenomenon such as have some setbacks can occur coming off when polishing priming paint, polish.If car body component has depression, can be exactly fill up the metal surface rough and uneven in surface with atom ash (putty), the atom ash with the curing agent ratio is: about 100: 3, being cold can by 100: 4, have a strong impact on phenomenons such as rate of drying, the not enough foaming of hardness if curing agent is too much or I haven't seen you for ages excessively.Be coated with when scraping and putty and atom ash and curing agent must be being stirred respectively, fully stir during mixing, putty minimum response temperature can not be lower than 5 degree above freezing, baking temperature can not be too high, had better not surpass 60 degree, for vehicle body the position of depression is arranged, should select thicker sand paper generally to be advisable at 180#-240#.Polished in recess position, hole, scope surpasses about 2 centimetres of hole concave edge edge, then the recessed row in the hole of polishing is mended soil. at first, vertically use the scraper scumbling. scrape one deck again with 30---45 degree angle then, blade coating is finished with iodine-tungsten lamp baking about a minute till filling and leading up, slightly cold once just can polish (polishing is with reference to cut polishing way).Then the position that does not need to spray is hidden, hiding does not need the position that sprays, to excessive direction should be when the spraying priming paint should be on the pinniform limit beyond about 2 centimetres use in the other direction that method of attaching hide.Carry out oil removing, paraffin removal then, at first use the towel that removes oilcloth or do not fall hair to be stained with special-purpose degreaser, remove the parts large tracts of land wiping of cerate, use the oilcloth of doing that removes to dry till not having the dizzy wax residue of oil then repairing.Spray priming paint then, priming paint is divided into two components, the quick touch-up paint in a variety of parts of nitro polyurethane or the like uses the polyurethane quick-drying primer usually, the priming paint rate of drying is fast than usual for it, add that to fill performance good, easily polishing, priming paint and solidifying priming paint agent ratio are 4: 1, before debugging priming paint, to thoroughly stir, before spraying, at first to debug spray gun, general air inlet sprays air pressure about 3 pressures at 5 more than the pressure, covering of the fan is about 5 centimeters, the distance spraying is advisable for 15 centimeters, 1/2 overlapping middle wet spray (first pass will gently spray) is because contain the Macrodilution agent in the priming paint, adverse chemical reactions such as end phenomenon can appear stinging if the mistake of spray is wet, priming paint sprays good back and toasted 2-3 minute with iodine-tungsten lamp, and back to be dried cooperates the polishing of 600# sand paper intersection with soft grinding head.Till smooth, otherwise the rough meeting of priming paint has a strong impact on the color of lacquer, with 1500# sand paper lacquer painting is on every side polished again, to around about 15 centimetres so that improve adhesive force, removing oil-removing wax then.Spray colored paint then, colored paint roughly is divided into following several: plain color lacquer and aluminium paint also have nacrolacquer (nitrate paint alkyd paint water paint) etc., but generally all baking vanish first three kind just on automobile, colored paint and diluent ratio are before debugging will thoroughly stir at 1: 0.8, avoid the silver powder precipitation, cause color different.Spray gun generally uses the small-sized environmental protection of German SATAmini4 to repair spray gun, and bore is in 1.0 millimeter, about 2 of best air pressure, and specific air consumption 60-110 liter/minute, spray distance 10-15 centimetre (spray gun is to the distance of spraying parts).At first mix up lacquer and debug spray gun on newspaper, air pressure is about 2 pressures, and covering of the fan is about 10 centimetre of 45 degree spraying (specifically should decide maximum covering of the fan according to the size at spraying position and be no more than 15 centimetres).12-15 centimetre of half wet spray of distance spraying object,, every spraying will be wiped unnecessary coating cloud with golden lousiness dust removing cloth one time, till priming paint hides fully.Add a little diluent then in colored paint, air pressure transfers to about 3 pressures, and the outwards light spray from the lining will be observed the variation of silver powder in different angles, till not having aberration when overspray.Lacquer varnish (gloss varnish) then, U.S. hawk now has very big difference with varnish and other brand of quick local touch-up paint, it draws some special luminous energy under the irradiation of ultraviolet lamp, thereby produce chain framework and react rapid film-forming about 7 seconds, when construction, do not need to add any additives. solvent. auxiliary agent, the good hardness height of short levelling of time also has the characteristics of a maximum not waste remaining can also reusing exactly, and cost has also just lowered greatly like this.At first, air pressure is transferred to about the 2.5-3.0 pressure, 15 centimetre 1/2 of covering of the fan is overlapping, the first pass area will be denied mutually with the colored paint size, to exceed first pass varnish scope for second time and spray interface water gradually excessively then, interface water should add a little varnish (to strengthen the interface hardness of water) and be sprayed onto in the junction of new lacquer with old lacquer, slightly does modification with pure interface water more at last and gets final product.Toast then, after the spraying of UV gloss oil finishes, 2-3 minute flow time must be arranged, and the roasting lamp of UV photocuring also needs 2-3 minute preheating time UV light source and can reach optimum efficiency, after unlatching, to wear against ultra-violet protective goggles, prevent the eyes of burning, 30 centimetres of left and right sides uniform irradiations of distance baking get final product bone dry 7 seconds, polish then, polish.Then the position of lacquer varnish is polished, polished, use soft grinding head during polishing and cooperate 1500# sand paper, do not have dirty point up to being polished to, till the orange peel, mute light spraying position uniform grinding.(orange peel polishing degree should be determined according to the orange peel order of severity of lacquer painting around the Awaiting Parts).Interface does not need to polish, otherwise can cause interface to coat with lacquer lepthymenia easy throwing leakage, interface is bad, can cause doing over again when serious, promptly finishes the quick repairing of car lacquer.
The small size slight damage that fast repairing method of the present invention only coats with lacquer at car, what adopt in mending course is instrument such as small-sized spray gun, and the site area that needs is smaller, and the repairing time is very fast, can finish in general 45-150 minute, and can be extensive use of in small-sized Auto repair shop.
Claims (7)
1. paint surface posthaste photo compensation method, it is characterized in that: it comprises the following steps:
1, determine to repair the position: damage range generally can not surpass 20-30 centimetre or repair and be no more than 30% of repaired components after finishing.
2, whether maintenance and inspection parts oxide layer is serious, determines whether to do polishing, just can polish if oxide layer is not serious, otherwise polish after the polishing with regard to carrying out earlier again;
3, the preparation before Awaiting Parts is done polishing is removed Awaiting Parts and is reached oil stain, sweat stain and wax (silicon) etc. on every side.
4, the selected sand paper that needs is polished, if car body component has depression, selects sand paper to polish again after filling up metal surface rough and uneven in surface with the atom ash;
5, hide and not need the position that sprays, oil removing, paraffin removal are carried out in the polishing position;
6, spray priming paint, priming paint sprays good back and toasted 2-3 minute with iodine-tungsten lamp, and back to be dried cooperates the polishing of sand paper intersection with soft grinding head, till smooth, with sand paper lacquer painting is on every side polished again, to around about 15 centimetres, so that raising adhesive force, oil removing then, paraffin removal;
7, spraying colored paint at first mixes up lacquer debugging spray gun, carries out half wet spray then, and every spraying will be wiped unnecessary coating cloud with dust removing cloth one time, till priming paint hides fully; In colored paint, add a little diluent then, the outwards light spray from the lining, the change in color of observing colored paint simultaneously in different angles is not till having aberration;
8, lacquer varnish, spray twice, the first pass area will be denied mutually with the colored paint size, to exceed first pass varnish scope for second time and spray interface water gradually excessively then, interface water should add a little varnish to strengthen the interface hardness of water, is sprayed onto in the junction of new lacquer with old lacquer, slightly does modification with pure interface water more at last and gets final product, after spraying finishes, 2-3 minute flow time must be arranged;
9, toast with the roasting lamp of UV photocuring, earlier with the roasting lamp preheating of UV photocuring 2-3 minute, 30 centimetres of left and right sides uniform irradiations of distance baking get final product bone dry 7 seconds;
10, carry out varnish polishing, polishing, use soft grinding head during polishing and cooperate sand paper to spraying position uniform grinding, do not have dirty point up to being polished to, till the orange peel, mute light, interface does not need to polish.
2. car lacquer fast repairing method according to claim 1, it is characterized in that: step 2 time should be intersected polishing in polishing and do not enlarged the polishing scope as far as possible, get the pinniform limit, carry out scuffing place and setting level face along the good back of polishing, slope (tiltedly stubble) handle and get on to touch to feel that the smooth-going stubble that do not connect gets final product on every side, the size on pinniform limit is generally about 3 centimetres, just the bottom after the polishing is to the suitable sloping size of that layer of surface, to use hard grinding head during the polishing damage location, behind the pinniform of the having polished limit, cooperate the sand paper that is fit to model to about 15-20 centimetre of the polishing of the lacquer painting around the damage location with soft grinding head again, till mute light does not have bright spot, so that remove oxide layer, increase roughness, improving paying of lacquer puts forth effort.
3. car lacquer fast repairing method according to claim 1, it is characterized in that: step 4 caves in when filling up, the atom ash is about 100: 3 with the curing agent ratio, being cold can by 100: 4, putty and atom ash and curing agent are stirred respectively being coated with when scraping, fully stir during mixing, putty minimum response temperature is more than or equal to 5 degree, below baking temperature 60 degree, for vehicle body the position of depression is arranged, should select thicker sand paper to be advisable, polished in recess position, hole, scope surpasses about 2 centimetres of hole concave edge edge, then the recessed row in the hole of polishing is mended soil, at first, vertically use the scraper scumbling. scrape one deck again with 30---45 degree angle then, blade coating is finished with iodine-tungsten lamp baking about a minute till filling and leading up, and cold once just can be polished slightly.
4. car according to claim 1 lacquer fast repairing method is characterized in that: when step 5 hides, to excessive direction should be when the spraying priming paint should be on the pinniform limit beyond about 2 centimetres use in the other direction that method of attaching hide.
5. car lacquer fast repairing method according to claim 1, it is characterized in that: the priming paint of step 6 can be selected the polyurethane quick-drying primer for use, priming paint and solidifying priming paint agent ratio are 4: 1, before debugging priming paint, to thoroughly stir, at first will debug spray gun before spraying, about 3 pressures, covering of the fan is about 5 centimeters at 5 air pressure of spraying more than the pressure in general air inlet, the distance spraying is advisable for 15 centimeters, 1/2 overlapping middle wet spray.
6. car lacquer fast repairing method according to claim 1, it is characterized in that: during step 7 spraying colored paint, colored paint and diluent ratio are before debugging will thoroughly stir at 1: 0.8, spray gun is general to use small-sized environmental protection to repair spray gun, bore is in 1.0 millimeter, about 2 of best air pressure, specific air consumption 60-110 liter/minute, spray gun is set to 10-15 centimetre to the distance of spraying parts, at first mix up lacquer debugging spray gun, air pressure is about 2 pressures, covering of the fan specifically should be decided maximum covering of the fan according to the size at spraying position and be no more than 15 centimetres about 10 centimetre of 45 degree spraying, 12-15 centimetre of half wet spray of distance spraying object, every spraying will be wiped unnecessary coating cloud with golden lousiness dust removing cloth one time, till priming paint hides fully.Add a little diluent then in colored paint, air pressure transfers to about 3 pressures, and the outwards light spray from the lining will be observed the variation of colored paint in different angles, till not having aberration when overspray.
7. car lacquer fast repairing method according to claim 1 is characterized in that: during step 8 lacquer varnish, will spray air pressure and transfer to about the 2.5-3.0 pressure, 15 centimetre 1/2 of covering of the fan is overlapping.
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| CNA200810054602XA CN101234378A (en) | 2008-03-06 | 2008-03-06 | Paint surface posthaste photo compensation method |
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| CN101407141B (en) * | 2008-11-21 | 2011-04-06 | 金奇龙 | Sheet printing technology |
| CN102145474A (en) * | 2011-01-18 | 2011-08-10 | 中信戴卡轮毂制造股份有限公司 | Window spray paint front-face polishing process of wheel |
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| CN103657980A (en) * | 2012-09-26 | 2014-03-26 | 南京畅达涂装设备有限公司 | Environment-friendly accumulated locomotive door and ornament paint spraying and baking technology |
| CN103862684A (en) * | 2013-02-22 | 2014-06-18 | 浙江吉利汽车有限公司 | Automobile body adhesive tape bubble treatment method |
| CN103862684B (en) * | 2013-02-22 | 2016-06-01 | 浙江吉利汽车有限公司 | Vehicle body adhesive tape bubble treatment process |
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| CN104841626A (en) * | 2015-02-16 | 2015-08-19 | 上海祥贸实业有限公司 | Repairing method of metal workpiece |
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| CN110238009B (en) * | 2019-06-28 | 2020-07-10 | 中联重科股份有限公司 | Workpiece coating repairing method |
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