CN100378145C - Grinding liquid composition - Google Patents

Grinding liquid composition Download PDF

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Publication number
CN100378145C
CN100378145C CNB021458987A CN02145898A CN100378145C CN 100378145 C CN100378145 C CN 100378145C CN B021458987 A CNB021458987 A CN B021458987A CN 02145898 A CN02145898 A CN 02145898A CN 100378145 C CN100378145 C CN 100378145C
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Prior art keywords
acid
grinding
liquid composition
grinding liquid
alumina
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CN1427025A (en
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藤井滋夫
吉田宏之
萩原敏也
北山博昭
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Kao Corp
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Kao Corp
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Priority claimed from JP2001188722A external-priority patent/JP2003003156A/en
Priority claimed from JP2001226322A external-priority patent/JP4462593B2/en
Priority claimed from JP2001346468A external-priority patent/JP4424881B2/en
Application filed by Kao Corp filed Critical Kao Corp
Publication of CN1427025A publication Critical patent/CN1427025A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09GPOLISHING COMPOSITIONS; SKI WAXES
    • C09G1/00Polishing compositions
    • C09G1/02Polishing compositions containing abrasives or grinding agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1409Abrasive particles per se
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1454Abrasive powders, suspensions and pastes for polishing
    • C09K3/1463Aqueous liquid suspensions

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A polishing composition comprising an abrasive and water, wherein the polishing composition has an index of degree of sedimentation of 80 or more and 100 or less; a process for producing a substrate comprising polishing a substrate to be polished using the above-mentioned composition; a process for preventing clogging of a polishing pad comprising applying the above-mentioned composition; a process for preventing clogging of a polishing pad comprising applying the above-mentioned composition to polishing with a polishing pad for a nickel-containing object to be polished; and a process for preventing clogging of a polishing pad comprising applying a composition comprising a hydrophilic polymer having two or more hydrophilic groups in its molecule and a molecular weight of 300 or more, or a compound capable of dissolving nickel hydroxide at a pH of 8.0, and water to polishing with a polishing pad for a nickel-containing object to be polished.

Description

Grinding Liquid composition
Technical field
The present invention relates to grinding Liquid composition, use this grinding Liquid composition substrate manufacture method and prevent the method that abrasive sheet stops up.
Background technology
Hard disk is year by year with miniaturization, high capacity, densification development.And minimum record area diminishes, in addition, since the float-amount ever-smaller of magnetic head, the surface imperfection that hard disk substrate requires to reduce surfaceness, slight curves and reduces scratch, concave point etc.Like this, in the process of lapping of substrate, to use the aperture littler, also will use hard abrasive sheet.In addition, the median size owing to same reason abrasive substance diminishes.But for these abrasive sheets, abrasive material bits and lapping rejects are trapped in film perforation, are easy to adhesion, are easy to stop up in continuously grinding.Its grinding rate reduction as a result, owing on the grinding substrate, cause the generation of surface imperfection such as concave point etc., need frequently carry out the abrasive sheet cleaning, make the operability of grinding, the productivity of grinding substrate reduces, so demand reduces the grinding Liquid composition that stops up the grinding film perforation.As the grinding Liquid composition that is difficult to cause that such abrasive sheet stops up, interpolation molybdate and specific organic acid composition are disclosed in the Te Kaiping 7-216345 communique, disclose the composition for polishing that constitutes by water and aluminum oxide abrasive substance and molybdate in the Te Kaiping 5-311153 communique, but reduced surface imperfection and reducing aspect the obstruction all not exclusively satisfied.
Summary of the invention
The present invention seeks to, provide and reduce abrasive sheet grinding Liquid composition that stops up and the manufacture of substrates that has with the operation of this grinding Liquid composition grinding substrate, and prevent the method that abrasive sheet (polishing pad) stops up.
Another object of the present invention is, grinding rate when a kind of continuously grinding that stops up, prevents to be caused by obstruction by the abrasive sheet that prevents to be caused by grinding is provided descends and the generation of surface imperfection such as concave point, reduce abrasive sheet the cleaning frequency, improve the grinding Liquid composition of grinding operation and productivity, have with this grinding Liquid composition grind substrate operation manufacture of substrates and prevent the method for abrasive sheet obstruction with above-mentioned grinding Liquid composition.
That is, main points of the present invention are:
(1) a kind of grinding Liquid composition, it contains abrasive substance and water, the sedimentation degree index of described composition is more than 80, below 100, described abrasive substance comprises alpha aluminium oxide particle and intermediate oxidation aluminum particulate, and described intermediate oxidation aluminum particulate is gama-alumina particle, δ-alumina particle, θ-alumina particle, η-alumina particle, κ-alumina particle or their mixture;
(2) a kind of manufacture method of substrate, it has the operation of grinding substrate with above-mentioned (1) described grinding Liquid composition;
(3) a kind of method that prevents that abrasive sheet from stopping up, it uses above-mentioned (1) described grinding Liquid composition;
(4) a kind of method that prevents that abrasive sheet from stopping up, it uses above-mentioned (1) described grinding Liquid composition when grinding nickeliferous object with abrasive sheet;
(5) the nickeliferous grinding charge of a kind of grinding, it when grinding nickeliferous object with abrasive sheet, use contain 2 above hydrophilic radicals are arranged in the molecule, molecular weight is at the hydrophilic macromolecule more than 300 or can be at the compound of pH8.0 dissolved hydrogen nickel oxide and the composition of water.
Description of drawings
Fig. 1 shows the abrasive sheet surface before grinding.
Fig. 2 is presented at the abrasive sheet surface after 20 grindings that obtain among the embodiment 1.
Fig. 3 is presented at the abrasive sheet surface after 20 grindings that obtain in the comparative example 3.
Fig. 4 shows and measures curve and the relation between the limit of collapsing.
Embodiment
Grinding Liquid composition of the present invention contains abrasive substance and water, and from reducing the angle that abrasive sheet stops up, its sedimentation degree index more than 85, below 100, is preferably in more than 90, below 100 preferably more than 80, below 100.In the present invention, sedimentation degree index more than 80,100 following this point are key characters.High like this sedimentation degree index can produce free burial ground for the destitute intentionally to be reduced the obstruction of abrasive sheet, keeps the stable such unusual effect of abrasive material manufacturing.
In the present invention, sedimentation degree index is meant that the time suspended substance sedimentation volume at the experimental liquid that uses the nickelous nitrate added specified amount in grinding Liquid composition accounts for the ratio of test with the suspension cumulative volume, can obtain as follows.Sedimentation degree index is to show that grinding Liquid composition makes the index of the difficulty of abrasive sheet obstruction.
The sedimentation degree index that uses among the present invention be conceived to add specified amount the suspension of nickelous nitrate on the suspension dispersiveness with grind in lapping liquid have this true and index that find of equal proterties, its advantage is, use this index, can judge easily that grinding Liquid composition stops up the difficulty of abrasive sheet.
In addition, existing grinding Liquid composition is studied, do not had to find to have substantially the same high sedimentation degree exponential with the present invention.
In the present invention, sedimentation degree index is obtained with following method.
Abrasive substance concentration in grinding Liquid composition surpasses under the situation of 4.65 weight %, the experimental liquid that uses in the sedimentation degree assessment of indices is prepared in order to following method: adding ion exchanged water, abrasive substance concentration is reached in the composition of 4.65 weight %, with respect to said composition 100 weight parts, add nickelous nitrate (II) 6 hydrate (special grade chemicals, quantitative analysis purity is more than 98%) 0.62 weight part, then add 25% ammonia soln or 20% aqueous nitric acid, making the pH value is 7.0, add ion exchanged water again, be modulated into the experimental liquid that abrasive substance concentration is 4.5 weight %.On the other hand, under the situation of abrasive substance concentration less than 4.65 weight % in grinding Liquid composition, with respect to grinding Liquid composition 100 weight parts, add nickelous nitrate (II) 6 hydrates 0.62 weight part, then add 25% ammonia soln or 20% aqueous nitric acid, making the pH value is 7.0, modulates experimental liquid thus.
Then, fully vibration suspends up to above-mentioned experimental liquid, this experimental liquid is poured in the glass colorimetric cylinder (JIS K 0071) of containing mark, fully vibration again is up to (the oscillating condition: colorimetric cylinder is inverted that suspends, fully vibration does not up and down have throw out up to the colorimetric cylinder bottom).Then, above-mentioned glass colorimetric cylinder is left standstill at 20 ℃, after 30 minutes, suspend or the scale reading of the interface location of the upper strata of the experimental liquid of the lower floor of dispersion state and lower floor with being from the clarification liquid layer that is separated into the upper strata based on the aggregate of sand grains etc., obtain settling volume (unit: mL), calculate the ratio that settling volume accounts for the experimental liquid cumulative volume, should be worth as sedimentation degree index.When taking experimental liquid 100mL, the numerical value that above-mentioned settling volume is read with mL unit is exactly sedimentation degree index value.
As heightening above-mentioned sedimentation degree exponential method, though composition according to grinding Liquid composition, can't provide unified method, but the method (the pH value of grinding Liquid composition is reduced to below 6, preferably is reduced to about 3, makes pH value after the grinding less than 7.7 method) of the pH value that 1. reduces grinding Liquid composition is for example arranged, 2. add the method for plugging inhibitor described later etc.
The abrasive substance that uses among the present invention can use the abrasive substance that uses in the general grinding.As the example of this abrasive substance, metal is for example arranged; Metal or semimetallic carbide, nitride, oxide compound, boride; Diamond etc.Metal or semimetallic elements are from 2A, 2B, 3A, 3B, 4A, 4B, 5A, 6A, 7A or 8 families of periodictable (long period table).Object lesson as abrasive substance, intermediate oxidation aluminum particulate such as alpha aluminium oxide particle, gama-alumina particle, δ-alumina particle, θ-alumina particle, η-alumina particle, κ-alumina particle are for example arranged, alumina sol, silicon-carbide particle, diamond particles, magnesium oxide particle, Zinc oxide particles, cerium oxide particle, zirconia particles, colloidal silica particles, fumed silica particle etc.From improving the angle of grinding rate, preferably use it more than a kind.Wherein, be good with alpha aluminium oxide particle, intermediate oxidation aluminum particulate, cerium oxide particle, zirconia particles, colloidal silica particles, fumed silica particle etc., alpha aluminium oxide particle, intermediate oxidation aluminum particulate are good especially.From improving grinding rate, prevent surface imperfection and reducing the angle of surfaceness, the combination of alpha aluminium oxide particle and intermediate oxidation aluminum particulate described later (especially θ-alumina particle) is optimal.Distinguish by purposes, alumina particles such as alpha aluminium oxide particle, intermediate oxidation aluminum particulate are suitable for plating the rough grinding of the aluminium alloy base plate of Ni-P, and silica dioxide granules such as colloidal silica particles, fumed silica particle are suitable for plating the smooth grinding of the aluminium alloy base plate of Ni-P.Cerium oxide particle and alumina particle are suitable for the grinding of glass material.Cerium oxide particle, alumina particle and silica dioxide granule are suitable for the grinding of semiconductor monocrystal sheet and semiconductor element etc.
From improving the angle of grinding rate, the median size of the primary particle of abrasive substance is 0.01-3 μ m preferably, is 0.01-1 μ m better, be 0.01-0.8 μ m better, further be 0.02-0.8 μ m, be 0.02-0.5 μ m well particularly well, is preferably 0.05-0.5 μ m.Under the situation of primary particle cohesion, formation secondary particle, similarly, from angle that improves grinding rate and the angle that reduces the surfaceness of grinding charge, the median size of this secondary particle is 0.02-3 μ m preferably, be 0.05-3 μ m better, be 0.05-1.5 μ m better, further is 0.1-1.5 μ m well, be 0.1-1.2 μ m particularly well, be preferably 0.2-1.2 μ m.Particularly with large-size particles relatively, when using dispersion state to become abrasive substance below 1 μ m of the median size of unsettled primary particle easily, result of use of the present invention is big.
The median size of the primary particle of abrasive substance can be obtained by the following method: observe or observe with transmission type microscope (preferably 10000-300000 doubly) with sweep electron microscope (preferably 3000-30000 doubly), carry out image analysis, with the form of number average bead diameter, measure its median size.In addition, the median size of secondary particle can be used laser diffractometry, measures with the form of volume average particle size.
From dispersed and to the angle of the supply and the recycling of milling apparatus, the proportion of abrasive substance is good with 2-6, and 2-5 is better.
From economy and the angle that reduces surfaceness, effectively grinds, in grinding Liquid composition, the content of abrasive substance is 1-40 weight % preferably, is 2-30 weight % better, is 3-15 weight % better.
In addition, from being easy to heighten sedimentation degree exponential angle, being preferably in and adding anti-abrasive sheet plugging agent (hereinafter to be referred as plugging inhibitor) in the grinding Liquid composition of the present invention.As plugging inhibitor, hydrophilic macromolecular compounds and can be with nickel hydroxide dissolved compound when the pH value is 8.0 (25 ℃) is for example arranged.
The hydrophilic macromolecular compounds that uses among the present invention is for having the hydrophilic macromolecule of 2 above hydrophilic radicals of the same race or not of the same race in molecule, it is the interface that acts on dispersate (solid substances such as abrasive substance, lapping rejects), the compound that improves the dispersiveness of dispersate in dispersion medium.
From the following angle stopped up of preventing, in above-mentioned hydrophilic macromolecular compounds, has the molecular weight of 2 above hydrophilic radicals at the hydrophilic macromolecule more than 300 in the preferred molecule.
From the angle that prevents that abrasive sheet from stopping up, the hydrophilic radical number in the hydrophilic macromolecular compounds should be more than 2, and is better more than 5.But never make and grind slag (chips such as small pieces of abrasive substance, grinding charge) and cause that abrasive sheet stops up promptly by grinding Coulomb repulsion between the slag surface and steric barrier and repel the angle that keeps grinding the slag dispersion stabilization and see that the hydrophilic radical number is preferably in more than 10; And the angle that the angle of the unstable (being caused by crosslinked grade) that causes from preventing the interphase interaction of hydrophilic macromolecule particle and industrial raw material are supplied with, the hydrophilic radical number should be below 3000.Being 10-2000 preferably, is 20-1500 better.Be preferably 20-1000.
In addition, kind as hydrophilic radical, can be of the same race, can be not of the same race yet, be not particularly limited, for example having with ether (oxyethylene group etc.), hydroxyl is the nonionic group of representative, with carboxylic acid group, sulfonic group, sulfate group, phosphate-based be the anionic property group of representative, be the cationic group of representative with the quaternary ammonium salt.Wherein, from the angle that prevents that abrasive sheet from stopping up, be good with the ionic hydrophilic radical of anionic property group and cationic group and so on, be good with the anionic property group especially.In addition, from the angle that prevents that abrasive sheet from stopping up, soaking into the weight-average molecular weight that is converted into sodium polystyrene sulfonate that chromatography records with gel and being preferably 300-100 ten thousand of hydrophilic macromolecule is 500-50 ten thousand preferably, be 1000-10 ten thousand better, particularly preferably 1000-5 ten thousand.
The object lesson of the hydrophilic macromolecular compounds that uses among the present invention is described below.Title in the square bracket is trade(brand)name.
As above-mentioned hydrophilic radical is the example of the hydrophilic macromolecular compounds of nonionic group, and for example having with " Pluronic L44 " (Asahi Denka Kogyo K. K's product) is two terminal polyethylene oxide adducts, polyvinyl alcohol and derivative thereof, polyoxyethylene glycol (methyl) acrylic ester polymer and the multipolymer thereof etc. of the polypropylene glycol of representative.
As above-mentioned hydrophilic radical is the example of the hydrophilic macromolecular compounds of anionic property group, for example have with the polyacrylic acid is (methyl) vinylformic acid (salt) polymkeric substance and the multipolymer thereof of representative, sodium salt with vinylbenzene and maleic acid, the sodium salt of diisobutylene and maleic acid is toxilic acid (salt) polymkeric substance and the multipolymer thereof of representative, sodium salt with beta-naphthalenesulfonic-acid formaldehyde condensation compound is the poly-naphthene sulfonic acid (salt) of representative, poly-trimeric cyanamide sulfonic acid (salt), sulfonated phenylethylene (salt) polymkeric substance and multipolymer thereof, multipolymer with (methyl) vinylformic acid and (methyl) acryloxy ethyl phosphonic acid is the polymkeric substance of the methacryloxyethyl phosphoric acid of representative, sodium alginate is the polyose with anionic property group of representative and derivative thereof etc. with the carboxymethyl cellulose.
As (methyl) vinylformic acid (salt) polymkeric substance and multipolymer thereof, " UC3120 " (Toagosei Co., Ltd's product), " Poise 530 " (Kao Corp's product) etc. are for example arranged.As poly-naphthene sulfonic acid (salt), " DEMOL N " (Kao Corp's product), " DEMOL AS " (Kao Corp's product) etc. are for example arranged.As poly-trimeric cyanamide sulfonic acid (salt), " Melflow " (Mitsui Chemicals, Inc's product) etc. for example arranged.
In addition; as hydrophilic radical is that the example of the hydrophilic macromolecular compounds of cationic group has 4 grades of ammonium polymer of monomers and multipolymer thereof; (methyl) acryl muriatic polymkeric substance of hydroxyethyl trimethyl ammonium and multipolymer thereof, the polymkeric substance of (trimethyl ammonium muriate) ethyl (methyl) acrylate and multipolymer thereof etc.
As 4 grades of ammonium polymer of monomers and multipolymer thereof " Merquat 100 " (this friendship of pine merchant Co., Ltd. product), " Merquat 550 " (this friendship of pine merchant Co., Ltd. product) etc. are for example arranged.
As mixing the hydrophilic monomer modified polyvinyl alcohol that the example of the hydrophilic macromolecular compounds of hydrophilic radical has cation-modified and carboxy-modified polyvinyl alcohol to represent more than 2 kinds, the hydrophilic monomer of acrylamide/acrylic acid copolymer representative and the multipolymer of (methyl) vinylformic acid (salt), the hydrophilic monomer of representative such as vinylformic acid/chlorination dimethyldiallylammonium multipolymer and 4 grades of monomeric multipolymers of ammonium etc.From the angle that prevents to stop up, wherein, what have the nonionic group as hydrophilic radical is ideal, and what have the anionic property group is better.
As the hydrophilic monomer modified polyvinyl alcohol, " C-506 " (KURARAY Co., Ltd. product), " CM-308 " (KURARAY Co., Ltd. product), " KL-318 " (KURARAY Co., Ltd. product), " SS2217 " (KURARAY Co., Ltd. product) etc. are for example arranged.As the multipolymer of hydrophilic monomer, " Aron A6016 " (East Asia synthetic (strain) system), " FC-900 " (Japanese catalyst system) etc. are for example arranged with (methyl) vinylformic acid (salt).As hydrophilic monomer and 4 grades of monomeric multipolymers of ammonium, " Merquat 280 " etc. are for example arranged.
In addition, have among the anionic property group, the sodium salt of vinylbenzene and maleic acid, toxilic acid (salt) multipolymer of the sodium salt representative of diisobutylene and maleic acid, poly-naphthene sulfonic acid (salt), the sodium alginate of the sodium salt representative of beta-naphthalenesulfonic-acid formaldehyde condensation compound, the polyose with anionic property group and the derivative thereof of carboxymethyl cellulose representative are special ideal.
As other ideal plugging inhibitor, for example having in the pH value is the compound of 8.0 (25 ℃) solubilized nickel hydroxide.This compound is to add nickelous nitrate (II) 6 hydrate (special grade chemicals, quantitative analysis purity is more than 98%) 2 weight %, the aqueous solution of above-claimed cpd 0.4 weight %, after 25% ammonia soln or 20 weight % aqueous nitric acid adjustment pH value to 8.0, clearly do not have nickel hydroxide precipitate at 25 ℃ of visual valuations, or the aqueous solution is the compound of the transparent aqueous solution state that do not suspend.As such compound, the compound that contains carboxyl, phosphate etc. is for example arranged, preferably for containing the compound of carboxyl.For example citric acid, carbonatoms are that the a-amino acid of 2-3, the enol that carbonatoms is 3-10 are organic acid, from the dissolved angle of improving nickel hydroxide and the angle that prevents to stop up, wherein glycine, xitix and citric acid are ideal, glycine and citric acid are better, and citric acid is optimal.
In addition, in above-mentioned plugging inhibitor,, can use salt for oxygen compound.Be not particularly limited as this salt.The salt that metal, ammonium, alkylammonium, organic amine etc. are arranged specifically.Object lesson as metal has metal affiliated in periodictable (long period type) 1A, 1B, 2A, 2B, 3A, 3B, 4A, 6A, 7A or 8 families.In these metals, from reducing the angle of stopping up, metal affiliated in 1A, 3A, 3B, 7A or 8 families is an ideal, and metal affiliated in 1A, 3A or the 3B family is better, and sodium, potassium affiliated in the 1A family are optimal.Object lesson as alkylammonium has tetramethyl-ammonium, tetraethyl ammonium, tetrapropyl ammonium, TBuA etc.Object lesson as organic amine has dimethyl amine, Trimethylamine, alkanolamine etc.In these salt, ammonium salt, sodium salt and sylvite are special ideal.
From the angle that prevents to stop up and the angle of nonferromagnetic substance, the content of above-mentioned plugging inhibitor is to be ideal more than the 0.0001 weight % in the grinding Liquid composition total amount, in addition, from the angle of economy, the angle that the real estate quality is ground in improvement, be ideal below the 5 weight %.Be that 0.01-5 weight % is an ideal under the situation of compound of 8.0 (25 ℃) solubilized nickel hydroxide in the pH value, better is 0.01-3 weight %, is desirably 0.01-1.5 weight % again, is desirably 0.02-1 weight % especially.In addition, as the hydrophilic radical that has in the plugging inhibitor molecule more than 2, use molecular weight under the situation of the hydrophilic macromolecule more than 300, from improving the angle of grinding rate, its content is that 0.0001-5 weight % is an ideal, 0.0005-3 weight % is more satisfactory, 0.001-1.5 weight % is better, and 0.005-0.5 weight % is special ideal.Also have, above-claimed cpd can separately or mix more than 2 kinds and use.
In addition, as required, in grinding Liquid composition of the present invention, can allocate other composition into.For example, compound group (A): the carbonatoms with OH base or SH base is that the carboxylic acid of 2-20, carbonatoms are the monocarboxylic acid of 1-20, dicarboxylic acid and the salt thereof that carbonatoms is 2-3, compound group (B): the polycarboxylic acid, aminocarboxylic acid, amino acid and the salt thereof that do not have OH base or SH base of carbon number more than 4.In these compound groups, the compound of allocating 1 above compound group into is an ideal, and the better compound of allocating 2 compound groups into is wished.In addition, can allocate the compound that from each compound group, selects respectively more than a kind into.
The compound group of using among the present invention (A) has the collapse effect of limit (round edge) of the end face that takes place on the substrate that is reduced in.Be the compound more than a kind as the compound of compound group (A) from being the carboxylic acid of 2-20, monocarboxylic acid that carbonatoms is 1-20 by carbonatoms, selecting dicarboxylic acid that carbonatoms is 2-3 and the group that salt constitutes thereof with OH base or SH base.
As the carbonatoms with OH base or SH base is the carboxylic acid of 2-20, and the Sauerstoffatom that hydroxy acid and this sour OH base are for example arranged is by sulphur atom metathetical compound.From the deliquescent angle to water, the carbon number of these carboxylic acids is 2-20, is 2-12 preferably, is 2-8 better, is preferably 2-6.In addition, from the collapse angle on limit of reduction, what have hydroxy in the α position of carboxyl as hydroxy acid is ideal, and in addition, the hydroxyl polycarboxylic acid with 2 above carboxyls is an ideal.
From the deliquescent angle to water, wish that monocarboxylic carbon number is 1-20, be 1-12 preferably, be 1-8 better, be preferably 1-6.
From the collapse angle on limit of reduction, the carbon number of dicarboxylic acid is 2-3, is oxalic acid and propanedioic acid.In addition, from improving the angle of grinding rate, hydroxy acid is an ideal in this compound group (A).Moreover from the collapse angle on limit of reduction, dicarboxylic acid is an ideal.
Carbonatoms with OH base or SH base is the object lesson of the carboxylic acid of 2-20, and oxyacetic acid, mercaptosuccinic acid, Thiovanic acid, lactic acid, ethylene lactic acid, oxysuccinic acid, tartrate, citric acid, isocitric acid, other citric acid, glyconic acid, oxoethanoic acid, R-Glyceric acid, xitix, mandelic acid, tropic acid, benzilic acid, Whitfield's ointment etc. are for example arranged.As monocarboxylic object lesson, formic acid, acetate, propionic acid, butyric acid, isopropylformic acid, valeric acid, isovaleric acid, caproic acid, enanthic acid, 2 methyl caproic acid, sad, 2 ethyl hexanoic acid, n-nonanoic acid, capric acid, lauric acid etc. are for example arranged.Wherein acetate, oxalic acid, propanedioic acid, oxyacetic acid, lactic acid, oxysuccinic acid, tartrate, oxoethanoic acid, citric acid and glyconic acid are ideal.Better is oxalic acid, propanedioic acid, oxyacetic acid, lactic acid, oxysuccinic acid, tartrate, oxoethanoic acid, citric acid and glyconic acid.Also have, monocarboxylic acid that uses among the present invention and dicarboxylic acid never have in the carboxylic acid of OH base or SH base to be selected.
In addition, as these sour salt, there is no particular limitation, specifically, the salt of metal, ammonium, alkylammonium, organic amine etc. arranged.Object lesson as metal has metal affiliated in periodictable (long period type) 1A, 1B, 2A, 2B, 3A, 3B, 4A, 6A, 7A or 8 families.In these metals, from the collapse angle on limit of reduction, the metal under in 1A, 3A, 3B, 7A or 8 families is an ideal, and the metal under in 1A, 3A or the 3B family is better, and sodium, potassium under in the 1A family are optimal.
Object lesson as alkylammonium has tetramethyl-ammonium, tetraethyl ammonium, TBuA etc.
Object lesson as organic amine has dimethyl amine, Trimethylamine, alkanolamine etc.
In these salt, ammonium salt, sodium salt and sylvite are special ideal.
The compound of this compound group (A) can use separately or mix more than 2 kinds and use.
From the collapse angle of limit effect of improvement, from the angle of economy, the total content of compound group (A) is 0.01-5 weight % preferably in grinding Liquid composition again, is 0.015-3 weight % better, is 0.03-2 weight % better.
Also have, compound group (A) also has the effect that prevents that abrasive sheet from stopping up.
The compound group of using among the present invention (B) has the effect that improves grinding rate.As compound group (B), for example there is the carbon number not have polycarboxylic acid, aminocarboxylic acid, amino acid and the salt thereof of OH base or SH base more than 4.
From improving the angle of grinding rate, do not have more than 4 in the carbon number that the carbon number is that 4-20 is an ideal in the polycarboxylic acid of OH base or SH base, the carbon number is that 4-10 is better.Its valence mumber is 2-10, is 2-6 preferably, is 2-4 better.In addition, from same angle, as aminocarboxylic acid, the amino number in molecule is that 1-6 is an ideal, and 1-4 is better.As the carboxylic acid number is that 1-12 is an ideal, and 2-8 is better.As the carbon number is that 1-30 is an ideal, and 1-20 is better.From same angle, amino acid whose carbon number is that 2-20 is an ideal, and 2-10 is better.
Specifically, succsinic acid, toxilic acid, fumaric acid, pentanedioic acid, citraconic acid, methylene-succinic acid, tricarballylic acid, hexanodioic acid, propane-1 are for example arranged, 1,2,3-tetracarboxylic acid, butane-1,2,3,4-tetracarboxylic acid, diglycollic acid, nitrilotriacetic acid, ethylenediamine tetraacetic acid (EDTA) (EDTA), diethylene triaminepentaacetic acid(DTPA) (DTPA), hydroxyethylethylene diamine tetraacethyl (HEDTA), triethylenetetraaminehexaacetic acid (TTHA), dicarboxyl methyl L-glutamic acid (GLDA), glycine, L-Ala etc.
Wherein, succsinic acid, toxilic acid, fumaric acid, pentanedioic acid, citraconic acid, methylene-succinic acid, tricarballylic acid, hexanodioic acid, diglycollic acid, nitrilotriacetic acid, ethylenediamine tetraacetic acid (EDTA) and diethylene triaminepentaacetic acid(DTPA) are ideal, and succsinic acid, toxilic acid, fumaric acid, citraconic acid, methylene-succinic acid, tricarballylic acid, diglycollic acid, ethylenediamine tetraacetic acid (EDTA) and diethylene triaminepentaacetic acid(DTPA) are better.
In addition, as these sour salt, there is no particular limitation, specifically, the salt of metal, ammonium, alkylammonium, organic amine etc. arranged.Object lesson as metal has metal affiliated in periodictable (long period type) 1A, 1B, 2A, 2B, 3A, 3B, 4A, 6A, 7A or 8 families.In these metals, from improving the angle of grinding rate, metal under in 1A, 3A, 3B, 7A or 8 families is an ideal, metal under in 1A, 3A, 3B or 8 families is better, sodium, potassium under in the 1A family, cerium under in the 3A family, the aluminium under in the 3B family, the iron under in 8 families is optimal.
Object lesson as alkylammonium has tetramethyl-ammonium, tetraethyl ammonium, TBuA etc.
Object lesson as organic amine has dimethyl amine, Trimethylamine, alkanolamine etc.
In these salt, ammonium salt, sodium salt, sylvite and aluminium salt are special ideal.
The compound of this compound group (B) can separately or mix more than 2 kinds and use.
From the angle that promotes grinding effect, the angle of economy and the angle of improvement surface quality, the total content of compound group (B) ideal in grinding Liquid composition is 0.01-10 weight %, that better is 0.02-7 weight %, and ideal is 0.03-5 weight % again.
In addition, grinding Liquid composition of the present invention also can contain intermediate alumina or the alumina sol as the surfaceness depressant.Intermediate alumina is the general name of the alumina particle beyond the alpha aluminium oxide particle in the present invention, use as the abrasive substance composition in the present invention, specifically, gama-alumina particle, δ-alumina particle, θ-alumina particle, η-alumina particle, κ-alumina particle, their mixture etc. are for example arranged.Wherein, from improving the angle of grinding rate and reduction surfaceness effect, following intermediate alumina is an ideal.Its crystal type ideal is gama-alumina, δ-aluminum oxide, θ-aluminum oxide, η-alumina particle and composition thereof, better is gama-alumina, δ-aluminum oxide, θ-alumina particle and composition thereof, and special ideal is θ-aluminum oxide and gama-alumina.In addition, its specific surface area (BET method) is 30-300m preferably 2/ g is 50-200m better 2/ g.Its median size is 0.01-5 μ m preferably, is 0.05-5 μ m better, is 0.1-3 μ m better, is 0.1-1.5 μ m particularly well.This median size can be measured with volume average particle size with laser diffractometry (for example the hole field makes made LA-920).In addition, it is ideal that the basic metal in alumina particle and the content of alkaline-earth metal are respectively below the 0.1 weight %, is better below the 0.05 weight %, is special ideal below the 0.01 weight %.
For example, bigger in specific surface area, the poor aluminium hydroxide of basic metal and alkaline-earth metal, alumina sol are under the situation of raw material, because the fusion of the intermediate alumina of making adhesion is few, granule strength is little, grinds the substrate free of surface defects, and it is effective especially reducing surfaceness.
Can use chemical formula Al (OH) as this raw material 3, Al 2O 33H 2O, AlOOH, Al 2O 3H 2O, Al 2O 3NH 2O (n represents 1-3) expression for example, can be used aluminium hydroxide, alumina sol etc., and the specific surface area ideal of this raw material is 10m 2More than/the g, that better is 30m 2More than/the g, special ideal is 50m 2More than/the g.In addition, the content ideal of basic metal and alkaline-earth metal is below the 0.1 weight %, and better is below the 0.05 weight %, and special ideal is below the 0.03 weight %.Moreover, the aluminium hydroxide thermal dehydration is being made under the situation of intermediate alumina, force to import dry air or nitrogen during roasting, be effective to reducing surface imperfection, the surfaceness of grinding substrate.Also have, above-mentioned thermal dehydration is handled available well-established law and is carried out.
These intermediate aluminas are pulverized as the pulverizer wet type or the dry type of the available ball mill of needs, glass ball mill, high-pressure homogenizer, jet mill etc., adjust the particle diameter of regulation.
In addition, alumina sol can be used chemical formula AlOOH, AlOOHnH 2O (n represents 1-3), Al 2O 3H 2Expressions such as O for example have boehmite, pseudo-boehmite and non-crystalline state as crystalline structure.Aluminium hydroxide for example can carry out gibbsite hydrothermal treatment consists and makes with the thermal degradation aluminium alkoxide at 250 ℃.Its median size is 0.01-5 μ m preferably, is 0.05-5 μ m better, is 0.1-3 μ m better, is 0.1-1.5 μ m particularly well.This median size can be measured with volume average particle size with laser diffractometry.Its specific surface area (BET method) is 30-300m preferably 2/ g is 50-200m better 2/ g.
The compounds of intermediate alumina and alumina sol and compound group (A) and compound group (B) is with improving grinding rate and promoting to prevent surface imperfection such as concave point more.In this occasion, intermediate alumina and alumina sol can be distinguished use separately, also can use by mixture.Particularly from improving grinding rate, reduce abrasive sheet and stop up, prevent the effect size of surface imperfection etc., reduce the angle of surfaceness effect in addition to see, intermediate alumina is better.
The total content of intermediate alumina and/or alumina sol in grinding Liquid composition, from economy and promotion grinding effect, reducing abrasive sheet stops up, reduce the effect of surfaceness, the angle of ability that is prevented the surface imperfection of concave point etc. is in addition seen, is ideal for abrasive substance 100 weight parts of removing intermediate alumina and alumina sol for the 1-100 weight part, and better is the 2-70 weight part, is desirably the 4-40 weight part again.
As other composition, mineral acid and salt thereof, oxygenant, tackifier, rust-preventive agent, interfacial agent etc. are for example arranged.Object lesson as mineral acid and salt and oxygenant has nitric acid, oxygen acid, oxysalt, sulfuric acid, lithium nitrate, Lithium Sulphate, SODIUMNITRATE, sodium sulfate, Sulfothiorine, sodium-chlor, sodium acetate, saltpetre, vitriolate of tartar, Repone K, magnesium nitrate, sal epsom, magnesium chloride, magnesium acetate, nitrocalcite, calcium chloride, zinc sulfate, zinc chloride, zinc acetate, aluminum nitrate, Tai-Ace S 150, aluminum phosphate, aluminum chloride, potassium alum, nickelous nitrate, single nickel salt, nickel formate, nickelous acetate, iron nitrate, Sodium Nitrite, potassium nitrite, calcium nitrite, magnesium nitrite, hydrogen peroxide, sodium peroxide, Potassium peroxide, calcium peroxide, barium peroxide, Magnesium peroxide, sodium carbonate peroxide, peroxide salt of wormwood, the peroxide volatile salt, peroxosulphuric sodium, potassium peroxide, the peroxosulphuric ammonium, peroxide phosphoric acid sodium, peroxide phosphoric acid potassium, the peroxide phosphoric acid ammonium, the peroxide Sodium Tetraborate, the peroxide potassium borate, the peroxide ammonium borate, perpropionic acid, tertbutyl peroxide, peroxyformic acid, peracetic acid, 2,2, 4-dinitrophenol etc.
These compositions can use separately, also can mix use more than 2 kinds.In addition, from improving the angle of grinding rate, finding that the angle of each function and economic angle see that its content is 0.05-20 weight % preferably in grinding Liquid composition, is 0.05-10 weight % better, is 0.05-5 weight % better.
In addition, as other composition, as required, can allocate sterilant, the antiseptic-germicide of tetramethylammonium chloride, tetraethylammonium chloride, tetramethylammonium hydroxide, tetraethylammonium hydroxide, benzyl alkane ammonium chloride, benzene rope ammonium chloride etc. into.The content of these sterilant, antiseptic-germicide etc., from the angle of finding each function with do not influence nonferromagnetic substance and the angle of substrate character, being 0.001-0.1 weight % preferably in grinding Liquid composition, is 0.01-0.05 weight % better, is 0.01-0.02 weight % better.
Water in the grinding Liquid composition of the present invention uses as medium, but from the angle of high-efficient grinding grinding charge, its content is that 19.9-97.9 weight % is an ideal, and 40-97 weight % is better, and 60-97 weight % is optimal.
Also has ideal concentration when the concentration of each composition in the above-mentioned grinding Liquid composition is grinding, the concentration when also can be the said composition manufacturing.Usually, make composition, during use it is diluted under the situation about using many with concentrated solution.
Grinding Liquid composition of the present invention is with above-mentioned abrasive substance, water, and any composition of plugging inhibitor if desired, compound group (A), (B) etc. suitably cooperates, mixes to be made.
The pH value of grinding Liquid composition suitably determines it is ideal according to the kind and the quality requirements of grinding charge.For example, from the detergency and the angle that prevents processor corrodibility, operator's security of substrate, the pH value of grinding Liquid composition is an ideal for 2-12.In addition, grinding charge for the precision component of making main object with the metal of aluminium alloy base plate of plating Ni-P with under the situation of substrate, from improving grinding rate and the angle that improves surface quality, 2-9 is better, 3-8 is special ideal.Moreover, be used for the grinding of semiconductor chip and semiconductor element etc., especially for silicon substrate, polysilicon film, SiO 2Under the situation of the grinding of film etc., from improving grinding rate and the angle that improves surface quality, 7-12 is an ideal, and 8-12 is better, and 9-11 is special ideal.Under grinding charge was the situation of aluminium alloy base plate with plating Ni-P, from reducing the angle that abrasive sheet stops up, 2-10 was an ideal, 2-9 is better, and 2-8 is further ideal, and 2-7 is an ideal further, 2-5 is special ideal, and 2-4 is optimal.As required, the alkaline matter that this pH value can be suitable allocates mineral acid, organic acid and the metal-salt thereof of nitric acid, sulfuric acid etc. and ammonium salt, ammoniacal liquor, sodium hydroxide, potassium hydroxide, amine etc. into by desired amount is adjusted.Also have, the pH value is with the value of known pH instrument 20 ℃ of mensuration.
Grinding Liquid composition of the present invention with above composition reduces the effect that abrasive sheet stops up owing to have, and uses such grinding Liquid composition can prevent that abrasive sheet from stopping up.Use the form of grinding Liquid composition to be not particularly limited, can be based on the known Ginding process that uses abrasive sheet, for example following Ginding process that is ground substrate.
The abrasive sheet that the present invention uses can be the abrasive sheet that uses when grinding grinding charge, for example, except that the abrasive sheet that the organic polymer of chemically woven fabrics shape or porous character constitutes, fixedly in grinding stone or the abrasive sheet fixedly the abrasive sheet that constitutes of the abrasive sheet of grinding stone etc., the particularly organic polymer of chemically woven fabrics shape or porous character be ideal.
The shape of abrasive sheet, size etc. are not particularly limited.In addition, also be not particularly limited, organic polymers such as urethane are for example arranged, in organic polymer, contain the organic polymer of various additives such as carbon, cerium dioxide etc. as the material of abrasive sheet.
In the present invention, prevent the effect that abrasive sheet stops up, for example can be by the abrasive sheet surface after grinding with microscopic examination or sem observation, or the ratio of grinding rate reduction during with continuously grinding is estimated.
In addition, in the grinding step of precision component,, not only significantly reduce the obstruction of abrasive sheet, and have the raising grinding rate, reduce the advantage of round edge owing to use plugging inhibitor of the present invention with substrate etc.Also have, refer to when grinding at this round edge and ground the end face that is producing on the substrate limit of collapsing.
The manufacture method of substrate of the present invention has the grinding Liquid composition of the present invention of use, or mixes each composition by the composition of grinding Liquid composition of the present invention, the modulation lapping liquid, and the operation of grinding substrate is particularly suitable for making the precision component substrate.
Grind the material of the grinding charge of substrate representative with the quilt of object of the present invention, metal or semi-metals such as silicon, aluminium, nickel, tungsten, copper, tantalum, titanium are for example arranged, make the alloy of main composition with these metals, the glass state material of glass, glassy carbon, amorphous carbon etc., the stupalith of aluminum oxide, silicon-dioxide, silicon nitride, tantalum nitride, titanium nitride etc., the resin of polyimide resin etc. etc.Wherein the metal of aluminium, nickel, tungsten, copper etc. and these metals alloy of making main composition is a grinding charge, or the semiconductor substrate that contains the semiconductor element etc. of these metals is that grinding charge is an ideal.Grind particularly that the aluminium alloy of plating Ni-P constitutes ground substrate etc. contain nickel ground substrate the time, use under the situation of grinding Liquid composition of the present invention, can efficiently reduce the obstruction of abrasive sheet, in grinding Liquid composition of the present invention, suitably add compound, intermediate alumina or the alumina sol etc. of above-mentioned plugging inhibitor, compound group (A), (B) simultaneously, can reduce the limit of collapsing, improve grinding rate, also do not produce surface imperfection, and the reduction surfaceness is an ideal.
As object of the present invention contain nickel ground the substrate representative, the nickel metal is for example arranged, contain alloy, semi-metal, the oxide compound of nickel and contains the semiconductor substrate of their semiconductor element etc.The disc board that particularly plates Ni-P and plating Ni-Fe is an ideal, as the coating substrate, the metal substrate of aluminium alloy etc. is for example arranged, the ceramic substrate of glass and carbon etc., or resin system substrate etc.
The shape of these grinding charges is not particularly limited, and for example, has the shape of the planar section of plate-like, sheet, tabular, rib shape etc., constitutes the grinding object that uses grinding Liquid composition of the present invention with the shape of the curvature portion with lens etc.Wherein discous grinding charge is good especially in grinding.
Grinding Liquid composition of the present invention is applicable to the grinding of precision component with substrate.The substrate that for example is fit to the recording medium of disk, CD, photomagneto disk etc., the grinding of photomask base plate, optical lens, optical frames, optical prism, semiconductor substrate etc.The grinding of semiconductor substrate is the polishing process that carries out silicon chip (nude film), forms the operation imbed element isolation film, and the planarization operation of interlayer dielectric forms the operation of imbedding metal wiring, forms the grinding of imbedding electrical condenser operation etc.Grinding Liquid composition of the present invention is particularly suitable for the grinding of disk with substrate.
In addition, manufacture method as substrate of the present invention, for example have and on the abrasive disk of the organic macromolecule abrasive cloth that sticks the chemically woven fabrics shape, clamp the above-mentioned substrate that ground, grinding Liquid composition of the present invention is fed on the abrasive surface, the limit applies certain pressure, and limit rotation abrasive disk and substrate are made the method for substrate.
As mentioned above, at precision component with substrate etc., particularly plate in the grinding of being ground substrate that the aluminium alloy of Ni-P constitutes and use under the situation of grinding Liquid composition of the present invention, can significantly prevent the obstruction of abrasive sheet, its result can solve because the reduction of grinding rate during the continuously grinding that stop up to produce, produces preventing of surface imperfection such as concave point, and can reduce the cleaning frequency, improve operability, productivity.
Particularly, in grinding Liquid composition of the present invention, suitably add compound, intermediate alumina or the alumina sol of above-mentioned plugging inhibitor, compound thick (A), (B), reducing abrasive sheet stops up, do not produce surface imperfection on the surface, can reduce surfaceness when improving grinding rate, also reduce the limit of collapsing, but high-quality substrate is made on high efficiency ground
Grinding Liquid composition of the present invention has special effect in polishing process, grinding step in addition, and for example grinding step etc. is same is suitable for.
The present invention relates to the method that prevents that abrasive sheet stops up.As the method that prevents that abrasive sheet of the present invention stops up, the method for using the invention described above grinding Liquid composition is for example arranged, specifically, use grinding Liquid composition abrasive method of the present invention when using abrasive sheet to grind the grinding charge that contains nickel.
In addition, the present invention relates to when using the abrasive sheet grinding to contain the grinding charge of nickel, use the obstruction of the abrasive sheet of the composition that does not contain abrasive substance to prevent method.That is:
When using the abrasive sheet grinding to contain the grinding charge of nickel, contain the hydrophilic radical that in molecule, has more than 2 owing to use, molecular weight is at the hydrophilic macromolecule more than 300 or can grind at the compound of pH8.0 dissolved hydrogen nickel oxide and the composition of water, prevents the method that abrasive sheet stops up.
Owing to use the above-mentioned method that prevents that abrasive sheet from stopping up, the reduction of grinding rate in the time of can solving the continuously grinding that causes by the generation obstruction, what produce surface imperfection such as concave point prevents that the cleaning frequency of concurrent existing reduction abrasive sheet from improving grinding operation and productive effect.
The above-mentioned grinding charge that contains nickel, abrasive sheet, Ginding process, hydrophilic macromolecule, at the compound of pH value 8.0 solubilized nickel hydroxides, carboxylic-acid, a-amino acid, enol are that each prerequisite of organic acid etc. is also with above-mentioned identical.
Embodiment
Example I-1-I-12 and Comparative Example I-1-I-10
Using the median size of primary particle as abrasive substance is 0.23 μ m, the median size of secondary particle is that alpha aluminium oxide particle and the median size of 0.65 μ m is θ-alumina particle of 0.20 μ m, pressing the composition shown in the table 1, is that surplus prepares grinding Liquid composition 100 weight % (adjusting the pH value with ammoniacal liquor) with the ion exchanged water.This grinding Liquid composition is used for grinding test with 5 times of ion exchanged water dilutions.
Then, after diluting above-mentioned grinding Liquid composition with ion exchanged water like that with abrasive substance concentration 4.65 weight %, wherein add nickelous nitrate (II) 6 hydrates 1.0 weight %, stir, then with pH value 7.0 like that with 25% ammonia soln adjustment, preparation settling volume experimental liquid.Press said determination about sedimentation degree index.
Use the sedimentation degree index of this settling volume experimental liquid and the obstruction of this grinding Liquid composition to prevent that ability is shown in the table 1,2.
Also have, among example I-1-I-12 and the Comparative Example I-1-I-10, grinding Liquid composition is measured with two side machining apparatus under the I that imposes a condition of following two side machining apparatus for the grinding rate of aluminium alloy base plate.
The I that imposes a condition of two side machining apparatus is as follows:
The I that imposes a condition of<two side machining apparatus 〉
Two side machining apparatus: SPEEDFARM company product, 9B type two side machining apparatus
Tonnage: 9.8kPa
Abrasive sheet: DPM2000 (Rodel Nitta Co., Ltd. product)
Shaft collar rotating speed: 50r/min
Grinding Liquid composition feed speed: 100ml/min
Milling time: 5min
Drop into number: 10
Grinding rate: the thickness of the above-mentioned aluminium alloy base plate after grinding film thickness gauge (Mitsutoyo Co., Ltd. product, the laser film thickness gauge, model LGH-110/LHC-11N) measure, the variation in thickness of the aluminium alloy base plate before and after grind asks thickness to reduce speed, with it as grinding rate.
Obstruction prevents ability: do not clear up under above-mentioned grinding condition and carry out 20 grindings continuously, the 20th time grinding rate is prevented effect (the 20th time grinding rate is big more to the value of the 1st time grinding rate, and what expression was stopped up prevents that effect is good more) to likening to what obstruction prevented that ability from estimating to stop up of the 1st time grinding rate.
Table 1
The composition (weight %) of lapping liquid combination *) Rerum natura
Abrasive substance Plugging inhibitor Compound group (A) Compound group (B) Intermediate alumina pH Sedimentation degree index Obstruction prevents ability
The embodiment sequence number I-1 Alpha-alumina (16) Citric acid (0.50) Oxyacetic acid (0.50) Methylene-succinic acid (0.50) θ-aluminum oxide (4) 3.0 97 0.99
I-2 Alpha-alumina (16) Citric acid (0.50) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 3.0 96 0.99
I-3 Alpha-alumina (16) - Oxyacetic acid (0.50) Methylene-succinic acid (0.50) θ-aluminum oxide (4) 3.0 93 0.98
I-4 Alpha-alumina (16) - Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 3.0 93 0.97
I-5 Alpha-alumina (16) Citric acid (0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 90 0.97
I-6 Alpha-alumina (16) Glycine (0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 87 0.84
I-7 Alpha-alumina (16) The sodium salt of diisobutylene and maleic acid 1)(0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 83 0.88
I-8 Alpha-alumina (16) The sodium salt of beta-naphthalenesulfonic-acid-formaldehyde condensation products 2)(0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 84 0.84
I-9 Alpha-alumina (16) Lalgine (0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 82 0.82
I-10 Alpha-alumina (20) Lalgine (0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) - 7.0 84 0.85
I-11 Alpha-alumina (20) Lalgine (0.10) Oxyacetic acid (0.50) - - 7.0 83 0.84
I-12 Alpha-alumina (16) Lalgine (0.10) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 5.0 93 0.98
Table 2
The composition (weight %) of lapping liquid combination *) Rerum natura
Abrasive substance Plugging inhibitor Compound group (A) Compound group (B) Intermediate alumina pH Sedimentation degree index Obstruction prevents ability
The comparative example sequence number I-1 Alpha-alumina (16) - Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 72 0.60
I-2 Alpha-alumina (16) - Oxysuccinic acid (0.10) oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 7.0 75 0.65
I-3 Alpha-alumina (16) Ammonium molybdate (10.0) Oxyacetic acid (0.50) Toxilic acid (1.89) θ-aluminum oxide (4) 3.0 60 0.58
I-4 Alpha-alumina (20) - Oxyacetic acid (0.50) Toxilic acid (1.89) - 7.0 68 0.60
I-5 Alpha-alumina (20) - Oxyacetic acid (0.50) - - 7.0 70 0.60
I-6 Alpha-alumina (20) - - Toxilic acid (1.89) - 7.0 59 0.56
I-7 Alpha-alumina (20) - Oxysuccinic acid (1.89) - - 7.0 79 0.77
I-8 Alpha-alumina (40) Ammonium molybdate (10.0) Oxysuccinic acid (10.0) - - 3.0 60 0.50
I-9 Alpha-alumina (20) - - - - 7.0 39 0.30
I-10 Alpha-alumina (40) Ammonium molybdate (10.0) Citric acid (10.0) - - 2.0 72 0.68
From table 1,2 result as can be known, sedimentation degree index is more than 80, the grinding Liquid composition of the example I-1-I-12 below 100 all improves the ability that prevents of stopping up than the grinding Liquid composition that is obtained by Comparative Example I-1-I-10.
Example II-1-II-9 and Comparative Example I I-1-II-6
(median size of primary particle is 0.23 μ m to abrasive substance, the median size of secondary particle is the Alpha-alumina (purity about 99.9%) of 0.53 μ m) compound that uses in 7 weight parts, the plugging inhibitor that uses in the embodiment of the specified amount shown in the table 3 or the comparative example and the ion exchanged water of surplus mix, stir,, add water and obtain grinding Liquid composition 100 weight parts with ammoniacal liquor or nitric acid adjustment with the value of pH shown in the table 3.
The grinding Liquid composition that use obtains, Talystep (contact pilotage front end size: 25 μ m * 25 μ m with the production of Rank Taylor-Hobson company, high pass filter: 80 μ m, measured length: 0.64mm) the center line average roughness Ra of Ce Dinging is 0.2 μ m, surface two side machining apparatus with the aluminium alloy base plate of the plating Ni-P of 3.5 inches of thickness 0.8mm, diameter, the II polishing that imposes a condition by following two side machining apparatus obtains as the abrasive material of magnetic recording media with the aluminium alloy base plate of the plating Ni-P of substrate use.
The II that imposes a condition of two side machining apparatus is as follows:
The II that imposes a condition of<two side machining apparatus 〉
Two side machining apparatus: SPEEDFARM company product, 9B type two side machining apparatus
Tonnage: 9.8kPa
Abrasive sheet: Bellatri x N0058 (Kanebo Ltd's product)
Shaft collar rotating speed: 50r/min
Grinding Liquid composition supply flow rate: 100ml/min
Milling time: 5min
The substrate number that drops into: 10
After the grinding, with film thickness gauge (Mitsutoyo Co., Ltd. product, the laser film thickness gauge, model LGH-110/LHC-11N) thickness of the aluminium alloy base plate of mensuration embodiment, the variation in thickness of the aluminium alloy base plate before and after grind asks thickness to reduce speed, is that benchmark is asked relative value (grinding rate relatively) with Comparative Example I I-1.
In addition, under above-mentioned grinding condition, do not clear up and carry out 20 grindings continuously, the 20th time grinding rate is estimated the effect of stopping up that prevents to the 1st time likening to obstruction prevents ability of grinding rate.Also have, the 20th time grinding rate is big more to the ratio of the 1st time grinding rate, and what expression was stopped up prevents that effect is good more.
In addition, about the surface imperfection (concave point) on the 20th time that obtains under the above-mentioned grinding condition quilt grinding substrate, in order to method mensuration and evaluation down.
[mensuration of concave point]
Use observation by light microscope (differential interference microscope) to observe the surface of 12 each substrate of place, the concave point number of several 12 left and right view fields every 30 degree with 200 times of multiplying powers.
[evaluation of concave point]
◎: concave point is counted 2 of less thaies, and zero: several 2,3 of concave point,
△: concave point is counted 4-9, *: concave point is several more than 10.
About above-mentioned grinding rate, prevent the table 4 that the results are shown in of blocking ability and surface imperfection.
Table 3
Plugging inhibitor Other composition pH
Compound Addition (weight %) Compound Addition (weight %)
The embodiment sequence number II-1 Citric acid 0.1 Methylene-succinic acid θ-aluminum oxide 1) 0.5 1.0 2.5
II-2 Citric acid 1.5 Methylene-succinic acid θ-aluminum oxide 1) 0.5 1.0 2.5
II-3 Citric acid 0.1 - - 3
II-4 Citric acid 0.1 - - 4
II-5 Citric acid 0.1 - - 7
II-6 Citric acid 0.3 - - 2.5
II-7 Citric acid 0.05 - - 3
II-8 Glycine 0.1 Methylene-succinic acid θ-aluminum oxide 1) 0.5 1.0 2.5
II-9 Xitix 0.1 Methylene-succinic acid θ-aluminum oxide 1) 0.5 1.0 2.5
The comparative example sequence number II-1 And do not add - And do not add - 7
II-2 And do not add - Succsinic acid 0.5 2.5
II-3 And do not add - Methylene-succinic acid θ-aluminum oxide 1) 0.5 1.0 2.5
II-4 Citric acid 2.5 Methylene-succinic acid θ-aluminum oxide 1) - 2.5
II-5 Ammonium molybdate citric acid alumina sol 2) 2.0 2.0 1.0 - -- 2.5
II-6 Ammonium molybdate oxyacetic acid alumina sol 2) 2.0 2.0 1.0 - -
1) θ-aluminum oxide: median size 0.23 μ m, ratio 1.0 surface-area 80m 2/ g
2) alumina sol: daily output chemistry (strain) system, alumina sol-200
Table 4
Obstruction prevents ability Grinding rate (relative value) Surface imperfection (concave point)
The embodiment sequence number II-1 0.95 2.4
II-2 0.96 2.3
II-3 0.94 1.5
II-4 0.93 1.3
II-5 0.92 1.3
II-6 0.96 1.8
II-7 0.89 1.2
II-8 0.88 2.1
II-9 0.89 2.0
The comparative example sequence number II-1 0.53 1.0 ×
II-2 0.62 2.4
II-3 0.60 2.1
II-4 0.93 2.1 ×
II-5 0.92 1.8 ×
II-6 0.75 1.8 ×
As can be known from the results of Table 4, compared with the grinding Liquid composition that is obtained by Comparative Example I I-1-II-6 by the grinding Liquid composition that example II-1-II-9 obtains, prevent that blocking ability from all significantly improving, grinding rate also improves, and does not produce surface imperfection such as concave point.
In addition, compare with the surface (with reference to Fig. 1) of grinding preceding abrasive sheet, obtain by example II-1 grind for the 20th time after the such lapping rejects of film perforation (with reference to Fig. 2) inadhesion on abrasive sheet surface etc., the major part adhesion lapping rejects of the film perforation (with reference to Fig. 3) on the abrasive sheet surface after the 20th time of being obtained by Comparative Example I I-3 ground etc.Therefore as can be known, use under the situation of the grinding Liquid composition that is obtained by example II-1, the final cleaning frequency of abrasive sheet lacks than comparative example II-3 significantly.Also have, the surface of the abrasive sheet shown in Fig. 1-3 is to use electron microscope [Hitachi (strain) system, trade(brand)name field-effect scanning electronic microscope (FE-SEM:S-4000 type)] with 60 times of observations.
EXAMPLE III-1-III-16, Comparative Example I II-1-III-7
Compound method 1
With abrasive substance (the median size 0.23 μ m of primary particle, the Alpha-alumina of the median size 0.53 μ m of secondary particle (purity about 99.9%)) 7 weight parts, the mixing, stir for the compound that prevents to stop up preparation and the ion exchanged water of surplus of specified amount shown in the table 5, with the pH value shown in the table 5 with ammoniacal liquor or nitric acid adjustment, add ion exchanged water, obtain composition 100 weight parts.
Compound method 2
With abrasive substance (the median size 0.23 μ m of primary particle, the Alpha-alumina of the median size 0.53 μ m of secondary particle (purity about 99.9%)) 7 weight parts, as the hold concurrently intermediate alumina (θ-aluminum oxide of grinding rate rising agent of surfaceness depressant, median size 0.2 μ m, specific surface area 150m 2/ g, purity about 99.9%) 1 weight part, fumaric acid 0.7 weight part as the grinding rate rising agent, oxyacetic acid 0.3 weight part as the limit depressant that collapses, the mixing, stir for the compound that prevents to stop up preparation and the ion exchanged water of surplus of specified amount shown in the table 6, press the pH value shown in the table 6 with ammoniacal liquor or nitric acid adjustment, add ion exchanged water, obtain composition 100 weight parts.
Compound method 3
With abrasive substance (the median size 0.23 μ m of primary particle, the Alpha-alumina of the median size 0.53 μ m of secondary particle (purity about 99.9%)) 7 weight parts, as the hold concurrently intermediate alumina (θ-aluminum oxide of grinding rate rising agent of surfaceness improving agent, median size 0.2 μ m, specific surface area 150m 2/ g, purity about 99.9%) 1 weight part, methylene-succinic acid 1 weight part as the grinding rate rising agent, citric acid 0.2 weight part as the limit depressant that collapses, specified amount shown in the table 6 for preventing that abrasive sheet from stopping up the compound of preparation and the ion exchanged water of surplus mixes, stirs, press the pH value shown in the table 6 with ammoniacal liquor or nitric acid adjustment, add ion exchanged water, obtain composition 100 weight parts.
The composition that uses compound method 1-3 to obtain, Talystep (contact pilotage front end size: 25 μ m * 25 μ m with Rank Taylor-Hobson corporate system, high pass filter: 80 μ m, measured length: 0.64mm) the center line average roughness Ra of Ce Dinging is 0.2 μ m, surface two side machining apparatus of the substrate that the aluminium alloy of the plating Ni-P of thickness 0.8mm, diameter 3.5 inches (8.89cm) is constituted, the III polishing that imposes a condition by following two side machining apparatus obtains as the abrasive material of magnetic recording media with the aluminium alloy base plate of the plating Ni-P of substrate use.
The III that imposes a condition of two side machining apparatus is as follows:
The III that imposes a condition of<two side machining apparatus 〉
Two side machining apparatus: SPEEDFARM company product, 9B type two side machining apparatus
Tonnage: 9.8kPa
Abrasive sheet: Rodel Nitta Co., Ltd. product " DPM2000 "
Shaft collar rotating speed: 50rpm
Grinding Liquid composition supply flow rate: 100ml/min
Milling time: 5min
The substrate number that drops into: 10
[grinding rate]
With film thickness gauge (Mitsutoyo Co., Ltd. product, the laser film thickness gauge, " model LGH-110/LHC-11N ") measure the thickness of the aluminium alloy base plate of above-mentioned use, the variation in thickness of the aluminium alloy base plate before and after grind asks thickness to reduce speed, is the relative value (relative grinding rate) that benchmark is asked the 1st time the grinding rate of embodiment III-1-III-16 and Comparative Example I II-2-III-7 with the 1st time the grinding rate of Comparative Example I II-1.
[obstruction prevents ability]
Under above-mentioned grinding condition, do not clear up and carry out 20 grindings continuously, the 20th time grinding rate is prevented effect (the 20th time grinding rate is big more to the ratio of the 1st time grinding rate, and what expression was stopped up prevents that effect is good more) to likening to what obstruction prevented that ability from estimating to stop up of the 1st time grinding rate.
[surfaceness]
The center line average roughness of measuring with the Talystep of Rank Taylor-Hobson corporate system is as surfaceness.
Contact pilotage front end size: 25 μ m * 25 μ m,
High pass filter: 80 μ m,
Measured length: 0.64mm
The 1st time the surfaceness of Comparative Example I II-6 as benchmark, is obtained EXAMPLE III-1-III-16 and Comparative Example I II-1-III-5, the relative value of the 1st time the surfaceness of III-7.
[limit of collapsing]
Measure by following condition with Mitsutoyo Co., Ltd. product " Form Tracer SV-C624 ".
Contact pilotage front-end radius: 2 μ m (code No.178-381)
Contact pilotage is pressed: below the 0.7mN
Speed: 0.2m/S
Resolve the tiny profile resolution system of software: SV-600 type 1.01
Strainer: LPF (Gauss's) 0.800mm
Use said apparatus to measure the shape of 42.5mm to the dish end of 47.5mm from disk center, as shown in Figure 4, the position that A, B and C are ordered uses parsing software to obtain D by the said determination method respectively apart from the 43mm of disk center, 47mm and 45mm.With the variable quantity of the disc thickness before and after grinding 1/2 divided by the value of this D that obtains as collapsing boundary values.
As benchmark, obtain the relative value (limit of collapsing relatively) on the 1st time the limit of collapsing of embodiment with the 1st time the limit of collapsing of Comparative Example I II-6
Use the table 5 that the results are shown under the situation of the grinding Liquid composition (EXAMPLE III-1-III-10, Comparative Example I II-1-III-3) that above-mentioned compound method 1 obtains.The composition and the grinding of the grinding Liquid composition (EXAMPLE III-11-III-16, Comparative Example I II-4-III-7) that above-mentioned compound method 2,3 obtains the results are shown in table 6.
Table 5
For preventing to stop up the compound of preparation Addition (weight part) pH Obstruction prevents ability Grinding rate (relative value)
EXAMPLE III-1 The Na salt of the multipolymer of diisobutylene and toxilic acid 1) 0.005 7 0.90 1.1
EXAMPLE III-2 The Na salt of the multipolymer of diisobutylene and toxilic acid 1) 0.2 9 0.92 1.2
EXAMPLE III-3 The Na salt of the multipolymer of diisobutylene and toxilic acid 1) 0.01 5 0.88 1.1
EXAMPLE III-4 The formaldehyde condensation products of naphthene sulfonic acid Na 2) 0.2 3 0.75 1.0
EXAMPLE III-6 The Na salt of the multipolymer of vinyl-acetic ester and toxilic acid 3) 0.01 6 0.80 1.1
EXAMPLE III-7 Aron UC-3120 0.1 7 0.85 1.0
EXAMPLE III-8 AronA-6016 0.05 7 0.89 1.1
EXAMPLE III-9 Sodiun alginate 0.05 7 0.85 1.2
EXAMPLE III-10 Catinal LC-200 0,01 7 0.77 1.0
Comparative Example I II-1 And do not add - 7 0.53 1.0
Comparative Example I II-2 Sodium alkyl benzene sulfonate 0.1 6 0.58 0.9
Comparative Example I II-3 Sodium laurate 0.05 9 0.58 0.8
Annotate) Aron UC-3120: East Asia synthetic (strain) system polypropylene acid type is slow sends out interfacial agent
Aron A-6016: East Asia synthetic (strain) system sulfonic acid sex change polypropylene acid type macromolecule interfacial promoting agent
Catinal LC-200: eastern nation chemistry system Poise C-80M type macromolecule interfacial promoting agent
1): diisobutylene/toxilic acid=1/1 mol ratio (weight-average molecular weight 10000)
2): weight-average molecular weight 5000
3): vinyl-acetic ester/toxilic acid=1/1 mol ratio (weight-average molecular weight 8000)
As can be known from the results of Table 5, compare with the grinding Liquid composition that Comparative Example I II-1-III-3 obtains, stop up and prevent that ability from all significantly improving by the grinding Liquid composition that EXAMPLE III-1-III-10 obtains.
Table 6
Compound method For preventing to stop up the compound of preparation Addition (weight part) pH Obstruction prevents ability Grinding rate (relative value) Surfaceness (relative value) The limit (relative value) of collapsing
EXAMPLE III-11 2 The Na salt of the multipolymer of diisobutylene and toxilic acid 1) 0.005 7 0.91 1.5 0.68 1.0
EXAMPLE III-12 2 The formaldehyde condensation products of naphthene sulfonic acid Na 2) 0.1 7 0.85 1.5 0.75 1.1
EXAMPLE III-13 2 The Na salt of the multipolymer of vinyl-acetic ester and toxilic acid 3) 0.05 7 0.88 1.4 0.71 1.1
EXAMPLE III-14 3 The Na salt of the multipolymer of diisobutylene and toxilic acid 1) 0.01 6 0.93 1.5 0.71 1.1
EXAMPLE III-15 3 Aron UC-3120 0.05 6 0.78 1.4 0.69 1.2
EXAMPLE III-16 3 Sodiun alginate 0.01 6 0.82 1.4 0.67 1.1
EXAMPLE III-1 1 And do not add - 7 0.53 1.0 1 Can not measure
EXAMPLE III-4 2 And do not add - 7 0.48 1.5 0.70 1
EXAMPLE III-5 2 Sodium alkyl benzene sulfonate 0.01 7 0.52 1.3 - -
EXAMPLE III-6 3 And do not add - 6 0.50 1.4 0.67 1.1
EXAMPLE III-7 3 Sodium laurate 0.05 6 0.55 1.3 - -
As can be known from the results of Table 6, compare with the grinding Liquid composition that Comparative Example I II-1, III-4-III-7 obtain, stop up and prevent that ability from all significantly improving by the grinding Liquid composition that EXAMPLE III-11-III-16 obtains.In addition, the EXAMPLE III-11-III-16 that also contains plugging inhibitor as can be known keeps equal surfaceness with the Comparative Example I II-4, the III-6 that do not add, the limit of collapsing.
The effect of invention
Owing to prevent that the effect of stopping up is excellent, grinding Liquid composition of the present invention is being used for precision component with substrate etc., particularly plate in the situation of grinding of the substrate that the aluminium alloy of Ni-P consists of, the reduction of the grinding rate in the time of can solving the continuously grinding that produces owing to obstruction, what the blemish such as concave point produced prevents, the cleaning frequency of concurrent existing reduction abrasive sheet improves the operability of grinding and the productive effect of substrate.

Claims (8)

1. grinding Liquid composition, it contains abrasive substance and water, it is characterized in that, described abrasive substance comprises alpha aluminium oxide particle and intermediate oxidation aluminum particulate, and described intermediate oxidation aluminum particulate is gama-alumina particle, δ-alumina particle, θ-alumina particle, η-alumina particle, κ-alumina particle or their mixture; And described grinding Liquid composition also contains:
The glycine of (1) 0.01~1.5 weight %, xitix or citric acid, perhaps
(2) have 2 above anionic property groups, molecular weight in the molecule at the hydrophilic macromolecular compounds more than 300;
The sedimentation degree index of described grinding Liquid composition is more than 80, below 100.
2. grinding Liquid composition according to claim 1 is characterized in that, it also contains following compound group (A) and/or compound group (B),
Compound group (A): be selected from carboxylic acid that the carbonatoms with OH base or SH base is 2-20, monocarboxylic acid that carbonatoms is 1-20, dicarboxylic acid that carbonatoms is 2-3 and their salt more than a kind, wherein, when described grinding Liquid composition contained xitix or citric acid, described compound group (A) did not contain xitix or citric acid;
Compound group (B): be selected from carbonatoms in the polycarboxylic acid that does not have OH base or SH base, aminocarboxylic acid, amino acid and their salt more than 4 more than a kind, wherein, when described grinding Liquid composition contained glycine, described compound group (B) did not contain glycine.
3. grinding Liquid composition according to claim 1 is characterized in that, the median size of the primary particle of described abrasive substance is below 1 μ m.
4. grinding Liquid composition according to claim 1 is characterized in that it is used to grind the disk substrate.
5. grinding Liquid composition according to claim 1 is characterized in that, described hydrophilic macromolecular compounds is maleic acid or its salt, poly-naphthene sulfonic acid or its salt or the polyose or derivatives thereof with anionic property group.
6. the manufacture method of a substrate is characterized in that, has the operation of grinding substrate with each described grinding Liquid composition among the claim 1-5.
7. a method that prevents that abrasive sheet from stopping up is characterized in that, uses each described grinding Liquid composition among the claim 1-5.
8. a method that prevents that abrasive sheet from stopping up is characterized in that, uses each described grinding Liquid composition among the claim 1-5 when grinding the object that contains nickel with abrasive sheet.
CNB021458987A 2001-06-21 2002-06-20 Grinding liquid composition Expired - Fee Related CN100378145C (en)

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