CA2249126A1 - Palladium coated high-flux tubular membranes - Google Patents
Palladium coated high-flux tubular membranes Download PDFInfo
- Publication number
- CA2249126A1 CA2249126A1 CA002249126A CA2249126A CA2249126A1 CA 2249126 A1 CA2249126 A1 CA 2249126A1 CA 002249126 A CA002249126 A CA 002249126A CA 2249126 A CA2249126 A CA 2249126A CA 2249126 A1 CA2249126 A1 CA 2249126A1
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- Prior art keywords
- membrane
- palladium
- hydrogen
- metal
- flux
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 title claims abstract description 124
- 239000012528 membrane Substances 0.000 title claims abstract description 112
- 229910052763 palladium Inorganic materials 0.000 title claims abstract description 63
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 54
- 239000001257 hydrogen Substances 0.000 claims abstract description 51
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 239000002184 metal Substances 0.000 claims abstract description 38
- 239000010935 stainless steel Substances 0.000 claims abstract description 21
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 21
- 238000000926 separation method Methods 0.000 claims abstract description 12
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 7
- 239000010955 niobium Substances 0.000 claims abstract description 7
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 43
- 238000000576 coating method Methods 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 21
- 239000002131 composite material Substances 0.000 claims description 6
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract description 12
- 150000002739 metals Chemical class 0.000 abstract description 11
- 229910045601 alloy Inorganic materials 0.000 abstract description 7
- 239000000956 alloy Substances 0.000 abstract description 7
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052726 zirconium Inorganic materials 0.000 abstract description 3
- 230000004907 flux Effects 0.000 description 17
- 230000035699 permeability Effects 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- 239000012466 permeate Substances 0.000 description 11
- 230000004913 activation Effects 0.000 description 10
- 238000009792 diffusion process Methods 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000005219 brazing Methods 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 8
- 150000002431 hydrogen Chemical class 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003870 refractory metal Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000003550 marker Substances 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 3
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000012417 linear regression Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- SWELZOZIOHGSPA-UHFFFAOYSA-N palladium silver Chemical compound [Pd].[Ag] SWELZOZIOHGSPA-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009790 rate-determining step (RDS) Methods 0.000 description 2
- 238000000611 regression analysis Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000012465 retentate Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 241001008221 Eudocima Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-NJFSPNSNSA-N Tritium Chemical compound [3H] YZCKVEUIGOORGS-NJFSPNSNSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000011549 displacement method Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- MJEMIOXXNCZZFK-UHFFFAOYSA-N ethylone Chemical compound CCNC(C)C(=O)C1=CC=C2OCOC2=C1 MJEMIOXXNCZZFK-UHFFFAOYSA-N 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000013383 initial experiment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 150000002940 palladium Chemical class 0.000 description 1
- -1 palladium hydride Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000005373 porous glass Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000001991 steam methane reforming Methods 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229910052722 tritium Inorganic materials 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/14—Dynamic membranes
- B01D69/141—Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/04—Tubular membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/06—Tubular membrane modules
- B01D63/062—Tubular membrane modules with membranes on a surface of a support tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/022—Metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/022—Metals
- B01D71/0221—Group 4 or 5 metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/022—Metals
- B01D71/0223—Group 8, 9 or 10 metals
- B01D71/02231—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
- B01J19/247—Suited for forming thin films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/501—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
- C01B3/503—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion characterised by the membrane
- C01B3/505—Membranes containing palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2313/00—Details relating to membrane modules or apparatus
- B01D2313/42—Catalysts within the flow path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/04—Characteristic thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00168—Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
- B01J2208/00212—Plates; Jackets; Cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00002—Chemical plants
- B01J2219/00004—Scale aspects
- B01J2219/00006—Large-scale industrial plants
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0405—Purification by membrane separation
- C01B2203/041—In-situ membrane purification during hydrogen production
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Combustion & Propulsion (AREA)
- Dispersion Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
A high-flux tubular membrane for hydrogen separation in a fluidized bed membrane reactor at high temperatures and high pressures comprises a metal tube reinforced internally with a coil spring. The metal may preferably be palladium, niobium, tantalum, zirconium or vanadium or suitable alloys of such metals. If the metal is not palladium, the metal is preferably coated with palladium. The coil spring preferably is fashioned of stainless steel and fits tightly within the bore of the tubular membrane. The tubular membrane may be a straight tube or may be U-shaped.
Description
PALLADIUM COATED HIGH-FLUX TUBULAR MEMBRANES
FIELD OF THE INVENTION
The present invention relates to palladium coated high-flux tubular membranes for hydrogen separation.
BACKGROUND OF THE INVENTION
Membrane reactors may utilize membranes for product separation or purification in conjunction with chemical reactions. Such reactors are particular suited for reactions which are equilibrium limited, as significant enhancement over the equilibrium conversion may be achieved by selectively removing one or more reaction products through the membrane wall. It is well-known to use palladium and its alloys to form such membranes due to their high permeability, chemical compatibility with many hydrocarbon-containing gas streams and infinite hydrogen selectivity. Known palladium based membrane applications include steam reforming of methane, water gas shift, dehydrogenation of various compounds including hydrocarbons such as cyclohexane, ethylbenzene, ethane, propane and butane.
Theoretically, there are several metals such as niobium, tantalum, zirconium and vanadium which are more permeable to hydrogen than palladium. These metals are also much stronger than palladium. Therefore, even thin-walled membranes of these metals may provide the necessary thermal and mechanical strength to withstand hi~h temperatures and differential pressures. Furthermore, as flux is inversely proportional to membrane thickness, it is possible that thin-walled membranes of these metals have theoretical fluxes that are orders of magnitude greater than that of palladium alone.
However, these metals are not used for hydrogen separation because the measured transport fluxes for these metals are much less than those predicted.
It is believed that these metals have an inherent surface resistance or have a tightly held oxide film which impedes absorption. It is known to provide a very thin layer of palladium coated on the surface. This palladium coat serves two purposes - it catalyzes the molecular hydrogen dissociation and recombination reactions on the surface, and decreases the transport barrier for hydrogen atom absorption into the refractory metal. In addition, the palladium layer protects the refractory metal from oxidation. These palladium coated refractory metal membranes show the greatest promise for membrane separators for hydrogen separation.
Hydrogen flux through a composite membrane is inversely proportional to membrane thickness and increases with pressure differential. Therefore, there is a need in the art for a thin-walled composite membrane which is strong enough to withstand very high pressure differentials at the high temperatures which may be encountered in membrane hydrogen separation reactors.
SUMMARY OF THE INVENTION
In one aspect of the invention and in general terms, the invention comprises a composite tubular membrane having an outer surface and an inner surface defining a cylindrical bore, said membrane comprising:
a) a refractory metal chosen from the group of niobium, tantalum or vanadium;
b) a palladium coating on both the inner and outer surfaces; and c) structural support means within the bore.
The structural support means preferably comprises a stainless steel spring closely engaging the inner surface of the tubular membrane. It is preferable if the spring is compactly coiled within the bore. Further, it is preferable if the thickness of the palladium coating is greater than about 3.0 pm and more preferably greater than about 4.0 Vim.
FIELD OF THE INVENTION
The present invention relates to palladium coated high-flux tubular membranes for hydrogen separation.
BACKGROUND OF THE INVENTION
Membrane reactors may utilize membranes for product separation or purification in conjunction with chemical reactions. Such reactors are particular suited for reactions which are equilibrium limited, as significant enhancement over the equilibrium conversion may be achieved by selectively removing one or more reaction products through the membrane wall. It is well-known to use palladium and its alloys to form such membranes due to their high permeability, chemical compatibility with many hydrocarbon-containing gas streams and infinite hydrogen selectivity. Known palladium based membrane applications include steam reforming of methane, water gas shift, dehydrogenation of various compounds including hydrocarbons such as cyclohexane, ethylbenzene, ethane, propane and butane.
Theoretically, there are several metals such as niobium, tantalum, zirconium and vanadium which are more permeable to hydrogen than palladium. These metals are also much stronger than palladium. Therefore, even thin-walled membranes of these metals may provide the necessary thermal and mechanical strength to withstand hi~h temperatures and differential pressures. Furthermore, as flux is inversely proportional to membrane thickness, it is possible that thin-walled membranes of these metals have theoretical fluxes that are orders of magnitude greater than that of palladium alone.
However, these metals are not used for hydrogen separation because the measured transport fluxes for these metals are much less than those predicted.
It is believed that these metals have an inherent surface resistance or have a tightly held oxide film which impedes absorption. It is known to provide a very thin layer of palladium coated on the surface. This palladium coat serves two purposes - it catalyzes the molecular hydrogen dissociation and recombination reactions on the surface, and decreases the transport barrier for hydrogen atom absorption into the refractory metal. In addition, the palladium layer protects the refractory metal from oxidation. These palladium coated refractory metal membranes show the greatest promise for membrane separators for hydrogen separation.
Hydrogen flux through a composite membrane is inversely proportional to membrane thickness and increases with pressure differential. Therefore, there is a need in the art for a thin-walled composite membrane which is strong enough to withstand very high pressure differentials at the high temperatures which may be encountered in membrane hydrogen separation reactors.
SUMMARY OF THE INVENTION
In one aspect of the invention and in general terms, the invention comprises a composite tubular membrane having an outer surface and an inner surface defining a cylindrical bore, said membrane comprising:
a) a refractory metal chosen from the group of niobium, tantalum or vanadium;
b) a palladium coating on both the inner and outer surfaces; and c) structural support means within the bore.
The structural support means preferably comprises a stainless steel spring closely engaging the inner surface of the tubular membrane. It is preferable if the spring is compactly coiled within the bore. Further, it is preferable if the thickness of the palladium coating is greater than about 3.0 pm and more preferably greater than about 4.0 Vim.
The tubular membrane may be a straight tube or may be U-shaped. In either embodiment, one end of the membrane is sealed and the other end is adapted to connect with a separation reactor.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention may be described with reference to the following the drawings:
Figure 1 - Permeation and abrasion test assembly.
Figure 1 a - Cross-sectional view of a tubular membrane of the present invention.
Figure 1 b - An alternative tubular membrane of the present invention.
Figure 1 c - Is a U-shaped tubular membrane of the present invention.
Figure 2 - Effect of superficial velocity on permeation.
Figure 3 - Effect of temperature on permeation rate with pressure as a parameter.
Figure 4 - Permeability variation with temperature for different membrane tubes.
Figure 5 - Effect of hydrogen partial pressure on permeate flux.
Figure 6 - Effect of palladium coating thickness on overall transport temperatures.
_,_ Figure 7 - Effect of hydrogen partial pressure on molar flux at different temperatures.
Figure 8 - Variation of hydrogen flux with partial pressure for different feet mixtures.
Figure 9 - Variation of permeation rate with partial pressure for different membranes.
Figure 10 - Permeability variation with temperaWre for different membranes.
DETAILED DESCRIPTION OF THE INVENTION
It is generally accepted that hydrogen permeates through dense metallic membranes by a "solution-diffusion" mechanism. The essential steps were described by Barrer ( 1951 ) and Athayde et al. ( 1994). The flux of hydrogen through a metal membrane can be estimated by (Collins and Way, 1993; Uemiya et al., 1991b; Hurlbert and Konecny, 1961 ):
~, ""_,, p ""_, ( 1 ) J~~, - Pn-r( ) t The relationship can be derived from Ficl<'s first law. According to Fick's law, the flux of hydrogen atoms through a homogeneous metal phase can be calculated from:
C~rr, - Cfn (2) .l« - Dpi( t ) When diffusion through the metal is the rate limiting step (i.e. dissolved hydrogen atoms are in rapid equilibrium with the hydrogen molecules in the gas phase) and hydrogen atoms from an ideal solution in the metal, C,~ is related to the partial pressure of hydrogen in equilibrium with the metal via Sieverts thermodynamic equation:
C'H - KS,( p 0.5,r) .J
Combining Equations 1 and 2, the value obtained for n is equial to 0.5 (Buxbaum and Kinney, 1996; Buxbaum and Marker, 1993; Collins and Way, 1993; Hurlbert and Konecny, 1961).
If the surface adsorption of hydrogen on palladium is the rate determining, step, the concentration of hydrogen at the interface of the membrane can be written as (Wijmans and Baker, 1995):
(4) CHh Klt'pH?
Combining Equations 2 and 4, the value obtained for n is equal to 1.0 (Wijmans and Baker, 1995).
When the rate of permeation is governed by both surface adsorption of hydrogen molecules and diffusion of hydrogen atoms through the bulk of the metal, the value of 'n' is between 0.5 to 1.0 (Hurlbert and Konecny, 1961; Collins and Way, 1993; Yan et al., 1994).
Deviation from ideal solution behavior (Sieverts law, Equation 3) also influences the valuie of the pressure exponent 'n'. At low concentrations, hydrogen atoms form an ideal solution in the metal and there is no interaction between the hydrogen atoms as they diffuse through the metal. When the partial pressure of hydrogen in the gas phase is high, the atomic hydrogen concentration in the metal also increases and the adsorbed hydrogen atoms attract each other. Therefore at high hydrogen partial pressures, the atomic hydrogen concentration in the metal (CH) is more than the value predicted by Sieverts Law (Equation 3) (Buxbaum and Kinney, 1996). If KS is taken as constant, this effect increases the value of the pressure exponent from 0.5 in Equation 3. The deviation from ideal behavior (i.e. deviation from n=0.5 behavior) is more pronounced in metals that form hydrides (e.g.
palladium) with hydrogen atoms (Le Claire, 1983). In these metals, the deviation is encountered even at comparatively low pressures.
Another factor which influences with value of 'n' is the leakage of gas through metal film or membrane seals (Collins and Way, 1993). Since flow through any leak is hydrodynamic, the flow rate depends on the absolute pressure difference and not on the .
difference in hydrogen partial pressures.
The value of 'n' may also depend on temperature since it is affected by the Sieverts constant (KS), diffusivity (DM) and ratio of the rates of surface processes and bulk diffusion which all depend on temperature.
Hydrogen permeation experiments conducted with palladium have yielded n values of 0.5 (Buxbaum and Kinney, 1996; Buxbaum and Marker, 1993; Uemiya et al. 1991 b;
Holleck, 1970), 0.68 (Hurlbert and Konecny, 1961 ), 0.76 (Uemiya et al., 1991 a), 0.80 (De Rosset, 1960), 0.53-0.62 (Collins and Way, 1993) and 1.0 (Yan et al., 1994).
All these experiments were conducted at temperatures ranging from 340~C to 460~C and hydrogen feed pressures ranging from 101 to 4926 kPa.
Since both the diffusivity and Sieverts constant vary in an Arrhenius mamer with temperature, the permeation constant can be expressed in terms of a pre-exponential factor, PMO, and an activation energy, EP, by:
(5) _6_ DNr~s pnr' 2 -pnioexp( R T) x Two other quantities, "permeance" and "total resistance to transport" can be derived from Equation 1. "Permeance" , ~, is defined as the flux divided by the pressure driving force:
JH, pm p ~~":,, p ~r":, t (6) The inverse of permeance is the "total resistance to transport", 1 ( p ~~":,, p a"z,) t Rr,~r- - -JH, pm For the High-flux membranes used for this study, the total resistance to transport will be the sum of the resistance offered by the palladium coating, and the constant resistance (R~) which accounts for the resistance offered by the substrate plus interfacial resistances between the coatings and the substrate:
t (g) Rr"r p ~ mn Rc ~41 The diffusion rates reported by different authors for palladium membranes differ by orders of magnitude. For example, the rates reported for a 50 ~m palladium membrane at 300~C by Jost and Widman (1940), Silberg and Bachman (1958), Barrer (1940) and Hurlbert and Konecny ( 19G 1 ) are in the ratio of 0.005:01:0.3 :1. Also the reported activation energy (EP) for permeation of hydrogen through palladium differs considerably.
For example, Holleck ( 1970) reported an activation energy (E~,) of 43.97~0.42 kJ/mol whereas Katsuta et al. ( 1979) determined EP to be 20.5~1.4 kJ/mol.
_7_ As the data given by others has variability which is probably a result of the purity of the palladium and the state of the palladium surface, the permeability per-exponential factor (PMO), the activation energy (EP) and the pressure exponent (n) were determined for our membranes from experimentally obtained permeation rates. At a particular termperature, the effective permeability of the high flux membrane tube, PM, and pressure exponent, n, were determined from nonlinear regression analysis of Equation 1.
From experiments performed at different temperatures, the permeation pre-exponential factor and the activation energy were estimated using linear regression analysis of the following Equation:
1nP 1nP
~ti ;uo R T
x The total resistance was determined from Equation 7. The resistance and permeability of the palladium coating and the constant resistance were determined by linear regression analysis of Equation 8.
Apparatus and procedure Permeabilities and selectivities of membrane tubes were studied using the permation and abrasion test assembly shown in Figure 1. The permeation and abrasion unit consisted of a cylindrical vessel flanged at both ends with a distributor plate at the bottom.
As the feed gas (mixture of N, and H,) flowed up the catalyst bed, a small fraction of hydrogen permeated through the membrane and the retentate exited from the top of the vessel.
The flow rate of the permeate was measured by water displacement method and it's composition was analyzed at regular intervals by a Shimadzu GC-8A IT
Chromatograph. At each temperature and pressure, steady state was assumed when two successive flow rate measurements were within 4%. The pressure in the permeation unit was maintained at the set point by a back pressure regulator, whereas the pressure at the permeate side was always atmospheric. The membrane tubes used for permeation studies were 6.0 to 9.0 cm long.
_g_ Sufficient reforming catalyst, which is essentially Ni supported on alumina (A
1,0;) was used to ensure that all of the membrane tube remain submerged in the fluidized bed.
The substrate metal (alloy) thickness of all the high flux tubes was 76.1 ~,m and the palladium coating varied from approximately 3 to 9 ~,m on the inside and outside of the tubes.
The top ends of S the tubes were brazed to 316 SS (stainless steel) tubes of slightly larger diameter using a commercially available high temperature braze UTP 6 (Bohler UTP Welding Canada, Ltd.) and the bottom ends were sealed using 316 SS plugs brazed with UTP 6. The 316 SS tube was sealed to the permeation unit by Swagelok fittings. The retentate gas passed through a catalyst bed and the permeation unit were preheated to 400~C with nitrogen flow. This was performed to prevent damage to the palladium layer, because pinholes or cracks could be formed by phase transformation of palladium hydride from the a to the (3-phase on exposure to hydrogen at temperatures below 300~C.
For the first set of experiments, each of the two membrane tubes had an outside diameter of 1.98 mm and a substrate metal alloy thickness of 38 ~cm. One end of each membrane tube was first brazed to a 3.34 mm ID 316 SS tube which was then brazed to a 4.93 mm ID 316 SS tube while the other end was plugged by brazing. The brazed tubes, supplied by REB Research, had palladium coating of 4 and 6 ~cm on both the inside and outside. Both of the tubes collapsed and resembled thin sheets at an operating temperature of 600~C. This collapse caused stress in the braze and a leak developed at the point where the membrane was brazed to the stainless steel tube. Normally these tubes have pressure in the inside, and the thickness was computed to more than contain the pressure at 700~C. However computations for tubes with pressure on the outside are approximate, as much depends on tubes being perfectly round.
New membranes with greater wall thickness (64 ~cm) were used for a second set of experiments. The outside diameter of the membrane tubes were 1.98 mm and they were brazed to 3.18 mm OD 316 SS tubes. The tubes had a palladium coating thickness of 4.2 and 6.2 ~,m, respectively. These membrane tubes were also crushed into the shape of thin sheets, although there was no leak (i.e. no nitrogen peals was detected in the permeate gas) as the brazing remained intact. Surprisingly, the permeate continued to flow through the continuous channels of the crushed tube.
Results and discussion From the initial experiments it was clear that the alloy tubes were unable to maintain their mechanical structure at high temperature. It was decided to reinforce the membranes by inserting springs inside the tubes. Two spring reinforced membranes were tested for permeation and high temperature and presure resistance. The membrane tubes had an outside diameter of 3.18 mm and a substrate metal thickness of 7G ~,m. EAch tube was first brazed to a 3.34 mm ID tube which was subsequently brazed to another 1.75 mm ID SS
tube. Both of the tubes started leaking at approximately 600~C and 1378 kPa.
The leak occurred due to the inability of the braze (performed by REB Research using Braze 505) to withstand this high temperature. But the spring reinforcement prevented the tubes from collapsing. The brazing of all the tubes tested afterwards was carried out using a high temperature braze called UTP 6 (49.0% Cu, 10.G% Ni, 1.0% Ag and the balance Zn & other traces).
The High-flux membrane tubes used for the next set of experiments had outside diameters of 3.18 mm and substrate metal thickness of 76 ~cm. The palladium coating thickness of these tubes was 1.94, 4.05, 6.33 and 7.8 ~,m. Because of the very thin palladium layer, it was not possible to brazez the 1.94 ~,m membrane to a stainless steel tube, so it was not used. Permeation studies were performed with the G.33 and 4.05 ~,m membranes at different temperatures and differential pressure. For the 6.33 ~,m membrane, nitrogen was detected in the permeating gas at 625~C and 1330.3 kPa. Since, the spring inside the tube was not compact, the high outside pressure at this high temperature caused both the spring and the tube to collapse. For the same reason, the 4.05 ~m tube collapsed at 1330.3 kPa and GOO~C.
The following conclusions were drawn from all the experimentation up to this point.
i) Spring reinforcement is preferable to provide strength at these high temperatures and differential presssures. Moreover, the spring needs to be packed compactly although it may decrease the surface area for desorption.
ii) Brazing becomes very difficult if the palladium coating thickness is very low.
The coating should be more than 3.0 ~,m and preferably above 4.0 p,m.
iii) UTP 6 can withstand the high temperatures and differential pressures used in the present investigation. For proper brazing, dust, oil and other surface contaminants have to be removed from the stainless steel surface.
PERMEATION CHARACTERISTICS
All the tubes tested for permeation characteristics had an outside diameter of 1.98 mm and substrate metal thickness of 76 Vim. One end of each tube was plu~~ged with brazing and the other end was brazed to a 3.34 mm ID 316 SS tube.
Figure 2 shows the effect of change in superficial velocity on the permeabilities of pure palladium and High-flux membrane tubes. Each data point in this figure and all the figures used afterwards represent the average of three readings. The maximum percentage deviation from the mean value was ~5%. From the results of Figure 2, it can be concluded that the permeation rate was independent of superficial velocity i.e. there is no diffusional resistance in the catalyst bed.
Figure 3 and 4 show the temperature effects on the flux and permeabilities of different High-flux membrane tubes. Although, there is considerable scatter in the date of Figure 3, the trend follows Arrhenius behavior. Experimentally, the scatter might be due to difficulties in controlling the temperature and pressure inside the permeation unit. The temperature varied by as much as 10~C from the mean whereas the pressure varied from the mean value by ~35 kPa.
The pre-exponential factors (Ph~o) in Equation 9 for the 3.8, 5.4 and 8.25 ~,m membranes were determined to be 9.95 x 10-9 and 5.48 x 10-9 mol/(m.s.Pa°'''), respectively and the corresponding activation energies (EP) were 12.7, 11.5 and 9.6 kJ/mol.
The above mentioned PMO and EP values account for the combined effect of the palladium coating and the alloy substrate. Activation energy is positive (i.e. permeation increases with increasing temperature) for palladium while it is negative for niobium and tantalum. As diffusion through the palladium coating is the rate limiting step, it dominates the overall activation energy of the High-flux membrane. The EP for pure palladium is 10.5~1.4 kJ/mol (Katsuta et al., 1979). For High-flux membranes this value is clearly reduced because of the opposing effect of exothermic absorption in the substrate alloy.
The effect of hydrogen partial pressure on the permeation flux for different membrane tubes is shown in Fi~~ure 5. The pressure exponent 'n = 0.72' was determined from nonlinear regression analysis using the combined permeation data from three different membrane tubes in Equation 1. One of the reasons for the high value of n is that all the experiments were performed at high hydrogen concentration (40% H~ in the feed), which causes deviations from ideal solution behavior and thus Sievert's law.
The reciprocal of the slopes of the best fit lines in Figure 5 are the transport resistances of different membrane tubes at 600~C. These resistances are plotted against the palladium coating thickness in Figure 6. The intercept of the line with the resistance axis, which was about 48700 m'.s.Pa°''/mol, represents the constant resistance offered by the substrate alloy plus the metal-metal interfaces. The slope of the best fit line represents the resistance offered per 1 ~m palladium coating and was about 1450 m'.s.Pa°''/mol. For a single membrane tube, the variation of permeation rate with hydrogen partial pressure at three different temperatures is plotted in Figure 7. From this plot it can be concluded that for the temperature range 400 to 600~C, the pressure exponent 0.72 satisfactorily describes the permeation characteristic of the membrane.
In most of the runs the composition of the feed mixture was 40% H, and 60%
N2. The high concentration of nitrogen was used so that even a small leak could be detected by analyzing the permeate. Experiments were also conducted using a 27.1 % CHI
and 72.9%
HZ feed mixture. Figure 8 shows the variation of hydrogen flux with pressure fro the two feed gas mixtures. The slopes of the best fit straight lines for the two sets of data are almost equal which means that the permeability is independenmt of the concentration of hydrogen and the choice of the non-permeating component.
For comparison purposes, a permeation study was performed using palladium tubes supplied by Johnson Matthey Ltd. which were used by Adris (1994). Figure 9 shows that the permeation rate was more than three times higher for the High-flux tubes. The permeability variation with temperature for the two membrane tubes is plotted in Figure 10.
The permeation activation energies (EP), calculated from the slopes of the lines, were 9.580 kJ/mol for the High-flux tube and 20.559 kJ/mol for the palladium tube. The EP
value for the palladium tube was close to the value (20.5~1.4 kJ/mol) reported by Katsuta et al. (1979).
The brazing with UTP 6 was not perfect as it failed in some occasions below a temperature of 650~C. As a result of this uncertainty, a different method was used to join the membrane tube and the stainless steel tube. A ConaxT~'I PG gland with Grafoil sealant was used to connect the membrane tube to the 316 SS tube. A 3.18 mm OD SS tube was first machined to decrease its outer diameter so that it fit snugly inside the spring reinforced membrane tube. A Grafoil sealant was crushed on to the contacting/overlapping surface of the two tubes. Membrane tubes with ConaxTM fitting at the top and braze at the bottom were tested successfully (without any leak) up to a temperature of 670~C and a differential pressure of 1410 kPa.
Conclusions The spring reinforced High-flux membrane tubes were tested for permeation over the temperature range of 400-700~C and at differential pressures up to 1480 kPa. This is a significant improvement as this type of membranes were earlier tested only up to a temperature of 425 and a differential pressure of 110.3 kPa. Also the abrasion resistance of the palladium coating was tested in the fluidized bed of catalyst particles and found to be satisfactory. Due to their stability at high temperatures, differential pressures and a fluidized bed environment, the spring reinforced High-flux membrane tubes are the preferred membrane in membrane reactors including fluidized bed membrane reformers which require operation at relatively high temperatures and transmembrane pressure difference.
The dimensions of the tubular membranes may be scaled up to accomodate existing fluidized bed membrane reformers as is well known in the art.
However, the 1 S thickness of the palladium coating should remain the same. Such tubular membranes are well suited to large scale hydrogen extractors using well-known shell and tube heat exchanger designs.
As shown in Figure 1 a and 1 b, a tubular membrane ( 10) is fitted with an internal coil spring (12) which reinforces the membrane (10) and resists deformation of the membrane under high transmembrane pressure differentials. The coil spring (12) is preferably made of stainless steel. As shown in Figure lc, the tubular membrane (10) may be bent into a U-shaped membrane to increase membrane surface area in a reactor with limited permeate discharge connectors. The internal spring ( 12) is not shown in Figure 1 c.
In either the straight or U-shaped membranes, one end (14) is plugged while the other end ( 16) is open as a permeate discharge opening. The open end ( 16) may be connected to a stainless steel connecting tube (not shown) by brazing as described above or more preferably to CornaxT'~' stainless steel connectors available from Cornax Buffalo Inc., Buffalo, New York with an appropriate sealant such as GrafoylT"'' available from Union Carbide.
In one application, the U-shaped tubular membranes are approximately 45 cm in height (90 cm in total length), have an outside diameter of approximately 3.2 mm, a wall thickness of approximately 76 ~m and a palladium coating thickness of approximately 4ym.
These specific dimensions are not critical to the invention but are exemplary of a preferred embodiment.
As will be apparent to those skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without depat-ting from the teachings of the present invention.
Nomenclature Cue, = concentration of hydrogen atoms at the high pressure side, mol/m3 C~ = concentration ofhydrogen atoms at the low pressure side, mol/m3 DM = diffusivity of atomic hydrogen, m2/sec EP = activation energy for permeation, J/mol JH = flux of hydrogen atoms, mol/(m2. sec) J~ = molar flux ofhydrogen, mol/(mz.sec) KR = sorption coefficient for hydrogen, mol/(m3.Pa) = Sieverts constant, moll of atomic hydrogen/(m3.Pa°~s) PH2h = partial pressure of hydrogen in the feed or high pressure side, Pa Pm = partial pressure ofhydrogen in the permeate or low pressure side, Pa PM = effective permeability in terms of molar flow, mol/(msec.Pa°''2) PMO = permeation pre-exponential factor, mol/(m.sec.Pa°'z) R = resistance to transport, m2.sec.Pa°-'2/mol R° = constant resistance, mz.sec.Pa°'2/mol R~~ = total transport resistance through composite metal membrane, m2.sec.Pa°~'2/mol t = thickness of the metal membrane, p.m t~o~ = total thiclmess of the membrane tube, p.m T = temperature in the permeation unit, °C
Greek letter = permeance, mol/(m2.sec.Pa°''2) Superscript n = exponent showing the dependency ofpartial pressure of hydrogen on permeation rate Subscripts h = feed or high pressure side = permeate or low pressure side M = metal H2 = hydrogen References Adris, A. M., "A Fluidized Bed Membrane Reactor for Steam Methane Reforming:
Experimental Verification and Model Validation", Ph.D. Thesis, University of British Columbia, April 1994.
Amano, M., M. Komaski and C. Nishimura, "Hydrogen Permeation Characteristics of Palladium Plated V-Ni Alloy Membranes", J. Less-Common Met., 172-174, 727-731 (1991).
Athayde, A. L., R W. Baker and P. Nguyen, "Metal Composite Membranes for Hydrogen Separation", J. Membr. Sci., 94, 299-311 (1994).
Barrer, R M., Traps. Faraday Soc., 36, 1235 (1940). -Barrer, R M., "Di$usion in and through Solids", Cambridge University Press, London, 1951.
Brown, C. C. and R E. Buxbaum, "Kinetics of Hydrogen Absorption in Alpha Titanium", Metal.
Traps. A, 19A, 1425-1427 (1988).
Buxbaum, R E. and P. C. Hsu, "Method for Plating Palladium", US Patent 5,149,420, 1992.
Buxbaum, R E. and A. B. Kinney, "Hydrogen Transport through Tubular Membranes of Palladium-Coated Tantalum and Niobium", Ind. Eng. Chem Res., 35(2), 530-537 (1996).
Buxbaum, R E. and T. L. Marker, "Hydrogen Transport through Non-Porous Membranes of Palladium-Coated Niobium, Tantalum and Vanadium", J. Membr. Sci., 85, 29-38 (1993).
Cotlins, J. P. and J. D. Way, "Preparation and Characterization of a Composite Palladium Ceramic Membrane", Ind. Eng. Chem Res., 32, 3006-3013 (1993).
De Rosset, A. J., "Diffusion of Hydrogen through Palladium Membranes", Ind.
Eng. Chem Res., 52, 525-528 ( 1960).
Hill, E. F., "Feasibility study: Removal of Tritium from Sodium During the MDEC Process by Oxidative Diffusion, Argonne West, DOE N707T1830035, 1982.
Holleck, G. L., '~i$usion and Solubility of Hydrogen in Palladium and Palladium-Silver Alloys", J. Phys. Chem, 74, 503-511 (1970).
Hurlbert, R C. and J. O. Konecny, "Diffusion of Hydrogen Through Palladium", J. Chem Phys., 34, 655-668 (1961).
Jost, W. and A. Widman, Z. Physik. Chem (Leipzig), B45, 285 ( 1940).
Katsuta, H., R B. Farraro and R B. McLellan, Acta Met., 27, 1111-1114 (I979).
Le Claire, A. D., "Permeation of Gases through Solids: I. Principles", Di$usion and Defect Data, 33, 1-66 ( 1983).
Markides, A. C., M. A. Wright and D. N. Jewett, "Separation of Hydrogen by Permeation", US
Patent 3,350,846, 1967.
Sawatzki, A. and G. A. Ledou~c, "The Use of Palladium to Remove Hydrogen from Zirconium", Presented at the 2nd International Congress on Hydrogen in Metals, Paris, France, 1977.
Silberg, P. A. and C. H. Bachman, J. Chem. Phys., 29, 777 (1958).
Uemiya, S., N. Sato, H. Ando, Y. Kude, T. Matsuda and E. Kikuchi, "Separation of Hydrogen through Palladium Thin Film Supported on a Porous Glass Tube", J. Membr. Sci., 56, 303-313 (1991a).
Uemiya, S., T. Matsuda and E. Kitt-uchi, "Hydrogen Permeable Palladium-Silver Alloy Membrane Supported on Porous Ceramics", J. Membr. Sci., 56, 315-325 (1991b).
Wijmans, J. G. and R W. Baker, "The Solution-Diffusion Model: A Review", J.
Membr. Sci., 107, 1-21 (1995).
Yan, S., H. Maeda, K Kusakabe and S. Morooka, "'Thin Palladium Membrane Formed in Support Pores by Metal-Organic Chemical Vapor Deposition Method and Application to Hydrogen Separation", Ind. Eng. Chem. Res., 33, 616-622 (1994).
BRIEF DESCRIPTION OF THE DRAWINGS
The invention may be described with reference to the following the drawings:
Figure 1 - Permeation and abrasion test assembly.
Figure 1 a - Cross-sectional view of a tubular membrane of the present invention.
Figure 1 b - An alternative tubular membrane of the present invention.
Figure 1 c - Is a U-shaped tubular membrane of the present invention.
Figure 2 - Effect of superficial velocity on permeation.
Figure 3 - Effect of temperature on permeation rate with pressure as a parameter.
Figure 4 - Permeability variation with temperature for different membrane tubes.
Figure 5 - Effect of hydrogen partial pressure on permeate flux.
Figure 6 - Effect of palladium coating thickness on overall transport temperatures.
_,_ Figure 7 - Effect of hydrogen partial pressure on molar flux at different temperatures.
Figure 8 - Variation of hydrogen flux with partial pressure for different feet mixtures.
Figure 9 - Variation of permeation rate with partial pressure for different membranes.
Figure 10 - Permeability variation with temperaWre for different membranes.
DETAILED DESCRIPTION OF THE INVENTION
It is generally accepted that hydrogen permeates through dense metallic membranes by a "solution-diffusion" mechanism. The essential steps were described by Barrer ( 1951 ) and Athayde et al. ( 1994). The flux of hydrogen through a metal membrane can be estimated by (Collins and Way, 1993; Uemiya et al., 1991b; Hurlbert and Konecny, 1961 ):
~, ""_,, p ""_, ( 1 ) J~~, - Pn-r( ) t The relationship can be derived from Ficl<'s first law. According to Fick's law, the flux of hydrogen atoms through a homogeneous metal phase can be calculated from:
C~rr, - Cfn (2) .l« - Dpi( t ) When diffusion through the metal is the rate limiting step (i.e. dissolved hydrogen atoms are in rapid equilibrium with the hydrogen molecules in the gas phase) and hydrogen atoms from an ideal solution in the metal, C,~ is related to the partial pressure of hydrogen in equilibrium with the metal via Sieverts thermodynamic equation:
C'H - KS,( p 0.5,r) .J
Combining Equations 1 and 2, the value obtained for n is equial to 0.5 (Buxbaum and Kinney, 1996; Buxbaum and Marker, 1993; Collins and Way, 1993; Hurlbert and Konecny, 1961).
If the surface adsorption of hydrogen on palladium is the rate determining, step, the concentration of hydrogen at the interface of the membrane can be written as (Wijmans and Baker, 1995):
(4) CHh Klt'pH?
Combining Equations 2 and 4, the value obtained for n is equal to 1.0 (Wijmans and Baker, 1995).
When the rate of permeation is governed by both surface adsorption of hydrogen molecules and diffusion of hydrogen atoms through the bulk of the metal, the value of 'n' is between 0.5 to 1.0 (Hurlbert and Konecny, 1961; Collins and Way, 1993; Yan et al., 1994).
Deviation from ideal solution behavior (Sieverts law, Equation 3) also influences the valuie of the pressure exponent 'n'. At low concentrations, hydrogen atoms form an ideal solution in the metal and there is no interaction between the hydrogen atoms as they diffuse through the metal. When the partial pressure of hydrogen in the gas phase is high, the atomic hydrogen concentration in the metal also increases and the adsorbed hydrogen atoms attract each other. Therefore at high hydrogen partial pressures, the atomic hydrogen concentration in the metal (CH) is more than the value predicted by Sieverts Law (Equation 3) (Buxbaum and Kinney, 1996). If KS is taken as constant, this effect increases the value of the pressure exponent from 0.5 in Equation 3. The deviation from ideal behavior (i.e. deviation from n=0.5 behavior) is more pronounced in metals that form hydrides (e.g.
palladium) with hydrogen atoms (Le Claire, 1983). In these metals, the deviation is encountered even at comparatively low pressures.
Another factor which influences with value of 'n' is the leakage of gas through metal film or membrane seals (Collins and Way, 1993). Since flow through any leak is hydrodynamic, the flow rate depends on the absolute pressure difference and not on the .
difference in hydrogen partial pressures.
The value of 'n' may also depend on temperature since it is affected by the Sieverts constant (KS), diffusivity (DM) and ratio of the rates of surface processes and bulk diffusion which all depend on temperature.
Hydrogen permeation experiments conducted with palladium have yielded n values of 0.5 (Buxbaum and Kinney, 1996; Buxbaum and Marker, 1993; Uemiya et al. 1991 b;
Holleck, 1970), 0.68 (Hurlbert and Konecny, 1961 ), 0.76 (Uemiya et al., 1991 a), 0.80 (De Rosset, 1960), 0.53-0.62 (Collins and Way, 1993) and 1.0 (Yan et al., 1994).
All these experiments were conducted at temperatures ranging from 340~C to 460~C and hydrogen feed pressures ranging from 101 to 4926 kPa.
Since both the diffusivity and Sieverts constant vary in an Arrhenius mamer with temperature, the permeation constant can be expressed in terms of a pre-exponential factor, PMO, and an activation energy, EP, by:
(5) _6_ DNr~s pnr' 2 -pnioexp( R T) x Two other quantities, "permeance" and "total resistance to transport" can be derived from Equation 1. "Permeance" , ~, is defined as the flux divided by the pressure driving force:
JH, pm p ~~":,, p ~r":, t (6) The inverse of permeance is the "total resistance to transport", 1 ( p ~~":,, p a"z,) t Rr,~r- - -JH, pm For the High-flux membranes used for this study, the total resistance to transport will be the sum of the resistance offered by the palladium coating, and the constant resistance (R~) which accounts for the resistance offered by the substrate plus interfacial resistances between the coatings and the substrate:
t (g) Rr"r p ~ mn Rc ~41 The diffusion rates reported by different authors for palladium membranes differ by orders of magnitude. For example, the rates reported for a 50 ~m palladium membrane at 300~C by Jost and Widman (1940), Silberg and Bachman (1958), Barrer (1940) and Hurlbert and Konecny ( 19G 1 ) are in the ratio of 0.005:01:0.3 :1. Also the reported activation energy (EP) for permeation of hydrogen through palladium differs considerably.
For example, Holleck ( 1970) reported an activation energy (E~,) of 43.97~0.42 kJ/mol whereas Katsuta et al. ( 1979) determined EP to be 20.5~1.4 kJ/mol.
_7_ As the data given by others has variability which is probably a result of the purity of the palladium and the state of the palladium surface, the permeability per-exponential factor (PMO), the activation energy (EP) and the pressure exponent (n) were determined for our membranes from experimentally obtained permeation rates. At a particular termperature, the effective permeability of the high flux membrane tube, PM, and pressure exponent, n, were determined from nonlinear regression analysis of Equation 1.
From experiments performed at different temperatures, the permeation pre-exponential factor and the activation energy were estimated using linear regression analysis of the following Equation:
1nP 1nP
~ti ;uo R T
x The total resistance was determined from Equation 7. The resistance and permeability of the palladium coating and the constant resistance were determined by linear regression analysis of Equation 8.
Apparatus and procedure Permeabilities and selectivities of membrane tubes were studied using the permation and abrasion test assembly shown in Figure 1. The permeation and abrasion unit consisted of a cylindrical vessel flanged at both ends with a distributor plate at the bottom.
As the feed gas (mixture of N, and H,) flowed up the catalyst bed, a small fraction of hydrogen permeated through the membrane and the retentate exited from the top of the vessel.
The flow rate of the permeate was measured by water displacement method and it's composition was analyzed at regular intervals by a Shimadzu GC-8A IT
Chromatograph. At each temperature and pressure, steady state was assumed when two successive flow rate measurements were within 4%. The pressure in the permeation unit was maintained at the set point by a back pressure regulator, whereas the pressure at the permeate side was always atmospheric. The membrane tubes used for permeation studies were 6.0 to 9.0 cm long.
_g_ Sufficient reforming catalyst, which is essentially Ni supported on alumina (A
1,0;) was used to ensure that all of the membrane tube remain submerged in the fluidized bed.
The substrate metal (alloy) thickness of all the high flux tubes was 76.1 ~,m and the palladium coating varied from approximately 3 to 9 ~,m on the inside and outside of the tubes.
The top ends of S the tubes were brazed to 316 SS (stainless steel) tubes of slightly larger diameter using a commercially available high temperature braze UTP 6 (Bohler UTP Welding Canada, Ltd.) and the bottom ends were sealed using 316 SS plugs brazed with UTP 6. The 316 SS tube was sealed to the permeation unit by Swagelok fittings. The retentate gas passed through a catalyst bed and the permeation unit were preheated to 400~C with nitrogen flow. This was performed to prevent damage to the palladium layer, because pinholes or cracks could be formed by phase transformation of palladium hydride from the a to the (3-phase on exposure to hydrogen at temperatures below 300~C.
For the first set of experiments, each of the two membrane tubes had an outside diameter of 1.98 mm and a substrate metal alloy thickness of 38 ~cm. One end of each membrane tube was first brazed to a 3.34 mm ID 316 SS tube which was then brazed to a 4.93 mm ID 316 SS tube while the other end was plugged by brazing. The brazed tubes, supplied by REB Research, had palladium coating of 4 and 6 ~cm on both the inside and outside. Both of the tubes collapsed and resembled thin sheets at an operating temperature of 600~C. This collapse caused stress in the braze and a leak developed at the point where the membrane was brazed to the stainless steel tube. Normally these tubes have pressure in the inside, and the thickness was computed to more than contain the pressure at 700~C. However computations for tubes with pressure on the outside are approximate, as much depends on tubes being perfectly round.
New membranes with greater wall thickness (64 ~cm) were used for a second set of experiments. The outside diameter of the membrane tubes were 1.98 mm and they were brazed to 3.18 mm OD 316 SS tubes. The tubes had a palladium coating thickness of 4.2 and 6.2 ~,m, respectively. These membrane tubes were also crushed into the shape of thin sheets, although there was no leak (i.e. no nitrogen peals was detected in the permeate gas) as the brazing remained intact. Surprisingly, the permeate continued to flow through the continuous channels of the crushed tube.
Results and discussion From the initial experiments it was clear that the alloy tubes were unable to maintain their mechanical structure at high temperature. It was decided to reinforce the membranes by inserting springs inside the tubes. Two spring reinforced membranes were tested for permeation and high temperature and presure resistance. The membrane tubes had an outside diameter of 3.18 mm and a substrate metal thickness of 7G ~,m. EAch tube was first brazed to a 3.34 mm ID tube which was subsequently brazed to another 1.75 mm ID SS
tube. Both of the tubes started leaking at approximately 600~C and 1378 kPa.
The leak occurred due to the inability of the braze (performed by REB Research using Braze 505) to withstand this high temperature. But the spring reinforcement prevented the tubes from collapsing. The brazing of all the tubes tested afterwards was carried out using a high temperature braze called UTP 6 (49.0% Cu, 10.G% Ni, 1.0% Ag and the balance Zn & other traces).
The High-flux membrane tubes used for the next set of experiments had outside diameters of 3.18 mm and substrate metal thickness of 76 ~cm. The palladium coating thickness of these tubes was 1.94, 4.05, 6.33 and 7.8 ~,m. Because of the very thin palladium layer, it was not possible to brazez the 1.94 ~,m membrane to a stainless steel tube, so it was not used. Permeation studies were performed with the G.33 and 4.05 ~,m membranes at different temperatures and differential pressure. For the 6.33 ~,m membrane, nitrogen was detected in the permeating gas at 625~C and 1330.3 kPa. Since, the spring inside the tube was not compact, the high outside pressure at this high temperature caused both the spring and the tube to collapse. For the same reason, the 4.05 ~m tube collapsed at 1330.3 kPa and GOO~C.
The following conclusions were drawn from all the experimentation up to this point.
i) Spring reinforcement is preferable to provide strength at these high temperatures and differential presssures. Moreover, the spring needs to be packed compactly although it may decrease the surface area for desorption.
ii) Brazing becomes very difficult if the palladium coating thickness is very low.
The coating should be more than 3.0 ~,m and preferably above 4.0 p,m.
iii) UTP 6 can withstand the high temperatures and differential pressures used in the present investigation. For proper brazing, dust, oil and other surface contaminants have to be removed from the stainless steel surface.
PERMEATION CHARACTERISTICS
All the tubes tested for permeation characteristics had an outside diameter of 1.98 mm and substrate metal thickness of 76 Vim. One end of each tube was plu~~ged with brazing and the other end was brazed to a 3.34 mm ID 316 SS tube.
Figure 2 shows the effect of change in superficial velocity on the permeabilities of pure palladium and High-flux membrane tubes. Each data point in this figure and all the figures used afterwards represent the average of three readings. The maximum percentage deviation from the mean value was ~5%. From the results of Figure 2, it can be concluded that the permeation rate was independent of superficial velocity i.e. there is no diffusional resistance in the catalyst bed.
Figure 3 and 4 show the temperature effects on the flux and permeabilities of different High-flux membrane tubes. Although, there is considerable scatter in the date of Figure 3, the trend follows Arrhenius behavior. Experimentally, the scatter might be due to difficulties in controlling the temperature and pressure inside the permeation unit. The temperature varied by as much as 10~C from the mean whereas the pressure varied from the mean value by ~35 kPa.
The pre-exponential factors (Ph~o) in Equation 9 for the 3.8, 5.4 and 8.25 ~,m membranes were determined to be 9.95 x 10-9 and 5.48 x 10-9 mol/(m.s.Pa°'''), respectively and the corresponding activation energies (EP) were 12.7, 11.5 and 9.6 kJ/mol.
The above mentioned PMO and EP values account for the combined effect of the palladium coating and the alloy substrate. Activation energy is positive (i.e. permeation increases with increasing temperature) for palladium while it is negative for niobium and tantalum. As diffusion through the palladium coating is the rate limiting step, it dominates the overall activation energy of the High-flux membrane. The EP for pure palladium is 10.5~1.4 kJ/mol (Katsuta et al., 1979). For High-flux membranes this value is clearly reduced because of the opposing effect of exothermic absorption in the substrate alloy.
The effect of hydrogen partial pressure on the permeation flux for different membrane tubes is shown in Fi~~ure 5. The pressure exponent 'n = 0.72' was determined from nonlinear regression analysis using the combined permeation data from three different membrane tubes in Equation 1. One of the reasons for the high value of n is that all the experiments were performed at high hydrogen concentration (40% H~ in the feed), which causes deviations from ideal solution behavior and thus Sievert's law.
The reciprocal of the slopes of the best fit lines in Figure 5 are the transport resistances of different membrane tubes at 600~C. These resistances are plotted against the palladium coating thickness in Figure 6. The intercept of the line with the resistance axis, which was about 48700 m'.s.Pa°''/mol, represents the constant resistance offered by the substrate alloy plus the metal-metal interfaces. The slope of the best fit line represents the resistance offered per 1 ~m palladium coating and was about 1450 m'.s.Pa°''/mol. For a single membrane tube, the variation of permeation rate with hydrogen partial pressure at three different temperatures is plotted in Figure 7. From this plot it can be concluded that for the temperature range 400 to 600~C, the pressure exponent 0.72 satisfactorily describes the permeation characteristic of the membrane.
In most of the runs the composition of the feed mixture was 40% H, and 60%
N2. The high concentration of nitrogen was used so that even a small leak could be detected by analyzing the permeate. Experiments were also conducted using a 27.1 % CHI
and 72.9%
HZ feed mixture. Figure 8 shows the variation of hydrogen flux with pressure fro the two feed gas mixtures. The slopes of the best fit straight lines for the two sets of data are almost equal which means that the permeability is independenmt of the concentration of hydrogen and the choice of the non-permeating component.
For comparison purposes, a permeation study was performed using palladium tubes supplied by Johnson Matthey Ltd. which were used by Adris (1994). Figure 9 shows that the permeation rate was more than three times higher for the High-flux tubes. The permeability variation with temperature for the two membrane tubes is plotted in Figure 10.
The permeation activation energies (EP), calculated from the slopes of the lines, were 9.580 kJ/mol for the High-flux tube and 20.559 kJ/mol for the palladium tube. The EP
value for the palladium tube was close to the value (20.5~1.4 kJ/mol) reported by Katsuta et al. (1979).
The brazing with UTP 6 was not perfect as it failed in some occasions below a temperature of 650~C. As a result of this uncertainty, a different method was used to join the membrane tube and the stainless steel tube. A ConaxT~'I PG gland with Grafoil sealant was used to connect the membrane tube to the 316 SS tube. A 3.18 mm OD SS tube was first machined to decrease its outer diameter so that it fit snugly inside the spring reinforced membrane tube. A Grafoil sealant was crushed on to the contacting/overlapping surface of the two tubes. Membrane tubes with ConaxTM fitting at the top and braze at the bottom were tested successfully (without any leak) up to a temperature of 670~C and a differential pressure of 1410 kPa.
Conclusions The spring reinforced High-flux membrane tubes were tested for permeation over the temperature range of 400-700~C and at differential pressures up to 1480 kPa. This is a significant improvement as this type of membranes were earlier tested only up to a temperature of 425 and a differential pressure of 110.3 kPa. Also the abrasion resistance of the palladium coating was tested in the fluidized bed of catalyst particles and found to be satisfactory. Due to their stability at high temperatures, differential pressures and a fluidized bed environment, the spring reinforced High-flux membrane tubes are the preferred membrane in membrane reactors including fluidized bed membrane reformers which require operation at relatively high temperatures and transmembrane pressure difference.
The dimensions of the tubular membranes may be scaled up to accomodate existing fluidized bed membrane reformers as is well known in the art.
However, the 1 S thickness of the palladium coating should remain the same. Such tubular membranes are well suited to large scale hydrogen extractors using well-known shell and tube heat exchanger designs.
As shown in Figure 1 a and 1 b, a tubular membrane ( 10) is fitted with an internal coil spring (12) which reinforces the membrane (10) and resists deformation of the membrane under high transmembrane pressure differentials. The coil spring (12) is preferably made of stainless steel. As shown in Figure lc, the tubular membrane (10) may be bent into a U-shaped membrane to increase membrane surface area in a reactor with limited permeate discharge connectors. The internal spring ( 12) is not shown in Figure 1 c.
In either the straight or U-shaped membranes, one end (14) is plugged while the other end ( 16) is open as a permeate discharge opening. The open end ( 16) may be connected to a stainless steel connecting tube (not shown) by brazing as described above or more preferably to CornaxT'~' stainless steel connectors available from Cornax Buffalo Inc., Buffalo, New York with an appropriate sealant such as GrafoylT"'' available from Union Carbide.
In one application, the U-shaped tubular membranes are approximately 45 cm in height (90 cm in total length), have an outside diameter of approximately 3.2 mm, a wall thickness of approximately 76 ~m and a palladium coating thickness of approximately 4ym.
These specific dimensions are not critical to the invention but are exemplary of a preferred embodiment.
As will be apparent to those skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without depat-ting from the teachings of the present invention.
Nomenclature Cue, = concentration of hydrogen atoms at the high pressure side, mol/m3 C~ = concentration ofhydrogen atoms at the low pressure side, mol/m3 DM = diffusivity of atomic hydrogen, m2/sec EP = activation energy for permeation, J/mol JH = flux of hydrogen atoms, mol/(m2. sec) J~ = molar flux ofhydrogen, mol/(mz.sec) KR = sorption coefficient for hydrogen, mol/(m3.Pa) = Sieverts constant, moll of atomic hydrogen/(m3.Pa°~s) PH2h = partial pressure of hydrogen in the feed or high pressure side, Pa Pm = partial pressure ofhydrogen in the permeate or low pressure side, Pa PM = effective permeability in terms of molar flow, mol/(msec.Pa°''2) PMO = permeation pre-exponential factor, mol/(m.sec.Pa°'z) R = resistance to transport, m2.sec.Pa°-'2/mol R° = constant resistance, mz.sec.Pa°'2/mol R~~ = total transport resistance through composite metal membrane, m2.sec.Pa°~'2/mol t = thickness of the metal membrane, p.m t~o~ = total thiclmess of the membrane tube, p.m T = temperature in the permeation unit, °C
Greek letter = permeance, mol/(m2.sec.Pa°''2) Superscript n = exponent showing the dependency ofpartial pressure of hydrogen on permeation rate Subscripts h = feed or high pressure side = permeate or low pressure side M = metal H2 = hydrogen References Adris, A. M., "A Fluidized Bed Membrane Reactor for Steam Methane Reforming:
Experimental Verification and Model Validation", Ph.D. Thesis, University of British Columbia, April 1994.
Amano, M., M. Komaski and C. Nishimura, "Hydrogen Permeation Characteristics of Palladium Plated V-Ni Alloy Membranes", J. Less-Common Met., 172-174, 727-731 (1991).
Athayde, A. L., R W. Baker and P. Nguyen, "Metal Composite Membranes for Hydrogen Separation", J. Membr. Sci., 94, 299-311 (1994).
Barrer, R M., Traps. Faraday Soc., 36, 1235 (1940). -Barrer, R M., "Di$usion in and through Solids", Cambridge University Press, London, 1951.
Brown, C. C. and R E. Buxbaum, "Kinetics of Hydrogen Absorption in Alpha Titanium", Metal.
Traps. A, 19A, 1425-1427 (1988).
Buxbaum, R E. and P. C. Hsu, "Method for Plating Palladium", US Patent 5,149,420, 1992.
Buxbaum, R E. and A. B. Kinney, "Hydrogen Transport through Tubular Membranes of Palladium-Coated Tantalum and Niobium", Ind. Eng. Chem Res., 35(2), 530-537 (1996).
Buxbaum, R E. and T. L. Marker, "Hydrogen Transport through Non-Porous Membranes of Palladium-Coated Niobium, Tantalum and Vanadium", J. Membr. Sci., 85, 29-38 (1993).
Cotlins, J. P. and J. D. Way, "Preparation and Characterization of a Composite Palladium Ceramic Membrane", Ind. Eng. Chem Res., 32, 3006-3013 (1993).
De Rosset, A. J., "Diffusion of Hydrogen through Palladium Membranes", Ind.
Eng. Chem Res., 52, 525-528 ( 1960).
Hill, E. F., "Feasibility study: Removal of Tritium from Sodium During the MDEC Process by Oxidative Diffusion, Argonne West, DOE N707T1830035, 1982.
Holleck, G. L., '~i$usion and Solubility of Hydrogen in Palladium and Palladium-Silver Alloys", J. Phys. Chem, 74, 503-511 (1970).
Hurlbert, R C. and J. O. Konecny, "Diffusion of Hydrogen Through Palladium", J. Chem Phys., 34, 655-668 (1961).
Jost, W. and A. Widman, Z. Physik. Chem (Leipzig), B45, 285 ( 1940).
Katsuta, H., R B. Farraro and R B. McLellan, Acta Met., 27, 1111-1114 (I979).
Le Claire, A. D., "Permeation of Gases through Solids: I. Principles", Di$usion and Defect Data, 33, 1-66 ( 1983).
Markides, A. C., M. A. Wright and D. N. Jewett, "Separation of Hydrogen by Permeation", US
Patent 3,350,846, 1967.
Sawatzki, A. and G. A. Ledou~c, "The Use of Palladium to Remove Hydrogen from Zirconium", Presented at the 2nd International Congress on Hydrogen in Metals, Paris, France, 1977.
Silberg, P. A. and C. H. Bachman, J. Chem. Phys., 29, 777 (1958).
Uemiya, S., N. Sato, H. Ando, Y. Kude, T. Matsuda and E. Kikuchi, "Separation of Hydrogen through Palladium Thin Film Supported on a Porous Glass Tube", J. Membr. Sci., 56, 303-313 (1991a).
Uemiya, S., T. Matsuda and E. Kitt-uchi, "Hydrogen Permeable Palladium-Silver Alloy Membrane Supported on Porous Ceramics", J. Membr. Sci., 56, 315-325 (1991b).
Wijmans, J. G. and R W. Baker, "The Solution-Diffusion Model: A Review", J.
Membr. Sci., 107, 1-21 (1995).
Yan, S., H. Maeda, K Kusakabe and S. Morooka, "'Thin Palladium Membrane Formed in Support Pores by Metal-Organic Chemical Vapor Deposition Method and Application to Hydrogen Separation", Ind. Eng. Chem. Res., 33, 616-622 (1994).
Claims (6)
1. A composite tubular membrane having an outer surface and an inner surface defining a cylindrical bore, said membrane comprising a metal chosen from the group of palladium, niobium, tantalum, vanadium or other metal suitable for hydrogen permation and structural support means within the bore.
2. The tubular membrane of claim 1 wherein the structural support means comprises a stainless steel spring engaging the inner surface of the tubular membrane.
3. The tubular membrane of claim 2 wherein said membrane comprises a metal which is not palladium, further comprising a thin palladium coating on both the inner and outer surfaces.
4. The tubular membrane of claim 3 wherein the thickness of the palladium coating is greater than about 3.0 µm.
5. The tubular membrane of claim 4 wherein the thickness of the palladium coating is greater than about 4.0 µm.
6. The tubular membrane of one of claims 1, 2, 3, 4 or 5 wherein the tubular membrane in U-shaped and one end thereof is sealed and the other end is adapted to connect with a separation reactor.
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