CA2118551C - Coin packaging apparatus and system for managing the coin packaging apparatus - Google Patents
Coin packaging apparatus and system for managing the coin packaging apparatusInfo
- Publication number
- CA2118551C CA2118551C CA 2118551 CA2118551A CA2118551C CA 2118551 C CA2118551 C CA 2118551C CA 2118551 CA2118551 CA 2118551 CA 2118551 A CA2118551 A CA 2118551A CA 2118551 C CA2118551 C CA 2118551C
- Authority
- CA
- Canada
- Prior art keywords
- coin
- data
- passage
- coins
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D9/00—Counting coins; Handling of coins not provided for in the other groups of this subclass
- G07D9/06—Devices for stacking or otherwise arranging coins on a support, e.g. apertured plate for use in counting coins
- G07D9/065—Devices for wrapping coins
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Basic Packing Technique (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
A coin packaging apparatus is capable of saving the labor of operations for modifying coin data and totally managing coin data operating data. The coin packaging apparatus has a memory card driver for reading and writing the coin data and writing the operating data in a memory card and a control unit for calculating a passage width and height of a coin passage and a inner diameter of a coin accumulating unit by use of the coin data read from the memory card driver. The coin packaging apparatus also has a kind-of-coin designating unit for designating a kind of coin to be processed, a coin passage width adjusting unit for adjusting the passage width in a non-stage manner, a coin passage height adjusting unit for adjusting the coin passage in the non-stage manner and a coin accumulating unit inner diameter adjusting unit for adjusting the inner diameter of the coin accumulating unit in the non-stage manner. The system for managing the coin packaging apparatus has the above-mentioned coin packaging apparatus and a data recording unit including an external data medium driving unit and control unit therefor.
Description
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COIN PACKAGING APPARATUS AND SYSTEM
FOR MANAGING THE COIN PACKAGING APPARATUS
BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates generally to a coin packaging apparatus and, more particularly, to a coin packaging machine which automatically adjust width and height of a coin passage for processing such as selecting and counting coins and also inner diameter of a coin accumulating unit. The present invention further relates to a coin packaging apparatus managing system for totally storing and managing data relative to the processing by the coin packaging apparatus.
Description of the Prior Art For instance, Japanese Patent Laid-Open Publication (Kokai) No.59-121491(1984) discloses a known coin packaging machine for accumulating a predetermined number of coins and packaging the coins with a sheet of wrapping paper.
The packaging machine disclosed in the same Patent Laid-Open Publication is constructed as follows. The coins are sent one by one out of a rotary disk and conveyed on a coin passage. Performed on this passage are processes such as selecting the coins having a small diameter, counting the coins to be packaged and stopping the opera-tion. At the same time, the coins are transferred into a coin accumulating unit provided at the terminal of the coin passage, wherein a predetermined number of coins are accumulated. After finishing the accl ~lation thereof, the accumulated coins are moved to a packaging unit and packaged with a sheet of wrapping paper.
The width and height of the above coin passage and the inner diameter of the coin accumulating unit are adjustable corresponding to kinds of the coins for the purpose of process~ng the coins having different diameters and thick-nesses.
More specifically, the adjustment of the coin passage -, , width involves the following steps. A movable passage member movable in a crosswise direction of the coin passage among members constituting the coin passage is brought into contact with a polygonal cam. One of cam surfaces is selected by manually rotationally operating a kind-of-coin setting handle. The movable passage member is moved to a position corresponding to a diameter of the processed coin with the aid of this cam surface, thus adjusting the coin passage width.
Further, the adjustment of the coin passage height is done as follows. A thickness regulating member regulates the coins sent from the rotary disk in a one-layer state.
Conveyor belts convey the coins while being press-fitted to the upper surface of the coin. The thickness regulating member and the conveyor belts are supported on a movable frame movable up and down. The thickness regulating member and the conveyor belts are moved up and down together with the movable frame by manually rotationally opPrating a height adjusting knob, thus adjusting the coin passage height.
Moreover, the coin accumulating unit is constructed such that support members for supporting peripheral lower surfaces of the coins are protruded from belt surfaces of a pair of belts disposed to set their traveling surfaces in a face-to-face relationship. The pair of belts are so supported as to be movable through parallel links, respec-tively. The parallel links are moved by one polygonal cam interlocking with the kind-of-coin setting handle. A
surface-to-surface distance between the pair of belts is adjusted correspon~ng to the diameter of the processed coin as well as adjusting the inner diameter of the coin accumulating unit.
Additionally, in a coin packaging unit, three packaging rollers gradually approach each other while being rotated, whereby the accumulated coins are sandwiched therebetween.
The wrapping paper is fed in between the rollers and the accl ~lated coins, thus packaging the accumulated coins j_~
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with the wrapping paper. The upper and lower edges of the wrapping paper are swaged and tightly secured by swaging members.
The coin packaging machine constructed in the manner described above typically incorporates a function to store items of data about a number of the coins counted and a numbex of the coins packaged (coin bar) throughout one day according to the kinds of coins and modes (a counting mode, a packaging mode, etc.). Further, the coin packaging machine also incorporates a function to store contents of abnormal states, if there are induced the abnormal states such as a jam of the coins on the coin passage, a defec-tive-fed state and cut-off of the wrapping paper during the operation of the coin packaging machine (in the middle of counting and packaging processes). These items of operat-ing data are printed out by a printer mounted in the coin packaging machine after an end of work in that day. The operating data printed out are manually input to a personal computer or the like and totally managed by the user.
The conventional COil'l packaging machine, however, presents a problems of being quite troublesome. That is, the kind-of-coin setting handle is manually rotationally operated corresponding to the kinds of the processed coins, thus adjusting the coin passage width and the inner diameter of the coin accumulating unit. On the other hand, it is required that the coin passage height be ad;usted by manually rotationally operating the height adjusting knob.
The operation is consequently diversified when changing the kind of the processed coin. Further, the cam for adjusting the coin passage width and the minor diameter of the coin accumulating unit is formed in the polygonal shape corre-sponding to several sorts of coins to be processed.
Therefore, if, for instance, the coin packaging machines are exported to other countries, the cams adapted to coins circulated in the import countries have to be separately incorporated into the coin packaging machines. For this reason, it is impossible to effect a mass-production of the coin packaging machines and stock them.
Moreover, if a redenomination of the currency is implemented, or if the number of kinds of the circulated coins increases, or if the diameters of the coins change, the cams in the coin packaging machines have to be replaced with new ones. This leads to a problem of requiring a tremendous amount of time and costs for the replacements thereof.
In addition, when manually inputting, to the personal computer or the like, the operating data about the numbers of the coins processed in the manner described above and of the coin bars and also an abnormality occurring situa-tion and totally managing the operating data, a problem arises, wherein the labor for the manual input augments with an increase in the number of the coin packaging machines for use.
SUMMARY OF THE INVEN~ION
It is a primary object of the present invention to provide a coin packaging apparatus capable of easily changing kinds of coins to be processed, corresponding to any kinds of coins and saving the labor of operations of modifying items of coin data and totally managing items of operating data.
It is a secondary object of the present invention to provide a coin packaging apparatus managing system for the coin packaging apparatus, which is capable of reducing the operation for totally managing the operating data.
According to the first invention, there is provided a coin packaging apparatus for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes such as selecting and counting the coins on this passage, thereafter accumulating a predeteL ined number of coins in a coin accu llating unit and thus packaging the coins in a coin packaging unit after being ~ccu llated~
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said apparatus comprising:
external storage medium driving means including a loading means for loading an external storage medium and a data writing means for writing, to said external storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data and trouble occurring data;
arithmetic means for calculating a passage width and a passage height of the coin passage and a inner diameter of said coin accumulating unit by use of the input coin data;
kind-of-coin designating means for designating a kind of the coin to be processed;
coin passage width adjusting means for adjusting the passage width of the coin passage in a non-stage manner;
coin passage height adjusting means for adjusting a passage height of the coin passage in the non-stage manner;
coin accumulating unit inner diameter adjusting means for adjusting a inner diameter of said coin accumulating unit in the non-stage manner; and control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithme-tic means with respect to the coins of the kind designatedby said kind-of-coin designating means.
In the coin packaging apparatus according to the first invention, a control unit operates a coin passage width adjusting unit, a coin passage height adjusting unit and a coin accumulating unit inner diameter adjusting unit.
This is done based on a coin passage width, a coin passage height and an inner diameter of a coin accumulating unit that are calculated by an arithmetic unit by use of the coin data as well as on the kind of coin which is designat-ed by a kind-of-coin setting unit. It is therefore possible to correspond to any kinds of coins.
Further, the operating data relative to an external . ,, , : .
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Note that the coin data are readily modified with a configuration wherein the coin data are read from and written to the external storage medium by employing the external storage medium driving unit. It is also possible to facilitate the operation of changing the kind of the processed coin.
According to the second invention, there is provided a coin packaging apparatus managing system for totally managing data about processes of a coin packaging machine for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes such as selecting and counting the coins on this passage, thereafter accumulating a predetermined number of coins in a coin accumulating unit and thus packaging the coins in a coin packaging unit after being accumulated, said system comprising:
coin packaging apparatus including:
(a) external storage medium driving means having a loading means for loading an external storage medium and a data writing means for writing, to said external storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data and trouble occurring data;
(b) arithmetic means for calculating a passage width and a passage height of the coin passage and a inner diameter of said coin accumulating unit by use of the input coin data;
(c) kind-of-coin designating means for designating a kind of the coin to be processed;
(d) coin passage width adjusting means for ad~ust-ing the passage width of the coin passage in a non-stage :Inn~r;
(e) coin passage height ad~usting means for ... .
adjusting a passage height of the coin passage in the non-stage manner;
(f) coin accumulating unit inner diameter adjusting means for adjusting a inner diameter of said coin accumu-lating unit in the non-stage manner; and (g) control means for operating said coin passage width adjusting means, said coin passage height ad~usting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means; and data recording means having:
external data medium driving means having loading means for loading said external storage medium and data writing/reading means for reading the operating data from said external storage medium loaded into said loading means; and control means for managing the operating data read by said external data medium driving means.
In the coin packaging apparatus managing system accord-ing to the second invention, the operating data are written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine.
At the same time, the operating data are read by employing the external storage medium driving unit of a data record-ing unit. The read data are managed by a control unit of this data recording unit, thereby eliminating necessity for manual inputting operation. The operation of totally managing the operating data is thus saved.
Further, the coin packaging apparatus relative to this system has the same construction with the first invention, and is therefore capable of corresponding to any kinds of coins.
Note that the following point is the same as the above-mentioned, wherein the coin data are read from or written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine, ' ' - ''" ' , , ,, r~-~
and, with this construction, a change in the kind of coin to be processed is facilitated.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the present invention will become apparent during the following discussion in conjunction with the accompanying drawings, in which: -FIG. 1 is a perspective view illustrating an outline.
of a coin packaging machine to which the present invention is applied;
FIG. 2 is a plan view showing a coin passage when processing a coin having a large diameter;
FIG. 3 is a plan view showing the coin passage when processing a coin having a small diameter;
FIG. 4 is a fragmentary perspective view illustrating a passage height adjusting mechanism;
FIG. 5 is a sectional view when processing a coin having a large thickness;
FIG. 6 is a sectional view when processing a coin having a small thickness;
FIG. 7 is a perspective view illustrating a coin accumulating unit;
FIG. 8 is a plan view when processing the small-diameter coin;
FIG. 9 is a plan view when processing the large-diameter coin;
FIG. 10 is a front view showing a state of a driving system when processing the small-diameter coin;
FIG. 11 is a front view showing a state of the driving system when processing the large-diameter coin;
FIG. 12 is an explanatory view of an operation panel;
FIG. 13 is a control block diagram;
FIG. 14 is a block diagram schematically illustrating an internal configuration of a memory card driver 146;
FIGS. 15A and 15B are conceptual views of assistance in explaining an example of recording data on a memory card;
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g FIG. 16 is a block diagram conceptually showing a storage content of a storage unit; and FIG. 17 is a block diagram conceptually showing a configuration of a data recorder.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will hereinafter be described by way of illustrative embodiments.
First, a coin packaging machine in this embodiment will be explained.
This coin packaging machine 1 is, as schematically illustrated in FIG. 1, in a coin throw-in hopper 3 which is opened in an upper portion of a machine body 2, there are provided a supply rotary disk 4 for receiving and supplying coins and a rotary disk 5 which receives the supply of the coins from the rotary disk 4. The rotary disks 4, 5 are respectively so provided as to be rotation-ally driven. A coin passage 6 for performing processes such as selecting and counting the coins extends in a direction substantially tangential to this rotary disk 5.
A terminal of the coin passage 6 is provided with a coin accumulating unit 7 for accumulating a fixed number of coins. A lower part thereof is provided with a packaging unit 10, having three packaging rollers 9, 9, 9, for receiving and coins accumulated by the accumulating unit 7 and packaging the coins with a sheet of wrapping paper 8. The coins packaged (a bar of coins) therein are rejected from a throw-out port 11 formed downwardly of the machine body 2. Referring to FIG. 1, reference numeral 12 designates a wrapping paper feed roller. A cutter 13 cuts the wrapping paper 8 to a necessary length. Packaging members 14, 14 swage (fold) and tightly secure upper and lower edges of the wrapping paper with which the accumulat-ed coins are packaged. The wrapping paper feed roller 12, the cutter 13, the swaging members 14, lg also function as a part of the packaging unit 10.
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-The coin passaye 6 includes, as illustrated in FIG. 2, a passage entrance bottom plate 15 located substantially flush with the disk 5. The coin passage 6 also includes fixed passage member 16 and movable passage members 17 provided posterior to this entrance bottom plate 15. The passage members 16, 17 cooperate to determine a selection groove width L (FIG. 1), corresponding to a coin diameter.
The coin passage 6 further includes a passage exit bottom plate 18 located downstream of these passage members 16, 17. A small-diameter coin rejection hole 19 is formed between the entrance bottom plate 15 and the exit bottom plate 18.
Further, a loading mechanism 147 is provided in front of this coin packaging machine 1. The loading mechanism 147 loads a memory card into a coin data I/0 unit (see FIG.
13) which will be stated later.
Given next is an explanation of the coin passage including a passage width ad;usting unit 141 serving as a coin passage width adjusting section.
FIG. 2 illustrates the coin passage in a maximum passage width state. FIG. 3 depicts the coin passage in a minimum passage width state.
The above movable passage member 17 includes an exten-sion portion 20 extending in a horizontal direction behind a rectilinear edge portion 17b having a stepped portion 17a for configuring the coin passage 6. This extension portion 20 is formed with slots 21, 21 bored in a direction orthogonal to the edge portion 17b. Guide rollers 22, 22 axially secured to the machine body 2 are fitted in the slots, 21, 21. The movable passage member 17 is thereby so supported as to be rectilinearly movable in such directions that the member 17 moves close to and away from the fixed passage member 16. A cam follower is pivotally attached to this extension portion 20. The cam follower 23 is biased by a spring 26 and is thereby always brought into contact with a peripheral surface of a non-stage cam 25 so fitted to the ~,ch~ne body 2 as to be movable about ,........ .
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ll a shaft 24.
This non-stage cam 25 assumes such a spiral shape that a radius gradually increases from its minimum radius portion 25a to a maximum radius portion 25b. This minimum radius portion 25a is formed with a recess 25c. The cam follower 23 is fitted in this recess 25c. In this state, the movable passage member 17 is located in a maximum opening position which is termed a fixed position. A fixed position detection sensor Sl detects the maximum opening position. The above non-stage cam 25 is rotated through a predetermined angle by means of a pulse motor Ml.
One end of an auxiliary passage member 27 assuming an L-shape as viewed in plane is connected via a pin 28 to a downstream end of the movable passage member 17. The other end of this auxiliary passage member 27 is biased by a spring 30 and is thereby come into contact with a fixed guide 29 toward the machine body 2. When the movable passage member 17 moves, a position of a passage surface 27a of the auxiliary passage member 27 shifts. When expanding a passage width, as illustrated in FIG. 2, the passage surface 27a is located in such a position as to be slightly bent with respect to an edge portion 17b of the movable passage member 17. With a narrower width of the passage, the passage surface 27a shifts in a rectilinear configuration with respect to the edge portion 17b of the movable passage member 17. Even when changing the passage width, the terminal of the coin passage 6 moves toward the center of the coin accumulating unit 7. At the same time, the arrangement is such that the terminal of the passage surface 27a of the auxiliary passage member 27 shifts closer to the coin accumulating unit 7 with a smaller diameter.
An end portion, on the side of the movable passage member 17, of the above passage exit bottom plate 18 is 3S rotatably supported on the -chine body through a shaft 31.
A pin 32 is protruded from a lower surface of this exit bottom plate 18. The pin 32 is fitted in a slot 34 of a . ~ , . ,- , , '' , . . .
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portion, extending toward the coin passage 6, of the movable passage member 17. With a movement of the movable passage member 17 in such a direction as to narrow the passage width, the exit bottom plate 18 is gradually rotated clockwise in the FIG. 2 about the shaft 31 with the aid of the slot 34 and the pin 32 as well.
Provided at a free end of the exit bottom plate 18 is an auxiliary passage member 35 located on the line of extension of an edge portion 16b with a stepped portion 16a of the fixed passage member 16. Provided downstream are a count sensor S2 for counting the number of coins for the passage and a check sensor S3 for checking whether or not the coin has passed. A stopper 36 is so provided between these sensors S2, S3 as to freely advance on a passing trajectory of the coin. The stopper 36 actuated by an unillustrated solenoid stops, after a predetermined number of coins have passed, a coin subsequent thereto. A bottom plate support roller 38 is supported via an arm 37 at the free end of the exit bottom plate 18. This roller 38 is placed on a flat plate 39 on the side of the machine body 2 and supports the free end of the exit bottom plate 18.
Further, rollers 40, 40, 40 for guiding the lower surface of the coin are axially provided at an exit end of the exit bottom plate 18. The auxiliary passage member 35 and the sensors S2, S3 are arranged so that an imaginary line connecting the member 35 to these sensors is always parallel to the passage surface 27a of the auxiliary passage member 27 on the side of the movable passage member 17 or in a state approximate thereto. Paying attention to FIG. 2, a level sensor S4 detects a level of the coin existing on the rotary disk 5. A thickness regulating member 41 prevents an adv~nc~ -nt of the coins superposed by twos into the coin passage 6. For this purpose, the thickness regulating member 41 faces at a spacing from an upper surface of the disk 5, wherein the spacing is larger than thickness of a single piece of in-process coin but smaller than thickness of two coins. Further, a guide . " ', . .. .' ' ., , : .- :
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plate 42 is attached to the movable passage member 17 but placed on the rotary disk 5. The guide plate 42 guides the coins moving on the disk 5 toward a backward stream side in the rotating direction of the disk 5, thereby eliminat-ing a jam of the coins. The symbol C represents the coin.
Next, a coin passage height adjusting unit 142 defined as a coin passage height adjusting section will be ex-plained. This adjusting unit is actualized based on a height adjustment between the thickness regula-ting member 41 and a conveyor belt 43 for conveying the coin in the downstream direction while contacting the upper surface of the coin fed onto the coin passage 6.
FIG. 4 is a fragmentary perspective view illustrating a support mechanism of this conveyor belt 43. FIG. 5 and 6 are sectional views showing cases where a height of the conveyor belt 43 is set in a highest position and a lowest position. A fixed plate 44 fixedly provided on the side of the machine body 2 has front and rear bearings 45, 45.
One ends of two front and rear blocks 46, 46 are pivotally supported on the bearings 45, 45 via shafts 47, 47. Upper bearings 49, 49 of a movable frame 48 are pivotally supported on the opposite ends of those blocks 46, 46 through shafts 50, 50. Furthermore, bearings 51, 51 of the lower ends of the blocks 46, 46 are connected to each other through a link 52. These members constitute a parallel 4-node link mechanism.
A pulley 53 on the entrance side of the conveyor belt 43 is attached via a shaft 54 to a side surface of this movable frame 48. Similarly, downstream-side pulleys 55, 56 are axially fitted to an oscillating plate 57. A mid-part of this oscillating plate 57 is pivotally supported via a shaft 58 on the side surface of the movable frame 48.
The other end thereof contacts a stopper 61 fitted to the movable frame 48, thus regulating descents of the pulleys 35 55, 56. Then, a member 59 pivotally supported on the shaft 58 has a presser roller 43a at its top end. A tensile spring 60 ls stretched between the member 59 and the . , .
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oscillating pla~e 57. When a fixed or greater lifting force acts irrespective of a height position in which the movable frame 48 is located, i.e., when a thick coin enters, the oscillating plate 57 escapes upward. A tensile spring 62 is stretched between this movable frame 48 and the fixed plate 44, thereby biasing the movable frame 48 upwards at all times.
A proximal part of a detection plate 63 is pivotally supported via a shaft 64 on the downstream end of the movable frame 48. A contact member 65 is provided in the vicinity of the shaft 64. The contact member 65 faces to an upper portion of the coin accumulating unit 7 and detects an accumulation height of the coins. A detection member 64 provided at the top end thereof is related to a sensor (photo sensor) S5 provided on the movable frame 48.
This detection member 64 detects, when actuating the sensor S5, that an upper space of the coin accumulating unit 7 is occupied.
A motor ~DC motor) M2 is attached to the lower surface of the fixed plate 44. A fixed position detection plate 66, a non-stage cam 67 and an angle-of-rotation detecting slit plate 68 are respectively fixedly fitted onto a shaft rotated by this motor M2. A fixed position detection sensor S6 is disposed on the periphery of this fixed position detection plate 66. Besides, an angle-of-rotation detection sensor S7 is disposed on the periphery of the slit plate 68.
A cam follower 69 axially provided in a central position of the movable frame 48 contacts the above non-stage cam 67. With rotations of this cam 67, the movableframe 48 moves up and down through the cam follower 69.
A position where the cam follower 69 contacts the cam 67 in the ~n; radius position is defined as a fixed position. Further, the above thickness regulating member 41 is fixedly attached to the entrance end of the movable frame 48. The thickness regulating member 41 is also adjusted to a height adapted to a thickness of the coin to : : '':' ' , , .
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be treated, corresponding to an ascent and a descent of the movable frame 48. A pulley designated at 70 in the FIG.
4 receives a rotating force from a driving motor for the conveyor belt 43.
Given next is an explanation of a construction of the coin accumulating unit including an accumulating unit minor-diameter adjusting unit 143 serving as a minor-diameter ad;usting section.
As illustrated in a respective view of FIG. 7 and in plan views of FIGs. 8 and 9, pairs of pulleys 73, 74 and 75, 76 are axially fitted to upper and lower parts of right and left blocks 71, 72. Right and left belts 77, 78 are wound on the pulleys 73, 74 and 75, 76. The coins are stacked up between these belts 77, 78 in a face-to-face relationship. Protruded coin support members 79, 79, 80, 80 are provided on external surfaces of these belts 77, 78.
The coin support members 79, 79, 80, 80 are provided in symmetric positions of the right and left belts 77, 78.
In an illustrative example, the coin support members 79, 79, 80, 80 are provided by twos at equal intervals so that the coins are stacked twice with one revolutions of the belts 77, 78. Then, the right and left blocks 71, 72 are biased by a tensile spring 81 in such directions as to be pulled in each other.
Positions of the blocks 71, 72 are adjusted in such directions as to move closer to and away from each other in a non-s'age manner by means of a parallel link mecha-nism. This link mechanism is constructed of a first link 83, a second link 86, a third link 88, a fourth link 89 and a fifth link 90. The first link 83 has its mid-part rotatably supported through a shaft 83a on a base 82 within the horizontal plane. The block 71 on one side is connect-ed via a shaft 71a to the top end of the first link 83.
The second link 86 has its mid-part rotatably supported through a shaft 84 on the base 82. The block 72 on the other side is connected via a shaft 85 to one end of the second link 86. One end of the third link 88 is connected ,.. . . . .
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via the shaft 71a to the block 71, and the other end thereof is connected via a pin 87 to the second link 86.
One ends of the fourth and fifth links 89, 90 are connected to the opposite sides of the blocks 71, 72, and the other ends thereof are pivotally supported on the base 82. A cam follower 91 is axially fitted to the other end of the first link 83 and contacts a peripheral surface of a non-stage cam 92 rotated by a pulse motor M3 installed on the base 82. A minimum interval position between the belts 77 and 78, i.e~, a minimum radius position of the non-stage cam 92, is defined as a fixed position. A fixed position detection sensor S8 detects the fixed position.
A blocking member 93 blocks an open face on the coin entering side between the belts 77, 78. A lever 94 has the blocking member 93 at its top end. A mid-part of the lever 94 is pivotally supported through the shaft 84 on the base 82. A link 95 is connected to the other end of the first link 83. A pin 97 provided at the other end of the lever 94 is fitted in a slot 96 formed in the other end portion of the link 95, thus providing a loose connection. This - lever 94 is always biased by a tensile spring 98 in such a direction as to separate way from the coin accumulating unit 7. Guide members 99, 100 are fixedly fitted to the blocks 71, 72. The guide members 99, 100 prevent a deviation of the coin when accumulating the coins.
A driving section of the belts 77, 78 of the coin accumulating unit 7 is, as in each of small- and large-diameter coin accumulating states shown in FIGU~ES 10 and 11, constructed of gears 103, 104, arms 105, 106, gears 107, 108 and a member 112. The gears 103, 104 are fixedly attached to shafts lOl, 102 of the lower pulleys 74, 76 for the belts 77, 78. The arms 105, 106 are rotatably fitted to and supported on these shafts 101, 102. The gears 107, 108 are axially attached to the top ends of the arms 105, 106. The member 112 supporting shafts 109, 110 of these gears 107, 108 is capable of rising and lowering along a guide rod 111 extending in the vertical direction. A
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driving gear rotated by a pulse motor M4 meshes with the gear 103 disposed on the shaft of one pulley 74. The above gears 103, 107, 108, 104 are always set in an engaged state. Accordingly, even when a spacing between the belts 77 and 78 changes, rotations of the driving gear 113 are transferred to the right and left pulleys 74, 76 all the time.
Since the coin packaging unit 10 is capable of process-ing any sorts of coins with a prior art construction and may therefore adopt the same construction as the conven-tional one, an explanation thereof will be omitted.
The next explanation will deal with an opera-tion/display panel unit 114 provided on a front inclined portion of the upper surface of the coin packaging machine 1. On this panel unit 114, as shown in one example of a layout of FIG. 12, a keyboard portion 115 is disposed to have ten keys arranged on one side thereof. The keyboard portion 115 includes a button 116 for designating a batch coin number in a count mode and a batch coin-bar number in a packaging mode. The keyboard portion 115 also includes a mode switching button 117 for wrapping and counting processes. Then, this keyboard portion 115 is operated, thereby making it possible to input the kinds of coins, diameters, thicknesses and packaging unit numbers of the coins to be processed. Further, a display portion 18 is formed on the other side of the panel unit 114. Arranged in this display portion 118 are a position display segment 119 for displaying where a trouble happens, a content display segment 120 for displaying a content of the trouble, a mode display segment 121 for displaying a count number and a batch, etc., a coin-bar/coin number display segment 122, a stored kind-of-coin display segment (entry type) 123 for recording that the coin data of the coins of specific kinds have been stored, a kind-of-coin display segment 124 for displaying a designated kind of the in-process coin and a packaging number display segment 125 for displaying a packaging unit number of the in-process coins.
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Further, separately from the above-mentioned, there are provided a coin-bar/coin number switching button 126, a clear button 127, a start button 128 and a stop button 129.
Provided moreover are up- and down-buttons 130, 131 for designating a kind of the processed coin by sequentially displaying the display contents displayed on the kind-of-coin display segment 124 and the packaging number display segment 125 in a stored content sequence, i.e., in the order of items of the data recorded on the stored kind-of-coin display segment 123.
FIG. 13 is a block diagram showing one example of acontrol system. A control unit 132 (which comprises an arithmetic means and a control means in the appended claims) controls the whole packaging machine. Signals are received by and transmitted to respective units which follow. An operation unit 133 comprises the start button 128, the stop button 129, the clear button 127, the coin-bar/coin number switching button 126, the mode switching button 117 and the designation button 116. A kind-of-coin designating unit 134 comprises the kind-of-coin display segment 124, the packaging number display segment 125, the down button 130 and the up button 131. The kind-of-coin designating unit 134 corresponds to the kind-of-coin designating means stated in the appended claims.
A coin data I/O unit 135 is constructed of the keyboard portion 115 of the panel unit 114 and a memory card driver (corresponding to an "external storage medium driving means" in the appended claims) 146. This memory card driver 146, as will be mentioned later (see FIG. 14), is employed for reading the coin data previously stored on a ~ y card (corresponding to an "external storage medium"
in the claims) such as a ROM card, an IC card, etc.. The memory card driver 146 is also used for writing pieces of operating data to the memory card. Note that the above-described coin data can be manually input by use of thekeyboard portion 115. Further, the coin data read from the memory card can be also modified through the keyboard ,, , , . . .
2 ~
portion 115. The memory card driver 146 is employed for inputting or writing the modified coin data to the card through the keyboard portion 115.
The display unit 136 comprises the position display segment 119, the content display segment 120, the mode display segment 121, the coin-bar/coin number display segment 122 and the stored kind-of-coin display segment 123.
The storage unit 137 stores the coin data input by the coin data I/O Ullit 135, corresponding to the kinds of coins. The storage unit uses ,e.g., an EEPROM so that the contents of storage are not be erased even if the power is turned off.
Hereinafter, a coin counter unit 138 is constructed of the count sensor S2 and the check sensor S3. A coin stop unit 139 is composed Oc the stopper 36 and the unillustrat-ed solenoid. A coin supply unit 140 is constructed of the rotary disks 4, 5 and the motors for driving these disks.
A coin passage width adjusting unit 141 comprises a mecha-nism including the pulse motor M1, the fixed positiondetection sensor Sl and the non-stage cam 25. Further, the coin passage height adjusting unit 142 is constructed of a mechanism including the DC motor M2, a rotating position detection sensor composed of the fixed position detection sensor S6 and the angle-of-ration detection sensor S7, and the non-stage cam 67. The accumulating unit minor-diameter adjusting unit 143 is constructed of a mechanism having the pulse motor M3, the fixed position detection sensor S8 and the non-stage cam 92.
~ 30 A coin accumulating unit 144 is composed of the pair of belts 77, 78 and the pulse motor M4 for revolving the belts. A coin packaging unit 145 is constructed of three pieces of packa~ing rollers 9, 9, 9 and an unillustrated motor for rotationally driving these rollers.
FIG. 14 schematically illustrates an internal configu-ration of the memory card driver 146 incorporated into the above coin data I/O unit 135 (see FIG. 13).
'~ --As shown in FIG. 14, the memory card drlver 146 comprises a loading mechanism 1~7 (corresponding to a "loading means" in the claims) for loading the memory card.
The driver 146 also comprises a data reading/writing unit (corresponding to a "data writing means" in the claims) 148 for reading and writing the data from and to the memory card loaded into the loading mechanism 147. The driver lg6 further includes a RAM (Random Access Memory) 150 for temporarily storing the data to be written to the memory card as well as the data read from the memory card.
Further, the RAM 150 includes a coin data storage area 150aj a coin counting data storage area 150b and a trouble occurring data storage area 150c.
Stored in the coin data storage area 150a are, e.g., as items of coin data, a coin diameter D(1), a coin thickness T(l) and a packaging unit number M(l) according to the classified coins. The coin diameter D(l) and the coin thickness T(1) among those items of coin data are stored to two decimal places based on the millimeter unit.
Note that these items may be stored on the units other than inches, etc., or alternatively the units may be selected.
The coin data read from the memory card by the data reading/writing unit 148 can be stored in this coin data storage axea 150a. At the same time, the coin data manually input through the keyboard portion 115 of the panel unit 114 can be also stored in the storage area 150a.
Moreover, the coin data read from the memory card is manually input through the keyboard portion 115 and can be also modified.
Results of the processes conducted throughout one day are stored in the coin counting data storage area 150b according to classifications in terms of the modes and kinds of the coins. For instance, the coin counting data according to the processing modes is itemized into a number of packaged coin bars (coin bar) which have undergone a packaging process in the packaging mode and a number of coins sub~ected to a counting process in the count mode.
,,.
2 ~
These items of data are written by the control unit 132.
The control unit 132 writes contents and the time of troubles happened throughout one day to the trouble occur-ring data storage area 150c. The troubles imply, e.g., a jam of coins on the coin passage, ill-fed wrapping paper, a cut-out of the wrapping paper, etc..
As stated above, the contents of the coin data, the coin counting data and the trouble occurring data, which have been stored on the RAM 150, can be read by the data reading/writing unit 148 and written to the memory card.
Further, the coin data stored on the memory card is also read and written to the RAM 150 by the data reading/writing unit 148.
Herein, the storage contents of the respective storage 15 areas 150a to 150c within the RAM 150 are stored on a single piece of memory card 151. In this case, as concep-tually shown in FIG. 15A, the memory card 151 is also formed with a coin data storage area 151a, a coin counting data storage area 151b and a trouble occurring storage area 151c. The data may be read and written by the data reading/writing unit 148. With this processing, the respective items of data with respect to the single coin packaging machine can be stored on the single piece of memory card, and, therefore, a convenience in terms of usability can be ~iven.
Additionally, as illustrated in FIG. 15B, the data rela~ive to a plurality of coin packaging machines may be also stored in the single piece of memory card. More specifically, the storage area of the single memory card 30 152 is segmented into storage areas 152A, 152B, 152C, corresponding to the plurality of coin packaging machines.
Furthermore, the storage area corresponding to each coin packaging machine is se~ ?nted into a coin data storage area 152a, a coin counting data storage area 152b and a trouble occurring data storage area 152c. When thus segmented, the single memory card can c_ -~ly applied to the plurality of coin packaging -chines. In this case, ~,, , 2 ~ 3;~j1 items of data implying types A, B, C of the coin packaging machines are also store.d in the respective storage areas 150a - 150c of coin packaging machines A, B, C. The data can be thereby received and transferred to the storage areas 152a - 152c, corresponding to the coin packaging machines A, B, C, of the memory card 152. Note that if the data conte.nts of the coins treated by the coin packaging machines A, B, ... are identical with each other in this case, the coin data storage area 152a is unified, and only the coin counting data storage area 152b and the trouble occurring data storage area 152c may be provided for every coin packaging machine. The number of the coin packaging machines to which the single memory card is capable of corresponding can be thereby increased by effectively making use of the storage areas of the memory card 152.
Hereinafter, an explanation will be given by exemplify-ing a case where one memory card i5 employed for the single coin packaging machine as shown in FIG. 15A.
FIG. 16 is a block diagram conceptually illustrating storage contents of the storage unit 137. An explanation will hereinafter be also given by exemplifying storage contents of a kind-of-coin block 1.
An updated year, month and date of a relevant kind-of-coin block are stored in a first storage area 160. The updated year, month and date are given by a timer incorpo-rated into the control unit 132. The updated year, month and date are automatically set for a change each time an inputting process in a normal input mode which will be mentioned alter is performed.
The coin diameter D(1) is stored in a storage area 161, while the coin thickness T(l) is stored in a storage area 162. These items of data D(1), T(1) are input from the ~AM
150 of the above memory driver 146 (see FIG. 4).
An item of coin passage width data P1 is stored in a storage area 163. This data P1 indicates a number of input pulses to the pulse motor of the con passage width adjust-ing unit 141, the number of input pulses serving to set the 211~
selection groove width L (see FIG. 1) to a predetermine value by driving the movable passage member 17 ~see FIG.
2). The data P1 is calculated by the control unit 132 in accordance with the coin diameter D(1) or directly input in a special input mode which will be stated later and then stored.
Its calculation formula to be employed differs as follows. When the coin diameter is large, al 2 D(l) > a2.
When the coin diameter is intermediate, ~2 2 D(1) > a3; an~
when small, a3 2 D(1). al through a3 take different values depending on deign values of the movable passage member 17, etc..
When al 2 D(1) > ~2, P1 is given by:
Pl = (Cl - D(l)) / C2 where values of Cl, C2 are different depending on the design values of the movable passage member 17 and so on.
Similarly, when ~2 2 D(1) > a3. P1 is given by:
P1 = (C1 + 0.06 - D(1)) / C2 When a3 2 D~l), Pl is given such as:
P1 = (Cl + 0.1 - D(l)) / C2 Coin passage height data P2 is stored in a storage area 164. This data P2 indicates a number of output pulses to the angle-of-rotation detection sensor S7, wherein this number of output pulses serves to set the thickness regulating member 41 (see also FIG. 4) to a predete, lned height by rotating the DC motor M2. That is, when the output pulse number of the angle-of-ration detection sensor S7 after starting the rotational drive of the DC motor M2 reaches P2, the DC motor M2 is stopped.
The control unit 132 calculates P2 by use of the coin thickness T(l), or alternatively, P2 is directly input in the special input mode which will be stated later. P2 is given by the following arithmetic formula:
P2 = (C3 - T(l) / C4 Note that C3, C4 take values which differ depending on a design value of the thickness regulating member 41.
Coin accumulating unit inner diameter data P3 is stored , ,........ . .
, 21~ rj l in a storage area 165. This data P3 indicates a number of input pulses to the pulse motor of the accumulating unit inner diameter adjusting unit 143, wherein the input pulse number serves to set and change the spacing between the belts 77 and 78 in accordance with the coin diameter D(1).
P3 is calculated by the control unit 132 or alternatively directly input and stored according to the special input mode which will be mentioned later.
The arithmetic formula for use differs according to the coin diameter.
When ~1 < D(1) s ~2, P3 = (C5 x D(1) - C6) + 6 When ~2 < D(1) < ~3, P3 = (C5 x D(1) - C6) + 5 When ~3 < D(l) S ~4, P3 = (C5 x D(1) - C6) + 5 Namely, a variety of integers are added to (C5 x D(1) -C6) in accordance with the diameter D(l), and a result thereof turns out P3. Note that C5, C6 and ~ 2, ...
take values which differ depending on design values of the belts 77, 78.
A coin support unit lowering pattern is stored in a storage area 166. The coin support unit lower pattern is defined as data for determining lowering patterns of the coin support members 79, 80 provided on these belts 77, 78.
The coin support members 79, 80 are lowered each time one coin is stacked. A descent quantity at this time is not always uniform but varies in accordance with a fixed pattern. The coin support unit lowering pattern is the data representing a variation pattern of the ~esc~nt quantity at this moment. This lowering pattern is deter-mined corresponding to the coin thickness T(l). Details thereof are to be the same as those disclosed in Japanese Patent Publication (Kokoku) No.3-17704. Note that the storage unit 137 has the coin support unit lowering patterns predeteL inefl corresponding to the coin thickness 2 1 ~ ~ J ~ 1 T(1) in the form of a table. The storage unit 137 reads a lowering pattern corresponding to an input coin thickness T(1) and stores a storage ~rea with this pattern.
A kind-of-coin symbol K(1) is stored in the storage area 167. A kind-of-coin numerical value H(1) is stored in a storage area 168. For example, if this kind-of-coin block 1 is, it is assumed, a block for storing the data about a one-dollar coin, a piece of control data for digitally displaying a dollar symbol on the display unit is stored in the form of the kind-of-coin symbol K(1), and [1.00] is stored as the kind-of-coin numerical value H(1).
A packaging unit coin number M(1) is stored in a storage area 169. This value indicates a number of coins packaged as one length of coin bar.
Note that the explanation has bee given herein by exemplifying the kind-of-coin block 1, but the operation is absolutely the same with other kind-of-coin blocks 2, 3, ....
Subsequently, a data recorder relative to this embodi-ment will be explained. This data recorder may involve the use of, e.g., a personal computer, etc As illustrated in FIG. 17, a data recorder 170 compris-es a memory card driver 171 and a control unit 172.
Further, the memory card driver 171 includes a loading ~-h~ni sm 173 for loading a memory card 151 and a data reading/writing unit 174 for reading and writing storage data on the memory card 151 loaded into this loading mechanism 173.
Loaded into the loading ~ch~n1 sm 173 is the memory card 151 to which the coin data I/0 unit 135 (see FIG. 14) of the coin packaging machine 1 writes pieces of operating data (coin counting data and trouble occurring data).
Then, the operating data are read from the loaded memory card 151. The read operating data are stored by the control unit 172. The operating data are employed for, e.g., managing the number of the packaged coin bars prepared throughout one day and the number of coins ... ~
rjrj 1 counted. In addition, the operating data may also be usable for a case of obtaining statistics about a trouble occurring situation.
Further, according to the above-described data recorder 170, the coin data set by using the control unit 172 are written to the memory card 151 loaded into the loading mechanism 173. The coin data are also rad from the single memory card 151 and temporarily stored within the control unit 172. The coin data are subsequently written to another memory card 151, thus enabling the coin data to be copied.
There will be next explained is an operation when actually using the above coin packaging machine.
First, a memory card records coin data (kinds of coins, diameters, thicknesses and a rapping unit number) of circulation coins for a delivering destination (export destination). When delivering the coin packaging machine, this memory card is set in the coin packaging machine through the coin data I/O unit 135. With this setting, as stated earlier, the coin data are input from this memory card to the RAM 150 (the coin data storage area 150a) of the coin data I/O unit 135. The coin data are transferred to and stored in the storage unit 137. Besides, if the coin data are to be modified or have some addition as in the case of issuing new coins, a new memory card is prepared by the maker of the coin packaging machine, and the coin data for the coin packaging machine can be modified at the delivering destination. On the other hand, if the coin data are to be partially modified or added with an item of coin data about the kind of the newly issued coin, an inputting process thereof can be performed by manipulating the keyboard portion 115. Further, when the coin data are thus modified, the coin data after being modified are rewritten to the memory card. The coin data after the modification may be input to another coin packing machine by use of this memory card. Note that all the coin data may be, as a matter of course, input by manipulating 2 ~ 5 1 the keyboard portion 115.
Moreover, when using the coin packaging machine, to start with, the up- and down-buttons 130, 131 conceived as the kind-of-coin designating unit 134 are manipulated. The kinds of coins, which have been stored in the storage unit 137, are thereby sequentially displayed on the kind-of-coin display segment 124. A kind of the processed coin is designated when stopped in such a state that a kind of the coin to be processed is displayed. Besides, at this time, the packaging unit number of the coins of that kind is also simultaneously displayed on the packaging numher display segment 125.
Based on the designation of the kind of the coin, the control unit 132 reads the coin data of the coin of the designated kind from the storage unit 137. The control unit 132 gives a fixed position return command to each adjusting unit, whereby each adjusting unit is returned to its fixed position. Thereafter, the motor for each adjusting unit is rotated corresponding to a calculated pulse number and quantity of rotation, thereby automatical-ly regulating each of the ad;usting units.
In the coin passage width adjusting unit 141, the non-stage cam 25 is rotated with the rotations of the pulse motor Ml. The non-stage cam 25 is rotated clockwise through a predete ~ned angle from the fixed position shown in FIG. 2, thereby thrusting the cam follower 23. The movable passage member 17 consequently advances rightward in FIG. 2 by dint of guide actions of the guide rollers 22, 22 with the aid of the slots 21, 21. A spacing from the fixed passage member 16 is dete- ;n~d, and the movable passage member 17 stops. With this operation, the passage width is adjusted to a width corresponding to a diameter of the coin of the designated kind. Accordingly, the cam 25 has such a peripheral surface that the radius varies in the non-stage manner, and, therefore, the passage width can be ad;usted, wherein an angle of rotation relative to one pulse of the pulse motor Ml is set as one pitch. As a 2 ~ r-;
matter of fact, the non-stage adjustment can be attained.
It is possible to correspond to the coins having any magnitudes of major diameters on condition that these major diameters fall within a range defined by the maximum and minimum passage widths.
With the rightward movement of the movable passage member 17, the pin 28 serving as a fulcrum for the auxilia-ry passage member 27 also moves. Correspondingly, the passage surface 27a gradually gets flush with the edge portion 17b of the movable passage member 17 as an angle to the edge portion 17b bec- ?S smaller. Further, with the movement of the movable passage member 17, the exit bottom plate 18 rotationally shifts clockwise about the shaft 31 trough the slot 34 with the aid of the slot 34 and the pin 32 as well. The auxiliary passage member 35 and the sensors S2, S3 come to positions parallel to the passage surface 27a of the auxiliary passage member 27. Therefore, with a narrower coin passage width, a passage defined by the auxiliary passage members 27, 35 shifts in a rectilin-ear configuration, and its terminal advances close to thecoin accumulating unit 7, with the result that an entering state into the coin accumulating unit 7 does not change irrespective of the coin diameter.
On the other hand, in the coin passage height ad~usting unit 142, a non-stage cam 67 is rotated by a predetermined quantity with the rotations of the DC motor M2, with the result that a cam follower 69 is thrust down. The movable frame 48 is thereby lowered while resisting a biasing force of a spring 62. A height at which the lower surface of the conveyor belt 43 is positioned is, when press-fitted onto the upper surface of the coin of a designated kind, adjusted to such a position as to make the coin conveyable~
Correspondingly, the thickness regulating member 41 is also adjusted to such a position that only one coin is allowed to pass along the lower surface.
In the accl llating unit inner diameter adjusting unit 143, when the pulse motor M3 rotates, the non-stage cam 92 ;; ' . ~
.. .. . . .
, ,. ;
, 2 3~ j rj 1 is rotated clockwise through an angle corresponding to a pulse number from the position of FIG. 8. With this rotation, the cam follower 91 is thrust by the cam surface and gradually moves in such a direction as to get away from the center of the cam 92. The first link 83 is rotated clockwise about the shaft 82a, thereby moving the block 71 connected to one end thereof to the left hand in the FIG.
8. With this movement, the second link 86 is rotated counterclockwise about the shaft 84 through the third link 83, thereby rightward moving the block 72 on the other side. The spacing between the right and left belts 77, 78 located in the face-to-face relationship is thus expanded and set to a spacing adapted to the major diameter of the coin of the designated kind. Simultaneously, with the rotations of the links 83, 86, the blocks 71, 72 make small movement downwardly in FIG. 8, i.e., in a direction away from the terminal of the coin passage 6. The blocks 71, 72 move farther away therefrom with a larger coin diameter and consequently take positions adapted to receive the coin. Further, with the rotation of the first link 83, the lever 94 rotational shifts clockwise about the shaft 84 through the link 95. The block member 93 provided at its top end moves back and is located in a position adapted to increase the spacing between the belts 77 and 78. A inner diameter of a coin accl llating space shaped by the belts 77, 78, the block ~ ~er 93, and the guides 99, 100 is thereby adjusted $n the non-stage manner to a magnitude adapted to the major diameter of the coin of the designated kind.
In the driving system of the coin accumulating unit 7, with the right and left movements of the belts 77, 78, the arms 105, 106 are connected via the shafts 109, 110 to the member 112. Hence, the arms 105, 106 shift in such a direction as to assume a rectilinear configuration in combination with each other, thus following up an expansion of the spacing between the belts 77 and 78. The gears 107, 108, however, still keep the meshed state all the time.
j rj 1 Accordingly, the driving force of the motor M4 is trans-ferred via the gears 113, 103, 107, 108, 104 to the pulleys 74, 76 for the belts 77, 78 irrespective of the variations in the spacing between the right and left belts 77 and 78.
Based on the operations described above, all of the passage width and similarly the passage height of the coin passage 6 and the inner diameter of the coin accumulating unit 7 are set to values adapted to the coin diameter and thickness of the coin of the kind for processing.
Next, the operations ranging from sending-off of the coins to the accumulation thereof will be explained.
When setting a kind of the coin and pushing the start button 128, the rotary disk 4 is driven, and the coins thrown in from the hopper 3 are supplied onto the rotary disk 5. At this time, the level sensor S4 monitors a state of existence of the coin on the rotary disk 5. A replen-ishing state is thus controlled.
With the rotation of the rotary disk 5, the coin on the rotary disk 5 comes under the lower surface of the coin thickness regulating member 41 from a peripheral portion thereof. The upper coin of the two-stacked coins is eliminated into a one-layer state. The coin is run into the coin passage 6 and depressed by the lower surface of the conveyor belt 43 on the entrance bottom plate 15. With the revolution of the conveyor belt, the coin i5 conveyed astride the edge portions 16b, 17b of the fixed ad movable passage members 16, 17. When the coin having a diameter smaller than an edge-to-edge spacing enters, the coin drops down from the rejection hole 19 between these edge por-tions.
The coins reaching the te, inal of the coin pa-ssage 6 are counted by the count sensor S2. The sensor S3 confirms their transits. The coins are guided by the rollers 40, 40... and enter the interior of the coin accumulating unit 7.
Herein, if the sensor S3 does not confirm the transmits thereof for a predete, ~ned time, it is dete- i~ed that the ', , :- , , . . .
;
3-~
coins are jammed in the coin passage 6. Then the position display segment 119 (see FIG. 12) is operated to indicate a location where the trouble happens and the display segment 120 (see also FIG. 12) is operated to indicate content of the trouble. At the same time, the content and occurring ti~e of the trouble (trouble occurring data) are written to the RAM 150 (the trouble occurring data storage area 150c) incorporated into the memory card driver 1~6 (see FIG. 14) provided in the coin data I/0 unit 135.
In this coin accumulating unit 7, the support members 79, 80 of the right and left belts 77, 78 are located in the vicinity of the upper end. The coin sits astride these support members 79, 80. After the signal coin has sat thereon, the pulse motor M4 rotates by a predetermined quant:ity of pulses corresponding to the coin thickness on the basis of a signal from the sensor S3. The belts 77, 78 are thereby rotated, and the support members 79, 80 are lowered as described above.
When the coins of the packaging unit number are thus counted by the count sensor S2, the operating solenoid of the stopper 36 is electrified in response to a signal thereof. The stopper 36 advances on the coin passage 6 and stops the coins subsequent thereto.
A predeteL ined number of accumulated coins entering the coin accumulating unit 7 are, when the support members 79, 80 of the belts 77, 78 shift outward from the lower end, transferred to a support section (not shown). The coins are guided to the packaging unit 10 and packaged with the wrapping paper 8. The packaged coins are rejected from the throw-out port 11. Then, each time thus packaged coins are prepared once, the coin count data recorded on the RAM
150 (the coin count data storage area 150b) in the memory card driver 146 (see FIG. 14) provided in the coin data I/0 unit 135 is rewritten.
Herein, if the wrapping paper 8 is defectively fed or cut off, there are operated the position display se~ ~nt 119 (see FIG. 12) for indicating where the trouble happens 2 ~ i S 1 and the content display segment 120 (see also FIG. 12) for indicating a content of the trouble. A content and an occurring time of the trouble (trouble occurring data) are at the same time written to the RAM 150 ( the trouble occurring data storage area 150c) incorporated into the memory card driver 146 (see FIG. 14) provided in the coin data I/0 unit 135.
Note that the coin count data and the trouble occurring data stored on the RAM 150 are written to the trouble occurring data storage area 151c (see FIG. 15A) of the memory card loaded into the loading mechanism 1~7 by the memory card driver 146 at a stage of finishing the one-day operation of the coin packaging machine.
The coin data and the operating data (the coin count data and the trouble occurring data) are written to the memory car in this way. The memory card is then employed for inputting the data to the data recorder 170 (see FIG.
17) described above. With this operation, in accordance with this embodiment, those items of data are not required to be manually input to the personal computer, etc.. It is therefore possible to reduce operating burdens such as saving and managing the data.
Further, the memory card to which those items of data are written is sent to the maker. The maker is therefore able to know a trouble occurring situation and an operating situation as well. This may serve as a reference to an i ,,,ovement and a maintenance of the apparatus.
Moreover, when modifying the coin data or giving an addition thereto by manipulating the keyboard portion 115 of the coin packaging machine 1 for the reason of issuing the new money as explained earlier, the added or modified result is sent to the maker. In accordance with this, the maker is accordingly capable of modifying the coin data for the coin packaging l~~hine when delivered. This is effective especially in the coin packaging machines based on specifications for overseas.
Note that the most preferred illustrative embodiment : :. . - :
', ~ ' , ; ' , . " ~
. . .
- ;.
. ' , :
has been given with respect to the coin passage width adjusting unit, the passage height adjusting unit, the coin accumulating unit and the inner diameter adjusting unit.
Specific configurations of the respective units can be arbitrarily changed in terms of their designs without departing from the scope and the technical concept o~ the present invention.
For instance, when the coin data are stored in the storage unit 137 in this embodiment, the operator arbi-trarily selects the kind-of-coin block (see FIG. 15), and the coin data are stored in that ~lock. An empty kind-of-coin block is, however, selected by the control unit 132, and the coin data may be stored in that block.
Further, data about a power supply frequency, etc.
other than the above data may also be stored in the storage unit 137.
Moreover, the storage unit 137 may involve the use of a RAM having a battery backup in addition to the EEPROM.
In combination therewith, each item of data is not read from the EEPROM when adjusted, Instead, all the data are temporarily read from the EEPROM at the time of turning on the power supply and set-storing the data. All the data may be then stored in the RAM and read from this RAM when ad;usted.
In addition, when inputting the coin data in this embod~ ent, the coin passage width data P1, the coin passage height data P2 and the coin accumulating unit inner diameter data P3 are immediately calculated. These items of data are stored in the storage unit 137. However, these items of data Pl, P2, P3 may also be calculated when adjusted.
As discussed above, according to the first invention, the passage width and height of the coin passage for conveying the coins and the inner diameter of the ACC~
lating unit are adjusted in the non-stage manner in accordance with the coin data of the coins to be processed.
Besides, the passage width and height of the coin passage , :
.
.
, ., , 2~.8~''.jl and the inner diameter of the coin accumulatlng unit are automatically adjusted based on the coin data of the coin data storage unit. Hence, the kind of the coin to be processed can be easily changed, and it is possible to correspond to the coins having any magnitudes of ma~or diameters. It is also feasible to offer the overseas-oriented coins having extremely different diameters without changing the came each time. The coin packaging machine common to every country can be obtained.
Further, the construction is such that the coin data are read from the external storage medium by use of the external storage medium driving unit, and, therefore, the operation to change the kind of the processed coin can be facilitated. Moreover, the operating data for the external storage medium are written by employing the external storage medium driving unit. It is therefore possible to save the labor of the operation for totally managing the operating data.
Additionally, according to the coin packaging ?ch~ne managing system of the second invention, the operating data are written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine. At the same time, the operating data are read by using the external storage medium of the data recorder. The read data are stored and managed by the control unit of this data recorder. A necessity for the manual inputting operation is therefore eliminated. It is possible to save the labor of the operation for totally managing the operating data.
-:
,~
,: : -. , ,
COIN PACKAGING APPARATUS AND SYSTEM
FOR MANAGING THE COIN PACKAGING APPARATUS
BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates generally to a coin packaging apparatus and, more particularly, to a coin packaging machine which automatically adjust width and height of a coin passage for processing such as selecting and counting coins and also inner diameter of a coin accumulating unit. The present invention further relates to a coin packaging apparatus managing system for totally storing and managing data relative to the processing by the coin packaging apparatus.
Description of the Prior Art For instance, Japanese Patent Laid-Open Publication (Kokai) No.59-121491(1984) discloses a known coin packaging machine for accumulating a predetermined number of coins and packaging the coins with a sheet of wrapping paper.
The packaging machine disclosed in the same Patent Laid-Open Publication is constructed as follows. The coins are sent one by one out of a rotary disk and conveyed on a coin passage. Performed on this passage are processes such as selecting the coins having a small diameter, counting the coins to be packaged and stopping the opera-tion. At the same time, the coins are transferred into a coin accumulating unit provided at the terminal of the coin passage, wherein a predetermined number of coins are accumulated. After finishing the accl ~lation thereof, the accumulated coins are moved to a packaging unit and packaged with a sheet of wrapping paper.
The width and height of the above coin passage and the inner diameter of the coin accumulating unit are adjustable corresponding to kinds of the coins for the purpose of process~ng the coins having different diameters and thick-nesses.
More specifically, the adjustment of the coin passage -, , width involves the following steps. A movable passage member movable in a crosswise direction of the coin passage among members constituting the coin passage is brought into contact with a polygonal cam. One of cam surfaces is selected by manually rotationally operating a kind-of-coin setting handle. The movable passage member is moved to a position corresponding to a diameter of the processed coin with the aid of this cam surface, thus adjusting the coin passage width.
Further, the adjustment of the coin passage height is done as follows. A thickness regulating member regulates the coins sent from the rotary disk in a one-layer state.
Conveyor belts convey the coins while being press-fitted to the upper surface of the coin. The thickness regulating member and the conveyor belts are supported on a movable frame movable up and down. The thickness regulating member and the conveyor belts are moved up and down together with the movable frame by manually rotationally opPrating a height adjusting knob, thus adjusting the coin passage height.
Moreover, the coin accumulating unit is constructed such that support members for supporting peripheral lower surfaces of the coins are protruded from belt surfaces of a pair of belts disposed to set their traveling surfaces in a face-to-face relationship. The pair of belts are so supported as to be movable through parallel links, respec-tively. The parallel links are moved by one polygonal cam interlocking with the kind-of-coin setting handle. A
surface-to-surface distance between the pair of belts is adjusted correspon~ng to the diameter of the processed coin as well as adjusting the inner diameter of the coin accumulating unit.
Additionally, in a coin packaging unit, three packaging rollers gradually approach each other while being rotated, whereby the accumulated coins are sandwiched therebetween.
The wrapping paper is fed in between the rollers and the accl ~lated coins, thus packaging the accumulated coins j_~
2 ~
with the wrapping paper. The upper and lower edges of the wrapping paper are swaged and tightly secured by swaging members.
The coin packaging machine constructed in the manner described above typically incorporates a function to store items of data about a number of the coins counted and a numbex of the coins packaged (coin bar) throughout one day according to the kinds of coins and modes (a counting mode, a packaging mode, etc.). Further, the coin packaging machine also incorporates a function to store contents of abnormal states, if there are induced the abnormal states such as a jam of the coins on the coin passage, a defec-tive-fed state and cut-off of the wrapping paper during the operation of the coin packaging machine (in the middle of counting and packaging processes). These items of operat-ing data are printed out by a printer mounted in the coin packaging machine after an end of work in that day. The operating data printed out are manually input to a personal computer or the like and totally managed by the user.
The conventional COil'l packaging machine, however, presents a problems of being quite troublesome. That is, the kind-of-coin setting handle is manually rotationally operated corresponding to the kinds of the processed coins, thus adjusting the coin passage width and the inner diameter of the coin accumulating unit. On the other hand, it is required that the coin passage height be ad;usted by manually rotationally operating the height adjusting knob.
The operation is consequently diversified when changing the kind of the processed coin. Further, the cam for adjusting the coin passage width and the minor diameter of the coin accumulating unit is formed in the polygonal shape corre-sponding to several sorts of coins to be processed.
Therefore, if, for instance, the coin packaging machines are exported to other countries, the cams adapted to coins circulated in the import countries have to be separately incorporated into the coin packaging machines. For this reason, it is impossible to effect a mass-production of the coin packaging machines and stock them.
Moreover, if a redenomination of the currency is implemented, or if the number of kinds of the circulated coins increases, or if the diameters of the coins change, the cams in the coin packaging machines have to be replaced with new ones. This leads to a problem of requiring a tremendous amount of time and costs for the replacements thereof.
In addition, when manually inputting, to the personal computer or the like, the operating data about the numbers of the coins processed in the manner described above and of the coin bars and also an abnormality occurring situa-tion and totally managing the operating data, a problem arises, wherein the labor for the manual input augments with an increase in the number of the coin packaging machines for use.
SUMMARY OF THE INVEN~ION
It is a primary object of the present invention to provide a coin packaging apparatus capable of easily changing kinds of coins to be processed, corresponding to any kinds of coins and saving the labor of operations of modifying items of coin data and totally managing items of operating data.
It is a secondary object of the present invention to provide a coin packaging apparatus managing system for the coin packaging apparatus, which is capable of reducing the operation for totally managing the operating data.
According to the first invention, there is provided a coin packaging apparatus for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes such as selecting and counting the coins on this passage, thereafter accumulating a predeteL ined number of coins in a coin accu llating unit and thus packaging the coins in a coin packaging unit after being ~ccu llated~
-2 ~
said apparatus comprising:
external storage medium driving means including a loading means for loading an external storage medium and a data writing means for writing, to said external storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data and trouble occurring data;
arithmetic means for calculating a passage width and a passage height of the coin passage and a inner diameter of said coin accumulating unit by use of the input coin data;
kind-of-coin designating means for designating a kind of the coin to be processed;
coin passage width adjusting means for adjusting the passage width of the coin passage in a non-stage manner;
coin passage height adjusting means for adjusting a passage height of the coin passage in the non-stage manner;
coin accumulating unit inner diameter adjusting means for adjusting a inner diameter of said coin accumulating unit in the non-stage manner; and control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithme-tic means with respect to the coins of the kind designatedby said kind-of-coin designating means.
In the coin packaging apparatus according to the first invention, a control unit operates a coin passage width adjusting unit, a coin passage height adjusting unit and a coin accumulating unit inner diameter adjusting unit.
This is done based on a coin passage width, a coin passage height and an inner diameter of a coin accumulating unit that are calculated by an arithmetic unit by use of the coin data as well as on the kind of coin which is designat-ed by a kind-of-coin setting unit. It is therefore possible to correspond to any kinds of coins.
Further, the operating data relative to an external . ,, , : .
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, ' , 2~ 3'~1 ~ 6 storage medium are written by use of an external storage medium driving unit. The labor of operation of totally managing the operating data is thereby saved.
Note that the coin data are readily modified with a configuration wherein the coin data are read from and written to the external storage medium by employing the external storage medium driving unit. It is also possible to facilitate the operation of changing the kind of the processed coin.
According to the second invention, there is provided a coin packaging apparatus managing system for totally managing data about processes of a coin packaging machine for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes such as selecting and counting the coins on this passage, thereafter accumulating a predetermined number of coins in a coin accumulating unit and thus packaging the coins in a coin packaging unit after being accumulated, said system comprising:
coin packaging apparatus including:
(a) external storage medium driving means having a loading means for loading an external storage medium and a data writing means for writing, to said external storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data and trouble occurring data;
(b) arithmetic means for calculating a passage width and a passage height of the coin passage and a inner diameter of said coin accumulating unit by use of the input coin data;
(c) kind-of-coin designating means for designating a kind of the coin to be processed;
(d) coin passage width adjusting means for ad~ust-ing the passage width of the coin passage in a non-stage :Inn~r;
(e) coin passage height ad~usting means for ... .
adjusting a passage height of the coin passage in the non-stage manner;
(f) coin accumulating unit inner diameter adjusting means for adjusting a inner diameter of said coin accumu-lating unit in the non-stage manner; and (g) control means for operating said coin passage width adjusting means, said coin passage height ad~usting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means; and data recording means having:
external data medium driving means having loading means for loading said external storage medium and data writing/reading means for reading the operating data from said external storage medium loaded into said loading means; and control means for managing the operating data read by said external data medium driving means.
In the coin packaging apparatus managing system accord-ing to the second invention, the operating data are written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine.
At the same time, the operating data are read by employing the external storage medium driving unit of a data record-ing unit. The read data are managed by a control unit of this data recording unit, thereby eliminating necessity for manual inputting operation. The operation of totally managing the operating data is thus saved.
Further, the coin packaging apparatus relative to this system has the same construction with the first invention, and is therefore capable of corresponding to any kinds of coins.
Note that the following point is the same as the above-mentioned, wherein the coin data are read from or written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine, ' ' - ''" ' , , ,, r~-~
and, with this construction, a change in the kind of coin to be processed is facilitated.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the present invention will become apparent during the following discussion in conjunction with the accompanying drawings, in which: -FIG. 1 is a perspective view illustrating an outline.
of a coin packaging machine to which the present invention is applied;
FIG. 2 is a plan view showing a coin passage when processing a coin having a large diameter;
FIG. 3 is a plan view showing the coin passage when processing a coin having a small diameter;
FIG. 4 is a fragmentary perspective view illustrating a passage height adjusting mechanism;
FIG. 5 is a sectional view when processing a coin having a large thickness;
FIG. 6 is a sectional view when processing a coin having a small thickness;
FIG. 7 is a perspective view illustrating a coin accumulating unit;
FIG. 8 is a plan view when processing the small-diameter coin;
FIG. 9 is a plan view when processing the large-diameter coin;
FIG. 10 is a front view showing a state of a driving system when processing the small-diameter coin;
FIG. 11 is a front view showing a state of the driving system when processing the large-diameter coin;
FIG. 12 is an explanatory view of an operation panel;
FIG. 13 is a control block diagram;
FIG. 14 is a block diagram schematically illustrating an internal configuration of a memory card driver 146;
FIGS. 15A and 15B are conceptual views of assistance in explaining an example of recording data on a memory card;
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g FIG. 16 is a block diagram conceptually showing a storage content of a storage unit; and FIG. 17 is a block diagram conceptually showing a configuration of a data recorder.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will hereinafter be described by way of illustrative embodiments.
First, a coin packaging machine in this embodiment will be explained.
This coin packaging machine 1 is, as schematically illustrated in FIG. 1, in a coin throw-in hopper 3 which is opened in an upper portion of a machine body 2, there are provided a supply rotary disk 4 for receiving and supplying coins and a rotary disk 5 which receives the supply of the coins from the rotary disk 4. The rotary disks 4, 5 are respectively so provided as to be rotation-ally driven. A coin passage 6 for performing processes such as selecting and counting the coins extends in a direction substantially tangential to this rotary disk 5.
A terminal of the coin passage 6 is provided with a coin accumulating unit 7 for accumulating a fixed number of coins. A lower part thereof is provided with a packaging unit 10, having three packaging rollers 9, 9, 9, for receiving and coins accumulated by the accumulating unit 7 and packaging the coins with a sheet of wrapping paper 8. The coins packaged (a bar of coins) therein are rejected from a throw-out port 11 formed downwardly of the machine body 2. Referring to FIG. 1, reference numeral 12 designates a wrapping paper feed roller. A cutter 13 cuts the wrapping paper 8 to a necessary length. Packaging members 14, 14 swage (fold) and tightly secure upper and lower edges of the wrapping paper with which the accumulat-ed coins are packaged. The wrapping paper feed roller 12, the cutter 13, the swaging members 14, lg also function as a part of the packaging unit 10.
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-The coin passaye 6 includes, as illustrated in FIG. 2, a passage entrance bottom plate 15 located substantially flush with the disk 5. The coin passage 6 also includes fixed passage member 16 and movable passage members 17 provided posterior to this entrance bottom plate 15. The passage members 16, 17 cooperate to determine a selection groove width L (FIG. 1), corresponding to a coin diameter.
The coin passage 6 further includes a passage exit bottom plate 18 located downstream of these passage members 16, 17. A small-diameter coin rejection hole 19 is formed between the entrance bottom plate 15 and the exit bottom plate 18.
Further, a loading mechanism 147 is provided in front of this coin packaging machine 1. The loading mechanism 147 loads a memory card into a coin data I/0 unit (see FIG.
13) which will be stated later.
Given next is an explanation of the coin passage including a passage width ad;usting unit 141 serving as a coin passage width adjusting section.
FIG. 2 illustrates the coin passage in a maximum passage width state. FIG. 3 depicts the coin passage in a minimum passage width state.
The above movable passage member 17 includes an exten-sion portion 20 extending in a horizontal direction behind a rectilinear edge portion 17b having a stepped portion 17a for configuring the coin passage 6. This extension portion 20 is formed with slots 21, 21 bored in a direction orthogonal to the edge portion 17b. Guide rollers 22, 22 axially secured to the machine body 2 are fitted in the slots, 21, 21. The movable passage member 17 is thereby so supported as to be rectilinearly movable in such directions that the member 17 moves close to and away from the fixed passage member 16. A cam follower is pivotally attached to this extension portion 20. The cam follower 23 is biased by a spring 26 and is thereby always brought into contact with a peripheral surface of a non-stage cam 25 so fitted to the ~,ch~ne body 2 as to be movable about ,........ .
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ll a shaft 24.
This non-stage cam 25 assumes such a spiral shape that a radius gradually increases from its minimum radius portion 25a to a maximum radius portion 25b. This minimum radius portion 25a is formed with a recess 25c. The cam follower 23 is fitted in this recess 25c. In this state, the movable passage member 17 is located in a maximum opening position which is termed a fixed position. A fixed position detection sensor Sl detects the maximum opening position. The above non-stage cam 25 is rotated through a predetermined angle by means of a pulse motor Ml.
One end of an auxiliary passage member 27 assuming an L-shape as viewed in plane is connected via a pin 28 to a downstream end of the movable passage member 17. The other end of this auxiliary passage member 27 is biased by a spring 30 and is thereby come into contact with a fixed guide 29 toward the machine body 2. When the movable passage member 17 moves, a position of a passage surface 27a of the auxiliary passage member 27 shifts. When expanding a passage width, as illustrated in FIG. 2, the passage surface 27a is located in such a position as to be slightly bent with respect to an edge portion 17b of the movable passage member 17. With a narrower width of the passage, the passage surface 27a shifts in a rectilinear configuration with respect to the edge portion 17b of the movable passage member 17. Even when changing the passage width, the terminal of the coin passage 6 moves toward the center of the coin accumulating unit 7. At the same time, the arrangement is such that the terminal of the passage surface 27a of the auxiliary passage member 27 shifts closer to the coin accumulating unit 7 with a smaller diameter.
An end portion, on the side of the movable passage member 17, of the above passage exit bottom plate 18 is 3S rotatably supported on the -chine body through a shaft 31.
A pin 32 is protruded from a lower surface of this exit bottom plate 18. The pin 32 is fitted in a slot 34 of a . ~ , . ,- , , '' , . . .
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portion, extending toward the coin passage 6, of the movable passage member 17. With a movement of the movable passage member 17 in such a direction as to narrow the passage width, the exit bottom plate 18 is gradually rotated clockwise in the FIG. 2 about the shaft 31 with the aid of the slot 34 and the pin 32 as well.
Provided at a free end of the exit bottom plate 18 is an auxiliary passage member 35 located on the line of extension of an edge portion 16b with a stepped portion 16a of the fixed passage member 16. Provided downstream are a count sensor S2 for counting the number of coins for the passage and a check sensor S3 for checking whether or not the coin has passed. A stopper 36 is so provided between these sensors S2, S3 as to freely advance on a passing trajectory of the coin. The stopper 36 actuated by an unillustrated solenoid stops, after a predetermined number of coins have passed, a coin subsequent thereto. A bottom plate support roller 38 is supported via an arm 37 at the free end of the exit bottom plate 18. This roller 38 is placed on a flat plate 39 on the side of the machine body 2 and supports the free end of the exit bottom plate 18.
Further, rollers 40, 40, 40 for guiding the lower surface of the coin are axially provided at an exit end of the exit bottom plate 18. The auxiliary passage member 35 and the sensors S2, S3 are arranged so that an imaginary line connecting the member 35 to these sensors is always parallel to the passage surface 27a of the auxiliary passage member 27 on the side of the movable passage member 17 or in a state approximate thereto. Paying attention to FIG. 2, a level sensor S4 detects a level of the coin existing on the rotary disk 5. A thickness regulating member 41 prevents an adv~nc~ -nt of the coins superposed by twos into the coin passage 6. For this purpose, the thickness regulating member 41 faces at a spacing from an upper surface of the disk 5, wherein the spacing is larger than thickness of a single piece of in-process coin but smaller than thickness of two coins. Further, a guide . " ', . .. .' ' ., , : .- :
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plate 42 is attached to the movable passage member 17 but placed on the rotary disk 5. The guide plate 42 guides the coins moving on the disk 5 toward a backward stream side in the rotating direction of the disk 5, thereby eliminat-ing a jam of the coins. The symbol C represents the coin.
Next, a coin passage height adjusting unit 142 defined as a coin passage height adjusting section will be ex-plained. This adjusting unit is actualized based on a height adjustment between the thickness regula-ting member 41 and a conveyor belt 43 for conveying the coin in the downstream direction while contacting the upper surface of the coin fed onto the coin passage 6.
FIG. 4 is a fragmentary perspective view illustrating a support mechanism of this conveyor belt 43. FIG. 5 and 6 are sectional views showing cases where a height of the conveyor belt 43 is set in a highest position and a lowest position. A fixed plate 44 fixedly provided on the side of the machine body 2 has front and rear bearings 45, 45.
One ends of two front and rear blocks 46, 46 are pivotally supported on the bearings 45, 45 via shafts 47, 47. Upper bearings 49, 49 of a movable frame 48 are pivotally supported on the opposite ends of those blocks 46, 46 through shafts 50, 50. Furthermore, bearings 51, 51 of the lower ends of the blocks 46, 46 are connected to each other through a link 52. These members constitute a parallel 4-node link mechanism.
A pulley 53 on the entrance side of the conveyor belt 43 is attached via a shaft 54 to a side surface of this movable frame 48. Similarly, downstream-side pulleys 55, 56 are axially fitted to an oscillating plate 57. A mid-part of this oscillating plate 57 is pivotally supported via a shaft 58 on the side surface of the movable frame 48.
The other end thereof contacts a stopper 61 fitted to the movable frame 48, thus regulating descents of the pulleys 35 55, 56. Then, a member 59 pivotally supported on the shaft 58 has a presser roller 43a at its top end. A tensile spring 60 ls stretched between the member 59 and the . , .
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oscillating pla~e 57. When a fixed or greater lifting force acts irrespective of a height position in which the movable frame 48 is located, i.e., when a thick coin enters, the oscillating plate 57 escapes upward. A tensile spring 62 is stretched between this movable frame 48 and the fixed plate 44, thereby biasing the movable frame 48 upwards at all times.
A proximal part of a detection plate 63 is pivotally supported via a shaft 64 on the downstream end of the movable frame 48. A contact member 65 is provided in the vicinity of the shaft 64. The contact member 65 faces to an upper portion of the coin accumulating unit 7 and detects an accumulation height of the coins. A detection member 64 provided at the top end thereof is related to a sensor (photo sensor) S5 provided on the movable frame 48.
This detection member 64 detects, when actuating the sensor S5, that an upper space of the coin accumulating unit 7 is occupied.
A motor ~DC motor) M2 is attached to the lower surface of the fixed plate 44. A fixed position detection plate 66, a non-stage cam 67 and an angle-of-rotation detecting slit plate 68 are respectively fixedly fitted onto a shaft rotated by this motor M2. A fixed position detection sensor S6 is disposed on the periphery of this fixed position detection plate 66. Besides, an angle-of-rotation detection sensor S7 is disposed on the periphery of the slit plate 68.
A cam follower 69 axially provided in a central position of the movable frame 48 contacts the above non-stage cam 67. With rotations of this cam 67, the movableframe 48 moves up and down through the cam follower 69.
A position where the cam follower 69 contacts the cam 67 in the ~n; radius position is defined as a fixed position. Further, the above thickness regulating member 41 is fixedly attached to the entrance end of the movable frame 48. The thickness regulating member 41 is also adjusted to a height adapted to a thickness of the coin to : : '':' ' , , .
2 11 ~
be treated, corresponding to an ascent and a descent of the movable frame 48. A pulley designated at 70 in the FIG.
4 receives a rotating force from a driving motor for the conveyor belt 43.
Given next is an explanation of a construction of the coin accumulating unit including an accumulating unit minor-diameter adjusting unit 143 serving as a minor-diameter ad;usting section.
As illustrated in a respective view of FIG. 7 and in plan views of FIGs. 8 and 9, pairs of pulleys 73, 74 and 75, 76 are axially fitted to upper and lower parts of right and left blocks 71, 72. Right and left belts 77, 78 are wound on the pulleys 73, 74 and 75, 76. The coins are stacked up between these belts 77, 78 in a face-to-face relationship. Protruded coin support members 79, 79, 80, 80 are provided on external surfaces of these belts 77, 78.
The coin support members 79, 79, 80, 80 are provided in symmetric positions of the right and left belts 77, 78.
In an illustrative example, the coin support members 79, 79, 80, 80 are provided by twos at equal intervals so that the coins are stacked twice with one revolutions of the belts 77, 78. Then, the right and left blocks 71, 72 are biased by a tensile spring 81 in such directions as to be pulled in each other.
Positions of the blocks 71, 72 are adjusted in such directions as to move closer to and away from each other in a non-s'age manner by means of a parallel link mecha-nism. This link mechanism is constructed of a first link 83, a second link 86, a third link 88, a fourth link 89 and a fifth link 90. The first link 83 has its mid-part rotatably supported through a shaft 83a on a base 82 within the horizontal plane. The block 71 on one side is connect-ed via a shaft 71a to the top end of the first link 83.
The second link 86 has its mid-part rotatably supported through a shaft 84 on the base 82. The block 72 on the other side is connected via a shaft 85 to one end of the second link 86. One end of the third link 88 is connected ,.. . . . .
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via the shaft 71a to the block 71, and the other end thereof is connected via a pin 87 to the second link 86.
One ends of the fourth and fifth links 89, 90 are connected to the opposite sides of the blocks 71, 72, and the other ends thereof are pivotally supported on the base 82. A cam follower 91 is axially fitted to the other end of the first link 83 and contacts a peripheral surface of a non-stage cam 92 rotated by a pulse motor M3 installed on the base 82. A minimum interval position between the belts 77 and 78, i.e~, a minimum radius position of the non-stage cam 92, is defined as a fixed position. A fixed position detection sensor S8 detects the fixed position.
A blocking member 93 blocks an open face on the coin entering side between the belts 77, 78. A lever 94 has the blocking member 93 at its top end. A mid-part of the lever 94 is pivotally supported through the shaft 84 on the base 82. A link 95 is connected to the other end of the first link 83. A pin 97 provided at the other end of the lever 94 is fitted in a slot 96 formed in the other end portion of the link 95, thus providing a loose connection. This - lever 94 is always biased by a tensile spring 98 in such a direction as to separate way from the coin accumulating unit 7. Guide members 99, 100 are fixedly fitted to the blocks 71, 72. The guide members 99, 100 prevent a deviation of the coin when accumulating the coins.
A driving section of the belts 77, 78 of the coin accumulating unit 7 is, as in each of small- and large-diameter coin accumulating states shown in FIGU~ES 10 and 11, constructed of gears 103, 104, arms 105, 106, gears 107, 108 and a member 112. The gears 103, 104 are fixedly attached to shafts lOl, 102 of the lower pulleys 74, 76 for the belts 77, 78. The arms 105, 106 are rotatably fitted to and supported on these shafts 101, 102. The gears 107, 108 are axially attached to the top ends of the arms 105, 106. The member 112 supporting shafts 109, 110 of these gears 107, 108 is capable of rising and lowering along a guide rod 111 extending in the vertical direction. A
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driving gear rotated by a pulse motor M4 meshes with the gear 103 disposed on the shaft of one pulley 74. The above gears 103, 107, 108, 104 are always set in an engaged state. Accordingly, even when a spacing between the belts 77 and 78 changes, rotations of the driving gear 113 are transferred to the right and left pulleys 74, 76 all the time.
Since the coin packaging unit 10 is capable of process-ing any sorts of coins with a prior art construction and may therefore adopt the same construction as the conven-tional one, an explanation thereof will be omitted.
The next explanation will deal with an opera-tion/display panel unit 114 provided on a front inclined portion of the upper surface of the coin packaging machine 1. On this panel unit 114, as shown in one example of a layout of FIG. 12, a keyboard portion 115 is disposed to have ten keys arranged on one side thereof. The keyboard portion 115 includes a button 116 for designating a batch coin number in a count mode and a batch coin-bar number in a packaging mode. The keyboard portion 115 also includes a mode switching button 117 for wrapping and counting processes. Then, this keyboard portion 115 is operated, thereby making it possible to input the kinds of coins, diameters, thicknesses and packaging unit numbers of the coins to be processed. Further, a display portion 18 is formed on the other side of the panel unit 114. Arranged in this display portion 118 are a position display segment 119 for displaying where a trouble happens, a content display segment 120 for displaying a content of the trouble, a mode display segment 121 for displaying a count number and a batch, etc., a coin-bar/coin number display segment 122, a stored kind-of-coin display segment (entry type) 123 for recording that the coin data of the coins of specific kinds have been stored, a kind-of-coin display segment 124 for displaying a designated kind of the in-process coin and a packaging number display segment 125 for displaying a packaging unit number of the in-process coins.
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Further, separately from the above-mentioned, there are provided a coin-bar/coin number switching button 126, a clear button 127, a start button 128 and a stop button 129.
Provided moreover are up- and down-buttons 130, 131 for designating a kind of the processed coin by sequentially displaying the display contents displayed on the kind-of-coin display segment 124 and the packaging number display segment 125 in a stored content sequence, i.e., in the order of items of the data recorded on the stored kind-of-coin display segment 123.
FIG. 13 is a block diagram showing one example of acontrol system. A control unit 132 (which comprises an arithmetic means and a control means in the appended claims) controls the whole packaging machine. Signals are received by and transmitted to respective units which follow. An operation unit 133 comprises the start button 128, the stop button 129, the clear button 127, the coin-bar/coin number switching button 126, the mode switching button 117 and the designation button 116. A kind-of-coin designating unit 134 comprises the kind-of-coin display segment 124, the packaging number display segment 125, the down button 130 and the up button 131. The kind-of-coin designating unit 134 corresponds to the kind-of-coin designating means stated in the appended claims.
A coin data I/O unit 135 is constructed of the keyboard portion 115 of the panel unit 114 and a memory card driver (corresponding to an "external storage medium driving means" in the appended claims) 146. This memory card driver 146, as will be mentioned later (see FIG. 14), is employed for reading the coin data previously stored on a ~ y card (corresponding to an "external storage medium"
in the claims) such as a ROM card, an IC card, etc.. The memory card driver 146 is also used for writing pieces of operating data to the memory card. Note that the above-described coin data can be manually input by use of thekeyboard portion 115. Further, the coin data read from the memory card can be also modified through the keyboard ,, , , . . .
2 ~
portion 115. The memory card driver 146 is employed for inputting or writing the modified coin data to the card through the keyboard portion 115.
The display unit 136 comprises the position display segment 119, the content display segment 120, the mode display segment 121, the coin-bar/coin number display segment 122 and the stored kind-of-coin display segment 123.
The storage unit 137 stores the coin data input by the coin data I/O Ullit 135, corresponding to the kinds of coins. The storage unit uses ,e.g., an EEPROM so that the contents of storage are not be erased even if the power is turned off.
Hereinafter, a coin counter unit 138 is constructed of the count sensor S2 and the check sensor S3. A coin stop unit 139 is composed Oc the stopper 36 and the unillustrat-ed solenoid. A coin supply unit 140 is constructed of the rotary disks 4, 5 and the motors for driving these disks.
A coin passage width adjusting unit 141 comprises a mecha-nism including the pulse motor M1, the fixed positiondetection sensor Sl and the non-stage cam 25. Further, the coin passage height adjusting unit 142 is constructed of a mechanism including the DC motor M2, a rotating position detection sensor composed of the fixed position detection sensor S6 and the angle-of-ration detection sensor S7, and the non-stage cam 67. The accumulating unit minor-diameter adjusting unit 143 is constructed of a mechanism having the pulse motor M3, the fixed position detection sensor S8 and the non-stage cam 92.
~ 30 A coin accumulating unit 144 is composed of the pair of belts 77, 78 and the pulse motor M4 for revolving the belts. A coin packaging unit 145 is constructed of three pieces of packa~ing rollers 9, 9, 9 and an unillustrated motor for rotationally driving these rollers.
FIG. 14 schematically illustrates an internal configu-ration of the memory card driver 146 incorporated into the above coin data I/O unit 135 (see FIG. 13).
'~ --As shown in FIG. 14, the memory card drlver 146 comprises a loading mechanism 1~7 (corresponding to a "loading means" in the claims) for loading the memory card.
The driver 146 also comprises a data reading/writing unit (corresponding to a "data writing means" in the claims) 148 for reading and writing the data from and to the memory card loaded into the loading mechanism 147. The driver lg6 further includes a RAM (Random Access Memory) 150 for temporarily storing the data to be written to the memory card as well as the data read from the memory card.
Further, the RAM 150 includes a coin data storage area 150aj a coin counting data storage area 150b and a trouble occurring data storage area 150c.
Stored in the coin data storage area 150a are, e.g., as items of coin data, a coin diameter D(1), a coin thickness T(l) and a packaging unit number M(l) according to the classified coins. The coin diameter D(l) and the coin thickness T(1) among those items of coin data are stored to two decimal places based on the millimeter unit.
Note that these items may be stored on the units other than inches, etc., or alternatively the units may be selected.
The coin data read from the memory card by the data reading/writing unit 148 can be stored in this coin data storage axea 150a. At the same time, the coin data manually input through the keyboard portion 115 of the panel unit 114 can be also stored in the storage area 150a.
Moreover, the coin data read from the memory card is manually input through the keyboard portion 115 and can be also modified.
Results of the processes conducted throughout one day are stored in the coin counting data storage area 150b according to classifications in terms of the modes and kinds of the coins. For instance, the coin counting data according to the processing modes is itemized into a number of packaged coin bars (coin bar) which have undergone a packaging process in the packaging mode and a number of coins sub~ected to a counting process in the count mode.
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2 ~
These items of data are written by the control unit 132.
The control unit 132 writes contents and the time of troubles happened throughout one day to the trouble occur-ring data storage area 150c. The troubles imply, e.g., a jam of coins on the coin passage, ill-fed wrapping paper, a cut-out of the wrapping paper, etc..
As stated above, the contents of the coin data, the coin counting data and the trouble occurring data, which have been stored on the RAM 150, can be read by the data reading/writing unit 148 and written to the memory card.
Further, the coin data stored on the memory card is also read and written to the RAM 150 by the data reading/writing unit 148.
Herein, the storage contents of the respective storage 15 areas 150a to 150c within the RAM 150 are stored on a single piece of memory card 151. In this case, as concep-tually shown in FIG. 15A, the memory card 151 is also formed with a coin data storage area 151a, a coin counting data storage area 151b and a trouble occurring storage area 151c. The data may be read and written by the data reading/writing unit 148. With this processing, the respective items of data with respect to the single coin packaging machine can be stored on the single piece of memory card, and, therefore, a convenience in terms of usability can be ~iven.
Additionally, as illustrated in FIG. 15B, the data rela~ive to a plurality of coin packaging machines may be also stored in the single piece of memory card. More specifically, the storage area of the single memory card 30 152 is segmented into storage areas 152A, 152B, 152C, corresponding to the plurality of coin packaging machines.
Furthermore, the storage area corresponding to each coin packaging machine is se~ ?nted into a coin data storage area 152a, a coin counting data storage area 152b and a trouble occurring data storage area 152c. When thus segmented, the single memory card can c_ -~ly applied to the plurality of coin packaging -chines. In this case, ~,, , 2 ~ 3;~j1 items of data implying types A, B, C of the coin packaging machines are also store.d in the respective storage areas 150a - 150c of coin packaging machines A, B, C. The data can be thereby received and transferred to the storage areas 152a - 152c, corresponding to the coin packaging machines A, B, C, of the memory card 152. Note that if the data conte.nts of the coins treated by the coin packaging machines A, B, ... are identical with each other in this case, the coin data storage area 152a is unified, and only the coin counting data storage area 152b and the trouble occurring data storage area 152c may be provided for every coin packaging machine. The number of the coin packaging machines to which the single memory card is capable of corresponding can be thereby increased by effectively making use of the storage areas of the memory card 152.
Hereinafter, an explanation will be given by exemplify-ing a case where one memory card i5 employed for the single coin packaging machine as shown in FIG. 15A.
FIG. 16 is a block diagram conceptually illustrating storage contents of the storage unit 137. An explanation will hereinafter be also given by exemplifying storage contents of a kind-of-coin block 1.
An updated year, month and date of a relevant kind-of-coin block are stored in a first storage area 160. The updated year, month and date are given by a timer incorpo-rated into the control unit 132. The updated year, month and date are automatically set for a change each time an inputting process in a normal input mode which will be mentioned alter is performed.
The coin diameter D(1) is stored in a storage area 161, while the coin thickness T(l) is stored in a storage area 162. These items of data D(1), T(1) are input from the ~AM
150 of the above memory driver 146 (see FIG. 4).
An item of coin passage width data P1 is stored in a storage area 163. This data P1 indicates a number of input pulses to the pulse motor of the con passage width adjust-ing unit 141, the number of input pulses serving to set the 211~
selection groove width L (see FIG. 1) to a predetermine value by driving the movable passage member 17 ~see FIG.
2). The data P1 is calculated by the control unit 132 in accordance with the coin diameter D(1) or directly input in a special input mode which will be stated later and then stored.
Its calculation formula to be employed differs as follows. When the coin diameter is large, al 2 D(l) > a2.
When the coin diameter is intermediate, ~2 2 D(1) > a3; an~
when small, a3 2 D(1). al through a3 take different values depending on deign values of the movable passage member 17, etc..
When al 2 D(1) > ~2, P1 is given by:
Pl = (Cl - D(l)) / C2 where values of Cl, C2 are different depending on the design values of the movable passage member 17 and so on.
Similarly, when ~2 2 D(1) > a3. P1 is given by:
P1 = (C1 + 0.06 - D(1)) / C2 When a3 2 D~l), Pl is given such as:
P1 = (Cl + 0.1 - D(l)) / C2 Coin passage height data P2 is stored in a storage area 164. This data P2 indicates a number of output pulses to the angle-of-rotation detection sensor S7, wherein this number of output pulses serves to set the thickness regulating member 41 (see also FIG. 4) to a predete, lned height by rotating the DC motor M2. That is, when the output pulse number of the angle-of-ration detection sensor S7 after starting the rotational drive of the DC motor M2 reaches P2, the DC motor M2 is stopped.
The control unit 132 calculates P2 by use of the coin thickness T(l), or alternatively, P2 is directly input in the special input mode which will be stated later. P2 is given by the following arithmetic formula:
P2 = (C3 - T(l) / C4 Note that C3, C4 take values which differ depending on a design value of the thickness regulating member 41.
Coin accumulating unit inner diameter data P3 is stored , ,........ . .
, 21~ rj l in a storage area 165. This data P3 indicates a number of input pulses to the pulse motor of the accumulating unit inner diameter adjusting unit 143, wherein the input pulse number serves to set and change the spacing between the belts 77 and 78 in accordance with the coin diameter D(1).
P3 is calculated by the control unit 132 or alternatively directly input and stored according to the special input mode which will be mentioned later.
The arithmetic formula for use differs according to the coin diameter.
When ~1 < D(1) s ~2, P3 = (C5 x D(1) - C6) + 6 When ~2 < D(1) < ~3, P3 = (C5 x D(1) - C6) + 5 When ~3 < D(l) S ~4, P3 = (C5 x D(1) - C6) + 5 Namely, a variety of integers are added to (C5 x D(1) -C6) in accordance with the diameter D(l), and a result thereof turns out P3. Note that C5, C6 and ~ 2, ...
take values which differ depending on design values of the belts 77, 78.
A coin support unit lowering pattern is stored in a storage area 166. The coin support unit lower pattern is defined as data for determining lowering patterns of the coin support members 79, 80 provided on these belts 77, 78.
The coin support members 79, 80 are lowered each time one coin is stacked. A descent quantity at this time is not always uniform but varies in accordance with a fixed pattern. The coin support unit lowering pattern is the data representing a variation pattern of the ~esc~nt quantity at this moment. This lowering pattern is deter-mined corresponding to the coin thickness T(l). Details thereof are to be the same as those disclosed in Japanese Patent Publication (Kokoku) No.3-17704. Note that the storage unit 137 has the coin support unit lowering patterns predeteL inefl corresponding to the coin thickness 2 1 ~ ~ J ~ 1 T(1) in the form of a table. The storage unit 137 reads a lowering pattern corresponding to an input coin thickness T(1) and stores a storage ~rea with this pattern.
A kind-of-coin symbol K(1) is stored in the storage area 167. A kind-of-coin numerical value H(1) is stored in a storage area 168. For example, if this kind-of-coin block 1 is, it is assumed, a block for storing the data about a one-dollar coin, a piece of control data for digitally displaying a dollar symbol on the display unit is stored in the form of the kind-of-coin symbol K(1), and [1.00] is stored as the kind-of-coin numerical value H(1).
A packaging unit coin number M(1) is stored in a storage area 169. This value indicates a number of coins packaged as one length of coin bar.
Note that the explanation has bee given herein by exemplifying the kind-of-coin block 1, but the operation is absolutely the same with other kind-of-coin blocks 2, 3, ....
Subsequently, a data recorder relative to this embodi-ment will be explained. This data recorder may involve the use of, e.g., a personal computer, etc As illustrated in FIG. 17, a data recorder 170 compris-es a memory card driver 171 and a control unit 172.
Further, the memory card driver 171 includes a loading ~-h~ni sm 173 for loading a memory card 151 and a data reading/writing unit 174 for reading and writing storage data on the memory card 151 loaded into this loading mechanism 173.
Loaded into the loading ~ch~n1 sm 173 is the memory card 151 to which the coin data I/0 unit 135 (see FIG. 14) of the coin packaging machine 1 writes pieces of operating data (coin counting data and trouble occurring data).
Then, the operating data are read from the loaded memory card 151. The read operating data are stored by the control unit 172. The operating data are employed for, e.g., managing the number of the packaged coin bars prepared throughout one day and the number of coins ... ~
rjrj 1 counted. In addition, the operating data may also be usable for a case of obtaining statistics about a trouble occurring situation.
Further, according to the above-described data recorder 170, the coin data set by using the control unit 172 are written to the memory card 151 loaded into the loading mechanism 173. The coin data are also rad from the single memory card 151 and temporarily stored within the control unit 172. The coin data are subsequently written to another memory card 151, thus enabling the coin data to be copied.
There will be next explained is an operation when actually using the above coin packaging machine.
First, a memory card records coin data (kinds of coins, diameters, thicknesses and a rapping unit number) of circulation coins for a delivering destination (export destination). When delivering the coin packaging machine, this memory card is set in the coin packaging machine through the coin data I/O unit 135. With this setting, as stated earlier, the coin data are input from this memory card to the RAM 150 (the coin data storage area 150a) of the coin data I/O unit 135. The coin data are transferred to and stored in the storage unit 137. Besides, if the coin data are to be modified or have some addition as in the case of issuing new coins, a new memory card is prepared by the maker of the coin packaging machine, and the coin data for the coin packaging machine can be modified at the delivering destination. On the other hand, if the coin data are to be partially modified or added with an item of coin data about the kind of the newly issued coin, an inputting process thereof can be performed by manipulating the keyboard portion 115. Further, when the coin data are thus modified, the coin data after being modified are rewritten to the memory card. The coin data after the modification may be input to another coin packing machine by use of this memory card. Note that all the coin data may be, as a matter of course, input by manipulating 2 ~ 5 1 the keyboard portion 115.
Moreover, when using the coin packaging machine, to start with, the up- and down-buttons 130, 131 conceived as the kind-of-coin designating unit 134 are manipulated. The kinds of coins, which have been stored in the storage unit 137, are thereby sequentially displayed on the kind-of-coin display segment 124. A kind of the processed coin is designated when stopped in such a state that a kind of the coin to be processed is displayed. Besides, at this time, the packaging unit number of the coins of that kind is also simultaneously displayed on the packaging numher display segment 125.
Based on the designation of the kind of the coin, the control unit 132 reads the coin data of the coin of the designated kind from the storage unit 137. The control unit 132 gives a fixed position return command to each adjusting unit, whereby each adjusting unit is returned to its fixed position. Thereafter, the motor for each adjusting unit is rotated corresponding to a calculated pulse number and quantity of rotation, thereby automatical-ly regulating each of the ad;usting units.
In the coin passage width adjusting unit 141, the non-stage cam 25 is rotated with the rotations of the pulse motor Ml. The non-stage cam 25 is rotated clockwise through a predete ~ned angle from the fixed position shown in FIG. 2, thereby thrusting the cam follower 23. The movable passage member 17 consequently advances rightward in FIG. 2 by dint of guide actions of the guide rollers 22, 22 with the aid of the slots 21, 21. A spacing from the fixed passage member 16 is dete- ;n~d, and the movable passage member 17 stops. With this operation, the passage width is adjusted to a width corresponding to a diameter of the coin of the designated kind. Accordingly, the cam 25 has such a peripheral surface that the radius varies in the non-stage manner, and, therefore, the passage width can be ad;usted, wherein an angle of rotation relative to one pulse of the pulse motor Ml is set as one pitch. As a 2 ~ r-;
matter of fact, the non-stage adjustment can be attained.
It is possible to correspond to the coins having any magnitudes of major diameters on condition that these major diameters fall within a range defined by the maximum and minimum passage widths.
With the rightward movement of the movable passage member 17, the pin 28 serving as a fulcrum for the auxilia-ry passage member 27 also moves. Correspondingly, the passage surface 27a gradually gets flush with the edge portion 17b of the movable passage member 17 as an angle to the edge portion 17b bec- ?S smaller. Further, with the movement of the movable passage member 17, the exit bottom plate 18 rotationally shifts clockwise about the shaft 31 trough the slot 34 with the aid of the slot 34 and the pin 32 as well. The auxiliary passage member 35 and the sensors S2, S3 come to positions parallel to the passage surface 27a of the auxiliary passage member 27. Therefore, with a narrower coin passage width, a passage defined by the auxiliary passage members 27, 35 shifts in a rectilin-ear configuration, and its terminal advances close to thecoin accumulating unit 7, with the result that an entering state into the coin accumulating unit 7 does not change irrespective of the coin diameter.
On the other hand, in the coin passage height ad~usting unit 142, a non-stage cam 67 is rotated by a predetermined quantity with the rotations of the DC motor M2, with the result that a cam follower 69 is thrust down. The movable frame 48 is thereby lowered while resisting a biasing force of a spring 62. A height at which the lower surface of the conveyor belt 43 is positioned is, when press-fitted onto the upper surface of the coin of a designated kind, adjusted to such a position as to make the coin conveyable~
Correspondingly, the thickness regulating member 41 is also adjusted to such a position that only one coin is allowed to pass along the lower surface.
In the accl llating unit inner diameter adjusting unit 143, when the pulse motor M3 rotates, the non-stage cam 92 ;; ' . ~
.. .. . . .
, ,. ;
, 2 3~ j rj 1 is rotated clockwise through an angle corresponding to a pulse number from the position of FIG. 8. With this rotation, the cam follower 91 is thrust by the cam surface and gradually moves in such a direction as to get away from the center of the cam 92. The first link 83 is rotated clockwise about the shaft 82a, thereby moving the block 71 connected to one end thereof to the left hand in the FIG.
8. With this movement, the second link 86 is rotated counterclockwise about the shaft 84 through the third link 83, thereby rightward moving the block 72 on the other side. The spacing between the right and left belts 77, 78 located in the face-to-face relationship is thus expanded and set to a spacing adapted to the major diameter of the coin of the designated kind. Simultaneously, with the rotations of the links 83, 86, the blocks 71, 72 make small movement downwardly in FIG. 8, i.e., in a direction away from the terminal of the coin passage 6. The blocks 71, 72 move farther away therefrom with a larger coin diameter and consequently take positions adapted to receive the coin. Further, with the rotation of the first link 83, the lever 94 rotational shifts clockwise about the shaft 84 through the link 95. The block member 93 provided at its top end moves back and is located in a position adapted to increase the spacing between the belts 77 and 78. A inner diameter of a coin accl llating space shaped by the belts 77, 78, the block ~ ~er 93, and the guides 99, 100 is thereby adjusted $n the non-stage manner to a magnitude adapted to the major diameter of the coin of the designated kind.
In the driving system of the coin accumulating unit 7, with the right and left movements of the belts 77, 78, the arms 105, 106 are connected via the shafts 109, 110 to the member 112. Hence, the arms 105, 106 shift in such a direction as to assume a rectilinear configuration in combination with each other, thus following up an expansion of the spacing between the belts 77 and 78. The gears 107, 108, however, still keep the meshed state all the time.
j rj 1 Accordingly, the driving force of the motor M4 is trans-ferred via the gears 113, 103, 107, 108, 104 to the pulleys 74, 76 for the belts 77, 78 irrespective of the variations in the spacing between the right and left belts 77 and 78.
Based on the operations described above, all of the passage width and similarly the passage height of the coin passage 6 and the inner diameter of the coin accumulating unit 7 are set to values adapted to the coin diameter and thickness of the coin of the kind for processing.
Next, the operations ranging from sending-off of the coins to the accumulation thereof will be explained.
When setting a kind of the coin and pushing the start button 128, the rotary disk 4 is driven, and the coins thrown in from the hopper 3 are supplied onto the rotary disk 5. At this time, the level sensor S4 monitors a state of existence of the coin on the rotary disk 5. A replen-ishing state is thus controlled.
With the rotation of the rotary disk 5, the coin on the rotary disk 5 comes under the lower surface of the coin thickness regulating member 41 from a peripheral portion thereof. The upper coin of the two-stacked coins is eliminated into a one-layer state. The coin is run into the coin passage 6 and depressed by the lower surface of the conveyor belt 43 on the entrance bottom plate 15. With the revolution of the conveyor belt, the coin i5 conveyed astride the edge portions 16b, 17b of the fixed ad movable passage members 16, 17. When the coin having a diameter smaller than an edge-to-edge spacing enters, the coin drops down from the rejection hole 19 between these edge por-tions.
The coins reaching the te, inal of the coin pa-ssage 6 are counted by the count sensor S2. The sensor S3 confirms their transits. The coins are guided by the rollers 40, 40... and enter the interior of the coin accumulating unit 7.
Herein, if the sensor S3 does not confirm the transmits thereof for a predete, ~ned time, it is dete- i~ed that the ', , :- , , . . .
;
3-~
coins are jammed in the coin passage 6. Then the position display segment 119 (see FIG. 12) is operated to indicate a location where the trouble happens and the display segment 120 (see also FIG. 12) is operated to indicate content of the trouble. At the same time, the content and occurring ti~e of the trouble (trouble occurring data) are written to the RAM 150 (the trouble occurring data storage area 150c) incorporated into the memory card driver 1~6 (see FIG. 14) provided in the coin data I/0 unit 135.
In this coin accumulating unit 7, the support members 79, 80 of the right and left belts 77, 78 are located in the vicinity of the upper end. The coin sits astride these support members 79, 80. After the signal coin has sat thereon, the pulse motor M4 rotates by a predetermined quant:ity of pulses corresponding to the coin thickness on the basis of a signal from the sensor S3. The belts 77, 78 are thereby rotated, and the support members 79, 80 are lowered as described above.
When the coins of the packaging unit number are thus counted by the count sensor S2, the operating solenoid of the stopper 36 is electrified in response to a signal thereof. The stopper 36 advances on the coin passage 6 and stops the coins subsequent thereto.
A predeteL ined number of accumulated coins entering the coin accumulating unit 7 are, when the support members 79, 80 of the belts 77, 78 shift outward from the lower end, transferred to a support section (not shown). The coins are guided to the packaging unit 10 and packaged with the wrapping paper 8. The packaged coins are rejected from the throw-out port 11. Then, each time thus packaged coins are prepared once, the coin count data recorded on the RAM
150 (the coin count data storage area 150b) in the memory card driver 146 (see FIG. 14) provided in the coin data I/0 unit 135 is rewritten.
Herein, if the wrapping paper 8 is defectively fed or cut off, there are operated the position display se~ ~nt 119 (see FIG. 12) for indicating where the trouble happens 2 ~ i S 1 and the content display segment 120 (see also FIG. 12) for indicating a content of the trouble. A content and an occurring time of the trouble (trouble occurring data) are at the same time written to the RAM 150 ( the trouble occurring data storage area 150c) incorporated into the memory card driver 146 (see FIG. 14) provided in the coin data I/0 unit 135.
Note that the coin count data and the trouble occurring data stored on the RAM 150 are written to the trouble occurring data storage area 151c (see FIG. 15A) of the memory card loaded into the loading mechanism 1~7 by the memory card driver 146 at a stage of finishing the one-day operation of the coin packaging machine.
The coin data and the operating data (the coin count data and the trouble occurring data) are written to the memory car in this way. The memory card is then employed for inputting the data to the data recorder 170 (see FIG.
17) described above. With this operation, in accordance with this embodiment, those items of data are not required to be manually input to the personal computer, etc.. It is therefore possible to reduce operating burdens such as saving and managing the data.
Further, the memory card to which those items of data are written is sent to the maker. The maker is therefore able to know a trouble occurring situation and an operating situation as well. This may serve as a reference to an i ,,,ovement and a maintenance of the apparatus.
Moreover, when modifying the coin data or giving an addition thereto by manipulating the keyboard portion 115 of the coin packaging machine 1 for the reason of issuing the new money as explained earlier, the added or modified result is sent to the maker. In accordance with this, the maker is accordingly capable of modifying the coin data for the coin packaging l~~hine when delivered. This is effective especially in the coin packaging machines based on specifications for overseas.
Note that the most preferred illustrative embodiment : :. . - :
', ~ ' , ; ' , . " ~
. . .
- ;.
. ' , :
has been given with respect to the coin passage width adjusting unit, the passage height adjusting unit, the coin accumulating unit and the inner diameter adjusting unit.
Specific configurations of the respective units can be arbitrarily changed in terms of their designs without departing from the scope and the technical concept o~ the present invention.
For instance, when the coin data are stored in the storage unit 137 in this embodiment, the operator arbi-trarily selects the kind-of-coin block (see FIG. 15), and the coin data are stored in that ~lock. An empty kind-of-coin block is, however, selected by the control unit 132, and the coin data may be stored in that block.
Further, data about a power supply frequency, etc.
other than the above data may also be stored in the storage unit 137.
Moreover, the storage unit 137 may involve the use of a RAM having a battery backup in addition to the EEPROM.
In combination therewith, each item of data is not read from the EEPROM when adjusted, Instead, all the data are temporarily read from the EEPROM at the time of turning on the power supply and set-storing the data. All the data may be then stored in the RAM and read from this RAM when ad;usted.
In addition, when inputting the coin data in this embod~ ent, the coin passage width data P1, the coin passage height data P2 and the coin accumulating unit inner diameter data P3 are immediately calculated. These items of data are stored in the storage unit 137. However, these items of data Pl, P2, P3 may also be calculated when adjusted.
As discussed above, according to the first invention, the passage width and height of the coin passage for conveying the coins and the inner diameter of the ACC~
lating unit are adjusted in the non-stage manner in accordance with the coin data of the coins to be processed.
Besides, the passage width and height of the coin passage , :
.
.
, ., , 2~.8~''.jl and the inner diameter of the coin accumulatlng unit are automatically adjusted based on the coin data of the coin data storage unit. Hence, the kind of the coin to be processed can be easily changed, and it is possible to correspond to the coins having any magnitudes of ma~or diameters. It is also feasible to offer the overseas-oriented coins having extremely different diameters without changing the came each time. The coin packaging machine common to every country can be obtained.
Further, the construction is such that the coin data are read from the external storage medium by use of the external storage medium driving unit, and, therefore, the operation to change the kind of the processed coin can be facilitated. Moreover, the operating data for the external storage medium are written by employing the external storage medium driving unit. It is therefore possible to save the labor of the operation for totally managing the operating data.
Additionally, according to the coin packaging ?ch~ne managing system of the second invention, the operating data are written to the external storage medium by use of the external storage medium driving unit of the coin packaging machine. At the same time, the operating data are read by using the external storage medium of the data recorder. The read data are stored and managed by the control unit of this data recorder. A necessity for the manual inputting operation is therefore eliminated. It is possible to save the labor of the operation for totally managing the operating data.
-:
,~
,: : -. , ,
Claims (8)
1. A coin packaging apparatus for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes comprising selecting and counting the coins on this passage, thereafter accumulating a predetermined number of coins in a coin accumulating unit and thus packaging the coins in a coin packaging unit after being accumulated;
said apparatus comprising:
external data storage medium driving means including a loading means for loading an external data storage medium and a data writing means for writing, to said external data storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data, trouble occurring data and coin data including kind of coins, diameters of coins and thicknesses of coins;
arithmetic means for calculating a passage width and a passage height of the coin passage and an inner diameter of said coin accumulating unit in response to said coin data received from said external data storage medium;
kind-of-coin designating means for designating a kind of the coin to be processed;
coin passage width adjusting means for adjusting the passage width of the coin passage to any width between a minimum width and a maximum width;
coin passage height adjusting means for adjusting a passage height of the coin passage to any height between a minimum height and a maximum height;
coin accumulating unit inner diameter adjusting means for adjusting an inner diameter of said coin accumulating unit to any diameter between a minimum diameter and a maximum diameter; and control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means.
said apparatus comprising:
external data storage medium driving means including a loading means for loading an external data storage medium and a data writing means for writing, to said external data storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data, trouble occurring data and coin data including kind of coins, diameters of coins and thicknesses of coins;
arithmetic means for calculating a passage width and a passage height of the coin passage and an inner diameter of said coin accumulating unit in response to said coin data received from said external data storage medium;
kind-of-coin designating means for designating a kind of the coin to be processed;
coin passage width adjusting means for adjusting the passage width of the coin passage to any width between a minimum width and a maximum width;
coin passage height adjusting means for adjusting a passage height of the coin passage to any height between a minimum height and a maximum height;
coin accumulating unit inner diameter adjusting means for adjusting an inner diameter of said coin accumulating unit to any diameter between a minimum diameter and a maximum diameter; and control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means.
2. The coin packaging apparatus according to claim 1, wherein said external data storage medium driving means further includes data reading/writing means for reading or writing the coin data from or to said external data storage medium.
3. The coin packaging apparatus according to claim 1, wherein said external storage medium is a memory card.
4. The coin packaging apparatus according to claim 1, wherein each of said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means includes a cam and a movable member to follow the cam, the cam having a radius gradually increasing from a minimum radius to a maximum radius for continuously changing said coin passage width, said coin passage height and said coin accumulating unit inner diameter, respectively.
5. A coin packaging apparatus managing system for totally managing data about processes of a coin packaging machine for conveying coins on a coin passage by sending out the coins one by one which have been supplied onto a rotary disk, performing necessary processes comprising selecting and counting the coins on this passage, thereafter accumulating a predetermined number of coins in a coin accumulating unit and thus packaging the coins in a coin packaging unit after being accumulated, said apparatus comprising:
coin packaging apparatus including:
(a) external data storage medium driving means having a loading means for loading an external data storage medium and a data writing means for writing, to said external data storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data, trouble occurring data and coin data including kind of coins, diameters of coins and thicknesses of coins;
(b) arithmetic means for calculating a passage width and a passage height of the coin passage and an inner diameter of said coin accumulating unit in response to said coin data output from said external data storage medium;
(c) kind-of-coin designating means for designating a kind of the coin to be processed;
(d) coin passage width adjusting means for adjusting the passage width of the coin passage to any width between a minimum width and a maximum width;
(e) coin passage height adjusting means for adjusting a passage height of the coin passage to any height between a minimum height and a maximum height;
(f) coin accumulating unit inner diameter adjusting means for adjusting an inner diameter of said coin accumulating unit to any diameter between a minimum diameter and a maximum diameter; and (g) control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means; and data recording means having:
external data medium driving means having loading means for loading said external data storage medium and data writing/reading means for reading the operating data from said external data storage medium loaded into said loading means; and control means for managing the operating data read by said external data medium driving means.
coin packaging apparatus including:
(a) external data storage medium driving means having a loading means for loading an external data storage medium and a data writing means for writing, to said external data storage medium loaded into said loading means, operating data containing at least one item of coin packaging number data, coin counting data, trouble occurring data and coin data including kind of coins, diameters of coins and thicknesses of coins;
(b) arithmetic means for calculating a passage width and a passage height of the coin passage and an inner diameter of said coin accumulating unit in response to said coin data output from said external data storage medium;
(c) kind-of-coin designating means for designating a kind of the coin to be processed;
(d) coin passage width adjusting means for adjusting the passage width of the coin passage to any width between a minimum width and a maximum width;
(e) coin passage height adjusting means for adjusting a passage height of the coin passage to any height between a minimum height and a maximum height;
(f) coin accumulating unit inner diameter adjusting means for adjusting an inner diameter of said coin accumulating unit to any diameter between a minimum diameter and a maximum diameter; and (g) control means for operating said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means on the basis of a calculated result of said arithmetic means with respect to the coins of the kind designated by said kind-of-coin designating means; and data recording means having:
external data medium driving means having loading means for loading said external data storage medium and data writing/reading means for reading the operating data from said external data storage medium loaded into said loading means; and control means for managing the operating data read by said external data medium driving means.
6. The coin packaging apparatus managing system according to claim 5, wherein said external storage medium driving means further includes a data reading/writing means for reading or writing the coin data from or to said external storage medium.
7. The coin packaging apparatus according to claim 5, wherein said external storage medium is a memory card.
8. The coin packaging apparatus according to claim 5, wherein each of said coin passage width adjusting means, said coin passage height adjusting means and said coin accumulating unit inner diameter adjusting means includes a cam and a movable member to follow the cam, the cam having a radius gradually increasing from a minimum radius to a maximum radius for continuously changing said coin passage width, said coin passage height and said coin accumulating unit inner diameter, respectively.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04691393A JP3542360B2 (en) | 1993-03-08 | 1993-03-08 | Coin wrapping machine and coin wrapping machine management system |
JP46913/1993 | 1993-03-08 |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2118551A1 CA2118551A1 (en) | 1994-09-09 |
CA2118551C true CA2118551C (en) | 1998-06-23 |
Family
ID=12760589
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2118551 Expired - Fee Related CA2118551C (en) | 1993-03-08 | 1994-03-08 | Coin packaging apparatus and system for managing the coin packaging apparatus |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0615216B1 (en) |
JP (1) | JP3542360B2 (en) |
KR (1) | KR0149736B1 (en) |
CA (1) | CA2118551C (en) |
DE (1) | DE69414439T2 (en) |
ES (1) | ES2125403T3 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6499277B1 (en) | 2000-02-22 | 2002-12-31 | Cummins-Allison Corp. | Coin wrapper |
JP4623761B1 (en) * | 2010-07-08 | 2011-02-02 | ネット株式会社 | Medal selector and medal-type game machine using the medal selector |
JP4836151B1 (en) * | 2010-11-09 | 2011-12-14 | ネット株式会社 | Medal selector and medal game machine |
JP6619937B2 (en) * | 2015-02-10 | 2019-12-11 | グローリー株式会社 | Coin wrapping machine, coin wrapping system, and coin wrapping method |
US9836909B2 (en) | 2016-04-06 | 2017-12-05 | Shuffle Master Gmbh & Co Kg | Chip sorting devices and related assemblies, components and methods |
US10096192B1 (en) | 2017-08-30 | 2018-10-09 | Shuffle Master Gmbh & Co Kg | Chip sorting devices and related assemblies and methods |
CN112810866A (en) * | 2020-12-30 | 2021-05-18 | 青岛日清食品机械有限公司 | Automatic currency distribution and packaging system for foreign currency |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3941451A1 (en) * | 1989-12-15 | 1991-06-27 | Reis Standardwerk | DEVICE FOR HANDLING COINS OR THE SAME DISK-SHAPED ITEMS |
US5129205A (en) * | 1989-12-18 | 1992-07-14 | Cummins-Allison Corp. | Automatic adjustment device for a coin wrapping mechanism |
CA2084459C (en) * | 1991-12-10 | 1998-12-01 | Ichiro Takatani | Coin packaging apparatus |
-
1993
- 1993-03-08 JP JP04691393A patent/JP3542360B2/en not_active Expired - Fee Related
-
1994
- 1994-03-08 KR KR1019940004439A patent/KR0149736B1/en not_active IP Right Cessation
- 1994-03-08 DE DE1994614439 patent/DE69414439T2/en not_active Expired - Lifetime
- 1994-03-08 EP EP19940301635 patent/EP0615216B1/en not_active Expired - Lifetime
- 1994-03-08 CA CA 2118551 patent/CA2118551C/en not_active Expired - Fee Related
- 1994-03-08 ES ES94301635T patent/ES2125403T3/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE69414439T2 (en) | 1999-04-22 |
EP0615216A3 (en) | 1994-11-23 |
EP0615216A2 (en) | 1994-09-14 |
KR0149736B1 (en) | 1998-10-15 |
ES2125403T3 (en) | 1999-03-01 |
CA2118551A1 (en) | 1994-09-09 |
JPH06263111A (en) | 1994-09-20 |
DE69414439D1 (en) | 1998-12-17 |
JP3542360B2 (en) | 2004-07-14 |
EP0615216B1 (en) | 1998-11-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |
Effective date: 20140310 |