CA1093942A - Wire measuring and feeding device - Google Patents

Wire measuring and feeding device

Info

Publication number
CA1093942A
CA1093942A CA306,914A CA306914A CA1093942A CA 1093942 A CA1093942 A CA 1093942A CA 306914 A CA306914 A CA 306914A CA 1093942 A CA1093942 A CA 1093942A
Authority
CA
Canada
Prior art keywords
pulleys
wires
series
wire
nip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA306,914A
Other languages
French (fr)
Inventor
Vladimiro Teagno
Alessandro Chiusa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AMP Inc filed Critical AMP Inc
Application granted granted Critical
Publication of CA1093942A publication Critical patent/CA1093942A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H61/00Applications of devices for metering predetermined lengths of running material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • B65H51/12Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements in spaced relation to provide a series of independent forwarding surfaces around which material is passed or wound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/18Gripping devices with linear motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/20Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/38Thread sheet, e.g. sheet of parallel yarns or wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

ABSTRACT

Wire measuring and feed apparatus comprising a first and second series of pulleys, the pulleys of each series being mounted for rotation about common axes to receive wires from supply reels and a wire feed nip comprising a series of driven roller pairs, the rollers of each pair being individually biased together to grip wires extending from the pulleys, drive means being provided to move the pulleys apart in a direction transverse to their rotational axes to draw predetermined lengths of wires from the supply reels and to rotate the nip during movement of the pulleys together to feed the drawn wire lengths to an operating station. The rollers of the wire feed nip are preferably mounted for differential slip relative to each other.

Description

lU~;~g~z The invention relates to wire measuring and feeding apparatus.
According to the invention wire measuring and feed~ng apparatus comprises a first and a second serie~
of pulleys, the pulleys of each series being mounted for rotation on respective common axes, the first and second series of pulleys being mounted for translational movem~nt relatively apart and together for a predetermined distance in a direction transverse to their rotational : 10 axes; drive means to effect the movement apart to draw predetermined lengths of wires, when located around opposite respective sides of the pulleys of each series, from storage reels; and, an output nip comprising a series of roller pairs, the rollers of each pair being individually biased together to grip between them respective wires drawn from the storage reels and operable by the drive means to feed the predetermined lengths of wires from the pulleys to an operating station during movement of the pulleys togethar.
Examples of the invention will now be described with reference to the accompanying drawings in which:-Figure 1 is a front perspective view with parts `, broken away for clarity of a first example of wire measuring and feeding apparatus according to the invention;
Figure 2 is a rear perspective view of the first example of the apparatus with parts broken away for clarity;
Figure 3 is a rear elevational view of the first : ~ 2 ~

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example of the apparatus with parts broken away for clarity;
Figure 4 is a side elevational view of harness making apparatus incorporating a second example of wire measuring and eeding apparat~s accordiny to the present invention S and generally similar to the first example;
Fiyure S is an enlarged fragmentary view of part of the apparatus of Figure 4 showing means fo~ regulating the wire measure;
Figure 6 is a fragmentary transverse section of part of Figure 4 and showing a wire output nip disposed between the wire measuring apparatus and the harness making apparatus;
Figure 7 is a fragmentary transverse section of a wire clamp device located between an idler pulley and the output nip of the apparatus of Figure 4;
Figure 8 is a sectional side elevation of the clamp device of Figure 7;
Figure 9 is a partly sectional side elevation of a wire locking nip disposed at the wire input end of the apparatus as seen in Figure 4;
Figure 10 is a transverse view of the wire locking nip of Figure 9; and, Figure 11 is a diagram showing the operation of the harness making apparatus.
The first examiple of apparatus (Figures 1 to 3) comprises a generally rectangular frame having sidewalls 11 and 12 and top and bottom walls 13 and 14, respectively.

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Spaced parallel guide rods 15 and 16 extend from top to bottom frame walls and two spaced cross-members 17 and 18 extend between the sidewalls.
First and second pulley blocks 20 and 21, are mounted for sliding movement on the rods 15 and 16. The first pulley block carries a first and third series of pulleys 22 and 23, respectively the pulleys of each series being mounted for independent individual rotation on a common axis and the second block carries a second series of pulleys 24 similarly mounted. The blocks are linked by two chains 27, 28 which pass round idler gears 29 and 30 respectively mounted in the top and bottom walls. A double acting piston and cylinder drive means 32 is fixed on the cross-members and operatively engages the pulley block 21. A fourth and fifth series of pulleys 33 and 34 are each fixed for rotational movement on respective common axes on the side walls 11 and 12, respectively. An output nip 35 comprises a series of roller pairs, the rollers of each pair being individually spring biased together to accommodate different wire sizes and is mounted on a block extending from the sidewall 12. The nip is linked by a gear train 37 and a ratchet or one-way clutch (not shown) to the chain 27.
In operation of the apparatus, a series of wires from storage reels are looped around the pulleys as shown and located in the output nip. The pulley blocks are adjacent the cross-member 17 as shown in Figures 2 and 3.
Operation of the piston and cylin~er drive pushes block 21 away from .

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~ 1093~z ' the cross-member and block 20 is drawn a corresponding distance by chain 28. The spreading of the blocks draws a predetermined length of wires simultaneously from their storage reels as the other ends of the wires are held by the nips 35. Subsequent operation of the piston and cylinder in the opposite sense draws the block 21 towards ; the cross-member 17 and similarly block 20 by chain 27.
At the same time, chain 27 drives output nip 35 through gear train 37 at a rate appropriate to draw off the lengths of wires corresponding to the lengths previously drawn from the storage reels.
The above described apparatus is particularly suitable for use with the harness making apparatus 102 shown in , Figures 4 and 11 and described more fully in our Canadian Application Serial No. 306,861 filed July 6, 1978 and to which attention is directed. In the apparatus, a head 91 holding one end of the wires 59 transverses from an operating station 93 adjacent the nip 81 to a distal station 94 drawing the wires from the nip, terminates that end of the wires in a connector 98 and 99 at that station, and returns to the station 93 adjacent the nip for a dwell period in which measured lengths of wires 59 are fed by .f the nip past or through the head to extend in slack condition between the stations and terminated at their other end in connectors 103, 100 at the adjacent station.
This arrangement enables wire harnesses of greater length than the separation of the stations to be manufactured.

. - 5 -:;~
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~695 The measuring part of the operative cycle may largely occur during the return of the head from the distal to the adjacent station reducing the dwell period facilitating speed of operation of the apparatus.
In the second example of apparatus 41, Figures 4 to 10, five pulley assemblies 43,44 are provided, two assemblies 43 mounted for movement together on an upper movable pulley block 45 and three assemblies 44 on a lower movable pulley block 46, enabling a reduction in the overall height of the apparatus 41 in relation to the lengths of wires measured compared with the first example. Means are provided to alter the lengths of wires measured and, as shown in Figure 5, the means may comprise a first micro-switch 47 mounted on a stop block 48 mounted for movement along a threaded column 49 adjacent the path of movement of the upper pulley bloc]c 45 by handle 38. Towards the ~o B end of the wire measur~ng step a cam ~on the upper block engages the first micro-switch causing control circuitry to xeduce the fluid supply to an operating cylillder to retard the uppex block 45 and a lug Sl on the pulley block subsequently engages the stop block 48 to prevent further separation of the pulley blocks 45,46.
A second micro-switch 52 is mounted on the stop block 48 at a location spaced fxom tha first micro-switch and :~
engageable by a second cam 53 on the upper bloc]c 45 during a first stage of movement of the blocks 45,46 towards one another. The switch 52 is arranged to operate ,. ~ .

. ~-, .

_ 10~3~12 control circuitry to cause a pause in block movement and in wire feed, when a wire holding head has reached a second terminating station and during return of the wire holding head to a first terminating station, as described in our C~al;a~ s~t~ o.~o~
patent applicationr~ th~ 6~e ~tc (~78~t where control circuitry reactivates tlle operating piston to drive the pulley blocks fully towards one another and the drive to the output nip to complete the wire feed.
The output nip 81 ~Figure 6) comprises co-operating roller assemblies 54,55 having individually rotatable rollers 56,57. The individually rotatable rollers 57 of the lower roller assembly 55 are connected for movement together on a common shaft 60 by annular friction clutch plates 39 located on the shaft between the individual rollers. The clutch plates 39 transmit axial thrust but permit slip of an individual roller in the event of resistance from its associated wire 59 resulting from complete feed of that wire. The individually rotatable rollers 56 of the other, upper roller assembly 54 of the output nip are each biased by an individual pneumatic piston and cylinder assembly 58 towards the co-operating roller thereby maintaining a nip pressure on the respective wires 59 which is substantially independent of wire diameter. The individual pistons and cylinders 58 are located in staggered relation in a cylinder block assembly 40 to permit high density of pac]cing.

An idler pulley assembly 80, Figure 4, is located . ~ .. . . :
:, . . ::
: : :. : ~ . .: ::

- iO93S~2 between the measuring device 41 and the output nip 81, to guide wires to the nip 81. A wire clamp (Figures 7 and 8) i5 located between the idler pulley assembly 80 and the nip 81 and comprises a series of wixe engaging fingers 82 individually biased by springs 61 in housin~ 62 against individual wires 59.
~ lin wire-locking piston and cylinder assemblies 83 are provided to advance the spring housing 62 against the fingers 82 simultaneously, to clamp the wires 59 against a bar 84 at the end of each wire feed operation to prevent wires being pulled from the wire clamp or holding head 91 particularly during a wixe measuring operation.
A wire lockiny nip 8~, Figure 4, and shown in more detail in Figures 9 and 10, is provided on the input side : 15 of the wire measuring and feed apparatus 41 and comprises an upper pulley assembly 86 movable against wires located ; in two lower pulley assemblies 87. The upper pulley .
assembly 86 comprises a series of lndividual pulleys 88 operated by respective triple ackion piston cylinder devices 89 located in a cylinder block assembly 63 in staggered relation. Control circui.try ~not sho~n) is provided to operate the piston and cylinder devices in three modes: to wlthdraw the upper pulley asse~bly 86 from the lower pulley assembly 87 to permit initial location of wires in the pulley assembly; to bias the upper pulley assembly 86 towards the lower pulley assemblies 87 to ; provide a l~w pressure on the wires during wire measuring, , :, .

~` 10~3 ~ 9~Z 4695 preventing overrun otherwise caused by inertia of supply reels; and, to provide a high pressure to lock the wires during operation of the output nip 81 during the wire feed.
The apparatus described enables substantially equal, predetermined, lengths of wires of different diameters to be fed simultaneously to the operating stations. Any xequirement for pulleys of different radii for wires of different diameter is avoided and as any small difference in wire ]engths initially drawn from the pulleys will be accommodated by differential slip between the individual output nips, the nips can be mounted on a common drive shaft driven at a single speed. As the output nips are isolated from the wire storage reels during the wire feed the nips do not have to overcome the inertia of the storaye reels avoiding slip and over-run and consequential errors in lengths of wires fed. The nips are subject to less ~ tension during the wire feed operation... The individual ; .!.1.)" rofo.f~o~
free ~Y~hk~r of the pulleys facilitates free movement of the individual wires during the wire measuring and feeding operations. The relative positions of wires of different diameters can be altered on the pulleys without alteration to any part of the apparatus which can, therefore, be used to make different wire harnesses.

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Claims (12)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. Wire measuring and feed apparatus comprising a first and a second series of pulleys, the pulleys of each series being mounted for rotation on respective common axes, the first and second series of pulleys being mounted for translational movement relatively apart and together for a predetermined distance in a direction transverse to their rotational axes; drive means to effect the movement apart to draw predetermined lengths of wires, when located around opposite respective sides of the pulleys of each series, from storage reels; and, an output nip comprising a series of roller pairs, the rollers of each pair being individually biased together to grip between them respective wires drawn from the storage reels and operable by the drive means to feed the predetermined lengths of wires from the pulleys to an operating station during movement of the pulleys together.
2. Apparatus according to claim 1 in which a third series of pulleys comprising individual pulleys mounted for rotation on a common axis is fixed for translational movement with the first series of pulleys.
3. Apparatus according to claim 1 in which the drive means is arranged to move the first and second series of pulleys together and such movement is linked to the output nip to effect operation thereof.
4. Apparatus according to claim 1 or claim 3 in which means are provided to alter the maximum separation of the first and second series of pulleys to alter the lengths of wires measured and fed.
5. Apparatus according to any one of claims 1 to 3 in which means are provided to arrest the movement of the pulleys together and wire feed for a predetermined dwell period prior to complete wire feed.
6. Apparatus according to any one of claims 1 to 3 in which one roller of each pair of rollers of the output nip are mounted for differential slip on a common shaft driven by the drive means.
7. Apparatus according to any one of claims 1 to 3 in which the rollers of each pair are biased together by respective pneumatically operated piston and cylinder assemblies.
8. Apparatus according to claim 1 in which wire clamping means are provided between the nip and the pulleys and are arranged to operate to clamp the wires during the movement apart of the pulleys.
9. Apparatus according to claim 8 in which a wire locking nip is provided on an input side of the pulleys to receive wires from storage reels and is arranged to lock the wires during operation of the output nip during wire feed.
10. Apparatus according to claim 9 in which the wire locking nip is operable to engage the wires during movement apart of the pulleys to provide a frictional drag.
11. Apparatus according to claim 9 in which the wire locking nip is operated by triple action pneumatic piston and cylinder devices operable to separate cooperating wire receiving pulleys of the locking nip to permit location of wires therein; to produce a low force on cooperating pulleys during wire measuring to provide frictional drag; and, to provide a high force locking the wires during operation of the output nip.
12. Apparatus according to claim 2 in which the drive means is arranged to move the first, third and second series of pulleys together and such move-ment is linked to the output nip to effect operation thereof.
CA306,914A 1977-07-07 1978-07-06 Wire measuring and feeding device Expired CA1093942A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB28453/77 1977-07-07
GB2845377 1977-07-07
GB4804077 1977-11-18
GB48040/77 1977-11-18

Publications (1)

Publication Number Publication Date
CA1093942A true CA1093942A (en) 1981-01-20

Family

ID=26259385

Family Applications (2)

Application Number Title Priority Date Filing Date
CA306,861A Expired CA1086031A (en) 1977-07-07 1978-07-06 Electrical harness making apparatus
CA306,914A Expired CA1093942A (en) 1977-07-07 1978-07-06 Wire measuring and feeding device

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA306,861A Expired CA1086031A (en) 1977-07-07 1978-07-06 Electrical harness making apparatus

Country Status (12)

Country Link
JP (2) JPS5419056A (en)
AU (2) AU516203B2 (en)
BR (2) BR7804222A (en)
CA (2) CA1086031A (en)
DE (2) DE2829789A1 (en)
ES (2) ES471498A1 (en)
FR (2) FR2397080A1 (en)
GB (2) GB2002267B (en)
IT (2) IT1097503B (en)
MX (2) MX144626A (en)
NL (2) NL7807189A (en)
SE (2) SE7807621L (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4419817A (en) * 1981-10-13 1983-12-13 Molex Incorporated Electrical harness fabrication apparatus
US4399953A (en) * 1981-11-18 1983-08-23 The Okonite Company Wire and cable process control apparatus
US4646404A (en) * 1983-07-07 1987-03-03 Nippon Acchakutanshi Seizo Kabushiki Kaisha Apparatus for manufacturing electrical harnesses
DE3443754A1 (en) * 1984-11-30 1986-06-12 Deißenberger, Hans, 7240 Horb Process for cutting to length cable-shaped winding material and device for carrying out the process
US4566164A (en) * 1985-02-08 1986-01-28 Amp Incorporated Apparatus for connecting electrical connectors to flat multi-conductor cable
JPH02238302A (en) * 1989-03-10 1990-09-20 Kodera Denshi Seisakusho:Kk Method for measuring length of coated electric wire
DE3914113A1 (en) * 1989-04-28 1990-10-31 Stocko Metallwarenfab Henkels DEVICE FOR GENERATING DIFFERENT CABLE LENGTHS IN THE MANUFACTURE OF CABLE BRANCHES
JP2921622B2 (en) * 1992-07-28 1999-07-19 矢崎総業株式会社 Wiring method and wiring device for wiring board assembly
ES2113801B1 (en) * 1994-11-21 1999-01-01 Mecanismos Aux Ind LINE CUTTING AND STRIPPING MACHINE AND ITS OPERATING PROCEDURE.
DE502004003218D1 (en) * 2004-06-09 2007-04-26 Kabelmat Gmbh Cable winding machine interface and method for operating the interface
CN106129779A (en) * 2016-08-11 2016-11-16 安徽省亿嘉弘电器有限公司 A kind of vehicle harness equipment for automatically processing
CN106058617B (en) * 2016-08-11 2019-01-04 安徽省亿嘉弘电器有限公司 A kind of vehicle harness clamping tensioning apparatus
CN116000212B (en) * 2022-12-21 2024-04-02 苏州波特尼电气***有限公司 Straightening device and method for automobile wire harness production

Also Published As

Publication number Publication date
IT7825458A0 (en) 1978-07-07
AU3714278A (en) 1979-12-20
BR7804223A (en) 1979-04-03
GB2002268A (en) 1979-02-21
JPS5419056A (en) 1979-02-13
FR2401590B1 (en) 1980-12-05
BR7804222A (en) 1979-04-03
AU516203B2 (en) 1981-05-21
SE7807621L (en) 1979-01-08
SE7807622L (en) 1979-01-08
GB2002267A (en) 1979-02-21
DE2829801A1 (en) 1979-01-25
FR2397080B1 (en) 1980-10-24
JPS5419290A (en) 1979-02-13
NL7807190A (en) 1979-01-09
NL7807189A (en) 1979-01-09
MX144626A (en) 1981-10-30
ES471497A1 (en) 1979-02-01
IT1097503B (en) 1985-08-31
GB2002267B (en) 1982-02-17
AU3714178A (en) 1979-12-20
IT1097493B (en) 1985-08-31
FR2401590A1 (en) 1979-03-23
MX143743A (en) 1981-07-02
GB2002268B (en) 1982-02-17
IT7825459A0 (en) 1978-07-07
AU516894B2 (en) 1981-06-25
ES471498A1 (en) 1979-02-01
FR2397080A1 (en) 1979-02-02
CA1086031A (en) 1980-09-23
DE2829789A1 (en) 1979-01-25

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