AU2017100888B4 - Polycarbonate composition with improved mechanical properties - Google Patents

Polycarbonate composition with improved mechanical properties Download PDF

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AU2017100888B4
AU2017100888B4 AU2017100888A AU2017100888A AU2017100888B4 AU 2017100888 B4 AU2017100888 B4 AU 2017100888B4 AU 2017100888 A AU2017100888 A AU 2017100888A AU 2017100888 A AU2017100888 A AU 2017100888A AU 2017100888 B4 AU2017100888 B4 AU 2017100888B4
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styrene
acrylonitrile
polycarbonate
parts
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Apisit KOSITCHAIYONG
Ruksapong KUNANURUKSAPONG
Bunthita SUPPAIBULSUK
Jintana YUNYONGWATTANAKORN
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PTT Global Chemical PCL
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers

Abstract

Abstract The present invention relates to a polycarbonate composition with improved mechanical properties while keeping its high thermal property in order to be applied into variety of applications especially for the use of parts in an automotive industry. Said polycarbonate 5 composition comprises 50 to 85 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and 5 to 30 parts by weight of styrene acrylonitrile copolymer, characterized in that: said aromatic polycarbonate has linear structure and has molecular weight in a range of 20,000 to 35,000 g/mol; 0 said acrylonitrile-butadiene-styrene polymer comprises 15 % by weight or less of polybutadiene rubber having particle size in a range of 0.15 to 40 microns and 75 % by weight or more of graft polymer of styrene and acrylonitrile; and said styrene-acrylonitrile copolymer has molecular weight in a range of 100,000 to 150,000 g/mol which comprises 65 % by weight or more of styrene and 35 % by weight or less 5 of acrylonitrile.

Description

The present invention relates to a polycarbonate composition with improved mechanical properties while keeping its high thermal property in order to be applied into variety of applications especially for the use of parts in an automotive industry. Said polycarbonate composition comprises 50 to 85 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and 5 to 30 parts by weight of styreneacrylonitrile copolymer, characterized in that:
said aromatic polycarbonate has linear structure and has molecular weight in a range of
20,000 to 35,000 g/mol;
said acrylonitrile-butadiene-styrene polymer comprises 15 % by weight or less of polybutadiene rubber having particle size in a range of 0.15 to 40 microns and 75 % by weight or more of graft polymer of styrene and acrylonitrile; and said styrene-acrylonitrile copolymer has molecular weight in a range of 100,000 to
150,000 g/mol which comprises 65 % by weight or more of styrene and 35 % by weight or less of acrylonitrile.
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Page 1 of 17
Polycarbonate Composition with Improved Mechanical Properties
FIELD OF THE INVENTION
The present invention relates to the field of chemistry, in particular, to a polycarbonate composition.
BACKGROUND OF THE INVENTION
At present, polycarbonate is one of the widely-used thermoplastics in industrials such as automobile industry, appliance industry, and electronics industry. This is because polycarbonate has many excellent properties such as heat resistant, transparency, flame retardant, form stability, electrical insulation, gloss, and high glass transition temperature. However, some properties of polycarbonate result in limitation to its use such as corrosion resistant from solutions and chemicals and high melt viscosity. This limitation causes the injection process to be done at high temperature in order to reduce viscosity of polycarbonate during the process. Therefore, there have been attempts to overcome said problems by blending polycarbonate with other polymers to form polymer blends or polymer alloys.
It has been known that blending of acrylonitrile-butadiene-styrene polymer (ABS) with polycarbonate can improve the rheological property and processability, while maintaining high impact strength. However, polycarbonate/acrylonitrile-butadiene-styrene polymer (PC/ABS) normally results in a reduction of stability when exposed to heat, and an increase of brittleness.
There has been reported that blending of styrene-acrylonitrile copolymer (SAN) with polycarbonate/acrylonitrile-butadiene-styrene polymer could improve the rheological property.
This leads to a possibility to form parts of automobile and improvement of some mechanical
2017100888 09 Mar 2018
Page 2 of 17 properties of polymer. However, it has been found that the increased proportion of styreneacrylonitrile copolymer might reduce the polymer’s heat resistant and strength. Therefore, there have continuously been attempts to overcome said problems, meanwhile maintaining other good properties.
EP0700968 disclosed the thermoplastic composition comprising 60 to 98 % by weight of polycarbonate, 2 to 40 % by weight of acrylonitrile-butadiene-styrene graft polymer, and to 20 % by weight of styrene-acrylonitrile copolymer. Aromatic diphosphate, phosphorous compound, and fluoric resin were added to improve flame retardant property. However, said patent did not disclose the mechanical properties of the obtained polymer.
US8124683 disclosed the polycarbonate composition comprising 40 to 95 parts by weight of polycarbonate, 2 to 40 parts by weight of graft polymer, 1 to 30 parts by weight of vinyl copolymer, and 3 to 40 parts by weight of polyester copolymer. It was found that polyester copolymer provided improved mechanical properties, including tensile strength and impact strength.
EP0433723 disclosed the polycarbonate composition comprising about 36 % by weight of polycarbonate, about 18 % by weight of acrylonitrile-butadiene-styrene polymer, about 46 % by weight of styrene-acrylonitrile copolymer, and about 0.1 to 2 % by weight of oxidized polyethylene lubricant. It was found that said composition had better mechanical properties.
However, tensile strength was not high, yielding about 52 MPa.
EPI071726 disclosed the polycarbonate composition comprising 20 to 90 parts by weight of polycarbonate, 4.5 to 70 parts by weight of vinyl copolymer, 5 to 70 parts by weight of graft polymer and 5 to 95 parts by weight of graft base having average particle size between 0.05 to 5 microns. Necessarily, compatibilizer comprising polymer resin with molecular weight at least
2017100888 09 Mar 2018
Page 3 of 17
21,000 g/mol and comprising secondary amine group was added. It was found that the polycarbonate composition according to said patent had better energy absorption property at low temperature.
EP0728161 disclosed the polycarbonate composition comprising 20 to 85 % by weight of polycarbonate having molecular weight of more than 20,000 g/mol, 1 to 30 % by weight of acrylonitrile-butadiene-styrene polymer, and 1 to 40 % by weight of styrene-acrylonitrile copolymer. Preferably, said styrene-acrylonitrile copolymer had molecular weight between
40,000 to 80,000 g/mol and comprising 65 to 95 % by weight of aromatic vinyl monomer and 8 to 35 % by weight of vinyl cyanide monomer. However, it was found that said composition did not have high impact strength; that is about 600 J/m.
From the reasons mentioned above, this invention aims to develop the polycarbonate composition with improved mechanical properties while maintain the high thermal property in order to promote its variety of applications especially for using as parts in automobile industry.
SUMMARY OF THE INVENTION
The present invention relates to the polycarbonate composition with improved mechanical properties, wherein said polycarbonate composition comprising 50 to 85 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and 5 to 30 parts by weight of styrene-acrylonitrile copolymer, characterized in that:
said aromatic polycarbonate has linear structure and has molecular weight in a range of
20,000 to 35,000 g/mol;
2017100888 09 Mar 2018
Page 4 of 17 said acrylonitrile-butadiene-styrene polymer comprising 15 % by weight or less of polybutadiene rubber having particle size in a range of 0.15 to 40 microns and 75 % by weight or more of graft polymer of styrene and acrylonitrile; and said styrene-acrylonitrile copolymer has molecular weight in a range of 100,000 to
150,000 g/mol comprising 65 % by weight or more of styrene and 35 % by weight or less of acrylonitrile.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to the polycarbonate composition with improved mechanical properties which will be described according to the following description.
Any aspects demonstrated herein are meant to include its application with other aspects of this invention unless stated otherwise.
Definitions
Technical terms or scientific terms used herein have definitions as understood by person skilled in the art unless stated otherwise.
Any tools, equipment, methods, or chemicals described herein mean tools, equipment, methods, or chemicals - practically and commonly -used by person skilled in the art unless stated otherwise, or unless stated specifically that they are tools, equipment, methods, or chemicals only for this invention.
Uses of singular noun or singular pronoun with “comprising” in claims or specification mean “one” and including “one or more”, “at least one”, and “one or more than one”.
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Throughout this application, the term “about” is used to indicate that any value presented or showed herein may potentially vary or deviate. Such variation or deviation may result from errors of equipment, method, or from an individual operator implementing equipment or method.
“phr” represents the ratio of an additive that is added to the thermoplastic composition per one hundred parts of the thermoplastic composition. Unless stated otherwise, phr is calculated by weight.
The “mechanical properties” refers to the properties of composition, article, thermoplastic, or polymer that is changed when there is an action of external force such as tension, compression, shear, or cyclic stress. Herein, mechanical properties include but not limited to stress, strain, ductility, toughness, impact strength, tensile modulus, tensile strength, flexural modulus or flexural strength.
Hereafter, the invention description is shown without any purpose to limit any scope of the invention.
This invention relates to the polycarbonate composition with improved mechanical properties, wherein said polycarbonate composition comprising 50 to 85 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and to 30 parts by weight of styrene-acrylonitrile copolymer, characterized in that:
said aromatic polycarbonate has linear structure and has molecular weight in a range of
20,000 to 35,000 g/mol;
said acrylonitrile-butadiene-styrene polymer comprising 15 % by weight or less of polybutadiene rubber having particle size in a range of 0.15 to 40 microns and 75 % by weight or more of graft polymer of styrene and acrylonitrile; and
2017100888 09 Mar 2018
Page 6 of 17 said styrene-acrylonitrile copolymer has molecular weight in a range of 110,000 to
150,000 g/mol which comprising 65 % by weight or more of styrene and 35 % by weight or less of acrylonitrile.
Preferably, said polycarbonate composition comprising 55 to 70 parts by weight of 5 aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and to 30 parts by weight of styrene-acrylonitrile copolymer.
In one embodiment, the aromatic polycarbonate has molecular weight in a range of
22,000 to 30,000 g/mol and has the following structure:
Figure AU2017100888B4_D0001
wherein n is the integer number from 86 to 118.
In one embodiment, the aromatic polycarbonate has melt flow index in a range of 6 to 23 g/10 min.
In one embodiment, the aromatic polycarbonate according to the invention may be prepared from melt polymerization of dihydroxy compound and diaryl carbonate ester with transesterification catalyst. Preferably, the aromatic polycarbonate according to the invention is prepared from non-phosgene process as the precursor.
The dihydroxy compound may be bisphenol that can be selected from, but not limited to (4-hydroxyphenyl)methane, 1,1 -bis(4-hydroxyphenyl)methane, 2,2-bis(4hydroxyphenyl)butane, or dihydric phenol ether which can be selected from, but not limited to bis(4-hydroxyphenyl) ether, bis(3,5-dichloro-4-hydroxyphenyl) ether, or dihydroxyaryl sulfone which can be selected from, but not limited to bis(4-hydroxyphenyl) sulfone, bis(3,5-dimethyl-4hydroxyphenyl) sulfone, or dihydroxybenzene which can be selected from, but not limited to 1,32017100888 09 Mar 2018
Page 7 of 17 dihydroxybenzene, 1,4 dihydroxy benzene, or halo- and alkyl-substituted dihydroxybenzene.
Preferably, the dihydroxy compound is 2,2-bis(4-hydroxyphenyl)methane or dihydric phenol ether.
The acrylonitrile-butadiene-styrene polymer may be prepared from 2 steps emulsion polymerizations which are the step of polymerization of butadiene to form polybutadiene rubber and the step of grafting polybutadiene onto copolymer chain of styrene and acrylonitrile.
In one embodiment, the acrylonitrile-butadiene-styrene polymer has molecular weight in a range of 110,000 to 150,000 g/mol.
Preferably, said acrylonitrile-butadiene-styrene polymer comprising 5 to 15 % by weight of polybutadiene rubber and 75 to 95 % by weight of graft polymer of styrene and acrylonitrile.
In one embodiment, the graft polymer of styrene and acrylonitrile comprising 70 to 85 % by weight of styrene and 15 to 30 % by weight of acrylonitrile and has Shore D hardness of 54 or less.
In one embodiment of the invention, the styrene-acrylonitrile copolymer may be prepared from copolymerization process of styrene and acrylonitrile, wherein styrene may be selected from styrene, oc-methylstyrene, p-methylstyrene), 3-methylstyrene, or a mixture thereof.
Preferably, the styrene-acrylonitrile copolymer has molecular weight in a range of
110,000 to 120,000 g/mol and comprising 65 to 70 % by weight of styrene and 30 to 35 % by weight of acrylonitrile.
In one embodiment of the invention, the polycarbonate composition may further comprise additives selected from light stabilizer, heat stabilizer, antioxidant, or a mixture thereof.
In one embodiment, the antioxidant may be selected from organophosphite or hindered phenol.
2017100888 09 Mar 2018
Page 8 of 17
In one embodiment, the organophosphite may be selected from a compound comprising 1 to 3 phenyl molecules linked to phosphorus via oxygen with covalent bonds.
In one embodiment, the hindered phenol may be selected from distearylthiopropionate, dilaurylthiopropionate, ditridecylthiodipropionate, octadecyl-3-(3,5-di-tert-butyl-45 hydroxyphenyl)propionate, and (pentaerythrityl-tetrakis[3-(3,5-di-tert-butyl-4hydroxyphenyl)propionate,
In one embodiment, the antioxidant may be used between 0.1 to 5 phr, preferably 0.3 to 1 phr.
In another embodiment of the invention, this invention relates to an article prepared from the polycarbonate composition according to the invention, wherein the processing method of article can be any method commonly used that may be selected from, but not limited to extrusion, compression forming, injection molding, or cast molding.
The following examples are presented to further illustrate the present invention without any purpose to limit the scope of the invention.
Chemicals
The aromatic polycarbonate PCI 10 and PC108U sold by Chi Mei Corporation with molecular weight about 25,000 and 28,000 g/mol, respectively, were used in the preparation of samples according to the invention.
The acrylonitrile-butadiene-styrene polymer AP5000H sold by IRPC with molecular weight about 140,700 g/mol comprising about 13 % by weight of polybutadiene rubber and about 87 % by weight of graft polymer containing about 83 % by weight of styrene and about 17 % by weight of acrylonitrile were used in the preparation of samples according to the invention.
2017100888 09 Mar 2018
Page 9 of 17
The styrene-acrylonitrile copolymer PC320 sold by IRPC with molecular weight about
115,000 g/mol and comprising about 69 % by weight of styrene and about 31 % by weight of acrylonitrile were used in the preparation of samples according to the invention.
The antioxidant ADK STAB AO50 and ADK STAB 2112 sold by Adeka Fine Chemical were used in the preparation of samples according to the invention.
The carbon black sold by DIC Corporation was used in the preparation of samples according to the invention.
Bayblend T65 sold by Bayer having a density of about 1.13 g/cm3 was used as comparative sample B.
Bayblend T85 sold by Bayer having density of about 1.15 g/cm3 was used as comparative sample C.
Cycloloy CE1821 sold by Sabie with density of about 1.22 g/cm3 was used as comparative sample D.
Cycloloy C1200HF sold by Sabie with density of about 1.15 g/cm3 was used as 5 comparative sample E.
The preparation method according to the invention
The present invention illustrates the thermoplastic composition with improved mechanical properties which could be prepared by the following methods.
The aromatic polycarbonate was dried in a vacuum oven for about 4 hours at the temperature about 120 °C, the acrylonitrile-butadiene-styrene polymer and the styreneacrylonitrile copolymer were dried in the vacuum oven for about 4 hours at the temperature about 70 °C prior being used. Then, the thermoplastic compositions comprising various compositions and proportions as shown in Table 1 were mixed by melt mixing method using
2017100888 09 Mar 2018
Page 10 of 17 twin-screw extruder (Thermo Haake RheoMex PTW24-MC) with a screw diameter of about 24 mm. The temperature was controlled to be about 210 to 240 °C in every zone. Then, the obtained mixture was cooled down in water and pelletized by using a pelletizer. The pelletized polycarbonate composition was dried in the vacuum oven at the temperature about 85 °C for about 4 hours. Then, in order to prepare samples for properties testing, the pelletized samples were molded by an injection molding machine (Toshiba, model EC100II2A) at the temperature about 220 to 250 °C.
The following is the property testing of samples prepared from the polycarbonate composition according to the invention, wherein methods and equipment for testing properties are commonly used and not intended to limit the scope of the invention.
Density
The density was determined by a water replacement technique according to ASTM D
792-00 standard using samples prepared by injection molding method with sample size of x 35 x 3 mm. The test was performed at room temperature.
Impact strength
The impact strength was determined by Notched Izod Impact according to ASTM D256 standard using Instron Instrument (CEAST, model 9310). The samples were formed to be about mm long, about 12.7 mm wide, and about 3 mm thick. The samples were cut on its center for about 2 mm deep.
Tensile modulus and tensile strength
The tensile modulus and tensile strength were determined by Instron Instrument (model
5567). The samples were formed into dog bone shape with thickness about 3 mm. The test was
2017100888 09 Mar 2018
Page 11 of 17 performed according to ASTM D638 standard with tensile rate about 50 mm/min at gauge length about 25 mm.
Flexural modulus and flexural strength
The flexural modulus and flexural strength were determined by Instron Instrument (model 5567). The samples were formed into bar shape having thickness about 3.2 mm. The test was performed according to ASTM D790 standard with compression rate about 1.3 mm/min.
Heat distortion temperature (HPT) and softening temperature (VICAT)
The heat distortion temperature and softening temperature were determined by CEAST
HDT according to ASTM D648 and ASTM DI525 standards respectively. The samples were formed into bar shape having thickness about 3.2 mm. HDT was tested at compression force about 1.8 MPa and VICAT at compression force about 5 kg.
Page 12 of 17
Table 1: Compositions of polycarbonate composition of samples
2017100888 09 Mar 2018
Samples Compositions
Aromatic polycarbonate (% by weight) Acrylonitrile- butadiene- styrene polymer (% by weight) Styrene- acrylonitrile copolymer (% by weight) ADK STAB AO50 (phr) ADK STAB 2112 (phr) Carbon black (phr)
Comparative sample A PCI 10 (50%) AP5000H (10%) PC320 (40%) 0.5 0.25 1
Comparative sample B Bayblend T65
Comparative sample C Bayblend T85
Comparative sample D Cycloloy CE1821
Comparative sample E Cycloloy C1200HF
Sample 1 PC110 (85%) AP5000H (10%) PC320 (5%) 0.5 0.25 1
Sample 2 PC110 (80%) AP5000H (10%) PC320(10%) 0.5 0.25 1
Sample 3 PC110 (70%) AP5000H (10%) PC320 (20%) 0.5 0.25 1
Page 13 of 17
2017100888 09 Mar 2018
Sample 4 PC110 (65%) AP5000H (10%) PC320 (25%) 0.5 0.25 1
Sample 5 PC110 AP5000H PC320 (30%) 0.5 0.25 1
(60%) (10%)
Sample 6 PC108U AP5000H PC320 (20%) 0.5 0.25 1
(65%) (15%)
Sample 7 PC108U AP5000H PC320 (20%) 0.5 0.25 1
(60%) (20%)
Sample 8 PC108U AP5000H PC320 (30%) 0.5 0.25 1
(55%) (15%)
Page 14 of 17
Table 2: Mechanical and thermal properties of thermoplastic composition of samples
2017100888 09 Mar 2018
Sample Properties
Density (g/cm3) Impact strength (J/m) Tensile modulus (MPa) Tensile strength (MPa) Flexural modulus (MPa) Flexural strength (MPa) Heat distortion temperature (°C) Softening temperature (°C)
Comparative sample A 1.10 264 2,812 63 2,510 92 98 130
Comparative sample B 1.13 460 2,400 54 N/A N/A 102 118
Comparative sample C 1.15 490 2,300 54 N/A N/A 109 128
Comparative sample D 1.22 N/A 2,400 55 2,300 75 100 138
Comparative sample E 1.15 N/A 2,400 55 2,300 80 108 132
Sample 1 1.16 675 2,212 58.3 2,584 92.2 N/A N/A
Sample 2 1.15 670 2,305 60.3 2,695 96.2 N/A N/A
Sample 3 1.14 702 2,550 64.6 2,308 93 107 139
Sample 4 1.13 738 2,660 65 2,360 95 102 137
Sample 5 1.11 785 2,700 66 2,400 97 103 134
Sample 6 1.13 795 2,927 58.2 2,540 89 N/A N/A
Sample 7 1.11 1,200 2,190 53.2 2,389 82 N/A N/A
Page 15 of 17
2017100888 09 Mar 2018
Sample 8
1.10 850 2,800 57.3 2,556 87 N/A
N/A
From Table 2, when comparing mechanical properties of comparative samples A to E and samples 1 to 8 according to the invention, it was found that samples with the polycarbonate composition according to the invention showed better mechanical properties, especially the impact strength. The sample 7 according to the invention had the highest impact strength at about
1,200 J/m. Moreover, it was found that the samples with polycarbonate composition according to the invention showed good thermal properties that could be seen from the heat distortion temperature and softening temperature which remained high comparing to the comparative samples.
From the results above, it could be said that the polycarbonate composition according to the invention provides good mechanical properties and thermal properties as stated in the objectives of this invention.
BEST MODE OF THE INVENTION
Best mode or preferred embodiment of the invention is as provided in the detail description of the invention.
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Page 16 of 17

Claims (5)

  1. Claims
    1. A polycarbonate composition with improved mechanical properties comprising 50 to
    85 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrilebutadiene-styrene polymer, and 5 to 30 parts by weight of styrene-acrylonitrile copolymer,
    5 characterized in that:
    said aromatic polycarbonate has linear structure and has molecular weight in a range of
    20,000 to 35,000 g/mol;
    said acrylonitrile-butadiene-styrene polymer comprises 15 % by weight or less of polybutadiene rubber having particle size in a range of 0.15 to 40 microns and 85 % by weight or
    0 more of graft polymer of styrene and acrylonitrile; and said styrene-acrylonitrile copolymer has molecular weight in a range of 100,000 to
    150,000 g/mol which comprises 65 % by weight or more of styrene and 35 % by weight or less of acrylonitrile.
  2. 2. The polycarbonate composition according to claim 1, wherein said polycarbonate
    5 composition comprising 55 to 70 parts by weight of aromatic polycarbonate, 10 to 20 parts by weight of acrylonitrile-butadiene-styrene polymer, and 20 to 30 parts by weight of styreneacrylonitrile copolymer.
  3. 3. The polycarbonate composition according to claim 1 or 2, wherein the acrylonitrilebutadiene-styrene polymer has molecular weight between 110,000 to 150,000 g/mol and
    20 comprising 5 to 15 % by weight of polybutadiene rubber and 75 to 95 % by weight of graft polymer of styrene and acrylonitrile, wherein the graft polymer of styrene and acrylonitrile comprising 70 to 85 % by weight of styrene and 15 to 30 % by weight of acrylonitrile.
    2017100888 09 Mar 2018
    Page 17 of 17
  4. 4. The polycarbonate composition according to claim 1 or 3, wherein the graft polymer of styrene and acrylonitrile has Shore D hardness of 54 or less.
  5. 5. The polycarbonate composition according to claim 1 or 2, wherein the styreneacrylonitrile copolymer has molecular weight in the range of 110,000 to 120,000 g/mol and
    5 comprising 65 to 70 % by weight of styrene and 30 to 35 % by weight of acrylonitrile.
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