AU2003265038A1 - A thermal barrier coating and a method of applying such a coating - Google Patents

A thermal barrier coating and a method of applying such a coating

Info

Publication number
AU2003265038A1
AU2003265038A1 AU2003265038A AU2003265038A AU2003265038A1 AU 2003265038 A1 AU2003265038 A1 AU 2003265038A1 AU 2003265038 A AU2003265038 A AU 2003265038A AU 2003265038 A AU2003265038 A AU 2003265038A AU 2003265038 A1 AU2003265038 A1 AU 2003265038A1
Authority
AU
Australia
Prior art keywords
coating
applying
thermal barrier
barrier coating
thermal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2003265038A
Inventor
Mats-Olov Hansson
Jan Wigren
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GKN Aerospace Sweden AB
Original Assignee
Volvo Aero AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from SE0202833A external-priority patent/SE525925C2/en
Application filed by Volvo Aero AB filed Critical Volvo Aero AB
Publication of AU2003265038A1 publication Critical patent/AU2003265038A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/007Continuous combustion chambers using liquid or gaseous fuel constructed mainly of ceramic components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M2900/00Special features of, or arrangements for combustion chambers
    • F23M2900/05004Special materials for walls or lining

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Combustion & Propulsion (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
AU2003265038A 2002-09-25 2003-09-17 A thermal barrier coating and a method of applying such a coating Abandoned AU2003265038A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US31957302P 2002-09-25 2002-09-25
SE0202833A SE525925C2 (en) 2002-09-25 2002-09-25 Ceramic thermal barrier coating for blades of gas turbine engine, has inner thermal barrier coating layer with different microstructure than outer thermal barrier coating layer
SE0202833-0 2002-09-25
US60/319,573 2002-09-25
PCT/SE2003/001472 WO2004029330A1 (en) 2002-09-25 2003-09-17 A thermal barrier coating and a method of applying such a coating

Publications (1)

Publication Number Publication Date
AU2003265038A1 true AU2003265038A1 (en) 2004-04-19

Family

ID=32044761

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2003265038A Abandoned AU2003265038A1 (en) 2002-09-25 2003-09-17 A thermal barrier coating and a method of applying such a coating

Country Status (5)

Country Link
EP (1) EP1549782A1 (en)
JP (1) JP4616648B2 (en)
AU (1) AU2003265038A1 (en)
RU (1) RU2325467C2 (en)
WO (1) WO2004029330A1 (en)

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US7326470B2 (en) 2004-04-28 2008-02-05 United Technologies Corporation Thin 7YSZ, interfacial layer as cyclic durability (spallation) life enhancement for low conductivity TBCs
US7799716B2 (en) * 2006-03-03 2010-09-21 Sulzer Metco (Us), Inc. Partially-alloyed zirconia powder
WO2007112783A1 (en) * 2006-04-06 2007-10-11 Siemens Aktiengesellschaft Layered thermal barrier coating with a high porosity, and a component
US8372488B2 (en) * 2006-05-01 2013-02-12 General Electric Company Methods and apparatus for thermal barrier coatings with improved overall thermal insulation characteristics
CA2585992C (en) * 2006-06-08 2014-06-17 Sulzer Metco (Us) Inc. Dysprosia stabilized zirconia abradable
DE102008007870A1 (en) 2008-02-06 2009-08-13 Forschungszentrum Jülich GmbH Thermal barrier coating system and process for its preparation
US20110033284A1 (en) * 2009-08-04 2011-02-10 United Technologies Corporation Structurally diverse thermal barrier coatings
RU2445199C2 (en) * 2010-03-25 2012-03-20 Общество с ограниченной ответственностью "Производственное предприятие Турбинаспецсервис" Method of hardening turbo machine nozzle vane unit made from nickel and cobalt alloys
RU2479669C2 (en) * 2010-09-13 2013-04-20 Научно-производственное некоммерческое партнерство "ТЕХНОПАРК АВИАЦИОННЫХ ТЕХНОЛОГИЙ" Thermal protective coating obtaining method
FR2972449B1 (en) * 2011-03-07 2013-03-29 Snecma METHOD FOR PRODUCING A THERMAL BARRIER IN A MULTILAYER SYSTEM FOR PROTECTING A METAL PIECE AND PIECE EQUIPPED WITH SUCH A PROTECTION SYSTEM
RU2496911C2 (en) * 2011-12-13 2013-10-27 Общество с ограниченной ответственностью "Научно-производственное предприятие "Уралавиаспецтехнология" Method of applying heat coating of nickel or cobalt alloy on gas turbine parts
RU2479666C1 (en) * 2011-12-22 2013-04-20 Общество с ограниченной ответственностью "Научно-производственное предприятие "Уралавиаспецтехнология" Formation method of thermal protective coating on parts of gas turbines from nickel and cobalt alloys
DE102012200560B4 (en) * 2012-01-16 2014-08-21 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. A method of producing a ceramic layer on a surface formed of a Ni-based alloy and a ceramic layer article
US9144841B1 (en) * 2012-11-15 2015-09-29 The Boeing Company In-mold metallization of composite structures
EP2971686B1 (en) * 2013-03-15 2018-10-17 United Technologies Corporation Coated articles and manufacture methods
DE102014222686A1 (en) * 2014-11-06 2016-05-12 Siemens Aktiengesellschaft Double-layered thermal barrier coating by different coating methods
RU2600636C2 (en) * 2015-03-04 2016-10-27 Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" Method of producing nanocrystalline powder of zirconium dioxide
RU2613005C1 (en) * 2015-12-03 2017-03-14 Общество С Ограниченной Ответственностью "Твинн" Thermal insulation coating ceramic layer material
JP7228357B2 (en) * 2018-10-04 2023-02-24 株式会社フルヤ金属 Volatilization suppression part and its manufacturing method
RU2697758C1 (en) * 2019-01-14 2019-08-19 федеральное государственное бюджетное образовательное учреждение высшего образования "Уфимский государственный авиационный технический университет" Method of applying heat-resistant coatings y-mo-o from vacuum-arc discharge plasma
CN113930710B (en) * 2021-10-14 2023-09-26 广东省科学院新材料研究所 Thermal barrier coating material, preparation method and application thereof

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US4269903A (en) * 1979-09-06 1981-05-26 General Motors Corporation Abradable ceramic seal and method of making same
US4503130A (en) * 1981-12-14 1985-03-05 United Technologies Corporation Prestressed ceramic coatings
US4450184A (en) * 1982-02-16 1984-05-22 Metco Incorporated Hollow sphere ceramic particles for abradable coatings
US4576874A (en) * 1984-10-03 1986-03-18 Westinghouse Electric Corp. Spalling and corrosion resistant ceramic coating for land and marine combustion turbines
JPH0657396A (en) * 1992-08-07 1994-03-01 Mazda Motor Corp Formation of heat insulating thermally sprayed layer
CA2110007A1 (en) * 1992-12-29 1994-06-30 Adrian M. Beltran Thermal barrier coating process
JPH0967662A (en) * 1995-08-30 1997-03-11 Toshiba Corp Ceramic-coated member
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FR2798654B1 (en) * 1999-09-16 2001-10-19 Snecma LOW THERMAL CONDUCTIVITY THERMAL BARRIER COMPOSITION, SUPERALLOY MECHANICAL PART PROTECTED BY A CERAMIC COATING HAVING SUCH A COMPOSITION, AND METHOD FOR PRODUCING THE CERAMIC COATING
JP2001342553A (en) * 2000-06-02 2001-12-14 Osaka Gas Co Ltd Method for forming alloy protection coating
JP3872632B2 (en) * 2000-06-09 2007-01-24 三菱重工業株式会社 Thermal barrier coating material, gas turbine member and gas turbine using the same
JP3631982B2 (en) * 2000-06-16 2005-03-23 三菱重工業株式会社 Manufacturing method of thermal barrier coating material
CA2431310C (en) * 2000-12-08 2009-11-24 Sulzer Metco (Us) Inc. Pre-alloyed stabilized zirconia powder and improved thermal barrier coating

Also Published As

Publication number Publication date
EP1549782A1 (en) 2005-07-06
RU2325467C2 (en) 2008-05-27
JP2006501363A (en) 2006-01-12
JP4616648B2 (en) 2011-01-19
RU2005112706A (en) 2006-05-27
WO2004029330A1 (en) 2004-04-08

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Legal Events

Date Code Title Description
MK6 Application lapsed section 142(2)(f)/reg. 8.3(3) - pct applic. not entering national phase