WO2023237110A1 - 翅片及具有其的换热器 - Google Patents

翅片及具有其的换热器 Download PDF

Info

Publication number
WO2023237110A1
WO2023237110A1 PCT/CN2023/099509 CN2023099509W WO2023237110A1 WO 2023237110 A1 WO2023237110 A1 WO 2023237110A1 CN 2023099509 W CN2023099509 W CN 2023099509W WO 2023237110 A1 WO2023237110 A1 WO 2023237110A1
Authority
WO
WIPO (PCT)
Prior art keywords
connecting section
opening
window
fin
bending
Prior art date
Application number
PCT/CN2023/099509
Other languages
English (en)
French (fr)
Inventor
丁二刚
曹荣辉
钟晓蝶
Original Assignee
浙江盾安人工环境股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210655643.4A external-priority patent/CN117249716A/zh
Priority claimed from CN202210654620.1A external-priority patent/CN117249715A/zh
Priority claimed from CN202221460859.7U external-priority patent/CN219347481U/zh
Priority claimed from CN202221471334.3U external-priority patent/CN219037730U/zh
Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Publication of WO2023237110A1 publication Critical patent/WO2023237110A1/zh

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/34Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely

Definitions

  • the present application relates to the technical field of fin bending, and specifically to a fin and a heat exchanger having the same.
  • the main purpose of this application is to provide a fin and a heat exchanger having the same, so as to solve the technical problem of inconvenient bending of the fins in the prior art.
  • a fin including:
  • the first connecting section, the second connecting section and the third connecting section, the second connecting section is arranged between the first connecting section and the third connecting section, the second connecting section is used for bending, the second connecting section has oppositely arranged The first connection end and the second connection end, the first connection end is arranged on the side of the second connection end away from the third connection section; the extending direction from the first connection end to the second connection end is the length direction of the second connection section; Along the length direction of the second connecting section, the second connecting section can be bent and deformed, so that the second connecting section of the straight bar structure forms an arc-shaped bar structure after bending.
  • the second connecting section has a corrugated structure, and the direction from the trough position of the second connecting section to the crest position of the second connecting section is the height direction of the second connecting section, and the height direction of the second connecting section and the second connecting section The length direction is perpendicular to the width direction of the second connecting section;
  • the second connecting section is provided with a first opening window
  • the first opening window is a strip opening
  • the first opening window extends along the width direction of the second connecting section.
  • first opening windows there are multiple first opening windows, and the plurality of first opening windows are arranged at intervals on the second connecting section.
  • a plurality of first opening windows are arranged at intervals along the length direction of the second connecting section; or,
  • a plurality of first opening windows are arranged at intervals along the width direction of the second connecting section; or,
  • the plurality of first windows form a plurality of first window groups, and each first window group in the plurality of first window groups includes a plurality of first windows spaced apart along the length direction of the second connecting section, A plurality of first window groups are arranged at intervals along the width direction of the second connecting section.
  • a second opening window is also provided on the second connecting section.
  • the second opening window is spaced apart from the first opening window.
  • the second opening window is a strip-shaped opening and extends along the length direction of the second connecting section. .
  • the plurality of second opening windows are arranged at intervals.
  • a plurality of second opening windows are spaced apart along the width direction of the second connecting section.
  • the second opening window is provided at the end of the first opening window.
  • each of the plurality of first opening window groups includes a plurality of first opening windows along the second connecting section.
  • the first opening windows are arranged at intervals in the length direction, and a plurality of first window groups are arranged at intervals along the width direction of the second connecting section;
  • At least one second window is provided between two adjacent first window groups of the plurality of first window groups; or,
  • At least one second opening window among the plurality of second opening windows is arranged at one end of the plurality of first opening windows, and at least one second opening window among the plurality of second opening windows is arranged at The other end of the plurality of first fenestration groups.
  • first connecting section, the second connecting section and the third connecting section are all corrugated structures.
  • the first connecting section has a first wave pitch Fp 1
  • the second connecting section has a second wave pitch Fp 2
  • the third connecting section has a corrugated structure.
  • Fp 2 > Fp 1 and Fp 2 > Fp 3 .
  • the length direction of the second connecting section and the height direction of the second connecting section are both perpendicular to the width direction of the second connecting section.
  • the width of the second connecting section along the width direction of the second connecting section is Fw 2
  • the width of the first connecting section is Fw 2
  • the width of the segment is Fw 1
  • the width of the third connecting segment is Fw 3 ;
  • the length of the second connecting section is BL, and the width of the second connecting section is Fw 2 ;
  • the width of the second connecting section is Fw 2 and the bending radius of the second connecting section is R bend;
  • first connecting section and the second connecting section are arranged at intervals; and/or,
  • the third connecting section is spaced apart from the second connecting section.
  • the height of the first connecting section is Fh 1
  • the height of the second connecting section is Fh 2
  • the height of the third connecting section is Fh 3 ;
  • a heat exchanger is provided.
  • the heat exchanger includes the fins provided above.
  • the heat exchanger also includes:
  • the inlet header is arranged at one end of the fin, and the radius of the inlet header is R 1 ;
  • the outlet header is set at the other end of the fin, and the radius of the outlet header is R 2 ;
  • the fins have gaps extending along the width direction of the second connecting section.
  • the first window can stretch and shrink adaptively, that is, the first window can stretch and shrink with the bending deformation of the second connecting section, which facilitates the second connecting section. Bend and form a curved bar structure.
  • the setting of the first window effectively increases the amount of bending deformation of the fins and avoids serious distortion of the structure during the bending deformation process of the fins; at the same time, the first window can also effectively improve the heat exchange effect.
  • Figure 1 shows a front view of a heat exchanger with fins before bending according to an embodiment of the present application
  • Figure 2 shows a top view of a heat exchanger with fins before bending according to an embodiment of the present application
  • Figure 3 shows a schematic structural diagram of a second connection section provided with a window structure according to an embodiment of the present application
  • Figure 4 shows a schematic structural diagram of a first connection section with a window structure provided according to an embodiment of the present application
  • Figure 5 shows a schematic structural diagram of a second connection section provided with a window structure according to another embodiment of the present application
  • Figure 6 shows a schematic structural diagram of a second connection section provided with a window structure according to yet another embodiment of the present application
  • FIG. 7 shows a schematic diagram of a heat exchanger with fins in one direction after being bent into a double-row structure according to an embodiment of the present application
  • Figure 8 shows a partial enlarged schematic diagram of Figure 7
  • Figure 9 shows a schematic structural diagram of a heat exchanger with fins after being bent into a double-row structure according to an embodiment of the present application
  • Figure 10 shows a front view of a heat exchanger with fins after being bent into a double-row structure according to an embodiment of the present application
  • Figure 11 shows a schematic structural diagram of a heat exchanger with fins after being bent into an A-shaped structure according to an embodiment of the present application
  • Figure 12 shows a front view of a heat exchanger with fins after being bent into an A-shaped structure according to an embodiment of the present application
  • Figure 13 shows a left view of a heat exchanger with fins after being bent into an A-shaped structure according to an embodiment of the present application.
  • Embodiment 1 of the present application provides a fin 10.
  • the fin 10 includes a first connecting section 11, a second connecting section 12, and a third connecting section 13.
  • the second connecting section 12 is provided between the first connecting section 11 and the third connecting section 13.
  • the second connecting section 12 is used for bending.
  • the second connecting section 12 has a first connecting end and a second connecting end arranged oppositely. The first connecting end It is provided on the side of the second connecting end away from the third connecting section 13; the extending direction from the first connecting end to the second connecting end is the length direction of the second connecting section 12.
  • the second connecting section 12 can be bent and deformed, so that the second connecting section 1) of the straight bar structure forms an arc-shaped bar structure after bending, which can also be understood as: second
  • the connecting section 12 has a straight bar structure before bending, and the second connecting section 12 has an arc bar structure after bending.
  • Adopting such a structure can facilitate the adaptive bending of the second connecting section 12 in the length direction to form an arc-shaped bar structure, thereby avoiding severe distortion and deformation of the second connecting section 12 .
  • the second connecting section 12 has a corrugated structure.
  • the direction from the corrugated valley position of the second connecting section 12 to the corrugated peak position of the second connecting section 12 is the height direction of the second connecting section 12 .
  • the height direction of the second connecting section 12 is the same as the second connecting section 12 .
  • the length direction of the connecting section 12 is perpendicular to the width direction of the second connecting section 12 .
  • the second connecting section 12 is provided with a first opening window 141
  • the first opening window 141 is a strip opening
  • the first opening window 141 extends along the width direction of the second connecting section 12 .
  • TW is the abbreviation of the English word corresponding to the width of the fin
  • TW represents the width of the fin
  • the TW direction in the drawing represents the width direction.
  • the fin 10 since the first opening 141 on the second connecting section 12 extends along the width direction of the second connecting section 12 , the fin 10 has a structure extending along the width direction of the second connecting section 12 gap, when the second company When the connecting section 12 is bent in the length direction, since the extending direction of the first opening window 141 is perpendicular to the length direction of the second connecting section 12, the first opening window 141 will follow the deformation of the second connecting section 12 in the length direction. Deformation occurs, that is to say, when the second connecting section 12 is bent in the length direction, the first opening window 141 will adaptively stretch and shrink and deform, that is, the first opening window 141 can follow the second connecting section.
  • the bending deformation of 12 is stretched and contracted to facilitate bending the second connecting section and forming an arc strip structure. It can be seen from this that by adding a window structure to the fin 10, the bending deformation amount of the fin is effectively increased, which facilitates bending of the second connecting section 12 in the length direction and avoids the bending deformation of the fin during the bending deformation process.
  • the structure was severely distorted. Therefore, the first opening window 141 of the above structure will undergo adaptive deformation, which facilitates the bending of the second connecting section 12 and forms an arc-shaped bar structure, and also facilitates the first opening window 141 to be larger when the second connecting section 12 is bent.
  • the window shape is maintained to a certain extent to avoid the waste of bending force; at the same time, the first window 141 can also effectively improve the heat exchange effect.
  • the finless 10 area can also be avoided, reducing air leakage and effectively ensuring the heat exchange performance.
  • the fins 10 in this embodiment can increase the windward area of the product, and there are also fins 10 in the bending area to enhance heat exchange, thereby enhancing the overall heat exchange capability; the anti-corrosion capability of the product is enhanced, the product life is extended, and the reliability is improved. Ensure the overall beauty of the product.
  • the bending process is convenient and efficient.
  • the bending roller contacts the heat exchange flat tube 40 of the heat exchanger, and the heat exchange flat tube 40 is bent into a U-shaped structure, and the heat exchange flat tube 40 has a U-shaped A certain degree of twisting and deformation is required so that the plate body of the flat heat exchange tube 40 with a plate-like structure can form an effective shield.
  • the heat exchange flat tube 40 drives the fins 10 connected to the heat exchange flat tube 40 to bend.
  • the second connecting section 12 is bent, and the second connecting section 12 is bent into a U shape, and the second connecting section 12 has A certain degree of twisting and deformation is required to enable the second connecting section 12 to form effective shielding.
  • the heat exchanger is bent into a double-row structure.
  • the heat exchanger is bent into an A-shaped structure.
  • first connecting section 11 and the third connecting section 13 can both be connected to the second connecting section 12 .
  • both the first connecting section 11 and the third connecting section 13 are spaced apart from the second connecting section 12, so that the second connecting section 12 can have a certain bending deformation space during bending, which facilitates the bending deformation of the second connecting section 12. .
  • first opening windows 141 there may be multiple first opening windows 141 in this embodiment, and the plurality of first opening windows 141 are arranged at intervals on the second connecting section 12 . Adopting such a structural arrangement, the heat exchange effect can be further improved through the plurality of first opening windows 141, and the bending and shaping of the second connecting section 12 can be facilitated, thereby preventing the first opening windows 141 from deforming during bending and avoiding the occurrence of bending force. waste, allowing for smooth bending.
  • a plurality of first opening windows 141 can be arranged at intervals along the length direction of the second connecting section 12, which facilitates optimizing the arrangement of the first opening windows 141 and increasing the number of the first opening windows 141 so that for effective heat exchange. At the same time, the first window 141 will not be deformed due to the bending of the second connecting section 12 .
  • multiple first opening windows 141 can be arranged at intervals along the width direction of the second connecting section 12. With such a structural arrangement, multiple first opening windows 141 can be arranged side by side along the width direction of the second connecting section 12. The opening of the window 141 prevents the first opening 141 from extending too long along the width direction of the second connecting section 12 and causing structural instability, thereby improving the structural stability of the second connecting section 12 .
  • the plurality of first window openings 141 can be formed into a plurality of first window opening groups, and each of the plurality of first window opening groups includes a plurality of first opening windows along the second connecting section 12
  • the first opening window 141 is set at intervals in the length direction, and multiple The first window groups are spaced apart along the width direction of the second connecting section 12 .
  • Adopting such a structure of multiple first window groups can easily increase the layout range and position of the first window 141, and will not cause the first window 141 to undergo large deformation during bending, thereby facilitating effective bending. fold.
  • adopting such a structural layout can effectively ensure the structural strength of the second connecting section 12 .
  • the second connecting section 12 is also provided with a second opening window 142.
  • the second opening window 142 is spaced apart from the first opening window 141.
  • the second opening window 142 is a strip-shaped opening.
  • the second opening window 142 Extending along the length direction of the second connecting section 12 .
  • the plurality of second opening windows 142 are arranged at intervals to better avoid bending and excessive deformation of the second connecting section 12 .
  • the plurality of second opening windows 142 are spaced apart along the width direction of the second connecting section 12 . Adopting such a structural arrangement can better ensure the structural strength of the second connecting section 12 in the length direction and avoid failure of the fin 10 due to bending transition deformation.
  • the second opening window 142 is provided at the end of the first opening window 141 . Adopting such a structural arrangement can effectively improve the strength of the structure through the second window 142 and reduce the situation of uncontrolled bending deformation. At the same time, the structural layout of the window structure is optimized to facilitate effective heat exchange.
  • the multiple first opening windows 141 form multiple first opening window groups.
  • Each first opening window group in the multiple first opening window groups includes multiple first opening windows 141 .
  • the first opening windows 141 are spaced apart along the length direction of the second connecting section 12
  • a plurality of first window groups are spaced apart along the width direction of the second connecting section 12 .
  • At least one second window 142 may be provided between two adjacent first window groups of the plurality of first window groups to effectively ensure structural strength and avoid bending deformation failure.
  • At least one second opening window 142 among the plurality of second opening windows 142 is provided at one end of the plurality of first opening windows 142, and at least one of the plurality of second opening windows 142 is A second window 142 is provided at the other end of the plurality of first window groups to effectively ensure the structural strength of both ends and avoid uncontrolled bending.
  • both the first connecting section 11 and the third connecting section 13 have a corrugated structure.
  • the first connecting section 11 has a first wave pitch Fp 1
  • the second connecting section 12 has a second wave pitch Fp 2
  • the third connecting section 11 has a corrugated structure.
  • the connecting section 13 has a third wavelength pitch Fp 3 ; where, Fp 2 >Fp 1 and Fp 2 >Fp 3 .
  • the second connecting section 12 forms a sparse fin area.
  • the corrugated bending of the fins 10 is gentle, which reduces the difficulty of process processing, facilitates bending, avoids large stress during bending due to the large bending degree of the fins 10, and avoids causing damage to the fins 10 of the second connecting section 12 Damage situation.
  • the second connecting section 12 can increase the air side heat exchange area, thereby improving the heat exchange capacity of the overall heat exchanger. Therefore, the use of the fin 10 provided in this embodiment can solve the technical problem in the prior art that it is inconvenient to bend the fin 10 .
  • the bending roller contacts the heat exchange flat tube 40 of the heat exchanger, and the heat exchange flat tube 40 is bent into a U-shaped structure, and the heat exchange flat tube 40 has a U-shaped A certain amount of twisting and deformation to facilitate the replacement of the plate-like structure
  • the plate body of the heat flat tube 40 can form effective shielding.
  • the heat exchange flat tube 40 drives the fins 10 connected to the heat exchange flat tube 40 to bend.
  • the second connecting section 12 is bent, and the second connecting section 12 is bent into a U shape, and the second connecting section 12 has A certain degree of twisting and deformation is required to enable the second connecting section 12 to form effective shielding.
  • the heat exchanger is bent into a double-row structure.
  • the heat exchanger is bent into an A-shaped structure.
  • 2Fp 1 ⁇ Fp 2 ⁇ 6Fp 1 and 2Fp 1 ⁇ Fp 2 ⁇ 6Fp 1 can make the second connecting section 12 within an appropriate range and facilitate the bending of the second connecting section 12 .
  • the second connecting section 12 after the second connecting section 12 is bent, the second connecting section 12 will be partially twisted, and there will also be a collapse between two adjacent pieces.
  • the length direction of the second connecting section 12 and the height direction of the second connecting section 12 are perpendicular to the width direction of the second connecting section 12 , and the length direction of the second connecting section 12 is along the width direction of the second connecting section 12 .
  • the width is Fw 2
  • the width of the first connecting section 11 is Fw 1
  • Adopting such a structural arrangement facilitates manufacturing and reduces production difficulty.
  • the length of the second connecting section 12 in this embodiment is BL (BL is the abbreviation of the English word corresponding to the bending length), and the width of the second connecting section 12 is Fw 2 ; where, 1.5Fw 2 ⁇ BL ⁇ 5.5Fw 2 .
  • Adopting such a structural arrangement can facilitate the second connecting section 12 to have a sufficient extension length, so as to make the corrugated bending of the second connecting section 12 gentle, thereby facilitating the bending of the second connecting section 12 in the length direction. Easy to manufacture.
  • the fins 10 are easily damaged by bending; when the length is greater than 5.5Fw2 , the second connecting section 12 (the second connecting section 12 can be understood as a sparse fin section) is too large.
  • the length will affect the heat transfer capacity of the 10 unit area of the fin, causing the heat transfer capacity to decrease.
  • Fw is the abbreviation of the English word corresponding to the width of the fin
  • Tw is the abbreviation of the English word corresponding to the width of the flat tube
  • Fw and Tw respectively represent the width value.
  • the width of the second connecting section 12 is Fw 2
  • the bending radius of the second connecting section 12 is R -bend ; where 2Fw 2 ⁇ R- bend ⁇ 7Fw 2 .
  • Adopting such a structural arrangement can facilitate the effective bending of the second connecting section 12, avoid the inconvenient bending caused by too small a bending radius, and avoid the situation where the overall layout is affected by an excessively large bending radius. At the same time, by setting it within this size range, the difficulty of process processing can be reduced.
  • first connecting section 11 and the second connecting section 12 are spaced apart so that the second connecting section 12 can stretch to a certain extent in the gap between the first connecting section 11 and the second connecting section 12 when it is bent.
  • the space avoids the deformation restriction of the second connecting section 12 by the first connecting section 11 and facilitates the bending deformation of the second connecting section 12 close to the first connecting section 11 .
  • the third connecting section 13 is spaced apart from the second connecting section 12 so that the second connecting section 12 can have a certain expansion space in the gap between the third connecting section 13 and the second connecting section 12 when it is bent. , to avoid the deformation restriction of the second connecting section 12 by the third connecting section 13, and to facilitate the bending deformation of the second connecting section 12 close to the third connecting section 13.
  • first connecting section 11 and the third connecting section 13 are spaced apart from the second connecting section 12 so that the second connecting section 12 can be between the first connecting section 11 and the second connecting section 12 when being bent.
  • the first connecting section 11 and the third connecting section 13 in this embodiment are spaced apart from the second connecting section 12 to facilitate the bending deformation of the second connecting section 12 .
  • the distance between the first connecting section 11 and the second connecting section 12 is Gap 1
  • the distance between the third connecting section 13 and the second connecting section 12 is Gap 2 .
  • first gap Gap 1 between the first connecting section 11 and the second connecting section 12
  • second gap Gap 2 between the second connecting section 12 and the third connecting section 13 ; wherein, Gap 1 >0; and/or, Gap 2 > 0.
  • the height of the first connecting section 11 is Fh 1
  • the height of the second connecting section 12 is Fh2
  • the height of the third connecting section 13 is Fh 3 ; where, Fh 2 ⁇ Min (Fh 1 , Fh 3 ).
  • the first connecting section 11 and the third connecting section 13 can be easily formed into the same structure, which facilitates production and manufacturing.
  • the fin 10 is a whole fin 10 integrated with the body heat exchanger.
  • Fp 2 > Fp 1 and Fp 2 > Fp 3 Fp 1 and Fp 3 .
  • the angle ⁇ of the bent product can range from 0° to 180°.
  • the height of fin 10 in the sparse fin area is Fh 2 ⁇ Fh 1 , and Fh 2 ⁇ Fh 3 . Since the height of fin 10 is reduced, the welding rate in the middle bent sparse fin area is reduced or the fin 10 is not completely welded to the flat tube. Allowed.
  • the windward area of the product can be increased, and there are also fins 10 in the bending area to enhance heat transfer, and the overall heat transfer capacity is enhanced; the anti-corrosion ability of the product is enhanced (no finless flat tubes are exposed), the product life is extended, and the reliability is improved.
  • the whole fin 10 is convenient for the equipment to process the fin 10 at one time; the product is bent in the sparse fin area, and the bending feasibility is high, and it can be folded at a certain angle or in half.
  • the heights of the fins 10 on both sides are the same, the distance between the fins on both sides is the same, and the height of the middle fin 10 is reduced.
  • the heights of the fins 10 on both sides are the same, the distance between the fins on both sides is the same, and the height of the middle fin 10 is increased.
  • the heights of the fins 10 on both sides are inconsistent, the distance between the fins on both sides is the same, and the height of the middle fin 10 is less than or equal to the fin 10 with the lowest height among the two sides.
  • the heights of the fins 10 on both sides are inconsistent, the distance between the fins on both sides is the same, and the height of the middle fin 10 is greater than or equal to the tallest fin 10 on both sides.
  • the heights of the fins 10 on both sides are inconsistent and the distance between the fins on both sides is the same.
  • the height of the middle fin 10 is greater than the lowest fin 10 on both sides and smaller than the highest fin 10 .
  • Fp 2 > Fp 1 and Fp 2 > Fp 3 , while Fp 1 > Fp 3 or Fp 1 ⁇ Fp 3 .
  • the fins 10 in the bending area are gradually sparse from the middle to both ends to cope with the deformation of the bending area.
  • the first connecting section 11, the second connecting section 12 and the third connecting section 13 Both are provided with a window opening structure (the window opening structure may include a first opening window 141, a second opening window 142 and a third opening window 143), and the openings of the window opening structures on the first connecting section 11 and the third connecting section 13 They all extend in a direction perpendicular to the width of the fin 10 .
  • a part of the window of the window structure on the second connecting section 12 extends along the width direction perpendicular to the fin 10
  • the other part of the window of the window structure on the second connecting section 12 extends along the width direction of the fin 10 .
  • the window extending in the width direction of the fin 10 can facilitate the bending of the second connecting section 12 to better adapt to the deformation of the fin 10 in the length direction.
  • third opening windows 143 are provided on both the first connecting section 11 and the third connecting section 13 .
  • There are multiple third opening windows 143 and each third opening window 143 is located along the edge of the fin 10 Extending in the length direction (the length direction of the fin 10 is the same as the length direction of the second connecting section 12 ), the plurality of third opening windows 143 extend along the width direction of the fin 10 (the width direction of the fin 10 is the same as the length direction of the second connecting section 12 ). (same width direction) are set at intervals to improve the heat transfer effect.
  • the first connecting section 11 and the third connecting section 13 may have the same structure.
  • the heat exchanger in this embodiment includes the fins 10 provided in the above embodiment.
  • the heat exchanger also includes a heat exchange flat tube 40, an inlet header 20 and an outlet header 30.
  • the inlet header 20 and the outlet header 30 are respectively arranged on both sides of the heat exchange flat tube 40.
  • the heat exchanger also includes an inlet header 20 and an outlet header 30.
  • the inlet header 20 is provided at one end of the fin 10, and the radius of the inlet header 20 is R 1 ; the outlet header 20 is disposed at one end of the fin 10.
  • the tube 30 is provided at the other end of the fin 10, and the radius of the outlet header 30 is R 2 ; where, Fw 2 ⁇ R 1 ⁇ R 2 . Adopting such a structural arrangement can reduce the resistance of the medium inside the heat exchanger, especially the resistance of the inlet and outlet headers.
  • the distance between the plug-in ends of two adjacent heat exchange flat tubes 40 is Tp, which can make Fh 2 ⁇ Tp to facilitate the bending of the second connecting section 12.
  • the windward area of the product is increased, the bending area also has fins to enhance heat exchange, and the overall heat exchange capacity is enhanced, which facilitates the bending section. Bend.
  • spatially relative terms can be used here, such as “on", “on", “on the upper surface of", “above”, etc., to describe what is shown in the figure.
  • the exemplary term “over” may include both orientations “above” and “below.”
  • the device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本申请提供了一种翅片及具有其的换热器,翅片包括第一连接段、第二连接段和第三连接段,第二连接段设置在第一连接段和第三连接段之间,第二连接段用于进行弯曲,第二连接段具有相对设置的第一连接端和第二连接端,第一连接端设置在第二连接端远离第三连接段的一侧;沿第一连接端至第二连接端的延伸方向为第二连接段的长度方向;沿第二连接段的长度方向,第二连接段能够发生弯折变形,以使直条结构的第二连接段在弯曲后为形成弧形条结构。通过本申请提供的技术方案,能够解决现有技术中的不便于对翅片进行弯折的技术问题。

Description

翅片及具有其的换热器
本申请要求于2022年06月10日提交至中国国家知识产权局、申请号为202210655643.4、申请名称为“翅片及具有其的换热器”的专利申请的优先权,于2022年6月10日提交至中国国家知识产权局、申请号为202221460859.7、申请名称为“翅片及具有其的换热器”的专利申请的优先权,于2022年06月10日提交至中国国家知识产权局、申请号为202210654620.1、申请名称为“翅片及具有其的换热器”的专利申请的优先权,以及于2022年6月10日提交至中国国家知识产权局、申请号为202221471334.3、申请名称为“翅片及具有其的换热器”的专利申请的优先权。
技术领域
本申请涉及翅片弯曲技术领域,具体而言,涉及一种翅片及具有其的换热器。
背景技术
目前,现有技术中的部分换热器具有折弯段,换热器的扁管在折弯预留区会发生扭转以实现扁管的弯折。为了避免不便于对翅片进行弯折以及翅片在折弯时出现弯折不稳定的情况,一般在扁管的折弯预留区没有设置翅片,因而在换热器的折弯段形成了无翅片区域。
然而,在无翅片区域将会出现较大的缝隙,产生漏风,影响换热性能。
发明内容
本申请的主要目的在于提供一种翅片及具有其的换热器,以解决现有技术中的不便于对翅片进行弯折的技术问题。
为了实现上述目的,根据本申请的一个方面,提供了一种翅片,包括:
第一连接段、第二连接段和第三连接段,第二连接段设置在第一连接段和第三连接段之间,第二连接段用于进行弯曲,第二连接段具有相对设置的第一连接端和第二连接端,第一连接端设置在第二连接端远离第三连接段的一侧;沿第一连接端至第二连接端的延伸方向为第二连接段的长度方向;沿第二连接段的长度方向,第二连接段能够发生弯折变形,以使直条结构的第二连接段在弯曲后为形成弧形条结构。
进一步地,第二连接段为波纹结构,沿第二连接段的波谷位置至第二连接段的波峰位置的方向为第二连接段的高度方向,第二连接段的高度方向和第二连接段的长度方向均垂直于第二连接段的宽度方向;
其中,第二连接段上设置有第一开窗口,第一开窗口为条形口,第一开窗口沿第二连接段的宽度方向延伸。
进一步地,第一开窗口为多个,多个第一开窗口间隔设置在第二连接段上。
进一步地,多个第一开窗口沿第二连接段的长度方向间隔设置;或者,
多个第一开窗口沿第二连接段的宽度方向间隔设置;或者,
多个第一开窗口形成多个第一开窗组,多个第一开窗组中的各个第一开窗组均包括多个沿第二连接段的长度方向间隔设置的第一开窗口,多个第一开窗组沿第二连接段的宽度方向间隔设置。
进一步地,第二连接段上还设置有第二开窗口,第二开窗口与第一开窗口间隔设置,第二开窗口为条形口,第二开窗口沿第二连接段的长度方向延伸。
进一步地,第二开窗口为多个,多个第二开窗口间隔设置。
进一步地,多个第二开窗口沿第二连接段的宽度方向间隔设置。
进一步地,第二开窗口设置在第一开窗口的端部。
进一步地,第一开窗口为多个,多个第一开窗口形成多个第一开窗组,多个第一开窗组中的各个第一开窗组均包括多个沿第二连接段的长度方向间隔设置的第一开窗口,多个第一开窗组沿第二连接段的宽度方向间隔设置;
多个第一开窗组的相邻两个第一开窗组之间设置有至少一个第二开窗口;或者,
第二开窗口为多个,多个第二开窗口中的至少一个第二开窗口设置在多个第一开窗组的一端,多个第二开窗口中的至少一个第二开窗口设置在多个第一开窗组的另一端。
进一步地,第一连接段、第二连接段和第三连接段均为波纹结构,第一连接段具有第一波距Fp1,第二连接段具有第二波距Fp2,第三连接段具有第三波距Fp3
其中,Fp2>Fp1,Fp2>Fp3
进一步地,第二连接段的长度方向和第二连接段的高度方向均垂直于第二连接段的宽度方向,沿第二连接段的宽度方向第二连接段的宽度为Fw2,第一连接段的宽度为Fw1,第三连接段的宽度为Fw3
其中,Fw1=Fw2=Fw3
进一步地,第二连接段的长度为BL,第二连接段的宽度为Fw2
其中,1.5Fw2≤BL≤5.5Fw2
进一步地,第二连接段的宽度为Fw2,第二连接段的弯曲半径为R弯;
其中,2Fw2≤R≤7Fw2
进一步地,第一连接段与第二连接段间隔设置;和/或,
第三连接段与第二连接段间隔设置。
进一步地,第一连接段的高度为Fh1,第二连接段的高度为Fh2,第三连接段的高度为Fh3
其中,Fh2≤Min。
进一步地,Fh1=Fh3
进一步地,Fp1=Fp3
根据本发明的另一方面,提供了一种换热器,换热器包括上述提供的翅片。
进一步地,换热器还包括:
进口集流管,设置在翅片的一端,进口集流管的半径为R1
出口集流管,设置在翅片的另一端,出口集流管的半径为R2
其中,Fw2<R1<R2
应用本申请的技术方案,由于第二连接段上的第一开窗口沿第二连接段的宽度方向延伸,这样使得翅片具有沿第二连接段的宽度方向延伸的间隙,当第二连接段在长度方向被弯曲时,那么第一窗口处就可以适应性地拉伸和收缩变形,即第一窗口能够随着第二连接段的弯曲变形进行拉伸和收缩,便于对第二连接段进行弯曲并形成弧形条结构。也就是说,第一窗口的设置,有效地增加了翅片的弯曲变形量,避免了翅片在弯曲变形过程中结构发生严重扭曲变形;同时第一开窗口还能够便于有效提高换热效果。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了根据本申请的实施例提供的具有翅片的换热器在弯曲前的主视图;
图2示出了根据本申请的实施例提供的具有翅片的换热器在弯曲前的俯视图;
图3示出了根据本申请的实施例提供的设置有开窗结构的第二连接段的结构示意图;
图4示出了根据本申请的一个实施例提供的具有开窗结构的第一连接段的结构示意图;
图5示出了根据本申请的另一实施例提供的设置有开窗结构的第二连接段的结构示意图;
图6示出了根据本申请的又一实施例提供的设置有开窗结构的第二连接段的结构示意图;
图7示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成双排结构后的一个方向的示意图;
图8示出了图7中的局部放大示意图;
图9示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成双排结构后的结构示意图;
图10示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成双排结构后的主视图;
图11示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成A型结构后的结构示意图;
图12示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成A型结构后的主视图;
图13示出了根据本申请的实施例提供的具有翅片的换热器在弯曲成A型结构后的左视图。
其中,上述附图包括以下附图标记:
10、翅片;11、第一连接段;12、第二连接段;13、第三连接段;141、第一开窗口;142、
第二开窗口;143、第三开窗口;20、进口集流管;30、出口集流管;40、换热扁管。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
如图1至图6所示,本申请的实施例一提供了一种翅片10,该翅片10包括第一连接段11、第二连接段12和第三连接段13,第二连接段12设置在第一连接段11和第三连接段13之间,第二连接段12用于进行弯曲,第二连接段12具有相对设置的第一连接端和第二连接端,第一连接端设置在第二连接端远离第三连接段13的一侧;沿第一连接端至第二连接端的延伸方向为第二连接段12的长度方向。沿第二连接段12的长度方向,第二连接段12能够发生弯折变形,以使直条结构的第二连接段1)在弯曲后为形成弧形条结构,也可以理解为:第二连接段12在弯曲前为直条结构,第二连接段12在弯曲后为弧形条结构。
采用这样的结构,能够便于使得第二连接段12在长度方向进行适应性的弯曲,以形成弧形条结构,避免第二连接段12发生严重扭曲变形。
第二连接段12为波纹结构,沿第二连接段12的波谷位置至第二连接段12的波峰位置的方向为第二连接段12的高度方向,第二连接段12的高度方向和第二连接段12的长度方向均垂直于第二连接段12的宽度方向。其中,第二连接段12上设置有第一开窗口141,第一开窗口141为条形口,第一开窗口141沿第二连接段12的宽度方向延伸。具体地,TW为翅片宽度对应的英文单词的缩写,TW代表翅片的宽度,附图中TW方向代表宽度方向。
采用本实施例提供的翅片10,由于第二连接段12上的第一开窗口141沿第二连接段12的宽度方向延伸,这样使得翅片10具有沿第二连接段12的宽度方向延伸的间隙,当第二连 接段12在长度方向被弯曲时,由于第一开窗口141的延伸方向与第二连接段12的长度方向垂直,使得第一开窗口141会随第二连接段12在长度方向上的变形而发生变形,也就是说,第二连接段12在长度方向被弯曲的过程中第一开窗口141处就会适应性地拉伸和收缩变形,即第一开窗口141能够随着第二连接段12的弯曲变形进行拉伸和收缩,便于对第二连接段进行弯曲并形成弧形条结构。由此可知,通过在翅片10上增加开窗的结构,有效地增加了翅片的弯曲变形量,便于对第二连接段12在长度方向上进行弯曲,避免了翅片在弯曲变形过程中结构发生严重扭曲变形。因此,上述结构第一开窗口141会发生适应性的变形,便于对第二连接段12进行弯曲并形成弧形条结构,也便于第二连接段12在弯曲时第一开窗口141能够较大程度上维持开窗状,避免弯曲作用力的浪费;同时第一开窗口141还能够便于有效提高换热效果。此外,通过设置待弯曲段结构,也能够避免出现无翅片10区域,减小了漏风情况,有效保证了换热性能。本实施例中的翅片10能够提高产品的迎风面积,折弯区域也有翅片10增强换热,整体换热能力加强;加强产品防腐能力,延长了产品寿命,提升了可靠性。保证产品整体美观性。折弯加工方便,效率高。
需要说明的是,在弯曲时,折弯滚轮与换热器的换热扁管40接触,换热扁管40被折弯并弯曲成U形结构,且换热扁管40在U形处具有一定的扭曲变形,以便于使得板状结构的换热扁管40的板体能够形成有效遮挡。同时换热扁管40带动与换热扁管40连接的翅片10进行弯曲,具体为第二连接段12发生弯曲,并使得第二连接段12弯曲成U形,且第二连接段12具有一定的扭曲变形,以便于使得第二连接段12能够形成有效遮挡。如图7至图10所示,换热器弯曲成双排结构。或者如图11至图13所示,换热器弯曲成A型结构。
本实施例中的第一连接段11和第三连接段13可以均与第二连接段12连接设置。或者,第一连接段11和第三连接段13均与第二连接段12间隔设置,这样在弯曲时能够使得第二连接段12具有一定的弯曲变形空间,便于第二连接段12的弯曲变形。
本实施例中的第一开窗口141可以为多个,多个第一开窗口141间隔设置在第二连接段12上。采用这样的结构设置,通过多个第一开窗口141能够便于进一步提高换热效果,也便于第二连接段12的弯曲成型,避免第一开窗口141在弯曲时发生变形,避免弯曲作用力的浪费,便于顺利进行弯曲。
在一个实施例中,可以使多个第一开窗口141沿第二连接段12的长度方向间隔设置,这样便于优化第一开窗口141的排布,提高第一开窗口141的个数,以便于有效进行换热。同时也不会出现因第二连接段12弯折导致第一开窗口141变形的情况。
在另一实施例中,可以使多个第一开窗口141沿第二连接段12的宽度方向间隔设置,采用这样的结构设置,能够沿第二连接段12的宽度方向并排设置多个第一开窗口141,避免第一开窗口141沿第二连接段12的宽度方向延伸过长导致结构不稳定的情况,提高了第二连接段12的结构稳定性。
在又一实施例中,可以使多个第一开窗口141形成多个第一开窗组,多个第一开窗组中的各个第一开窗组均包括多个沿第二连接段12的长度方向间隔设置的第一开窗口141,多个 第一开窗组沿第二连接段12的宽度方向间隔设置。采用这样的多个第一开窗组的结构,能够便于增加第一开窗口141的布置范围和位置,也不会使得第一开窗口141在弯曲时发生较大的变形,从而便于有效进行弯折。此外,采用这样的结构布局,还能够有效保证第二连接段12的结构强度。
在本实施例中,第二连接段12上还设置有第二开窗口142,第二开窗口142与第一开窗口141间隔设置,第二开窗口142为条形口,第二开窗口142沿第二连接段12的长度方向延伸。采用这样的结构设置,通过设置第二开窗口142能够便于保证第二连接段12在长度方向上结构强度,增加弯曲的部分阻力,避免弯折过渡失控的情况。
具体地,本实施例中的第二开窗口142为多个,多个第二开窗口142间隔设置,以更好地避免第二连接段12弯曲过渡变形的情况。
在本实施例中,多个第二开窗口142沿第二连接段12的宽度方向间隔设置。采用这样的结构设置,能够便于更好地保证第二连接段12在长度方向上的结构强度,避免翅片10因弯曲过渡变形失效的情况。
具体地,第二开窗口142设置在第一开窗口141的端部。采用这样的结构设置,能够便于有效通过第二开窗口142提高结构的强度,减小弯曲变形失控的情况,同时优化了开窗结构的结构布局,便于有效进行换热。
本实施例中的第一开窗口141可以为多个,多个第一开窗口141形成多个第一开窗组,多个第一开窗组中的各个第一开窗组均包括多个沿第二连接段12的长度方向间隔设置的第一开窗口141,多个第一开窗组沿第二连接段12的宽度方向间隔设置。可以在多个第一开窗组的相邻两个第一开窗组之间设置有至少一个第二开窗口142,以有效保证结构强度,避免弯曲变形失效的情况。或者,在第二开窗口142为多个,多个第二开窗口142中的至少一个第二开窗口142设置在多个第一开窗组的一端,多个第二开窗口142中的至少一个第二开窗口142设置在多个第一开窗组的另一端,以有效保证两端的结构强度,避免弯曲失控的情况。
在本实施例中,第一连接段11和第三连接段13均为波纹结构,第一连接段11具有第一波距Fp1,第二连接段12具有第二波距Fp2,第三连接段13具有第三波长波距Fp3;其中,Fp2>Fp1,Fp2>Fp3。采用这样的结构设置,能够便于翅片10的弯曲变形。这样使得翅片10产品在疏翅区域进行折弯,折弯可行性高,可以折出一定角度或者对折。采用本实施例提供的翅片10,通过使第二波距大于第一波距、第二波距大于第三波距,使得第二连接段12形成疏翅区,在第二连接段12处的翅片10波纹弯折平缓,降低了工艺加工难度,便于进行弯折,避免因翅片10弯折程度大导致弯折时受力较大,避免对第二连接段12的翅片10造成损害的情况。此外,通过第二连接段12能够提高空气侧换热面积,进而提高整体换热器的换热能力。因此,采用本实施例提供的翅片10,能够解决现有技术中不便于对翅片10进行弯折的技术问题。
需要说明的是,在弯曲时,折弯滚轮与换热器的换热扁管40接触,换热扁管40被折弯并弯曲成U形结构,且换热扁管40在U形处具有一定的扭曲变形,以便于使得板状结构的换 热扁管40的板体能够形成有效遮挡。同时换热扁管40带动与换热扁管40连接的翅片10进行弯曲,具体为第二连接段12发生弯曲,并使得第二连接段12弯曲成U形,且第二连接段12具有一定的扭曲变形,以便于使得第二连接段12能够形成有效遮挡。如图7至图10所示,换热器弯曲成双排结构。或者如图11至图13所示,换热器弯曲成A型结构。
优选地,本实施例中的2Fp1≤Fp2≤6Fp1,2Fp1≤Fp2≤6Fp1,这样能够使得第二连接段12处于合适的范围内,便于第二连接段12进行弯曲。
需要说明的是,在第二连接段12进行弯曲折弯后,第二连接段12将存在部分扭曲情况,且相邻两片之间也会存在压塌情况。
在本实施例中,第二连接段12的长度方向和第二连接段12的高度方向均垂直于第二连接段12的宽度方向,沿第二连接段12的宽度方向第二连接段12的宽度为Fw2,第一连接段11的宽度为Fw1,第三连接段13的宽度为Fw3;其中,Fw1=Fw2=Fw3。采用这样的结构设置,便于进行生产制造,减小了生产难度。
具体地,本实施例中的第二连接段12的长度为BL(BL为折弯长度对应的英文单词的缩写),第二连接段12的宽度为Fw2;其中,1.5Fw2≤BL≤5.5Fw2。采用这样的结构设置,能够便于使得第二连接段12具有足够的延伸长度,以便于使得第二连接段12的波纹弯折平缓,从而便于对第二连接段12在长度方向上进行弯折,便于生产制造。具体地,当长度小于1.5Fw2时,容易出现折弯损坏翅片10的情况;当长度大于5.5Fw2时,使得第二连接段12(第二连接段12可以理解为疏翅段)太长进而会影响翅片10单位面积换热能力,使得换热能力下降。具体地,Fw为翅片宽度对应的英文单词的缩写,Tw为扁管宽度对应的英文单词的缩写,Fw和Tw分别代表宽度值。
在本实施例中,第二连接段12的宽度为Fw2,第二连接段12的弯曲半径为R;其中,2Fw2≤R≤7Fw2。采用这样的结构设置,能够便于有效对第二连接段12进行弯折,避免因弯曲半径过小带来不便于弯折的情况,也避免因弯曲半径过大影响整体布局的情况。同时,通过设置在该尺寸范围内,能够降低工艺加工的难度。
具体地,第一连接段11与第二连接段12间隔设置,以便于第二连接段12在受到弯曲时能够在第一连接段11和第二连接段12之间的间隙内有一定的伸展空间,避免第一连接段11对第二连接段12的变形限制,便于第二连接段12靠近第一连接段11的部位发生弯曲变形。或者,第三连接段13与第二连接段12间隔设置,以便于第二连接段12在受到弯曲时能够在第三连接段13和第二连接段12之间的间隙内有一定的伸展空间,避免第三连接段13对第二连接段12的变形限制,便于第二连接段12靠近第三连接段13的部位发生弯曲变形。或者,第一连接段11和第三连接段13均与第二连接段12间隔设置,以便于第二连接段12在受到弯曲时能够在第一连接段11和第二连接段12之间的间隙以及第三连接段13和第二连接段12之间的间隙内具有一定的伸展空间,避免第一连接段11和第三连接段13对第二连接段12的变形限制,以便于第二连接段12的整体变形。
优选地,本实施例中的第一连接段11和第三连接段13均与第二连接段12间隔设置,以便于第二连接段12的弯曲变形。具体地,第一连接段11与第二连接段12之间的距离为Gap1,第三连接段13与第二连接段12之间的距离为Gap2
本实施例中的第一连接段11和第二连接段12之间具有第一间隙Gap1,第二连接段12和第三连接段13之间具有第二间隙Gap2;其中,Gap1>0;和/或,Gap2>0。
具体地,第一连接段11的高度为Fh1,第二连接段12的高度为Fh2,第三连接段13的高度为Fh3;其中,Fh2≤Min(Fh1,Fh3)。采用这样的结构设置,能够便于形成第二连接段12和第一连接段11、或者第二连接段12和第三连接段13之间具有高度差,通过高度差的设置也便于对第二连接段12进行弯曲。同时,这样使得第二连接段12没有焊接到扁管上,从而便于进行弯曲。
具体地,可以使Fp1=Fp3。采用这样的结构设置,便于使得第一连接段11和第三连接段13形成一样的结构,以便于生产制造。
具体地,可以使Fh1=Fh3。采用这样的结构设置,能够便于使得第一连接段11和第三连接段13形成一样的结构,便于进行生产制造。
在第一实施例中,翅片10为采用和本体换热器一体化的一整条翅片10,但又为了方便工艺加工和生产,一般的Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3。为了工艺加工和生产的可行性,一般的Fw1=Fw2=Fw3=Tw且Gap1≥0和Gap2≥0。
为了工艺折弯便捷性,经过大量实验证明,一般的1.5Tw≤BL(疏翅区长度或叫做折弯区长度)≤5.5Tw)为最佳范围。
产品折弯半径和扁管宽度有一定的关系,满足,2Tw≤R(折弯半径)≤7Tw。
折弯后的产品夹角θ在0°到180°范围内都可以。
疏翅区域的翅片10高度Fh2≤Fh1,且Fh2≤Fh3,由于翅片10高度降低,中间折弯疏翅区域的焊接率降低或翅片10未完全焊接到扁管上是允许的。
这样,可以提高产品的迎风面积,折弯区域也有翅片10增强换热,整体换热能力加强;加强产品防腐能力(没有无翅扁管裸露),延长了产品寿命,提升了可靠性。保证产品整体美观性。整体一条翅片10方便设备一次性加工翅片10;产品在疏翅区域进行折弯,折弯可行性高,可以折出一定角度或者对折。
在第二实施例中,两侧翅片10高度一致,两侧片距一致,中间翅片10高度降低。
Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3;Fw2<Fw1=Fw3且Gap1≥0且Gap2≥0。
在第三实施例中,两侧翅片10高度一致,两侧片距一致,中间翅片10高度加高。
Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3;Fw2<Fw1=Fw3
在第四实施例中,两侧翅片10高度不一致,两侧片距一致,中间翅片10高度小于等于两边其中最低高度的翅片10。
Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3;Fw2≤Min(Fw1,Fw3)。
在第五实施例中,两侧翅片10高度不一致,两侧片距一致,中间翅片10高度大于等于两边其中最高的翅片10。
Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3;Fw2≥Max(Fw1,Fw3)。
在第六实施例中:两侧翅片10高度不一致,两侧片距一致,中间翅片10高度大于两边其中最低翅片10,小于最高翅片10。
Fp2>Fp1且Fp2>Fp3,同时Fp1=Fp3;Min(Fw1,Fw3)<Fw2<Max(Fw1,Fw3)。
在第七实施例中:符合以上任意替代方案要求,且两侧片距允许不一致也在本专利保护范围内。
Fp2>Fp1且Fp2>Fp3,同时Fp1>Fp3或Fp1<Fp3
在第八实施例中:弯折区域的翅片10从中间至两端逐渐稀疏,以应对折弯区域的变形量。
如图3至图6所示(附图中的Tw方向即为翅片10的宽度方向),在上述所有实施例中,第一连接段11、第二连接段12和第三连接段13上均设置有开窗结构(开窗结构可以包括第一开窗口141、第二开窗口142和第三开窗口143),第一连接段11和第三连接段13上的开窗结构的开窗口均沿垂直于翅片10的宽度方向延伸。第二连接段12上的开窗结构的一部分窗口沿垂直于翅片10的宽度方向延伸,第二连接段12的开窗结构的另一部分窗口沿翅片10的宽度方向延伸,通过沿翅片10的宽度方向延伸的窗口能够便于第二连接段12进行弯曲,以更好地适应翅片10在长度方向上的变形。
具体地,在本实施例中在第一连接段11和第三连接段13上均设置有第三开窗口143,第三开窗口143为多个,各个第三开窗口143沿翅片10的长度方向(翅片10的长度方向与第二连接段12的长度方向相同)延伸,多个第三开窗口143沿翅片10的宽度方向(翅片10的宽度方向与第二连接段12的宽度方向相同)间隔设置,以便于提高换热效果。具体地,第一连接段11和第三连接段13可以为相同的结构。
本申请的另一实施例提供了一种换热器,本实施例中的换热器包括上述实施例提供的翅片10。换热器还包括换热扁管40、进口集流管20和出口集流管30,进口集流管20和出口集流管30分别设置在换热扁管40的两侧。换热扁管40为多个,相邻两个换热扁管40之间设置有翅片10。
在本实施例中,换热器还包括进口集流管20和出口集流管30,进口集流管20设置在翅片10的一端,进口集流管20的半径为R1;出口集流管30设置在翅片10的另一端,出口集流管30的半径为R2;其中,Fw2<R1<R2。采用这样的结构设置,能够降低介质在换热器内部的阻力,尤其进出口集管的阻力。
相邻两个换热扁管40的插接端的距离为Tp,可以使得Fh2<Tp,以便于第二连接段12进行弯曲。
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:提高产品的迎风面积,折弯区域也有翅片增强换热,整体换热能力加强,便于待弯折段进行弯折。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (19)

  1. 一种翅片,其特征在于,包括:
    第一连接段(11)、第二连接段(12)和第三连接段(13),所述第二连接段(12)设置在所述第一连接段(11)和所述第三连接段(13)之间,所述第二连接段(12)用于进行弯曲,所述第二连接段(12)具有相对设置的第一连接端和第二连接端,所述第一连接端设置在所述第二连接端远离所述第三连接段(13)的一侧;沿所述第一连接端至所述第二连接端的延伸方向为所述第二连接段(12)的长度方向;沿所述第二连接段(12)的长度方向,所述第二连接段(12)能够发生弯折变形,以使直条结构的所述第二连接段(12)在弯曲后为形成弧形条结构。
  2. 根据权利要求1所述的翅片,其特征在于,所述第二连接段(12)为波纹结构,沿所述第二连接段(12)的波谷位置至所述第二连接段(12)的波峰位置的方向为所述第二连接段(12)的高度方向,所述第二连接段(12)的高度方向和所述第二连接段(12)的长度方向均垂直于所述第二连接段(12)的宽度方向;
    其中,所述第二连接段(12)上设置有第一开窗口(141),所述第一开窗口(141)为条形口,所述第一开窗口(141)沿所述第二连接段(12)的宽度方向延伸。
  3. 根据权利要求2所述的翅片,其特征在于,所述第一开窗口(141)为多个,多个所述第一开窗口(141)间隔设置在所述第二连接段(12)上。
  4. 根据权利要求3所述的翅片,其特征在于,
    多个所述第一开窗口(141)沿所述第二连接段(12)的长度方向间隔设置;或者,
    多个所述第一开窗口(141)沿所述第二连接段(12)的宽度方向间隔设置;或者,
    多个所述第一开窗口(141)形成多个第一开窗组,所述多个第一开窗组中的各个第一开窗组均包括多个沿所述第二连接段(12)的长度方向间隔设置的第一开窗口(141),所述多个第一开窗组沿所述第二连接段(12)的宽度方向间隔设置。
  5. 根据权利要求3所述的翅片,其特征在于,所述第二连接段(12)上还设置有第二开窗口(142),所述第二开窗口(142)与所述第一开窗口(141)间隔设置,所述第二开窗口(142)为条形口,所述第二开窗口(142)沿所述第二连接段(12)的长度方向延伸。
  6. 根据权利要求5所述的翅片,其特征在于,所述第二开窗口(142)为多个,多个所述第二开窗口(142)间隔设置。
  7. 根据权利要求6所述的翅片,其特征在于,多个所述第二开窗口(142)沿所述第二连接段(12)的宽度方向间隔设置。
  8. 根据权利要求6所述的翅片,其特征在于,所述第二开窗口(142)设置在所述第一开窗口(141)的端部。
  9. 根据权利要求6所述的翅片,其特征在于,所述第一开窗口(141)为多个,多个所述第一开窗口(141)形成多个第一开窗组,所述多个第一开窗组中的各个第一开窗组均包括多个沿所述第二连接段(12)的长度方向间隔设置的第一开窗口(141),所述多个第一开窗组沿所述第二连接段(12)的宽度方向间隔设置;
    所述多个第一开窗组的相邻两个第一开窗组之间设置有至少一个所述第二开窗口(142);或者,
    所述第二开窗口(142)为多个,多个所述第二开窗口(142)中的至少一个所述第二开窗口(142)设置在所述多个第一开窗组的一端,多个所述第二开窗口(142)中的至少一个所述第二开窗口(142)设置在所述多个第一开窗组的另一端。
  10. 根据权利要求1所述的翅片,其特征在于,所述第一连接段(11)、所述第二连接段(12)和所述第三连接段(13)均为波纹结构,所述第一连接段(11)具有第一波距Fp1,所述第二连接段(12)具有第二波距Fp2,所述第三连接段(13)具有第三波距Fp3
    其中,Fp2>Fp1,Fp2>Fp3
  11. 根据权利要求10所述的翅片,其特征在于,所述第二连接段(12)的长度方向和所述第二连接段(12)的高度方向均垂直于所述第二连接段(12)的宽度方向,沿所述第二连接段(12)的宽度方向所述第二连接段(12)的宽度为Fw2,所述第一连接段(11)的宽度为Fw1,所述第三连接段(13)的宽度为Fw3
    其中,Fw1=Fw2=Fw3
  12. 根据权利要求10所述的翅片,其特征在于,所述第二连接段(12)的长度为BL,所述第二连接段(12)的宽度为Fw2
    其中,1.5Fw2≤BL≤5.5Fw2
  13. 根据权利要求10所述的翅片,其特征在于,所述第二连接段(12)的宽度为Fw2,所述第二连接段(12)的弯曲半径为R
    其中,2Fw2≤R≤7Fw2
  14. 根据权利要求1所述的翅片,其特征在于,
    所述第一连接段(11)与所述第二连接段(12)间隔设置;和/或,
    所述第三连接段(13)与所述第二连接段(12)间隔设置。
  15. 根据权利要求1所述的翅片,其特征在于,所述第一连接段(11)的高度为Fh1,所述第二连接段(12)的高度为Fh2,所述第三连接段(13)的高度为Fh3
    其中,Fh2≤Min(Fh1,Fh3)。
  16. 根据权利要求15所述的翅片,其特征在于,Fh1=Fh3
  17. 根据权利要求10所述的翅片,其特征在于,Fp1=Fp3
  18. 一种换热器,其特征在于,所述换热器包括权利要求1至17中任一项所述的翅片。
  19. 根据权利要求18所述的换热器,其特征在于,所述换热器还包括:
    进口集流管(20),设置在所述翅片的一端,所述进口集流管(20)的半径为R1
    出口集流管(30),设置在所述翅片的另一端,所述出口集流管(30)的半径为R2
    其中,Fw2<R1<R2
PCT/CN2023/099509 2022-06-10 2023-06-09 翅片及具有其的换热器 WO2023237110A1 (zh)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN202210655643.4A CN117249716A (zh) 2022-06-10 2022-06-10 翅片及具有其的换热器
CN202210654620.1A CN117249715A (zh) 2022-06-10 2022-06-10 翅片及具有其的换热器
CN202221471334.3 2022-06-10
CN202210655643.4 2022-06-10
CN202210654620.1 2022-06-10
CN202221460859.7U CN219347481U (zh) 2022-06-10 2022-06-10 翅片及具有其的换热器
CN202221460859.7 2022-06-10
CN202221471334.3U CN219037730U (zh) 2022-06-10 2022-06-10 翅片及具有其的换热器

Publications (1)

Publication Number Publication Date
WO2023237110A1 true WO2023237110A1 (zh) 2023-12-14

Family

ID=89117586

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/099509 WO2023237110A1 (zh) 2022-06-10 2023-06-09 翅片及具有其的换热器

Country Status (1)

Country Link
WO (1) WO2023237110A1 (zh)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0719777A (ja) * 1993-06-30 1995-01-20 Zexel Corp 熱交換器用フィン
JP2002243381A (ja) * 2001-02-16 2002-08-28 Daikin Ind Ltd 空気熱交換器およびその製造方法
JP2010121928A (ja) * 2008-10-24 2010-06-03 Nikkei Nekko Kk 熱交換器及びその製造方法
US20110315362A1 (en) * 2010-06-29 2011-12-29 Jianlong Jiang Fin and heat exchanger comprising the same
CN103913088A (zh) * 2014-04-16 2014-07-09 杭州三花微通道换热器有限公司 翅片和具有该翅片的折弯式换热器
CN109269341A (zh) * 2017-07-17 2019-01-25 浙江盾安热工科技有限公司 换热器
CN215114091U (zh) * 2021-05-31 2021-12-10 浙江盾安热工科技有限公司 换热器
CN219037730U (zh) * 2022-06-10 2023-05-16 浙江盾安热工科技有限公司 翅片及具有其的换热器

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0719777A (ja) * 1993-06-30 1995-01-20 Zexel Corp 熱交換器用フィン
JP2002243381A (ja) * 2001-02-16 2002-08-28 Daikin Ind Ltd 空気熱交換器およびその製造方法
JP2010121928A (ja) * 2008-10-24 2010-06-03 Nikkei Nekko Kk 熱交換器及びその製造方法
US20110315362A1 (en) * 2010-06-29 2011-12-29 Jianlong Jiang Fin and heat exchanger comprising the same
CN103913088A (zh) * 2014-04-16 2014-07-09 杭州三花微通道换热器有限公司 翅片和具有该翅片的折弯式换热器
CN109269341A (zh) * 2017-07-17 2019-01-25 浙江盾安热工科技有限公司 换热器
CN215114091U (zh) * 2021-05-31 2021-12-10 浙江盾安热工科技有限公司 换热器
CN219037730U (zh) * 2022-06-10 2023-05-16 浙江盾安热工科技有限公司 翅片及具有其的换热器

Similar Documents

Publication Publication Date Title
US9115939B2 (en) Micro-channel heat exchanger
US7900689B2 (en) Bend relief spacer
JP2011220674A (ja) 熱交換器
WO2023237110A1 (zh) 翅片及具有其的换热器
CN219037730U (zh) 翅片及具有其的换热器
WO2023222096A1 (zh) 连接结构及具有其的换热器
CN102052866A (zh) 翅片管式换热器及其制作方法
CN109269341A (zh) 换热器
CN103968698A (zh) 一种换热器及其翅片,以及换热器的加工方法
US20230314085A1 (en) Heat exchanger and method for processing heat exchanger
CN215114091U (zh) 换热器
CN219347481U (zh) 翅片及具有其的换热器
WO2023036279A1 (zh) 换热器及微通道换热器
US8732952B2 (en) Heat exchanger fin with ribbed hem
US20230332844A1 (en) Heat exchanger and processing method therefor
WO2021184953A1 (zh) 换热器连接装置及换热器
CN217303702U (zh) 扁管及换热器
WO2022257776A1 (zh) 扁管及换热器
CN210832630U (zh) 一种空调弯折冷凝器及空调
CN214173026U (zh) 一种具有较高换热效率的翅片式换热器
WO2020062721A1 (zh) 一种翅片及具有其的热交换器
CN117249716A (zh) 翅片及具有其的换热器
CN117249715A (zh) 翅片及具有其的换热器
CN209310598U (zh) 一种翅片及具有该翅片的换热器
CN216645023U (zh) 一种板翅式换热器的折角状翅片

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23819273

Country of ref document: EP

Kind code of ref document: A1