WO2023231618A1 - Method for harmless utilization of oil shale residue and retorted drilling oil residue - Google Patents

Method for harmless utilization of oil shale residue and retorted drilling oil residue Download PDF

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Publication number
WO2023231618A1
WO2023231618A1 PCT/CN2023/088930 CN2023088930W WO2023231618A1 WO 2023231618 A1 WO2023231618 A1 WO 2023231618A1 CN 2023088930 W CN2023088930 W CN 2023088930W WO 2023231618 A1 WO2023231618 A1 WO 2023231618A1
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asphalt
residue
powder
oil
oil shale
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PCT/CN2023/088930
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French (fr)
Chinese (zh)
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杨智捷
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重庆砼海无边科技有限公司
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Publication of WO2023231618A1 publication Critical patent/WO2023231618A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/26Bituminous materials, e.g. tar, pitch
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0481Other specific industrial waste materials not provided for elsewhere in C04B18/00
    • C04B18/049Wastes from oil or other wells, e.g. drilling mud
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/10Burned or pyrolised refuse
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/10Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the invention belongs to the field of utilization of oil shale residue and retort drilling oil cuttings residue, and specifically relates to a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue.
  • Oil shale is a high-ash combustible organic rock formed by the simultaneous deposition of fine-grained mineral debris and decomposed organic matter from lower animal and plant residues. It is mainly used for retorting to refine shale oil or directly burning it to generate electricity.
  • the oil shale residue produced when the semi-coke of oil shale is pyrolyzed at 300-700°C is burned in an industrial boiler or the oil shale is directly burned in an industrial boiler, accounting for more than 60% of the total oil shale. At present, the vast majority of oil shale residue is still accumulated in the open air.
  • oil shale residue occupies a large amount of land resources, which can easily lead to geological disasters such as rolling rocks, landslides, and debris flows. Through rainfall, dripping, etc., it has a negative impact on the soil and environment. Cause serious harm, and oil shale residue will pollute groundwater resources and pollute the air, so long-term accumulation will cause damage to the environment and have an immeasurable impact on human health.
  • the main minerals contained in oil shale residue and retort drilling oil residue include quartz, kaolinite, hematite, mica, corundum, dolomite, pyrite, etc. They are volcanic ash-like raw materials containing a small amount of residual carbon. A certain degree of granularity.
  • oil shale residue Due to the removal of volatile matter, carbonaceous or other organic acids during the dry distillation or combustion process, a porous structure is formed and has good activity.
  • the main components of oil shale residue are SiO2, Al2O3, Fe2O3, MgO, CaO, SO3, etc. Therefore, in the process of oil shale development and utilization, it is not only necessary to improve the utilization efficiency of organic matter in oil shale, but also to broaden the utilization methods of oil shale residue.
  • the main utilization methods of oil shale are: 1) Preparation of fine chemical materials, such as extracting silica, extracting oxides, and using them as fillers for plastics and rubber; 2) Preparing construction materials, such as cement, ceramsite, light Quality bricks, glass, zeolite, etc.; for use method 2).
  • the Chinese patent with publication number CN108516734A discloses "a method for preparing long-life environmentally friendly drainage asphalt pavement from oil shale waste residue". This method is to add oil shale residue particles to coarse aggregate as a substitute for fine aggregate. in, and mixed with mineral powder and asphalt to form an asphalt pavement.
  • the asphalt uses modified asphalt mixed with base asphalt and silane coupling agent. In this method, stone and oil shale are used.
  • the technical problem to be solved by the present invention is to provide a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, which method utilizes the strong adhesion of asphalt.
  • the self-curing properties ensure that oil shale residue powder and retort drilling oil cuttings residue powder are integrated with it, which can harmlessly utilize oil shale residue and retort drilling oil cuttings residue, and can significantly reduce the production cost of asphalt.
  • the present invention provides a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, which includes the following steps:
  • step 2 Continue to heat and stir the asphalt mixture in step 2 to 130-160°C, then add 0-20 parts of modifier, stir for 1-3 hours, and then grind the mixture again through a colloid mill. There is no agglomeration of powder formed by the powder. It is stirred by a mixer for 1.5 hours. After passing the inspection, it is put into the finished product tank.
  • the asphalt is one or more of No. 70, No. 90, No. 110, No. 130, No. 140, No. 160, No. 180 and No. 200 asphalt.
  • the modifier is one or more of amino compounds, sulfur, aromatic oil, lime, mineral fiber, resin, SBS, SBR, SIS, PE, and EVA.
  • step three a negative pressure of 0.1-1.0Mpa is applied.
  • ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy and dissolve it.
  • this method can utilize the powder ground from oil shale residue and/or retorted drilling oil residue into asphalt.
  • the production process is fully sealed and automated and does not cause pollution to the environment.
  • the asphalt mixture produced has various The performance index is equivalent to that of traditional asphalt, and can reduce the production cost of asphalt by about 20-30%;
  • the residual oil contained in the oil shale residue and/or retorted drilling oil cuttings residue powder is slowly released into the
  • the asphalt colloid is beneficial to replenish the loss of asphalt oil in pavement exposed to the environment for a long time, thereby improving the flexibility and aging resistance of asphalt.
  • asphalt When asphalt is used on pavement, it can avoid surface aggregate shedding and water loss due to aging of asphalt. Poor stability problem, if the asphalt mixture is used on the road, it can extend the service life of the asphalt pavement;
  • the asphalt mixture has a wide range of uses, excellent flexibility and aging resistance. It can be used for industrial and civil building roof waterproofing, ground waterproofing, and anti-corrosion of wood and steel. It can also be used as road asphalt or cold patch asphalt;
  • grinding oil shale residue and/or retort drilling oil cuttings residue into powder will help improve the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties of asphalt, and at the same time reduce asphalt wax content, and is beneficial to the asphalt’s ability to resist rutting in high-temperature climate environments;
  • the production process can apply a negative pressure of 0.1-1.0 MPa under stirring conditions of 130-160°C, so that the asphalt colloid can easily penetrate into the pores of the powder particles, and the powder particles distributed in the asphalt form a three-dimensional network.
  • the structure acts as a cementing core (medium), which is beneficial to improving the adhesion ability of asphalt;
  • the mixing process uses ultrasonic waves or ultra-high frequency vibration sources to fully vibrate the asphalt mixture to liquefy it, which can significantly improve the viscosity of the asphalt, facilitate the elimination of air in the mixture, and facilitate the entry of asphalt colloid into the pores of the powder particles. It can improve the bite force between asphalt and powder particles and the density of the mixture;
  • this method uses the strong adhesion and self-curing characteristics of asphalt to ensure that solid waste harmful substances are integrated with it, which can effectively prevent harmful substances from seeping out and contaminating soil and water resources, without causing pollution to the environment, and the production process cost is low.
  • the performance indicators of asphalt will not be affected, and the production cost of asphalt can be significantly reduced.
  • a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue including the following steps:
  • the asphalt can be No. 130 asphalt, and then add the oil shale slag powder to the asphalt.
  • the weight of the asphalt is 50kg, and the weight of the oil shale slag powder is The weight is also 50kg, stir for 2-3 hours to dehydrate it; using oil shale slag powder, compared with oil shale slag particles, its contact area is larger, which can form new particle morphology effects and microorganisms in asphalt.
  • the aggregate effect acts as a criss-crossing network framework, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) performance of asphalt. It can also reduce the wax content of the asphalt mixture.
  • the powder can form new particles in the asphalt system. Morphological effect and micro-aggregate effect, these two effects cause the water in the asphalt to slowly enter the pores on the surface of the oil shale residue powder, which greatly increases the strength of the asphalt mixture in the later stage.
  • step 2 Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add 5kg of modifier.
  • the modifier is aromatic oil and SBS. Among them, 3kg of aromatic hydrocarbon oil and 2kg of SBS are stirred for 1-3 hours.
  • the asphalt mixture is ground again through a colloid mill so that there is no agglomeration of powder formed by the powder. It is then stirred for 1.5 hours by a mixer. After passing the inspection, it is put into the finished product.
  • each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
  • a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue including the following steps:
  • the asphalt can be No. 110 asphalt, and then add the retorted drilling oil residue powder to the asphalt.
  • the asphalt is 60kg by weight, and the retorted drilling oil residue powder is used.
  • the weight of the material is 35kg and stirred for 2-3 hours; using retort drilling oil cuttings residue powder, compared with retort drilling oil cuttings residue particles, its contact area is larger, which can form new particle morphology effects and micro-aggregation in asphalt.
  • the material effect acts as a criss-crossing network skeleton, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties of asphalt. It can also reduce the wax content of the asphalt mixture and is beneficial to the The ability of asphalt to resist rutting in high-temperature climate environments;
  • step 2 Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add 5kg of modifier.
  • the modifier is aromatic oil, SBS and Lime, including 1.2kg of aromatic oil, 2.0kg of SBS, and 1.8kg of lime.
  • Stir for 1-3 hours. Grind the asphalt mixture again through a colloid mill so that there is no agglomeration of powder, and then stir with a mixer. 1.5 hours. After passing the inspection, it is loaded into the finished product tank; in order to improve the road performance of the asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, improve its resistance to rutting, fatigue, aging, and resistance to low-temperature cracking or increase the temperature at low temperatures.
  • modifiers are added to the asphalt mixture to make it meet the design and use requirements.
  • the asphalt colloid can easily penetrate into the pores of the powder particles and be distributed in the The powder particles in asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of asphalt.
  • each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
  • a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue including the following steps:
  • the asphalt can be No. 90 asphalt, and then add oil shale residue and retort drilling oil cuttings to the asphalt.
  • the asphalt is 78kg by weight, and the oil shale residue is The weight of the powder is 20kg, stir for 2-3 hours to dehydrate it; using oil shale slag powder, compared with oil shale slag particles, its contact area is larger, which can form new particle morphology effects in asphalt and micro-aggregate effect, which acts as a criss-crossing network skeleton, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) performance of asphalt. It can also reduce the wax content of the asphalt mixture, and has beneficial to the The ability of asphalt to resist rutting in high-temperature climate environments;
  • step 3 Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, then add 5kg of modifier, aromatic oil and EVA.
  • the weight of the aromatic oil is 0.5 kg, the weight of EVA is 1.5kg.
  • asphalt mixtures Modifiers are added to make it meet the requirements of traffic conditions during design and use. By adding negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles.
  • the powder particles distributed in the asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of the asphalt.
  • ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy it.
  • the viscosity of the asphalt can be significantly improved, which is conducive to the elimination of air in the mixture, which is more conducive to the entry of asphalt colloid into the pores of the powder particles, and at the same time, the density of the asphalt mixture can be improved.
  • each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
  • a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue including the following steps:
  • the asphalt can be No. 160 asphalt, and then use the oil shale residue to Powder and retorted drilling oil cuttings are added to the asphalt.
  • the asphalt is 95kg by weight, and the oil shale residue and retorted drilling oil cuttings powder are 5kg by weight.
  • step 2 Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add a modifier.
  • the modifier is resin, and the resin weight is 0.1kg.
  • the modifier must be evenly dispersed in the asphalt mixture, ensuring that the molecular structure and polarity of the modifier match the compatibility of each component, and then stir for 1-3 hours and grind the asphalt mixture again through a colloid mill to make it powder-free.
  • the agglomerated powder phenomenon formed by the material is mixed by a mixer for 1.5 hours. After passing the inspection, it is put into the finished product tank; in order to improve the road performance of the asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, and improve its resistance to rutting and fatigue.
  • Modifiers are added to the asphalt mixture to make it meet the requirements of traffic conditions during design and use. By adding negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles.
  • the powder particles distributed in the asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of the asphalt.
  • ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy and dissolve it.
  • the viscosity of the asphalt can be significantly improved, which is conducive to the elimination of air in the mixture, which is more conducive to the entry of asphalt colloid into the pores of the powder particles, and at the same time, the density of the asphalt mixture can be improved.
  • each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.

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Abstract

A method for the harmless utilization of oil shale residues and retorted oil-based drill cuttings, comprising the following steps: (1) grinding oil shale residues and/or retorted oil-based drill cuttings into submicron superfine powder, wherein according to weight percentage, 98% of the powder needs to be ensured to have a powder fineness of ≤ 1 µm; (2) heating asphalt to 80-120°C, then adding the oil shale residue powder and/or the retorted oil-based drill cutting powder to the asphalt to form an asphalt mixture, and stirring for 2-3 hours to dehydrate the asphalt mixture; and (3) continuously heating and stirring the asphalt mixture in step II so that the temperature of the asphalt increases to 130-160°C, then adding 0-20 parts of a modifier, stirring the mixture for 1-3 hours, and then re-grinding the mixture by means of a colloid mill. According to the method, oil shale residues and retorted oil-based drill cuttings can be utilized in asphalt, without polluting the environment or affecting the performance of asphalt, so that the direct production cost of asphalt can be greatly reduced.

Description

一种油页岩渣及干馏钻井油屑渣无害化利用的方法A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue 技术领域Technical field
本发明属于油页岩渣及干馏钻井油屑渣利用领域,具体涉及一种油页岩渣及干馏钻井油屑渣无害化利用的方法。The invention belongs to the field of utilization of oil shale residue and retort drilling oil cuttings residue, and specifically relates to a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue.
背景技术Background technique
油页岩作为一种由细粒矿物碎屑和低等动植物残体腐解的有机质同时沉积形成的高灰分可燃烧有机岩石,主要用作干馏提炼页岩油或者直接燃烧发电。油页岩经300-700℃热解后的半焦在工业锅炉燃烧或油页岩直接在工业锅炉燃烧后产生的油页岩渣,占到油页岩总量的60%以上。目前,绝大多数的油页岩渣依旧处于露天堆积状态,油页岩渣堆积占据了大量的土地资源,易导致滚石、滑坡、泥石流等地质灾害,经降雨、淋漓等作用,对土壤和环境造成严重危害,并且油页岩渣会污染地下水资源以及污染空气,所以长期堆放会对环境造成破坏以及对人类健康造成难以估量的影响。油页岩渣及干馏钻井油屑渣所含的主要矿物有石英、高岭石、赤铁矿、云母、刚玉、白云石、硫铁矿等,属于含有少量残炭的类似火山灰质原料,有一定的颗粒度。由于在干馏或燃烧过程中,去除了其中的挥发分、碳质或其它有机酸等,形成多孔结构,具有很好的活性。油页岩渣的主要成分为SiO2、Al2O3、Fe2O3、MgO、CaO、SO3等。因此在油页岩开发利用过程中,不仅要提高油页岩中有机质的利用效率,更要拓宽油页岩渣的利用途径。 Oil shale is a high-ash combustible organic rock formed by the simultaneous deposition of fine-grained mineral debris and decomposed organic matter from lower animal and plant residues. It is mainly used for retorting to refine shale oil or directly burning it to generate electricity. The oil shale residue produced when the semi-coke of oil shale is pyrolyzed at 300-700°C is burned in an industrial boiler or the oil shale is directly burned in an industrial boiler, accounting for more than 60% of the total oil shale. At present, the vast majority of oil shale residue is still accumulated in the open air. The accumulation of oil shale residue occupies a large amount of land resources, which can easily lead to geological disasters such as rolling rocks, landslides, and debris flows. Through rainfall, dripping, etc., it has a negative impact on the soil and environment. Cause serious harm, and oil shale residue will pollute groundwater resources and pollute the air, so long-term accumulation will cause damage to the environment and have an immeasurable impact on human health. The main minerals contained in oil shale residue and retort drilling oil residue include quartz, kaolinite, hematite, mica, corundum, dolomite, pyrite, etc. They are volcanic ash-like raw materials containing a small amount of residual carbon. A certain degree of granularity. Due to the removal of volatile matter, carbonaceous or other organic acids during the dry distillation or combustion process, a porous structure is formed and has good activity. The main components of oil shale residue are SiO2, Al2O3, Fe2O3, MgO, CaO, SO3, etc. Therefore, in the process of oil shale development and utilization, it is not only necessary to improve the utilization efficiency of organic matter in oil shale, but also to broaden the utilization methods of oil shale residue.
目前,油页岩的主要利用方式有:1)制备精细化工材料,如提取白炭黑、提取氧化物、用作塑料和橡胶的填充剂;2)制备建筑材料,如水泥、陶粒、轻质砖、玻璃、沸石等;针对利用方式2)。公开号为CN108516734A的中国专利公开了“一种油页岩废渣制备长寿命环保排水型沥青路面的方法”,该方法是将油页岩渣颗粒料作为细集料的替代物添加到粗集料中,并和矿粉以及沥青进行混合,从而形成一种沥青路面,其中的沥青采用的是由基质沥青和硅烷偶联剂混合形成的改性沥青,在该方法中,通过石料、油页岩废渣、基质沥青和硅烷偶联剂的相互配合,且其中的油页岩渣颗粒是起到替代细集料的作用且得到的是沥青路面,属于终端产品,利用范围较窄,且油页岩废渣颗粒的低强度和低耐磨性导致沥青路面耐久性显著下降,显然不符合沥青路面用集料技术指标。此外,也有用于农业肥料和土壤的改良剂,但对土壤或地下水有一定污染性;上述诸多利用方式的利用量有限且附加值低,为实现油页岩渣及干馏钻井油屑渣的可持续利用需寻求一条附加值高、应用范围广的油页岩渣利用途径迫在眉睫。At present, the main utilization methods of oil shale are: 1) Preparation of fine chemical materials, such as extracting silica, extracting oxides, and using them as fillers for plastics and rubber; 2) Preparing construction materials, such as cement, ceramsite, light Quality bricks, glass, zeolite, etc.; for use method 2). The Chinese patent with publication number CN108516734A discloses "a method for preparing long-life environmentally friendly drainage asphalt pavement from oil shale waste residue". This method is to add oil shale residue particles to coarse aggregate as a substitute for fine aggregate. in, and mixed with mineral powder and asphalt to form an asphalt pavement. The asphalt uses modified asphalt mixed with base asphalt and silane coupling agent. In this method, stone and oil shale are used. The interaction of waste residue, matrix asphalt and silane coupling agent, and the oil shale residue particles in it are used to replace fine aggregate and the resulting asphalt pavement is an end product with a narrow utilization range, and oil shale The low strength and low wear resistance of waste residue particles lead to a significant decrease in the durability of asphalt pavement, which obviously does not meet the technical indicators of aggregates for asphalt pavement. In addition, there are also agricultural fertilizers and soil improvers, but they have certain pollution effects on soil or groundwater. Many of the above utilization methods have limited utilization and low added value. In order to realize the reproducibility of oil shale residue and retort drilling oil cuttings residue, For sustainable utilization, it is urgent to find a way to utilize oil shale residue with high added value and wide application range.
发明内容Contents of the invention
为了解决现有技术中的一个或多个上述缺陷,本发明所要解决的技术问题是提供一种油页岩渣及干馏钻井油屑渣无害化利用的方法,该方法利用沥青的强粘附和自固化特性确保油页岩渣粉料及干馏钻井油屑渣粉料与其结合于一体,能够无害化利用油页岩渣及干馏钻井油屑渣,且可大幅降低沥青的生产成本。In order to solve one or more of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, which method utilizes the strong adhesion of asphalt. The self-curing properties ensure that oil shale residue powder and retort drilling oil cuttings residue powder are integrated with it, which can harmlessly utilize oil shale residue and retort drilling oil cuttings residue, and can significantly reduce the production cost of asphalt.
为实现上述目的,本发明提供了一种油页岩渣及干馏钻井油屑渣无害化利用的方法,包括如下步骤: In order to achieve the above objectives, the present invention provides a method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, which includes the following steps:
(1)将油页岩渣和/或干馏钻井油屑渣研磨成亚微米超细粉料,粉料按照重量百分比,需保证98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind oil shale residue and/or retort drilling oil cuttings residue into sub-micron ultra-fine powder. According to the weight percentage of the powder, it is necessary to ensure that 98% of the powder has a fineness of ≤0.1 μm, and the remaining powder has a fineness of ≤0.1 μm. Between 1-600μm;
(2)将沥青加热到80-120℃,然后将油页岩渣粉料和/或干馏钻井油屑渣粉料加入到沥青之中成为沥青混合物,其中,沥青采用重量份为30-95份,油页岩渣粉料和/或干馏钻井油屑渣粉料采用重量份为5-70份,搅拌2-3小时,使其脱水;(2) Heat the asphalt to 80-120°C, and then add oil shale residue powder and/or retort drilling oil cuttings residue powder to the asphalt to form an asphalt mixture, wherein the asphalt is 30-95 parts by weight , use 5-70 parts by weight of oil shale residue powder and/or retort drilling oil cuttings residue powder, and stir for 2-3 hours to dehydrate it;
(3)继续将步骤二的沥青混合物进行加热搅拌,使其升温到130-160℃,然后加入0-20份改性剂,搅拌1-3小时,然后通过胶体磨将该混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐。(3) Continue to heat and stir the asphalt mixture in step 2 to 130-160°C, then add 0-20 parts of modifier, stir for 1-3 hours, and then grind the mixture again through a colloid mill. There is no agglomeration of powder formed by the powder. It is stirred by a mixer for 1.5 hours. After passing the inspection, it is put into the finished product tank.
进一步的,所述沥青为70号、90号、110号、130号、140号、160号、180号、200号沥青中的一种或多种。Further, the asphalt is one or more of No. 70, No. 90, No. 110, No. 130, No. 140, No. 160, No. 180 and No. 200 asphalt.
进一步的,所述改性剂为氨基化合物、硫磺、芳烃油、石灰、矿物纤维、树脂、SBS、SBR、SIS、PE、EVA中的一种或多种。Further, the modifier is one or more of amino compounds, sulfur, aromatic oil, lime, mineral fiber, resin, SBS, SBR, SIS, PE, and EVA.
进一步的,在步骤三的工序中,施加0.1-1.0Mpa的负压。Further, in step three, a negative pressure of 0.1-1.0Mpa is applied.
进一步的,在步骤二和步骤三的工序中,加入超声波或超高频振动源对混合物进行充分振动使其液化溶合。Further, in steps two and three, ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy and dissolve it.
本发明的有益效果是:The beneficial effects of the present invention are:
第一,该方法能够将油页岩渣和/或干馏钻井油屑渣研磨的粉料利用到沥青中,生产过程均全密封自动化计量作业,不会对环境造成污染,制得的沥青混合物各项性能指标和传统的沥青相当,且能够降低沥青的制作成本约20-30%;First, this method can utilize the powder ground from oil shale residue and/or retorted drilling oil residue into asphalt. The production process is fully sealed and automated and does not cause pollution to the environment. The asphalt mixture produced has various The performance index is equivalent to that of traditional asphalt, and can reduce the production cost of asphalt by about 20-30%;
第二,油页岩渣和/或干馏钻井油屑残渣粉料中含有的残余油份缓慢释放于 沥青胶质中,有利于补充长期暴露在环境中路面沥青油份的流失,从而提高沥青柔韧性和抗老化性,当沥青用于路面的时候,避免沥青因老化而出现表面骨料脱落和水稳定性差问题,如果该沥青混合物使用在路面上,能够延长沥青路面的使用寿命;Second, the residual oil contained in the oil shale residue and/or retorted drilling oil cuttings residue powder is slowly released into the The asphalt colloid is beneficial to replenish the loss of asphalt oil in pavement exposed to the environment for a long time, thereby improving the flexibility and aging resistance of asphalt. When asphalt is used on pavement, it can avoid surface aggregate shedding and water loss due to aging of asphalt. Poor stability problem, if the asphalt mixture is used on the road, it can extend the service life of the asphalt pavement;
第三,该沥青混合物的用途广泛,柔韧性和抗老化性优异,可用于工业与民用建筑屋面防水、地面防水以及木材、钢材的防腐,也可作为路面沥青或者冷补沥青使用;Third, the asphalt mixture has a wide range of uses, excellent flexibility and aging resistance. It can be used for industrial and civil building roof waterproofing, ground waterproofing, and anti-corrosion of wood and steel. It can also be used as road asphalt or cold patch asphalt;
第四,油页岩渣和/或干馏钻井油屑渣进行研磨成粉料后,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青蜡含量,并有利于该种沥青在高温气候环境抗车辙能力;Fourth, grinding oil shale residue and/or retort drilling oil cuttings residue into powder will help improve the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties of asphalt, and at the same time reduce asphalt wax content, and is beneficial to the asphalt’s ability to resist rutting in high-temperature climate environments;
第五,生产过程可在130-160℃搅拌条件下施加0.1-1.0兆帕负压,使沥青胶质很容易崁入粉体颗粒物孔隙之中,分布于沥青中的粉体颗粒形成立体网状结构起到胶结核(介质)作用,有利于改善沥青粘附能力;Fifth, the production process can apply a negative pressure of 0.1-1.0 MPa under stirring conditions of 130-160°C, so that the asphalt colloid can easily penetrate into the pores of the powder particles, and the powder particles distributed in the asphalt form a three-dimensional network. The structure acts as a cementing core (medium), which is beneficial to improving the adhesion ability of asphalt;
第六,搅拌过程利用超声波或超高频振动源对沥青混合物进行充分振动使其液化,可显著改善沥青黏稠度,有利于混合物中空气的排除,更利于沥青胶质进入粉体颗粒孔隙,同时可提高沥青与粉体颗粒的咬合力和混合物密实度;Sixth, the mixing process uses ultrasonic waves or ultra-high frequency vibration sources to fully vibrate the asphalt mixture to liquefy it, which can significantly improve the viscosity of the asphalt, facilitate the elimination of air in the mixture, and facilitate the entry of asphalt colloid into the pores of the powder particles. It can improve the bite force between asphalt and powder particles and the density of the mixture;
第七,该方法利用沥青的强粘附和自固化特性确保固废有害物质与其结合于一体,可有效防止有害物质渗出污染土壤和水资源,不会对环境造成污染,制作工艺成本低廉,在改性剂的辅助调配下对沥青性能指标不会造成影响,可大幅降低沥青的生产成本。Seventh, this method uses the strong adhesion and self-curing characteristics of asphalt to ensure that solid waste harmful substances are integrated with it, which can effectively prevent harmful substances from seeping out and contaminating soil and water resources, without causing pollution to the environment, and the production process cost is low. With the aid of modifiers, the performance indicators of asphalt will not be affected, and the production cost of asphalt can be significantly reduced.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明: The present invention will be further described below in conjunction with the examples:
实施例1:Example 1:
一种油页岩渣及干馏钻井油屑渣无害化利用的方法,包括如下步骤:A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, including the following steps:
(1)将油页岩渣研磨成亚微米超细粉料,粉料按照重量百分比,需保证至少98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind the oil shale residue into sub-micron ultra-fine powder. According to the weight percentage of the powder, at least 98% of the powder must have a fineness of ≤0.1 μm, and the fineness of the remaining powder should be between 1-600 μm;
(2)将沥青加热到80-120℃,沥青可以采用130号沥青,然后将油页岩渣粉料加入到该沥青之中,其中,沥青采用重量份为50kg,油页岩渣粉料重量份也为50kg,搅拌2-3小时,使其脱水;利用油页岩渣粉料,相较于油页岩渣颗粒,其接触面积更大,可以在沥青中形成新的颗粒形态效应和微集料效应,起到纵横交叉的网状骨架作用,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青混合物的蜡含量,在该沥青利用在路面上的时候,利于该种沥青在高温气候环境抗车辙能力,另外,油页岩渣和/或干馏钻井油屑残渣粉料中含有的残余油份缓慢且能够更加充分的释放于沥青胶质中,有利于补充沥青油份的流失,从而提高沥青柔韧性和抗老化性,避免沥青因老化而出现表面骨料脱落和水稳定性差问题,延长沥青的使用寿命。另外由于油页岩渣中至少98%的粉料细度≤0.1μm,其粉体性能特点显著改善,主要表现在:1)比表面积巨大、表面能大,活性、光吸收、热导性好;2)因表面电子结构和晶体结构发生了变化,产生了一般大颗粒不具备的小尺寸效应和表面效应,这两种效应能起到纵横交叉的网状骨架作用,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青蜡含量,并有利于该种沥青在高温气候环境抗车辙能力,另外粉料可以在沥青体系中形成新的颗粒形态效应和微集料效应,这两种效应使得沥青中水份会慢慢地进入油页岩渣粉料表面的孔隙中,促进沥青混合物后期的强度大大增加。 (2) Heat the asphalt to 80-120°C. The asphalt can be No. 130 asphalt, and then add the oil shale slag powder to the asphalt. The weight of the asphalt is 50kg, and the weight of the oil shale slag powder is The weight is also 50kg, stir for 2-3 hours to dehydrate it; using oil shale slag powder, compared with oil shale slag particles, its contact area is larger, which can form new particle morphology effects and microorganisms in asphalt. The aggregate effect acts as a criss-crossing network framework, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) performance of asphalt. It can also reduce the wax content of the asphalt mixture. In this asphalt utilization When on the road, it is beneficial to the asphalt's ability to resist rutting in high-temperature climate environments. In addition, the residual oil contained in oil shale residue and/or retorted drilling oil residue powder is slowly and more fully released into the asphalt rubber. In the quality, it is helpful to replenish the loss of asphalt oil, thereby improving the flexibility and aging resistance of asphalt, avoiding the problems of surface aggregate falling off and poor water stability due to aging of asphalt, and extending the service life of asphalt. In addition, since at least 98% of the powder in oil shale residue has a fineness of ≤0.1 μm, its powder performance characteristics have been significantly improved, mainly as follows: 1) Huge specific surface area, large surface energy, good activity, light absorption, and thermal conductivity ;2) Due to changes in the surface electronic structure and crystal structure, small size effects and surface effects that are not available in general large particles are produced. These two effects can act as a criss-crossing network skeleton, which is beneficial to improving the flashing effect of asphalt. point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties. It can also reduce the asphalt wax content and is beneficial to the asphalt's ability to resist rutting in high-temperature climate environments. In addition, the powder can form new particles in the asphalt system. Morphological effect and micro-aggregate effect, these two effects cause the water in the asphalt to slowly enter the pores on the surface of the oil shale residue powder, which greatly increases the strength of the asphalt mixture in the later stage.
(3)继续将步骤二的沥青混合物进行加热搅拌,并施加0.1-1.0Mpa的负压,使其升温到130-160℃,然后加入5kg的改性剂,改性剂为芳烃油和SBS,其中芳烃油为3kg、SBS为2kg,搅拌1-3小时候通过胶体磨将该沥青混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐;为了改善沥青混合料在高温下的路用性能,减少高温时的永久形变,提高其抗车辙、抗疲劳、抗老化,以及抵抗低温开裂或增加低温时抗疲劳能力等方面的性能,在沥青混合物中加入了改性剂,使其满足设计使用的要求,另外通过负压的加入,使沥青胶质很容易崁入粉体颗粒物孔隙之中,分布于沥青中的粉体颗粒起到胶结核(介质)作用,有利于改善沥青粘附能力。(3) Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add 5kg of modifier. The modifier is aromatic oil and SBS. Among them, 3kg of aromatic hydrocarbon oil and 2kg of SBS are stirred for 1-3 hours. The asphalt mixture is ground again through a colloid mill so that there is no agglomeration of powder formed by the powder. It is then stirred for 1.5 hours by a mixer. After passing the inspection, it is put into the finished product. Tank; in order to improve the road performance of asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, improve its resistance to rutting, fatigue, aging, and resistance to low-temperature cracking or increase fatigue resistance at low temperatures, in Modifiers are added to the asphalt mixture to meet the design requirements. In addition, through the addition of negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles. The powder particles distributed in the asphalt act as glue. The nodulation (medium) effect is beneficial to improving the adhesion ability of asphalt.
需要注意的是,以上各组分必须经全自动计量控制***自动配料密闭生产,确保品质稳定和避免二次污染环境。It should be noted that each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
实施例2:Example 2:
一种油页岩渣及干馏钻井油屑渣无害化利用的方法,包括如下步骤:A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, including the following steps:
(1)将干馏钻井油屑渣研磨成亚微米超细细粉料,粉料按照重量百分比,需保证至少98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind the retort drilling oil residue into sub-micron ultra-fine powder. According to the weight percentage of the powder, at least 98% of the powder must have a fineness of ≤0.1 μm, and the fineness of the remaining powder should be between 1-600 μm. between;
(2)将沥青加热到80-120℃,沥青可以采用110号沥青,然后将干馏钻井油屑渣粉料加入到该沥青之中,其中,沥青采用重量份为60kg,干馏钻井油屑渣粉料重量份为35kg,搅拌2-3小时;利用干馏钻井油屑渣粉料,相较于干馏钻井油屑渣颗粒,其接触面积更大,可以在沥青中形成新的颗粒形态效应和微集料效应,起到纵横交叉的网状骨架作用,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青混合物的蜡含量,并有利于该种沥青在高温气候环境抗车辙能力; (2) Heat the asphalt to 80-120°C. The asphalt can be No. 110 asphalt, and then add the retorted drilling oil residue powder to the asphalt. The asphalt is 60kg by weight, and the retorted drilling oil residue powder is used. The weight of the material is 35kg and stirred for 2-3 hours; using retort drilling oil cuttings residue powder, compared with retort drilling oil cuttings residue particles, its contact area is larger, which can form new particle morphology effects and micro-aggregation in asphalt. The material effect acts as a criss-crossing network skeleton, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties of asphalt. It can also reduce the wax content of the asphalt mixture and is beneficial to the The ability of asphalt to resist rutting in high-temperature climate environments;
(3)继续将步骤二的沥青混合物进行加热搅拌,并施加0.1-1.0Mpa的负压,使其升温到130-160℃,然后内掺5kg改性剂,改性剂为芳烃油、SBS和石灰,其中芳烃油为1.2kg、SBS为2.0kg、石灰为1.8kg,搅拌1-3小时候通过胶体磨将该沥青混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐;为了改善沥青混合料在高温下的路用性能,减少高温时的永久形变,提高其抗车辙、抗疲劳、抗老化,以及抵抗低温开裂或增加低温时抗疲劳能力等方面的性能,在沥青混合物中加入了改性剂,使其满足设计使用的要求,另外通过负压的加入,使沥青胶质很容易崁入粉体颗粒物孔隙之中,分布于沥青中的粉体颗粒起到胶结核(介质)作用,有利于改善沥青粘附能力。(3) Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add 5kg of modifier. The modifier is aromatic oil, SBS and Lime, including 1.2kg of aromatic oil, 2.0kg of SBS, and 1.8kg of lime. Stir for 1-3 hours. Grind the asphalt mixture again through a colloid mill so that there is no agglomeration of powder, and then stir with a mixer. 1.5 hours. After passing the inspection, it is loaded into the finished product tank; in order to improve the road performance of the asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, improve its resistance to rutting, fatigue, aging, and resistance to low-temperature cracking or increase the temperature at low temperatures. In order to improve the performance in terms of fatigue resistance and other aspects, modifiers are added to the asphalt mixture to make it meet the design and use requirements. In addition, through the addition of negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles and be distributed in the The powder particles in asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of asphalt.
需要注意的是,以上各组分必须经全自动计量控制***自动配料密闭生产,确保品质稳定和避免二次污染环境。It should be noted that each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
实施例3:Example 3:
一种油页岩渣及干馏钻井油屑渣无害化利用的方法,包括如下步骤:A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, including the following steps:
(1)将油页岩渣和干馏钻井油屑研磨成细粉料,粉料按照重量百分比,需保证至少98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind the oil shale residue and retorted drilling oil cuttings into fine powder. According to the weight percentage of the powder, at least 98% of the powder must have a fineness of ≤0.1 μm, and the fineness of the remaining powder should be between 1-600 μm. between;
(2)将沥青加热到80-120℃,沥青可以采用90号沥青,然后将油页岩渣和干馏钻井油屑加入到该沥青之中,其中,沥青采用重量份为78kg,油页岩渣粉料重量份为20kg,搅拌2-3小时,使其脱水;利用油页岩渣粉料,相较于油页岩渣颗粒,其接触面积更大,可以在沥青中形成新的颗粒形态效应和微集料效应,起到纵横交叉的网状骨架作用,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青混合物的蜡含量,并有利于该 种沥青在高温气候环境抗车辙能力;(2) Heat the asphalt to 80-120°C. The asphalt can be No. 90 asphalt, and then add oil shale residue and retort drilling oil cuttings to the asphalt. The asphalt is 78kg by weight, and the oil shale residue is The weight of the powder is 20kg, stir for 2-3 hours to dehydrate it; using oil shale slag powder, compared with oil shale slag particles, its contact area is larger, which can form new particle morphology effects in asphalt and micro-aggregate effect, which acts as a criss-crossing network skeleton, which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) performance of asphalt. It can also reduce the wax content of the asphalt mixture, and has beneficial to the The ability of asphalt to resist rutting in high-temperature climate environments;
(3)继续将步骤二的沥青混合物进行加热搅拌,并施加0.1-1.0Mpa的负压,使其升温到130-160℃,然后加入5kg改性剂,芳烃油和EVA,芳烃油重量为0.5kg,EVA重量为1.5kg,搅拌1-3小时候通过胶体磨将该沥青混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐;为了改善沥青混合料在高温下的路用性能,减少高温时的永久形变,提高其抗车辙、抗疲劳、抗老化,以及抵抗低温开裂或增加低温时抗疲劳能力等方面的性能,在沥青混合物中加入了改性剂,使其满足设计使用期间交通条件的要求。通过负压的加入,使沥青胶质很容易崁入粉体颗粒物孔隙之中,分布于沥青中的粉体颗粒起到胶结核(介质)作用,有利于改善沥青粘附能力。(3) Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, then add 5kg of modifier, aromatic oil and EVA. The weight of the aromatic oil is 0.5 kg, the weight of EVA is 1.5kg. After stirring for 1-3 hours, grind the asphalt mixture again through a colloid mill so that there is no agglomeration of powder. Stir again through a mixer for 1.5 hours. After passing the inspection, put it into the finished product tank; In order to improve the road performance of asphalt mixtures at high temperatures, reduce permanent deformation at high temperatures, improve its resistance to rutting, fatigue, aging, and resistance to low-temperature cracking or increase fatigue resistance at low temperatures, asphalt mixtures Modifiers are added to make it meet the requirements of traffic conditions during design and use. By adding negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles. The powder particles distributed in the asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of the asphalt.
进一步的,在步骤二和步骤三的工序中,加入超声波或超高频振动源对混合物进行充分振动使其液化。通过这种方式,可显著改善沥青黏稠度,有利于混合物中空气的排除,更利于沥青胶质进入粉体颗粒孔隙,同时可提高沥青混合物密实度。Further, in steps two and three, ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy it. In this way, the viscosity of the asphalt can be significantly improved, which is conducive to the elimination of air in the mixture, which is more conducive to the entry of asphalt colloid into the pores of the powder particles, and at the same time, the density of the asphalt mixture can be improved.
需要注意的是,以上各组分必须经全自动计量控制***自动配料密闭生产,确保品质稳定和避免二次污染环境。It should be noted that each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
实施例4:Example 4:
一种油页岩渣及干馏钻井油屑渣无害化利用的方法,包括如下步骤:A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, including the following steps:
(1)将油页岩渣进行研磨成细粉料,粉料按照重量百分比,需保证至少98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind the oil shale residue into fine powder. According to the weight percentage of the powder, at least 98% of the powder must have a fineness of ≤0.1 μm, and the fineness of the remaining powder should be between 1-600 μm;
(2)将沥青加热到80-120℃,沥青可以采用160号沥青,然后将油页岩渣 粉料和干馏钻井油屑加入到该沥青之中,其中,沥青采用重量份为95kg,油页岩渣和干馏钻井油屑粉料重量份为5kg,搅拌2-3小时,使其脱水;利用油页岩渣和干馏钻井油屑粉料,相较于颗粒,其与沥青接触面积更大,可以在沥青中形成新的颗粒形态效应和微集料效应,起到纵横交叉的网状骨架作用,有利于提高沥青的闪点、软化点、60℃动力粘度、耐老化(TFOT)性能,同时可降低沥青混合物的蜡含量,并有利于该种沥青在高温气候环境抗车辙能力;(2) Heat the asphalt to 80-120°C. The asphalt can be No. 160 asphalt, and then use the oil shale residue to Powder and retorted drilling oil cuttings are added to the asphalt. The asphalt is 95kg by weight, and the oil shale residue and retorted drilling oil cuttings powder are 5kg by weight. Stir for 2-3 hours to dehydrate it; use Oil shale residue and retorted drilling oil cuttings powder have a larger contact area with asphalt than particles, which can form new particle morphology effects and micro-aggregate effects in asphalt, acting as a criss-crossing network skeleton. , which is beneficial to improving the flash point, softening point, 60°C dynamic viscosity, and aging resistance (TFOT) properties of asphalt, while also reducing the wax content of the asphalt mixture, and is beneficial to the asphalt's ability to resist rutting in high-temperature climate environments;
(3)继续将步骤二的沥青混合物进行加热搅拌,并施加0.1-1.0Mpa的负压,使其升温到130-160℃,然后加入改性剂,改性剂采用树脂,树脂重量为0.1kg,改性剂必须均匀分散于沥青混合物中,确保改性剂分子结构和极性与各组分相容性匹配,随后搅拌1-3小时候通过胶体磨将该沥青混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐;为了改善沥青混合料在高温下的路用性能,减少高温时的永久形变,提高其抗车辙、抗疲劳、抗老化,以及抵抗低温开裂或增加低温时抗疲劳能力等方面的性能,在沥青混合物中加入了改性剂,使其满足设计使用期间交通条件的要求。通过负压的加入,使沥青胶质很容易崁入粉体颗粒物孔隙之中,分布于沥青中的粉体颗粒起到胶结核(介质)作用,有利于改善沥青粘附能力。(3) Continue to heat and stir the asphalt mixture in step 2, and apply a negative pressure of 0.1-1.0Mpa to raise the temperature to 130-160°C, and then add a modifier. The modifier is resin, and the resin weight is 0.1kg. , the modifier must be evenly dispersed in the asphalt mixture, ensuring that the molecular structure and polarity of the modifier match the compatibility of each component, and then stir for 1-3 hours and grind the asphalt mixture again through a colloid mill to make it powder-free. The agglomerated powder phenomenon formed by the material is mixed by a mixer for 1.5 hours. After passing the inspection, it is put into the finished product tank; in order to improve the road performance of the asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, and improve its resistance to rutting and fatigue. Modifiers are added to the asphalt mixture to make it meet the requirements of traffic conditions during design and use. By adding negative pressure, the asphalt colloid can easily penetrate into the pores of the powder particles. The powder particles distributed in the asphalt act as cementing nuclei (medium), which is beneficial to improving the adhesion ability of the asphalt.
进一步的,在步骤二和步骤三的工序中,加入超声波或超高频振动源对混合物进行充分振动使其液化溶合。通过这种方式,可显著改善沥青黏稠度,有利于混合物中空气的排除,更利于沥青胶质进入粉体颗粒孔隙,同时可提高沥青混合物密实度。Further, in steps two and three, ultrasonic waves or ultra-high frequency vibration sources are added to fully vibrate the mixture to liquefy and dissolve it. In this way, the viscosity of the asphalt can be significantly improved, which is conducive to the elimination of air in the mixture, which is more conducive to the entry of asphalt colloid into the pores of the powder particles, and at the same time, the density of the asphalt mixture can be improved.
需要注意的是,以上各组分必须经全自动计量控制***自动配料密闭生产,确保品质稳定和避免二次污染环境。 It should be noted that each of the above components must be automatically batched and produced in a sealed manner through a fully automatic metering control system to ensure stable quality and avoid secondary pollution of the environment.
对以上实施例的沥青混合料进行性能的检测,检测结果如下:
The performance of the asphalt mixtures in the above examples was tested, and the test results are as follows:
从上述图表中可以得出,通过该方法制得的沥青各个指标均满足合格沥青的相关标准。另外,上述沥青混合物采用乳化设备和乳化剂进一步加工,可以制得乳化沥青。It can be concluded from the above chart that all indicators of the asphalt produced by this method meet the relevant standards of qualified asphalt. In addition, the above asphalt mixture is further processed using emulsification equipment and emulsifiers to produce emulsified asphalt.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员或组织依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。 The preferred embodiments of the present invention are described in detail above. It should be understood that those skilled in the art can make many modifications and changes based on the concept of the present invention without creative efforts. Therefore, any technical solutions that can be obtained by skilled persons or organizations in the technical field through logical analysis, reasoning or limited experiments on the basis of the existing technology based on the concept of the present invention shall fall within the scope of protection determined by the claims. Inside.

Claims (5)

  1. 一种油页岩渣及干馏钻井油屑渣无害化利用的方法,其特征在于,包括如下步骤:A method for harmless utilization of oil shale residue and retort drilling oil cuttings residue, which is characterized by including the following steps:
    (1)将油页岩渣和/或干馏钻井油屑渣研磨成亚微米超细粉料,粉料按照重量百分比,需保证98%的粉料细度≤0.1μm,其余粉料的细度在1-600μm之间;(1) Grind oil shale residue and/or retort drilling oil cuttings residue into sub-micron ultra-fine powder. According to the weight percentage of the powder, it is necessary to ensure that 98% of the powder has a fineness of ≤0.1 μm, and the remaining powder has a fineness of ≤0.1 μm. Between 1-600μm;
    (2)将沥青加热到80-120℃,然后将油页岩渣粉料和/或干馏钻井油屑渣粉料加入到沥青之中成为沥青混合物,其中,沥青采用重量份为30-95份,油页岩渣粉料和/或干馏钻井油屑渣粉料采用重量份为5-70份,搅拌2-3小时,使其脱水;(2) Heat the asphalt to 80-120°C, and then add oil shale residue powder and/or retort drilling oil cuttings residue powder to the asphalt to form an asphalt mixture, wherein the asphalt is 30-95 parts by weight , use 5-70 parts by weight of oil shale residue powder and/or retort drilling oil cuttings residue powder, and stir for 2-3 hours to dehydrate it;
    (3)继续将步骤二的沥青混合物进行加热搅拌,使其升温到130-160℃,然后加入0-20份改性剂,搅拌1-3小时,然后通过胶体磨将该混合物再次研磨,使其无粉料形成的团聚粉团现象,再通过搅拌机搅拌1.5小时,检验合格后装入成品罐。(3) Continue to heat and stir the asphalt mixture in step 2 to 130-160°C, then add 0-20 parts of modifier, stir for 1-3 hours, and then grind the mixture again through a colloid mill. There is no agglomeration of powder formed by the powder. It is stirred by a mixer for 1.5 hours. After passing the inspection, it is put into the finished product tank.
  2. 如权利要求1所述的油页岩渣及干馏钻井油屑渣无害化利用的方法,其特征在于,所述沥青为70号、90号、110号、130号、140号、160号、180号、200号沥青中的一种或多种。The method for harmless utilization of oil shale residue and retort drilling oil cuttings residue according to claim 1, wherein the asphalt is No. 70, No. 90, No. 110, No. 130, No. 140, No. 160, One or more of No. 180 and No. 200 asphalt.
  3. 如权利要求2所述的油页岩渣及干馏钻井油屑渣无害化利用的方法,其特征在于,所述改性剂为氨基化合物、硫磺、芳烃油、石灰、矿物纤维、树脂、SBS、SBR、SIS、PE、EVA中的一种或多种。The method for harmless utilization of oil shale residue and retort drilling oil cuttings residue according to claim 2, characterized in that the modifier is amino compounds, sulfur, aromatic oil, lime, mineral fiber, resin, SBS , SBR, SIS, PE, EVA, one or more.
  4. 如权利要求3所述的油页岩渣及干馏钻井油屑渣无害化利用的方法,其特征在于,在步骤三的工序中,施加0.1-1.0Mpa的负压。 The method for harmless utilization of oil shale residue and retort drilling oil cuttings residue according to claim 3, characterized in that, in the third step, a negative pressure of 0.1-1.0 MPa is applied.
  5. 如权利要求4所述的油页岩渣及干馏钻井油屑渣无害化利用的方法,其特征在于,在步骤二和步骤三的工序中,加入超声波或超高频振动源对混合物进行充分振动使其液化溶合。 The method for harmless utilization of oil shale residue and retort drilling oil cuttings residue according to claim 4, characterized in that, in the steps two and three, ultrasonic waves or ultra-high frequency vibration sources are added to fully conduct the mixture Vibrate to liquefy and dissolve it.
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