WO2023197892A1 - 一种铝与铝合金化检验样品自动化制样*** - Google Patents

一种铝与铝合金化检验样品自动化制样*** Download PDF

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Publication number
WO2023197892A1
WO2023197892A1 PCT/CN2023/085502 CN2023085502W WO2023197892A1 WO 2023197892 A1 WO2023197892 A1 WO 2023197892A1 CN 2023085502 W CN2023085502 W CN 2023085502W WO 2023197892 A1 WO2023197892 A1 WO 2023197892A1
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WIPO (PCT)
Prior art keywords
aluminum
sample preparation
aluminum alloy
early warning
preparation system
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PCT/CN2023/085502
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English (en)
French (fr)
Inventor
曹斌
李毅飞
王洪
王紫千
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中铝智能科技发展有限公司
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Publication of WO2023197892A1 publication Critical patent/WO2023197892A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B23Q11/0046—Devices for removing chips by sucking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising

Definitions

  • the invention belongs to the technical field of aluminum and aluminum alloy product production, and specifically relates to an automated sample preparation system for aluminum and aluminum alloy inspection samples.
  • Inspection and testing sample preparation is an important task for process manufacturing enterprises to increase production, efficiency, and quality.
  • aluminum and aluminum alloy sample preparation work has been completed manually, which has problems such as low sample preparation efficiency and high labor intensity.
  • manual sample preparation is used, and only one aluminum sample/trough and one aluminum alloy sample/batch can be completed every day.
  • the quality changes of the product within 24 hours cannot be detected in time, which seriously affects production efficiency and production quality; and during the sample preparation process, the working environment is open, there are flying debris, dust and noise pollution, and there are also safety concerns for workers' operations. Hidden danger.
  • the purpose of the present invention is to provide an automated sample preparation system for aluminum and aluminum alloy inspection samples to solve the above technical problems.
  • An automatic sample preparation system for aluminum and aluminum alloy inspection samples including an operating interface, milling equipment, a conveying system, a dust removal system, an early warning system, a control system and a cabinet casing;
  • the milling equipment prepares the blanks of aluminum or aluminum alloy samples into samples for required chemical inspection according to the set processing parameters;
  • the conveyor system includes a transport track, a loading/unloading tray, a turning mechanism, and a limiting device, which is used to place the blanks on the loading/unloading tray of ⁇ 20 pieces.
  • the limiting device lifts and lowers the blanks according to the set parameters.
  • the upper/unloading tray faces and holds the outer surface of the sample blank through a V-shaped clamp to clamp the sample blank.
  • the flipping mechanism flips the upper/unloading tray 180° and transports it to the processing station of the milling equipment.
  • the processed sample blanks are transported to the inkjet printing equipment for inkjet coding and then returned to the initial loading/unloading station; the loading/unloading tray can adapt to sample blanks of different shapes and dimensions within a certain error range.
  • Sexual Stuck
  • the early warning system is used to send an early warning signal to the control system when the automatic sample preparation system for aluminum and aluminum alloy inspection samples starts to work or fails;
  • the cabinet casing integrates the conveying system, dust removal system, early warning system, milling equipment, operating interface and control system into one, forming an integrated structure of the machine tool, which is used to provide airtight sealing for the conveying system, early warning system, milling equipment and control system. Dust removal space;
  • the dust removal system is used for negative pressure dust removal in the closed dust removal space within the cabinet casing;
  • the control system is used to control the milling equipment, conveying system, early warning system and dust removal system according to predetermined working conditions. Start, stop and act.
  • the control system can send and receive production status information data of remote production units through the operation interface, and carry out sample preparation planning, sample tracking, sample preparation process monitoring, equipment operating status monitoring, quality records, test data statistics, and sample traceability. Management, automatically obtain sample preparation data and analysis quality documents.
  • the milling equipment includes a milling power head, a servo drive motor and a power slide table.
  • the power slide table moves horizontally under the drive of the servo drive motor, driving the milling power head to mill the blank according to a predetermined feed amount. , to process multiple blanks at one time.
  • the control system includes a host computer and a host computer, through which the host computer sets the processing parameters of the milling equipment, and displays the testing, alarms and alarms of the automated sample preparation system for aluminum and aluminum alloy inspection samples in real time. process information, and can communicate with third-party software; the lower computer works according to the predetermined process flow and work rhythm, and monitors the operation information and process execution status of the automated sample preparation system for aluminum and aluminum alloy inspection samples in real time And sent to the host computer.
  • the host computer receives the early warning signal sent by the early warning system, it controls the automatic emergency stop of the automatic sample preparation system for aluminum and aluminum alloy inspection samples, and sends the fault information to the host computer for storage and analysis.
  • the conveying system can adaptively clamp, clamp, rotate, position and transport multiple aluminum or aluminum alloy sample blanks with different shapes and dimensions within a certain error range at one time.
  • the automated sample preparation system for aluminum and aluminum alloy inspection samples is highly integrated, occupies a small space, and can achieve a single batch processing of ⁇ 20 samples in a closed space, and the sample preparation time for a single sample is ⁇ 7 seconds.
  • the quality is stable, and the surface roughness after processing of the sample is ⁇ 6.3.
  • the dustproof level of the cabinet shell reaches IP3 ⁇ IP5 level, and the noise is controlled at level III.
  • the dust removal system is equipped with a negative pressure dust collector.
  • the early warning system includes an alarm installed outside the cabinet casing.
  • the alarm can send out an audible and visual alarm after receiving an early warning signal from the early warning system.
  • the cabinet casing is provided with a window to facilitate manual sample placement and sampling.
  • the operation interface is provided on the cabinet casing and includes a touch LCD screen and an emergency stop button.
  • the touch LCD screen and emergency stop button are respectively connected to the control system for communication.
  • the management system to realize the integrated management of the upper computer, lower computer and chemical inspection equipment. It has the full life cycle management function of the sample preparation process, and can send and receive production status information data of remote production units, and carry out sample preparation planning and sample tracking. , sample preparation process monitoring, equipment operating status monitoring, quality records, test data statistics, sample traceability and other management, and automatically obtain sample preparation data and analysis quality documents.
  • the present invention also includes other equipment or components that can enable the normal use of the automatic sample preparation system for aluminum and aluminum alloy inspection samples. These equipment or components adopt conventional technical means in this field. In addition, the devices and components that are not limited in the present invention adopt conventional technical means in the field, and those skilled in the field can choose according to the actual use requirements. The models and installation methods of the corresponding devices and components clearly understand how to install and control them, which will not be described in detail here.
  • the beneficial effects of the invention are that it occupies a small space, can process samples in a single batch in a closed space, realizes intelligent data information management, configures wireless and wired communication interfaces, and realizes interoperability with front-end automatic sampling machines and back-end data processing systems. It has data request and transmission functions and realizes one-click operation.
  • the invention can realize the simultaneous production of multiple samples of different shapes and external dimensions within a certain error range, and realize automatic dust collection, early warning processing, and human-computer interaction during the production process. With one-button operation, it has the advantages of small size, stable quality, efficient production, high degree of automation and informatization, noise reduction, environmental protection, intelligence and safety, and can meet the aluminum and aluminum alloy sample preparation needs of enterprises of any size.
  • Figure 1 is a structural layout diagram of some equipment of the present invention in an embodiment.
  • Figure 2 is an outline layout diagram of the present invention from one perspective in the embodiment.
  • Figure 3 is an appearance layout diagram of the present invention from another perspective in the embodiment.
  • Figure 4 is a work flow chart of the present invention in an embodiment.
  • FIG. 5 is a structural block diagram of the management system of the present invention in the embodiment.
  • the present invention provides an automated sample preparation system for aluminum and aluminum alloy inspection samples, including an operating interface 1, milling equipment 2, a conveying system 3, a control system, a dust removal system 6, an early warning system 8 and a cabinet.
  • the milling equipment 2 prepares the blanks of aluminum or aluminum alloy samples into samples for required chemical inspection according to the set processing parameters;
  • the conveyor system 3 includes a transport track, a loading/unloading tray, a turning mechanism, and a limiting device, which is used to place the blanks on the loading/unloading tray of ⁇ 20 pieces.
  • the limiting device lifts and lowers the blanks according to the set parameters.
  • the upper/unloading tray faces and holds the outer surface of the sample blank through the V-shaped clamp to clamp the sample blank.
  • the flipping mechanism flips the upper/unloading tray 180° and transports it to the processing station of the milling equipment.
  • the loading/unloading tray can automatically process samples or blanks with different shapes and external dimensions within a certain error range. Adaptable clamping;
  • the early warning system 8 is used when the automatic sample preparation system for aluminum and aluminum alloy inspection samples starts to work and fails. Send early warning signals to the control system;
  • the cabinet casing 9 integrates the operating interface 1, the conveying system 3, the dust removal system 6, the early warning system 8, the milling equipment 2 and the control system to form an integrated structure of the machine tool, which is used to feed the conveying system 3 and the early warning system 8 , milling equipment 2 and control system provide a closed dust removal space;
  • the dust removal system 6 is used to carry out negative pressure dust removal in the closed dust removal space within the cabinet casing 9;
  • the control system is used to control the milling equipment 2, the conveying system 3, the early warning system 8 and the dust removal system 6 to start, stop and act according to predetermined working conditions.
  • the control system can send and receive the production status of the remote production unit through the operation interface 1 information data, carry out sample preparation planning, sample tracking, sample preparation process monitoring, equipment operating status monitoring, quality records, test data statistics, sample traceability management, and automatically obtain sample preparation data and analysis quality documents.
  • the milling equipment 2 includes a milling power head, a servo drive motor and a power slide table.
  • the power slide table moves horizontally under the drive of the servo drive motor, driving the milling power head to mill the blank according to a predetermined feed amount. Processing, achieving the processing of more than 20 blanks at one time.
  • the loading/unloading tray uses two rectangular-shaped clamps with a V-shaped interior to hold the outer surface of the sample to clamp the sample.
  • the V-shaped structure here has certain errors in the shape and dimensions of the sample.
  • the flipping mechanism flips the loading/unloading tray, the conveyor track transports the sample to the processing station of the milling equipment, and transports the processed sample to the inkjet printing equipment for inkjet printing and then returns to the initial loading/unloading tray. Unloading station.
  • the control system includes a host computer and a host computer.
  • the host computer sets the processing parameters of the milling equipment 2 and displays the tests and alarms of the automated sample preparation system for aluminum and aluminum alloy inspection samples in real time. and process information, and can interface and communicate with third-party software; the lower computer works according to the predetermined process flow and work rhythm, and monitors the operation information and process execution of the automated sample preparation system for aluminum and aluminum alloy inspection samples in real time
  • the situation is sent to the host computer.
  • the host computer receives the early warning signal sent by the early warning system 8, it controls the automatic emergency shutdown of the automatic sample preparation system for aluminum and aluminum alloy inspection samples, and sends the fault information to the host computer for storage and analysis. .
  • the conveyor system 3 can clamp, clamp, rotate, position and transport more than 20 blanks or samples with different shapes and external dimensions within a certain error range at one time.
  • the automated sample preparation system for aluminum and aluminum alloy inspection samples is highly integrated, occupies a small space, and can achieve a single batch processing of ⁇ 20 samples in a closed space, and the sample preparation time for a single sample is ⁇ 7 seconds.
  • the quality is stable, the surface roughness after processing is ⁇ 6.3, the dustproof level of the cabinet housing 9 reaches IP3 ⁇ IP5 level, and the noise is controlled at level III.
  • the automated sample preparation system for aluminum and aluminum alloy inspection samples can achieve a single batch processing of ⁇ 20 samples in a closed space, 7 seconds ⁇ average sample preparation time for a single sample ⁇ 14 seconds, and the rough surface after processing is excellent.
  • the dustproof level of the cabinet shell reaches IP3 ⁇ IP5 level, and the noise is controlled at level III.
  • the dust removal system 6 is equipped with a negative pressure dust collector.
  • the early warning system includes an alarm installed outside the cabinet casing 9 .
  • the alarm can issue an audible and visual alarm after receiving the early warning signal sent by the early warning system 8 .
  • the cabinet casing 9 is provided with a window to facilitate manual sample placement and sampling.
  • the operation interface 1 is provided on the cabinet casing 9 and includes a touch LCD screen and an emergency stop button.
  • the touch LCD screen and emergency stop button are respectively connected to the control system for communication.
  • a management system (not shown in the figure), which realizes the integrated management of the upper computer, lower computer and chemical inspection equipment, has the full life cycle management function of the sample preparation process, and can send and receive production status information data of remote production units. Carry out sample preparation planning, sample tracking, sample preparation process monitoring, equipment operating status monitoring, quality records, test data statistics, sample traceability and other management, and automatically obtain sample preparation data and analysis quality documents.
  • the working principle of the present invention is that by utilizing the loading/unloading tray, turning mechanism, and limiting device on the conveying system 3, both cylindrical blanks and mushroom-shaped blanks can be processed, and 20 or more pieces of aluminum can be processed at one time. Or after the aluminum alloy sample blank is safely placed on the material tray, the operator starts the control system through the touch LCD screen, and the early warning system 8 simultaneously enters the early warning state. After the control system performs identification and judgment on the processed sample, it starts to enter the working state according to the judgment result. , the loading/unloading tray carrying multiple samples clamps the blanks, and the conveying system 3 uses the limit device and the turning mechanism to ensure that the milling surfaces of all blanks are basically on the same plane and at the processing station of the milling equipment 2.
  • the milling power head feeds according to the set value, and the dust removal system 6 starts to work synchronously.
  • the conveying system 3 returns to the initial position and sends the processed chemical inspection samples to the initial loading/unloading station or chemical
  • the inspection equipment performs chemical inspection; while sample inspection is carried out, the management system automatically reads, stores, and shares the inspection data, statistically inspects the sample batches and quantities, and performs data processing as needed; after the sample completes the inspection, it is sent by the transportation system 3.
  • Transport the sample to the coding area for identification and coding then return to the initial loading/unloading station, transport the loading/unloading tray to the unloading station, and complete sample production and inspection.

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  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

一种铝与铝合金化检验样品自动化制样***，包括操作界面（1）、铣削设备（2）、输送***（3）、除尘***（6）、预警***（8）、控制***和柜机外壳（9），柜机外壳（9）将操作界面（1）、输送***（3）、除尘***（6）、预警***（8）、铣削设备（2）和控制***集成为一体，形成机床一体式结构，用于给输送***（3）、预警***（8）、铣削设备（2）和控制***提供密闭除尘空间。该***占地空间小，能够在封闭空间内单次批量加工样品，数据信息管理实现智能化，可实现不同形状、外形尺寸在一定误差范围内的多件样品同时制作、在生产过程实现自动集尘、预警处理、人机交互式一键操作，具有自动化及信息化程度高、降噪环保、智能安全的特点。

Description

一种铝与铝合金化检验样品自动化制样*** 技术领域
本发明属于铝与铝合金产品生产技术领域，具体地，涉及一种铝与铝合金化检验样品自动化制样***。
背景技术
检化验制样是流程制造企业提产、提效、提质的重要工作。长期以来，铝和铝合金制样工作由人工完成，存在制样效率低、劳动强度大等问题，国内采用人工制样的方式，每天只能完成一个铝样品/槽和一个铝合金样品/批次的制样，产品在24小时内的质量变化无法及时发现，严重影响生产效率和生产质量；而且在制样过程中，工作环境开放，存在飞屑、扬尘和噪音污染，工人作业也存在安全隐患。
发明内容
本发明的目的是提供一种铝与铝合金化检验样品自动化制样***，以解决上述技术问题。
本发明采用了以下技术方案：
一种铝与铝合金化检验样品自动化制样***，包括操作界面、铣削设备、输送***、除尘***、预警***、控制***和柜机外壳；
所述铣削设备，按设定的加工参数将铝或铝合金样品的毛坯制备成所需化检验的样品；
所述输送***，包括运输轨道、上/卸料盘、翻转机构、限位装置，用于将毛坯放置于≥20件的上/卸料盘，限位装置按设定参数升降将毛坯置于统一高度，上/卸料盘通过V型的卡具对向合抱样品毛坯的外表面从而卡紧样品毛坯，翻转机构将上/卸料盘翻转180°，并输送至铣削设备的加工工位，并将加工后的样品毛坯输送至喷码设备进行喷码后返回至初始上/卸料工位；其中上/卸料盘可以对不同形状和外形尺寸在一定误差范围内的样品毛坯进行自适应性卡紧；
所述预警***，用于所述铝与铝合金化检验样品自动化制样***开始工作、发生故障时，发出预警信号至控制***；
所述柜机外壳，将输送***、除尘***、预警***、铣削装备、操作界面和控制***集成为一体，形成机床一体式结构，用于给输送***、预警***、铣削装备和控制***提供密闭除尘空间；
所述除尘***，用于对柜机外壳内的密闭除尘空间进行负压除尘；
所述控制***，用于控制铣削设备、输送***、预警***和除尘***按预定的工作条件进行 启停和动作，所述控制***通过操作界面可以收发远程生产单元的生产状态信息数据，进行制样计划、样品跟踪、制样过程监控、设备运行状态监视、质量记录、检测数据统计、样品溯源管理，自动获取制样数据和分析质量文件。
优选的，所述铣削设备包括铣削动力头、伺服驱动电机和动力滑台，所述动力滑台在伺服驱动电机的驱动下水平移动，带动铣削动力头按预定的进刀量对毛坯进行铣削加工，实现一次加工多个毛坯。
优选的，所述控制***包括上位机与下位机，通过所述上位机设定所述铣削设备的加工参数，并实时展示所述铝与铝合金化检验样品自动化制样***的测试、报警和工艺信息，并可与第三方软件进行接口通讯；所述下位机按照预定的工艺流程和工作节拍进行工作，实时监控所述铝与铝合金化检验样品自动化制样***的运行信息、工序执行情况并发送到上位机，当下位机收到预警***发送的预警信号后，控制所述铝与铝合金化检验样品自动化制样***自动紧急停机，并将故障信息发送到上位机保存和分析。
优选的，所述输送***可一次对多个不同形状和外形尺寸在一定误差范围内的铝或铝合金样品毛坯样品进行自适应性夹持、卡紧、旋转、定位和传送。
优选的，所述铝与铝合金化检验样品自动化制样***高度集成、占地空间小，实现封闭空间内单次批量加工样品数量≥20件，单件样品制样时间≤7秒钟，样品质量稳定，样品加工后加工表面粗糙度≤6.3，所述柜机外壳的防尘等级达到IP3～IP5级，噪音控制在Ⅲ等级。
优选的，所述除尘***中配置有负压式除尘器。
优选的，所述预警***包括设置于柜机外壳外部的报警器，所述报警器在接收到预警***发出的预警信号后可发出声光警报。
优选的，所述柜机外壳上设有方便人工摆样和取样的窗口。
优选的，所述操作界面设于柜机外壳上，包括触摸式液晶屏和急停按钮，所述触摸式液晶屏和急停按钮分别与控制***通讯连接。
优选的，还包括管理***，实现上位机、下位机和化检验设备的集成管理，具有制样过程全生命周期管理功能，可以收发远程生产单元的生产状态信息数据，进行制样计划、样品跟踪、制样过程监控、设备运行状态监视、质量记录、检测数据统计、样品溯源等管理，自动获取制样数据和分析质量文件。
本发明还包括能够使该一种铝与铝合金化检验样品自动化制样***正常使用的其它设备或组件，这些设备或组件均采用本领域的常规技术手段。另外，本发明中未加限定的装置和组件均采用本领域中的常规技术手段，本领域的技术人员可根据实际的使用需求来选择 相应装置和组件的型号、安装方式，明确的了解其具体如何安装与控制，在此不再详细描述。
本发明的有益效果是，占地空间小，能够在封闭空间内单次批量加工样品，数据信息管理实现智能化，配置无线与有线通讯接口，实现与前端自动取样机，后端数据处理***间的数据请求、传输功能，实现一键式操作，此外，本发明可实现不同形状、外形尺寸在一定误差范围内的多件样品同时制作、在生产过程实现自动集尘、预警处理、人机交互式一键操作，具有体积小、质量稳定、生产高效、自动化及信息化程度高、降噪环保、智能安全的优点，能够满足任何规模企业的铝和铝合金制样工作需求。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是实施例中本发明的部分设备的结构布局图。
图2是实施例中本发明的一个视角的外形布局图。
图3是实施例中本发明的另一个视角的外形布局图。
图4是实施例中本发明的工作流程图。
图5是实施例中本发明的管理***的结构框图。
具体实施方式
下面结合本发明实施例中的附图以及具体实施例对本发明进行清楚地描述，在此处的描述仅仅用来解释本发明，但并不作为对本发明的限定。基于本发明中的实施例，本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
实施例
请参照图1～5，本发明提供的一种铝与铝合金化检验样品自动化制样***，包括操作界面1、铣削设备2、输送***3、控制***、除尘***6、预警***8和柜机外壳9；
所述铣削设备2，按设定的加工参数将铝或铝合金样品的毛坯制备成所需化检验的样品；
所述输送***3，包括运输轨道、上/卸料盘、翻转机构、限位装置，用于将毛坯放置于≥20件的上/卸料盘，限位装置按设定参数升降将毛坯置于统一高度，上/卸料盘通过V型的卡具对向合抱样品毛坯的外表面从而卡紧样品毛坯，翻转机构将上/卸料盘翻转180°，并输送至铣削设备的加工工位，并将加工后的样品输送至喷码设备进行喷码后返回至初始上/卸料工位；其中上/卸料盘可以对不同形状和外形尺寸在一定误差范围内的样品或毛坯进行自适应性卡紧；
所述预警***8，用于所述铝与铝合金化检验样品自动化制样***开始工作、发生故障时， 发出预警信号至控制***；
所述柜机外壳9，将操作界面1、输送***3、除尘***6、预警***8、铣削装备2和控制***集成为一体，形成机床一体式结构，用于给输送***3、预警***8、铣削装备2和控制***提供密闭除尘空间；
所述除尘***6，用于对柜机外壳9内的密闭除尘空间进行负压除尘；
所述控制***，用于控制铣削设备2、输送***3、预警***8和除尘***6按预定的工作条件进行启停和动作，所述控制***通过操作界面1可以收发远程生产单元的生产状态信息数据，进行制样计划、样品跟踪、制样过程监控、设备运行状态监视、质量记录、检测数据统计、样品溯源管理，自动获取制样数据和分析质量文件。
具体地，所述铣削设备2包括铣削动力头、伺服驱动电机和动力滑台，所述动力滑台在伺服驱动电机的驱动下水平移动，带动铣削动力头按预定的进刀量对毛坯进行铣削加工，实现一次加工20个以上毛坯。
具体的，上/卸料盘通过两个外形为长方形，内部为V型的卡具对向合抱样品的外表面从而卡紧样品，此处的V型结构对样品的形状与外形尺寸具备一定误差范围内的自适应能力，翻转机构将上/卸料盘翻转，输送轨道将样品输送至铣削设备的加工工位，并将加工后的样品输送至喷码设备进行喷码后返回至初始上/卸料工位。
具体地，所述控制***包括上位机与下位机，通过所述上位机设定所述铣削设备2的加工参数，并实时展示所述铝与铝合金化检验样品自动化制样***的测试、报警和工艺信息，并可与第三方软件进行接口通讯；所述下位机按照预定的工艺流程和工作节拍进行工作，实时监控所述铝与铝合金化检验样品自动化制样***的运行信息、工序执行情况并发送到上位机，当下位机收到预警***8发送的预警信号后，控制所述铝与铝合金化检验样品自动化制样***自动紧急停机，并将故障信息发送到上位机保存和分析。
具体地，所述输送***3可一次对20个以上不同形状和外形尺寸在一定误差范围内的毛坯或样品进行夹持、卡紧、旋转、定位和传送。
具体地，所述铝与铝合金化检验样品自动化制样***高度集成、占地空间小，实现封闭空间内单次批量加工样品数量≥20件，单件样品制样时间≤7秒钟，样品质量稳定，加工后加工表面粗糙度≤6.3，所述柜机外壳9的防尘等级达到IP3～IP5级，噪音控制在Ⅲ等级。
具体的，铝与铝合金化检验样品自动化制样***实现封闭空间内单次批量加工样品数量≥20件，7秒钟≤单件样品平均制样时间≤14秒钟，加工后加工表面粗糙优于3.2，所述柜机外壳的防尘等级达到IP3～IP5级，噪音控制在Ⅲ等级。
具体地，所述除尘***6中配置有负压式除尘器。
具体地，所述预警***包括设置于柜机外壳9外部的报警器，所述报警器在接收到预警***8发出的预警信号后可发出声光警报。
具体地，所述柜机外壳9上设有方便人工摆样和取样的窗口。
具体地，所述操作界面1设于柜机外壳9上，包括触摸式液晶屏和急停按钮，所述触摸式液晶屏和急停按钮分别与控制***通讯连接。
具体地，还包括管理***(图中未示出)，实现上位机、下位机和化检验设备的集成管理，具有制样过程全生命周期管理功能，可以收发远程生产单元的生产状态信息数据，进行制样计划、样品跟踪、制样过程监控、设备运行状态监视、质量记录、检测数据统计、样品溯源等管理，自动获取制样数据和分析质量文件。
本发明的工作原理是，利用输送***3上的上/卸料盘、翻转机构、限位装置，既可以加工圆柱形的毛坯、也可以加工蘑菇头形的毛坯，一次将20件及以上铝或铝合金样品毛坯稳妥放置在物料盘上后，操作人员通过触摸式液晶屏启动控制***，预警***8同步进入预警状态，控制***对加工样品进行传识别判定后，根据判定结果开始进入工作状态，载有多件样品的上/卸料盘对毛坯夹紧，输送***3通过限位装置、翻转机构，使所有毛坯的铣削面基本保证在同一平面且处于铣削设备2的加工工位上，然后铣削动力头按设定值进刀，同时除尘***6开始同步工作，当铣削完成后，输送***3回到初始位置，将加工完成的化检验样品送至初始上/卸料工位或化检验设备进行化检验；样品化检验的同时，管理***自动读取、存储、共享化检验数据，统计化检验的样品批次及数量，根据需要进行数据处理；样品完成化检验后，由输送***3将样品输送至喷码区进行识别喷码后回到初始上/卸料工位，将上/卸料盘输送至卸料工位，完成样品制作及检化验。
以上已经描述了本发明的实施例，上述说明是示例性的，并非穷尽性的，并且也不限于所披露的实施例。在不偏离所说明实施例的范围和精神的情况下，对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。

Claims (9)

  1. 一种铝与铝合金化检验样品自动化制样***，其特征在于：包括提供密闭除尘空间的柜机外壳，机柜外壳内集成有铣削设备、输送***、预警***、除尘***和控制***；集成为一体，形成机床一体式结构；
    铣削设备，按设定的加工参数将铝或铝合金样品的毛坯集中批量铣削制备成所需化检验的样品；
    输送***，包括运输轨道、上/卸料盘、翻转机构和限位装置，将毛坯批量放置于上/卸料盘，限位装置按设定参数升降将毛坯置于统一高度，上/卸料盘通过V型的卡具对向合抱样品的外表面从而卡紧样品，翻转机构将上/卸料盘翻转，输送轨道将样品输送至铣削设备的加工工位，并将加工后的样品输送至喷码设备进行喷码后返回至初始上/卸料工位。
  2. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：所述铣削设备包括铣削动力头、伺服驱动电机和动力滑台，所述动力滑台在伺服驱动电机的驱动下水平移动，带动铣削动力头按预定的进刀量对毛坯进行铣削加工。
  3. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：所述控制***以PLC控制器为硬件基础，以软件编程为手段，对铝与铝合金化检验样品自动化制样***各个组成模块间进行顺序与逻辑控制，用于控制铣削设备、输送***、预警***和除尘***按预定的工作条件进行启停和动作，所述控制***通过操作界面收发远程生产单元的生产状态信息数据，根据工艺顺序***发出对应控制指令进行制样计划、样品跟踪、制样过程监控、设备运行状态监视、质量记录、检测数据统计、样品溯源管理收集数据，从而自动获取制样数据和分析质量文件；所述控制***包括上位机与下位机，通过所述上位机设定所述铣削设备的加工参数，实时展示所述铝与铝合金化检验样品自动化制样***的测试、报警和工艺信息，能够与第三方软件进行接口通讯；所述下位机按照预定的工艺流程和工作节拍进行工作，实时监控所述铝与铝合金化检验样品自动化制样***的运行信息、工序执行情况并发送到上位机，当下位机收到预警***发送的预警信号后，控制所述铝与铝合金化检验样品自动化制样***自动紧急停机，并将故障信息发送到上位机保存和分析。
  4. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：所述铝与铝合金化检验样品自动化制样***实现封闭空间内单次批量加工样品数量≥20件，单件样品平均制样时间≤7秒钟，加工后加工表面粗糙度优于6.3，所述柜机外壳的防尘等级达到IP3～IP5级，噪音控制在Ⅲ等级。
  5. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：所述铝与铝合金化检验样品自动化制样***实现封闭空间内单次批量加工样品数量≥20件，7秒钟≤单 件样品平均制样时间≤14秒钟，加工后加工表面粗糙优于3.2，所述柜机外壳的防尘等级达到IP3～IP5级，噪音控制在Ⅲ等级。
  6. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：还集成配置有负压式除尘器，用于对柜机外壳内的密闭除尘空间进行负压收集铝屑及浮尘。
  7. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：还集成有预警***，用于所述铝与铝合金化检验样品自动化制样***开始工作、发生故障时，发出预警信号至控制***；所述预警***包括设置于柜机外壳外部的报警器，所述报警器在接收到预警***发出的预警信号后发出声光警报。
  8. 根据权利要求1所述的铝与铝合金化检验样品自动化制样***，其特征在于：所述柜机外壳上设有方便人工摆样和取样的窗口。
  9. 根据权利要求1～8中任一项所述的铝与铝合金化检验样品自动化制样***，其特征在于：在柜机外壳上设置有操作界面，包括触摸式液晶屏和急停按钮，所述触摸式液晶屏和急停按钮分别与控制***通讯连接。
PCT/CN2023/085502 2022-04-15 2023-03-31 一种铝与铝合金化检验样品自动化制样*** WO2023197892A1 (zh)

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