WO2023193619A1 - 一种无人化智能制造*** - Google Patents
一种无人化智能制造*** Download PDFInfo
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- WO2023193619A1 WO2023193619A1 PCT/CN2023/083828 CN2023083828W WO2023193619A1 WO 2023193619 A1 WO2023193619 A1 WO 2023193619A1 CN 2023083828 W CN2023083828 W CN 2023083828W WO 2023193619 A1 WO2023193619 A1 WO 2023193619A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 111
- 239000000463 material Substances 0.000 claims abstract description 74
- 238000007726 management method Methods 0.000 claims description 44
- 238000007689 inspection Methods 0.000 claims description 15
- 238000012800 visualization Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000005457 optimization Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000002250 progressing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06313—Resource planning in a project environment
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
Definitions
- the invention relates to the technical field of automobile manufacturing stamping factories, specifically an unmanned intelligent manufacturing system.
- Automobile manufacturing stamping factories are planned manually by staff when used, and a large number of staff are required to operate the machinery. Automated production cannot be carried out, resulting in users requiring a large number of staff to operate during use, thus increasing the use The intensity of the worker's work wasted a lot of time.
- the purpose of the present invention is to provide an unmanned intelligent manufacturing system, which has the advantage of being able to perform automated production and solves the problem of being unable to perform automated production.
- an unmanned intelligent manufacturing system including an unmanned intelligent manufacturing system in a stamping factory.
- the input end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an ERP system.
- the output end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an unmanned stamping line.
- the unmanned intelligent manufacturing system in the stamping factory includes a material data module, a material inventory module, a material BOM module, and a planned production module. and device information module;
- the ERP system includes a production order module, a warehouse data module, a material inventory module 2, a material BOM and an automatic production scheduling module.
- the output end of the production order module is electrically connected to the input end of the material data module.
- the warehouse data module The output end is electrically connected to the input end of the material inventory module one, the output end of the material inventory module two is electrically connected to the input end of the material inventory module one, the output end of the material BOM is electrically connected to the output end of the material BOM module,
- the output end of the automatic production scheduling module is electrically connected to the input end of the planned production scheduling module;
- the unmanned stamping line includes an unwinding blanking line, a stamping line, automatic quality inspection, automatic packing, three-dimensional warehousing and an AGV system.
- the output end of the equipment information module is electrically connected to the input end of the unwinding blanking line, so The output end of the equipment information module is electrically connected to the input end of the stamping line, the output end of the equipment information module is electrically connected to the input end of automatic quality inspection, the output end of the equipment information module is electrically connected to the input end of automatic packaging connection, the output end of the equipment information module is electrically connected to the input end of the three-dimensional warehousing, the output end of the equipment information module is electrically connected to the input end of the AGV system, and the output end of the planned production scheduling module is connected to the unwinding and blanking line
- the input end of the planned production scheduling module is electrically connected to the input end of the stamping line
- the output end of the material data module is electrically connected to the input end of the uncoiling blanking
- the unmanned intelligent manufacturing system of the stamping factory is equipped with a management system and an execution system inside.
- the management system includes production management, equipment management, quality management, material management, production line management, personnel management, General control display and sub-control display.
- the execution system includes the automatic feeding system at the beginning of the line, the plan progress management system, the AGV automatic handling system, the automatic product quality inspection system, the automatic packing system at the end of the line, the inventory material management system, and the end pick-up system. Automatic mold changing system and mold storage machine film changing system.
- the AGV automatic transportation system is an intelligent unmanned forklift or a trackless intelligent automatic transportation trolley, and the transportation weight of the forklift is less than five tons.
- the first material inventory module is a warehouse, and an intelligent code scanning device is provided inside the warehouse to identify the type of material frame.
- the output end of the planned production scheduling module is electrically connected to a mobile phone terminal, and the mobile phone terminal is a smart phone.
- a visualization system is provided inside the equipment information module, and the visualization system is a high-definition camera.
- the production planning module is a computer
- the production order module is a keyboard and a mouse.
- the stamping line is a stamping workshop
- the automatic quality inspection is an unmanned product quality inspection device.
- the present invention transmits the collected market sales data into the unmanned intelligent manufacturing system of the stamping factory, controls the unmanned stamping line through the unmanned intelligent manufacturing system of the stamping factory, adjusts workshop production decisions, and prioritizes production. New models are still given priority, and workshop auxiliary resources are reasonably allocated according to the priority level, so as to achieve the effect of automated production and solve the problem of being unable to carry out automated production.
- This unmanned intelligent manufacturing system has the advantage of being able to carry out automated production. It can be used The user does not need a large number of staff to operate when using it, thereby reducing the user's work intensity and saving a lot of time.
- the present invention can monitor the unmanned stamping line, thereby facilitating management by managers.
- the present invention can transport raw materials by setting up an AGV automatic transport system, thereby making it convenient for workers to transport raw materials.
- the present invention can store raw materials and processed workpieces.
- the present invention can send the plan arranged by the production scheduling module to the management, preventing the management from being unable to handle it in time when they are not in the factory. Personnel in each position can know their work content through the mobile phone terminal and make preparations in advance. .
- the present invention can facilitate the implementation of work at each post on site and the management of on-site work by leaders. It is planned to add visual management signboards in workshops and offices to display each construction plan, planning implementation plan, and each post. Whether the preparation work has been completed, whether the project is progressing smoothly and whether there are any early warning problems.
- the production planning module is a computer, so that workers can directly view it, and the production order module is a keyboard and mouse, so detailed information can be input into the production planning module.
- the present invention uses the stamping line as a stamping workshop, which can avoid disorderly placement of devices in the stamping line, thereby facilitating management by staff.
- FIG. 1 is a system diagram of the present invention
- Figure 2 is a diagram of the docking system between the unmanned intelligent manufacturing system and the ERP system in the stamping factory of the present invention
- Figure 3 is a diagram of the docking system of the unmanned intelligent manufacturing system and the unmanned stamping line in the stamping factory of the present invention
- Figure 4 is a system diagram of the workflow of the unmanned intelligent manufacturing system in the stamping factory of the present invention.
- Figure 5 is a system diagram of the architecture of the unmanned intelligent manufacturing system in the stamping factory of the present invention.
- an unmanned intelligent manufacturing system includes an unmanned intelligent manufacturing system in a stamping factory.
- the input end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an ERP system.
- the output end of the factory's unmanned intelligent manufacturing system is electrically connected to an unmanned stamping line.
- the stamping factory's unmanned intelligent manufacturing system includes a material data module, a material inventory module, a material BOM module, a planning and scheduling module, and an equipment information module;
- the ERP system includes a production order module, a warehouse data module, a material inventory module 2, a material BOM and an automatic production scheduling module.
- the output end of the production order module is electrically connected to the input end of the material data module, and the output end of the warehouse data module is connected to the material inventory module.
- the input terminal of material inventory module 1 is electrically connected
- the output terminal of material inventory module 2 is electrically connected to the input terminal of material inventory module 1
- the output terminal of material BOM is electrically connected to the output terminal of material BOM module
- the output terminal of automatic production scheduling module is electrically connected to the planned scheduling module.
- the input terminal of the production module is electrically connected;
- the unmanned stamping line includes an unwinding and blanking line, a stamping line, automatic quality inspection, automatic packing, three-dimensional warehousing and an AGV system.
- the output end of the equipment information module is electrically connected to the input end of the unwinding and blanking line.
- the output of the equipment information module The end of the equipment information module is electrically connected to the input end of the stamping line, the output end of the equipment information module is electrically connected to the input end of automatic quality inspection, the output end of the equipment information module is electrically connected to the input end of automatic packaging, the output end of the equipment information module is electrically connected to the stereo
- the input end of the warehousing is electrically connected, the output end of the equipment information module is electrically connected to the input end of the AGV system, the output end of the planning and production scheduling module is electrically connected to the input end of the uncoiling blanking line, and the output end of the planning and production scheduling module is electrically connected to the stamping line.
- the input end of the material data module is electrically connected to the input end of the unwinding blanking line.
- the output end of the material data module is electrically connected to the input end of the stamping line, the output end of the material BOM module is electrically connected to the input end of the uncoiling blanking line, and the output end of the material BOM module is electrically connected to the input end of the stamping line.
- the unmanned intelligent manufacturing system of the stamping factory is equipped with a management system and an execution system.
- the management system includes production management, equipment management, quality management, material management, production line management, personnel management, general control display and sub-control.
- Display and execution systems include automatic feeding system at the beginning of the line, plan progress management system, AGV automatic handling system, automatic product quality inspection system, automatic packing system at the end of the line, inventory material management system, automatic end picker replacement system and mold storage machine Mold change system.
- the unmanned stamping line can be monitored, thereby facilitating management by managers.
- the AGV automatic handling system is an intelligent unmanned forklift or a trackless intelligent automatic handling trolley.
- the transportation weight of the forklift is less than five tons.
- the first material inventory module is a warehouse, and an intelligent code scanning device is installed inside the warehouse to identify the type of material frame.
- the output end of the planned production scheduling module is electrically connected to a mobile phone terminal, which is a smartphone.
- the plan arranged by the planned production scheduling module can be sent to the management to avoid being unable to process it in time when the management is not in the factory.
- a visualization system is provided inside the equipment information module, and the visualization system is a high-definition camera.
- a technical optimization solution of the present invention by setting up a visualization system, it can facilitate the implementation of work at each position on site and the management of on-site work by leaders. It is proposed to add visual management billboards in workshops and offices to implement and display various construction plans and planning implementation plans. , whether the preparation work for each position has been completed, whether the project is progressing smoothly and whether there are early warning problems.
- the planning and scheduling module is a computer
- the production order module is a keyboard and mouse.
- the production scheduling module is a computer, so that workers can directly view it, and the production order module is a keyboard and mouse, so detailed information can be input into the production scheduling module.
- the stamping line is the stamping workshop
- the automatic quality inspection is the product quality inspection device.
- the stamping line as a stamping workshop, devices in the stamping line can be avoided from being placed everywhere, thereby facilitating management by staff.
- the working principle and usage process of the present invention when using it, the staff first transfers the data into the planned production module through the automatic production scheduling module, analyzes the data and creates the production schedule through the planned production module to form a planned order, and then through the planned production module
- the warehouse data module and material inventory module two transfer the warehouse inventory data into the material inventory module one. After completion, the material BOM will be collected
- the data is transferred into the material BOM module, and then the order data is transferred into the material data module through the production order module.
- the material data module drives the decoil blanking line and stamping line through the order data, and pairs the decoil blanking line and stamping line through the order data.
- the raw materials transmitted from the material inventory module 1 and the material BOM module are processed to shape the raw materials, and then the molding raw materials are detected through automatic quality inspection, and then the molding raw materials are packed through automatic boxing, and then the molding raw materials are put into the three-dimensional Storage is carried out inside the warehouse, thereby achieving the effect of automated production.
- this unmanned intelligent manufacturing system by setting up the ERP system, will collect market sales data and transfer it to the interior of the unmanned intelligent manufacturing system of the stamping factory, and control the unmanned stamping through the unmanned intelligent manufacturing system of the stamping factory. line, adjust the workshop production decision-making, give priority to production or new models, and rationally allocate workshop auxiliary resources according to the priority level, thereby achieving the effect of automated production and solving the problem of being unable to perform automated production.
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Abstract
Description
Claims (8)
- 一种无人化智能制造***,包括冲压工厂无人化智能制造***,其特征在于:所述冲压工厂无人化智能制造***的输入端电连接有ERP***,所述冲压工厂无人化智能制造***的输出端电连接有无人化冲压线,所述冲压工厂无人化智能制造***包括物料数据模块、物料库存模块一、物料BOM模块、计划排产模块和设备信息模块;所述ERP***包括生产订单模块、仓库数据模块、物料库存模块二、物料BOM和自动排产模块,所述生产订单模块的输出端与物料数据模块的输入端电连接,所述仓库数据模块的输出端与物料库存模块一的输入端电连接,所述物料库存模块二的输出端与物料库存模块一的输入端电连接,所述物料BOM的输出端与物料BOM模块的输出端电连接,所述自动排产模块的输出端与计划排产模块的输入端电连接;所述无人化冲压线包括开卷落料线、冲压线、自动质检、自动装箱、立体仓储和AGV***,所述设备信息模块的输出端与开卷落料线的输入端电连接,所述设备信息模块的输出端与冲压线的输入端电连接,所述设备信息模块的输出端与自动质检的输入端电连接,所述设备信息模块的输出端与自动装箱的输入端电连接,所述设备信息模块的输出端与立体仓储的输入端电连接,所述设备信息模块的输出端与AGV***的输入端电连接,所述计划排产模块的输出端与开卷落料线的输入端电连接,所述计划排产模块的输出端与冲压线的输入端电连接,所述物料数据模块的输出端与开卷落料线的输入端电连接,所述物料数据模块的输出端与冲压线的输入端电连接,所述物料BOM模块的输出端与开卷落料线的输入端电连接,所述物料BOM模块的输出端与冲压线的输入端电连接。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述冲压工厂无人化智能制造***的内部设置有管理***和执行***,所述管理***包括生产管理、设备管理、质量管理、物料管理、产线管理、人员管理、总控展示和分控展示,所述执行***包括线首自动上料***、计划进度管理***、AGV自动搬运***、产品自动质检***、线尾自动装箱***、库存物料管理***、端拾器自动更换***和模具存储机换模***。
- 根据权利要求2所述的一种无人化智能制造***,其特征在于:所述AGV自动搬运***为智能无人叉车或无轨智能自动搬运小车,所述叉车的运输重量小于五吨。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述物料库存模块一为仓库,所述仓库的内部设置有智能扫码识别料框种类装置。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述计划排产模块的输出端电连接有手机终端,所述手机终端为智能手机。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述设备信息模块的内部设置有可视化***,所述可视化***为高清摄像头。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述计划排产模块为电脑,所述生产订单模块为键盘和鼠标。
- 根据权利要求1所述的一种无人化智能制造***,其特征在于:所述冲压线为冲压车间,所述自动质检为产品质量无人化检测装置。
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CN116382222B (zh) * | 2023-06-01 | 2023-12-01 | 广州达宝文汽车设备集团有限公司 | 一种无人智能化冲压***及冲压方法 |
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- 2023-03-24 WO PCT/CN2023/083828 patent/WO2023193619A1/zh active Application Filing
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