WO2023169551A1 - 清洗装置 - Google Patents
清洗装置 Download PDFInfo
- Publication number
- WO2023169551A1 WO2023169551A1 PCT/CN2023/080728 CN2023080728W WO2023169551A1 WO 2023169551 A1 WO2023169551 A1 WO 2023169551A1 CN 2023080728 W CN2023080728 W CN 2023080728W WO 2023169551 A1 WO2023169551 A1 WO 2023169551A1
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- WO
- WIPO (PCT)
- Prior art keywords
- energy storage
- cleaning
- cleaning device
- pipeline
- body part
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
Definitions
- the present application relates to the technical field of vacuum pumps, for example, to a cleaning device.
- the magnetic levitation turbine vacuum pump in order to ensure the inlet air volume, the magnetic levitation turbine vacuum pump has to vent directly to the outside, which results in high energy and noise in the outlet pipeline, resulting in a waste of resources; after the magnetic levitation turbine vacuum pump has been used for a period of time, it needs to be shut down to clean the gas-water separation system.
- Silt on the demister plate of the air compressor and scaling on the vacuum pump impeller generally require the factory to provide high-pressure water guns. However, some factories may have equipment far away from the water pump, resulting in inconvenient cleaning and waste of resources.
- This application provides a cleaning device that can solve the problems of inconvenient cleaning and poor resource utilization of magnetic levitation turbine vacuum pumps in related technologies.
- One embodiment provides a cleaning device applied to a magnetic levitation turbine vacuum pump.
- the cleaning device includes:
- a recovery unit the recovery unit includes a recovery pipe and a collection assembly, the collection end of the collection assembly is located in the recovery pipe, and the wind energy in the recovery pipe can drive the collection assembly to rotate;
- the conversion unit includes a booster fan and a connecting pipeline, the transmission end of the collection assembly is connected to the driving end of the booster fan and is configured to drive the booster fan to operate, the booster The air outlet end of the fan is connected to the inlet end of the connecting pipe; and
- the cleaning unit includes a box, an energy storage component and a cleaning component.
- the box is provided with a partition that divides the box into an energy storage chamber and a liquid chamber.
- the energy storage component is connected to The open end of the box can block the first end of the energy storage cavity, and the outlet end of the connecting pipe is connected with the second end of the energy storage cavity and can charge the energy storage component.
- the cleaning component is connected to the liquid chamber, and the energy storage chamber and the liquid chamber are connected through the switch valve of the partition plate.
- Figure 1 is a schematic assembly structure diagram of a magnetic levitation turbine vacuum pump and cleaning device in an embodiment of the present application
- Figure 2 is a schematic front structural view of the cleaning device in Figure 1;
- Figure 3 is a side cross-sectional view of the cleaning device in Figure 1;
- Figure 4 is an enlarged structural schematic diagram of part A of the cleaning device in Figure 3;
- Figure 5 is a schematic diagram of the assembly structure of the recovery unit and booster fan of the cleaning device in Figure 2;
- Figure 6 is a schematic diagram of the overall structure of the cleaning unit of the cleaning device in Figure 2;
- Figure 7 is a schematic structural diagram of the cleaning device in the high-pressure energy storage stage in an embodiment of the present application.
- Figure 8 is a schematic structural diagram of the cleaning device in the high-pressure holding stage according to an embodiment of the present application.
- Figure 9 is a schematic structural diagram of the cleaning device in the high-pressure transfer stage according to an embodiment of the present application.
- Figure 10 is a schematic structural diagram of the cleaning device at the end of high-pressure transfer in an embodiment of the present application.
- Figure 11 is a schematic structural diagram of the cleaning device in the water replenishing stage according to an embodiment of the present application.
- Liquid chamber 314, venting valve; 315, water filling valve; 316, bracket; 321, energy storage spring; 3221, resisting part; 3222, sliding part; 323, fixed platform; 3231, limiting part; 3232, connecting part; 331 , cleaning pipeline; 3311, control valve; 332, high-pressure water gun; 41. Pressure relief pipeline; 42. Pressure relief valve; 43. Muffler; 44. Anti-spring cap; 200. Magnetic levitation turbine vacuum pump.
- connection should be understood in a broad sense.
- it can be a fixed connection, a detachable connection, or an integral body.
- It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements.
- the specific meanings of the above terms in this application can be understood on a case-by-case basis.
- the term “above” or “below” a first feature on a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them.
- the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
- “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
- Figure 1 is a schematic diagram of the assembly structure of a magnetic levitation turbine vacuum pump and a cleaning device in an embodiment of the present application.
- Figure 2 is a schematic front structural view of the cleaning device in Figure 1.
- FIG. 3 is a side cross-sectional view of the cleaning device in FIG. 1 .
- the cleaning device 100 in an embodiment of the present application includes a recovery unit 10, a conversion unit 20 and a cleaning unit 30.
- the recovery unit 10 includes a recovery pipe and a collection assembly. The collection end of the collection assembly is located at the recovery unit. In the pipeline, the wind energy in the recovery pipeline can drive the collection component to rotate.
- the conversion unit 20 includes a booster fan 21 and a connecting pipeline 22.
- the cleaning unit 30 includes a box 31, an energy storage component and a cleaning component.
- the box 31 is equipped with a The interior of the box 31 is divided into a partition 311 into an energy storage chamber 312 and a liquid chamber 313.
- the energy storage component is connected to the open end of the box 31 and can block the first end of the energy storage chamber 312, and is connected to the outlet end of the pipeline 22. It is connected to the second end of the energy storage chamber 312 and can charge the energy storage component.
- the cleaning component is connected to the liquid chamber 313.
- the energy storage chamber 312 and the liquid chamber 313 are connected through the switch valve 3111 of the partition 311.
- the recovery pipe can collect wind energy and use the wind energy to drive the collection assembly to rotate, thereby driving the booster fan 21 to operate.
- the high-pressure gas generated by the booster fan 21 flows into the energy storage of the box 31 At the same time, the high-pressure gas will act on the energy storage component and cause the energy storage component to store energy.
- the vacuum pump needs to be cleaned, the energy storage component in the energy storage chamber 312 will quickly pass through the switch valve 3111 of the partition 311. It rushes into the liquid chamber 313 and realizes high-pressure flushing of the vacuum pump through the cleaning component, which improves convenience, improves the recycling rate of wind energy, and reduces the loss of resources.
- the booster fan can also be replaced by a generator or other forms of kinetic energy converters.
- One embodiment of the present application is a booster fan, which can directly convert energy and reduce the energy loss of the system.
- the recycling pipeline includes a pipe body part 111 and a wrapping part 112.
- the wrapping part 112 is vertically connected to the bottom end of the pipe body part 111, and the inside of the wrapping part 112 is connected to the pipe body.
- the interior of part 111 is connected.
- the tube body part 111 collects wind energy
- the wrapping part 112 can provide an arrangement space for the collection end of the collection assembly, so that the wind energy can drive the collection end of the collection assembly, thereby acting on the subsequent booster fan 21 .
- the inside of the wrapping part 112 is connected with the inside of the tube body part 111, which allows the wind energy in the recovery pipe to flow into the wrapping part 112, so that the collection end of the collection assembly can be affected by the wind energy in each direction, improving the Energy recovery efficiency and reliability.
- the wrapping part 112 in this embodiment is vertically connected to the bottom end of the tube body part 111, which can keep the transmission shaft 122 in a horizontal state and further ensure the rotation accuracy of the transmission shaft 122.
- the collection assembly includes a rotating wheel 121, a transmission shaft 122 and a fixed seat 123. Most of the rotating wheels 121 are partially located inside the wrapping part 112. The other part is located inside the tube body part 111.
- the first end of the transmission shaft 122 can pass through the wrapping part 112 and be connected to the rotating wheel 121.
- the second end of the transmission shaft 122 is connected to the supercharging fan 21 and can drive supercharging.
- the fan 21 operates.
- the function of the rotating wheel 121 is to convert wind energy into mechanical energy, and then transfer the mechanical energy to the booster fan 21 through the transmission shaft 122 connected to the rotating wheel 121, thereby realizing the recycling of wind energy.
- a plurality of bearings 1231 are provided at the top of the fixed seat 123.
- the plurality of bearings 1231 are sleeved on the transmission shaft 122 and are arranged at intervals.
- the plurality of bearings 1231 can support the rotation of the transmission shaft 122 and reduce the friction of the transmission shaft 122 during movement. Friction coefficient, and ensure rotation accuracy, improving reliability.
- the rotating wheel 121 includes a main body part 1211 and a plurality of impeller parts 1212 .
- the plurality of impeller parts 1212 are spaced apart in the circumferential direction of the main body part 1211 .
- the center of the main body part 1211 is at a distance from the tube.
- the minimum length dimension of the axis of the body portion 111 is equal to or smaller than the radius dimension of the tube body portion 111 .
- the impeller portion 1212 has a sheet-like structure, and the sheet-like structure is perpendicular to the direction of the wind flow, which can maximize the wind flow acting on the impeller portion 1212 and improve the conversion efficiency of wind energy and mechanical energy.
- the plurality of impeller parts 1212 are evenly arranged along the circumferential direction of the main body part 1211, which can make the force on the rotating wheel 121 more uniform, thereby stabilizing the rotation speed of the rotating wheel 121 and improving reliability.
- the minimum distance between the center of the main body part 1211 and the axis of the tube body part 111 is equal to or less than the radius of the tube body part 111.
- the energy storage assembly includes an energy storage spring 321, an energy storage baffle and a fixed platform 323.
- the connecting portion 3232 of the fixed platform 323 is covered with the opening of the box 31 end and blocks the first end of the energy storage cavity 312.
- the limiting portion 3231 of the fixed platform 323 is located in the energy storage cavity 312.
- One end of the energy storage baffle is sleeved on the outside of the limiting portion 3231 and can move in the horizontal direction.
- the energy storage spring 321 is sleeved on the outside of the first end of the energy storage baffle, and the two ends of the energy storage spring 321 are elastically abutted against the connecting portion 3232 and the second end of the energy storage baffle respectively.
- one end of the box 31 has an open structure, which facilitates the assembly of the energy storage spring 321 and the energy storage baffle into the energy storage cavity 312 of the box 31, thereby improving the efficiency of assembly and disassembly.
- the connecting portion 3232 of the fixed platform 323 is connected to the open end of the box 31, which can achieve the function of sealing the energy storage cavity 312, thereby improving the sealing performance and reliability.
- One end of the fixed baffle is sleeved on the outside of the limiting portion 3231 of the fixed platform 323 located in the energy storage cavity 312, which can limit the vertical displacement of the energy storage baffle and ensure that the energy storage baffle can only move in the horizontal direction. Improved accuracy.
- the energy storage spring 321 can be compressed when the air flow connecting the pipeline 22 enters the energy storage chamber 312, that is, performs an energy storage operation.
- the on/off valve 3111 of the partition 311 is opened, and the energy storage spring 321 can perform The stretching or stretching operation causes the gas to be quickly pressed into the liquid chamber 313, thereby achieving high-pressure cleaning.
- the energy storage baffle includes a resisting portion 3221 and a sliding portion 3222 located on one side of the resisting portion 3221.
- the sliding portion 3222 is sleeved outside the limiting portion 3231, and the resisting portion 3221
- the circumferential side surface of the housing 31 is in contact with the inner wall surface of the box body 31 .
- the sliding part 3222 is set outside the limiting part 3231, which can ensure the horizontal displacement of the energy storage baffle and limit the vertical displacement, ensuring that the energy storage baffle will not be skewed during movement, thereby avoiding malfunctions during the operation. .
- the circumferential side surface of the resisting portion 3221 is in contact with the inner wall surface of the box 31, which allows the air flow in the connecting pipe 22 to stably push the energy storage baffle, and the phenomenon that the air flow penetrates the energy storage baffle and pushes the energy storage baffle in the opposite direction does not occur. occur.
- the cleaning unit 30 includes a pressure relief assembly.
- the pressure relief assembly includes a pressure relief pipeline 41 , a pressure relief valve 42 , a muffler 43 and an anti-drench cap 44 .
- the pressure relief valve 42 and silencer 43 are located on the pressure relief pipeline 41, the anti-drench cap 44 is vertically located on the outlet end of the pressure relief pipeline 41, and the inlet end of the pressure relief pipeline 41 is connected with the second end of the energy storage chamber 312. .
- the opening pressure of the pressure relief valve 42 is equal to or less than the maximum pressure that the energy storage chamber 312 can withstand.
- the silencer 43 can reduce the gas flow noise in the pressure relief pipeline 41 and improve the noise reduction performance.
- the anti-drench cap 44 is installed vertically at the outlet end of the pressure relief pipe 41, which can prevent rainwater and other impurities from intruding into the pressure relief pipe 41, thereby improving the reliability of the pressure relief pipe 41. Reliability.
- the cleaning component includes a high-pressure water gun 332, a cleaning pipeline 331 and a control valve 3311 provided on the cleaning pipeline 331.
- the inlet end of the cleaning pipeline 331 and the liquid chamber 313 The bottom end of the cleaning pipe 331 is connected with the high-pressure water gun 332 .
- the high-pressure water gun 332 can flow out the liquid in the liquid chamber 313 at high pressure and high speed through the cleaning pipeline 331, and finally acts on the magnetic levitation turbine vacuum pump 200 to realize the flushing operation.
- the box 31 is also provided with a vent valve 314 and a water filling valve 315.
- the vent valve 314 and the water filling valve 315 are respectively connected with the liquid chamber 313.
- close the control valve 3311 of the high-pressure water gun 332 open the vent valve 314 and the water filling valve 315 of the water tank, and perform water filling.
- the excess air will be discharged through the vent valve 314 of the water tank.
- the connecting pipeline 22 is provided with a check valve 221 , and the check valve 221 is configured to allow gas to flow in one direction.
- a liquid level sensor is provided in the liquid chamber 313 , and the liquid level sensor is configured to detect the liquid level in the liquid chamber 313 in real time.
- the bottom end of the box 31 is provided with multiple brackets 316 .
- the multiple brackets 316 are spaced apart to support the box 31 and improve stability and reliability.
- the operation process of the cleaning device 100 of the present application is as follows: when the magnetic levitation turbine vacuum pump 200 is running, a large amount of wind energy is generated at the outlet end, and the wind energy flows through the recovery pipe through the outlet pipe.
- the rotating wheel 121 drives the transmission shaft 122 to rotate and generate mechanical energy. Since the transmission shaft 122 is connected to the booster fan 21, it can drive the booster fan 21 to rotate and make the booster fan 21 generate high-pressure gas. At the same time, the high-pressure gas will flow along the connecting pipe.
- the road 22 reaches the inside of the box 31 . As shown in Figure 7, when the high-pressure gas is delivered into the box 31 along the connecting pipe 22, the energy storage component begins to perform the energy storage stage.
- the high-pressure gas pushes the energy storage baffle to compress the energy storage spring 321 and causes the energy storage spring 321 to have Sufficient elastic potential energy, as shown in Figure 8, when the pressure of the energy storage chamber 312 reaches the critical value, the energy storage chamber 312 enters the high-pressure pressure maintaining stage. At this time, the pressure exceeding the specified pressure will push open the baffle of the pressure relief valve 42 and The spring in the pressure relief valve 42 is discharged from the anti-drench cap 44 through the muffler 43. At this time, the pressure in the energy storage chamber 312 can still maintain a high pressure state. As shown in Figures 9 and 10, when the high-pressure water gun 332 is required to clean the vacuum pump, the switch valve 3111 of the partition 311 is opened.
- Valve 3311 open the water tank venting valve 314 and the water filling valve 315 to inject water.
- the excess air will be discharged through the water tank venting valve 314.
- the water filling valve 315 and the venting valve 314 of the water tank are closed, so that the tank 31 reaches the stage where energy storage can be performed again.
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Abstract
一种清洗装置,包括回收单元、转换单元和清洗单元,回收单元包括回收管道和收集组件,收集组件的收集端位于回收管道内,回收管道内的风能能够带动收集组件进行转动,转换单元包括增压风机和连接管路,收集组件的传递端与增压风机的驱动端相连接且设置为带动增压风机进行运转,增压风机的出气端与连接管路的进口端相连接,箱体内设有将箱体内部分隔为储能腔和液体腔的隔板,储能组件连接于箱体的开口端并能够封堵储能腔的第一端,连接管路的出口端与储能腔的第二端相连通并能够对储能组件充能,清洗组件与液体腔相连通,储能腔和液体腔通过隔板的开关阀进行连通。
Description
本申请要求申请日为2022年3月11日、申请号为202210234702.0的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。
本申请涉及真空泵技术领域,例如涉及一种清洗装置。
相关技术中,磁悬浮透平真空泵为保证进口气量,故出口为对外直接放空,导致出口管道能量大,噪声大,造成资源浪费;当磁悬浮透平真空泵使用过一段时间后,需要停机清理气水分离器的除雾板的淤泥及真空泵叶轮的结垢,一般都需要厂方提供高压水枪,但部分工厂可能由于设备离水泵较远,导致清洗不便以及资源的浪费。
发明内容
本申请提供了一种清洗装置,能够解决相关技术中磁悬浮透平真空泵清洗不便和资源利用率差的问题。
一实施例中提供了一种清洗装置,应用于磁悬浮透平真空泵,所述清洗装置包括:
回收单元,所述回收单元包括回收管道和收集组件,所述收集组件的收集端位于所述回收管道内,所述回收管道内的风能能够带动所述收集组件进行转动;
转换单元,所述转换单元包括增压风机和连接管路,所述收集组件的传递端与所述增压风机的驱动端相连接且设置为带动所述增压风机进行运转,所述增压风机的出气端与所述连接管路的进口端相连接;及
清洗单元,所述清洗单元包括箱体、储能组件和清洗组件,所述箱体内设有将所述箱体内部分隔为储能腔和液体腔的隔板,所述储能组件连接于所述箱体的开口端并能够封堵所述储能腔的第一端,所述连接管路的出口端与所述储能腔的第二端相连通并能够对所述储能组件充能,所述清洗组件与所述液体腔相连通,所述储能腔和所述液体腔通过所述隔板的开关阀进行连通。
图1是本申请一实施例中磁悬浮透平真空泵和清洗装置的装配结构示意图;
图2为图1中清洗装置的主视结构示意图;
图3为图1中清洗装置的侧视剖视图;
图4为图3中清洗装置的A部的放大结构示意图;
图5为图2中清洗装置的回收单元与增压风机的装配结构示意图;
图6为图2中清洗装置的清洗单元的整体结构示意图;
图7为本申请一实施例中清洗装置处于高压储能阶段的结构示意图;
图8为本申请一实施例中清洗装置处于高压保压阶段的结构示意图;
图9为本申请一实施例中清洗装置处于高压转压阶段的结构示意图;
图10为本申请一实施例中清洗装置处于高压转压结束的结构示意图;
图11为本申请一实施例中清洗装置处于补水阶段的结构示意图。
图中:
100、清洗装置;
10、回收单元;111、管体部;112、包裹部;121、转动轮;1211、主体部;
1212、叶轮部;123、固定座;1231、轴承;122、传动轴;
20、转换单元;21、增压风机;22、连接管路;221、止回阀;
30、清洗单元;31、箱体;311、隔板;3111、开关阀;312、储能腔;313、
液体腔;314、放空阀门;315、注水阀门;316、支架;321、储能弹簧;3221、抵挡部;3222、滑动部;323、固定台;3231、限位部;3232、连接部;331、清洗管路;3311、控制阀;332、高压水枪;
41、泄压管路;42、泄压阀;43、消音器;44、防淋帽;
200、磁悬浮透平真空泵。
100、清洗装置;
10、回收单元;111、管体部;112、包裹部;121、转动轮;1211、主体部;
1212、叶轮部;123、固定座;1231、轴承;122、传动轴;
20、转换单元;21、增压风机;22、连接管路;221、止回阀;
30、清洗单元;31、箱体;311、隔板;3111、开关阀;312、储能腔;313、
液体腔;314、放空阀门;315、注水阀门;316、支架;321、储能弹簧;3221、抵挡部;3222、滑动部;323、固定台;3231、限位部;3232、连接部;331、清洗管路;3311、控制阀;332、高压水枪;
41、泄压管路;42、泄压阀;43、消音器;44、防淋帽;
200、磁悬浮透平真空泵。
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。
图1是本申请一实施例中磁悬浮透平真空泵和清洗装置的装配结构示意图。图2为图1中清洗装置的主视结构示意图。图3为图1中清洗装置的侧视剖视图。如图1、2和3所示,本申请一实施例中的清洗装置100包括回收单元10、转换单元20和清洗单元30,回收单元10包括回收管道和收集组件,收集组件的收集端位于回收管道内,回收管道内的风能能够带动收集组件进行转动,转换单元20包括增压风机21和连接管路22,收集组件的传递端与增压风机21的驱动端相连接且能够带动增压风机21进行运转,增压风机21的出气端与连接管路22的进口端相连接,如图7所示,清洗单元30包括箱体31、储能组件和清洗组件,箱体31内设有将箱体31内部分隔为储能腔312和液体腔313的隔板311,储能组件连接于箱体31的开口端并能够封堵储能腔312的第一端,连接管路22的出口端与储能腔312的第二端相连通并能够对储能组件充能,清洗组件与液体腔313相连通,储能腔312和液体腔313通过隔板311的开关阀3111进行连通。
通过使用本技术方案中的清洗装置100,回收管道能够收集风能并利用风能驱动收集组件进行转动,进而带动增压风机21进行运转,增压风机21产生的高压气体通入箱体31的储能腔312,同时高压气体会对储能组件进行作用,并使得储能组件进行储能,在需要对真空泵进行清洗时,储能腔312内的储能组件会通过隔板311的开关阀3111迅速冲入到液体腔313,并通过清洗组件对真空泵实现高压冲洗,提升了便捷性,同时还提升了风能的回收利用率,减小了资源的损失。
在本申请的其他实施例中,增压风机也可以用发电机或其他形式的动能转化器代替。本申请一实施例为增压风机,能够直接进行能量的转换,减少***的能量损耗。
在本申请的其他实施例中,如图4所示,回收管道包括管体部111和包裹部112,包裹部112竖直连接于管体部111的底端,包裹部112的内部与管体部111的内部相连通。在本实施例中,管体部111收集风能,包裹部112能够为收集组件的收集端提供布置空间,便于风能对收集组件的收集端进行驱动,从而作用于后续的增压风机21。本实施例中包裹部112的内部和管体部111的内部相连通,能够使得回收管道内的风能流至包裹部112内,使得收集组件的收集端的每个方向能够受到风能的作用,提升了能量的回收效率和可靠性。另外,本实施例中的包裹部112竖直连接于管体部111的底端,这样能够使得传动轴122处于水平状态,能够进一步的保证传动轴122的旋转精度。
在本申请的其他实施例中,如图4和图5所示,收集组件包括转动轮121、传动轴122和固定座123,大部分转动轮121一部分位于包裹部112的内部,转动轮121的另一部分位于管体部111的内部,传动轴122的第一端能够穿过包裹部112并与转动轮121相连接,传动轴122的第二端与增压风机21相连接且能够带动增压风机21进行运转。本实施例中,转动轮121的作用是将风能转化为机械能,然后再通过与转动轮121连接的传动轴122将机械能传递给增压风机21,进而实现风能的回收利用。其中,固定座123顶端设有多个轴承1231,多个轴承1231套设于传动轴122的上并间隔设置,多个轴承1231能够支撑传动轴122进行旋转,降低传动轴122在运动过程中的摩擦系数,并保证回转精度,提升了可靠性。
在本申请的其他实施例中,如图4所示,转动轮121包括主体部1211和多个叶轮部1212,多个叶轮部1212间隔设置于主体部1211的周向,主体部1211中心距离管体部111的轴线的最小长度尺寸等于或者小于管体部111的半径尺寸。在本实施例中,叶轮部1212为片状结构,片状结构与风流的方向相互垂直,进而能够最大程度的使得风流作用于叶轮部1212,提升风能与机械能的转化效率。本实施例中的多个叶轮部1212沿主体部1211的周向均匀设置,这样能够使得转动轮121的受力更加均匀,从而使得转动轮121的转速趋于稳定,提升了可靠性。主体部1211的中心距离管体部111的轴线的最小长度等于或者小于管体部111的半径,在转动轮121转动的过程中,能够保证叶轮部1212的整体结构位于管体部111内,使得管体部111内的风流与叶轮部1212进行充分接触,进一步地提升风
能转化机械能的效率,提升了可靠性。
在本申请的其他实施例中,如图6和7所示,储能组件包括储能弹簧321、储能挡板和固定台323,固定台323的连接部3232盖设于箱体31的开口端并封堵储能腔312的第一端,固定台323的限位部3231位于储能腔312内,储能挡板的一端套设于限位部3231的外侧且能够沿水平方向进行移动,储能弹簧321套设于储能挡板的第一端的外侧,储能弹簧321的两端分别弹性抵接于连接部3232和储能挡板的第二端。在本实施例中,箱体31的一端为开口结构,便于将储能弹簧321和储能挡板装配到箱体31的储能腔312内,提升了装配和拆卸的效率。固定台323的连接部3232与箱体31的开口端相连接,能够实现密封储能腔312的作用,提升了密封性和可靠性。固定挡板的一端套设于位于储能腔312内的固定台323的限位部3231的外侧,能够限制储能挡板的竖直位移,保证储能挡板仅能够进行水平方向的移动,提升了精确度。另外,储能弹簧321能够在连接管路22的风流进入储能腔312时实现压缩,即进行储能操作,在需要进行清洗时,打开隔板311的开关阀3111,储能弹簧321能够进行伸张或伸长操作,并使得气体快速压入液体腔313,进而实现高压清洗。
在本申请的其他实施例中,如图7所示,储能挡板包括抵挡部3221和位于抵挡部3221一侧的滑动部3222,滑动部3222套设于限位部3231外,抵挡部3221的周向侧面与箱体31的内壁面相接触。滑动部3222套设于限位部3231外,能够保证储能挡板进行水平方向的位移并限制竖直方向的位移,保证储能挡板在运动时不会发生歪斜,进而避免作业过程出现故障。抵挡部3221的周向侧面与箱体31的内壁面相接触,能够使得连接管路22的风流稳定推动储能挡板,不会发生风流透过储能挡板反向推动储能挡板的现象发生。
在本申请的其他实施例中,如图7所示,清洗单元30包括泄压组件,泄压组件包括泄压管路41、泄压阀42、消音器43和防淋帽44,泄压阀42和消音器43设于泄压管路41上,防淋帽44竖直设于泄压管路41的出口端,泄压管路41的进口端与储能腔312的第二端相连通。当连接管路22的风流不断流入储能腔312并使得储能腔312的压力达到最大时,此时多余的风流或气体会通过泄压阀42和消音器43并最终流至外界,使得储能腔312不会由于压力过大而发生故障,提升了可靠性。其中泄压阀42的开启压力等于或小于储能腔312能够承受的最大压力。消音器43能够降低泄压管路41内的气体流动噪声,提升消音性能。防淋帽44竖直设于泄压管路41的出口端,能够防止雨水等杂质侵入到泄压管路41,提升了可
靠性。
在本申请的其他实施例中,如图7所示,清洗组件包括高压水枪332、清洗管路331和设于清洗管路331上的控制阀3311,清洗管路331的进口端与液体腔313的底端相连通,清洗管路331的出口端与高压水枪332相连接。高压水枪332能够通过清洗管路331将液体腔313内的液体进行高压和高速的流出,并最终作用于磁悬浮透平真空泵200,进而实现冲洗操作。
在本申请的其他实施例中,如图7所示,箱体31上还设有放空阀门314和注水阀门315,放空阀门314和注水阀门315分别与液体腔313相连通。当水箱水量用完或不足时,关闭高压水枪332的控制阀3311,打开水箱的放空阀门314及注水阀门315并进行注水,多余的空气会通过水箱的放空阀门314排出,当水量高出箱体31的内部限高(主要防止液位高度超过隔板311的开关阀3111)时,关闭水箱的注水阀门315及放空阀门314。
在本申请的其他实施例中,如图7所示,连接管路22上设有止回阀221,止回阀221设置为使气体进行单向流动。
在本申请的其他实施例中,液体腔313内设有液位传感器,液位传感器设置为实时检测液体腔313内的液位高度。
在本申请的其他实施例中,如图7所示,箱体31的底端设有多个支架316,多个支架316间隔设置,能够对箱体31进行支撑,提升稳定性和可靠性。
在一实施例中,如图1和图2所示,本申请的清洗装置100的作业流程为:磁悬浮透平真空泵200运转时,出口端产生大量风能,风能通过出口管道流经回收管道,风能使转动轮121带动传动轴122旋转并产生机械能,由于传动轴122与增压风机21相连,因此能够带动增压风机21进行转动并使增压风机21产生高压气体,同时高压气体会沿连接管路22送达箱体31内部。如图7所示,当高压气体沿连接管路22送达箱体31内时,储能组件开始进行储能阶段,高压气体推动储能挡板压缩储能弹簧321并使得储能弹簧321拥有足够的弹性势能,如图8所示,当储能腔312的压力达到临界值时,储能腔312进入高压保压阶段,此时超出规定的压力会推开泄压阀42的挡板及泄压阀42内的弹簧,并通过消音器43从防淋帽44处排出,此时储能腔312的压力仍能保持高压状态。如图9和10所示,当需要高压水枪332清洗真空泵时,开启隔板311的开关阀3111,此时储能腔312的部分压力及储能弹簧321的势能推动泄压阀42的挡板产生的压力会通过隔板311的开关阀3111开启的通路对液体腔313进行加压,此时开启高压水枪332的控制阀
3311能够将加压的水流喷出,并实现对磁悬浮透平真空泵200的冲洗操作。如图11所示,当水箱水量用完或不足时,液位传感器提示水箱加水,此时关闭隔板311的开关阀3111使得液体腔313和储能腔312隔离,同时关闭高压水枪332的控制阀3311,打开水箱放空阀门314及注水阀门315进行注水,多余的空气会通过水箱放空阀门314排出,当水量高出箱体31内部限高(主要防止液位高度超过隔板311的开关阀3111)时,关闭水箱的注水阀门315及放空阀门314,使得箱体31再次达到可进行储能的阶段。
Claims (10)
- 一种清洗装置,应用于磁悬浮透平真空泵(200),所述清洗装置包括:回收单元(10),所述回收单元(10)包括回收管道和收集组件,所述收集组件的收集端位于所述回收管道内,所述回收管道内的风能能够带动所述收集组件进行转动;转换单元(20),所述转换单元(20)包括增压风机(21)和连接管路(22),所述收集组件的传递端与所述增压风机(21)的驱动端相连接且设置为带动所述增压风机(21)进行运转,所述增压风机(21)的出气端与所述连接管路(22)的进口端相连接;及清洗单元(30),所述清洗单元(30)包括箱体(31)、储能组件和清洗组件,所述箱体(31)内设有将所述箱体(31)内部分隔为储能腔(312)和液体腔(313)的隔板(311),所述储能组件连接于所述箱体(31)的开口端并能够封堵所述储能腔(312)的第一端,所述连接管路(22)的出口端与所述储能腔(312)的第二端相连通并能够对所述储能组件充能,所述清洗组件与所述液体腔(313)相连通,所述储能腔(312)和所述液体腔(313)通过所述隔板(311)的开关阀(3111)进行连通。
- 根据权利要求1所述的清洗装置,其中,所述回收管道包括管体部(111)和包裹部(112),所述包裹部(112)连接于所述管体部(111)的外侧,所述包裹部(112)的内部与所述管体部(111)的内部相连通。
- 根据权利要求2所述的清洗装置,其中,所述收集组件包括转动轮(121)、传动轴(122)和固定座(123),所述转动轮(121)的一部分位于所述包裹部(112)的内部,所述转动轮(121)的另一部分位于所述管体部(111)的内部,所述管体部(111)内的风能能够带动所述转动轮(121)进行转动,所述传动轴(122)的第一端能够穿过所述包裹部(112)并与所述转动轮(121)相连接,所述传动轴(122)的第二端与所述增压风机(21)相连接且能够带动所述增压风机(21)进行运转,所述固定座(123)顶端设有多个轴承(1231),所述多个轴承(1231)套设于所述传动轴(122)上并间隔设置。
- 根据权利要求3所述的清洗装置,其中,所述转动轮(121)包括主体部(1211)和多个叶轮部(1212),所述多个叶轮部(1212)间隔设置于所述主体部(1211)的周向,所述主体部(1211)的中心距离所述管体部(111)的轴线的最小长度尺寸等于或者小于所述管体部(111)的半径尺寸。
- 根据权利要求1所述的清洗装置,其中,所述储能组件包括储能弹簧(321)、储能挡板和固定台(323),所述固定台(323)的连接部(3232)盖设于所述箱体 (31)的开口端并封堵所述储能腔(312)的第一端,所述固定台(323)的限位部(3231)位于所述储能腔(312)内,所述储能挡板的第一端套设于所述限位部(3231)的外侧且能够沿水平方向进行移动,所述储能弹簧(321)套设于所述储能挡板的一端的外侧,所述储能弹簧(321)的两端分别弹性抵接于所述连接部(3232)和所述储能挡板的第二端。
- 根据权利要求5所述的清洗装置,其中,所述储能挡板包括抵挡部(3221)和位于所述抵挡部(3221)一侧的滑动部(3222),所述滑动部(3222)套设于所述限位部(3231)的外,所述抵挡部(3221)的外侧面与所述箱体(31)的内壁面相接触。
- 根据权利要求1所述的清洗装置,其中,所述清洗单元(30)包括泄压组件,所述泄压组件包括泄压管路(41)、泄压阀(42)、消音器(43)和防淋帽(44),所述泄压阀(42)和消音器(43)设于所述泄压管路(41)上,所述防淋帽(44)竖直设于所述泄压管路(41)的出口端,所述泄压管路(41)的进口端与所述储能腔(312)的第二端相连通。
- 根据权利要求1所述的清洗装置,其中,所述清洗组件包括高压水枪(332)、清洗管路(331)和设于所述清洗管路(331)上的控制阀(3311),所述清洗管路(331)的进口端与所述液体腔(313)的底端相连通,所述清洗管路(331)的出口端与所述高压水枪(332)相连接。
- 根据权利要求1所述的清洗装置,其中,所述箱体(31)上还设有放空阀门(314)和注水阀门(315),所述放空阀门(314)和所述注水阀门(315)分别与所述液体腔(313)相连通。
- 根据权利要求1所述的清洗装置,其中,所述连接管路(22)上设有止回阀(221),所述止回阀(221)设置为使气体进行单向流动。
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