WO2023160173A1 - 长片异常贴胶控制方法、控制器以及存储介质 - Google Patents

长片异常贴胶控制方法、控制器以及存储介质 Download PDF

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Publication number
WO2023160173A1
WO2023160173A1 PCT/CN2022/140358 CN2022140358W WO2023160173A1 WO 2023160173 A1 WO2023160173 A1 WO 2023160173A1 CN 2022140358 W CN2022140358 W CN 2022140358W WO 2023160173 A1 WO2023160173 A1 WO 2023160173A1
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WIPO (PCT)
Prior art keywords
position information
comparison result
value
winding
speed value
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PCT/CN2022/140358
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English (en)
French (fr)
Inventor
李峰
许天锋
周明浪
黄振奎
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广东利元亨智能装备股份有限公司
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Publication of WO2023160173A1 publication Critical patent/WO2023160173A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/048Registering, tensioning, smoothing or guiding webs longitudinally by positively actuated movable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/1806Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in reel-to-reel type web winding and unwinding mechanism, e.g. mechanism acting on web-roll spindle
    • B65H23/1813Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in reel-to-reel type web winding and unwinding mechanism, e.g. mechanism acting on web-roll spindle acting on web-roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • Embodiments of the present invention relate to, but are not limited to, the field of numerical control, and in particular, relate to a method for controlling abnormal gluing of long films, a controller, and a storage medium.
  • the main purpose of the embodiments of the present invention is to provide a method for controlling abnormal gluing of long sheets, a controller and a storage medium, which can improve the winding quality of the target material tape, and can prevent the target material tape from breaking or wrinkling during the winding process The problem.
  • an embodiment of the present invention provides a method for controlling abnormal glue application of long films, the method comprising:
  • the position information of the buffer floating roller is obtained, and the first film is used to apply glue to the target material tape;
  • the winding module and/or the main driving module are controlled, so that the position information of the buffer floating roller during the process of winding the target strip Within the movable range, it can fully analyze the problems that will occur in the abnormal situation of the long film, so as to solve various problems in the abnormal situation of the long film, improve the winding quality of the target material tape, and prevent the target material tape During the winding process, there is a problem that the target material tape is wrinkled due to slack.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result includes:
  • the first comparison result is that the first sheet length value is less than the sheet length threshold
  • the second comparison result is that the position information of the buffer floating roller is the first position information
  • the second A position information is located in a range outside the minimum value of the movable range and the preset position information
  • the winding line speed value of the winding module is calculated according to the first comparison result and the second comparison result Adjusting from the first preset linear velocity value to a second preset linear velocity value, the second preset linear velocity value being smaller than the first preset linear velocity value.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result further includes:
  • the first comparison result is that the first sheet length value is less than the sheet length threshold
  • the second comparison result is that the position information of the buffer dancer moves from the first position information to the second position information
  • the second position information is located in a range outside the maximum value of the movable range and the preset position information, and the main driving module The speed value of the winding module is decelerated from the first planned speed value, and the winding line speed value of the winding module is restored from the second preset line speed value to the first preset line speed value.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result includes:
  • the second comparison result is that the position information of the buffer floating roller is the second position information
  • the second The second position information is located in the range outside the maximum value of the movable range and the preset position information, and the speed value of the main driving module is changed from the first to the second comparison result according to the first comparison result and the second comparison result.
  • the planned speed value is adjusted to a second planned speed value, and the second planned speed value is smaller than the first planned speed value.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result further includes:
  • the first comparison result is that the first sheet length value is less than the sheet length threshold
  • the second comparison result is that the position information of the buffer dancer moves from the second position information to the first position information
  • the first position information is located in a range outside the minimum value of the movable range and the preset position information, and the winding module is moved according to the first comparison result and the second comparison result
  • the winding line speed value of the first preset line speed value is decelerated, and the speed value of the main driving module is restored from the second planned speed value to the first planned speed value.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result includes:
  • the main driving module is controlled to stop working according to the first comparison result and the second comparison result.
  • controlling the winding module and/or the main driving module according to the first comparison result and the second comparison result further includes:
  • the second comparison result is that the position information of the buffer floating roller is the second position information and the position information of the buffer floating roller is greater than a preset position threshold
  • the two comparison results control the main drive module to stop working.
  • the method also includes:
  • the second film is glued, the second film is the next film of the first film, and the winding module is controlled according to the third preset linear speed value, so that The third preset linear velocity value is smaller than the first preset linear velocity value;
  • the third preset linear speed value and the second sheet length value, the third planned speed value of the main drive module is determined
  • the main driving module is controlled according to the third planned speed value, so that the position information of the buffer floating roller is within the preset position information during the process of winding the target material tape.
  • an embodiment of the present invention provides a controller, including: a memory, a processor, and a computer program stored on the memory and operable on the processor, when the processor executes the computer program, the following In one aspect, the method for controlling abnormal gluing of long films.
  • a computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are used to execute the method for controlling abnormal gluing of long films according to the first aspect.
  • the embodiment of the present invention includes: the method for controlling the abnormal glue application of long films includes the following steps: when the length value of the first film of the first glue film is greater than the unit length value, the position information of the buffer floating roller is obtained, and the first glue film is used for Apply glue to the target material tape, then compare the first piece length value with the piece length threshold to get the first comparison result, and compare the position information of the buffer floating roller with the preset position information to get the second comparison result, and then according to The first comparison result and the second comparison result control the winding module and/or the main driving module, so that the position information of the cache floating roller is within a movable range during the process of winding the target material strip.
  • the first comparison result obtained by comparing the first sheet length value with the sheet length threshold value and the second comparison result obtained by comparing the position information of the buffer dancer roller with the preset position information Analyze and judge, determine to control the winding module and/or the main drive module according to the judgment situation, so that the position information of the buffer floating roller is within the movable range during the process of winding the target material tape, and can fully follow the long film Analyze the problems that will occur in abnormal conditions, so as to solve various problems in the abnormal conditions of long films, improve the winding quality of the target material tape, and prevent the target material tape from breaking or wrinkling during the winding process .
  • Fig. 1 is a schematic diagram of a gluing machine for implementing a method for controlling abnormal gluing of long films provided by an embodiment of the present invention
  • Fig. 2 is a flow chart of a method for controlling abnormal gluing of long films provided by an embodiment of the present invention
  • Fig. 3 is a flow chart of controlling the second film application in the method for controlling abnormal film application of film provided by an embodiment of the present invention
  • Fig. 4 is a schematic diagram of the corresponding relationship between the winding line speed curve, the speed curve of the main drive module and the buffer fluctuation curve provided by an embodiment of the present invention
  • Fig. 5 is a schematic diagram of a controller provided by an embodiment of the present invention.
  • an embodiment of the present invention provides a method for controlling abnormal gluing of long films, a controller, and a storage medium.
  • the method for controlling abnormal gluing of long films includes the following steps: When the length value is greater than the unit length value, obtain the position information of the buffer floating roller, and the first film is used to glue the target material tape, and then compare the first film length value with the film length threshold to obtain the first comparison result , and compare the position information of the buffer floating roller with the preset position information to obtain the second comparison result, and then control the winding module and/or the main drive module according to the first comparison result and the second comparison result, so that the The position information of the buffer floating roller is within the movable range during the winding process of the target material tape.
  • the first comparison result obtained by comparing the first sheet length value with the sheet length threshold value and the second comparison result obtained by comparing the position information of the buffer dancer roller with the preset position information Analyze and judge, determine to control the winding module and/or the main drive module according to the judgment situation, so that the position information of the buffer floating roller is within the movable range during the process of winding the target material tape, and can fully follow the long film Analyze the problems that will occur in the abnormal situation, so as to solve various problems in the abnormal situation of the long film, improve the winding quality of the target material tape, and prevent the target material tape from slack during the winding process. And cause the wrinkle problem.
  • FIG. 1 is a schematic diagram of a gluing machine for implementing a method for controlling abnormal gluing of long sheets provided by an embodiment of the present invention.
  • this gluing machine 100 comprises a gluing station 110, a main drive module 120, a buffer floating roller 130, a winding module 140, a detection module 150 and a controller 160, and the gluing station 110 is used for preparing For gluing and gluing operations, the main drive module 120 is used to control the target material strip 170 to enter or leave the gluing station 110, and the buffer floating roller 130 is arranged outside the main driving module 120 and the winding module 140, and the buffer floating roller 130 is used for According to the movement of the target material tape 170 within the movable range under the action of tension, the winding module 140 is used to wind the target material tape 170, the detection module 150 is used to detect the position information of the buffer floating roller 130, and the controller 160 is used to Various index data in the working process of the melter 100 are used to control the main drive module 120 and/or the winding module 140 so that the position information is within the movable range during the winding process of the target material tape 170 In this way
  • the gluing machine 100 can also be provided with a gluing positioning sensor 181, an unwinding module 182, a deceleration sensor 183, a process deviation correction module 184, an unwinding cache module 185, etc., and the structure of the gluing machine 100 in this embodiment Not specifically limited, those skilled in the art can understand that the gluing machine 100 shown in Figure 1 does not constitute a limitation to the embodiment of the present invention, and may include more or less components than those shown in the illustration, or combine certain components, or different component arrangements.
  • the winding module 140 can maintain a certain linear speed to carry out stable winding of the target material tape 170. In this case, if the position of the buffer floating roller 130 is not well controlled, it will As a result, the buffer floating roller 130 moves to the maximum or minimum value within the movable range, thereby causing the problem that the target material strip 170 is broken or wrinkled.
  • the positioning speed of the main drive module 120 it is necessary to plan the positioning speed of the main drive module 120 to complete the film length within the specified time.
  • it can be used to limit the buffer fluctuation caused by the arbitrary setting of the film length and glue application time. Compensate for the buffer fluctuation caused by the actual glue application or glue preparation time is too long, and there is also a processing method when encountering long films.
  • the length value is greater than the unit length value, the position information of the buffer floating roller 130 can be obtained, and the winding line speed of the winding module 140 and/or the speed of the main driving module 120 can be adjusted according to the position information and the first sheet length value.
  • the speed value is actively controlled to control the position information of the target material tape within the movable range during the winding process, which can effectively prevent the target material tape from being broken and effectively improve the winding quality of the target material tape.
  • Figure 2 is a flowchart of a method for controlling abnormal gluing of long films provided by an embodiment of the present invention.
  • the method for controlling abnormal gluing of long films is applied to the controller in the above-mentioned gluing machine, and the long film
  • the method for controlling abnormal glue application includes but is not limited to step S100, step S200, step S300 and step S400.
  • Step S100 in the case that the length of the first piece of the first film is greater than the unit length, the position information of the buffer floating roller is obtained, and the first film is used for pasting the target material tape.
  • the gluing sheets of the same specification are usually processed. If there is no abnormality, it is usually not necessary to perform processing on the winding module.
  • the winding module works according to the first preset linear speed value
  • the main driving module works according to the first planned speed value.
  • the planned speed values (the first planned speed value and the second planned speed value) of the main drive module are different according to the corresponding work content at different times, and the controller can be set according to the actual situation.
  • the example does not specifically limit it.
  • the calculated parameters may include: main drive planning speed, acceleration, deceleration and jerk (jerk)).
  • the speed compensation coefficient is obtained according to the position information and the median value of the movable range, and then the first driving speed value of the main driving module in the glue applicator is determined according to the planning speed value and the speed compensation coefficient.
  • Step S200 comparing the first slice length value with the slice length threshold to obtain a first comparison result.
  • the main driving module in the process of normal gluing processing, since the main driving module is in a stopped state when gluing, and the winding module is always working at the first planned speed value, so the main driving module in the process of positioning
  • the speed value when working at a constant speed is usually greater than the first preset linear speed value, so when encountering an abnormal long film, if the first film length value of the first film is too large, it will make the position of the buffer floating roller
  • the information is at the maximum value of the movable range, so that the target strip will be wrinkled. Therefore, it is necessary to compare the first piece length value with the piece length threshold to obtain the first comparison result, and the subsequent steps can be based on the first comparison result. Correct judgment is made, so that the buffer floating roller is always in the movable range, which can prevent the target material belt from being wrinkled due to slack.
  • the slice length threshold can be set according to the first planned velocity value and the first preset linear velocity value, for example, it can be the unit slice length value plus 1000 mm, or the unit slice length value plus 500 mm. It is not specifically limited.
  • Step S300 comparing the position information of the buffer floating roller with the preset position information to obtain a second comparison result.
  • the controller can compare the position information of the buffer floating roller with the preset position information to obtain a second comparison result, and prepare data for subsequent steps.
  • the second comparison result may be that the position information of the buffer dancer roller is the first position information, and the first position information is located outside the minimum value of the movable range and the preset position information, and may be the position information of the buffer dancer roller.
  • the position information is the second position information, and the second position information is located outside the maximum value of the movable range and the preset position information. It is also possible that the position information of the buffer floating roller is the second position information and the position information of the buffer floating roller is greater than the preset position threshold, which is not specifically limited in this embodiment.
  • the preset position information can be set according to the movable range of the buffer dancer roller and the requirements for winding quality, which is not specifically limited in this implementation.
  • Step S400 control the winding module and/or the main driving module according to the first comparison result and the second comparison result, so that the position information of the buffer floating roller is within the movable range during the process of winding the target strip .
  • the controller can adjust the winding linear speed of the winding module according to the comparison result, for example, the value of the winding linear speed of the winding module can be adjusted to a second preset linear speed value, and the first preset linear speed value is higher than The second preset line speed value is small, the winding line speed value of the winding module can be restored from the second preset line speed value to the first preset line speed value, and the speed value of the main drive module can be changed from the first planned
  • the speed value is adjusted to the second planning speed value, the speed value of the main driving module can be decelerated from the first planning speed value, and the speed value of the main driving module can also be reduced to 0.
  • the control of the main drive module is not specifically limited, and can be set according to actual conditions.
  • the first comparison result is that the first sheet length value is less than the sheet length threshold
  • the second comparison result is that the position information of the buffer floating roller is the first position information
  • the first position information is located at the movable The minimum value of the range and the range outside the preset position information
  • the controller can adjust the winding line speed value of the winding module from the first preset line speed value to the second preset line speed value according to the second comparison result,
  • the second preset linear velocity value is smaller than the first preset linear velocity value.
  • the controller adjusts the speed value of the main drive module from the first planned speed value to the second planned speed value according to the second comparison result, and the second planned speed value is smaller than the first planned speed value. speed value.
  • the first preset linear speed value is determined according to the unit length value of the unit film in the target winding target tape, the glue time value and the preparation time value. The time required to prepare for action before gluing. While ensuring the winding efficiency, in order to be able to stably control the winding quality, in the actual work process, the first preset linear speed value cannot be set too high, and it needs to be lower than the maximum winding speed limit value, then in the work Before, it was necessary to effectively calculate the limit value of the maximum winding speed. You can input the data information such as the film length value, glue application time value and glue preparation time value to the controller, and then the control can be based on the film length value, glue application time value and glue preparation time value.
  • the glue preparation time value is calculated to obtain the first preset linear speed value, and the calculation method of the maximum winding speed limit value is as follows:
  • the preparatory action before the glue application mainly includes the action of controlling the main drive module to position the unit film, and the action of controlling the glue station in the glue machine to prepare the glue, so it can be understood
  • the most important thing is that the data used to determine the preparation time value mainly include the time value required for positioning processing and the time value required for rubber preparation processing, and then select the time value required for positioning processing and the time value required for rubber preparation processing.
  • the maximum value is used as the preparation time value, that is, when the time value required for positioning processing is greater than the time value required for rubber preparation processing, the preparation time value is equal to the time value required for positioning processing; or, the time required for positioning processing If the value is less than the time value required for rubber preparation processing, the preparation time value is equal to the time value required for rubber preparation processing.
  • the gluing running time of the main drive module is equal to the sum of the positioning time and gluing time.
  • the positioning time value is usually greater than or equal to the glue preparation time value, so as to reduce the problem that the main drive module stops for too long, resulting in the failure to effectively control the position of the buffer floating roller , where the positioning time value is the time value required for positioning processing, and the rubber preparation time value is the time value required for rubber preparation processing.
  • the first preset line speed value is preset , you can choose a speed value smaller than the highest allowable first preset line speed value as the working line speed of the winding module.
  • the preset coefficient may be 60 or 65, which is not specifically limited in this implementation and may be set according to specific situations.
  • the maximum winding speed limit value is the minimum value of the maximum allowable linear speed of winding and the maximum linear speed value of the winding module.
  • the maximum line speed of the winding module is 80 m/min
  • the calculated maximum allowable line speed for winding is 90 m/min
  • the maximum speed limit for winding is 80 m/min, that is, in the preset In the first preset linear speed value, a speed value less than 80 m/min can be selected as the working linear speed of the winding module.
  • the glue application time may be set within 1 second, may be 0.8 seconds, or may be 0.6 seconds, which is not specifically limited in this embodiment.
  • the second preset linear speed value is set according to the change of the unit length value of the film to be processed.
  • the second preset linear speed value is mainly when the controller detects that the length of the film to be pasted is less than It is a unit length value, and is used when the position information of the cache dancer roller is the first position information.
  • the second comparison result is that the position information of the buffer floating roller has moved from the first position information to the second position information, the second 2.
  • the position information is outside the range between the maximum value of the movable range and the preset position information.
  • the buffer floating roller is relatively close to the maximum value in the movable range.
  • the controller can decelerate the speed value of the main drive module from the first planned speed value according to the first comparison result and the second comparison result (it can be It is uniform deceleration, it can be step deceleration, which is not specifically limited in this embodiment), and the winding line speed value of the winding module is restored from the second preset line speed value to the first preset line speed value, which can make the cache
  • the dancer roll moves toward the minimum value in the movable range, so that the target web can be prevented from being wrinkled.
  • the second comparison result is that the position information of the buffer floating roller has moved from the second position information to the first position information
  • the position information is outside the minimum value of the movable range and the preset position information, and the buffer floating roller is relatively close to the minimum value in the movable range.
  • the controller can start the winding line speed value of the winding module from the first preset line speed value according to the first comparison result and the second comparison result Perform deceleration processing (it can be uniform deceleration or step deceleration, which is not specifically limited in this embodiment), and the speed value of the main drive module is restored from the second planned speed value to the first planned speed value, which can make the buffer floating roller Moving in the direction of the maximum value in the movable range can prevent the target tape from breaking.
  • the controller needs to control the main driving module to stop working according to the first comparison result and the second comparison result, so as to prevent the problem of target strip wrinkling.
  • the buffer dancer roller when the second comparison result is that the position information of the buffer dancer roller is the second position information and the position information of the buffer dancer roller is greater than the preset position threshold, the buffer dancer roller is very close to the maximum movable range. value, the buffer floating roller will reach the maximum value of the movable range in a very short time, then the controller must control the main drive module to stop working immediately according to the first comparison result and the second comparison result, so as to prevent the problem of target material strip wrinkling .
  • the preset position threshold represents position information closer to the maximum value in the movable range of the cache dancer in the second position information, which is not specifically limited in this embodiment, for example: to prevent the cache dancer from reaching upper limit (the maximum value of the movable range is 1000), the second position information is in the range of 800 to 1000, and the preset position threshold can be 20, that is, when the buffer floating roller is higher than 20 below the maximum value of the movable range, the controller advances Call STOP to stop the main drive motor.
  • the method for controlling abnormal gluing of long films after step S400 in FIG. 2 also includes but is not limited to the following steps:
  • Step S310 when the second film is glued, the second film is the next film of the first film, and the winding module is controlled according to the third preset linear speed value.
  • the position information of the cache floating roller may be completed after the first film
  • the winding module can be controlled according to the third preset linear speed value, and the position information of the buffer floating roller can be effectively adjusted in a state of relatively slow working speed.
  • Step S320 acquiring the position information of the buffer floating roller and the second length value of the second pasting film.
  • Step S330 according to the position information of the buffer floating roller, the third preset linear speed value and the second sheet length value, determine the third planning speed value of the main driving module.
  • the gluing running time value of the main drive module in the gluing machine first determine the gluing running time value of the main drive module in the gluing machine according to the third preset linear speed value and the second sheet length value of the winding module, then obtain the gluing time value, and according to the gluing running time value Time value and gluing time value to get the positioning time value, and then determine the planning speed value according to the positioning time value and position information, for example: according to the film length value and gluing running time value, use the HC_HighSpeedcontrol function module to calculate, and then calculate the calculated
  • the parameters are set in the control program of the main drive module, and the main drive module will run according to the planned speed value, and stop after completing the film length positioning.
  • the velocity values form a trapezoidal curve in the velocity-time coordinate system.
  • the calculated parameters may include: main drive planning speed, acceleration, deceleration and jerk (jerk)).
  • the speed compensation coefficient is obtained according to the position information and the median value of the movable range, and then the first driving speed value of the main driving module in the glue applicator is determined according to the planned speed value and the speed compensation coefficient.
  • the preset position information may be the median value of the movable range of the cache dancer roller, or other position values near the median value of the movable range of the cache dancer roller, which may be set according to actual conditions. It is not specifically limited.
  • the preset planned speed value forms a trapezoidal curve in the speed-time coordinate system, or it can be an arc-shaped curve, which is not specifically limited in this implementation .
  • step S340 the main driving module is controlled according to the third planned speed value, so that the position information of the buffer floating roller is within the preset position information during the process of winding the target material tape.
  • the main driving module can be controlled according to the driving speed value corresponding to the speed curve of the main driving module, so as to Make the position information of the buffer floating roller fluctuate within reasonable preset position information during the process of winding the target material strip. It can be understood that after completing the gluing process of the second film, when the gluing process is performed on the third film conforming to the unit length value, both the main drive module and the winding module can be restored to normal conditions.
  • the first planning speed value and the first preset linear speed value are operated.
  • Fig. 4 is only one schematic example expressing the corresponding relationship between the winding line speed curve, the speed curve of the main drive module and the buffer fluctuation curve representing the position information of the floating roller in the buffer, and this embodiment does not clarify the corresponding relationship among the three. It can be uniquely defined, and other corresponding relationships can also be used.
  • the preset position information is smaller than the movable range, for example: the preset position information can be half of the movable range, or two-thirds of the movable range, or one of the movable range Scope, this embodiment does not specifically limit the preset location information, which can be set according to the quality control requirements of actual products.
  • the preset position information (range information) that is smaller than the movable range may include a range near the median position of the movable range, may be a range near the upper part of the movable range, or may be a range near the lower part of the movable range, This embodiment does not specifically limit it, and it can be set according to the quality control requirements of actual products.
  • an embodiment of the present invention also provides a glue application control device, including:
  • the acquisition module is used to obtain the position information of the buffer floating roller when the first length value of the first film is greater than the unit length value, and the first film is used to apply glue to the target material tape;
  • a first comparison module configured to compare the first slice length value with a slice length threshold to obtain a first comparison result
  • the second comparison module is used to compare the position information of the buffer floating roller with the preset position information to obtain a second comparison result
  • the control module is used to control the winding module and/or the main driving module according to the first comparison result and the second comparison result, so that the position information of the buffer floating roller is active during the process of winding the target material strip within range.
  • control module is further configured to: when the first comparison result is that the first sheet length value is less than the sheet length threshold, and the second comparison result is that the position information of the buffer floating roller is the first position information, the first The position information is located outside the minimum value of the movable range and the preset position information. According to the first comparison result and the second comparison result, the winding linear speed value of the winding module is adjusted from the first preset linear speed value to the second Two preset linear velocity values, the second preset linear velocity value is smaller than the first preset linear velocity value.
  • control module is further configured to move from the first position information to the second position information when the first comparison result is that the first sheet length value is less than the sheet length threshold, and the second comparison result is that the position information of the buffer floating roller is moved from the first position information to the second position information
  • the speed value of the main drive module is adjusted from the first planned speed value according to the first comparison result and the second comparison result.
  • the deceleration process recovers the winding line speed value of the winding module from the second preset line speed value to the first preset line speed value.
  • control module is further configured to: when the first comparison result is that the first sheet length value is less than the sheet length threshold, and the second comparison result is that the position information of the buffer floating roller is the second position information, the second The position information is located outside the maximum value of the movable range and the preset position information, and the speed value of the main drive module is adjusted from the first planned speed value to the second planned speed value according to the first comparison result and the second comparison result, The second planned speed value is smaller than the first planned speed value.
  • control module is further configured to move from the second position information to the first position information when the first comparison result is that the first sheet length value is less than the sheet length threshold, and the second comparison result is that the position information of the buffer dancer roller is moved from the second position information to the first position information
  • the winding line speed value of the winding module is changed from the first preset The line speed value starts to decelerate, and the speed value of the main drive module is restored from the second planned speed value to the first planned speed value.
  • control module is further configured to control the main driving module to stop working according to the first comparison result and the second comparison result when the first comparison result is that the first slice length value is greater than the slice length threshold.
  • control module is further configured to, when the second comparison result is that the position information of the buffer floating roller is the second position information and the position information of the buffer floating roller is greater than a preset position threshold, according to the first comparison result and The second comparison result controls the main driving module to stop working.
  • control module is also used to perform the gluing process on the second gluing sheet, and the second gluing sheet is the next gluing sheet of the first gluing sheet, and wind up the coil according to the third preset linear speed value
  • the module controls, and the third preset line speed value is less than the first preset line speed value; obtain the position information of the buffer floating roller and the second sheet length value of the second film; according to the position information of the buffer floating roller, the third preset Set the third planned speed value of the main drive module in the determination of the line speed value and the second sheet length value; control the main drive module according to the third planned speed value, so that the target material tape is buffered in the process of rewinding
  • the position information of floating roller is in the preset position information
  • an embodiment of the present invention provides a controller 160 , which includes: a memory 520 , a processor 510 , and a computer program stored in the memory 520 and operable on the processor 510 .
  • the processor 510 and the memory 520 may be connected through a bus or in other ways.
  • the non-transitory software programs and instructions required to realize the method for controlling abnormal gluing of long films on the controller 160 side of the above-mentioned embodiments are stored in the memory 520, and when executed by the processor 510, the abnormal gluing of long films in the above-mentioned embodiments is executed.
  • the glue control method for example, executes the method steps S100 to S400 in FIG. 2 and the method steps S310 to S340 in FIG. 3 described above.
  • an embodiment of the present invention also provides a computer-readable storage medium, the computer-readable storage medium stores computer-executable instructions.
  • the method for example, executes the method steps S100 to S400 in FIG. 2 and the method steps S310 to S340 in FIG. 3 described above.
  • Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disk (DVD) or other optical disk storage, magnetic cartridges, tape, magnetic disk storage or other magnetic storage devices, or can Any other medium used to store desired information and which can be accessed by a computer.
  • communication media typically embody computer readable instructions, data structures, program modules, or other data in a modulated data signal such as a carrier wave or other transport mechanism, and may include any information delivery media .

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

一种长片异常贴胶控制方法,该方法包括以下步骤:在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊(130)的位置信息,第一贴胶片用于对目标料带进行贴胶;将第一片长度值与片长度阈值进行比较,得到第一比较结果;将缓存浮动辊(130)的位置信息与预设位置信息进行比较,得到第二比较结果;根据第一比较结果和第二比较结果对收卷模块(140)和/或主驱动模块(120)进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊(130)的位置信息在可活动范围内;该控制方法能够提高对目标料带的收卷质量,能够防止目标料带在收卷过程中出现目标料带由于松弛而导致褶皱的问题。还包括一种长片异常贴胶的控制器以及存储介质。

Description

长片异常贴胶控制方法、控制器以及存储介质 技术领域
本发明实施例涉及但不限于数控领域,尤其涉及一种长片异常贴胶控制方法、控制器以及存储介质。
背景技术
随着生产力的不断提升,在工业上对于目标料带的收卷的质量以及效率要求越来越高,如何在收卷过程中实现对目标料带张力的有效控制是一个急需解决的技术问题,而且这个问题一直是制造业中的一个难题,而目前对于防止目标料带在收卷过程拉断的解决方法主要是通过放卷弹簧拉杆的上下运动来控制张力的恒定,但是这种张力控制的方法属于张力开环控制,对于张力的控制能力比较差,在贴片长度一致的情况也无法有效保证对目标料带收卷的质量,而在贴胶过程中遇到长度值比预设的单位贴片长度值大的贴片时,容易出现目标料带松弛导致目标褶皱的问题。
发明内容
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。
本发明实施例的主要目的在于提出一种长片异常贴胶控制方法、控制器以及存储介质,能够提高对目标料带的收卷质量,能够防止目标料带在收卷过程中出现断裂或者褶皱的问题。
第一方面,本发明实施例提供了一种长片异常贴胶控制方法,所述方法包括:
在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,所述第一贴胶片用于对目标料带进行贴胶;
将所述第一片长度值与片长度阈值进行比较,得到第一比较结果;
将所述缓存浮动辊的位置信息与预设位置信息进行比较,得到第二比较结果;
根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进 行控制,以使在对所述目标料带进行收卷的过程中所述缓存浮动辊的位置信息在可活动范围内,能够充分根据长片异常情况所会出现的问题进行分析,从而能够解决长片异常情况所出现的各个问题,能够提高对目标料带的收卷质量,能够防止目标料带在收卷过程中出现目标料带由于松弛而导致褶皱的问题。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,包括:
在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息为第一位置信息的情况下,所述第一位置信息位于所述可活动范围的最小值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述收卷模块的收卷线速度值从第一预设线速度值调整为第二预设线速度值,所述第二预设线速度值小于所述第一预设线速度值。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息从第一位置信息移动至第二位置信息的情况下,所述第二位置信息位于所述可活动范围的最大值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述主驱动模块的速度值从第一规划速度值开始进行减速处理,将所述收卷模块的收卷线速度值从第二预设线速度值恢复为第一预设线速度值。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,包括:
在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息为第二位置信息的情况下,所述第二位置信息位于所述可活动范围的最大值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述主驱动模块的速度值从第一规划速度值调整为第二规划速度值,所述第二规划速度值小于所述第一规划速度值。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二 比较结果为所述缓存浮动辊的位置信息从第二位置信息移动至第一位置信息的情况下,所述第一位置信息位于所述可活动范围的最小值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述收卷模块的收卷线速度值从第一预设线速度值开始进行减速处理,将所述主驱动模块的速度值从第二规划速度值恢复为第一规划速度值。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,包括:
在所述第一比较结果为所述第一片长度值大于所述片长度阈值的情况下,根据所述第一比较结果和所述第二比较结果控制所述主驱动模块停止工作。
在一实施例中,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
在所述第二比较结果为所述缓存浮动辊的位置信息为第二位置信息且所述缓存浮动辊的位置信息大于预设位置阈值的情况下,根据所述第一比较结果和所述第二比较结果控制所述主驱动模块停止工作。
在一实施例中,所述方法还包括:
在第二贴胶片进行贴胶处理的情况下,所述第二贴胶片为所述第一贴胶片的下一个贴胶片,根据第三预设线速度值对所述收卷模块进行控制,所述第三预设线速度值小于所述第一预设线速度值;
获取所述缓存浮动辊的位置信息和所述第二贴胶片的第二片长度值;
根据所述缓存浮动辊的位置信息、所述第三预设线速度值和所述第二片长度值确定中的主驱动模块的第三规划速度值;
根据所述第三规划速度值对所述主驱动模块进行控制,以使在对所述目标料带进行收卷的过程中所述缓存浮动辊的位置信息在预设位置信息内。
第二方面,本发明实施例提供了一种控制器,包括:存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现如第一方面所述的长片异常贴胶控制方法。
第三方面,一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令用于执行第一方面所述的长片异常贴胶控制方法。
本发明实施例包括:长片异常贴胶控制方法包括以下步骤:在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,第一贴胶 片用于对目标料带进行贴胶,然后将第一片长度值与片长度阈值进行比较得到第一比较结果,并将缓存浮动辊的位置信息与预设位置信息进行比较得到第二比较结果,再根据第一比较结果和第二比较结果对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内。在本实施例的技术方案中,根据由第一片长度值与片长度阈值进行比较所得到第一比较结果和由缓存浮动辊的位置信息与预设位置信息进行比较所得到第二比较结果进行分析判断,根据判断情况确定对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内,能够充分根据长片异常情况所会出现的问题进行分析,从而能够解决长片异常情况所出现的各个问题,能够提高对目标料带的收卷质量,能够防止目标料带在收卷过程中出现断裂或者褶皱的问题。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。
附图说明
图1是本发明一个实施例提供的用于执行长片异常贴胶控制方法的贴胶机的示意图;
图2是本发明一个实施例提供的长片异常贴胶控制方法的流程图;
图3是本发明一个实施例提供的长片异常贴胶控制方法中的对第二贴胶片控制的流程图;
图4是本发明一个实施例提供的收卷线速度曲线、主驱动模块速度曲线和缓存波动曲线三者对应关系的示意图;
图5是本发明一个实施例提供的控制器的示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
需要说明的是,虽然在装置示意图中进行了功能模块划分,在流程图中示出 了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。说明书、权利要求书或上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。
随着生产力的不断提升,在工业上对于目标料带的收卷的质量以及效率要求越来越高,如何在收卷过程中实现对目标料带张力的有效控制是一个急需解决的技术问题,而且这个问题一直是制造业中的一个难题,而目前对于防止目标料带在收卷过程拉断的解决方法主要是通过放卷弹簧拉杆的上下运动来控制张力的恒定,但是这种张力控制的方法属于张力开环控制,对于张力的控制能力比较差,在贴片长度一致的情况也无法有效保证对目标料带收卷的质量,而在贴胶过程中遇到长度值比预设的单位贴片长度值大的贴片时,容易出现目标料带由于松弛而导致褶皱的问题。
为解决上述存在的问题,本发明实施例提供了一种长片异常贴胶控制方法、控制器以及存储介质,该长片异常贴胶控制方法包括以下步骤:在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,第一贴胶片用于对目标料带进行贴胶,然后将第一片长度值与片长度阈值进行比较得到第一比较结果,并将缓存浮动辊的位置信息与预设位置信息进行比较得到第二比较结果,再根据第一比较结果和第二比较结果对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内。在本实施例的技术方案中,根据由第一片长度值与片长度阈值进行比较所得到第一比较结果和由缓存浮动辊的位置信息与预设位置信息进行比较所得到第二比较结果进行分析判断,根据判断情况确定对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内,能够充分根据长片异常情况所会出现的问题进行分析,从而能够解决长片异常情况所出现的各个问题,能够提高对目标料带的收卷质量,能够防止目标料带在收卷过程中出现目标料带由于松弛而导致褶皱的问题。
下面结合附图,对本发明实施例作进一步阐述。
如图1所示,图1是本发明一个实施例提供的用于执行长片异常贴胶控制方法的贴胶机的示意图。
在图1的示例中,该贴胶机100包括贴胶工位110、主驱动模块120、缓存 浮动辊130、收卷模块140、检测模块150和控制器160,贴胶工位110用于备胶和贴胶操作,主驱动模块120用于控制目标料带170进入或者离开贴胶工位110,缓存浮动辊130设置在主驱动模块120和收卷模块140之外,缓存浮动辊130用于根据目标料带170张力作用下在可活动的范围内运动,收卷模块140用于收卷目标料带170,检测模块150用于检测缓存浮动辊130的位置信息,控制器160用于根据贴胶机100中在运行工作过程中的各项指标数据,对主驱动模块120和/或收卷模块140进行控制,以使在对目标料带170进行收卷的过程中位置信息在可活动范围内,能够有效防止目标料带170拉断或者褶皱,能够有效提高对目标料带170的收卷质量。
需要说明的是,贴胶机100还可以设置有贴胶定位传感器181、放卷模块182、减速传感器183、过程纠偏模块184、放卷缓存模块185等,本实施例对于贴胶机100的结构不作具体限定,本领域技术人员可以理解的是,图1中示出的贴胶机100并不构成对本发明实施例的限定,可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件布置。
在一实施例中,贴胶机100在贴胶过程中,需要控制放卷模块182和/或主驱动模块120停止,使目标料带170也处于静止状态,从而方便贴胶工位110对目标料带170进行贴胶。但同时为保持收卷的稳定性,收卷模块140可以保持一定的线速度对目标料带170进行稳定收卷,这样的情况下,如果对缓存浮动辊130的位置控制得不好,就会导致缓存浮动辊130移动到可活动的范围内的最大值或最小值,从而会导致出现目标料带170拉断或者褶皱的问题。基于上述存在的问题,需要对主驱动模块120的定位速度进行规划,在规定的时间内走完片长,另外再可以用来限制片长和贴胶时间随意设定引起的缓存波动,还可以补偿因为实际贴胶或备胶时间过长引起的缓存波动,另外还有遇到长片时的处理方法,在贴胶机100在贴胶过程中,如果检测到第一贴胶片的第一片长度值大于单位长度值的情况下,可以通过获取缓存浮动辊130的位置信息,并根据该位置信息和第一片长度值对收卷模块140的收卷线速度和/或主驱动模块120的速度值进行主动控制,以控制目标料带进行收卷的过程中位置信息在可活动范围内,能够有效防止目标料带被拉断,能够有效提高对目标料带的收卷质量。
基于上述贴胶机,下面提出本发明的长片异常贴胶控制方法的各个实施例。 需要说明的是下面提出本发明的长片异常贴胶控制方法除了可以应用于贴胶机,还可以应用于其他收卷设备。
如图2所示,图2是本发明一个实施例提供的长片异常贴胶控制方法的流程图,该长片异常贴胶控制方法应用于上述贴胶机中的控制器,并且该长片异常贴胶控制方法包括但不限于有步骤S100、步骤S200、步骤S300和步骤S400。
步骤S100,在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,第一贴胶片用于对目标料带进行贴胶。
具体地,在贴胶机运作的过程中,在同一时间段的同一任务中,通常是对同一规格的贴胶片进行处理的,如果在没有异常的情况下,通常是不需要对收卷模块进行处理的,收卷模块是根据第一预设线速度值进行工作,主驱动模块是根据第一规划速度值进行工作的。当检测到需要处理的第一贴胶片的第一片长度值大于本次贴胶任务的单位长度值时,为了防止出现目标料带在收卷过程中断裂或者褶皱的情况,控制器需要获取对贴胶机在运作的过程中的缓存浮动辊的位置信息。
可以理解的是,主驱动模块的规划速度值(第一规划速度值、第二规划速度值)是根据不同的时刻的对应的工作内容是不同的,控制器可以实际情况进行设置的,本实施例对其不作具体限定。通常情况下,主驱动模块的规划速度值(第一规划速度值、第二规划速度值)的整个规划速度曲线规划满足以下关系式:定位时间的总片长=加速时片长+匀速时片长+减速时片长,可以理解的是在贴胶处理前准备动作所需要的时间内,规划速度值在速度时间的坐标系中形成梯形曲线。(计算出来的参数可以包括:主驱规划速度、加速度、减速度和跃度(加加速度))。然后根据位置信息和可活动范围中值得到速度补偿系数,再根据规划速度值和速度补偿系数确定贴胶机中的主驱动模块的第一驱动速度值。例如:根据运行情况,对下一个单位贴胶片进行速度补偿,以保持每次开始时,缓存浮动辊的位置能够稳定在一定范围,首先根据第一公式(速度补偿系数=(预设位置信息-缓存浮动辊的位置信息)/10000)进行计算主驱速度补偿系数,然后再根据主驱速度的补偿系数,求出对下一个单位贴胶片主驱模块的速度:驱动速度值=规划速度值*(1+速度补偿系数)。
步骤S200,将第一片长度值与片长度阈值进行比较,得到第一比较结果。
具体地,在正常贴胶处理的过程中,由于贴胶时主驱动模块是处于停止状况 的,而收卷模块是一直以第一规划速度值进行工作,所以主驱动模块在定位的过程中的匀速工作时的速度值通常比第一预设线速度值大,所以当遇到长片异常的情况下,如果第一贴胶片的第一片长度值过于大,那么会使得缓存浮动辊的位置信息处于可活动范围的最大值,从而会出现目标料带褶皱的情况,因此需要将第一片长度值与片长度阈值进行比较,得到第一比较结果,后续的步骤才能根据第一比较结果做出正确判断,从而使得缓存浮动辊一直处于可活动范围中,能够防止目标料带由于松弛而褶皱。
需要说明的是,片长度阈值可以根据第一规划速度值和第一预设线速度值进行设定,例如可以是单位片长值加1000mm,可以是单位片长值加500mm,本实施例对其不作具体限定。
步骤S300,将缓存浮动辊的位置信息与预设位置信息进行比较,得到第二比较结果。
具体地,在贴胶机运作的过程中,为了保证目标料带的收卷质量,需要根据缓存浮动辊的位置信息与预设位置信息的位置关系对收卷模块和/或主驱动模块进行控制,那么控制器可以将缓存浮动辊的位置信息与预设位置信息进行比较,得到第二比较结果,为后续步骤做数据准备。
需要说明的是,第二比较结果可以是缓存浮动辊的位置信息为第一位置信息,第一位置信息位于可活动范围的最小值与预设位置信息之外的范围,可以是缓存浮动辊的位置信息为第二位置信息,第二位置信息位于可活动范围的最大值与预设位置信息之外的范围,还可以是缓存浮动辊的位置信息为第二位置信息且缓存浮动辊的位置信息大于预设位置阈值,本实施例对其不作具体限定。
需要说明的是,预设位置信息可以根据缓存浮动辊的可活动范围和收卷质量要求进行设定,本实施对其不作具体限定。
步骤S400,根据第一比较结果和第二比较结果对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内。
具体地,控制器可以根据比较结果调节收卷模块的收卷线速度,例如可以将收卷模块的收卷线速度值调整为第二预设线速度值,该第一预设线速度值比第二预设线速度值小,可以将收卷模块的收卷线速度值从第二预设线速度值恢复为第一预设线速度值,可以将主驱动模块的速度值从第一规划速度值调整为第二规划 速度值,可以将主驱动模块的速度值从第一规划速度值开始进行减速处理,还可以将主驱动模块的速度值下降为0,本实施例对收卷模块和主驱动模块的控制不作具体限定,可以根据实际情况进行设定。
在一实施例中,在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息为第一位置信息的情况下,第一位置信息位于可活动范围的最小值与预设位置信息之外的范围,可以理解的是在第一比较结果为第一片长度值小于片长度阈值的情况下,目标料带出现褶皱的问题基本上不会出现,因此,可以根据第二比较结果对收卷模块和/或主驱动模块进行控制。在缓存浮动辊的位置信息为第一位置信息的情况下,缓存浮动辊比较接近可活动范围中的最小值,如果控制器不进行干预,那么当缓存浮动辊移动到可活动范围中的最小值后,有可能会出现目标料带断裂的情况,那么控制器可以根据第二比较结果将收卷模块的收卷线速度值从第一预设线速度值调整为第二预设线速度值,该第二预设线速度值比第一预设线速度值小,在保持主驱动模块的速度值的情况下,降低收卷模块的收卷线速度值,能够使得缓存浮动辊往可活动范围中的最大值的方向上移动,能够防止目标料带断裂;在第二比较结果为缓存浮动辊的位置信息从第一位置信息移动至第二位置信息的情况下,第二位置信息位于可活动范围的最大值与预设位置信息之外的范围,缓存浮动辊比较接近可活动范围中的最大值,如果控制器不进行干预,那么当缓存浮动辊移动到可活动范围中的最大值后,有可能会出现目标料带褶皱的情况,因此,控制器根据第二比较结果将主驱动模块的速度值从第一规划速度值调整为第二规划速度值,第二规划速度值小于第一规划速度值。
需要说明的是,第一预设线速度值是根据目标卷绕目标料带中的单位贴胶片的单位长度值、贴胶时间值以及准备时间值所确定,准备时间值表征在对单位贴胶片进行贴胶处理前准备动作所需要的时间。在保证收卷效率的同时,为了能够稳定控制收卷的质量,在实际工作的过程中,第一预设线速度值不能设置得过大,需要低于收卷最高速度限制值,那么在工作之前,需要对收卷最高速度限制值进行有效计算,可以通过对控制器输入片长度值、贴胶时间值以及备胶时间值等数据信息,然后控制可以根据片长度值、贴胶时间值和备胶时间值计算得出第一预设线速度值,其中,收卷最高速度限制值的计算方法如下:
首先,确定准备时间值,贴胶处理前准备动作主要有控制主驱动模块对单位 贴胶片进行定位处理的动作,以及控制贴胶机中的贴胶工位进行备胶处理的动作,那么可以理解的是,用于确定准备时间值的数据主要有定位处理所需要的时间值和备胶处理所需要的时间值,然后选择定位处理所需要的时间值和备胶处理所需要的时间值中的最大值作为准备时间值,即在定位处理所需要的时间值大于备胶处理所需要的时间值的情况下,准备时间值等于定位处理所需要的时间值;或者,在定位处理所需要的时间值小于备胶处理所需要的时间值的情况下,准备时间值等于备胶处理所需要的时间值。
需要说明的是,主驱动模块的贴胶运行时间等于定位时间与贴胶时间的和。通常情况下,为了满足贴胶流程的顺畅性,通常定位时间值大于或者等于备胶时间值,从而可以减少出现主驱动模块停止的时间过长,而导致无法有效控制缓存浮动辊的位置的问题,其中,定位时间值为定位处理所需要的时间值,备胶时间值为备胶处理所需要的时间值。
然后根据收卷线速度与片长度、贴胶时间、准备时间之间的关系,即根据以下公式求出收卷最高允许第一预设线速度值,那么在预设第一预设线速度值时,可以选择比最高允许的第一预设线速度值小的速度值作为收卷模块的工作线速度,公式具体如下:
最高允许收卷线速度=单个片长/(贴胶时间+准备时间)*预设系数/100。
需要说明的是,预设系数可以是60,可以是65,本实施对其不作具体限定,可以根据具体情况设置。
接着收卷最高速度限制值还需要根据收卷模块的最大线速度值进行确定,收卷最高速度限制值为收卷最高允许线速度和收卷模块的最大线速度值两者中的取最小值,例如,收卷模块的最大线速度值为80米/分,而计算得到的收卷最高允许线速度为90米/分,那么收卷最高速度限制值为80米/分,即在预设第一预设线速度值时,可以选择小于80米/分的速度值作为收卷模块的工作线速度。
在贴胶机的运行参数中,因为片长度、贴胶时间、收卷线速度这3个参数,可以根据实际情况进行设置和单独修改,在设置过程中很容易出现因为设置不合理导致缓存不稳定的问题,现将这几个参数关联起来,对最高收卷线速度进行限制,能够有效保证缓存控制的稳定性。
需要说明的是,贴胶时间可以设置为1秒以内,可以是0.8秒,也可以的0.6秒,本实施例对其不作具体限定。
需要说明的是,第二预设线速度值根据需要处理的贴胶片的单位长度值的变化进行与设定,第二预设线速度值主要在当控制器检测到贴胶片的片长度值小于单位长度值,并且缓存浮动辊的位置信息为第一位置信息的情况下使用。
在一实施例中,在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息从第一位置信息移动至第二位置信息的情况下,第二位置信息位于可活动范围的最大值与预设位置信息之外的范围,缓存浮动辊比较接近可活动范围中的最大值,如果控制器不进行干预,那么当缓存浮动辊移动到可活动范围中的最大值后,有可能会出现目标料带褶皱的情况,那么控制器可以根据第一比较结果和第二比较结果将主驱动模块的速度值从第一规划速度值开始进行减速处理(可以是匀减速,可以是阶级减速,本实施例对其不作具体限定),将收卷模块的收卷线速度值从第二预设线速度值恢复为第一预设线速度值,能够使得缓存浮动辊往可活动范围中的最小值的方向上移动,能够防止目标料带褶皱。
在一实施例中,在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息从第二位置信息移动至第一位置信息的情况下,第一位置信息位于可活动范围的最小值与预设位置信息之外的范围,缓存浮动辊比较接近可活动范围中的最小值,如果控制器不进行干预,那么当缓存浮动辊移动到可活动范围中的最小值后,有可能会出现目标料带断裂的情况,那么控制器可以根据第一比较结果和第二比较结果将收卷模块的收卷线速度值从第一预设线速度值开始进行减速处理(可以是匀减速,可以是阶级减速,本实施例对其不作具体限定),将主驱动模块的速度值从第二规划速度值恢复为第一规划速度值,能够使得缓存浮动辊往可活动范围中的最大值的方向上移动,能够防止目标料带断裂。
在一实施例中,在第一比较结果为第一片长度值大于片长度阈值的情况下,会使得缓存浮动辊的位置信息处于可活动范围的最大值,从而会出现目标料带褶皱的问题,因此,控制器需要根据第一比较结果和第二比较结果控制主驱动模块停止工作,以防止出现目标料带褶皱的问题。
在一实施例中,在第二比较结果为缓存浮动辊的位置信息为第二位置信息且缓存浮动辊的位置信息大于预设位置阈值的情况下,缓存浮动辊非常接近可活动范围中的最大值,缓存浮动辊在极短时间内会达到可活动范围的最大值,那么控 制器必须根据第一比较结果和第二比较结果控制主驱动模块立即停止工作,以防止出现目标料带褶皱的问题。需要说明的是,预设位置阈值表征在第二位置信息中更加接近缓存浮动辊的可活动范围中的最大值的位置信息,本实施例对其不作具体限定,例如:为了防止缓存浮动辊到上限(可活动范围的最大值为1000),第二位置信息为800至1000的范围,预设位置阈值可以为20,即缓存浮动辊高于可活动范围的最大值以下20时,控制器提前调用STOP停止主驱电机。
参照图3所示,在图2的步骤S400之后的长片异常贴胶控制方法还包括但不限于如下步骤:
步骤S310,在第二贴胶片进行贴胶处理的情况下,第二贴胶片为第一贴胶片的下一个贴胶片,根据第三预设线速度值对收卷模块进行控制。
具体地,在处理完存在长片问题的第一贴胶片后,由于对存在长片异常的第一贴胶片的控制调整会出现多种不同的情况,缓存浮动辊的位置信息有可能在完成第一贴胶片的贴胶任务后非处于预设位置信息内,为了能够使得后续的贴胶机的运行能够恢复正常状态,那么在处理第二贴胶片(第一贴胶片的下一个贴胶片)时,可以根据第三预设线速度值对收卷模块进行控制,以一个工作速度比较慢的状态对缓存浮动辊的位置信息的进行有效调整。
步骤S320,获取缓存浮动辊的位置信息和第二贴胶片的第二片长度值。
具体地,参照图4,在收卷模块的线速度值保持为第三预设线速度值的情况下,如果不对主驱动模块的速度进行干预,由于主驱动模块的速度值比较快,收卷模块的线速度值比较慢,那么缓存浮动辊会快速向可活动范围的最大值的方向移动,从而会出现目标料带褶皱的问题,因此,控制器需要对主驱动模块的速度进行干预,而计算主驱动模块的速度值需要用到缓存浮动辊的位置信息、第三预设线速度值以及第二贴胶片的第二片长度值这三个数据,故此时控制器需要获取缓存浮动辊的位置信息和第二贴胶片的第二片长度值。
步骤S330,根据缓存浮动辊的位置信息、第三预设线速度值和第二片长度值确定中的主驱动模块的第三规划速度值。
具体地,首先根据收卷模块的第三预设线速度值和第二片长度值确定贴胶机中的主驱动模块的贴胶运行时间值,然后获取贴胶时间值,并根据贴胶运行时间值和贴胶时间值得到定位时间值,再根据定位时间值和位置信息确定规划速度值,例如:根据片长度值和贴胶运行时间值,用HC_HighSpeedcontrol功能模块 进行计算,再将计算出来的参数设定到主驱动模块的控制程序中,主驱动模块将按照规划速度值运行,完成片长定位后停止。整个规划速度曲线规划满足以下关系式:定位时间的总片长=加速时片长+匀速时片长+减速时片长,可以理解的是在贴胶处理前准备动作所需要的时间内,规划速度值在速度时间的坐标系中形成梯形曲线。(计算出来的参数可以包括:主驱规划速度、加速度、减速度和跃度(加加速度))。然后根据位置信息和可活动范围中值得到速度补偿系数,再根据规划速度值和速度补偿系数确定贴胶机中的主驱动模块的第一驱动速度值。例如:根据运行情况,对下一个单位贴胶片进行速度补偿,以保持每次开始时,缓存浮动辊的位置能够稳定在一定范围,首先根据第一公式(速度补偿系数=(预设位置信息-缓存浮动辊的位置信息)/10000)进行计算主驱速度补偿系数,然后再根据主驱速度的补偿系数,求出对下一个单位贴胶片主驱模块的速度:驱动速度值=规划速度值*(1+速度补偿系数)。
需要说明的是,预设位置信息可以是缓存浮动辊的可活动范围的中值,或者是缓存浮动辊的可活动范围的中值附近的其他位置值,可以根据实际情况进行设置,本实施例对其不作具体限定。
需要说明的是,在贴胶处理前准备动作所需要的时间内,预设的规划速度值在速度时间的坐标系中形成梯形曲线,也可以是弧形的曲线,本实施对其不作具体限定。
步骤S340,根据第三规划速度值对主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在预设位置信息内。
具体地,参照图4,在收卷模块的线速度值为第三预设线速度值的情况下,可以控制可以根据主驱动模块的速度曲线对应的驱动速度值对主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在合理的预设位置信息内波动。可以理解的是,在完成第二贴胶片的贴胶处理以后,对符合单位片长度值的第三贴胶片进行贴胶处理时,可以主驱动模块和收卷模块均可以恢复到正常情况下的第一规划速度值和第一预设线速度值进行运作。
需要说明的是,图4只是其中一个表达收卷线速度曲线、主驱动模块速度曲线和表征缓存浮动辊位置信息的缓存波动曲线三者对应关系的示意图实施例,本实施例不对三者对应关系进行唯一限定,还可以是其他对应关系。
需要说明的是,预设位置信息小于可活动范围,例如:预设位置信息可以为 可活动范围的一半,也可以为可活动范围的三分之二,,也可以是可活动范围中的一个范围,本实施例对预设位置信息不作具体限定,可以根据实际产品的质量控制需要设置。
需要说明的是,小于可活动范围的预设位置信息(范围信息)可以包括可活动范围中值位置附近的范围,可以为可活动范围上方附近的范围,可以为可活动范围下方附近的范围,本实施例对其不作具体限定,可以根据实际产品的质量控制需要设置。
另外,本发明的一个实施例还提供了一种贴胶控制装置,包括:
获取模块,用于在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,第一贴胶片用于对目标料带进行贴胶;
第一比较模块,用于将第一片长度值与片长度阈值进行比较,得到第一比较结果;
第二比较模块,用于将缓存浮动辊的位置信息与预设位置信息进行比较,得到第二比较结果;
控制模块,用于根据第一比较结果和第二比较结果对收卷模块和/或主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在可活动范围内。
在一实施例中,控制模块还用于在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息为第一位置信息的情况下,第一位置信息位于可活动范围的最小值与预设位置信息之外的范围,根据第一比较结果和第二比较结果将收卷模块的收卷线速度值从第一预设线速度值调整为第二预设线速度值,第二预设线速度值小于第一预设线速度值。
在一实施例中,控制模块还用于在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息从第一位置信息移动至第二位置信息的情况下,第二位置信息位于可活动范围的最大值与预设位置信息之外的范围,根据第一比较结果和第二比较结果将主驱动模块的速度值从第一规划速度值开始进行减速处理,将收卷模块的收卷线速度值从第二预设线速度值恢复为第一预设线速度值。
在一实施例中,控制模块还用于在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息为第二位置信息的情况下,第二 位置信息位于可活动范围的最大值与预设位置信息之外的范围,根据第一比较结果和第二比较结果将主驱动模块的速度值从第一规划速度值调整为第二规划速度值,第二规划速度值小于第一规划速度值。
在一实施例中,控制模块还用于在第一比较结果为第一片长度值小于片长度阈值,且第二比较结果为缓存浮动辊的位置信息从第二位置信息移动至第一位置信息的情况下,第一位置信息位于可活动范围的最小值与预设位置信息之外的范围,根据第一比较结果和第二比较结果将收卷模块的收卷线速度值从第一预设线速度值开始进行减速处理,将主驱动模块的速度值从第二规划速度值恢复为第一规划速度值。
在一实施例中,控制模块还用于在第一比较结果为第一片长度值大于片长度阈值的情况下,根据第一比较结果和第二比较结果控制主驱动模块停止工作。
在一实施例中,控制模块还用于在第二比较结果为缓存浮动辊的位置信息为第二位置信息且缓存浮动辊的位置信息大于预设位置阈值的情况下,根据第一比较结果和第二比较结果控制主驱动模块停止工作。
在一实施例中,控制模块还用于在第二贴胶片进行贴胶处理的情况下,第二贴胶片为第一贴胶片的下一个贴胶片,根据第三预设线速度值对收卷模块进行控制,第三预设线速度值小于第一预设线速度值;获取缓存浮动辊的位置信息和第二贴胶片的第二片长度值;根据缓存浮动辊的位置信息、第三预设线速度值和第二片长度值确定中的主驱动模块的第三规划速度值;根据第三规划速度值对主驱动模块进行控制,以使在对目标料带进行收卷的过程中缓存浮动辊的位置信息在预设位置信息内
需要说明的是,上述贴胶控制装置的各个实施例与长片异常贴胶控制方法的实施例中所使用的技术手段、解决的技术问题以及达到的技术效果一致,此处不作具体赘述,详见视杯视盘分割方法的实施例。
另外,参照图5,本发明的一个实施例提供了一种控制器160,该控制器160包括:存储器520、处理器510及存储在存储器520上并可在处理器510上运行的计算机程序。
处理器510和存储器520可以通过总线或者其他方式连接。
实现上述实施例的控制器160侧的长片异常贴胶控制方法所需的非暂态软件程序以及指令存储在存储器520中,当被处理器510执行时,执行上述实施例 的长片异常贴胶控制方法,例如,执行以上描述的图2中的方法步骤S100至S400以及图3中的方法步骤S310至S340。
此外,本发明的一个实施例还提供了一种计算机可读存储介质,该计算机可读存储介质存储有计算机可执行指令,当计算机可执行指令用于执行上述控制器的长片异常贴胶控制方法,例如,执行以上描述的图2中的方法步骤S100至S400以及图3中的方法步骤S310至S340。
本领域普通技术人员可以理解,上文中所公开方法中的全部或某些步骤、***可以被实施为软件、固件、硬件及其适当的组合。某些物理组件或所有物理组件可以被实施为由处理器,如中央处理器、数字信号处理器或微处理器执行的软件,或者被实施为硬件,或者被实施为集成电路,如专用集成电路。这样的软件可以分布在计算机可读介质上,计算机可读介质可以包括计算机存储介质(或非暂时性介质)和通信介质(或暂时性介质)。如本领域普通技术人员公知的,术语计算机存储介质包括在用于存储信息(诸如计算机可读指令、数据结构、程序模块或其他数据)的任何方法或技术中实施的易失性和非易失性、可移除和不可移除介质。计算机存储介质包括但不限于RAM、ROM、EEPROM、闪存或其他存储器技术、CD-ROM、数字多功能盘(DVD)或其他光盘存储、磁盒、磁带、磁盘存储或其他磁存储装置、或者可以用于存储期望的信息并且可以被计算机访问的任何其他的介质。此外,本领域普通技术人员公知的是,通信介质通常包括计算机可读指令、数据结构、程序模块或者诸如载波或其他传输机制之类的调制数据信号中的其他数据,并且可包括任何信息递送介质。
以上是对本发明的较佳实施进行了具体说明,但本发明并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的共享条件下还可作出种种等同的变形或替换,这些等同的变形或替换均包括在本发明权利要求所限定的范围内。

Claims (10)

  1. 一种长片异常贴胶控制方法,所述方法包括:
    在第一贴胶片的第一片长度值大于单位长度值的情况下,获取缓存浮动辊的位置信息,所述第一贴胶片用于对目标料带进行贴胶;
    将所述第一片长度值与片长度阈值进行比较,得到第一比较结果;
    将所述缓存浮动辊的位置信息与预设位置信息进行比较,得到第二比较结果;
    根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,以使在对所述目标料带进行收卷的过程中所述缓存浮动辊的位置信息在可活动范围内。
  2. 根据权利要求1所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,包括:
    在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息为第一位置信息的情况下,所述第一位置信息位于所述可活动范围的最小值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述收卷模块的收卷线速度值从第一预设线速度值调整为第二预设线速度值,所述第二预设线速度值小于所述第一预设线速度值。
  3. 根据权利要求2所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
    在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息从第一位置信息移动至第二位置信息的情况下,所述第二位置信息位于所述可活动范围的最大值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述主驱动模块的速度值从第一规划速度值开始进行减速处理,将所述收卷模块的收卷线速度值从第二预设线速度值恢复为第一预设线速度值。
  4. 根据权利要求1所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制, 包括:
    在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息为第二位置信息的情况下,所述第二位置信息位于所述可活动范围的最大值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述主驱动模块的速度值从第一规划速度值调整为第二规划速度值,所述第二规划速度值小于所述第一规划速度值。
  5. 根据权利要求4所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
    在所述第一比较结果为所述第一片长度值小于所述片长度阈值,且所述第二比较结果为所述缓存浮动辊的位置信息从第二位置信息移动至第一位置信息的情况下,所述第一位置信息位于所述可活动范围的最小值与所述预设位置信息之外的范围,根据所述第一比较结果和所述第二比较结果将所述收卷模块的收卷线速度值从第一预设线速度值开始进行减速处理,将所述主驱动模块的速度值从第二规划速度值恢复为第一规划速度值。
  6. 根据权利要求1所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,包括:
    在所述第一比较结果为所述第一片长度值大于所述片长度阈值的情况下,根据所述第一比较结果和所述第二比较结果控制所述主驱动模块停止工作。
  7. 根据权利要求4所述的长片异常贴胶控制方法,其特征在于,所述根据所述第一比较结果和所述第二比较结果对收卷模块和/或主驱动模块进行控制,还包括:
    在所述第二比较结果为所述缓存浮动辊的位置信息为第二位置信息且所述缓存浮动辊的位置信息大于预设位置阈值的情况下,根据所述第一比较结果和所述第二比较结果控制所述主驱动模块停止工作。
  8. 根据权利要求2或5所述的长片异常贴胶控制方法,其特征在于,所述方法还包括:
    在第二贴胶片进行贴胶处理的情况下,所述第二贴胶片为所述第一贴胶片的下一个贴胶片,根据第三预设线速度值对所述收卷模块进行控制,所述第三预设 线速度值小于所述第一预设线速度值;
    获取所述缓存浮动辊的位置信息和所述第二贴胶片的第二片长度值;
    根据所述缓存浮动辊的位置信息、所述第三预设线速度值和所述第二片长度值确定中的主驱动模块的第三规划速度值;
    根据所述第三规划速度值对所述主驱动模块进行控制,以使在对所述目标料带进行收卷的过程中所述缓存浮动辊的位置信息在预设位置信息内。
  9. 一种控制器,包括:存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述计算机程序时实现权利要求1至8任意一项所述的长片异常贴胶控制方法。
  10. 一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令用于执行权利要求1至8任意一项所述的长片异常贴胶控制方法。
PCT/CN2022/140358 2022-02-25 2022-12-20 长片异常贴胶控制方法、控制器以及存储介质 WO2023160173A1 (zh)

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