WO2023138002A1 - 电池组 - Google Patents
电池组 Download PDFInfo
- Publication number
- WO2023138002A1 WO2023138002A1 PCT/CN2022/104200 CN2022104200W WO2023138002A1 WO 2023138002 A1 WO2023138002 A1 WO 2023138002A1 CN 2022104200 W CN2022104200 W CN 2022104200W WO 2023138002 A1 WO2023138002 A1 WO 2023138002A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fixing
- battery
- battery pack
- pack according
- hole
- Prior art date
Links
- 238000003780 insertion Methods 0.000 claims description 31
- 230000037431 insertion Effects 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 3
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- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of batteries, for example, to a battery pack.
- the battery pack is mainly divided into two types. One is to connect multiple cylindrical single cells in series or in parallel to form a power supply, but the capacity of cylindrical single cells is relatively low.
- the batteries are assembled into a battery module, and then a plurality of battery modules are assembled into a battery pack through fixing components.
- a battery pack is formed by providing a mounting plate at the front and rear ends of multiple battery modules, and installing a mounting plate in the mounting plate, and then connecting and fixing them through bolt assemblies.
- the stability of the fixing structure of the battery pack is poor, and the efficiency of assembly and disassembly is low.
- the embodiment of the present application provides a battery pack, which has a simple structure, high assembly efficiency, and good stability.
- the embodiment of the present application adopts the following technical solution: provide a battery pack, including a plurality of battery modules and a first fixing assembly, a plurality of battery modules form a battery module group, two adjacent battery modules are electrically connected through a first connecting piece, the first fixing assembly includes a plug connector and a first fixing beam, the first fixing beams are respectively provided on opposite sides of the battery module group, the two ends of all the first fixing beams are respectively connected by a first connector and a second connector, each of the battery modules is provided with at least one first insertion hole, and the first fixing beam is provided with a second connector corresponding to the first insertion hole holes, and the connector is inserted into the first socket hole and the second socket hole.
- FIG. 1 is a schematic disassembly diagram of a battery pack according to an embodiment of the present application
- Fig. 2 is a partial enlarged view of A place in Fig. 1;
- Fig. 3 is a partial enlarged view of the B place of Fig. 1;
- Fig. 4 is a partially enlarged view at C of Fig. 1;
- FIG. 5 is a partial schematic diagram of a battery pack according to an embodiment of the present application.
- Fig. 6 is a partial enlarged view at D of Fig. 5;
- FIG. 7 is a schematic structural diagram of a connector according to an embodiment of the present application.
- FIG. 8 is a schematic structural diagram of a battery module according to an embodiment of the present application.
- Fig. 9 is a partial enlarged view at E of Fig. 8.
- FIG. 10 is a schematic disassembly diagram of a battery module according to an embodiment of the present application.
- FIG. 11 is a schematic structural view of a fixed plate in an embodiment of the present application.
- FIG. 12 is a schematic structural diagram of a battery unit according to an embodiment of the present application.
- Battery module 11. Battery unit; 111. Single battery; 2. First fixing component; 21. Connector; 211. Plug body; 212. Fixing part; 213. First fastener; 214. First threaded hole; 22. First fixing beam; 221. Second insertion hole; 222.
- connection should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be the internal communication of two elements or the interaction relationship between two elements.
- connection may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be the internal communication of two elements or the interaction relationship between two elements.
- a first feature being "on” or “under” a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but are in contact with another feature between them.
- “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
- "Below”, “under” and “under” the first feature include the first feature directly below and obliquely below the second feature, or simply mean that the first feature is less horizontally than the second feature.
- Each component or part of the battery pack in this embodiment is designed and manufactured according to the standards used by underwater equipment, so the battery pack can be applied to various underwater equipment.
- the battery pack of the embodiment of the present application includes a plurality of battery modules 1 and a first fixing component 2, and a plurality of battery modules 1 are connected through the first fixing component 2 to form a battery pack, and two adjacent battery modules 1 are connected in series through the first connecting piece.
- the battery module 1 is composed of at least one battery unit 11, at least one battery unit 11 is connected through the second fixing component 3 to form the battery module 1, and two adjacent battery units 11 are electrically connected in series through the second connecting piece.
- the battery unit 11 is composed of at least one single battery 111 , which is connected through the third fixing assembly 4 to form the battery unit 11 , and two adjacent single batteries 111 are connected in series through the third connecting piece.
- the battery pack has a higher battery capacity, which can improve the battery life of the equipment using the battery pack.
- the first connecting piece, the second connecting piece and the third connecting piece are all copper bars, the copper bars have good conductivity and heat dissipation efficiency, and the copper bars are easier to install than cables.
- the first connecting piece, the second connecting piece and the third connecting piece may be aluminum bars or other alloy connecting pieces.
- the single battery 111 is a square single battery 111, which can store more electricity than a traditional cylindrical battery, and the multiple square single batteries 111 are more tightly bonded, which can increase the energy density of the battery pack and reduce the number of single battery cells 111 used in the battery pack, thereby reducing the manufacturing cost of the battery pack.
- the first fixing assembly 2 includes a connector 21 and a first fixing beam 22.
- a plurality of battery modules 1 form a battery module group.
- First fixing beams 22 are arranged on opposite sides of the battery module group.
- the component 21 is inserted into the first insertion hole 321 and the second insertion hole 221 .
- First fixed beams 22 are arranged on the opposite sides of the battery module group, and the two ends of the first fixed beam 22 respectively pass through the first connector 23 and the second connector 24, so that the two first fixed beams 22, the first connector 23 and the second connector 24 are connected to form a fixed bracket around the battery module group, so that the connection stability of the battery module group is high.
- the first insertion hole 321 and the second insertion hole 221 are used to realize the insertion and fixing of the first fixing beam 22 and the battery module 1 , so that the assembly and disassembly efficiency of the battery pack is high.
- there are 10 battery modules 1, and 10 battery modules 1 form a battery module group, and each battery module 1 is connected in parallel through copper bars, and a first fixing beam 22 is provided on opposite sides of the battery module group.
- the number of first fixing beams 22 can be set in multiples, for example, one first fixing beam 22 is set on one side of the battery module group, and two first fixing beams 22 are set on the other side, or multiple first fixing beams 22 can be set on both sides of the battery module group, and the number of first fixing beams 22 can be set according to actual needs.
- first fixing beams 22 are arranged on opposite sides of the battery module group, and the two ends of all first fixing beams 22 respectively pass through the first connecting piece 23 and the second connecting piece 24, so that the two first fixing beams 22, the first connecting piece 23 and the second connecting piece 24 are connected to form a fixed bracket around the plurality of battery modules 1, so that the connection stability of the battery module group is high, and each battery module 1 is provided with a first insertion hole 321, a first fixing beam 22 A second insertion hole 221 is provided on the top, and the insertion member 21 is inserted into the first insertion hole 321 and the second insertion hole 221 to fix the first fixing beam 22 and the battery module 1 by insertion, so that the battery pack has higher assembly efficiency.
- the connector 21 includes a connector body 211, which is arranged in the first socket hole 321 and the second socket hole 221.
- the opposite sides of the connector body 211 are provided with fixing parts 212.
- the fixing part 212 is fixed on the first fixing beam 22 through the first fastener 213, which improves the fastening of the connector 21 in the first socket hole 321 and the second socket hole 221.
- the plug body 211 and the two fixing parts 212 are integrally formed, and this design can improve the overall strength of the plug 21.
- a first threaded hole 214 is provided on the plug body 211.
- the connector 21 is a pin, and the pin is made of stainless steel, which has high strength and is not easily damaged.
- the first fixing beam 22 is also provided with a first fixing hole 222 .
- the first fixing hole 222 and the second insertion hole 221 are arranged at intervals.
- Each battery module 1 is provided with a second fixing hole 322 corresponding to the first fixing hole 222 .
- adjacent first fixing holes 222 and second insertion holes 221 are arranged in a misalignment, so as to improve the stability of fixing the battery module 1 by the first fixing beam 22 .
- a side of the first fixing beam 22 away from the battery module 1 is provided with a plurality of positioning grooves 223 , and each second insertion hole 221 and the first fixing hole 222 are connected with one positioning groove 223 , so that when the operator installs the insertion connector 21 or the second fastener 25 , the positioning groove 223 can be used for positioning, so that the insertion connector 21 can be quickly inserted into the second insertion hole 221 , or the second fastener 25 can be quickly screwed into the first fixing hole 222 and the second fixing hole. 322, thereby improving the installation efficiency of the plug connector 21 and the second fastener 25.
- the first connecting member 23 includes first stoppers 231 protruding from both ends, and the end of the first fixed beam 22 close to the first connector 23 is provided with a first stopper 224 , the first stopper 231 is arranged in the first stopper 224 , and a first installation hole is provided through the first stopper 231 , and a second installation hole is provided at the bottom of the first stopper 224 , and the screw is screwed into the first installation hole and the second installation hole.
- the bottom end of the first connecting member 23 is connected to the second fixed beam 26 through bolts, so that the first connecting member 23 is fixedly connected to the first fixed beam 22 and the second fixed beam 26 .
- the front and rear ends of the second connector 24 are protrudingly provided with a second limiter 241, the first fixed beam 22 is provided with a second limiter groove 225 near one end of the second connector 24, the second limiter 241 is arranged in the second limiter groove 225, and the second fixed beam 26 and the second connector 24 are connected by screws, so that the connection between the second connector 24 and the first fixed beam 22 and the second fixed beam 26 is more stable.
- the above structure can improve the stability of the battery pack.
- a lifting lug 242 is provided on the side of the first connecting piece 23 and the second connecting piece 24 away from the battery module 1 .
- the first fixing assembly 2 further includes a second fixing beam 26, which is provided on opposite sides of the battery module group.
- the second fixing beam 26 is spaced apart from the first fixing beam 22.
- the second fixing beam 26 is provided with a plurality of third fixing holes 261 at intervals.
- Each battery module 1 is provided with a fourth fixing hole 311 corresponding to the third fixing hole 261.
- the third fastener 27 is penetrated through the third fixing hole 261 and the fourth fixing hole 311 to improve the connection stability between the battery modules 1.
- the second fixed beam 26 is also made of aluminum alloy.
- the second fixing assembly 3 includes two first splints 31 , a fixing plate 32 and a screw 36 , at least one battery unit 11 is disposed between the two first splints 31 , and the two first splints 31 and the fixing plate 32 are connected by a mortise and tenon structure 5 so that the two first splints 31 and the fixing plate 32 can be initially connected and fixed.
- This connection method is simple and easy to install without using other auxiliary tools.
- the two first splints 31 are spaced apart from a plurality of second threaded holes, the screw 36 is screwed into the second threaded holes to completely fix the two first splints 31, and the rod body of the screw 36 crosses the third fixing assembly 4, so that at least one battery unit 11 is fixed in the two first splints 31.
- the battery unit 11 can be placed according to actual needs, either horizontally or vertically, so that the structure of the battery module 1 is more compact and the energy density is higher.
- the first insertion hole 321 and the second fixing hole 322 are arranged on the fixing plate 32 at intervals.
- the fixed plate 32 includes a first plate 323 , a second plate 324 and a third plate 325 , the two ends of the second plate 324 are respectively connected to the first plate 323 and the third plate 325 , and the first plate 323 and the third plate 325 are vertically arranged with the second plate 324 , and the first plate 323 and the third plate 325 extend in opposite directions.
- Both ends of the first plate 323 are provided with a first tenon 51
- both ends of the third plate 325 are provided with a second tenon 53
- two ends of the second plate 324 are provided with a third stopper 57
- a third tenon 56 is formed between the third stopper 57 and the first tenon 51.
- the first clamping plate 31 is provided with the first tenon 52 corresponding to the first tenon 51, and the first tenon 51 is arranged in the first tenon 52
- the second tenon 53 is provided with the second tenon 54 on the first clamping plate 31 corresponding to the second tenon 53
- the second tenon 53 is arranged in the second tenon 54
- Stability of the battery module 1 is provided with Stability of the battery module 1 .
- a plurality of third mounting holes are arranged at intervals on both ends of the fixing plate 32, and a fourth mounting hole is provided on the first clamping plate 31 corresponding to the third mounting hole.
- insulating varnish is sprayed on the surface of the fixing plate 32 to prevent operators from getting an electric shock when touching the fixing plate 32 .
- the first splint 31 is provided with a plurality of installation grooves 312 adjacent to one side of the battery unit 11, and the installation grooves 312 are adapted to the battery unit 11.
- an insulating sheet 39 is provided between the installation groove 312 and the battery unit 11 , and the battery unit 11 is isolated from the first clamping plate 31 by the insulating sheet 39 to prevent electrical conduction between the battery unit 11 and the first clamping plate 31 .
- the insulating sheet 39 is made of double-sided adhesive polypropylene material (PP material).
- PP material polypropylene material
- Polypropylene is a thermoplastic synthetic resin with excellent performance, which is a colorless and translucent thermoplastic lightweight general-purpose plastic. It has the advantages of chemical resistance, heat resistance, electrical insulation, high-strength mechanical properties and good high wear-resistant processing performance.
- the second fixing component 3 includes an insulating cover 33, and the electrode end of each battery cell 11 is provided with an insulating cover 33, and the insulating cover 33 is located between the unit cell 11 and the first splint 31, and the insulating cover 33 is made of an insulating material, which can isolate the battery unit 11 from the first splint 31, and prevent the first splint 31 and the battery cell 11 from conducting.
- the side of the insulating cover 33 facing away from the battery unit 11 is provided with two rubber strips 34, and the two rubber strips 34 are arranged oppositely on both sides of the insulating cover 33.
- the rubber strips 34 are elastic, and the first splint 31 compresses the battery unit 11 through the rubber strips 34 to improve the stability of the battery unit 11 in the battery module 1.
- the insulating cover 33 is made of ABS material.
- the ABS material is a terpolymer of acrylonitrile, butadiene and styrene monomers.
- the ABS material has the common properties of the three components. Therefore, the ABS material is a rigid material with easy-to-obtain raw materials, good comprehensive performance, low price and wide application.
- the rubber strip 34 is made of polyacid material, which has good stability, resilience and chemical resistance.
- the bottoms of the two first splints 31 are provided with third limiting grooves 313
- the third limiting grooves 313 are provided with limiting plates 35 .
- Two terminal blocks 38 are arranged on the upper ends of the two first splints 31, and the two terminal blocks 38 are arranged at intervals.
- a pressure mining communication slave 37 and a balance slave are also arranged between the two terminal blocks 38.
- External devices can be electrically connected to the terminal blocks 38 through wires, so that the battery pack can supply power to the equipment.
- the battery unit 11 includes at least one single battery 111 and a third fixing assembly 4, the third fixing assembly 4 includes a steel belt 42 and at least two second splints 41, at least one single battery 111 is arranged between the two second splints 41, and the two second splints 41 are connected by the steel belt 42.
- the weight of the steel strip 42 is relatively light, and the use of the steel strip 42 to bind and connect at least one single battery 111 can reduce the weight of the battery module 1, thereby reducing the weight of the entire battery pack, and this design does not require fixing holes on the second splint 41, which can simplify the manufacturing process of the battery unit 11 and reduce production costs.
- the second clamping plate 41 is provided with a fifth fixing hole 411 , and the screw rod 36 passes through the fifth fixing hole 411 so that the screw rod 36 can connect and fix the battery unit 11 with the first clamping plate 31 .
- a plurality of limiting parts are provided on the second splint 41, and the limiting parts are composed of two limiting protrusions, and the steel band 42 can be arranged between the two limiting protrusions, so as to prevent the steel band 42 from sliding out of the single battery 111 and losing the binding function.
- the first clamping plate 31, the second clamping plate 41, the fixing plate 32, and the limiting plate 35 are all made of aluminum alloy material.
- the aluminum alloy material is light in weight, which can reduce the overall weight of the battery pack, and the aluminum alloy material is cheap, which can reduce the production cost of the battery pack.
- the battery unit 11 includes at least one single battery 111 and a fourth fixing assembly
- the fourth fixing assembly includes two third splints and two connection plates
- at least one single battery 111 is arranged between the two third splints
- the opposite ends of the two third splints are welded and fixed by the connection plates
- the design of the battery unit has higher connection stability.
- other connection methods may also be used between the third clamping plate and the connecting plate, such as bolt connection or clamping, which is not limited to this embodiment.
- a fixing glue is provided between two adjacent single cells 111 , and the connection stability between the single cells 111 is improved by setting the fixing glue.
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- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
本申请涉及一种电池组,包括多个电池模块和第一固定组件,多个电池模块组成电池模块组,第一固定组件包括插接件和第一固定梁,电池模块组的相对两侧分别设置有第一固定梁,所有第一固定梁的两端分别通过第一连接件和第二连接件连接,每个电池模块上均至少设置有一个第一插接孔,第一固定梁上对应第一插接孔设置有第二插接孔,插接件插设于第一插接孔和第二插接孔内。
Description
本公开要求在2022年1月24日提交中国专利局、申请号为202220191014.6的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。
本申请涉及电池技术领域,例如涉及一种电池组。
随着电子、电气产品对电池容量和电压的要求不断提升,单体电池的容量和电压已不能满足要求,电池组应运而生。
电池组主要分为两种,一种是将多个圆柱形单体电池串联或并联成为一个电源,但圆柱形单体电池的电容量较低,当电池组所需的能量较大时,其所需的圆柱形单体电池的数量较多,其生产效率低,制造成本较高;另一种是将多个方形单体电池串联或并联成为一个电源,方形单体电池容量相比圆柱形单体电池容量更大,电池组内所需方形单体电池的数量会相对更少,生产成本更低,然而为了便于此类型电池组的后期维护,需将多个单体电池装配成电池模块,然后再通过固定组件将多个电池模块装配成电池组。相关技术中,通过在多个电池模块前后端设置卡座,并在卡座内设置安装板,然后通过螺栓组件连接固定形成电池组,但是该电池组的固定结构的稳定性较差,装配与拆卸效率低。
发明内容
本申请实施例提供一种电池组,其结构简单,装配效率高,稳定性好。
本申请实施例采用以下技术方案:提供一种电池组,包括多个电池模块和第一固定组件,多个所述电池模块组成电池模块组,相邻两个所述电池模块通过第一连接片电连接,所述第一固定组件包括插接件和第一固定梁,所述电池 模块组的相对两侧分别设置有所述第一固定梁,所有所述第一固定梁的两端分别通过第一连接件和第二连接件连接,每个所述电池模块上均至少设置有一个第一插接孔,所述第一固定梁上对应所述第一插接孔设置有第二插接孔,所述插接件插设于所述第一插接孔和所述第二插接孔内。
下面根据附图和实施例对本申请作说明。
图1为本申请实施例的电池组的拆解示意图;
图2为图1的A处的局部放大图;
图3为图1的B处的局部放大图;
图4为图1的C处的局部放大图;
图5为本申请实施例的电池组的局部示意图;
图6为图5的D处的局部放大图;
图7为本申请实施例的插接件的结构示意图;
图8为本申请实施例的电池模块的结构示意图;
图9为图8的E处的局部放大图;
图10为本申请实施例的电池模块的拆解示意图;
图11为本申请实施例的固定板的结构示意图;
图12为本申请实施例的电池单元的结构示意图。
图中:
1、电池模块;11、电池单元;111、单体电池;2、第一固定组件;21、插接件;211、插接本体;212、固定部;213、第一紧固件;214、第一螺纹孔;22、第一固定梁;221、第二插接孔;222、第一固定孔;223、定位槽;224、 第一限位槽;225、第二限位槽;23、第一连接件;231、第一限位块;24、第二连接件;241、第二限位块;242、吊耳;25、第二紧固件;26、第二固定梁;261、第三固定孔;27、第三紧固件;3、第二固定组件;31、第一夹板;311、第四固定孔;312、安装槽;313、第三限位槽;32、固定板;321、第一插接孔;322、第二固定孔;323、第一板体;324、第二板体;325、第三板体;33、绝缘盖;34、橡胶条;35、限位板;36、螺杆;37、均衡从机;38、接线座;39、绝缘片;4、第三固定组件;41、第二夹板;411、第五固定孔;42、钢带;5、榫卯结构;51、第一榫头;52、第一榫槽;53、第二榫头;54、第二榫槽;55、第三榫头;56、第三榫槽;57、第三限位块。
下面将结合附图对本申请实施例的技术方案作详细描述,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据情况理解上述术语在本申请中的含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下 方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
本实施例的电池组的各个部件或零件均按照水下设备使用的标准进行设计制造,因此该电池组能适用于各种下水设备。
如图1、图5、图10和图12所示,本申请实施例的电池组包括多个电池模块1和第一固定组件2,通过第一固定组件2将多个电池模块1连接形成电池组,且相邻两个电池模块1通过第一连接片串联。电池模块1由至少一个电池单元11组成,通过第二固定组件3将至少一个电池单元11连接形成电池模块1,且相邻两个电池单元11通过第二连接片电串联。电池单元11由至少一个单体电池111组成,通过第三固定组件4进行连接形成电池单元11,且相邻两个单体电池111通过第三连接片串联。以使该电池组具有较高的电池容量,能提高使用该电池组的设备的续航能力。本实施例中,第一连接片、第二连接片和第三连接片均为铜排,铜排的导电性和散热效率好,且铜排相比电缆更易于安装。在其他实施例中,第一连接片、第二连接片和第三连接片可以为铝排或其它合金连接片。
本实施例中,单体电池111为方形单体电池111,方形电池相比传统的圆柱电池所能储存的电量更多,而且多个方形单体电池111之间贴合更加紧密,其能提高电池组的能量密度,减少电池组使用单体电池111的数量,从而降低电池组的制造成本。
本实施例中,如图1、图2和图11所示,第一固定组件2包括插接件21和第一固定梁22,多个电池模块1组成电池模块组,电池模块组的相对两侧设置有第一固定梁22,所有第一固定梁22的两端分别通过第一连接件23和第二连接件24连接,每个电池模块1上均设置有第一插接孔321,第一固定梁22上对应第一插接孔321设置有多个第二插接孔221,插接件21插设于第一插接孔321和第二插接孔221内。在电池模块组的相对两侧设置有第一固定梁22,第一固定梁22的两端分别通过第一连接件23和第二连接件24,以使两个第一固定梁22、第一连接件23 和第二连接件24连接形成围设在电池模块组周部的固定支架,以使电池模块组的连接稳定性较高,而且在每个电池模块1上均设有第一插接孔321,第一固定梁22上设置有第二插接孔221,通过将插接件21插设于第一插接孔321和第二插接孔221内,以实现第一固定梁22和电池模块1的插接固定,以使该电池组装配及拆卸效率较高。本实施例中,电池模块1设有10个,10个电池模块1组成一个电池模块组,且每个电池模块1之间通过铜排并联,在电池模块组的相对两侧各设置一个第一固定梁22,两个第一固定梁22对电池模块组前后进行固定,该电池组无需专门设置一个用于容纳电池模块1的电池箱,第一固定组件2相比电池箱所使用的金属材料更少,重量更轻,且第一固定梁22、第一连接件23和第二连接件24的均采用铝合金材料制成,能降低电池组的整体重量。在其他实施例中,第一固定梁22的数量可以设置多个,例如在电池模块组的一侧面设置一个第一固定梁22,在另一侧设置有两个第一固定梁22,也可以在电池模块组两个侧面均设置多个第一固定梁22,第一固定梁22的数量可以根据实际需求设置。
在一实施例中,通过将多个电池模块1并排设置组成电池模块组,在电池模块组的相对两侧设置有第一固定梁22,所有第一固定梁22的两端分别通过第一连接件23和第二连接件24,以使两个第一固定梁22、第一连接件23和第二连接件24连接形成围设在多个电池模块1周部的固定支架,以使电池模块组的连接稳定性较高,而且在每个电池模块1上均设有第一插接孔321,第一固定梁22上设置有第二插接孔221,插接件21插设于第一插接孔321和第二插接孔221内,以通过插接的方式将第一固定梁22和电池模块1进行固定,以使该电池组具有较高的装配效率。
如图7所示,插接件21包括插接本体211,插接本体211设置在第一插接孔321和第二插接孔221内,插接本体211相对两侧设置有固定部212,固定部212通过第一紧固件213固定在第一固定梁22上,提高了插接件21在第一插接孔321和第二插接孔221内紧固性,在该电池组使用过程中插接件21不会意外出现松脱的情况。本实施例中,插接本体211和两个固定部212一体成型,该设计能提高插接 件21的整体强度。此外,在插接本体211上开设有第一螺纹孔214,当工作人员对电池组进行维护时,需要将第一固定组件2进行拆卸并对电池模块1进行逐一检查,在拆卸时,由于插接件21在第一插接孔321和第二插接孔221内,很难直接将力作用在插接件21上,因此,工作人员通过将螺纹杆旋拧至第一螺纹孔214内,通过螺纹杆将插接件21从第一插接孔321和第二插接孔221内拉出,从而提高插接件21的拆卸效率。
可选地,插接件21为插销,插销采用不锈钢材料制成,不锈钢材料的强度较高,不易损坏。
本实施例中,如图2和图11所示,第一固定梁22还设置有第一固定孔222,第一固定孔222与第二插接孔221间隔设置,每个电池模块1上对应第一固定孔222均设置有第二固定孔322,第二紧固件25穿设于第一固定孔222和第二固定孔322内,以提高第一固定梁22和电池模块1之间的连接稳定性。本实施例中,沿第一固定梁22的长度方向,相邻的第一固定孔222和第二插接孔221错位设置,从而提高第一固定梁22对电池模块1固定的稳定性。
可选地,如图6所示,第一固定梁22远离电池模块1的一侧面设置有多个定位槽223,每个第二插接孔221和第一固定孔222均与一个定位槽223连通,以使作业人员在安装插接件21或第二紧固件25时,可以通过定位槽223进行定位,以使能将插接件21快速***至第二插接孔221内,或第二紧固件25快速旋拧至第一固定孔222和第二固定孔322内,从而提高插接件21和第二紧固件25的安装效率。
本实施例中,如图1、图2和图4所示,第一连接件23包括两端凸出设置有第一限位块231,第一固定梁22靠近第一连接件23的一端设置有第一限位槽224,第一限位块231设置在第一限位槽224内,并且在第一限位块231上贯穿设置有第一安装孔,第一限位槽224的槽底设置有第二安装孔,将螺丝旋拧至第一安装孔和第二安装孔内,此外,第一连接件23的底端通过螺栓与第二固定梁26连接,以使第一连接件23与第一固定梁22及第二固定梁26固定连接。第二连接件24的 前后两端凸出设置第二限位块241,第一固定梁22靠近第二连接件24的一端设置有第二限位槽225,第二限位块241设置在第二限位槽225内,且第二固定梁26与第二连接件24通过螺丝连接,使得第二连接件24与第一固定梁22及第二固定梁26之间连接更加稳固。上述结构能提高电池组的稳固性。
在第一连接件23和第二连接件24远离电池模块1的一侧面设置有吊耳242,在工作人员搬运电池组时,可以将拉绳穿入吊耳242,并通过拉绳将电池组拉出电池仓,从而提高搬运效率。
如图1、图3和图5所示,第一固定组件2还包括第二固定梁26,在电池模块组的相对两侧面设置有第二固定梁26,第二固定梁26与第一固定梁22间隔设置,第二固定梁26上间隔设置有多个第三固定孔261,每个电池模块1上对应第三固定孔261设置有第四固定孔311,第三紧固件27穿设于第三固定孔261和第四固定孔311,以提高各个电池模块1之间的连接稳定性。本实施例中,第二固定梁26同样采用铝合金材料制成。
本实施例中,如图8至图10所示,第二固定组件3包括两个第一夹板31、固定板32和螺杆36,至少一个电池单元11设置在两个第一夹板31之间,两个第一夹板31与固定板32通过榫卯结构5连接,以使两个第一夹板31和固定板32能进行初步的连接固定,该连接方式简单,安装方便,且无需使用其他辅助工具。两个第一夹板31上间隔开设有多个第二螺纹孔,将螺杆36旋拧至第二螺纹孔内以将两个第一夹板31完全固定,并且螺杆36的杆体横穿第三固定组件4,使得至少一个电池单元11固定在两个第一夹板31内。本实施例中,电池单元11可以根据实际需求摆放,可以横向放置也可以竖向放置,使得电池模块1的结构更加紧凑,能量密度更高。本实施例中,第一插接孔321和第二固定孔322间隔设置在固定板32上。
本实施例中,如图9和图11所示,固定板32包括第一板体323、第二板体324和第三板体325,第二板体324的两端分别与第一板体323和第三板体325连接, 且第一板体323和第三板体325均与第二板体324垂直设置,第一板体323和第三板体325朝相反的方向延伸。第一板体323上的两端设置有第一榫头51,第三板体325的两端设置有第二榫头53,在第二板体324两端设置有第三限位块57,第三限位块57和第一榫头51之间形成第三榫槽56。第一夹板31对应第一榫头51设置第一榫槽52,第一榫头51设置在第一榫槽52内;第一夹板31上对应第二榫头53设置有第二榫槽54,第二榫头53设置在第二榫槽54内;第一夹板31上对应第三榫槽56设置有第三榫头55,第三榫头55设置在第三榫槽56内,固定板32和两个第一夹板31之间通过多个榫卯结构5连接,以提高电池模块1的稳定性。
为了增加固定板32和第一夹板31之间的连接稳定性,固定板32的两端面上间隔设置有多个第三安装孔,第一夹板31上对应第三安装孔设置有第四安装孔,通过将螺栓旋拧至第三安装孔和第四安装孔内,以实现第一夹板31和固定板32之间的固定连接。
可选地,在固定板32的表面喷涂有绝缘漆,防止作业人员接触固定板32时发生触电的情况。
如图10所示,第一夹板31邻近电池单元11的一侧面设置多个安装槽312,安装槽312与电池单元11相适配,电池单元11的两端设置在安装槽312内,以使电池单元11能被固定在安装槽312内,不易发生移位。此外,在安装槽312和电池单元11之间设置有绝缘片39,通过绝缘片39将电池单元11和第一夹板31隔绝,防止电池单元11和第一夹板31之间电导通。
可选地,绝缘片39采用双面背胶的聚丙烯材料(PP材料)制成,聚丙烯是一种性能优良的热塑性合成树脂,为无色半透明的热塑性轻质通用塑料。其具有耐化学性、耐热性、电绝缘性、高强度机械性能和良好的高耐磨加工性能等优点。
本实施例中,第二固定组件3包括绝缘盖33,每个电池单元11的电极端均设置有绝缘盖33,且绝缘盖33位于单元电池11和第一夹板31之间,绝缘盖33采用 绝缘材料制成,其能将电池单元11与第一夹板31隔绝,避免第一夹板31和电池单元11导电。绝缘盖33背离电池单元11的一侧面设置有两个橡胶条34,两个橡胶条34相对设置在绝缘盖33的两侧,橡胶条34具有弹性,第一夹板31通过橡胶条34压紧电池单元11,提高电池模块1内的电池单元11的稳定性。本实施例中,绝缘盖33采用ABS材料制成,ABS材料是一种丙烯腈、丁二烯和苯乙烯三种单体的三元共聚物,ABS材料兼有三种组元的共同性能,因此ABS材料是一种原料易得、综合性能良好,价格便宜、用途广泛的刚性材料。橡胶条34采用聚氨酸材料制成,其稳定性、回弹性和耐化学性较好。
本实施例中,两个第一夹板31的底部设置有第三限位槽313,第三限位槽313内设置有限位板35,限位板35的两端与第一夹板31连接,提高电池模块1底部的连接稳定性。在两个第一夹板31的上端设置有两个接线座38,两个接线座38间隔设置,在两个接线座38之间还设置有采压通信从机37和均衡从机,外接设备可以通过电线与接线座38电连接,以使电池组能对设备供电。
一实施例中,如图12所示,电池单元11包括至少一个单体电池111和第三固定组件4,第三固定组件4包括钢带42和至少两个第二夹板41,至少一个单体电池111设置在两个第二夹板41之间,两个第二夹板41通过钢带42连接。钢带42的重量较轻,使用钢带42对至少一个单体电池111进行捆绑连接能降低电池模块1的重量,从而降低整个电池组的重量,而且该设计无需在第二夹板41上开设固定孔,其能简化电池单元11制造工序,降低生产成本。本实施例中,第二夹板41上设置有第五固定孔411,螺杆36穿设于第五固定孔411内,以使螺杆36能将电池单元11与第一夹板31连接固定。
可选地,在第二夹板41上设置多个限位部,限位部由两个限位凸起组成,钢带42可以设置在两个限位凸起之间,以防止钢带42滑动而脱离出单体电池111而失去捆绑功能。
本实施例中,第一夹板31、第二夹板41、固定板32以及限位板35均采用铝 合金材料制成,铝合金材料重量较轻,能降低电池组的整体重量,而且铝合金材料价格便宜,能降低电池组的生产成本。
另一实施例中,电池单元11包括至少一个单体电池111和第四固定组件,第四固定组件包括两个第三夹板和两个连接板,至少一个单体电池111设置在两个第三夹板之间,两个第三夹板的相对两端通过连接板焊接固定,该设计电池单元的连接稳定性较高。在其他实施例中,第三夹板和连接板之间也可以采用其他连接方式,例如螺栓连接或卡接等,不以本实施例为限。
为了防止单体电池111之间相对滑动,相邻两个单体电池111间设置有固定胶,通过设置固定胶来提高单体电池111之间的连接稳定性。
于本文的描述中,需要理解的是,术语“上”、“下”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作。
在本说明书的描述中,参考术语“一实施例”等的描述意指结合该实施例的特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以适当组合,形成本领域技术人员可以理解的其他实施方式。
Claims (14)
- 一种电池组,包括多个电池模块和第一固定组件,相邻两个所述电池模块通过第一连接片电连接,多个所述电池模块组成电池模块组,所述第一固定组件包括插接件和第一固定梁,所述电池模块组的相对两侧分别设置有所述第一固定梁,所有所述第一固定梁的两端分别通过第一连接件和第二连接件连接,每个所述电池模块上均至少设置有一个第一插接孔,所述第一固定梁上对应所述第一插接孔设置有第二插接孔,所述插接件插设于所述第一插接孔和所述第二插接孔内。
- 根据权利要求1所述的电池组,其中,所述插接件包括插接本体,所述插接本体相对两侧设置有固定部,所述固定部通过第一紧固件固定在所述第一固定梁上,所述插接本体设置在所述第一插接孔和所述第二插接孔内。
- 根据权利要求1所述的电池组,其中,所述第一固定梁还设置有多个第一固定孔,所述第一固定孔与所述第二插接孔间隔设置,每个所述电池模块上对应所述第一固定孔均设置有第二固定孔,第二紧固件穿设于所述第一固定孔和所述第二固定孔内。
- 根据权利要求1所述的电池组,其中,所述第一连接件的两端凸出设置有第一限位块,所述第一固定梁靠近所述第一连接件的一端设置有第一限位槽,所述第一限位块设置在所述第一限位槽内。
- 根据权利要求1或4所述的电池组,其中,所述第二连接件的两端设置有第二限位块,所述第一固定梁靠近所述第二连接件的一端设置有第二限位槽,所述第二限位块设置在所述第二限位槽内。
- 根据权利要求1所述的电池组,其中,所述第一固定组件还包括第二固定梁,所述电池模块组的相对两侧分别设置有所述第二固定梁,所述第二固定梁与所述第一固定梁间隔设置,所述第二固定梁上间隔设置有多个第三固定孔, 每个所述电池模块上对应所述第三固定孔设置有第四固定孔,第三紧固件穿设于所述第三固定孔和所述第四固定孔。
- 根据权利要求1所述的电池组,其中,所述电池模块包括电池单元和第二固定组件,所述第二固定组件包括两个第一夹板和固定板,所述第一插接孔设置在所述固定板上,所述电池单元设置在两个所述第一夹板之间,两个所述第一夹板与所述固定板通过榫卯结构连接。
- 根据权利要求7所述的电池组,其中,所述电池单元设有多个,相邻两个所述电池单元过第二连接片电连接,多个所述电池单元设置在两个所述第一夹板之间。
- 根据权利要求8所述的电池组,其中,所述第一夹板邻近所述电池单元的一侧面设置多个安装槽,所述安装槽与所述电池单元相适配。
- 根据权利要求8所述的电池组,其中,所述第二固定组件还包括绝缘盖,每个所述电池单元的电极端均设置有所述绝缘盖,且所述绝缘盖位于所述电池单元和所述第一夹板之间。
- 根据权利要求8所述的电池组,其中,所述电池单元包括单体电池和第三固定组件,所述第三固定组件包括钢带和至少两个第二夹板,所述单体电池设置在两个所述第二夹板之间,两个所述第二夹板通过所述钢带连接。
- 根据权利要求11所述的电池组,其中,所述单体电池设有多个,相邻两个所述单体电池通过第三连接片电连接,多个所述单体电池设置在两个所述第二夹板之间。
- 根据权利要求11所述的电池组,其中,所述单体电池为方形单体电池。
- 根据权利要求12所述的电池组,其中,相邻两个所述单体电池之间设置有固定胶。
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CN103247766A (zh) * | 2012-02-03 | 2013-08-14 | 三星Sdi株式会社 | 电池组 |
CN107534113A (zh) * | 2015-04-28 | 2018-01-02 | 三洋电机株式会社 | 电源装置及具有该电源装置的车辆 |
JP2018097983A (ja) * | 2016-12-09 | 2018-06-21 | 株式会社デンソー | 電池モジュールおよび組電池 |
CN208637765U (zh) * | 2018-09-27 | 2019-03-22 | 梅州亚力盛电子有限公司 | 一种传输性能稳定的hdmi超高清数据线 |
CN212848634U (zh) * | 2020-06-24 | 2021-03-30 | 江苏永贵新能源科技有限公司 | 一种电池模组固定结构 |
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CN103247766A (zh) * | 2012-02-03 | 2013-08-14 | 三星Sdi株式会社 | 电池组 |
CN107534113A (zh) * | 2015-04-28 | 2018-01-02 | 三洋电机株式会社 | 电源装置及具有该电源装置的车辆 |
JP2018097983A (ja) * | 2016-12-09 | 2018-06-21 | 株式会社デンソー | 電池モジュールおよび組電池 |
CN208637765U (zh) * | 2018-09-27 | 2019-03-22 | 梅州亚力盛电子有限公司 | 一种传输性能稳定的hdmi超高清数据线 |
CN212848634U (zh) * | 2020-06-24 | 2021-03-30 | 江苏永贵新能源科技有限公司 | 一种电池模组固定结构 |
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CN116759737B (zh) * | 2023-08-16 | 2023-11-14 | 中宏科创新能源科技(浙江)有限公司 | 电池模组捆扎组件及电池模组 |
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