WO2023109002A1 - Gas safety detection system and method for lithium battery rotary kiln, and medium - Google Patents

Gas safety detection system and method for lithium battery rotary kiln, and medium Download PDF

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Publication number
WO2023109002A1
WO2023109002A1 PCT/CN2022/092510 CN2022092510W WO2023109002A1 WO 2023109002 A1 WO2023109002 A1 WO 2023109002A1 CN 2022092510 W CN2022092510 W CN 2022092510W WO 2023109002 A1 WO2023109002 A1 WO 2023109002A1
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WIPO (PCT)
Prior art keywords
pressure
kiln
rotary kiln
temperature
safety detection
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PCT/CN2022/092510
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French (fr)
Chinese (zh)
Inventor
张军明
姚叙良
李韬
邓苑营
周积礼
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佛山市天禄智能装备科技有限公司
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Publication of WO2023109002A1 publication Critical patent/WO2023109002A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/42Arrangement of controlling, monitoring, alarm or like devices

Definitions

  • the application belongs to the field of lithium battery rotary kilns, and in particular relates to a gas safety detection system, method and medium of a lithium battery rotary kiln.
  • Rotary kiln In many production industries such as building materials, metallurgy, chemical industry, environmental protection, etc., rotary cylinder equipment is widely used for mechanical, physical or chemical treatment of solid materials. This type of equipment is called rotary kiln.
  • the application of the rotary kiln originated from cement production.
  • the British cement worker J Asp invented the earth shaft kiln with intermittent operation; Eransome
  • Eransome invented the rotary kiln, and put it into production after obtaining patents in Germany and the United States, and soon gained considerable economic benefits.
  • the invention of the rotary kiln led to the rapid development of the cement industry, and at the same time promoted people's research on the application of the rotary kiln. Soon the rotary kiln was widely used in many industrial fields, and became more and more important in these productions, becoming the core of the production of corresponding enterprises. equipment.
  • the embodiment of the present application provides a gas safety detection system, method and medium of a lithium battery rotary kiln. Under the premise of ensuring that the temperature in the kiln is maintained under normal working conditions, the pressure in the kiln is reasonably adjusted to improve Gas safety in the kiln.
  • the first aspect of the embodiments of the present application provides a gas safety detection system for a lithium battery rotary kiln, including:
  • the first temperature module placed inside the kiln is used to detect the temperature inside the kiln
  • the second temperature module placed outside the kiln is used to detect the temperature outside the kiln
  • the first pressure module placed inside the kiln is used to detect the pressure inside the kiln
  • the second pressure module placed outside the kiln is used to detect the pressure outside the kiln
  • Calculation module responding to the first temperature module, the second temperature module, the first pressure module and the second pressure module to calculate the temperature difference and pressure difference inside and outside the kiln;
  • the server stores the relationship model of temperature difference and pressure difference, namely Among them, ⁇ T represents the temperature difference, and ⁇ P represents the pressure difference;
  • a rotary kiln heating system for heating or cooling the rotary kiln, and a valve module for controlling the opening of the rotary kiln exhaust port;
  • a control module based on the relationship model and the real-time temperature and pressure inside and outside the kiln, controls the heating system of the rotary kiln and the valve module to realize the temperature and pressure adjustment in the rotary kiln, under the premise of keeping K constant or fluctuating within a certain range Adjust the pressure in the kiln to the normal level.
  • the gas safety detection system of the lithium battery rotary kiln is based on the ratio of the internal and external temperature difference and pressure difference under the normal working state of the lithium battery rotary kiln, or the standard working state.
  • the detection system often only pays attention to the pressure and temperature inside the kiln, ignoring the ambient temperature and ambient pressure.
  • the principle of pressure difference is what really causes safety hazards. For example, everyone has such an experience in life. Explosion will occur in plateaus or places with high altitudes. Obviously, the pressure in the packaging bag does not change, but the pressure difference that changes. Therefore, this application is based on this principle to realize the safety gas detection in the rotary kiln. , which can eliminate safety accidents caused by too much attention to its own pressure.
  • K is the ratio of the temperature difference ⁇ T to the pressure difference ⁇ P under the normal working condition of the rotary kiln.
  • the working state here means that the ambient temperature is normal temperature, the ambient pressure is normal pressure, and the temperature and pressure in the kiln are also within the normal range or normal standard required for work.
  • the temperature and pressure adjustment process in the rotary kiln is adjusted in stages, and the principle of pressure priority is adopted to gradually adjust the pressure in the kiln to a normal level.
  • step-by-step adjustment specific process is as follows:
  • the pressure increment is divided into N times of adjustment until the pressure increment is 0.
  • the temperature in the kiln is adjusted correspondingly to meet K maintenance. remain unchanged or fluctuate within a certain range.
  • the segmental condition of pressure increment can avoid the temperature change caused by sudden pressure change, or in other words, to avoid the temperature mismatch in the kiln after a sudden pressure change.
  • the critical temperature of the kiln will also rise, such as the principle of a pressure cooker. Therefore, if the pressure suddenly drops, the temperature in the kiln will inevitably exceed the critical temperature and cause safety hazards. Therefore, it is necessary to adjust a section of pressure and a section of temperature to ensure the safety of the kiln.
  • the principle of pressure cable is that after the pressure is reduced, the critical temperature will decrease, which will make the excessively high temperature discharge heat with the exhaust port of the rotary kiln in the form of high-temperature exhaust gas, so the pressure must be given priority, if it is temperature priority , when the temperature is adjusted in place, because the pressure has not dropped, and the rotary kiln is continuously heated to maintain a certain state, so when the pressure has not dropped, the temperature in the kiln will continue to increase, so the pressure must be adjusted first.
  • the pressure increment is adjusted sequentially from small to large in the manner of an arithmetic sequence.
  • the server adopts a RISC architecture server, and the types of the server include three options: a local server, a remote server and a cloud server.
  • the second aspect of the embodiments of the present application provides a gas safety detection method for a lithium battery rotary kiln, which is executed based on the gas safety detection system for a lithium battery rotary kiln, which includes:
  • S102 Monitor the pressure in the rotary kiln in real time, trigger the safety detection system when the current period exceeds the set threshold, and adjust it by the safety detection system;
  • the gas safety detection methods implemented by the safety detection system are as follows:
  • step S105 Repeat step S104 for N times until the pressure increment is 0;
  • said K remains unchanged or fluctuates within a certain range includes:
  • the pressure and temperature in the rotary kiln are adjusted synchronously to keep K constant, or the pressure in the rotary kiln is adjusted first and then the temperature in the rotary kiln is adjusted to make K fluctuate within a certain range.
  • the pressure increment is sequentially adjusted according to an arithmetic sequence.
  • the third aspect of the embodiments of the present application provides a medium, the computer-readable storage medium stores a computer program, and when the computer program product runs on the terminal device, the system device executes any one of the above-mentioned first aspects. described function.
  • the medium is a computer-readable storage medium and stores a computer program. It is characterized in that, when the computer program is executed by the main control module, various steps such as the gas safety detection method of the lithium battery rotary kiln are realized.
  • the beneficial effect of the embodiment of the present application compared with the prior art is: compared with the traditional gas safety detection, the relative pressure relationship model is adopted in this application, and the detection and adjustment of the kiln pressure is carried out in a segmented and orderly manner. Control, which can improve the reliability and safety of rotary kiln safety gas detection.
  • Fig. 1 is a schematic structural diagram of a gas safety detection system for a lithium battery rotary kiln provided in an embodiment of the present application;
  • FIG. 2 is a schematic flow diagram of a gas safety detection method for a lithium battery rotary kiln provided in an embodiment of the present application;
  • FIG. 3 is a schematic structural diagram of a terminal device provided by an embodiment of the present application.
  • the first aspect of the embodiment of the present application provides a gas safety detection system for a lithium battery rotary kiln, as shown in Figure 1, the system includes: a first temperature module 11 placed in the kiln for detecting the temperature in the kiln And the second temperature module 12 placed outside the kiln is used to detect the temperature outside the kiln; the first pressure module 13 placed in the kiln is used to detect the pressure in the kiln, and the second pressure module 14 placed outside the kiln is used to For detecting the pressure outside the kiln; the calculation module 15 responds to the first temperature module 11, the second temperature module 12, the first pressure module 13 and the second pressure module 14 to calculate the temperature difference and the pressure difference between the inside and outside of the kiln; the server 16 stores The relationship model between temperature difference and pressure difference is Among them, ⁇ T represents the temperature difference, and ⁇ P represents the pressure difference; the rotary kiln heating system 18 for heating or cooling the rotary kiln, and the valve module 19 for controlling
  • the gas safety detection system of the lithium battery rotary kiln is based on the gas safety detection of the rotary kiln system, that is, the rotary kiln heating system 18 including the rotary kiln and the The equipment formed by necessary hardware structures such as valve module 19.
  • the pressure modules (the first pressure module 13 and the second pressure module 14 ) in this embodiment are essentially pressure sensors, and pressure sensors are the most widely used sensors.
  • Traditional pressure sensors are mainly based on mechanical structural devices, and the deformation of elastic elements is used to indicate pressure, but this structure is large in size and heavy in weight, and cannot provide electrical output.
  • semiconductor technology semiconductor pressure sensors have emerged as the times require. It is characterized by small size, light weight, high accuracy and good temperature characteristics.
  • semiconductor sensors are developing toward miniaturization, and their power consumption is small and their reliability is high. Therefore, in this embodiment, it is preferable to use semiconductor pressure sensors based on semiconductor technology as the pressure module.
  • the control module 17 is a controller (English name: controller) based on its essence, which refers to changing the wiring of the main circuit or the control circuit and changing the resistance value in the circuit to control the start of the motor,
  • controller The master device for speed regulation, braking and reverse.
  • the computer program executed by the controller is executed according to the flow diagram of the gas safety detection method for the lithium battery rotary kiln shown in FIG. 2 . Controllers are divided into combination logic controllers and microprogram controllers, both of which have their strengths and weaknesses.
  • Combination logic controllers are cumbersome to design and have a complex structure. Once the design is completed, it cannot be modified or expanded, but its speed is fast.
  • the microprogram controller is easy to design, simple in structure, and convenient to modify or expand. To modify the function of a machine instruction, you only need to reprogram the corresponding microprogram; to add a machine instruction, you only need to add a section of microprogram in the control memory. However, it does so by executing a shred.
  • Combination logic controller also known as hard-wired controller, is composed of logic circuits and completely relies on hardware to realize the function of instructions. Since the relational model provided in this application belongs to a type of fixed model, for a certain application occasion, its K is fixed, so a combinational logic controller is preferably used in this embodiment.
  • the value of K is the ratio of the temperature difference ⁇ T to the pressure difference ⁇ P under the normal working state of the rotary kiln.
  • the normal working state means that under normal circumstances, the temperature and pressure of the link are at the normal level of the current application environment, and the temperature and pressure in the rotary kiln meet the normal level of the working index.
  • the value represented by the normal working state is not a certain fixed data, but represents a state data.
  • the temperature and pressure in the rotary kiln are adjusted in stages during the adjustment process, and the principle of pressure priority is adopted to gradually adjust the pressure in the kiln to a normal level.
  • the specific process of adjusting in stages is: based on the real-time pressure in the kiln detected by the first pressure module 13 and the standard pressure in the normal state of the rotary kiln, the pressure increment is calculated; the pressure increment is divided into N During the adjustment process, based on the principle that pressure adjustment is better than temperature adjustment, every time the pressure in the kiln is adjusted, the temperature in the kiln should be adjusted correspondingly, so that K remains unchanged or within a certain range fluctuation.
  • the pressure in the kiln is adjusted sequentially from small to large in an arithmetic progression based on the pressure increment during the adjustment process.
  • the pressure increment when the pressure increment is 900Pa, it can be adjusted sequentially in the order of 100Pa, 300Pa, and 500Pa, that is, the above-mentioned N value is set to 3, the first time is reduced by 100Pa, the second time is reduced by 300Pa, and the second time is reduced by 300Pa. After three reductions of 500Pa, the pressure increment of 900Pa returns to 0 after three adjustments.
  • N can be set as large as possible, so that the gradient of each adjustment amount is finer, so as to achieve a higher safety index.
  • the server 16 adopts a RISC architecture server, and the types of the server 16 include three options: a local server, a remote server, and a cloud server.
  • the server type can be reasonably selected according to the scale of the application scenario.
  • a remote server or cloud server can be used in a large factory area, and a local server can be selected for some small factories.
  • Servers can be divided into two important categories: IA architecture servers and RISC architecture servers.
  • RISC architecture servers are mainly used.
  • the CPU used is a so-called RISC processor.
  • For long instructions use the pipeline to execute instructions.
  • the processing of such an instruction can be divided into several stages.
  • the processor sets different processing units to execute different stages of the instruction.
  • the Nth instruction when the Nth instruction is in the third In the first processing stage, the N+1th instruction will be in the second processing stage, and the N+2th instruction will be in the first processing stage.
  • This pipeline processing method of instructions enables the CPU to have the ability to process instructions in parallel, which enables the processor to process more instructions per unit time.
  • the server in this application is also configured with a large-capacity storage space to store corresponding data.
  • the second aspect of the embodiment of the present application provides a gas safety detection method for a lithium battery rotary kiln, which is implemented based on a gas safety detection system for a lithium battery rotary kiln, as shown in Figure 2, which includes:
  • S102 Monitor the pressure in the rotary kiln in real time, trigger the safety detection system when the current period exceeds the set threshold, and adjust it by the safety detection system;
  • the gas safety detection methods implemented by the safety detection system are as follows:
  • step S105 Repeat step S104 for N times until the pressure increment is 0;
  • the gas safety detection method of a lithium battery rotary kiln provided in this embodiment is stored in the control module 17 of the gas safety detection system of the lithium battery rotary kiln in a solidified logic manner, so that the control module 17 can rotate according to the above lithium battery
  • the gas safety detection method of the kiln is implemented, and this solidification logic can be realized by a computer program or a control logic instruction similar to PLC.
  • the PLC logic language is used for control, so as to simplify programming and operation difficulty. Make it easier to apply in industrial systems.
  • keeping K constant or fluctuating within a certain range includes, based on the principle that pressure regulation is better than temperature regulation, synchronously adjusting the pressure and temperature in the rotary kiln so that K remains constant, or adjusting the pressure in the rotary kiln first and then Adjust the temperature in the rotary kiln to make K fluctuate within a certain range.
  • the method of adjusting the pressure increment and temperature increment at the same time is the best, but it will increase the computational complexity of the control module geometrically.
  • the combined logic controller is preferably used, so the calculation should be simplified as much as possible, so the fixed logic of first adjusting the pressure in the rotary kiln and then the temperature in the rotary kiln is used to better realize the compilation of machine language .
  • the pressure increment in this embodiment is adjusted sequentially according to an arithmetic sequence
  • the specific adjustment method can refer to the adjustment method in the gas safety detection system of the lithium battery rotary kiln above.
  • a third aspect of the embodiments of the present application provides a medium, where a computer-readable storage medium stores a computer program, and when the computer program product is run on a terminal device, the system device is enabled to perform any one of the functions in the first aspect above.
  • the medium is a computer-readable storage medium and stores a computer program, which is characterized in that, when the computer program is executed by the main control module, various steps such as the gas safety detection method of the lithium battery rotary kiln are realized.
  • FIG. 3 is a schematic diagram of a terminal device provided by an embodiment of the present application.
  • the terminal device in this embodiment includes: a processor 60 , a memory 61 , and a computer program 62 stored in the memory 61 and operable on the processor 60 , such as a push message program.
  • the processor 60 executes the computer program 62, the steps in the above-mentioned embodiments of the method for extracting feature points in various dynamic scenes are implemented, such as steps S101 to S107 shown in FIG. 2 .
  • the processor 60 executes the computer program 62, the functions of the modules/units in the above-mentioned device embodiments are realized.
  • the computer program 62 can be divided into one or more modules/units, and one or more modules/units are stored in the memory 61 and executed by the processor 60 to complete the present application.
  • One or more modules/units may be a series of computer program instruction segments capable of accomplishing specific functions, and the instruction segments are used to describe the execution process of the computer program 62 in the terminal device.
  • the computer program 62 can be divided into an acquisition module, an analysis module, a search module, and a push module, and the specific functions of each module are as follows:
  • the terminal device may be a computing device such as a desktop computer, a notebook, a palmtop computer, and the like.
  • the terminal device may include, but not limited to, a processor 60 and a memory 61 .
  • FIG. 4 is only an example of a terminal device, and does not constitute a limitation on the terminal device. It may include more or less components than those shown in the figure, or combine some components, or different components, such as Terminal devices may also include input and output devices, network access devices, buses, and so on.
  • the so-called processor 60 can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Off-the-shelf programmable gate array (Field-Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
  • a general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
  • the storage 61 may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device.
  • the memory 61 can also be an external storage device of the terminal device, such as a plug-in hard disk equipped on the terminal device, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash memory card (Flash Card) wait.
  • the memory 61 may also include both an internal storage unit of the terminal device and an external storage device.
  • the memory 61 is used to store computer programs and other programs and data required by the terminal device.
  • the memory 61 can also be used to temporarily store data that has been output or will be output.
  • the disclosed terminal device and method may be implemented in other ways.
  • the terminal device embodiments described above are only illustrative.
  • the division of the modules or units is only a logical function division.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
  • the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
  • each functional unit in each embodiment of the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit.
  • the above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
  • the integrated module/unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments in the present application can also be completed by instructing related hardware through computer programs.
  • the computer programs can be stored in a computer-readable storage medium, and the computer When the program is executed by the processor, the steps in the above-mentioned various method embodiments can be realized.
  • the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form.
  • the computer-readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a removable hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM, Read-Only Memory) , Random Access Memory (RAM, Random Access Memory), electrical carrier signal, telecommunication signal and software distribution medium, etc.
  • ROM Read-Only Memory
  • RAM Random Access Memory
  • electrical carrier signal telecommunication signal and software distribution medium, etc.

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Abstract

The embodiments of the present application are applicable to the field of lithium battery rotary kilns. Provided are a gas safety detection system and method for a lithium battery rotary kiln, and a medium. The system comprises: a first temperature module and a first pressure measurement module, which are arranged inside a kiln; a second temperature module; a second pressure measurement module; a calculation module, which is used for calculating the difference between temperatures inside and outside the kiln, and the difference between pressures inside and outside the kiln; a server, which stores a relationship model of the temperature difference and the pressure difference; a rotary kiln heating system, which is used for heating or cooling a rotary kiln; and a valve module, which is used for controlling the opening degree of an exhaust port of the rotary kiln. The rotary kiln heating system and the valve module are controlled on the basis of the relationship model and real-time temperatures and pressures inside and outside the kiln, such that the temperature and pressure inside the rotary kiln are adjusted, and the pressure inside the kin is adjusted to a normal level while the ratio of the temperature difference to the pressure remains unchanged or fluctuates within a certain range, thereby improving gas safety inside the kiln.

Description

一种锂电池回转窑的气体安全检测***、方法及介质A gas safety detection system, method and medium for a lithium battery rotary kiln 技术领域technical field
本申请属于锂电池回转窑领域,尤其涉及一种锂电池回转窑的气体安全检测***、方法及介质。The application belongs to the field of lithium battery rotary kilns, and in particular relates to a gas safety detection system, method and medium of a lithium battery rotary kiln.
背景技术Background technique
回转窑在建材、冶金、化工、环保等许多生产行业中,广泛地使用回转圆筒设备对固体物料进行机械、物理或化学处理,这类设备被称为回转窑。回转窑的应用起源于水泥生产,1824年英国水泥工J阿斯普发明了间歇操作的土立窑;1883年德国狄茨世发明了连续操作的多层立窑;1885英国人兰萨姆(ERansome)发明了回转窑,在英、美取得专利后将它投入生产,很快获得可观的经济效益。回转窑的发明,使得水泥工业迅速发展,同时也促进了人们对回转窑应用的研究,很快回转窑被广泛应用到许多工业领域,并在这些生产中越来越重要,成为相应企业生产的核心设备。Rotary kiln In many production industries such as building materials, metallurgy, chemical industry, environmental protection, etc., rotary cylinder equipment is widely used for mechanical, physical or chemical treatment of solid materials. This type of equipment is called rotary kiln. The application of the rotary kiln originated from cement production. In 1824, the British cement worker J Asp invented the earth shaft kiln with intermittent operation; Eransome) invented the rotary kiln, and put it into production after obtaining patents in Britain and the United States, and soon gained considerable economic benefits. The invention of the rotary kiln led to the rapid development of the cement industry, and at the same time promoted people's research on the application of the rotary kiln. Soon the rotary kiln was widely used in many industrial fields, and became more and more important in these productions, becoming the core of the production of corresponding enterprises. equipment.
锂电池在制备过程中,需要使用回转窑对锂电池的正负电极材料进行煅烧,以及用于废旧锂电池回收煅烧。回转窑在煅烧过程中伴随着的是废气的产生以及窑内高温造成的窑内压强突变,因此一般情况下,回转窑产生的废气都需要及时排出去,以避免炸窑引发安全事故。为了解决这个问题最常用和最直接的方法就是通过检测回转窑内的压强,从而控制回转窑的排气量。但通过控制排气量的方式控制窑内压强会有以下缺陷:During the preparation process of lithium batteries, it is necessary to use a rotary kiln to calcinate the positive and negative electrode materials of lithium batteries, as well as to recycle and calcinate waste lithium batteries. The calcination process of the rotary kiln is accompanied by the generation of exhaust gas and the sudden change of pressure in the kiln caused by the high temperature in the kiln. Therefore, in general, the exhaust gas generated by the rotary kiln needs to be discharged in time to avoid safety accidents caused by frying the kiln. The most common and direct way to solve this problem is to control the exhaust volume of the rotary kiln by detecting the pressure in the rotary kiln. However, controlling the pressure in the kiln by controlling the exhaust volume will have the following defects:
1)、压强对窑内的温度有直接的影响,如果压强改变会是的窑内的正常工作状态下的临界温度发生改变,从而影响窑内的正常工作;1) The pressure has a direct impact on the temperature in the kiln. If the pressure changes, the critical temperature in the normal working state of the kiln will change, thereby affecting the normal operation of the kiln;
2)、如果出现压强的骤变,强行通过泄压的方式降压,会使得排气口的安全隐患提升,极有可能出现排气口崩坏的现象,甚至是炸窑。2) If there is a sudden change in pressure, forcibly reducing the pressure through pressure relief will increase the safety hazard of the exhaust port, and it is very likely that the exhaust port will collapse, or even fry the kiln.
发明内容Contents of the invention
有鉴于此,本申请实施例提供了一种锂电池回转窑的气体安全检测***、方法及介质,在保证窑内温度维持在正常工作条件下的前提下,合理的调节窑内压强,以提高窑内的气体安全。In view of this, the embodiment of the present application provides a gas safety detection system, method and medium of a lithium battery rotary kiln. Under the premise of ensuring that the temperature in the kiln is maintained under normal working conditions, the pressure in the kiln is reasonably adjusted to improve Gas safety in the kiln.
本申请实施例的第一方面提供了一种锂电池回转窑的气体安全检测***,包括:The first aspect of the embodiments of the present application provides a gas safety detection system for a lithium battery rotary kiln, including:
置于窑内的第一温度模块,用于检测窑内温度,以及置于窑外的第二温度模块,用于检测窑外温度;The first temperature module placed inside the kiln is used to detect the temperature inside the kiln, and the second temperature module placed outside the kiln is used to detect the temperature outside the kiln;
置于窑内的第一压强模块,用于检测窑内压强,以及置于窑外的第二压强模块,用于检测窑外压强;The first pressure module placed inside the kiln is used to detect the pressure inside the kiln, and the second pressure module placed outside the kiln is used to detect the pressure outside the kiln;
计算模块,响应于所述第一温度模块、第二温度模块以及第一压强模块和第二压强模块以计算出窑内外温差和压强差;Calculation module, responding to the first temperature module, the second temperature module, the first pressure module and the second pressure module to calculate the temperature difference and pressure difference inside and outside the kiln;
服务器,存储有温差和压强差的关系模型即
Figure PCTCN2022092510-appb-000001
其中ΔT表示温差,ΔP表示压强差;
The server stores the relationship model of temperature difference and pressure difference, namely
Figure PCTCN2022092510-appb-000001
Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference;
用于实现对回转窑升温或降温的回转窑加热***,以及用于控制回转窑排气口开度的阀门模块;A rotary kiln heating system for heating or cooling the rotary kiln, and a valve module for controlling the opening of the rotary kiln exhaust port;
控制模块,基于所述关系模型和窑内外实时温度和压强控制所述回转窑加热***和阀门模块以实现回转窑内的温度和压强调节,保持K维持不变或在一定范围内波动的前提下使窑内压强调节到正常水平。A control module, based on the relationship model and the real-time temperature and pressure inside and outside the kiln, controls the heating system of the rotary kiln and the valve module to realize the temperature and pressure adjustment in the rotary kiln, under the premise of keeping K constant or fluctuating within a certain range Adjust the pressure in the kiln to the normal level.
本申请所提供的锂电池回转窑的气体安全检测***,是基于锂电池回转窑正常工作状态下,或者说标准工作状态下内外温差和压强差的比值为依据进行检测的,而传统的气体安全检测***往往只关注窑内压强和温度,忽略了环境温度和环境压强,然而,真正导致安全隐患的是压强差的原理,例如在生活中大家都有这样的经历,一些密封包装的食品,到了高原或海拔较高的地方就会出现炸开的现象,显而易见的,包装袋内的压强是没有变化的,发生变化的是压强差,因此本申请基于该原理实现对回转窑内的安全气体检测,可消除因自身压强关注过高引发的安全事故,采用相对压强的概念,结合窑内温度,使得 回转窑始终保存在正常工作温度前提下控制窑内压强,从而提高了回转窑气体安全检测的可靠性。The gas safety detection system of the lithium battery rotary kiln provided in this application is based on the ratio of the internal and external temperature difference and pressure difference under the normal working state of the lithium battery rotary kiln, or the standard working state. The detection system often only pays attention to the pressure and temperature inside the kiln, ignoring the ambient temperature and ambient pressure. However, the principle of pressure difference is what really causes safety hazards. For example, everyone has such an experience in life. Explosion will occur in plateaus or places with high altitudes. Obviously, the pressure in the packaging bag does not change, but the pressure difference that changes. Therefore, this application is based on this principle to realize the safety gas detection in the rotary kiln. , which can eliminate safety accidents caused by too much attention to its own pressure. The concept of relative pressure is adopted, combined with the temperature inside the kiln, so that the rotary kiln is always kept at the normal working temperature to control the pressure inside the kiln, thereby improving the gas safety detection of the rotary kiln. reliability.
进一步的,所述K的取值为回转窑正常工作状态下,温差ΔT和压强差ΔP的比值。这里的工作状态是指,环境温度为正常温度,环境压强为正常压强,窑内温度和压强也在工作所需的正常范围或正常标准之内。Further, the value of K is the ratio of the temperature difference ΔT to the pressure difference ΔP under the normal working condition of the rotary kiln. The working state here means that the ambient temperature is normal temperature, the ambient pressure is normal pressure, and the temperature and pressure in the kiln are also within the normal range or normal standard required for work.
进一步的,所述回转窑内的温度和压强调节过程中采用分阶段的方式调节,且采用压强优先的原则,逐步调节以使窑内压强调节到正常水平。Further, the temperature and pressure adjustment process in the rotary kiln is adjusted in stages, and the principle of pressure priority is adopted to gradually adjust the pressure in the kiln to a normal level.
进一步的,所述分阶段的方式调节具体过程为:Further, the step-by-step adjustment specific process is as follows:
基于第一压强模块检测到的窑内实时压强和回转窑正常状态下的标准压强,计算出压强增量;Calculate the pressure increment based on the real-time pressure in the kiln detected by the first pressure module and the standard pressure in the normal state of the rotary kiln;
将压强增量分为N次调节,直至压强增量为0,调节过程中,基于压强调节优于温度调节的原则,每调节一次窑内压强,就对应调节一次窑内温度,以满足K维持不变或在一定范围内波动。The pressure increment is divided into N times of adjustment until the pressure increment is 0. During the adjustment process, based on the principle that pressure adjustment is better than temperature adjustment, every time the pressure in the kiln is adjusted, the temperature in the kiln is adjusted correspondingly to meet K maintenance. remain unchanged or fluctuate within a certain range.
采用压强增量分段条件,可避免压强突变引起温度的变化,或者说是为了避免压强突变后,窑内温度不匹配的温度,基于常识可以知道,当压强增高后,密封容器内所能承载的临界温度也会升高,例如高压锅原理,因此如果压强陡然降低,势必导致窑内温度超出临界温度从而引发安全隐患,因此必须采用一段压强一段温度的调节,才能保证窑内安全。而压强有线原则是因此压强降低后,临界温度会降低,这就会使得过高的温度会随着回转窑的排气口以高温废气的方式排除热量,因此必须是压强优先,如果是温度优先,当温度调节到位后,由于压强还未降下,而回转窑是持续加温的维持某一状态,因此压强未降下的时候,窑内温度仍会持续增加,所以必须优先调节压强。The segmental condition of pressure increment can avoid the temperature change caused by sudden pressure change, or in other words, to avoid the temperature mismatch in the kiln after a sudden pressure change. Based on common sense, it can be known that when the pressure increases, the capacity of the sealed container The critical temperature of the kiln will also rise, such as the principle of a pressure cooker. Therefore, if the pressure suddenly drops, the temperature in the kiln will inevitably exceed the critical temperature and cause safety hazards. Therefore, it is necessary to adjust a section of pressure and a section of temperature to ensure the safety of the kiln. The principle of pressure cable is that after the pressure is reduced, the critical temperature will decrease, which will make the excessively high temperature discharge heat with the exhaust port of the rotary kiln in the form of high-temperature exhaust gas, so the pressure must be given priority, if it is temperature priority , when the temperature is adjusted in place, because the pressure has not dropped, and the rotary kiln is continuously heated to maintain a certain state, so when the pressure has not dropped, the temperature in the kiln will continue to increase, so the pressure must be adjusted first.
进一步的,所述窑内压强调节过程中基于压强增量按等差数列的方式由小到大依次调节。Further, in the process of adjusting the pressure in the kiln, the pressure increment is adjusted sequentially from small to large in the manner of an arithmetic sequence.
进一步的,所述服务器采用RISC架构服务器,服务器的类型包括本地服务器、远程服务器和云端服务器三种选择。Further, the server adopts a RISC architecture server, and the types of the server include three options: a local server, a remote server and a cloud server.
本申请实施例的第二方面提供了一种锂电池回转窑的气体安全检测方法,该方法基于所述的一种锂电池回转窑的气体安全检测***进行执行,其包括:The second aspect of the embodiments of the present application provides a gas safety detection method for a lithium battery rotary kiln, which is executed based on the gas safety detection system for a lithium battery rotary kiln, which includes:
预检测;Pre-detection;
S101:在回转窑标准工作状态下,检测回转窑的内外温差和压强差,并计算出
Figure PCTCN2022092510-appb-000002
其中ΔT表示温差,ΔP表示压强差;
S101: Under the standard working condition of the rotary kiln, detect the temperature difference and pressure difference inside and outside the rotary kiln, and calculate
Figure PCTCN2022092510-appb-000002
Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference;
S102:实时监控回转窑内的压强数字,当期超过设定的阈值时触发安全检测***,由安全检测***进行调节;S102: Monitor the pressure in the rotary kiln in real time, trigger the safety detection system when the current period exceeds the set threshold, and adjust it by the safety detection system;
安全检测***所执行的气体安全检测方法如下:The gas safety detection methods implemented by the safety detection system are as follows:
S103:计算出回转窑内的压强增量,将压强增量分为N段进行调节;S103: Calculate the pressure increment in the rotary kiln, and divide the pressure increment into N sections for adjustment;
S104:每次调节一段压强增量,就对应调节一段窑内温度,使得K维持不变或在一定范围内波动;S104: Every time a section of pressure increment is adjusted, the temperature in a section of kiln is correspondingly adjusted so that K remains unchanged or fluctuates within a certain range;
S105:重复步骤S104执行N次,直至压强增量为0;S105: Repeat step S104 for N times until the pressure increment is 0;
S106:重复步骤S101-S105反复执行回转窑内的气体安全检测。S106: Repeat steps S101-S105 to repeatedly perform gas safety detection in the rotary kiln.
进一步的,所述K维持不变或在一定范围内波动包括:Further, said K remains unchanged or fluctuates within a certain range includes:
基于压强调节优于温度调节的原则,同步调节回转窑内的压强和温度使得K维持不变,或先调节回转窑内的压强再调节回转窑内的温度使得K在一定范围内波动。Based on the principle that pressure regulation is better than temperature regulation, the pressure and temperature in the rotary kiln are adjusted synchronously to keep K constant, or the pressure in the rotary kiln is adjusted first and then the temperature in the rotary kiln is adjusted to make K fluctuate within a certain range.
进一步的,所述压强增量按等差数列依次调节。Further, the pressure increment is sequentially adjusted according to an arithmetic sequence.
本申请实施例的第三方面提供了一种介质,所述计算机可读存储介质存储有计算机程序,当计算机程序产品在终端设备上运行时,使得***设备执行上述第一方面中任一项所述的功能。所述介质为计算机可读存储介质并存储有计算机程序,其特征在于,所述计算机程序被主控模块执行时实现如锂电池回转窑的气体安全检测方法的各个步骤。The third aspect of the embodiments of the present application provides a medium, the computer-readable storage medium stores a computer program, and when the computer program product runs on the terminal device, the system device executes any one of the above-mentioned first aspects. described function. The medium is a computer-readable storage medium and stores a computer program. It is characterized in that, when the computer program is executed by the main control module, various steps such as the gas safety detection method of the lithium battery rotary kiln are realized.
可以理解的是,上述第二方面和第三方面的有益效果可以参见上述第一方面中的相关描述,在此不再赘述。It can be understood that, for the beneficial effects of the above-mentioned second aspect and the third aspect, reference may be made to the related description in the above-mentioned first aspect, which will not be repeated here.
本申请实施例与现有技术相比存在的有益效果是:和传统的气体安全检测 相比,本申请中采用相对压强的关系模型,采用分段有序的调节方式进行窑内压强的检测和控制,可提高回转窑安全气体检测的可靠性和安全性。The beneficial effect of the embodiment of the present application compared with the prior art is: compared with the traditional gas safety detection, the relative pressure relationship model is adopted in this application, and the detection and adjustment of the kiln pressure is carried out in a segmented and orderly manner. Control, which can improve the reliability and safety of rotary kiln safety gas detection.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only for the present application For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.
图1是本申请实施例提供的锂电池回转窑的气体安全检测***的结构示意图;Fig. 1 is a schematic structural diagram of a gas safety detection system for a lithium battery rotary kiln provided in an embodiment of the present application;
图2是本申请实施例提供的锂电池回转窑的气体安全检测方法的流程示意图;2 is a schematic flow diagram of a gas safety detection method for a lithium battery rotary kiln provided in an embodiment of the present application;
图3是本申请实施例提供的终端设备的结构示意图。FIG. 3 is a schematic structural diagram of a terminal device provided by an embodiment of the present application.
具体实施方式Detailed ways
以下描述中,为了说明而不是为了限定,提出了诸如特定***结构、技术之类的具体细节,以便透彻理解本申请实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本申请。在其它情况中,省略对众所周知的***、装置、电路以及方法的详细说明,以免不必要的细节妨碍本申请的描述。In the following description, specific details such as specific system structures and technologies are presented for the purpose of illustration rather than limitation, so as to thoroughly understand the embodiments of the present application. It will be apparent, however, to one skilled in the art that the present application may be practiced in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
为了说明本申请所述的技术方案,下面通过具体实施例来进行说明。In order to illustrate the technical solutions described in this application, specific examples are used below to illustrate.
实施例一Embodiment one
本申请实施例的第一方面提供了一种锂电池回转窑的气体安全检测***,参考图1所示,该***包括:置于窑内的第一温度模块11,用于检测窑内温度,以及置于窑外的第二温度模块12,用于检测窑外温度;置于窑内的第一压强模块13,用于检测窑内压强,以及置于窑外的第二压强模块14,用于检测窑外压强;计算模块15,响应于第一温度模块11、第二温度模块12以及第一压强模块13和第二压强模块14以计算出窑内外温差和压强差;服务器16,存储有温 差和压强差的关系模型即
Figure PCTCN2022092510-appb-000003
其中ΔT表示温差,ΔP表示压强差;用于实现对回转窑升温或降温的回转窑加热***18,以及用于控制回转窑排气口开度的阀门模块19;控制模块17,基于关系模型和窑内外实时温度和压强控制回转窑加热***18和阀门模块19以实现回转窑内的温度和压强调节,保持K维持不变或在一定范围内波动的前提下使窑内压强调节到正常水平。
The first aspect of the embodiment of the present application provides a gas safety detection system for a lithium battery rotary kiln, as shown in Figure 1, the system includes: a first temperature module 11 placed in the kiln for detecting the temperature in the kiln And the second temperature module 12 placed outside the kiln is used to detect the temperature outside the kiln; the first pressure module 13 placed in the kiln is used to detect the pressure in the kiln, and the second pressure module 14 placed outside the kiln is used to For detecting the pressure outside the kiln; the calculation module 15 responds to the first temperature module 11, the second temperature module 12, the first pressure module 13 and the second pressure module 14 to calculate the temperature difference and the pressure difference between the inside and outside of the kiln; the server 16 stores The relationship model between temperature difference and pressure difference is
Figure PCTCN2022092510-appb-000003
Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference; the rotary kiln heating system 18 for heating or cooling the rotary kiln, and the valve module 19 for controlling the opening of the rotary kiln exhaust port; the control module 17, based on the relational model and The real-time temperature and pressure inside and outside the kiln control the rotary kiln heating system 18 and the valve module 19 to realize the temperature and pressure adjustment in the rotary kiln, and adjust the pressure in the kiln to a normal level under the premise of keeping K constant or fluctuating within a certain range.
值得说明的是,本实施例所提供的锂电池回转窑的气体安全检测***是基于回转窑***的基础上进行的气体安全检测,也就是需要以包括回转窑在内的回转窑加热***18和阀门模块19等必要硬件结构所组成的设备。It is worth noting that the gas safety detection system of the lithium battery rotary kiln provided in this embodiment is based on the gas safety detection of the rotary kiln system, that is, the rotary kiln heating system 18 including the rotary kiln and the The equipment formed by necessary hardware structures such as valve module 19.
在另一方面的,本实施例中的压强模块(第一压强模块13和第二压强模块14)其本质是压力传感器,压力传感器是使用最为广泛的一种传感器。传统的压力传感器以机械结构型的器件为主,以弹性元件的形变指示压力,但这种结构尺寸大、质量重,不能提供电学输出。随着半导体技术的发展,半导体压力传感器也应运而生。其特点是体积小、质量轻、准确度高、温度特性好。特别是随着MEMS技术的发展,半导体传感器向着微型化发展,而且其功耗小、可靠性高。因此,本实施例中优选采用都是以半导体技术为主的半导体压力传感器作为压强模块。On the other hand, the pressure modules (the first pressure module 13 and the second pressure module 14 ) in this embodiment are essentially pressure sensors, and pressure sensors are the most widely used sensors. Traditional pressure sensors are mainly based on mechanical structural devices, and the deformation of elastic elements is used to indicate pressure, but this structure is large in size and heavy in weight, and cannot provide electrical output. With the development of semiconductor technology, semiconductor pressure sensors have emerged as the times require. It is characterized by small size, light weight, high accuracy and good temperature characteristics. Especially with the development of MEMS technology, semiconductor sensors are developing toward miniaturization, and their power consumption is small and their reliability is high. Therefore, in this embodiment, it is preferable to use semiconductor pressure sensors based on semiconductor technology as the pressure module.
优选地的,在本实施例中控制模块17基于其本质是一个控制器(英文名称:controller)是指按照预定顺序改变主电路或控制电路的接线和改变电路中电阻值来控制电动机的启动、调速、制动和反向的主令装置。由程序计数器、指令寄存器、指令译码器、时序产生器和操作控制器组成,它是发布命令的“决策机构”,即完成协调和指挥整个计算机***的操作。控制器所执行的计算机程序是按照图2所示的锂电池回转窑的气体安全检测方法的流程示意图所执行。控制器分组合逻辑控制器和微程序控制器,两种控制器各有长处和短处。组合逻辑控制器设计麻烦,结构复杂,一旦设计完成,就不能再修改或扩充,但它的速度快。微程序控制器设计方便,结构简单,修改或扩充都方便,修改一条机器指令的功能,只需重编所对应的微程序;要增加一条机器指令,只需在控制存 储器中增加一段微程序,但是,它是通过执行一段微程。具体对比如下:组合逻辑控制器又称硬布线控制器,由逻辑电路构成,完全靠硬件来实现指令的功能。由于本申请所提供的关系模型属于一类固定模型,对于某一应用场合下,其K为固定,因此本实施例中优选采用组合逻辑控制器。Preferably, in this embodiment, the control module 17 is a controller (English name: controller) based on its essence, which refers to changing the wiring of the main circuit or the control circuit and changing the resistance value in the circuit to control the start of the motor, The master device for speed regulation, braking and reverse. Composed of program counters, instruction registers, instruction decoders, timing generators, and operation controllers, it is the "decision-making body" that issues commands, that is, completes the coordination and command of the entire computer system. The computer program executed by the controller is executed according to the flow diagram of the gas safety detection method for the lithium battery rotary kiln shown in FIG. 2 . Controllers are divided into combination logic controllers and microprogram controllers, both of which have their strengths and weaknesses. Combination logic controllers are cumbersome to design and have a complex structure. Once the design is completed, it cannot be modified or expanded, but its speed is fast. The microprogram controller is easy to design, simple in structure, and convenient to modify or expand. To modify the function of a machine instruction, you only need to reprogram the corresponding microprogram; to add a machine instruction, you only need to add a section of microprogram in the control memory. However, it does so by executing a shred. The specific comparison is as follows: Combination logic controller, also known as hard-wired controller, is composed of logic circuits and completely relies on hardware to realize the function of instructions. Since the relational model provided in this application belongs to a type of fixed model, for a certain application occasion, its K is fixed, so a combinational logic controller is preferably used in this embodiment.
可选的,在一些实施例中,K的取值为回转窑正常工作状态下,温差ΔT和压强差ΔP的比值。正常工作状态是指通常情况下,环节温度、压强处于当下应用环境的正常水平,回转窑内的温度和压强符合工作指标的正常水准。换言之,在不同的应用场景或应用环境中,这个正常工作状态所表示的数值不是某一固定的数据,而是表示一个状态数据。Optionally, in some embodiments, the value of K is the ratio of the temperature difference ΔT to the pressure difference ΔP under the normal working state of the rotary kiln. The normal working state means that under normal circumstances, the temperature and pressure of the link are at the normal level of the current application environment, and the temperature and pressure in the rotary kiln meet the normal level of the working index. In other words, in different application scenarios or application environments, the value represented by the normal working state is not a certain fixed data, but represents a state data.
可选的,在一些实施例中,回转窑内的温度和压强调节过程中采用分阶段的方式调节,且采用压强优先的原则,逐步调节以使窑内压强调节到正常水平。Optionally, in some embodiments, the temperature and pressure in the rotary kiln are adjusted in stages during the adjustment process, and the principle of pressure priority is adopted to gradually adjust the pressure in the kiln to a normal level.
更为具体的,分阶段的方式调节具体过程为:基于第一压强模块13检测到的窑内实时压强和回转窑正常状态下的标准压强,计算出压强增量;将压强增量分为N次调节,直至压强增量为0,调节过程中,基于压强调节优于温度调节的原则,每调节一次窑内压强,就对应调节一次窑内温度,以满足K维持不变或在一定范围内波动。More specifically, the specific process of adjusting in stages is: based on the real-time pressure in the kiln detected by the first pressure module 13 and the standard pressure in the normal state of the rotary kiln, the pressure increment is calculated; the pressure increment is divided into N During the adjustment process, based on the principle that pressure adjustment is better than temperature adjustment, every time the pressure in the kiln is adjusted, the temperature in the kiln should be adjusted correspondingly, so that K remains unchanged or within a certain range fluctuation.
可选的,在一些实施例中,窑内压强调节过程中基于压强增量按等差数列的方式由小到大依次调节。在一个实例化演示中,当压强增量为900Pa时,可以依次按100Pa、300Pa、500Pa的方式依次调节,也就是上述的N值取3,第一次降低100Pa,第二次降低300Pa,第三次降低500Pa,经过3次调节后压强增量900Pa归于0。在实际调节过程中,N可以尽量取值大一些,以使得每次调节量的梯度更细,从而达到更高的安全指标。Optionally, in some embodiments, the pressure in the kiln is adjusted sequentially from small to large in an arithmetic progression based on the pressure increment during the adjustment process. In an example demonstration, when the pressure increment is 900Pa, it can be adjusted sequentially in the order of 100Pa, 300Pa, and 500Pa, that is, the above-mentioned N value is set to 3, the first time is reduced by 100Pa, the second time is reduced by 300Pa, and the second time is reduced by 300Pa. After three reductions of 500Pa, the pressure increment of 900Pa returns to 0 after three adjustments. In the actual adjustment process, N can be set as large as possible, so that the gradient of each adjustment amount is finer, so as to achieve a higher safety index.
可选的,在一些实施例中,服务器16采用RISC架构服务器,服务器16的类型包括本地服务器、远程服务器和云端服务器三种选择。可以根据应用场景的规模合理选择服务器类型,例如在大型工厂区域可采用远程服务器或云端服务器,对于一些小型工厂则选择本地服务器。服务器可以分成两大重要的类 别:IA架构服务器和RISC架构服务器,本申请中以RISC架构服务器为主,采用的CPU是所谓的精简指令集的处理器,精简指令集CPU的主要特点是采用定长指令,使用流水线执行指令,这样一个指令的处理可以分成几个阶段,处理器设置不同的处理单元执行指令的不同阶段,比如指令处理如果分成三个阶段,当第N条指令处在第三个处理阶段时,第N+1条指令将处在第二个处理阶段,第N+2条指令将处在第一个处理阶段。这种指令的流水线处理方式使得CPU有并行处理指令的能力,这使处理器能够在单位时间内处理更多的指令。同时,本申请中的服务器还配置有超大容量的存储空间以存储相应的数据。Optionally, in some embodiments, the server 16 adopts a RISC architecture server, and the types of the server 16 include three options: a local server, a remote server, and a cloud server. The server type can be reasonably selected according to the scale of the application scenario. For example, a remote server or cloud server can be used in a large factory area, and a local server can be selected for some small factories. Servers can be divided into two important categories: IA architecture servers and RISC architecture servers. In this application, RISC architecture servers are mainly used. The CPU used is a so-called RISC processor. For long instructions, use the pipeline to execute instructions. The processing of such an instruction can be divided into several stages. The processor sets different processing units to execute different stages of the instruction. For example, if the instruction processing is divided into three stages, when the Nth instruction is in the third In the first processing stage, the N+1th instruction will be in the second processing stage, and the N+2th instruction will be in the first processing stage. This pipeline processing method of instructions enables the CPU to have the ability to process instructions in parallel, which enables the processor to process more instructions per unit time. At the same time, the server in this application is also configured with a large-capacity storage space to store corresponding data.
本申请实施例的第二方面提供了一种锂电池回转窑的气体安全检测方法,该方法基于的一种锂电池回转窑的气体安全检测***进行执行,如图2所示其包括:The second aspect of the embodiment of the present application provides a gas safety detection method for a lithium battery rotary kiln, which is implemented based on a gas safety detection system for a lithium battery rotary kiln, as shown in Figure 2, which includes:
预检测;Pre-detection;
S101:在回转窑标准工作状态下,检测回转窑的内外温差和压强差,并计算出
Figure PCTCN2022092510-appb-000004
其中ΔT表示温差,ΔP表示压强差;
S101: Under the standard working condition of the rotary kiln, detect the temperature difference and pressure difference inside and outside the rotary kiln, and calculate
Figure PCTCN2022092510-appb-000004
Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference;
S102:实时监控回转窑内的压强数字,当期超过设定的阈值时触发安全检测***,由安全检测***进行调节;S102: Monitor the pressure in the rotary kiln in real time, trigger the safety detection system when the current period exceeds the set threshold, and adjust it by the safety detection system;
安全检测***所执行的气体安全检测方法如下:The gas safety detection methods implemented by the safety detection system are as follows:
S103:计算出回转窑内的压强增量,将压强增量分为N段进行调节;S103: Calculate the pressure increment in the rotary kiln, and divide the pressure increment into N sections for adjustment;
S104:每次调节一段压强增量,就对应调节一段窑内温度,使得K维持不变或在一定范围内波动;S104: Every time a section of pressure increment is adjusted, the temperature in a section of kiln is correspondingly adjusted so that K remains unchanged or fluctuates within a certain range;
S105:重复步骤S104执行N次,直至压强增量为0;S105: Repeat step S104 for N times until the pressure increment is 0;
S106:重复步骤S101-S105反复执行回转窑内的气体安全检测。S106: Repeat steps S101-S105 to repeatedly perform gas safety detection in the rotary kiln.
本实施例所提供的一种锂电池回转窑的气体安全检测方法采用固化逻辑的方式存储在锂电池回转窑的气体安全检测***的控制模块17中,使得控制模块17可以按上述的锂电池回转窑的气体安全检测方法进行执行,这种固化逻辑可以采用计算机程序或类似于PLC的控制逻辑指令的方式实现。优选的,本实施 例中选择以PLC逻辑语言的方式进行控制,以简化编程和运行难度。使其能更佳容易的应用在工业***中。The gas safety detection method of a lithium battery rotary kiln provided in this embodiment is stored in the control module 17 of the gas safety detection system of the lithium battery rotary kiln in a solidified logic manner, so that the control module 17 can rotate according to the above lithium battery The gas safety detection method of the kiln is implemented, and this solidification logic can be realized by a computer program or a control logic instruction similar to PLC. Preferably, in this embodiment, the PLC logic language is used for control, so as to simplify programming and operation difficulty. Make it easier to apply in industrial systems.
更进一步的,K维持不变或在一定范围内波动包括,基于压强调节优于温度调节的原则,同步调节回转窑内的压强和温度使得K维持不变,或先调节回转窑内的压强再调节回转窑内的温度使得K在一定范围内波动。显而易见的,采用压强增量和温度增量同时调节的方式效果最好,但会是的控制模块的运算复杂度呈几何倍增加。且本实施例中优选采用的是组合逻辑控制器,因此要尽量简化运算,故而采用先调节回转窑内的压强再调节回转窑内的温度这种固定逻辑,以更好的实现机器语言的编译。Further, keeping K constant or fluctuating within a certain range includes, based on the principle that pressure regulation is better than temperature regulation, synchronously adjusting the pressure and temperature in the rotary kiln so that K remains constant, or adjusting the pressure in the rotary kiln first and then Adjust the temperature in the rotary kiln to make K fluctuate within a certain range. Obviously, the method of adjusting the pressure increment and temperature increment at the same time is the best, but it will increase the computational complexity of the control module geometrically. And in this embodiment, the combined logic controller is preferably used, so the calculation should be simplified as much as possible, so the fixed logic of first adjusting the pressure in the rotary kiln and then the temperature in the rotary kiln is used to better realize the compilation of machine language .
更为具体的,本实施例中的压强增量按等差数列依次调节,其具体调节方式可参考上文锂电池回转窑的气体安全检测***中的调节方式。More specifically, the pressure increment in this embodiment is adjusted sequentially according to an arithmetic sequence, and the specific adjustment method can refer to the adjustment method in the gas safety detection system of the lithium battery rotary kiln above.
本申请实施例的第三方面提供了一种介质,计算机可读存储介质存储有计算机程序,当计算机程序产品在终端设备上运行时,使得***设备执行上述第一方面中任一项的功能。介质为计算机可读存储介质并存储有计算机程序,其特征在于,计算机程序被主控模块执行时实现如锂电池回转窑的气体安全检测方法的各个步骤。A third aspect of the embodiments of the present application provides a medium, where a computer-readable storage medium stores a computer program, and when the computer program product is run on a terminal device, the system device is enabled to perform any one of the functions in the first aspect above. The medium is a computer-readable storage medium and stores a computer program, which is characterized in that, when the computer program is executed by the main control module, various steps such as the gas safety detection method of the lithium battery rotary kiln are realized.
图3是本申请实施例提供的终端设备的示意图。如图3所示,该实施例的终端设备包括:处理器60、存储器61以及存储在存储器61中并可在处理器60上运行的计算机程序62,例如推送消息程序。处理器60执行计算机程序62时实现上述各个动态场景下的特征点提取方法实施例中的步骤,例如图2所示的步骤S101至S107。或者,处理器60执行计算机程序62时实现上述各装置实施例中各模块/单元的功能。FIG. 3 is a schematic diagram of a terminal device provided by an embodiment of the present application. As shown in FIG. 3 , the terminal device in this embodiment includes: a processor 60 , a memory 61 , and a computer program 62 stored in the memory 61 and operable on the processor 60 , such as a push message program. When the processor 60 executes the computer program 62, the steps in the above-mentioned embodiments of the method for extracting feature points in various dynamic scenes are implemented, such as steps S101 to S107 shown in FIG. 2 . Alternatively, when the processor 60 executes the computer program 62, the functions of the modules/units in the above-mentioned device embodiments are realized.
示例性的,计算机程序62可以被分割成一个或多个模块/单元,一个或者多个模块/单元被存储在存储器61中,并由处理器60执行,以完成本申请。一个或多个模块/单元可以是能够完成特定功能的一系列计算机程序指令段,该指令段用于描述计算机程序62在终端设备中的执行过程。例如,计算机程序62 可以被分割成获取模块、解析模块、查找模块、推送模块,各模块具体功能如下:Exemplarily, the computer program 62 can be divided into one or more modules/units, and one or more modules/units are stored in the memory 61 and executed by the processor 60 to complete the present application. One or more modules/units may be a series of computer program instruction segments capable of accomplishing specific functions, and the instruction segments are used to describe the execution process of the computer program 62 in the terminal device. For example, the computer program 62 can be divided into an acquisition module, an analysis module, a search module, and a push module, and the specific functions of each module are as follows:
终端设备可以是桌上型计算机、笔记本、掌上电脑及等计算设备。终端设备可包括,但不仅限于,处理器60、存储器61。本领域技术人员可以理解,图4仅仅是终端设备的示例,并不构成对终端设备的限定,可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件,例如终端设备还可以包括输入输出设备、网络接入设备、总线等。The terminal device may be a computing device such as a desktop computer, a notebook, a palmtop computer, and the like. The terminal device may include, but not limited to, a processor 60 and a memory 61 . Those skilled in the art can understand that FIG. 4 is only an example of a terminal device, and does not constitute a limitation on the terminal device. It may include more or less components than those shown in the figure, or combine some components, or different components, such as Terminal devices may also include input and output devices, network access devices, buses, and so on.
所称处理器60可以是中央处理单元(Central Processing Unit,CPU),还可以是其他通用处理器、数字信号处理器(Digital Signal Processor,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现成可编程门阵列(Field-Programmable Gate Array,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等。通用处理器可以是微处理器或者该处理器也可以是任何常规的处理器等。The so-called processor 60 can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Off-the-shelf programmable gate array (Field-Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
存储器61可以是终端设备的内部存储单元,例如终端设备的硬盘或内存。存储器61也可以是终端设备的外部存储设备,例如终端设备上配备的插接式硬盘,智能存储卡(Smart Media Card,SMC),安全数字(Secure Digital,SD)卡,闪存卡(Flash Card)等。进一步地,存储器61还可以既包括终端设备的内部存储单元也包括外部存储设备。存储器61用于存储计算机程序以及终端设备所需的其他程序和数据。存储器61还可以用于暂时地存储已经输出或者将要输出的数据。The storage 61 may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device. The memory 61 can also be an external storage device of the terminal device, such as a plug-in hard disk equipped on the terminal device, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash memory card (Flash Card) wait. Further, the memory 61 may also include both an internal storage unit of the terminal device and an external storage device. The memory 61 is used to store computer programs and other programs and data required by the terminal device. The memory 61 can also be used to temporarily store data that has been output or will be output.
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,仅以上述各功能单元、模块的划分进行举例说明,实际应用中,可以根据需要而将上述功能分配由不同的功能单元、模块完成,即将装置的内部结构划分成不同的功能单元或模块,以完成以上描述的全部或者部分功能。实施例中的各功能单元、模块可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中,上述集成的单元既可以采用硬件的 形式实现,也可以采用软件功能单元的形式实现。另外,各功能单元、模块的具体名称也只是为了便于相互区分,并不用于限制本申请的保护范围。上述***中单元、模块的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that for the convenience and brevity of description, only the division of the above-mentioned functional units and modules is used for illustration. In practical applications, the above-mentioned functions can be assigned to different functional units, Completion of modules means that the internal structure of the device is divided into different functional units or modules to complete all or part of the functions described above. Each functional unit and module in the embodiment may be integrated into one processing unit, or each unit may exist separately physically, or two or more units may be integrated into one unit, and the above-mentioned integrated units may adopt hardware It can also be implemented in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the protection scope of the present application. For the specific working processes of the units and modules in the above system, reference may be made to the corresponding processes in the aforementioned method embodiments, and details will not be repeated here.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述或记载的部分,可以参见其它实施例的相关描述。In the above-mentioned embodiments, the descriptions of each embodiment have their own emphases, and for parts that are not detailed or recorded in a certain embodiment, refer to the relevant descriptions of other embodiments.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本申请的范围。Those skilled in the art can appreciate that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present application.
在本申请所提供的实施例中,应该理解到,所揭露的终端设备和方法,可以通过其它的方式实现。例如,以上所描述的终端设备实施例仅仅是示意性的,例如,所述模块或单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个***,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通讯连接可以是通过一些接口,装置或单元的间接耦合或通讯连接,可以是电性,机械或其它的形式。In the embodiments provided in this application, it should be understood that the disclosed terminal device and method may be implemented in other ways. For example, the terminal device embodiments described above are only illustrative. For example, the division of the modules or units is only a logical function division. In actual implementation, there may be other division methods, such as multiple units or components May be combined or may be integrated into another system, or some features may be omitted, or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
所述集成的模块/单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本申请实现上述实施例方法中的全部或部分流程,也可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一计算机可读存储介质中,该计算机程序在被处理器执行时,可实现上述各个方法实施例的步骤。其中,所述计算机程序包括计算机程序代码,所述计算机程序代码可以为源代码形式、对象代码形式、可执行文件或某些中间形式等。所述计算机可读介质可以包括:能够携带所述计算机程序代码的任何实体或装置、记录介质、U盘、移动硬盘、磁碟、光盘、计算机存储器、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、电载波信号、电信信号以及软件分发介质等。需要说明的是,所述计算机可读介质包含的内容可以根据司法管辖区内立法和专利实践的要求进行适当的增减,例如在某些司法管辖区,根据立法和专利实践,计算机可读介质不包括电载波信号和电信信号。If the integrated module/unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments in the present application can also be completed by instructing related hardware through computer programs. The computer programs can be stored in a computer-readable storage medium, and the computer When the program is executed by the processor, the steps in the above-mentioned various method embodiments can be realized. Wherein, the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a removable hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM, Read-Only Memory) , Random Access Memory (RAM, Random Access Memory), electrical carrier signal, telecommunication signal and software distribution medium, etc. It should be noted that the content contained in the computer-readable medium may be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, computer-readable media Excludes electrical carrier signals and telecommunication signals.
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still implement the foregoing embodiments Modifications to the technical solutions described in the examples, or equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the application, and should be included in the Within the protection scope of this application.

Claims (10)

  1. 一种锂电池回转窑的气体安全检测***,其特征在于,包括:A gas safety detection system for a lithium battery rotary kiln, characterized in that it includes:
    置于窑内的第一温度模块,用于检测窑内温度,以及置于窑外的第二温度模块,用于检测窑外温度;The first temperature module placed inside the kiln is used to detect the temperature inside the kiln, and the second temperature module placed outside the kiln is used to detect the temperature outside the kiln;
    置于窑内的第一压强模块,用于检测窑内压强,以及置于窑外的第二压强模块,用于检测窑外压强;The first pressure module placed inside the kiln is used to detect the pressure inside the kiln, and the second pressure module placed outside the kiln is used to detect the pressure outside the kiln;
    计算模块,响应于所述第一温度模块、第二温度模块以及第一压强模块和第二压强模块以计算出窑内外温差和压强差;Calculation module, responding to the first temperature module, the second temperature module, the first pressure module and the second pressure module to calculate the temperature difference and pressure difference inside and outside the kiln;
    服务器,存储有温差和压强差的关系模型即
    Figure PCTCN2022092510-appb-100001
    其中ΔT表示温差,ΔP表示压强差;
    The server stores the relationship model of temperature difference and pressure difference, namely
    Figure PCTCN2022092510-appb-100001
    Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference;
    用于实现对回转窑升温或降温的回转窑加热***,以及用于控制回转窑排气口开度的阀门模块;A rotary kiln heating system for heating or cooling the rotary kiln, and a valve module for controlling the opening of the rotary kiln exhaust port;
    控制模块,基于所述关系模型和窑内外实时温度和压强控制所述回转窑加热***和阀门模块以实现回转窑内的温度和压强调节,保持K维持不变或在一定范围内波动的前提下使窑内压强调节到正常水平。A control module, based on the relationship model and the real-time temperature and pressure inside and outside the kiln, controls the heating system of the rotary kiln and the valve module to realize the temperature and pressure adjustment in the rotary kiln, under the premise of keeping K constant or fluctuating within a certain range Adjust the pressure in the kiln to the normal level.
  2. 根据权利要求1所述的一种锂电池回转窑的气体安全检测***,其特征在于:所述K的取值为回转窑正常工作状态下,温差ΔT和压强差ΔP的比值。The gas safety detection system of a lithium battery rotary kiln according to claim 1, wherein the value of K is the ratio of the temperature difference ΔT to the pressure difference ΔP under the normal working state of the rotary kiln.
  3. 根据权利要求1述的一种锂电池回转窑的气体安全检测***,其特征在于:所述回转窑内的温度和压强调节过程中采用分阶段的方式调节,且采用压强优先的原则,逐步调节以使窑内压强调节到正常水平。A gas safety detection system for a lithium battery rotary kiln according to claim 1, characterized in that: the temperature and pressure in the rotary kiln are adjusted in stages, and the principle of pressure priority is adopted to adjust gradually In order to adjust the pressure in the kiln to a normal level.
  4. 根据权利要求3所述的一种锂电池回转窑的气体安全检测***,其特征在于,所述分阶段的方式调节具体过程为:A gas safety detection system for a lithium battery rotary kiln according to claim 3, wherein the specific process of adjusting in stages is as follows:
    基于第一压强模块检测到的窑内实时压强和回转窑正常状态下的标准压强,计算出压强增量;Calculate the pressure increment based on the real-time pressure in the kiln detected by the first pressure module and the standard pressure in the normal state of the rotary kiln;
    将压强增量分为N次调节,直至压强增量为0,调节过程中,基于压强调 节优于温度调节的原则,每调节一次窑内压强,就对应调节一次窑内温度,以满足K维持不变或在一定范围内波动。The pressure increment is divided into N times of adjustment until the pressure increment is 0. During the adjustment process, based on the principle that pressure adjustment is better than temperature adjustment, every time the pressure in the kiln is adjusted, the temperature in the kiln is adjusted correspondingly to meet K maintenance. remain unchanged or fluctuate within a certain range.
  5. 根据权利要求4所述的一种锂电池回转窑的气体安全检测***,其特征在于:所述窑内压强调节过程中基于压强增量按等差数列的方式由小到大依次调节。The gas safety detection system of a lithium battery rotary kiln according to claim 4, wherein the pressure in the kiln is adjusted sequentially from small to large in an arithmetic sequence based on the pressure increment during the adjustment process.
  6. 根据权利要求1所述的一种锂电池回转窑的气体安全检测***,其特征在于:所述服务器采用RISC架构服务器,服务器的类型包括本地服务器、远程服务器和云端服务器三种选择。The gas safety detection system of a lithium battery rotary kiln according to claim 1, wherein the server adopts a RISC architecture server, and the types of servers include three options: local server, remote server and cloud server.
  7. 一种锂电池回转窑的气体安全检测方法,其特征在于,该方法基于权利要求1-6任一项所述的一种锂电池回转窑的气体安全检测***进行执行,其包括:A gas safety detection method for a lithium battery rotary kiln, characterized in that the method is performed based on a gas safety detection system for a lithium battery rotary kiln according to any one of claims 1-6, comprising:
    预检测;Pre-detection;
    S101:在回转窑标准工作状态下,检测回转窑的内外温差和压强差,并计算出
    Figure PCTCN2022092510-appb-100002
    其中ΔT表示温差,ΔP表示压强差;
    S101: Under the standard working condition of the rotary kiln, detect the temperature difference and pressure difference inside and outside the rotary kiln, and calculate
    Figure PCTCN2022092510-appb-100002
    Among them, ΔT represents the temperature difference, and ΔP represents the pressure difference;
    S102:实时监控回转窑内的压强数字,当期超过设定的阈值时触发安全检测***,由安全检测***进行调节;S102: Monitor the pressure in the rotary kiln in real time, trigger the safety detection system when the current period exceeds the set threshold, and adjust it by the safety detection system;
    安全检测***所执行的气体安全检测方法如下:The gas safety detection methods implemented by the safety detection system are as follows:
    S103:计算出回转窑内的压强增量,将压强增量分为N段进行调节;S103: Calculate the pressure increment in the rotary kiln, and divide the pressure increment into N sections for adjustment;
    S104:每次调节一段压强增量,就对应调节一段窑内温度,使得K维持不变或在一定范围内波动;S104: Every time a section of pressure increment is adjusted, the temperature in a section of kiln is correspondingly adjusted so that K remains unchanged or fluctuates within a certain range;
    S105:重复步骤S104执行N次,直至压强增量为0;S105: Repeat step S104 for N times until the pressure increment is 0;
    S106:重复步骤S101-S105反复执行回转窑内的气体安全检测。S106: Repeat steps S101-S105 to repeatedly perform gas safety detection in the rotary kiln.
  8. 根据权利要求7所述的一种锂电池回转窑的气体安全检测方法,其特征在于,所述K维持不变或在一定范围内波动包括:A gas safety detection method for a lithium battery rotary kiln according to claim 7, wherein said K remains unchanged or fluctuates within a certain range includes:
    基于压强调节优于温度调节的原则,同步调节回转窑内的压强和温度使得K维持不变,或先调节回转窑内的压强再调节回转窑内的温度使得K在一定范 围内波动。Based on the principle that pressure regulation is better than temperature regulation, the pressure and temperature in the rotary kiln are adjusted synchronously to keep K constant, or the pressure in the rotary kiln is adjusted first and then the temperature in the rotary kiln is adjusted to make K fluctuate within a certain range.
  9. 根据权利要求8所述的一种锂电池回转窑的气体安全检测方法,其特征在于,所述压强增量按等差数列依次调节。The gas safety detection method of a lithium battery rotary kiln according to claim 8, wherein the pressure increment is sequentially adjusted according to an arithmetic sequence.
  10. 一种介质,所述介质为计算机可读存储介质并存储有计算机程序,其特征在于,所述计算机程序被主控模块执行时实现如权利要求7-9任一项所述方法的各个步骤。A medium, the medium is a computer-readable storage medium and stores a computer program, wherein when the computer program is executed by the main control module, each step of the method according to any one of claims 7-9 is implemented.
PCT/CN2022/092510 2021-12-17 2022-05-12 Gas safety detection system and method for lithium battery rotary kiln, and medium WO2023109002A1 (en)

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