WO2023097449A1 - 一种面料织造用上料装置 - Google Patents

一种面料织造用上料装置 Download PDF

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Publication number
WO2023097449A1
WO2023097449A1 PCT/CN2021/134427 CN2021134427W WO2023097449A1 WO 2023097449 A1 WO2023097449 A1 WO 2023097449A1 CN 2021134427 W CN2021134427 W CN 2021134427W WO 2023097449 A1 WO2023097449 A1 WO 2023097449A1
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WIPO (PCT)
Prior art keywords
feeding
box
dust removal
weaving
port
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PCT/CN2021/134427
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English (en)
French (fr)
Inventor
袁淦堂
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浙江宏峰科技股份有限公司
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Priority to PCT/CN2021/134427 priority Critical patent/WO2023097449A1/zh
Publication of WO2023097449A1 publication Critical patent/WO2023097449A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06GMECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics

Definitions

  • the invention relates to the technical field of fabric feeding, in particular to a feeding device for fabric weaving.
  • Fabric is the material used to make clothing. As one of the three elements of clothing, fabrics can not only interpret the style and characteristics of clothing, but also directly affect the color and shape of clothing. Fabric manufacturing includes fiber, spinning, weaving, dyeing and finishing, cloth inspection and other processes.
  • the object of the present invention is to provide a feeding device for fabric weaving to solve the problems raised in the above-mentioned background technology.
  • a feeding device for fabric weaving comprising a weaving box and a feeding box arranged on one side of the weaving box, the weaving box and the feeding box are equipped with a feeding box
  • the inside of the feeding box is provided with a dust removal mechanism
  • one side of the feeding box is provided with a discharge roller
  • the top of the feeding box is provided with a winding roller
  • one end of the winding roller passes through the joint
  • the shaft device and the output end of the winding motor are fixedly installed
  • the inside of the weaving box is provided with a feeding partition, which divides the inside of the weaving box into a lower dyeing box and an upper drying box.
  • the interior of the dyeing box is equipped with several upper rollers and lower rollers.
  • the end of the feeding partition far away from the feeding box is provided with a feeding dehydration mechanism.
  • the frame is rotated with balance rollers.
  • the dust removal mechanism includes an upper dust removal port, a lower dust removal port, a filter and a dust removal fan.
  • the outlet and the lower dust removal port are connected to one end of the filter through the dust removal pipe, and the other end of the filter is connected to the air inlet of the dust removal fan through the dust removal pipe, and a filter screen is arranged inside the filter.
  • the opposite sides of the upper dust removal port are fixedly installed with the feeding box through electric telescopic rods, and the top of the upper dust removal port is connected with the dust removal pipe through bellows.
  • both the upper dust removal port and the lower dust removal port are arranged in a trumpet-shaped structure, and the inner lower ends of the upper dust removal port and the lower dust removal port are both rotated with a rotating rod, and the outer surface of the rotating rod is provided with a brush.
  • the feeding and dehydrating mechanism includes a dewatering port, a No. 1 dewatering roller and a No. 2 dewatering roller, a dewatering port is provided on the end of the feeding partition far away from the feeding box, and a rotating device is arranged on the feeding partition on the side of the dewatering port.
  • a No. 1 dewatering roller and a No. 2 dewatering roller is set on the feeding partition on the other side of the dewatering port through an adjustment mechanism.
  • the adjustment mechanism includes a bracket, an adjustment screw and a rotating handle, one side of the feeding partition is provided with an adjustment groove, the inside of the adjustment groove is provided with a bracket, the No. 2 dewatering roller is rotated on the bracket, and the bracket One side is provided with an adjusting screw, which is threadedly installed between the adjusting screw and the feeding partition, and one end of the adjusting screw runs through the weaving box and is fixedly installed on the rotating handle.
  • the height of the top of the balance roller on one side of the upper material box is set to be the same as that of the top of the upper roller.
  • the feeding device for fabric weaving is used for the continuous feeding operation of fabric dyeing and drying through the discharging roller and winding roller arranged on one side of the weaving box.
  • the structure of this feeding device is simple and reasonable.
  • the combination of dyeing and drying materials improves the efficiency of fabric manufacturing, reduces operating costs and energy consumption, and greatly improves the quality of finished fabrics.
  • the material feeding device for fabric weaving through the material feeding box installed on one side of the weaving box, performs material feeding, dust removal and cleaning treatment on the material, increases the functionality of the material feeding equipment, and at the same time reduces the pollution of dust to the fabric and dyeing solution.
  • the feeding device for fabric weaving through the feeding and dehydrating mechanism set on the feeding partition between the lower dyeing box and the upper drying box, can pressurize and dehydrate the fabric from dyeing and feeding to drying. On the one hand, it reduces the waste of dyeing solution, on the other hand, it reduces the moisture content of the fabric and speeds up the drying speed, thereby improving the fabric manufacturing efficiency.
  • the feeding device for fabric weaving through the adjustment mechanism set on the No. 2 dewatering roller, and the electric telescopic rod set between the upper dust removal port and the feeding box, the equipment can clean the fabrics of different thicknesses. And dehydration feeding, more practical.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • Fig. 2 is the structural representation of weaving case of the present invention
  • Fig. 3 is a schematic structural view of the feeding and dehydrating mechanism of the present invention.
  • Fig. 4 is a schematic structural view of the upper dust removal port of the present invention.
  • Fig. 5 is a schematic structural view of the brush of the present invention.
  • the feeding device for fabric weaving in this embodiment includes a weaving box 1 and a feeding box 2 located on one side of the weaving box 1, and the weaving box 1 and the loading box 2 are equipped with upper There is a dust removal mechanism inside the feeding box 2, a discharge roller 7 is provided on one side of the feeding box 2, a winding roller 6 is provided on the top of the feeding box 2, and one end of the winding roller 6 passes through a coupling
  • the output end of the device and the winding motor is fixedly installed, and the inside of the weaving box 1 is provided with a feeding partition 3, and the feeding partition 3 divides the inside of the weaving box 1 into a lower dyeing box 31 and an upper drying box 32.
  • the inner rotation of box 31 is provided with some upper rollers 33 and lower rollers 34, and the upper end of one side of the lower dyeing box 31 is provided with a liquid inlet, and the lower end of one side of the lower dyeing box 31 is provided with a liquid outlet, and the liquid inlet and the liquid outlet There are valves on the openings, the end of the feeding partition 3 far away from the feeding box 2 is provided with a feeding dehydration mechanism 4, and the side of the feeding port of the weaving box 1 and the feeding box 2 is equipped with a balance roller 5 through the rotation of the frame. , used for the continuous feeding operation of fabric dyeing and drying. Improve the quality of fabric manufacturing products.
  • the dust removal mechanism includes an upper dust removal port 21, a lower dust removal port 22, a filter 25, and a dust removal fan 26.
  • the upper dust removal port 21 is provided inside the upper dust removal port 2, and the upper dust removal port 2 below the upper dust removal port 21 is provided with a
  • the lower dust removal port 22, the upper dust removal port 21 and the lower dust removal port 22 are connected with one end of the filter 25 through the dust removal pipe, and the other end of the filter 25 is connected with the air inlet of the dust removal fan 26 through the dust removal pipe.
  • the filter screen is used for feeding and cleaning the fabric, increasing the functionality of the feeding equipment, and reducing the pollution of dust to the fabric and dyeing solution.
  • the opposite sides of the upper dust removal port 21 are fixedly installed with the upper material box 2 through the electric telescopic rod 24, and the top of the upper dust removal port 21 is connected with the dust removal pipe through the bellows 23, so that the upper dust removal port 21 and the lower dust removal port can be aligned.
  • the spacing between 22 can be adjusted to meet the dust removal of fabrics of different thicknesses.
  • the upper dust removal port 21 and the lower dust removal port 22 are all set in a horn-shaped structure, and the lower ends of the upper dust removal port 21 and the lower dust removal port 22 are rotated to be provided with a rotating rod 27, and the outer surface of the rotating rod 27 is provided with a brush 28 , utilize the brush 28 to brush the sticky dust on the fabric, so that the dust removal is more thorough.
  • the feeding and dewatering mechanism 4 includes a dewatering port 41, a No. 1 dewatering roller 42 and a No. 2 dewatering roller 43.
  • the end of the feeding partition 3 away from the feeding box 2 is provided with a dewatering port 41, and the upper side of the dewatering port 41 is
  • the No. 1 dewatering roller 42 is rotated on the material partition 3, and the No. 2 dewatering roller 43 is set on the feeding partition 3 on the other side of the dewatering port 41 through an adjustment mechanism to squeeze the fabric from dyeing to drying.
  • Dehydration on the one hand, reduces the waste of dyeing solution, on the other hand, reduces the moisture content of the fabric, speeds up the drying speed, and improves the fabric manufacturing efficiency.
  • the adjustment mechanism includes a bracket 44, an adjustment screw 45 and a rotating handle 46.
  • One side of the feeding partition 3 is provided with an adjustment groove, and the inside of the adjustment groove is provided with a bracket 44, and the rotation of the second dewatering roller 43 is arranged on the bracket.
  • one side of the bracket 44 is provided with an adjusting screw 45, which is threadedly installed between the adjusting screw 45 and the feeding partition 3, and one end of the adjusting screw 45 runs through the weaving box 1 and the rotating handle 46 is fixedly installed, and the first dewatering roller 42 1. Adjustment of the fabric dehydration and feeding gap between No. 2 dewatering rollers 43 to ensure the dehydration effect of fabrics with different thicknesses, and the adjustment is convenient and stable.
  • the height of the top of the balance roller 5 on one side of the feeding box 2 is set to be the same as that of the top of the upper roller 33, so that the fabric horizontally passes through the feeding box 2 and enters the weaving box 1, and the feeding is stable.
  • the usage method of this embodiment is as follows: first, adjust the feeding equipment according to the thickness of the fabric to be manufactured. Since the upper dust removal port 21 is installed with the feeding box 2 through the electric telescopic rod 24, the upper dust removal port 21 and the lower dust removal port 22 can be adjusted. The distance between them is adjusted so that the brush 28 on the upper dust removal port 21 and the lower dust removal port 22 can contact both sides of the fabric; the No. 2 dehydration roller 43 rotates on the bracket 44 located in the adjustment groove, and the rotating handle 46 Drive the adjustment screw 45 to rotate, and use the adjustment screw 45 to push the bracket 44 to move in the adjustment groove, thereby adjusting the dehydration feeding gap between the No. 1 dewatering roller 42 and the No. 2 dewatering roller 43.
  • the winding motor drives the winding roller 6 to rotate, so that fabric dyeing and drying can be continuously loaded.
  • the brush 28 to brush the sticky dust on the fabric, under the effect of the dust removal fan 26, utilize the upper dust removal port 21 and the lower dust removal port 22 to absorb the dust on the surface of the fabric, and transport it to the filter 25 through the dust removal pipe.
  • the fabric is subjected to double-sided dust removal and cleaning treatment to increase the functionality of the feeding equipment, and at the same time reduce the pollution of dust to the fabric and dyeing solution.
  • the dyed fabric enters the drying box through the dehydration port 41 of the feeding partition 3. No. 1 The dewatering roller 42 and No.
  • dewatering roller 43 squeeze and dehydrate the fabric from dyeing to drying, which reduces the waste of dyeing liquid on the one hand, reduces the moisture content of the fabric on the other hand, and speeds up the drying speed, thereby improving the fabric manufacturing efficiency , capable of dedusting, cleaning and dehydrating loading of fabrics of different thicknesses.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种面料织造用上料装置,包括织造箱和设于织造箱一侧的上料箱,织造箱和上料箱上均设有上料口,上料箱的内部设有除尘机构,上料箱的一侧设有放料辊,上料箱的顶部设有收卷辊,收卷辊的一端通过联轴器与收卷电机的输出端固定安装,织造箱的内部设有上料隔板,上料隔板将织造箱的内部分隔成下染色箱和上烘干箱,下染色箱的内部转动设有若干上辊和下辊,上料隔板远离上料箱的一端设有上料脱水机构。该装置通过设置有一系列的结构,用于面料染色及烘干制造的连续上料作业,提高面料制造效率,增加上料功能性,降低运行成本、能耗,提高面料制造成品质量,对不同厚度面料除尘清洁及脱水上料,适用范围更广。

Description

一种面料织造用上料装置 技术领域
本发明涉及面料上料技术领域,具体为一种面料织造用上料装置。
背景技术
随着经济水平的不断提高和科技的不断进步,人们对生活质量要求也越来越高,面料就是用来制作服装的材料。作为服装三要素之一,面料不仅可以诠释服装的风格和特性,而且直接左右着服装的色彩、造型的表现效果。面料制造包括纤维、纺纱、织布、染整、验布等工艺。
目前面料在染色上料过程中,由于面料在染色前经过多个工序的加工、传送,面料表面附着有一定的灰尘,尤其面料收卷时被收卷挤压粘黏在面料上,这些灰尘随面料进入染色液中,造成面料及染色液受到污染,需要不断更换染色液,增加面料织造的成本,实用性较差。
发明内容
本发明的目的在于提供一种面料织造用上料装置,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种面料织造用上料装置,包括织造箱和设于织造箱一侧的上料箱,所述织造箱和上料箱上均设有上料口,所述上料箱的内部设有除尘机构,所述上料箱的一侧设有放料辊,所述上料箱的顶部设有收卷辊,所述收卷辊的一端通过联轴器与收卷电机的输出端固定安装,所述织造箱的内部设有上料隔板,所述上料隔板将织造箱的内部分隔成下染色箱和上烘干箱,所述下染色箱的内部转动设有若干上辊和下辊,所述上料隔板远离上料箱的一端设有上料脱水机构,所述织造箱和上料箱的上料口一侧均通过机架转动设有平衡辊。
优选的,所述除尘机构包括上除尘口、下除尘口、过滤器和除尘风机,上料箱的内部设有上除尘口,上除尘口下方的上料箱内设有下除尘口,上除 尘口和下除尘口通过除尘管与过滤器的一端连接,过滤器的另一端通过除尘管与除尘风机的进风口连接,过滤器的内部设有过滤网。
优选的,所述上除尘口相对的两侧均通过电动伸缩杆与上料箱固定安装,所述上除尘口的顶部通过波纹管与除尘管连接。
优选的,所述上除尘口和下除尘口均呈喇叭状结构设置,所述上除尘口和下除尘口内部的下端均转动设有转杆,所述转杆的外表面设有毛刷。
优选的,所述上料脱水机构包括脱水口、一号脱水辊和二号脱水辊,上料隔板远离上料箱的一端设有脱水口,脱水口一侧的上料隔板上转动设有一号脱水辊,脱水口另一侧的上料隔板上通过调节机构设有二号脱水辊。
优选的,所述调节机构包括支架、调节螺杆和转柄,上料隔板的一侧设有调节凹槽,调节凹槽的内部设有支架,二号脱水辊转动设于支架上,支架的一侧设有调节螺杆,调节螺杆与上料隔板之间螺纹安装,调节螺杆的一端贯穿织造箱与转柄固定安装。
优选的,所述上料箱一侧的平衡辊顶部高度与上辊顶部高度相同设置。
与现有技术相比,本发明的有益效果是:
1、本面料织造用上料装置,通过设置在织造箱一侧的放料辊和收卷辊,用于面料染色及烘干制造的连续上料作业,本上料设备结构简单、合理,将染色上料与烘干上料结合,提高面料制造效率,降低运行成本、能耗,极大地提高了面料制造成品质量。
2、本面料织造用上料装置,通过设置在织造箱一侧的上料箱,对面料进行上料除尘清洁处理,增加上料设备的功能性,同时降低灰尘对面料、染色液的污染。
3、本面料织造用上料装置,通过设置在下染色箱和上烘干箱之间上料隔板上的上料脱水机构,能够对由染色上料至烘干的面料进行加压脱水,一方面减少染色液的浪费,一方面降低面料含水率,加快烘干的速度,从而提高 面料制造效率。
4、本面料织造用上料装置,通过设置在二号脱水辊上的调节机构,以及设置在上除尘口与上料箱之间的电动伸缩杆,使得设备能够对不同厚度的面料进行除尘清洁及脱水上料,实用性更强。
附图说明
图1为本发明的整体结构示意图;
图2为本发明织造箱的结构示意图;
图3为本发明上料脱水机构的结构示意图;
图4为本发明上除尘口的结构示意图;
图5为本发明毛刷的结构示意图。
图中:1、织造箱;2、上料箱;21、上除尘口;22、下除尘口;23、波纹管;24、电动伸缩杆;25、过滤器;26、除尘风机;27、转杆;28、毛刷;3、上料隔板;31、下染色箱;32、上烘干箱;33、上辊;34、下辊;4、上料脱水机构;41、脱水口;42、一号脱水辊;43、二号脱水辊;44、支架;45、调节螺杆;46、转柄;5、平衡辊;6、收卷辊;7、放料辊。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、 “第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
实施例
如图1至图5所示,本实施例面料织造用上料装置,包括织造箱1和设于织造箱1一侧的上料箱2,织造箱1和上料箱2上均设有上料口,上料箱2的内部设有除尘机构,上料箱2的一侧设有放料辊7,上料箱2的顶部设有收卷辊6,收卷辊6的一端通过联轴器与收卷电机的输出端固定安装,织造箱1的内部设有上料隔板3,上料隔板3将织造箱1的内部分隔成下染色箱31和上烘干箱32,下染色箱31的内部转动设有若干上辊33和下辊34,下染色箱31一侧的上端设有进液口,下染色箱31一侧的下端设有排液口,进液口和排液口上均设有阀门,上料隔板3远离上料箱2的一端设有上料脱水机构4,织造箱1和上料箱2的上料口一侧均通过机架转动设有平衡辊5,用于面料染色及烘干制造的连续上料作业,本上料设备结构简单、合理,将染色上料与烘干上料结合,提高面料制造效率,降低运行成本、能耗,极大地提高了面料制造成品质量。
具体的,除尘机构包括上除尘口21、下除尘口22、过滤器25和除尘风机26,上料箱2的内部设有上除尘口21,上除尘口21下方的上料箱2内设有下除尘口22,上除尘口21和下除尘口22通过除尘管与过滤器25的一端连接,过滤器25的另一端通过除尘管与除尘风机26的进风口连接,过滤器25的内部设有过滤网,对面料进行上料除尘清洁处理,增加上料设备的功能性, 同时降低灰尘对面料、染色液的污染。
进一步的,上除尘口21相对的两侧均通过电动伸缩杆24与上料箱2固定安装,上除尘口21的顶部通过波纹管23与除尘管连接,可对上除尘口21和下除尘口22之间的间距调节,满足不同厚度面料的除尘。
进一步的,上除尘口21和下除尘口22均呈喇叭状结构设置,上除尘口21和下除尘口22内部的下端均转动设有转杆27,转杆27的外表面设有毛刷28,利用毛刷28对面料上粘黏的灰尘进行刷动,从而使除尘更彻底。
进一步的,上料脱水机构4包括脱水口41、一号脱水辊42和二号脱水辊43,上料隔板3远离上料箱2的一端设有脱水口41,脱水口41一侧的上料隔板3上转动设有一号脱水辊42,脱水口41另一侧的上料隔板3上通过调节机构设有二号脱水辊43,对由染色上料至烘干的面料进行挤压脱水,一方面减少染色液的浪费,一方面降低面料含水率,加快烘干的速度,提高面料制造效率。
进一步的,调节机构包括支架44、调节螺杆45和转柄46,上料隔板3的一侧设有调节凹槽,调节凹槽的内部设有支架44,二号脱水辊43转动设于支架44上,支架44的一侧设有调节螺杆45,调节螺杆45与上料隔板3之间螺纹安装,调节螺杆45的一端贯穿织造箱1与转柄46固定安装,对一号脱水辊42、二号脱水辊43之间的面料脱水上料间隙调节,保证不同厚度面料上料脱水效果,调节方便、稳定。
更进一步的,上料箱2一侧的平衡辊5顶部高度与上辊33顶部高度相同设置,使得面料水平穿过上料箱2进入织造箱1内,上料平稳。
本实施例的使用方法为:首先根据制造面料的厚度对上料设备进行调节,由于上除尘口21通过电动伸缩杆24与上料箱2安装,可对上除尘口21和下除尘口22之间的间距调节,使得上除尘口21、下除尘口22上的毛刷28能够对面料的双面均接触;二号脱水辊43转动设于调节凹槽内的支架44上,转 动转柄46带动调节螺杆45转动,利用调节螺杆45推动支架44在调节凹槽内移动,从而对一号脱水辊42、二号脱水辊43之间的面料脱水上料间隙调节,放料辊7上的面料由上料口进入上料箱2,由除尘机构的上除尘口21、下除尘口22之间穿过,再由上料口进入织造箱1的下染色箱31内,经过多个上辊33和下辊34后,由上料隔板3的上料脱水机构4进入织造箱1的上烘干箱32内,最后由上料口输出织造箱1、并收卷在收卷辊6上,收卷电机驱动收卷辊6转动,使得面料染色及烘干制造连续上料作业,面料经过上料箱2时,上除尘口21、下除尘口22上的毛刷28与面料双面接触,利用毛刷28对面料上粘黏的灰尘进行刷动,在除尘风机26的作用下,利用上除尘口21和下除尘口22将面料表面的灰尘吸附,通过除尘管输送至过滤器25,对面料进行上料双面除尘清洁处理,增加上料设备的功能性,同时降低灰尘对面料、染色液的污染,染色后的面料由上料隔板3的脱水口41进入烘干箱,一号脱水辊42和二号脱水辊43对由染色上料至烘干的面料进行挤压脱水,一方面减少染色液的浪费,一方面降低面料含水率,加快烘干的速度,从而提高面料制造效率,能够对不同厚度的面料进行除尘清洁及脱水上料。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (7)

  1. 一种面料织造用上料装置,包括织造箱(1)和设于织造箱(1)一侧的上料箱(2),所述织造箱(1)和上料箱(2)上均设有上料口,其特征在于:所述上料箱(2)的内部设有除尘机构,所述上料箱(2)的一侧设有放料辊(7),所述上料箱(2)的顶部设有收卷辊(6),所述收卷辊(6)的一端通过联轴器与收卷电机的输出端固定安装,所述织造箱(1)的内部设有上料隔板(3),所述上料隔板(3)将织造箱(1)的内部分隔成下染色箱(31)和上烘干箱(32),所述下染色箱(31)的内部转动设有若干上辊(33)和下辊(34),所述上料隔板(3)远离上料箱(2)的一端设有上料脱水机构(4),所述织造箱(1)和上料箱(2)的上料口一侧均通过机架转动设有平衡辊(5)。
  2. 根据权利要求1所述的一种面料织造用上料装置,其特征在于:所述除尘机构包括上除尘口(21)、下除尘口(22)、过滤器(25)和除尘风机(26),上料箱(2)的内部设有上除尘口(21),上除尘口(21)下方的上料箱(2)内设有下除尘口(22),上除尘口(21)和下除尘口(22)通过除尘管与过滤器(25)的一端连接,过滤器(25)的另一端通过除尘管与除尘风机(26)的进风口连接,过滤器(25)的内部设有过滤网。
  3. 根据权利要求2所述的一种面料织造用上料装置,其特征在于:所述上除尘口(21)相对的两侧均通过电动伸缩杆(24)与上料箱(2)固定安装,所述上除尘口(21)的顶部通过波纹管(23)与除尘管连接。
  4. 根据权利要求2所述的一种面料织造用上料装置,其特征在于:所述上除尘口(21)和下除尘口(22)均呈喇叭状结构设置,所述上除尘口(21)和下除尘口(22)内部的下端均转动设有转杆(27),所述转杆(27)的外表面设有毛刷(28)。
  5. 根据权利要求1所述的一种面料织造用上料装置,其特征在于:所述上料脱水机构(4)包括脱水口(41)、一号脱水辊(42)和二号脱水辊(43),上料隔板(3)远离上料箱(2)的一端设有脱水口(41),脱水口(41)一侧 的上料隔板(3)上转动设有一号脱水辊(42),脱水口(41)另一侧的上料隔板(3)上通过调节机构设有二号脱水辊(43)。
  6. 根据权利要求5所述的一种面料织造用上料装置,其特征在于:所述调节机构包括支架(44)、调节螺杆(45)和转柄(46),上料隔板(3)的一侧设有调节凹槽,调节凹槽的内部设有支架(44),二号脱水辊(43)转动设于支架(44)上,支架(44)的一侧设有调节螺杆(45),调节螺杆(45)与上料隔板(3)之间螺纹安装,调节螺杆(45)的一端贯穿织造箱(1)与转柄(46)固定安装。
  7. 根据权利要求1所述的一种面料织造用上料装置,其特征在于:所述上料箱(2)一侧的平衡辊(5)顶部高度与上辊(33)顶部高度相同设置。
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