WO2023030149A1 - 一种轴向开关磁阻电机转子硅钢块的成型方法 - Google Patents

一种轴向开关磁阻电机转子硅钢块的成型方法 Download PDF

Info

Publication number
WO2023030149A1
WO2023030149A1 PCT/CN2022/114703 CN2022114703W WO2023030149A1 WO 2023030149 A1 WO2023030149 A1 WO 2023030149A1 CN 2022114703 W CN2022114703 W CN 2022114703W WO 2023030149 A1 WO2023030149 A1 WO 2023030149A1
Authority
WO
WIPO (PCT)
Prior art keywords
silicon steel
steel block
rotor
block
switched reluctance
Prior art date
Application number
PCT/CN2022/114703
Other languages
English (en)
French (fr)
Inventor
孙显旺
陈翾
Original Assignee
浙江盘毂动力科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江盘毂动力科技有限公司 filed Critical 浙江盘毂动力科技有限公司
Publication of WO2023030149A1 publication Critical patent/WO2023030149A1/zh

Links

Images

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility

Definitions

  • the invention relates to the field of motors, in particular to a method for forming a rotor silicon steel block of an axial switched reluctance motor.
  • Axial switched reluctance motors are simple, energy-efficient electromagnetic devices.
  • axial switched reluctance motors are widely used in electric vehicles, general industries, and home appliances due to their small axial size, high torque-to-inertia ratio, high power density, and high efficiency.
  • Existing axial switched reluctance motors generally use silicon steel sheets as the lamination material of the stator and rotor. Taking the rotor as an example, silicon steel sheets are punched to form multiple sheets of different widths, and then the sheets are sequentially pressed according to the width. The larger method is stacked to form a plurality of fan-shaped tooth blocks of the same shape, and finally the multiple tooth blocks are arranged on the rotor frame in an annular interval, and the multi-layer sheets of each tooth block are arranged along the radial direction of the rotor frame. to get the rotor.
  • the present invention provides a method for forming a rotor silicon steel block of an axial switched reluctance motor that effectively improves the forming efficiency of the rotor silicon steel block and realizes industrialized mass production.
  • the invention provides a method for forming a rotor silicon steel block of an axial switched reluctance motor, comprising:
  • step (a) further includes:
  • the stamped silicon steel sheet has a plurality of holes arranged at intervals, and a substrate located between two adjacent holes, and then in the step (a2), a plurality of The substrate is rolled one by one to form a plurality of silicon steel blocks arranged in a ring, and the holes are rolled one by one to form a plurality of fixing holes arranged in a ring and spaced apart from the silicon steel blocks.
  • the left and right sides of the substrate are respectively recessed inward to form limiting parts, and furthermore, in the structure of each silicon steel block, a plurality of limiting parts on both sides of the substrate are formed separately. Limiting slots on both sides of the silicon steel block.
  • the silicon steel disc also has an upper end and a lower end, and the upper end and/or the lower end are provided with a guide groove opposite to the cutting position, and then in the step (d ), cut along the guide groove.
  • the upper side and/or lower side of the silicon steel sheet are recessed to form a plurality of guide parts, and the guide parts are opposite to the cutting position, and then in the step (a2), a plurality of the The guide parts are rolled one by one to form guide grooves exposed on the upper end part and/or the lower end part.
  • the fixing hole is located in the middle of the upper end and the lower end, and the ratio of the width of the fixing hole to the thickness of the silicon steel disc is greater than or equal to 1/2.
  • each of the silicon steel block structures a plurality of the substrates are laminated along the radial direction of the silicon steel sheet disk and in a manner of gradually increasing width to form the silicon steel block, and the substrates
  • the sheet has an arc-shaped structure, the inner side of the silicon steel block is an arc-shaped groove, and the outer side of the silicon steel block is an arc-shaped protrusion.
  • the solid assembly includes an internal solid and an external solid
  • the step (c) further includes:
  • the external solid part includes two clamps, and the step (c2) further includes:
  • the silicon steel disc is separated into a plurality of trapezoidal silicon steel blocks with the same shape through the fixing holes, and the multiple silicon steel blocks are separated by cutting and can be assembled into a rotor correspondingly, which solves the problem of sheet material in the prior art. Problems that are not easy to classify are not only convenient and quick to form, but also effectively improve the forming efficiency of the rotor.
  • the silicon steel block is pressurized in the circumferential direction by the tooth bars on both sides, so as to eliminate the rebound stress in the circumferential direction of the silicon steel block during cutting, and the silicon steel block is radially pressed by the solid component. Apply pressure to the opposite side to eliminate the radial springback stress of the silicon steel block during cutting, so that the surroundings of the silicon steel block are fixed to prevent deformation of the silicon steel block after cutting, thereby ensuring the consistency of the product shape To achieve industrialized mass production.
  • Fig. 1 is the flowchart of the molding method of axial switched reluctance motor rotor silicon steel block of the present invention
  • Fig. 2 is the structural representation of the silicon steel disc of the present invention
  • Fig. 3 is the structural representation of silicon steel sheet of the present invention.
  • Fig. 4 is a schematic structural view of the rack of the present invention.
  • Fig. 5 is a structural schematic diagram of the assembly of the solid component and the silicon steel disc according to the present invention.
  • Fig. 6 is a schematic diagram of the structure of the cut silicon steel block according to the present invention.
  • 100 silicon steel disc 1000 silicon steel sheet, 1001 inner end, 1002 outer end, 1003 upper end, 1004 lower end, 1100 hole, 1200 substrate, 1210 limiter, 1300 guide, 110 fixing hole , 120 silicon steel blocks, 121 limit slots, 130 guide slots, 200 tooth rods, 300 solid components, 310 internal solid parts, 320 external solid parts, 321 clamps, 322 fasteners.
  • the forming method of the rotor silicon steel block of the axial switched reluctance motor includes:
  • the silicon steel disc 100 is separated into a plurality of trapezoidal silicon steel blocks 120 with the same shape through the fixing holes 110.
  • the multiple silicon steel blocks 120 are separated by cutting and can be assembled into a rotor correspondingly, which solves the problem of existing
  • the problem that sheet materials are not easy to be classified in the technology is not only convenient and quick to form, but also effectively improves the forming efficiency of the rotor.
  • the silicon steel block 120 carries out circumferential relative pressure through the tooth bars 200 on both sides, so as to eliminate the circumferential rebound stress of the silicon steel block 120 during the cutting process, and the silicon steel block 120 passes through the solid Type components 300 carry out radial relative pressure to eliminate the radial springback stress of the silicon steel block 120 during the cutting process, so that the surroundings of the silicon steel block 120 are fixed and prevent the silicon steel block 120 from occurring after cutting. deformation, thereby ensuring the consistency of product shape and realizing industrialized mass production.
  • step (a) further comprises:
  • the silicon steel sheet disc 100 is formed by winding the silicon steel sheet 1000, and the silicon steel sheet 1000 is stamped before winding to form the fixing holes 110, etc., which is not only convenient and quick to form, but also conducive to industrialization Mass production.
  • the silicon steel sheets 1000 are bonded together during the rolling process by hanging glue or the like to form the silicon steel sheet disc 100 .
  • the silicon steel disc 100 is ring-shaped, its axial dimension is small, it has the inner end 1001 and the outer end 1002 located in the radial direction and opposite, and has an upper end located in the axial direction and opposite 1003 and lower end 1004.
  • the stamped silicon steel sheet 1000 has a plurality of holes 1100 arranged at intervals, and a substrate 1200 between two adjacent holes 110, and then in the step (a2) Among them, a plurality of the substrates 1200 are rolled one by one to form a plurality of circularly arranged silicon steel blocks 120, and a plurality of the hole portions 1100 are rolled one by one to form a plurality of annular arrangements, and are spaced apart from the silicon steel blocks 120.
  • the fixing hole 110 is a plurality of holes 1100 arranged at intervals, and a substrate 1200 between two adjacent holes 110, and then in the step (a2) Among them, a plurality of the substrates 1200 are rolled one by one to form a plurality of circularly arranged silicon steel blocks 120, and a plurality of the hole portions 1100 are rolled one by one to form a plurality of annular arrangements, and are spaced apart from the silicon steel blocks 120.
  • the stamping equipment provides a punch die, and stamps on the silicon steel sheet 1000 , so that the stamped silicon steel sheet 1000 has the holes 1100 and the substrate 1200 arranged at intervals. Wherein the shape of the hole 1100 remains consistent, but the shape of the substrate 1200 is inconsistent.
  • the silicon steel block 120 is trapezoidal, and the top of the trapezoidal silicon steel block 120 is an arc-shaped groove, the The bottom of the trapezoidal shape of the silicon steel block 120 is convex, and it can be seen that the multi-layer substrate 1200 forming the silicon steel block 120 is along the height direction of the trapezoid (that is, from the inner end 1001 to the outer end) in a gradually increasing width. 1002 direction), so the shape of the substrate 1200 is inconsistent.
  • the punching equipment continuously punches the silicon steel sheet 1000 six times with the first width, so as to form five holes 1100 arranged at intervals on the silicon steel sheet 1000, so that all Five substrates 1200 of the first width are formed on the silicon steel sheet 1000, and then in the step (a2), the rolling equipment rolls the five substrates 1200, and makes the five substrates 1200 The substrates 1200 are sequentially connected in a circular arrangement, and at the same time, the stamping equipment continues the silicon steel sheet 1000 five times with the second width to form five spaced holes 1100 on the silicon steel sheet 1000, so that Five substrates 1200 of the second width are formed on the silicon steel sheet 1000, and then the five substrates 1200 of the second width are rolled out of the five substrates 1200 of the first width by rolling equipment, and one One-to-one correspondence, reciprocating in
  • the second width is greater than the first width, so that in the structure of each silicon steel block 120, a plurality of the substrates 1200 are along the radial direction of the silicon steel disk 100 and gradually increase in width. Larger ways are laminated to form the silicon steel block 120 .
  • the rolling equipment rolls the stamped silicon steel sheet 1000 at the same angular velocity, so that the multiple substrates 1200 of each silicon steel block 120 can correspond one-to-one to prevent displacement deviation
  • the forming effect of the silicon steel block 120 is affected.
  • the hole 1100 is located in the middle of the upper and lower sides of the silicon steel sheet 1000, that is, the formed fixing hole 110 is located in the middle of the upper end 1003 and the lower end 1004, And the ratio of the width of the fixing hole 110 to the thickness of the silicon steel sheet disk 100 is greater than or equal to 1/2, and the teeth are added under the condition that the fixing hole 110 does not affect the structural stability of the silicon steel sheet disk 100.
  • the contact area between the rod 200 and the silicon steel block 120 can further increase the pressure of the toothed rod 200 on the silicon steel block 120 , and further prevent the deformation of the silicon steel block 120 during cutting.
  • the width of the fixing hole 110 refers to the dimension of the fixing hole 110 in the axial direction of the silicon steel disc 100, and the silicon steel disc 100 is defined between the upper end 1003 and the lower end 1004. thickness.
  • the left and right sides of the substrate 1200 are respectively indented to form stoppers 1210 , and in the structure of each silicon steel block 120 , multiple sides of the substrate 1200
  • the limiting portions 1210 of the silicon steel block 120 respectively form limiting grooves 121 provided on both sides of the silicon steel block 120 .
  • the two limiting grooves 121 are arranged along the circumference of the silicon steel plate 100 and are respectively arranged on two sides of the silicon steel block 120 .
  • the silicon steel block 120 is fixed on the rotor frame by the limiting slot 121 to prevent the silicon steel block 120 from moving axially on the rotor frame.
  • the limiting part 1210 is formed together with the hole part 1100, and the limiting groove 121 is formed on both sides of the silicon steel block 120 in the circumferential direction by rolling, so that the forming of the limiting groove 121 is more convenient. Faster, compared to forming the limiting groove 121 by stamping after the silicon steel block 120 is formed, it ensures the reliability of the overall formation of the silicon steel block 120 and avoids affecting the consistency of the product.
  • the limiting portion 1210 communicates with the hole portion 1100 , and the two sides of each hole portion 1100 correspond to a limiting portion 1210 .
  • the punch die corresponds to A hole portion 1100 and the limiting portions 1210 respectively arranged on both sides of the hole portion 1100, that is, after the punch die is stamped on the silicon steel sheet 1000, the hole portion 1100 as shown in FIG. 3 is formed. and the limiting part 1210 respectively arranged on both sides of the hole 1100, and in the subsequent rolling process, the limiting part 1210 forms the limiting groove 121 provided on the silicon steel block 120 .
  • the limiting groove 121 extends from the inner end portion 1001 to the outer end portion 1002 , that is, runs through each of the substrates 1200 referring to FIG. 2 .
  • the limiting portion 1210 is semicircular and located in the middle of the substrate 1200 , it can be seen that the formed limiting groove 121 is located in the middle of the silicon steel block 120 .
  • the silicon steel sheet disc 100 also has an upper end 1003 and a lower end 1004, the upper end 1003 and/or the lower end 1004 are provided with a guide groove 130 opposite to the cutting position, and then In the step (d), cutting is performed along the guide groove 130 .
  • the silicon steel block 120 can be kept consistent after cutting, and then industrialized mass production can be carried out.
  • each silicon steel block 120 corresponds to four guide grooves 130, two of which are guide The grooves 130 respectively correspond to the left side of the silicon steel block 120, and are respectively arranged on the upper end portion 1003 and the lower end portion 1004, and the other two guide grooves 130 respectively correspond to the right sides of the silicon steel block 120, and are respectively arranged on the upper end portion 1003 and the lower end portion 1004. on the upper end portion 1003 and the lower end portion 1004.
  • the silicon steel block 120 corresponds to the two guide grooves 130 respectively, and the two guide grooves 130 respectively correspond to the left and right sides of the silicon steel block 120 and are located on the upper end 1003 , so the silicon steel disc 100 is positioned.
  • the upper end portion 1003 is arranged upward so as to pass through the guide groove 130 of the upper end portion 1003 for cutting.
  • the upper and/or lower sides of the silicon steel sheet 1000 are recessed to form a plurality of guides 1300, and the guides 1300 are opposite to the cutting position, and then in the step (a2) Among them, a plurality of the guide parts 1300 are rolled one by one to form the guide grooves 130 exposed on the upper end part 1003 and/or the lower end part 1004 .
  • the guide part 1300 can be formed together with the limiting part 1210 and the hole part 1100 respectively, and the guide groove 130 exposed on the upper end part 1003 and/or the lower end part 1004 is formed by rolling. This makes the forming of the guide groove 130 more convenient and quick, and ensures consistency.
  • each punch die corresponds to one hole 1100 , two stoppers 1210 on both sides of the hole 1100 , and four stoppers 1210 on both sides of the hole 1100 .
  • the guide part 1300 that is, after the stamping die stamps the silicon steel sheet 1000 once, the silicon steel sheet 1000 forms the opposite hole 1100, the two limiting parts 1210 and the four guide part 1300 .
  • the cutting position refers to the joint between the silicon steel block 120 and the fixing hole 110 , specifically corresponding to the left and right side edges of the silicon steel block 120 , that is, along the left and right edges of the silicon steel block 120 .
  • the edge is cut to obtain the cut silicon steel block 120 .
  • the guide part 1300 formed by stamping on the silicon steel sheet 1000 and opposite to the cutting position the guide part 1300 is located at the left and right edges of the substrate 1200 , and its cross section may be square Or circular, etc., are not limited here.
  • each structure of the silicon steel block 120 a plurality of the substrates 1200 are laminated along the radial direction of the silicon steel sheet disk 100 and gradually increasing in width to form the silicon steel block 120 , Furthermore, the substrate 1200 has an arc-shaped structure, the inner side of the silicon steel block 120 is an arc-shaped groove, and the outer side of the silicon steel block 120 is an arc-shaped protrusion.
  • the cross-sectional shape of the tooth bar 200 is consistent with that of the fixing hole 110, for example, both are rectangular.
  • the adjacent The silicon steel blocks 120 apply pressure to prevent the silicon steel blocks 120 from being deformed due to cutting.
  • the gear bar 200 can be assembled with the silicon steel disc 100 manually or automatically.
  • the toothed rod 200 is flush with the inner end 1001 and the outer end 1002 respectively, so as to facilitate the fixation of both by the solid component 300 .
  • One end of the toothed bar 200 is an arc-shaped groove, which is flush with the inner end 1001, and the other end of the toothed bar 200 is an arc-shaped convex portion or substantially horizontal, so as to be flush with the outer end 1002. flat.
  • fixation of the inner end 1001 and the outer end 1002 by the solid component 300 can be done manually or automatically, for example, after the assembly of the toothed rod 200 and the silicon steel disc 100 is completed, a manipulator is used to Put the solid component 300 on the inner end 1001 and the outer end 1002 , and provide a moving function through the conveyor belt, etc., so as to realize automatic operation and improve the molding efficiency.
  • the solid component 300 includes an inner solid part 310 and an outer solid part 320, and then the step (c) further includes:
  • the inner solid part 310 is annular and is used to apply pressure to the inner end 1001, and the outer solid part 320 can also be annular and is used to apply pressure to the outer end 1002, thereby exerting pressure on the inner end 1001.
  • the radial pressure of the silicon steel block 120 is applied to eliminate the springback stress in the radial direction of the silicon steel block 120 during the cutting process, thereby ensuring the consistency of the shape of the product and realizing industrialized mass production.
  • the inner solid part 310 and the outer solid part 320 fix the rack bar 200 at the same time, ensuring that the rack bar 200 presses the silicon steel block 120 in the circumferential direction.
  • the external solidification member 320 includes two clips 321, and the step (c2) further includes:
  • the silicon steel disc 100 can be cut by laser or wire cutting.
  • step (d) further comprise the following steps:
  • a plurality of the silicon steel blocks 120 on the same silicon steel sheet disk 100 are blanked, transported to the rotor forming place and assembled with the rotor frame to form the rotor.
  • the blanking of the silicon steel block 120 includes: removing the solid component 300 to release the radial force exerted by the fixing component 300 on the silicon steel disc 100, and the silicon steel block 120 after cutting It exists independently and can carry out corresponding blanking.
  • the removed solid component 300 and the rack 200 can be recycled.
  • a plurality of silicon steel blocks 120 on the same silicon steel sheet disk 100 can be assembled into a rotor correspondingly, so the silicon steel sheet can be designed and formulated according to the requirements of the rotor (including the number and size of the silicon steel blocks 120, etc.).
  • the disk 100 structure further facilitates the classification and arrangement of the silicon steel blocks 120 and improves the forming efficiency of the rotor.
  • the silicon steel disc 100 is separated into a plurality of trapezoidal silicon steel blocks 120 with the same shape through the fixing holes 110.
  • the multiple silicon steel blocks 120 are separated by cutting and can be assembled into a rotor correspondingly. , which solves the problem that the sheet materials are not easy to be classified in the prior art, not only the forming is convenient and fast, but also the forming efficiency of the rotor is effectively improved.
  • the silicon steel block 120 carries out circumferential relative pressure through the tooth bars 200 on both sides, so as to eliminate the circumferential rebound stress of the silicon steel block 120 during the cutting process, and the silicon steel block 120 passes through the solid Type components 300 carry out radial relative pressure to eliminate the radial springback stress of the silicon steel block 120 during the cutting process, so that the surroundings of the silicon steel block 120 are fixed and prevent the silicon steel block 120 from occurring after cutting. deformation, thereby ensuring the consistency of product shape and realizing industrialized mass production.
  • the semi-finished forming structure of the rotor silicon steel block of the axial switched reluctance motor includes:
  • a silicon steel sheet disk 100 the silicon steel sheet disk 100 has an inner end 1001 and an outer end 1002, and a plurality of fixing holes 110 passing through the inner end 1001 and the outer end 1002, and a plurality of the fixing holes 110
  • the holes 110 are arranged at equal intervals along the circumference of the silicon steel disc 100, and a silicon steel block 120 is formed between two adjacent fixing holes 110;
  • a plurality of toothed rods 200, one toothed rod 200 is respectively inserted into each of the fixing holes 110;
  • a solid component 300 is fixed on the inner end 1001 and the outer end 1002 .
  • the silicon steel disc 100 is separated into a plurality of trapezoidal silicon steel blocks 120 with the same shape through the fixing holes 110.
  • the multiple silicon steel blocks 120 are separated by cutting and can be assembled into a rotor correspondingly, which solves the problem of existing
  • the problem that sheet materials are not easy to be classified in the technology is not only convenient and quick to form, but also effectively improves the forming efficiency of the rotor.
  • the silicon steel block 120 carries out circumferential relative pressure through the tooth bars 200 on both sides, so as to eliminate the circumferential rebound stress of the silicon steel block 120 during the cutting process, and the silicon steel block 120 passes through the solid Type components 300 carry out radial relative pressure to eliminate the radial springback stress of the silicon steel block 120 during the cutting process, so that the surroundings of the silicon steel block 120 are fixed and prevent the silicon steel block 120 from occurring after cutting. deformation, thereby ensuring the consistency of product shape and realizing industrialized mass production.
  • the silicon steel block 120 is trapezoidal, and the silicon steel block 120 is formed by stacking a plurality of substrates 1200 with different widths along the height direction of the trapezoid.
  • the substrate 1200 has an arc-shaped structure
  • the trapezoidal bottom of the silicon steel block 120 has an arc-shaped protrusion
  • the trapezoidal top of the silicon steel block 120 has an arc-shaped groove.
  • the sheet-shaped rotor that is, the axial dimension is small
  • the arrangement direction of the plurality of substrates 1200 is consistent with the radial direction of the rotor.
  • the limiting grooves 121 on both sides of the silicon steel block 120 respectively pass through each of the substrates 1200 .
  • the silicon steel block 120 is fixed on the rotor frame by the limiting slot 121 to prevent the silicon steel block 120 from moving axially on the rotor frame.
  • the silicon steel sheet disc 100 also has an upper end 1003 and a lower end 1004, the upper end 1003 and/or the lower end 1004 are provided with a guide groove 130, the guide groove 130 is connected to the The cutting position defined between the silicon steel block 120 and the fixing hole 110 is opposite.
  • the silicon steel block 120 By setting the guide groove 130, the silicon steel block 120 can be kept consistent after cutting, and then industrialized mass production can be carried out.
  • each silicon steel block 120 corresponds to four guide grooves 130, two of which are guide The grooves 130 respectively correspond to the left side of the silicon steel block 120, and are respectively arranged on the upper end portion 1003 and the lower end portion 1004, and the other two guide grooves 130 respectively correspond to the right sides of the silicon steel block 120, and are respectively arranged on the upper end portion 1003 and the lower end portion 1004. on the upper end portion 1003 and the lower end portion 1004.
  • the silicon steel block 120 corresponds to the two guide grooves 130 respectively, and the two guide grooves 130 respectively correspond to the left and right sides of the silicon steel block 120 and are located on the upper end 1003 , so the silicon steel disc 100 is positioned.
  • the upper end portion 1003 is arranged upward so as to pass through the guide groove 130 of the upper end portion 1003 for cutting.
  • one end of the toothed bar 200 is an arc-shaped groove, which is flush with the inner end 1001, and the other end of the toothed bar 200 is an arc-shaped convex portion or substantially horizontal, so as to flush with the outer end 1002 .
  • the cross-sectional shape of the tooth bar 200 is consistent with that of the fixing hole 110, for example, both are rectangular.
  • the tooth bar 200 When the tooth bar 200 is inserted into the fixing hole 110, it can exert pressure on the adjacent silicon steel block 120 to prevent The silicon steel blocks 120 are deformed by cutting. And the two ends of the toothed bar 200 are flush with the inner end 1001 and the outer end 1002 respectively, so that the solid component 300 can radially fix the toothed bar 200 at the same time, so as to ensure the The tooth bar 200 exerts pressure on the silicon steel block 120 .
  • the solid component 300 includes an inner solid part 310 and an outer solid part 320, the inner solid part 310 is fixed on the inner end 1001, and the outer solid part 320 is fixed on the outer end 1002 .
  • the external fixing member 320 includes two clamps 321 , and the two clamps 321 are clamped on the outer end 1002 and locked by a locking member 322 .
  • the fixing hole 110 is located in the middle of the upper end 1003 and the lower end 1004, and the ratio of the width of the fixing hole 110 to the thickness of the silicon steel disc 100 is greater than or equal to 1/2 .
  • the contact area between the tooth bar 200 and the silicon steel block 120 is increased, thereby improving the contact area between the tooth bar 200 and the silicon steel block. 120 to further avoid deformation of the silicon steel block 120 during cutting.
  • the width of the fixing hole 110 refers to the dimension of the fixing hole 110 in the axial direction of the silicon steel disc 100, and the silicon steel disc 100 is defined between the upper end 1003 and the lower end 1004. thickness.
  • the silicon steel disc 100 is separated into a plurality of trapezoidal silicon steel blocks 120 with the same shape through the fixing holes 110.
  • the multiple silicon steel blocks 120 are separated by cutting and can be assembled into a rotor correspondingly. , which solves the problem that the sheet materials are not easy to be classified in the prior art, not only the forming is convenient and fast, but also the forming efficiency of the rotor is effectively improved.
  • the silicon steel block 120 carries out circumferential relative pressure through the tooth bars 200 on both sides, so as to eliminate the circumferential rebound stress of the silicon steel block 120 during the cutting process, and the silicon steel block 120 passes through the solid Type components 300 carry out radial relative pressure to eliminate the radial springback stress of the silicon steel block 120 during the cutting process, so that the surroundings of the silicon steel block 120 are fixed and prevent the silicon steel block 120 from occurring after cutting. deformation, thereby ensuring the consistency of product shape and realizing industrialized mass production.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明提供了一种轴向开关磁阻电机转子硅钢块的成型方法，包括(a)提供一硅钢片盘，其中所述硅钢片盘具有内端部和外端部，及贯穿所述内端部和所述外端部的多个固定孔，相邻的两个所述固定孔之间形成硅钢块；(b)提供多个齿棒，逐一将多个所述齿棒依次***于所述固定孔；(c)提供一固型组件，将所述固型组件固定于所述内端部和所述外端部上；(d)沿着所述硅钢块和所述固定孔之间界定的切割位置进行切割，以获得组装转子的多个硅钢块。所述硅钢片盘通过所述固定孔分隔成多个形状一致的所述硅钢块，多个所述硅钢块通过切割分离，并可对应组装成一转子，成型方便快捷，还保障产品形状的一致性，实现工业化批量生产。

Description

一种轴向开关磁阻电机转子硅钢块的成型方法 技术领域
本发明涉及电机领域，尤其涉及一种轴向开关磁阻电机转子硅钢块的成型方法。
背景技术
轴向开关磁阻电机是一种简单、节能的电磁设备。特别是，轴向开关磁阻电机以轴向尺寸小、较高的转矩对惯性比、高功率密度和高效率等优点，被广泛应用于电动汽车、通用工业和家用电器等领域。
现有的轴向开关磁阻电机一般采用硅钢片作为定子和转子的叠片材料，以转子为例，其通过硅钢片冲压形成多个不同宽度的片材，然后依次将多个片材按照宽度较大的方式叠合形成多个形状一致的扇形齿块，最后将多个齿块呈环形间隔排列于转子架上，并且每一齿块的多层片材沿着转子架的径向排列，以获得转子。但是多个片材是集中冲压成型的，不利于后续对组成扇形齿块的片材进行归类，进而影响了转子的成型效率，另外，多个片材通过叠合形成的所述齿块，无法保证产品的一致性，进而无法开展工业化批量生产。
发明内容
为了解决上述问题，本发明提供了一种有效提升转子硅钢块成型效率，且实现工业化批量生产的轴向开关磁阻电机转子硅钢块的成型方法。
本发明提供了一种轴向开关磁阻电机转子硅钢块的成型方法，包括：
(a)提供一硅钢片盘，其中所述硅钢片盘具有内端部和外端部，及贯穿所述内端部和所述外端部的多个固定孔，多个所述固定孔沿着所述硅钢片盘的周向等距间隔排列，并且相邻的两个所述固定孔之间形成硅钢块；
(b)提供多个齿棒，逐一将多个所述齿棒依次***于所述固定孔；
(c)提供一固型组件，将所述固型组件固定于所述内端部和所述外端部上；
(d)沿着所述硅钢块和所述固定孔之间界定的切割位置进行切割，以获得组装转子的多个硅钢块。
作为优选的技术方案，所述步骤(a)进一步包括：
(a1)藉由一冲压设备冲压硅钢片；
(a2)藉由一卷制设备并以相同角速度卷制冲压后的所述硅钢片，以形成所述硅钢片盘。
作为优选的技术方案，冲压后的所述硅钢片具有多个间隔排列的孔部，及位于相邻两个所述孔部之间的基片，进而在所述步骤(a2)中，多个所述基片逐一卷制形成多个环形排列的所述硅钢块，多个所述孔部逐一卷制形成多个环形排列，且与所述硅钢块间隔设置的所述固定孔。
作为优选的技术方案，所述基片的左右两侧分别向内凹陷形成限位部，进而在每个所述硅钢块的结构中，多个所述基片两侧的限位部分别形成分设在所述硅钢块两侧的限位槽。
作为优选的技术方案，所述硅钢片盘还具有上端部和下端部，所述上端部和/或所述下端部上设置有与所述切割位置相对的导向槽，进而在所述步骤(d)中，沿着所述导向槽进行切割。
作为优选的技术方案，所述硅钢片的上侧和/或下侧凹陷形成多个导向部，所述导向部与所述切割位置相对，进而在所述步骤(a2)中，多个所述导向部逐一卷制形成暴露在所述上端部和/或所述下端部的导向槽。
作为优选的技术方案，所述固定孔位于所述上端部和所述下端部的中间位置，并且所述固定孔的宽度与所述硅钢片盘厚度之比大于等于1/2。
作为优选的技术方案，在每个所述硅钢块结构中，多个所述基片沿着所述硅钢片盘径向且以宽度渐大地方式被叠合形成所述硅钢块，并且所述基片呈弧形结构，所述硅钢块的内侧呈弧形凹槽，所述硅钢块的外侧呈弧形凸起。
作为优选的技术方案，所述固型组件包括一内固型件和一外固型件，进而所述步骤(c)进一步包括：
(c1)将所述内固型件固定于所述内端部上；
(c2)将所述外固型件固定于所述外端部上。
作为优选的技术方案，所述外固型件包括两个卡箍，进而所述步骤(c2)进一步包括：
将两个所述卡箍箍紧于所述外端部上。
与现有技术相比，本技术方案具有以下优点：
所述硅钢片盘通过所述固定孔分隔成多个形状一致且呈梯形的所述硅钢块，多个所述硅钢块通过切割分离，并可对应组装成一转子，解决了现有技术中片材不易归类的问题，不仅成型方便快捷，还有效提升转子的成型效率。另外所述硅钢块通过两侧的所述齿棒进行周向相对施压，以在切割过程中消除所述硅钢块周向的回弹应力，以及所述硅钢块通过所述固型组件进行径向相对施压，以在切割过程中消除所述硅钢块径向的回弹应力，以使所述硅钢块的四周得到固定，防止切割后的所述硅钢块发生变形，进而保障产品形状的一致性，实现工 业化批量生产。
以下结合附图及实施例进一步说明本发明。
附图说明
图1为本发明所述轴向开关磁阻电机转子硅钢块的成型方法的流程图；
图2为本发明所述硅钢片盘的结构示意图；
图3为本发明所述硅钢片的结构示意图；
图4为本发明所述齿棒的结构示意图；
图5为本发明所述固型组件与所述硅钢片盘组装的结构示意图；
图6为本发明切割后的硅钢块的结构示意图。
图中：100硅钢片盘、1000硅钢片、1001内端部、1002外端部、1003上端部、1004下端部、1100孔部、1200基片、1210限位部、1300导向部、110固定孔、120硅钢块、121限位槽、130导向槽、200齿棒、300固型组件、310内固型件、320外固型件、321卡箍、322紧固件。
具体实施方式
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例，本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。
如图1至图6所示，所述轴向开关磁阻电机转子硅钢块的成型方法，包括：
(a)提供一硅钢片盘100，其中所述硅钢片盘100具有内端部1001和外端部1002，及贯穿所述内端部1001和所述外端部1002的多个固定孔110，多个所述固定孔110沿着所述硅钢片盘100的周向等距间隔排列，并且相邻的两个所述固定孔110之间形成硅钢块120；
(b)提供多个齿棒200，逐一将多个所述齿棒200依次***于所述固定孔110；
(c)提供一固型组件300，将所述固型组件300固定于所述内端部1001和所述外端部1002上；
(d)沿着所述硅钢块120和所述固定孔110之间界定的切割位置进行切割，以获得组装转子的多个硅钢块120。
所述硅钢片盘100通过所述固定孔110分隔成多个形状一致且呈梯形的所述硅钢块120， 多个所述硅钢块120通过切割分离，并可对应组装成一转子，解决了现有技术中片材不易归类的问题，不仅成型方便快捷，还有效提升转子的成型效率。另外所述硅钢块120通过两侧的所述齿棒200进行周向相对施压，以在切割过程中消除所述硅钢块120周向的回弹应力，以及所述硅钢块120通过所述固型组件300进行径向相对施压，以在切割过程中消除所述硅钢块120径向的回弹应力，以使所述硅钢块120的四周得到固定，防止切割后的所述硅钢块120发生变形，进而保障产品形状的一致性，实现工业化批量生产。
如图1至图3所示，所述步骤(a)进一步包括：
(a1)藉由一冲压设备冲压硅钢片1000；
(a2)藉由一卷制设备并以相同角速度卷制冲压后的所述硅钢片1000，以形成所述硅钢片盘100。
所述硅钢片盘100是通过所述硅钢片1000卷绕成型，并在卷绕之前对所述硅钢片1000进行冲压，以形成所述固定孔110等，不仅成型方便快捷，并有利于开展工业化批量生产。所述硅钢片1000通过挂连接胶等以在卷制过程粘结于一体，并形成所述硅钢片盘100。
其中所述硅钢片盘100呈环形，其轴向尺寸较小，具有位于径向方向且相对的所述内端部1001和所述外端部1002，以及具有位于轴向方向且相对的上端部1003和下端部1004。
如图3所示，冲压后的所述硅钢片1000具有多个间隔排列的孔部1100，及位于相邻两个所述孔部110之间的基片1200，进而在所述步骤(a2)中，多个所述基片1200逐一卷制形成多个环形排列的所述硅钢块120，多个所述孔部1100逐一卷制形成多个环形排列，且与所述硅钢块120间隔设置的所述固定孔110。
具体地，冲压设备提供一冲头模，并在所述硅钢片1000上冲压，以使冲压后的所述硅钢片1000具有间隔设置的所述孔部1100和所述基片1200。其中所述孔部1100的形状保持一致，而所述基片1200的形状不一致，详细地说明，由于所述硅钢块120呈梯形，并且所述硅钢块120梯形顶部呈弧形凹槽，所述硅钢块120梯形底部呈凸起，可见形成所述硅钢块120的多层所述基片1200，其以宽度渐大的方式沿着梯形高度方向(即从所述内端部1001至外端部1002方向)排列，因此所述基片1200的形状不一致。
进一步说明，以五个数量的所述硅钢块120为例，其中所述固定孔110的数量与所述硅钢块120的数量一致，并依次间隔设置。在所述步骤(a1)中，所述冲压设备以第一宽度连续冲压所述硅钢片1000六次，以在所述硅钢片1000上形成五个所述间隔设置地孔部1100，以使所述硅钢片1000上形成第一宽度的五个所述基片1200，之后在所述步骤(a2)中，所述卷制设备将五个所述基片1200卷制，并使五个所述基片1200呈依次连接的环形排列，同 时所述冲压设备以第二宽度连续所述硅钢片1000五次，以在所述硅钢片1000上形成五个所述间隔设置的孔部1100，以使所述硅钢片1000上形成第二宽度的五个所述基片1200，之后利用卷制设备将五个第二宽度的基片1200卷制于五个第一宽度的基片1200外，并一一对应，如此往复，以形成如图2所示的所述硅钢片盘100。
更进一步说明，所述第二宽度大于所述第一宽度，以使在每个所述硅钢块120结构中，多个所述基片1200沿着所述硅钢片盘100径向且以宽度渐大的方式被叠合形成所述硅钢块120。
需要说明的是，所述卷制设备并以相同角速度卷制冲压后的所述硅钢片1000，以使每个所述硅钢块120的多个所述基片1200能够一一对应，防止位移偏差而影响所述硅钢块120的成型效果。
如图2和图3所示，所述孔部1100位于所述硅钢片1000上下侧的中间位置，即形成的所述固定孔110位于所述上端部1003和所述下端部1004的中间位置，并且所述固定孔110的宽度与所述硅钢片盘100厚度之比大于等于1/2，在保障所述固定孔110不影响所述硅钢片盘100结构稳定的情况下，增加了所述齿棒200与所述硅钢块120的接触面积，进而提升所述齿棒200对所述硅钢块120的压力，进一步避免所述硅钢块120在切割过程中出现变形。其中所述固定孔110的宽度指的是所述固定孔110在所述硅钢片盘100轴向上的尺寸，所述上端部1003和所述下端部1004之间界定了所述硅钢片盘100厚度。
如图2和图3所示，所述基片1200的左右两侧分别向内凹陷形成限位部1210，进而在每个所述硅钢块120的结构中，多个所述基片1200两侧的限位部1210分别形成分设在所述硅钢块120两侧的限位槽121。
两个所述限位槽121沿着所述硅钢片盘100周向，且分设于所述硅钢块120的两侧。其中所述硅钢块120利用限位槽121固定于转子架上，以防止所述硅钢块120在所述转子架上发生轴向移动。而所述限位部1210是与所述孔部1100一起成型的，并利用卷制形成分设在所述硅钢块120周向两侧的限位槽121，使得所述限位槽121成型更加方便快捷，相对于在所述硅钢块120成型后再冲压形成所述限位槽121来说，保证了所述硅钢块120整体形成的可靠性，进而避免影响产品的一致性。
具体地，参考图3，所述限位部1210与所述孔部1100相连通，并且每个所述孔部1100的两侧分别对应一所述限位部1210，可见所述冲头模对应一所述孔部1100及分设在所述孔部1100两侧的所述限位部1210，即所述冲头模在所述硅钢片1000上冲压后，形成如图3所述的孔部1100及分设在所述孔部1100两侧的所述限位部1210，而在后续卷制过程中，所 述限位部1210就形成了所述设置在所述硅钢块120上的限位槽121。可见所述限位槽121从所述内端部1001延伸至所述外端部1002，即贯穿每个所述基片1200参考图2。
更具体地，所述限位部1210呈半圆形，且位于所述基片1200的中间位置，可见成型后的所述限位槽121位于所述硅钢块120的中间位置。
如图2所示，所述硅钢片盘100还具有上端部1003和下端部1004，所述上端部1003和/或所述下端部1004上设置有与所述切割位置相对的导向槽130，进而在所述步骤(d)中，沿着所述导向槽130进行切割。通过设置所述导向槽130，实现切割后所述硅钢块120保持一致性，进而开展工业化批量生产。
所述导向槽130从所述内端部1001延伸至所述外端部1002，在一个实施例中，每个所述硅钢块120分别对应四个所述导向槽130，其中两个所述导向槽130分别对应所述硅钢块120的左侧，且分设于所述上端部1003和下端部1004上，另两个所述导向槽130分别对应所述硅钢块120的右侧，且分设于所述上端部1003和下端部1004上。通过在所述上端部1003和所述下端部1004上均设置导向槽130，因此无论硅钢片盘100如何定位，均可沿着所述上端部1003和所述下端部1004上的所述导向槽130进行切割。
在另一个实施例中，所述硅钢块120分别对应两个所述导向槽130，两个所述导向槽130分别对应所述硅钢块120的左右两侧，且均位于所述上端部1003上，因此所述硅钢片盘100定位时。所述上端部1003朝上设置，以便通过所述上端部1003的所述导向槽130进行切割。
如图2和图3所示，所述硅钢片1000的上侧和/或下侧凹陷形成多个导向部1300，所述导向部1300与所述切割位置相对，进而在所述步骤(a2)中，多个所述导向部1300逐一卷制形成暴露在所述上端部1003和/或所述下端部1004的导向槽130。
所述导向部1300可分别与所述限位部1210和所述孔部1100一起成型，并利用卷制形成暴露在所述上端部1003和/或所述下端部1004的导向槽130。使得所述导向槽130成型更加方便快捷，并保证一致性。具体地，每个所述冲头模分别对应一所述孔部1100，两个位于所述孔部1100两侧的所述限位部1210，以及四个分设在所述孔部1100两侧的所述导向部1300，即当所述冲压模对所述硅钢片1000进行一次冲压后，所述硅钢片1000形成相对的一所述孔部1100，两所述限位部1210和四个所述导向部1300。
参考图2，所述切割位置指的是所述硅钢块120与所述固定孔110之间的连接处，具体对应所述硅钢块120的左右侧边缘，即沿着所述硅钢块120的左右边缘进行切割，以获得切割后的所述硅钢块120。参考图3，在所述硅钢片1000上冲压形成，且与所述切割位置相对的所述导向部1300中，所述导向部1300位于所述基片1200的左右边缘，其横截面可呈方 形或圆形等，在此不受限制。
如图2所示，在每个所述硅钢块120结构中，多个所述基片1200沿着所述硅钢片盘100径向且以宽度渐大地方式被叠合形成所述硅钢块120，并且所述基片1200呈弧形结构，所述硅钢块120的内侧呈弧形凹槽，所述硅钢块120的外侧呈弧形凸起。
如图2和图4所示，所述齿棒200与所述固定孔110的横截面形状一致，例如均呈长方形，当所述齿棒200***于所述固定孔110后，以对邻近的所述硅钢块120施加压力，防止所述个硅钢块120因切割而变形。所述齿棒200可人工或自动实现其与所述硅钢片盘100的装配。
具体地，所述齿棒200分别与所述内端部1001和所述外端部1002齐平，以便于所述固型组件300对两者的固定。其中所述齿棒200一端呈弧形凹槽，其与所述内端部1001齐平，所述齿棒200的另一端呈弧形凸部或者大致水平，以与所述外端部1002齐平。
其中所述固型组件300对所述内端部1001和所述外端部1002的固定，可手动或自动完成，例如当所述齿棒200与所述硅钢片盘100装配完成后，利用机械手等将固型组件300到所述内端部1001和所述外端部1002上，还通过输送带等提供移动功能，进而实现自动化操作，以提升成型效率。
如图5所示，所述固型组件300包括一内固型件310和一外固型件320，进而所述步骤(c)进一步包括：
(c1)将所述内固型件310固定于所述内端部1001上；
(c2)将所述外固型件320固定于所述外端部1002上。
所述内固型件310呈环形，用于对所述内端部1001施加压力，所述外固型件320也可呈环形，用于对所述外端部1002施加压力，进而对所述硅钢块120的径向施加压力，以在切割过程中消除所述硅钢块120径向的回弹应力，进而保障产品形状的一致性，实现工业化批量生产。另外所述内固型件310和所述外固型件320同时对所述齿棒200进行固定，保证了所述齿棒200对所述硅钢块120的周向施压。
继续参考图5，所述外固型件320包括两个卡箍321，进而所述步骤(c2)进一步包括：
将两个所述卡箍321箍紧于所述外端部1002上，并通过紧固件322锁紧。
在所述步骤(d)中，可利用激光或线切割的方式对所述硅钢片盘100进行切割。
以激光切割为例，当完成所述固型组件300与所述硅钢片盘100装配后，输送至激光切割设备处，沿着所述导向槽130进行切割，以获得组装成同一转子的多个硅钢块120。
在所述步骤(d)之后进一步包括以下步骤：
对同一所述硅钢片盘100上的多个所述硅钢块120进行下料，并输送至所述转子成型处且与转子架进行组装，以形成转子。
对所述硅钢块120进行下料包括：取下所述固型组件300，以解除所述固定组件300对所述硅钢片盘100的径向施力，此时切割后的所述硅钢块120独立存在，可进行相应的下料。
其中被取下的所述固型组件300和所述齿棒200可进行循环使用。
可见，同一所述硅钢片盘100上的多个所述硅钢块120，其可对应组装呈一转子，因此可根据转子的要求(包括硅钢块120数量和尺寸等)设计和制定所述硅钢片盘100结构，进而便于所述硅钢块120的归类和整理，提升转子的成型效率。
综上所述，所述硅钢片盘100通过所述固定孔110分隔成多个形状一致且呈梯形的所述硅钢块120，多个所述硅钢块120通过切割分离，并可对应组装成一转子，解决了现有技术中片材不易归类的问题，不仅成型方便快捷，还有效提升转子的成型效率。另外所述硅钢块120通过两侧的所述齿棒200进行周向相对施压，以在切割过程中消除所述硅钢块120周向的回弹应力，以及所述硅钢块120通过所述固型组件300进行径向相对施压，以在切割过程中消除所述硅钢块120径向的回弹应力，以使所述硅钢块120的四周得到固定，防止切割后的所述硅钢块120发生变形，进而保障产品形状的一致性，实现工业化批量生产。
如图2至图6所示，所述轴向开关磁阻电机转子硅钢块的半成品成型结构，包括：
一硅钢片盘100，所述硅钢片盘100具有内端部1001和外端部1002，及贯穿所述内端部1001和所述外端部1002的多个固定孔110，多个所述固定孔110沿着所述硅钢片盘100的周向等距间隔排列，并且相邻的两个所述固定孔110之间形成硅钢块120；
多个齿棒200，每一所述固定孔110内分别插接一所述齿棒200；
一固型组件300，所述固型组件300固定于所述内端部1001和所述外端部1002上。
所述硅钢片盘100通过所述固定孔110分隔成多个形状一致且呈梯形的所述硅钢块120，多个所述硅钢块120通过切割分离，并可对应组装成一转子，解决了现有技术中片材不易归类的问题，不仅成型方便快捷，还有效提升转子的成型效率。另外所述硅钢块120通过两侧的所述齿棒200进行周向相对施压，以在切割过程中消除所述硅钢块120周向的回弹应力，以及所述硅钢块120通过所述固型组件300进行径向相对施压，以在切割过程中消除所述硅钢块120径向的回弹应力，以使所述硅钢块120的四周得到固定，防止切割后的所述硅钢块120发生变形，进而保障产品形状的一致性，实现工业化批量生产。
如图2和图6所示，所述硅钢块120呈梯形，所述硅钢块120由多个不同宽度的基片1200 沿梯形高度方向堆叠而成。所述基片1200呈弧形结构，所述硅钢块120梯形底部呈弧形凸起，所述硅钢块120梯形顶部呈弧形凹槽。以与转子架组装后，形成片状的转子(即轴向尺寸小)，以适应轴向开关磁阻电机。在转子结构中，多个基片1200的排列方向与转子的径向保持一致。
如图2和图6所示，所述硅钢块120两侧的限位槽121，所述限位槽121分别贯穿每个所述基片1200。其中所述硅钢块120利用限位槽121固定于转子架上，以防止所述硅钢块120在所述转子架上发生轴向移动。
如图2所示，所述硅钢片盘100还具有上端部1003和下端部1004，所述上端部1003和/或所述下端部1004上设置有导向槽130，所述导向槽130与所述硅钢块120和所述固定孔110之间界定的切割位置相对。
通过设置所述导向槽130，实现切割后所述硅钢块120保持一致性，进而开展工业化批量生产。
所述导向槽130从所述内端部1001延伸至所述外端部1002，在一个实施例中，每个所述硅钢块120分别对应四个所述导向槽130，其中两个所述导向槽130分别对应所述硅钢块120的左侧，且分设于所述上端部1003和下端部1004上，另两个所述导向槽130分别对应所述硅钢块120的右侧，且分设于所述上端部1003和下端部1004上。通过在所述上端部1003和所述下端部1004上均设置导向槽130，因此无论硅钢片盘100如何定位，均可沿着所述上端部1003和所述下端部1004上的所述导向槽130进行切割。
在另一个实施例中，所述硅钢块120分别对应两个所述导向槽130，两个所述导向槽130分别对应所述硅钢块120的左右两侧，且均位于所述上端部1003上，因此所述硅钢片盘100定位时。所述上端部1003朝上设置，以便通过所述上端部1003的所述导向槽130进行切割。
如图2和图4所示，所述齿棒200一端呈弧形凹槽，其与所述内端部1001齐平，所述齿棒200的另一端呈弧形凸部或者大致水平，以与所述外端部1002齐平。
所述齿棒200与所述固定孔110的横截面形状一致，例如均呈长方形，当所述齿棒200***于所述固定孔110后，以对邻近的所述硅钢块120施加压力，防止所述个硅钢块120因切割而变形。并且所述齿棒200的两端分别与所述内端部1001和所述外端部1002齐平，以使所述固型组件300对所述齿棒200同时进行径向固定，以保证所述齿棒200对所述硅钢块120施压。
如图5所示，所述固型组件300包括一内固型件310和一外固型件320，所述内固型件310固定于所述内端部1001上，所述外固型件320固定于所述外端部1002上。
具体地，所述外固型件320包括两个卡箍321，两个所述卡箍321箍紧于所述外端部1002上，并通过锁紧件322锁紧。
如图2所示，所述固定孔110位于所述上端部1003和所述下端部1004的中间位置，并且所述固定孔110的宽度与所述硅钢片盘100厚度之比大于等于1/2。
在保障所述固定孔110不影响所述硅钢片盘100结构稳定的情况下，增加了所述齿棒200与所述硅钢块120的接触面积，进而提升所述齿棒200对所述硅钢块120的压力，进一步避免所述硅钢块120在切割过程中出现变形。其中所述固定孔110的宽度指的是所述固定孔110在所述硅钢片盘100轴向上的尺寸，所述上端部1003和所述下端部1004之间界定了所述硅钢片盘100厚度。
综上所述，所述硅钢片盘100通过所述固定孔110分隔成多个形状一致且呈梯形的所述硅钢块120，多个所述硅钢块120通过切割分离，并可对应组装成一转子，解决了现有技术中片材不易归类的问题，不仅成型方便快捷，还有效提升转子的成型效率。另外所述硅钢块120通过两侧的所述齿棒200进行周向相对施压，以在切割过程中消除所述硅钢块120周向的回弹应力，以及所述硅钢块120通过所述固型组件300进行径向相对施压，以在切割过程中消除所述硅钢块120径向的回弹应力，以使所述硅钢块120的四周得到固定，防止切割后的所述硅钢块120发生变形，进而保障产品形状的一致性，实现工业化批量生产。
以上所述的实施例仅用于说明本发明的技术思想及特点，其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施，不能仅以本实施例来限定本发明的专利采用范围，即凡依本发明所揭示的精神所作的同等变化或修饰，仍落在本发明的专利范围内。

Claims (10)

  1. 一种轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，包括：
    (a)提供一硅钢片盘(100)，其中所述硅钢片盘(100)具有内端部(1001)和外端部(1002)，及贯穿所述内端部(1001)和所述外端部(1002)的多个固定孔(110)，多个所述固定孔(110)沿着所述硅钢片盘(100)的周向等距间隔排列，并且相邻的两个所述固定孔(110)之间形成硅钢块(120)；
    (b)提供多个齿棒(200)，逐一将多个所述齿棒(200)依次***于所述固定孔(110)；
    (c)提供一固型组件(300)，将所述固型组件(300)固定于所述内端部(1001)和所述外端部(1002)上；
    (d)沿着所述硅钢块(120)和所述固定孔(110)之间界定的切割位置进行切割，以获得组装转子的多个硅钢块(120)。
  2. 如权利要求1所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述步骤(a)进一步包括：
    (a1)藉由一冲压设备冲压硅钢片(1000)；
    (a2)藉由一卷制设备并以相同角速度卷制冲压后的所述硅钢片(1000)，以形成所述硅钢片盘(100)。
  3. 如权利要求2所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，冲压后的所述硅钢片(1000)具有多个间隔排列的孔部(1100)，及位于相邻两个所述孔部(110)之间的基片(1200)，进而在所述步骤(a2)中，多个所述基片(1200)逐一卷制形成多个环形排列的所述硅钢块(120)，多个所述孔部(1100)逐一卷制形成多个环形排列，且与所述硅钢块(120)间隔设置的所述固定孔(110)。
  4. 如权利要求3所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述基片(1200)的左右两侧分别向内凹陷形成限位部(1210)，进而在每个所述硅钢块(120)的结构中，多个所述基片(1200)两侧的限位部(1210)分别形成分设在所述硅钢块(120)两侧的限位槽(121)。
  5. 如权利要求2所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述硅钢片盘(100)还具有上端部(1003)和下端部(1004)，所述上端部(1003)和/或所述下端部(1004)上设置有与所述切割位置相对的导向槽(130)，进而在所述步骤(d)中，沿着所述导向槽(130)进行切割。
  6. 如权利要求5所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述硅 钢片(1000)的上侧和/或下侧凹陷形成多个导向部(1300)，所述导向部(1300)与所述切割位置相对，进而在所述步骤(a2)中，多个所述导向部(1300)逐一卷制形成暴露在所述上端部(1003)和/或所述下端部(1004)的导向槽(130)。
  7. 如权利要求1所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述固定孔(110)位于所述上端部(1003)和所述下端部(1004)的中间位置，并且所述固定孔(110)的宽度与所述硅钢片盘(100)厚度之比大于等于1/2。
  8. 如权利要求2所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，在每个所述硅钢块(120)结构中，多个所述基片(1200)沿着所述硅钢片盘(100)径向且以宽度渐大地方式被叠合形成所述硅钢块(120)，并且所述基片(1200)呈弧形结构，所述硅钢块(120)的内侧呈弧形凹槽，所述硅钢块(120)的外侧呈弧形凸起。
  9. 如权利要求1所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述固型组件(300)包括一内固型件(310)和一外固型件(320)，进而所述步骤(c)进一步包括：
    (c1)将所述内固型件(310)固定于所述内端部(1001)上；
    (c2)将所述外固型件(320)固定于所述外端部(1002)上。
  10. 如权利要求9所述的轴向开关磁阻电机转子硅钢块的成型方法，其特征在于，所述外固型件(320)包括两个卡箍(321)，进而所述步骤(c2)进一步包括：
    将两个所述卡箍(321)箍紧于所述外端部(1002)上。
PCT/CN2022/114703 2021-08-31 2022-08-25 一种轴向开关磁阻电机转子硅钢块的成型方法 WO2023030149A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111011617.X 2021-08-31
CN202111011617.XA CN113676005B (zh) 2021-08-31 2021-08-31 一种轴向开关磁阻电机转子硅钢块的成型方法

Publications (1)

Publication Number Publication Date
WO2023030149A1 true WO2023030149A1 (zh) 2023-03-09

Family

ID=78547772

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/114703 WO2023030149A1 (zh) 2021-08-31 2022-08-25 一种轴向开关磁阻电机转子硅钢块的成型方法

Country Status (2)

Country Link
CN (1) CN113676005B (zh)
WO (1) WO2023030149A1 (zh)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113676005B (zh) * 2021-08-31 2022-12-02 浙江盘毂动力科技有限公司 一种轴向开关磁阻电机转子硅钢块的成型方法
WO2023123827A1 (zh) * 2021-12-27 2023-07-06 浙江盘毂动力科技有限公司 一种轴向磁场电机转子、转子盘及成型方法
CN114268197A (zh) * 2021-12-27 2022-04-01 浙江盘毂动力科技有限公司 一种轴向磁通电机的转子盘及成型方法
CN114285199B (zh) * 2021-12-27 2024-06-25 浙江盘毂动力科技有限公司 一种磁阻式轴向磁通电机转子及成型方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201614936A (en) * 2014-10-06 2016-04-16 Hitachi Ind Equipment Sys Axial gap-type rotary electric machine and method for manufacturing same
CN109104055A (zh) * 2018-09-30 2018-12-28 沈阳工业大学 一种非晶合金轴向磁通电机定子铁芯制作方法
CN110661347A (zh) * 2018-06-29 2020-01-07 铜陵硬核电机科技有限公司 一种盘式电机转子背板、转子及其电机
CN112421897A (zh) * 2020-08-19 2021-02-26 沈阳工业大学 一种无轭分块电枢轴向磁通电机定子铁心的制造方法
CN113676005A (zh) * 2021-08-31 2021-11-19 浙江盘毂动力科技有限公司 一种轴向开关磁阻电机转子硅钢块的成型方法

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5380426B2 (ja) * 2010-12-28 2014-01-08 国産電機株式会社 マグネット・リテーナを有する永久磁石式電動機の組み立て方法
US20130113324A1 (en) * 2011-09-28 2013-05-09 Hamilton Sundstrand Corporation Tapered rotor assembly
JP6212020B2 (ja) * 2014-11-13 2017-10-11 ファナック株式会社 回転子の製造方法
CN110994921A (zh) * 2019-11-27 2020-04-10 宜格赛特自动化技术(苏州)有限公司 灌封转子盘成型方法
CN212162958U (zh) * 2020-06-28 2020-12-15 浙江盘毂动力科技有限公司 一种轴向电机转子

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201614936A (en) * 2014-10-06 2016-04-16 Hitachi Ind Equipment Sys Axial gap-type rotary electric machine and method for manufacturing same
CN110661347A (zh) * 2018-06-29 2020-01-07 铜陵硬核电机科技有限公司 一种盘式电机转子背板、转子及其电机
CN109104055A (zh) * 2018-09-30 2018-12-28 沈阳工业大学 一种非晶合金轴向磁通电机定子铁芯制作方法
CN112421897A (zh) * 2020-08-19 2021-02-26 沈阳工业大学 一种无轭分块电枢轴向磁通电机定子铁心的制造方法
CN113676005A (zh) * 2021-08-31 2021-11-19 浙江盘毂动力科技有限公司 一种轴向开关磁阻电机转子硅钢块的成型方法

Also Published As

Publication number Publication date
CN113676005B (zh) 2022-12-02
CN113676005A (zh) 2021-11-19

Similar Documents

Publication Publication Date Title
WO2023030149A1 (zh) 一种轴向开关磁阻电机转子硅钢块的成型方法
US8048509B2 (en) Laminated core and method of producing laminated core
US6634080B2 (en) Method for producing parcels consisting of sheet metal pieces
EP3175539A1 (de) Lamellenpaket sowie verfahren zu dessen herstellung
JP3722539B2 (ja) 環状積層鉄心の製造方法及び順送り金型装置
JP4574255B2 (ja) 分割積層コアの製造方法と製造用順送り金型
JPH05103449A (ja) 回転電機用積層コアの製造方法
JP2017208986A (ja) 回転電機用積層鉄芯の製造方法
US10411533B2 (en) Process for the formation of a stack of superposed metallic laminations
JP6600166B2 (ja) 順送プレス加工方法
JP5186467B2 (ja) 回転電機のステータコア
KR101919561B1 (ko) 적층 철심의 제조 방법 및 적층 철심 제조 장치
JP2007135314A (ja) 回転子積層鉄心の製造方法
KR101881257B1 (ko) 적층코아 및, 그 제조방법
CN215918787U (zh) 轴向开关磁阻电机转子硅钢块的半成品成型结构
JP4648716B2 (ja) 積層鉄心とその製造方法
US20030029023A1 (en) Assembly method for stamped and cupped laminations
JP2010104154A (ja) 磁石装着型回転子鉄心の製造方法
JP2021072675A (ja) モータコアの製造方法
JP2560550Y2 (ja) 回転子用スキュー積層鉄心とその製造用金型装置
JP2000153319A (ja) モータ用鉄心抜板の打抜きプレス型及び打抜き方法
TWI558068B (zh) 錯位式轉子鐵芯及其製造方法
WO2018066518A1 (ja) 鉄心片の製造方法
JP7292348B2 (ja) 回転電機の積層鉄心製造方法及び積層鉄心製造装置
CN218514159U (zh) 一种电子定转子高致密性叠铆结构

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22863287

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE