WO2023026782A1 - ラテックス組成物およびディップ成形体 - Google Patents
ラテックス組成物およびディップ成形体 Download PDFInfo
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- WO2023026782A1 WO2023026782A1 PCT/JP2022/029529 JP2022029529W WO2023026782A1 WO 2023026782 A1 WO2023026782 A1 WO 2023026782A1 JP 2022029529 W JP2022029529 W JP 2022029529W WO 2023026782 A1 WO2023026782 A1 WO 2023026782A1
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- WIPO (PCT)
- Prior art keywords
- weight
- conjugated diene
- latex
- polymerized
- ionically
- Prior art date
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- 239000004816 latex Substances 0.000 title claims abstract description 204
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- 239000000178 monomer Substances 0.000 claims description 174
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- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 19
- 229910052717 sulfur Inorganic materials 0.000 claims description 18
- 239000011593 sulfur Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 17
- 239000000839 emulsion Substances 0.000 claims description 15
- 238000004073 vulcanization Methods 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000008346 aqueous phase Substances 0.000 claims description 8
- 238000007720 emulsion polymerization reaction Methods 0.000 abstract description 12
- 238000012690 ionic polymerization Methods 0.000 abstract description 10
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 100
- -1 2-ethylhexyl Chemical group 0.000 description 79
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 58
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- SZRLKIKBPASKQH-UHFFFAOYSA-M dibutyldithiocarbamate Chemical compound CCCCN(C([S-])=S)CCCC SZRLKIKBPASKQH-UHFFFAOYSA-M 0.000 description 1
- PEEFBAYDEKJSPE-UHFFFAOYSA-N dicyclohexylcarbamodithioic acid Chemical compound C1CCCCC1N(C(=S)S)C1CCCCC1 PEEFBAYDEKJSPE-UHFFFAOYSA-N 0.000 description 1
- 229940116901 diethyldithiocarbamate Drugs 0.000 description 1
- LMBWSYZSUOEYSN-UHFFFAOYSA-N diethyldithiocarbamic acid Chemical compound CCN(CC)C(S)=S LMBWSYZSUOEYSN-UHFFFAOYSA-N 0.000 description 1
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- DHNCYZNCPMWMHP-UHFFFAOYSA-N diphenylcarbamodithioic acid Chemical compound C=1C=CC=CC=1N(C(=S)S)C1=CC=CC=C1 DHNCYZNCPMWMHP-UHFFFAOYSA-N 0.000 description 1
- GWTCIAGIKURVBJ-UHFFFAOYSA-L dipotassium;dodecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCOP([O-])([O-])=O GWTCIAGIKURVBJ-UHFFFAOYSA-L 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- YVIGPQSYEAOLAD-UHFFFAOYSA-L disodium;dodecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCOP([O-])([O-])=O YVIGPQSYEAOLAD-UHFFFAOYSA-L 0.000 description 1
- PXJJSXABGXMUSU-UHFFFAOYSA-N disulfur dichloride Chemical compound ClSSCl PXJJSXABGXMUSU-UHFFFAOYSA-N 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- YRIUSKIDOIARQF-UHFFFAOYSA-N dodecyl benzenesulfonate Chemical compound CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 YRIUSKIDOIARQF-UHFFFAOYSA-N 0.000 description 1
- 229940071161 dodecylbenzenesulfonate Drugs 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical class CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 1
- DECIPOUIJURFOJ-UHFFFAOYSA-N ethoxyquin Chemical compound N1C(C)(C)C=C(C)C2=CC(OCC)=CC=C21 DECIPOUIJURFOJ-UHFFFAOYSA-N 0.000 description 1
- 235000019285 ethoxyquin Nutrition 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Natural products O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- LAYDRRNETWHBQP-UHFFFAOYSA-N hexadecyl benzenesulfonate;potassium Chemical compound [K].CCCCCCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 LAYDRRNETWHBQP-UHFFFAOYSA-N 0.000 description 1
- QKIAYRRGJHLRAQ-UHFFFAOYSA-N hexadecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 QKIAYRRGJHLRAQ-UHFFFAOYSA-N 0.000 description 1
- 229910000378 hydroxylammonium sulfate Inorganic materials 0.000 description 1
- IIXGBDGCPUYARL-UHFFFAOYSA-N hydroxysulfamic acid Chemical compound ONS(O)(=O)=O IIXGBDGCPUYARL-UHFFFAOYSA-N 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- REOJLIXKJWXUGB-UHFFFAOYSA-N mofebutazone Chemical group O=C1C(CCCC)C(=O)NN1C1=CC=CC=C1 REOJLIXKJWXUGB-UHFFFAOYSA-N 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- DMEKUKDWAIXWSL-UHFFFAOYSA-N n,n-dimethyl-7-nitro-9h-fluoren-2-amine Chemical compound [O-][N+](=O)C1=CC=C2C3=CC=C(N(C)C)C=C3CC2=C1 DMEKUKDWAIXWSL-UHFFFAOYSA-N 0.000 description 1
- KEZPMZSDLBJCHH-UHFFFAOYSA-N n-(4-anilinophenyl)-4-methylbenzenesulfonamide Chemical compound C1=CC(C)=CC=C1S(=O)(=O)NC(C=C1)=CC=C1NC1=CC=CC=C1 KEZPMZSDLBJCHH-UHFFFAOYSA-N 0.000 description 1
- LPXPSTWBTULMJE-UHFFFAOYSA-N n-phenylbutan-1-imine Chemical compound CCCC=NC1=CC=CC=C1 LPXPSTWBTULMJE-UHFFFAOYSA-N 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 230000000474 nursing effect Effects 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000008301 phosphite esters Chemical class 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229940033623 potassium lauryl phosphate Drugs 0.000 description 1
- ONQDVAFWWYYXHM-UHFFFAOYSA-M potassium lauryl sulfate Chemical compound [K+].CCCCCCCCCCCCOS([O-])(=O)=O ONQDVAFWWYYXHM-UHFFFAOYSA-M 0.000 description 1
- 229940116985 potassium lauryl sulfate Drugs 0.000 description 1
- 229940096992 potassium oleate Drugs 0.000 description 1
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 1
- PYJBVGYZXWPIKK-UHFFFAOYSA-M potassium;tetradecanoate Chemical compound [K+].CCCCCCCCCCCCCC([O-])=O PYJBVGYZXWPIKK-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229940045870 sodium palmitate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- UNZSHUCNBUBSGW-IFNWOZJISA-M sodium;(9z,12z,15z)-octadeca-9,12,15-trienoate Chemical compound [Na+].CC\C=C/C\C=C/C\C=C/CCCCCCCC([O-])=O UNZSHUCNBUBSGW-IFNWOZJISA-M 0.000 description 1
- RLJSXMVTLMHXJS-UHFFFAOYSA-M sodium;4-decylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCC1=CC=C(S([O-])(=O)=O)C=C1 RLJSXMVTLMHXJS-UHFFFAOYSA-M 0.000 description 1
- GGXKEBACDBNFAF-UHFFFAOYSA-M sodium;hexadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCC([O-])=O GGXKEBACDBNFAF-UHFFFAOYSA-M 0.000 description 1
- KKVTYAVXTDIPAP-UHFFFAOYSA-M sodium;methanesulfonate Chemical compound [Na+].CS([O-])(=O)=O KKVTYAVXTDIPAP-UHFFFAOYSA-M 0.000 description 1
- YWPOLRBWRRKLMW-UHFFFAOYSA-M sodium;naphthalene-2-sulfonate Chemical compound [Na+].C1=CC=CC2=CC(S(=O)(=O)[O-])=CC=C21 YWPOLRBWRRKLMW-UHFFFAOYSA-M 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- FWMUJAIKEJWSSY-UHFFFAOYSA-N sulfur dichloride Chemical compound ClSCl FWMUJAIKEJWSSY-UHFFFAOYSA-N 0.000 description 1
- 229940052367 sulfur,colloidal Drugs 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- BOXSVZNGTQTENJ-UHFFFAOYSA-L zinc dibutyldithiocarbamate Chemical compound [Zn+2].CCCCN(C([S-])=S)CCCC.CCCCN(C([S-])=S)CCCC BOXSVZNGTQTENJ-UHFFFAOYSA-L 0.000 description 1
- RKQOSDAEEGPRER-UHFFFAOYSA-L zinc diethyldithiocarbamate Chemical compound [Zn+2].CCN(CC)C([S-])=S.CCN(CC)C([S-])=S RKQOSDAEEGPRER-UHFFFAOYSA-L 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- NEYNBSGIXOOZGZ-UHFFFAOYSA-L zinc;butoxymethanedithioate Chemical compound [Zn+2].CCCCOC([S-])=S.CCCCOC([S-])=S NEYNBSGIXOOZGZ-UHFFFAOYSA-L 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/06—Sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/38—Thiocarbonic acids; Derivatives thereof, e.g. xanthates ; i.e. compounds containing -X-C(=X)- groups, X being oxygen or sulfur, at least one X being sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
Definitions
- the present invention relates to a latex composition that is excellent in stability and that can give a dip-molded article that has a low tensile modulus and excellent flexibility.
- a latex composition containing latex of natural rubber is dip-molded to obtain dip-molded articles that are used in contact with the human body, such as nipples, balloons, gloves, balloons, and sacks.
- natural rubber latex contains proteins that cause symptoms of immediate-type allergy (Type I) in the human body, it may pose a problem as a dip-molded article that comes into direct contact with living mucous membranes or organs. Therefore, the use of synthetic rubber latex instead of natural rubber latex has been studied.
- Patent Document 1 discloses a carboxy-modified synthetic isoprene polymer latex obtained by graft polymerization of a monomer having a carboxyl group to a synthetic isoprene polymer in an aqueous phase, wherein at least one anionic surfactant a carboxy-modified synthetic isoprene polymer latex for dip molding, wherein the tetrahydrofuran-insoluble content of the carboxy-modified synthetic isoprene polymer constituting the carboxy-modified synthetic isoprene polymer latex is 30% by weight or more. .
- the present invention has been made in view of such circumstances, and aims to provide a latex composition which is excellent in stability and which can give a dip-molded article having a low tensile modulus and excellent flexibility. aim.
- the present inventors have discovered a latex composition containing a latex of an ionically polymerized conjugated diene polymer (A) and a latex of an emulsion polymerized conjugated diene polymer (B).
- A ionically polymerized conjugated diene polymer
- B emulsion polymerized conjugated diene polymer
- a latex composition containing a latex of an ionically polymerized conjugated diene polymer (A) and a latex of an emulsion polymerized conjugated diene polymer (B) is provided.
- the content of the emulsion polymerized conjugated diene polymer (B) is 0.1 to 3 parts by weight with respect to 100 parts by weight of the ionically polymerized conjugated diene polymer (A).
- the emulsion-polymerized conjugated diene polymer (B) contains 95.0 to 99.9% by weight of conjugated diene monomer units and 0.1 of ethylenically unsaturated carboxylic acid monomer units. It preferably contains ⁇ 5.0% by weight.
- the ionically polymerized conjugated diene polymer (A) is preferably polyisoprene or a styrene-isoprene-styrene block copolymer.
- the ionically polymerized conjugated diene polymer (A) is preferably modified with a carboxylic acid in an aqueous phase.
- the content of cis bond units in the conjugated diene monomer units contained in the ionically polymerized conjugated diene polymer (A) is 70 with respect to all conjugated diene monomer units. % by weight is preferred.
- the content ratio of cis bond units in the conjugated diene monomer units contained in the emulsion-polymerized conjugated diene polymer (B) is 10 with respect to all conjugated diene monomer units. ⁇ 70% by weight is preferred.
- the latex composition of the present invention preferably further contains a sulfur vulcanizing agent.
- the latex composition of the present invention preferably further contains a vulcanization accelerator.
- the vulcanization accelerator is preferably a xanthogen compound.
- the present invention it is possible to provide a latex composition that is excellent in stability and that can give a dip-molded article that has a low tensile modulus and excellent flexibility.
- the latex composition of the present invention contains a latex of an ionically polymerized conjugated diene polymer (A) and a latex of an emulsion polymerized conjugated diene polymer (B).
- the latex of the ionically polymerized conjugated diene polymer (A) used in the present invention comprises an ionically polymerized conjugated diene polymer (A) obtained by ionically polymerizing a monomer mixture containing a conjugated diene monomer, and water. is a latex containing
- the above ionic polymerization may be either anionic polymerization or cationic polymerization, and is not particularly limited, but anionic polymerization is preferred. That is, the ionically polymerized conjugated diene polymer (A) constituting the latex of the ionically polymerized conjugated diene polymer (A) may be an anionically polymerized conjugated diene polymer or a cationic polymerized conjugated diene polymer. Although it is not particularly limited, it is preferably an anionically polymerized conjugated diene polymer.
- the latex of the ionically polymerized conjugated diene polymer (A) is not particularly limited, but examples thereof include latex of synthetic polyisoprene, latex of styrene-isoprene-styrene block copolymer (SIS), latex of butadiene polymer, styrene. - Butadiene copolymer latex and the like.
- latexes of polymers containing isoprene units such as latexes of synthetic polyisoprene and latexes of SIS, can further reduce the tensile modulus of the resulting dip-molded article and further improve flexibility. is preferred, and a latex of synthetic polyisoprene is more preferred.
- Synthetic polyisoprene latex (hereinafter referred to as "ionically polymerized polyisoprene latex") as the latex of the ionically polymerized conjugated diene polymer (A) is obtained by ionically polymerizing a monomer mixture containing isoprene. It is a latex containing the obtained ionically polymerized polyisoprene (hereinafter referred to as “ionically polymerized polyisoprene” as appropriate) and water.
- the ionically polymerized polyisoprene may be a homopolymer of isoprene, or may be a copolymer of isoprene and other copolymerizable ethylenically unsaturated monomers.
- the content of isoprene units in the ionically polymerized polyisoprene can further reduce the tensile modulus of the obtained dip-molded article and further improve the flexibility. % by weight or more, more preferably 90% by weight or more, still more preferably 95% by weight or more, and particularly preferably 100% by weight (isoprene homopolymer).
- Examples of other ethylenically unsaturated monomers copolymerizable with isoprene include conjugated diene monomers other than isoprene such as butadiene, chloroprene and 1,3-pentadiene; ethylenically unsaturated carboxylic acid monomers; vinyl aromatic monomers such as styrene, alkylstyrene and vinylnaphthalene; methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate , 2-ethylhexyl (meth)acrylate, trifluoroethyl (meth)acrylate, tetrafluoropropyl (meth)acrylate, dibutyl maleate, dibutyl fumarate, diethyl maleate, methoxymethyl (meth)acrylate, ( meth)ethoxyethyl acrylate, methoxyethoxyethyl (meth)acrylate
- ethylenically unsaturated carboxylic acid ester monomers acrylonitrile, methacrylonitrile, fumaronitrile, ⁇ -chloroacrylonitrile and other ethylenically unsaturated nitrile monomers; fluoroalkyl vinyl ethers such as fluoroethyl vinyl ether; (meth) acrylamide, N - ethylenically unsaturated amide monomers such as methylol (meth)acrylamide, N,N-dimethylol (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-propoxymethyl (meth)acrylamide; divinylbenzene, polyethylene glycol Examples include crosslinkable monomers such as di(meth)acrylate, polypropylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, and pentaerythritol (meth)acrylate.
- ethylenically unsaturated monomers copolymerizable with isoprene may be used singly or in combination.
- the content of other ethylenically unsaturated monomers in the ionically polymerized polyisoprene can further reduce the tensile modulus of the resulting dip-molded body and further improve the flexibility. It is preferably 30% by weight or less, more preferably 10% by weight or less, still more preferably 5% by weight or less, and particularly preferably 0% by weight (isoprene homopolymer) based on the unit.
- the ethylenically unsaturated carboxylic acid monomer is not particularly limited as long as it is an ethylenically unsaturated monomer containing a carboxyl group.
- ethylenically unsaturated monocarboxylic acid monomers such as acrylic acid and methacrylic acid
- Ethylenically unsaturated polycarboxylic acid monomers such as itaconic acid, maleic acid and fumaric acid
- Ethylenically unsaturated polycarboxylic acid anhydrides such as maleic anhydride and citraconic anhydride
- monobutyl fumarate maleic acid
- Ethylenically unsaturated polyvalent carboxylic acid partial ester monomers such as monobutyl and mono-2-hydroxypropyl maleate
- These ethylenically unsaturated carboxylic acid monomers can also be used as alkali metal salts or ammonium salts.
- Ethylenically unsaturated carboxylic acid monomers may be used
- Ionically polymerized polyisoprene is obtained by ionically polymerizing isoprene and optionally other copolymerizable ethylenically unsaturated monomers in an inert polymerization solvent using an ionic polymerization catalyst. can be done. After polymerization, impurities such as polymerization catalyst residues remaining in the polymer solution may be removed. Moreover, you may add the antiaging agent mentioned later to the solution during superposition
- the obtained polymer solution of ion-polymerized polyisoprene may be used as it is for the production of latex of ion-polymerized polyisoprene. However, after removing solid ion-polymerized polyisoprene from the polymer solution, It can also be dissolved in and used to produce a latex of ionically polymerized polyisoprene.
- the ionic polymerization catalyst used in the above ionic polymerization may be an anionic polymerization catalyst or a cationic polymerization catalyst, and is not particularly limited.
- Polymerization catalysts (coordination anion polymerization catalysts) and alkyllithium polymerization catalysts (anion polymerization catalysts) such as n-butyllithium and sec-butyllithium are more preferred, and Ziegler polymerization catalysts are even more preferred.
- the ionically polymerized polyisoprene may be cationically polymerized polyisoprene or anionically polymerized polyisoprene, and is not particularly limited, but is preferably anionically polymerized polyisoprene, and is a coordinated anionically polymerized polyisoprene obtained using a Ziegler-based polymerization catalyst. , or anionically polymerized polyisoprene obtained using an alkyllithium polymerization catalyst, and more preferably a coordination anionically polymerized polyisoprene obtained using a Ziegler-based polymerization catalyst.
- the method for producing the ionically polymerized polyisoprene latex is not particularly limited, but the above ion polymerization is performed to obtain a solution or fine suspension of the ionically polymerized polyisoprene dissolved or finely dispersed in an organic solvent.
- a preferred method is to emulsify a solution or fine suspension of ionically polymerized polyisoprene in water in the presence of an emulsifier, and optionally remove the organic solvent to produce a latex of ionically polymerized polyisoprene.
- organic solvents examples include aromatic hydrocarbon solvents such as benzene, toluene and xylene; alicyclic hydrocarbon solvents such as cyclopentane, cyclopentene, cyclohexane and cyclohexene; aliphatic hydrocarbon solvents such as pentane, hexane and heptane; halogenated hydrocarbon solvents such as methylene chloride, chloroform, and ethylene dichloride; Among these, alicyclic hydrocarbon solvents and aliphatic hydrocarbon solvents are preferred, pentane, cyclohexane and n-hexane are more preferred, and n-hexane is particularly preferred.
- aromatic hydrocarbon solvents such as benzene, toluene and xylene
- alicyclic hydrocarbon solvents such as cyclopentane, cyclopentene, cyclohexane and cyclohexene
- the amount of the organic solvent used is preferably 2,000 parts by weight or less, more preferably 20 to 1,500 parts by weight, and still more preferably 500 to 1,500 parts by weight, relative to 100 parts by weight of the ionically polymerized polyisoprene. .
- anionic emulsifiers include fatty acid salts such as sodium laurate, potassium myristate, sodium palmitate, potassium oleate, sodium linolenate, sodium rosinate, potassium rosinate; sodium dodecylbenzenesulfonate, dodecylbenzenesulfonic acid; Alkylbenzenesulfonates such as potassium, sodium decylbenzenesulfonate, potassium decylbenzenesulfonate, sodium cetylbenzenesulfonate, potassium cetylbenzenesulfonate; sodium di(2-ethylhexyl)sulfosuccinate, di(2-ethylhexyl)sulfosuccinic acid Alkyl sulfosuccinates such
- fatty acid salts, alkylbenzene sulfonates, alkyl sulfosuccinates, alkyl sulfates and polyoxyethylene alkyl ether sulfates are preferred, and fatty acid salts and alkylbenzene sulfonates are particularly preferred.
- a small amount of residual polymerization catalyst (especially aluminum and titanium) derived from the ionically polymerized polyisoprene can be removed more efficiently, and the generation of aggregates during the production of the latex composition is suppressed.
- preferred fatty acid salts are sodium rosinate and potassium rosinate
- preferred alkylbenzenesulfonates are sodium dodecylbenzenesulfonate and potassium dodecylbenzenesulfonate.
- ionic emulsifiers other than anionic emulsifiers include copolymerizable emulsifiers such as ⁇ , ⁇ -unsaturated carboxylic acid sulfoesters, ⁇ , ⁇ -unsaturated carboxylic acid sulfate esters, and sulfoalkylaryl ethers. be done.
- non-ionic agents such as polyoxyethylene alkyl ethers, polyoxyethylene alkylphenol ethers, polyoxyethylene alkyl esters, and polyoxyethylene sorbitan alkyl esters are used as long as they do not interfere with the coagulation of the coagulant used in dip molding.
- a natural emulsifier may also be used in combination.
- the amount of the emulsifier used is preferably 0.1 to 50 parts by weight, more preferably 0.5 to 30 parts by weight, per 100 parts by weight of the ionically polymerized polyisoprene.
- the total amount used is within the above range. That is, for example, when at least one selected from alkylbenzenesulfonates, alkylsulfosuccinates, alkyl sulfates and polyoxyethylene alkyl ether sulfates is used in combination with a fatty acid salt, these The total amount used is preferably within the above range.
- an anionic emulsifier when at least one selected from alkylbenzenesulfonates, alkylsulfosuccinates, alkyl sulfates and polyoxyethylene alkyl ether sulfates is used in combination with a fatty acid salt , the ratio of these used is defined as "fatty acid salt”: "the total of at least one emulsifier selected from alkylbenzene sulfonate, alkyl sulfosuccinate, alkyl sulfate ester salt and polyoxyethylene alkyl ether sulfate ester salt” , preferably in the range of 1:1 to 10:1, more preferably in the range of 1:1 to 7:1.
- At least one emulsifier selected from alkylbenzenesulfonates, alkylsulfosuccinates, alkyl sulfates, and polyoxyethylene alkyl ether sulfates it occurs during latex handling. It is possible to suppress foaming, which eliminates the need for long-term standing and operations such as addition of an antifoaming agent, leading to improved workability and cost reduction.
- the amount of water used when emulsifying the ionically polymerized polyisoprene solution or fine suspension in water in the presence of an emulsifier is preferably 10 to 1,000 parts per 100 parts by weight of the ionically polymerized polyisoprene solution. 000 parts by weight, more preferably 30 to 500 parts by weight, most preferably 50 to 100 parts by weight.
- Types of water to be used include hard water, soft water, ion-exchanged water, distilled water, zeolite water, etc. Soft water, ion-exchanged water and distilled water are preferred.
- An apparatus for emulsifying a solution or fine suspension of ionically polymerized polyisoprene in water in the presence of an emulsifier is not particularly limited as long as it is generally commercially available as an emulsifier or disperser.
- the method of adding the emulsifier to the solution or fine suspension of the ionically polymerized polyisoprene is not particularly limited. Alternatively, it may be added to the emulsified liquid during the emulsification operation, may be added all at once, or may be added in portions.
- emulsifying devices include batch-type emulsifiers such as the trade name "Homogenizer” (manufactured by IKA), the trade name “Polytron” (manufactured by Kinematica), and the trade name “TK Auto Homomixer” (manufactured by Tokushu Kika Kogyo Co., Ltd.).
- Homogenizer manufactured by IKA
- Polytron manufactured by Kinematica
- TK Auto Homomixer manufactured by Tokushu Kika Kogyo Co., Ltd.
- Membrane emulsifiers such as the trade name "Membrane Emulsifier” (manufactured by Reika Kogyo Co., Ltd.); Vibratory emulsifiers such as the trade name “Vibro Mixer” (manufactured by Reika Kogyo Co., Ltd.); Trade name “Ultrasonic Homogenizer” (Branson (manufactured by Co., Ltd.);
- the conditions for the emulsification operation by the emulsifying device are not particularly limited, and the treatment temperature, treatment time, etc. may be appropriately selected so as to obtain a desired dispersed state.
- the organic solvent preferably an alicyclic hydrocarbon solvent or an aliphatic hydrocarbon solvent
- the content of the organic solvent is set to 500 ppm by weight or less.
- a method that can be used is preferable, and methods such as vacuum distillation, normal pressure distillation, steam distillation, and centrifugation can be employed.
- a concentration operation may be performed by a method such as vacuum distillation, normal pressure distillation, centrifugation, membrane concentration, or the like. Centrifugal separation is particularly preferable from the viewpoint of increasing the solid content concentration of the ionically polymerized polyisoprene latex and reducing the amount of residual emulsifier in the ionically polymerized polyisoprene latex.
- the centrifugal force is preferably 100 to 10,000 G
- the solid content concentration of the ionically polymerized polyisoprene latex before centrifugation is preferably 2 to 15% by weight
- the flow rate sent into the centrifuge is preferably 500 to 1700 Kg/hr
- the back pressure (gauge pressure) of the centrifuge is preferably 0.03 to 1.6 MPa.
- a latex of ionically polymerized polyisoprene can be obtained.
- the amount of residual emulsifier in the ionically polymerized polyisoprene latex can be reduced.
- agents may be added to the latex of ion-polymerized polyisoprene.
- pH adjusters antifoaming agents, preservatives, cross-linking agents, chelating agents, oxygen scavengers, dispersants, anti-aging agents, etc., which are usually blended in the field of latex, are added. agents may be added.
- pH adjusters examples include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; alkali metal carbonates such as sodium carbonate and potassium carbonate; alkali metal hydrogencarbonates such as sodium hydrogencarbonate; organic amine compounds such as trimethylamine and triethanolamine; and the like, but alkali metal hydroxides and ammonia are preferred.
- the weight average molecular weight of the ionically polymerized polyisoprene is preferably 10,000 to 5,000,000, more preferably 500,000 to 5,000,000, more preferably 500,000 to 5,000,000 in terms of standard polystyrene by gel permeation chromatography analysis. It is preferably 800,000 to 3,000,000.
- the weight average molecular weight of the ionically polymerized polyisoprene is within the above range, the tensile strength and tensile elongation of the obtained dip molded product can be improved, and the latex of the ionically polymerized polyisoprene can be easily produced, and the latex composition It tends to make things easier to manufacture.
- SIS styrene-isoprene-styrene block copolymer
- a latex of SIS (hereinafter referred to as “latex of ionically polymerized SIS” as appropriate) as a latex of the ionically polymerized conjugated diene polymer (A) is obtained by block copolymerization of isoprene and styrene in an inert polymerization solvent. It is a latex containing water and ion-polymerized SIS (hereinafter referred to as “ion-polymerized SIS” as appropriate).
- the ionically polymerized SIS which constitutes the latex of the ionically polymerized SIS, is obtained by block copolymerization (ionic polymerization).
- the obtained polymer solution of ion-polymerized SIS may be used as it is for the production of a latex of ion-polymerized SIS.
- the ionically polymerized SIS that constitutes the latex of the ionically polymerized SIS may be either anionically polymerized SIS or cationic polymerized SIS, and is not particularly limited, but is preferably anionically polymerized SIS.
- the method for producing the ionically polymerized SIS latex is not particularly limited, but the above ion polymerization is performed to obtain a solution or fine suspension of the ionically polymerized SIS dissolved or finely dispersed in an organic solvent, and the obtained ionically polymerized SIS is A preferred method is to emulsify a solution or fine suspension of SIS in water in the presence of an emulsifier, and optionally remove the organic solvent to produce a latex of ionically polymerized SIS. At this time, impurities such as a residue of the polymerization catalyst remaining in the polymer solution after the synthesis may be removed. Moreover, you may add the antiaging agent mentioned later to the solution during superposition
- the organic solvent the same ones as those used for the ion-polymerized polyisoprene can be used. Aliphatic hydrocarbon solvents, aromatic hydrocarbon solvents and alicyclic hydrocarbon solvents are preferred, and n-hexane, cyclohexane and Toluene is particularly preferred.
- the amount of the organic solvent used is usually 50 to 2,000 parts by weight, preferably 80 to 1,000 parts by weight, more preferably 100 to 500 parts by weight, and still more preferably 150 to 300 parts by weight, based on 100 parts by weight of the ion polymerization SIS. weight part.
- the same ones as those for the ionically polymerized polyisoprene can be exemplified.
- Anionic emulsifiers are preferable, and potassium rosinate and sodium dodecylbenzenesulfonate are particularly preferable.
- the amount of the emulsifier used is preferably 0.1 to 50 parts by weight, more preferably 0.5 to 30 parts by weight, per 100 parts by weight of the ionically polymerized SIS.
- the amount of water used in the method for producing the ion-polymerized SIS latex is preferably 10 to 1,000 parts by weight, more preferably 30 to 500 parts by weight, with respect to 100 parts by weight of the organic solvent solution of the ion-polymerized SIS. , most preferably 50 to 100 parts by weight.
- Types of water to be used include hard water, soft water, ion-exchanged water, distilled water, zeolite water, and the like.
- a polar solvent represented by alcohol such as methanol may be used in combination with water.
- the device for emulsifying an organic solvent solution or fine suspension of ionically polymerized SIS in water in the presence of an emulsifier can be exemplified by the same device as in the case of ionically polymerized polyisoprene.
- the method of adding the emulsifier is not particularly limited, and it may be added in advance to either or both of the water, the organic solvent solution or the fine suspension of the ionically polymerized SIS, or during the emulsification operation. In addition, it may be added to the emulsion, may be added all at once, or may be added in portions.
- the method for producing the ionically polymerized SIS latex described above it is preferable to obtain the ionically polymerized SIS latex by removing the organic solvent from the emulsion obtained through the emulsification operation.
- the method for removing the organic solvent from the emulsion is not particularly limited, and methods such as vacuum distillation, normal pressure distillation, steam distillation, and centrifugation can be employed.
- a concentration operation may be performed by a method such as vacuum distillation, atmospheric distillation, centrifugation, membrane concentration, or the like.
- the organic solvent can also be removed while adding the defoamer. Foaming can be suppressed by adding an antifoaming agent.
- the solid content concentration of the ionically polymerized SIS latex is preferably 30 to 70% by weight, more preferably 40 to 70% by weight, and even more preferably 50 to 70% by weight.
- the solid content concentration is preferably 30 to 70% by weight, more preferably 40 to 70% by weight, and even more preferably 50 to 70% by weight.
- the pH adjuster the same ones as those for the ion-polymerized polyisoprene can be exemplified, and alkali metal hydroxides and ammonia are preferable.
- the pH of the ionically polymerized SIS latex at this time is not particularly limited. It is preferable that the pH of the latex composition before aging is 10 or more.
- the content of styrene units in the styrene block in the ionically polymerized SIS contained in the latex of the ionically polymerized SIS thus obtained is preferably 70 to 100% by weight, more preferably 70 to 100% by weight, based on the total monomer units. 90 to 100% by weight, more preferably 100% by weight.
- the content of isoprene units in the isoprene block in the ionically polymerized SIS is preferably 70 to 100% by weight, more preferably 90 to 100% by weight, still more preferably 100% by weight, based on the total monomer units. be.
- the content ratio of the styrene unit and the isoprene unit in the ionically polymerized SIS is usually 1:99 to 90:10, preferably 3:97 to 70:30, more preferably 3:97 to 70:30, in terms of the weight ratio of "styrene unit:isoprene unit". is in the range of 5:95 to 50:50, more preferably 10:90 to 30:70.
- the weight average molecular weight of the ionically polymerized SIS is preferably 10,000 to 1,000,000, more preferably 50,000 to 500,000, and still more preferably 100 in terms of standard polystyrene by gel permeation chromatography analysis. ,000 to 300,000.
- ionically polymerized conjugated diene-based polymer (A) used in the present invention as described above, ionically polymerized polyisoprene, ionically polymerized SIS, and the like can be used, but not limited to these, butadiene obtained by ion polymerization Polymers, styrene-butadiene copolymers obtained by ionic polymerization, and the like may also be used.
- the butadiene polymer obtained by ionic polymerization may be a homopolymer of 1,3-butadiene as a conjugated diene monomer, or may be copolymerized with 1,3-butadiene as a conjugated diene monomer.
- a copolymer obtained by copolymerizing other ethylenically unsaturated monomers may also be used.
- the styrene-butadiene copolymer obtained by ionic polymerization is a copolymer obtained by copolymerizing styrene with 1,3-butadiene as a conjugated diene monomer. and copolymers obtained by copolymerizing other ethylenically unsaturated monomers copolymerizable therewith.
- the weight average molecular weight of the ionically polymerized conjugated diene polymer (A) is preferably 10,000 to 5,000,000, more preferably 50,000 to 5, in terms of standard polystyrene by gel permeation chromatography analysis. ,000,000, more preferably 100,000 to 3,000,000.
- the content of cis bond units in the conjugated diene monomer units contained in the ionically polymerized conjugated diene polymer (A) is preferably more than 70% by weight, more preferably more than 70% by weight, based on the total conjugated diene monomer units. 90% by weight or more, more preferably 95% by weight or more.
- the content of cis bond units in the conjugated diene monomer units can be determined, for example, by 1 H-NMR analysis.
- the isoprene unit may be a cis bond unit (1,4-cis structure), a trans bond unit ( 1,4-trans structure), 1,2-vinyl bond units, and 3,4-vinyl bond units.
- the content ratio of the cis bond units in the isoprene units contained in the ionically polymerized conjugated diene polymer (A) is based on the total isoprene units.
- cis-bond unit preferably more than 70% by weight, more preferably 90% by weight or more, and even more preferably 95% by weight or more.
- content of the cis-bond unit is within the above range, it is possible to further reduce the tensile modulus and further improve the flexibility while improving the mechanical strength of the resulting dip-molded article.
- the content of cis bond units, trans bond units, 1,2-vinyl bond units and 3,4-vinyl bond units in isoprene units can be determined, for example, by 1 H-NMR analysis.
- the ionically polymerized conjugated diene-based polymer (A) contains a butadiene unit
- the butadiene unit may be a cis bond unit (1,4-cis structure), a trans bond unit (1,4 -trans structure) and 1,2-vinyl bond units.
- the content of cis bond units in the butadiene units contained in the ionically polymerized conjugated diene polymer (A) is based on the total butadiene units. , preferably more than 70% by weight, more preferably 90% by weight or more, and even more preferably 95% by weight or more.
- the content of cis-bond units is within the above range, the tensile modulus of the obtained dip-molded article can be further reduced, and the flexibility can be further improved.
- the content of cis bond units, trans bond units and 1,2-vinyl bond units in butadiene units can be determined, for example, by 1 H-NMR analysis.
- the polymer Mooney viscosity (ML 1+4 , 100° C.) of the ionically polymerized conjugated diene polymer (A) is preferably 50-80, more preferably 60-80, still more preferably 70-80.
- the ionically polymerized conjugated diene polymer (A) used in the present invention is a polymer obtained by ionically polymerizing a monomer mixture containing a conjugated diene monomer, from the viewpoint of improving the mechanical strength of the resulting dip molded product. It may be obtained by denaturing the coalescence in an aqueous phase. That is, the ionically polymerized conjugated diene polymer (A) may be modified with a carboxylic acid in an aqueous phase.
- the ionically polymerized conjugated diene polymer (A) used in the present invention may be an acid-modified ionically polymerized conjugated diene polymer (A) obtained by modifying with a monomer having an acidic group. , a carboxy-modified ionically polymerized conjugated diene polymer (A).
- the carboxy-modified ionically polymerized conjugated diene polymer (A) can be obtained by modifying the ionically polymerized conjugated diene polymer (A) before carboxyl modification with a monomer having a carboxyl group. .
- the method for modifying the ionically polymerized conjugated diene polymer (A) with a monomer having a carboxyl group is not particularly limited.
- a method of graft-polymerizing a monomer having a group in an aqueous phase can be mentioned.
- the method of graft-polymerizing a monomer having a carboxyl group in an aqueous phase is not particularly limited, and conventionally known methods may be used.
- a preferred method is to add a monomer having a carboxyl group and a graft polymerization catalyst, and then react the monomer having a carboxyl group with the ionically polymerized conjugated diene polymer (A) in an aqueous phase.
- the graft polymerization catalyst is not particularly limited, but examples thereof include inorganic peroxides such as sodium persulfate, potassium persulfate, ammonium persulfate, potassium perphosphate, and hydrogen peroxide; Organic peroxides such as t-butyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, di-t-butyl peroxide, isobutyryl peroxide, benzoyl peroxide; 2,2'- Azo compounds such as azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, and methyl azobisisobutyrate; Peroxides are preferred, and 1,1,3,3-tetramethylbutyl hydroperoxide is particularly preferred. These graft polymerization catalysts may be used alone or in combination of two or more.
- inorganic peroxides such as sodium persulfate, potassium persulfate, ammonium persulfate,
- the above graft polymerization catalysts can be used alone or in combination of two or more.
- the amount of the graft polymerization catalyst used varies depending on the type, but is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, relative to 100 parts by weight of the ionically polymerized conjugated diene polymer (A). Department.
- the method for adding the graft polymerization catalyst is not particularly limited, and known addition methods such as batch addition, divided addition, continuous addition, and the like can be employed.
- an organic peroxide can be used as a redox polymerization initiator in combination with a reducing agent.
- reducing agents include, but are not limited to, sodium formaldehyde sulfoxylate (SFS), hydrosulfite, dimethylamine, ascorbic acid, sucrose, and ferrous sulfate. These reducing agents may be used singly or in combination of two or more.
- the amount of the reducing agent to be added is not particularly limited, but it is preferably 0.01 to 1 part by weight with respect to 1 part by weight of the organic peroxide.
- the method of adding the organic peroxide and the reducing agent is not particularly limited, and known addition methods such as batch addition, divided addition, and continuous addition can be used.
- the reaction temperature for reacting the ionically polymerized conjugated diene polymer (A) with a monomer having a carboxyl group is not particularly limited, but is preferably 15 to 80°C, more preferably 30 to 50°C.
- the reaction time for reacting the monomer having a carboxyl group with the ionically polymerized conjugated diene polymer (A) may be appropriately set according to the reaction temperature, preferably 30 to 300 minutes, more preferably 60-120 minutes.
- the solid content concentration of the latex of the ionically polymerized conjugated diene polymer (A) when the monomer having a carboxyl group is reacted with the ionically polymerized conjugated diene polymer (A) is not particularly limited, but is preferably 5. ⁇ 60% by weight, more preferably 10-40% by weight.
- Examples of monomers having a carboxyl group include ethylenically unsaturated monocarboxylic acid monomers such as acrylic acid and methacrylic acid; Carboxylic acid monomers; partial ester monomers of ethylenically unsaturated polycarboxylic acids such as monobutyl fumarate, monobutyl maleate, and mono-2-hydroxypropyl maleate; polycarboxylic acids such as maleic anhydride and citraconic anhydride acid anhydride; and the like, but since the effect of carboxy modification becomes more pronounced, ethylenically unsaturated monocarboxylic acid monomers are preferred, acrylic acid and methacrylic acid are more preferred, and methacrylic acid is preferred. Especially preferred. These monomers may be used singly or in combination of two or more. Moreover, the above carboxyl group includes those in the form of salts with alkali metals, ammonia, and the like.
- the amount of the monomer having a carboxyl group used is preferably 0.01 to 100 parts by weight, more preferably 0.01 to 40 parts by weight, relative to 100 parts by weight of the ionically polymerized conjugated diene polymer (A). More preferably 0.5 to 20 parts by weight, and even more preferably 2 to 5 parts by weight.
- the method of adding the monomer having a carboxyl group to the latex of the ionically polymerized conjugated diene polymer (A) is not particularly limited, and a known addition method such as batch addition, divisional addition, continuous addition, or the like may be employed. can be done.
- the degree of modification with a monomer having a carboxyl group in the carboxy-modified ionically polymerized conjugated diene polymer (A) may be appropriately controlled depending on the purpose of use of the obtained dip molded product, but is preferably 0.01. ⁇ 10 wt%, more preferably 0.2 to 5 wt%, still more preferably 0.3 to 3 wt%, still more preferably 0.4 to 2 wt%, particularly preferably 0.4 to 1 wt% %.
- the modification rate is represented by the following formula.
- Modification rate (% by weight) (X/Y) x 100
- X is the weight of the unit of the monomer having a carboxyl group in the carboxy-modified ionically polymerized conjugated diene polymer (A)
- Y is the carboxy-modified ionically polymerized conjugate.
- Each represents the weight of the diene polymer (A).
- X is a method of performing 1 H-NMR measurement on the carboxy-modified ionically polymerized conjugated diene polymer (A) and calculating from the results of 1 H-NMR measurement, or determining the acid content by neutralization titration, It can be obtained by a method of calculating from the obtained acid amount.
- the latex of the ionically polymerized conjugated diene polymer (A) (including the acid-modified ionically polymerized conjugated diene polymer (A)) used in the present invention contains a pH adjuster, which is usually added in the latex field, Additives such as antifoaming agents, preservatives, chelating agents, oxygen scavengers, dispersants, and antiaging agents may be added.
- pH adjusters examples include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; alkali metal carbonates such as sodium carbonate and potassium carbonate; alkali metal hydrogencarbonates such as sodium hydrogencarbonate; organic amine compounds such as trimethylamine and triethanolamine; and the like, but alkali metal hydroxides and ammonia are preferred.
- the solid content concentration of the latex of the ionically polymerized conjugated diene polymer (A) (including the acid-modified ionically polymerized conjugated diene polymer (A)) used in the present invention is preferably 30 to 70% by weight, more preferably is 40 to 70% by weight, more preferably 50 to 70% by weight.
- the volume average particle diameter of the particles of the ionically polymerized conjugated diene polymer (A), which constitute the latex of the ionically polymerized conjugated diene polymer (A), is not particularly limited, but is preferably 0.1 to 10 ⁇ m, more preferably 0.1 ⁇ m to 10 ⁇ m. is 0.2 to 5 ⁇ m, more preferably 0.3 to 3.0 ⁇ m, particularly preferably 0.5 to 2.0 ⁇ m.
- the volume-average particle size of the particles of the ionically polymerized conjugated diene polymer (A) is within the above range, the latex of the ionically polymerized conjugated diene polymer (A) has a suitable viscosity and is easy to handle. The stability of the latex composition can be further enhanced.
- the volume average particle size can be measured using a laser diffraction particle size distribution analyzer.
- the latex composition of the present invention contains a latex of an emulsion-polymerized conjugated diene-based polymer (B) in addition to the latex of the ion-polymerized conjugated diene-based polymer (A) described above.
- emulsion-polymerized conjugated diene-based polymers using the same monomers have a higher glass transition temperature (Tg) and a higher tensile modulus than ion-polymerized conjugated-diene-based polymers. , tends to be less flexible. Therefore, when producing a dip-molded article that requires excellent flexibility, it was common to use a latex of an ionically polymerized conjugated diene polymer instead of using a latex of an emulsion-polymerized conjugated diene polymer. .
- such a latex composition can be obtained unexpectedly.
- the dip-molded article obtained using the above can be made to have a low tensile modulus and excellent flexibility.
- such a latex composition of the present invention is also excellent in stability. can be suppressed.
- the latex of the emulsion-polymerized conjugated diene polymer (B) used in the present invention comprises an emulsion-polymerized conjugated diene polymer (B) obtained by emulsion polymerization of a monomer mixture containing a conjugated diene monomer, and water. is a latex containing
- the emulsion-polymerized conjugated diene polymer (B) contains conjugated diene monomer units.
- the conjugated diene monomer constituting the conjugated diene monomer unit include butadiene, isoprene, chloroprene, and 1,3-pentadiene. Isoprene or butadiene is preferred, and isoprene is more preferred, since it can be further reduced and flexibility can be further improved. These monomers may be used singly or in combination of two or more.
- the content of conjugated diene monomer units in the emulsion-polymerized conjugated diene-based polymer (B) can further reduce the tensile modulus of the obtained dip-molded article and further improve the flexibility.
- the content of cis bond units in the conjugated diene monomer units contained in the emulsion-polymerized conjugated diene polymer (B) is preferably 10 to 70% by weight, more preferably 10 to 70% by weight, based on the total conjugated diene monomer units. is 10 to 50% by weight, more preferably 10 to 30% by weight.
- the content of cis bond units in the conjugated diene monomer units can be determined, for example, by 1 H-NMR analysis.
- the content of cis-bond units in the isoprene units contained in the emulsion-polymerized conjugated diene-based polymer (B) is It is preferably 10 to 70% by weight, more preferably 10 to 50% by weight, still more preferably 10 to 30% by weight based on the unit.
- the content of cis-bond units is within the above range, the tensile modulus of the obtained dip-molded article can be further reduced, and the flexibility can be further improved.
- the content ratio of the cis-bond units in the butadiene units contained in the emulsion-polymerized conjugated diene-based polymer (B) is , preferably 10 to 70% by weight, more preferably 10 to 50% by weight, still more preferably 10 to 30% by weight.
- the content of cis-bond units is within the above range, the tensile modulus of the obtained dip-molded article can be further reduced, and the flexibility can be further improved.
- the emulsion-polymerized conjugated diene-based polymer (B) preferably contains, in addition to the conjugated diene monomer units, other ethylenically unsaturated monomer units copolymerizable with the conjugated diene monomers.
- Other ethylenically unsaturated monomers include ethylenically unsaturated carboxylic acid monomer units, vinyl aromatic monomers, ethylenically unsaturated carboxylic acid ester monomers, ethylenically unsaturated nitrile monomers, Fluoroalkyl vinyl ethers, ethylenically unsaturated amide monomers, crosslinkable monomers and the like can be mentioned, and specific examples thereof include those mentioned above.
- the content of other ethylenically unsaturated monomer units in the emulsion-polymerized conjugated diene-based polymer (B) can further reduce the tensile modulus of the obtained dip-molded article and further improve the flexibility. Therefore, it is preferably 0 to 55.0% by weight, more preferably 0 to 40.0% by weight, still more preferably 0.1 to 5.0% by weight, particularly preferably 0.1% to 5.0% by weight, based on the total monomer units. 5-3.0% by weight, most preferably 1.0-2.5% by weight.
- the emulsion-polymerized conjugated diene polymer (B) preferably contains ethylenically unsaturated carboxylic acid monomer units in addition to conjugated diene monomer units.
- the content of the ethylenically unsaturated carboxylic acid monomer unit in the emulsion-polymerized conjugated diene polymer (B) can further reduce the tensile modulus of the obtained dip-molded article and further improve the flexibility. From, relative to the total monomer units, preferably 0 to 10.0 wt%, more preferably 0.1 to 5.0 wt%, still more preferably 0.5 to 3.0 wt%, particularly preferably 1.0 to 2.5% by weight.
- the bonding pattern of each monomer may be various such as block-like, tapered, and random. , but random is preferred. That is, when the emulsion-polymerized conjugated diene-based polymer (B) is a copolymer, it is preferably a random copolymer.
- the emulsion-polymerized conjugated diene-based polymer (B) is not particularly limited as long as it is a conjugated diene-based polymer obtained by emulsion polymerization. coalescence, styrene-butadiene copolymer, and the like.
- synthetic polyisoprene and nitrile group-containing conjugated diene-based copolymers are preferable, and synthetic polyisoprene is preferable, because the tensile modulus of elasticity of the obtained dip-molded article can be further reduced and the flexibility can be further improved. more preferred.
- Synthetic polyisoprene (hereinafter referred to as “emulsion-polymerized polyisoprene” as appropriate) as the emulsion-polymerized conjugated diene-based polymer (B) may be a homopolymer of isoprene, or may be copolymerizable with isoprene. It may be copolymerized with other ethylenically unsaturated monomers.
- the content of isoprene units in the emulsion-polymerized polyisoprene can further reduce the tensile modulus of the resulting dip-molded product and can further improve the flexibility. 0 to 100% by weight, more preferably 95.0 to 99.9% by weight, still more preferably 97.0 to 99.5% by weight, particularly preferably 97.5 to 99.0% by weight.
- Examples of other ethylenically unsaturated monomers copolymerizable with isoprene include conjugated diene monomers other than isoprene such as butadiene, chloroprene and 1,3-pentadiene, and ethylenically unsaturated carboxylic acid monomer units. , vinyl aromatic monomers, ethylenically unsaturated carboxylic acid ester monomers, ethylenically unsaturated nitrile monomers, fluoroalkyl vinyl ethers, ethylenically unsaturated amide monomers, crosslinkable monomers, etc. Specific examples thereof include those described above. These monomers can be used alone or in combination of two or more.
- ethylenically unsaturated carboxylic acid monomers are preferable, ethylenically unsaturated monocarboxylic acids are more preferable, methacrylic acid or methacrylic acid is more preferable, and methacrylic acid is particularly preferable.
- Ethylenically unsaturated carboxylic acid monomers can also be used as alkali metal or ammonium salts. Also, the ethylenically unsaturated carboxylic acid monomers can be used alone or in combination of two or more.
- the content of other ethylenically unsaturated monomer units copolymerizable with isoprene in the emulsion-polymerized polyisoprene can further reduce the tensile modulus of the obtained dip-molded article and further improve the flexibility. From, relative to the total monomer units, preferably 0 to 10.0 wt%, more preferably 0.1 to 5.0 wt%, still more preferably 0.5 to 3.0 wt%, particularly preferably 1.0 to 2.5% by weight.
- a nitrile group-containing conjugated diene-based copolymer (hereinafter referred to as an "emulsion-polymerized nitrile group-containing conjugated diene-based copolymer") as the emulsion-polymerized conjugated diene-based polymer (B) is a conjugated diene monomer units and ethylenically unsaturated nitrile monomer units.
- the content of conjugated diene monomer units in the emulsion-polymerized nitrile group-containing conjugated diene copolymer is preferably 45 to 80% by weight, more preferably 55 to 79.9% by weight, and still more preferably 57% by weight.
- the obtained dip-formed article can have a sufficient tensile strength and an excellent texture and elongation.
- ethylenically unsaturated nitrile monomer that constitutes the units of the ethylenically unsaturated nitrile monomer contained in the emulsion-polymerized nitrile group-containing conjugated diene copolymer include those described above. Among them, acrylonitrile and methacrylonitrile are preferred, and acrylonitrile is more preferred. These ethylenically unsaturated nitrile monomers can be used alone or in combination of two or more.
- the content of ethylenically unsaturated nitrile monomer units formed by ethylenically unsaturated nitrile monomers in the nitrile group-containing conjugated diene copolymer is preferably 20 to 45% by weight, more preferably is 20 to 40% by weight, more preferably 25 to 40% by weight, particularly preferably 30 to 40% by weight.
- the emulsion-polymerized nitrile group-containing conjugated diene copolymer contains, in addition to conjugated diene monomer units and ethylenically unsaturated nitrile monomer units, other ethylenically unsaturated monomers copolymerizable therewith. May contain units.
- Other ethylenically unsaturated monomers constituting such units include, for example, ethylenically unsaturated carboxylic acid monomer units, vinyl aromatic monomers, and ethylenically unsaturated carboxylic acid ester monomers. , fluoroalkyl vinyl ethers, ethylenically unsaturated amide monomers, crosslinkable monomers, etc.
- ethylenically unsaturated carboxylic acid monomers are preferable, ethylenically unsaturated monocarboxylic acids are more preferable, methacrylic acid or methacrylic acid is more preferable, and methacrylic acid is particularly preferable.
- ethylenically unsaturated carboxylic acid monomers can also be used as alkali metal salts or ammonium salts. Also, the ethylenically unsaturated carboxylic acid monomers can be used alone or in combination of two or more.
- the content of units of other copolymerizable ethylenically unsaturated monomers in the emulsion-polymerized nitrile group-containing conjugated diene copolymer can further reduce the tensile modulus of the obtained dip-molded article, and improve flexibility. Since it is possible to further improve the % by weight, particularly preferably 1.0 to 2.5% by weight.
- emulsion-polymerized conjugated diene-based polymer (B) used in the present invention as described above, emulsion-polymerized polyisoprene, emulsion-polymerized nitrile group-containing conjugated diene-based copolymer, and the like can be used, but are not limited to these.
- a butadiene polymer obtained by emulsion polymerization, a styrene-butadiene copolymer obtained by emulsion polymerization, or the like may be used.
- the butadiene polymer obtained by emulsion polymerization may be a homopolymer of 1,3-butadiene as a conjugated diene monomer, or may be copolymerized with 1,3-butadiene as a conjugated diene monomer.
- a copolymer obtained by copolymerizing other ethylenically unsaturated monomers may also be used.
- the styrene-butadiene copolymer obtained by emulsion polymerization is a copolymer obtained by copolymerizing styrene with 1,3-butadiene as a conjugated diene monomer. and copolymers obtained by copolymerizing other ethylenically unsaturated monomers copolymerizable therewith.
- the latex of the emulsion-polymerized conjugated diene polymer (B) is a monomer mixture containing a conjugated diene monomer and optionally other monomers in the presence of water and an emulsifier. is obtained by emulsion polymerization.
- auxiliary materials such as agents and molecular weight modifiers can be used.
- the method of adding these auxiliary materials for polymerization is not particularly limited, and any method such as an initial batch addition method, a divided addition method, or a continuous addition method may be used.
- emulsifiers include, but are not limited to, nonionic emulsifiers such as polyoxyethylene alkyl ethers, polyoxyethylene alkylphenol ethers, polyoxyethylene alkyl esters, polyoxyethylene sorbitan alkyl esters; potassium dodecylbenzenesulfonate, dodecylbenzene Anionic emulsifiers such as alkylbenzenesulfonates such as sodium sulfonate, higher alcohol sulfates, and alkylsulfosuccinates; cationic emulsifiers such as alkyltrimethylammonium chloride, dialkylammonium chloride, and benzylammonium chloride; ⁇ , ⁇ -unsaturation Copolymerizable emulsifiers such as carboxylic acid sulfoesters, ⁇ , ⁇ -unsaturated carboxylic acid sulfate esters, and sulfoalkylaryl
- anionic emulsifiers are preferred, alkylbenzenesulfonates are more preferred, and potassium dodecylbenzenesulfonate and sodium dodecylbenzenesulfonate are particularly preferred.
- These emulsifiers can be used alone or in combination of two or more.
- the amount of emulsifier used is preferably 0.1 to 10 parts by weight per 100 parts by weight of the monomer mixture.
- the polymerization initiator is not particularly limited, but for example, sodium persulfate, potassium persulfate, ammonium persulfate, potassium perphosphate, inorganic peroxides such as hydrogen peroxide; diisopropylbenzene hydroperoxide, cumene hydroperoxide, t-butyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, 2,5-dimethylhexane-2,5-dihydroperoxide, di-t-butyl peroxide, di- ⁇ - Organic peroxides such as cumyl peroxide, acetyl peroxide, isobutyryl peroxide, and benzoyl peroxide; azo compounds such as azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, and methyl azobisisobutyrate; can be mentioned. These polymerization initiators can be used alone or in combination of two or more. The amount of
- a peroxide initiator can be used as a redox polymerization initiator in combination with a reducing agent.
- the reducing agent is not particularly limited, but compounds containing metal ions in a reduced state such as ferrous sulfate and cuprous naphthenate; sulfonic acid compounds such as sodium methanesulfonate; amine compounds such as dimethylaniline. ; and the like. These reducing agents can be used alone or in combination of two or more.
- the amount of the reducing agent used is preferably 3 to 1000 parts by weight with respect to 100 parts by weight of the peroxide.
- the amount of water used for emulsion polymerization is preferably 80 to 600 parts by weight, particularly preferably 100 to 200 parts by weight, based on 100 parts by weight of all the monomers used.
- Methods of adding the monomers include, for example, a method of collectively adding the monomers used in the reaction vessel, a method of continuously or intermittently adding the monomers as the polymerization progresses, and a method of partially adding the monomers. reaction to a specific conversion rate, and then the remaining monomers are added continuously or intermittently for polymerization, and any method may be employed.
- the composition of the mixture can be constant or varied.
- each monomer may be added to the reaction vessel after previously mixing various monomers to be used, or may be added to the reaction vessel separately.
- secondary polymerization materials such as chelating agents, dispersants, pH adjusters, deoxidants, and particle size adjusters can be used, and there are no particular restrictions on the type or amount used.
- the polymerization temperature for emulsion polymerization is not particularly limited, but is usually 3 to 95°C, preferably 5 to 60°C.
- the polymerization time is about 5 to 40 hours.
- the monomer mixture is emulsion polymerized, and when a predetermined polymerization conversion rate is reached, the polymerization reaction is stopped by cooling the polymerization system or adding a polymerization terminator.
- the polymerization conversion rate when stopping the polymerization reaction is preferably 90% by weight or more, more preferably 93% by weight or more.
- polymerization terminator examples include, but are not limited to, hydroxylamine, hydroxylamine sulfate, diethylhydroxylamine, hydroxylaminesulfonic acid and alkali metal salts thereof, sodium dimethyldithiocarbamate, hydroquinone derivatives, catechol derivatives, and hydroxydimethyl aromatic hydroxydithiocarboxylic acids such as benzenethiocarboxylic acid, hydroxydiethylbenzenedithiocarboxylic acid, hydroxydibutylbenzenedithiocarboxylic acid, and alkali metal salts thereof;
- the amount of the polymerization terminator used is preferably 0.05 to 2 parts by weight with respect to 100 parts by weight of the monomer mixture.
- anti-aging agents may be appropriately added to the latex of the emulsion-polymerized conjugated diene polymer (B), if necessary.
- the volume-average particle diameter of the particles of the emulsion-polymerized conjugated diene-based polymer (B), which constitutes the latex of the emulsion-polymerized conjugated diene-based polymer (B), is preferably 10 to 200 nm, more preferably 20 to 150 nm, and still more preferably. is between 40 and 130 nm, particularly preferably between 60 and 100 nm.
- the weight average molecular weight of the emulsion-polymerized conjugated diene-based polymer (B), which constitutes the latex of the emulsion-polymerized conjugated diene-based polymer (B), is preferably 20, in terms of standard polystyrene by gel permeation chromatography analysis. 000 to 1,000,000, more preferably 150,000 to 600,000, still more preferably 200,000 to 350,000.
- the weight-average molecular weight of the emulsion-polymerized conjugated diene-based polymer (B) within the above range, the mechanical properties of the obtained dip-molded article can be further enhanced.
- the solid content concentration of the latex of the emulsion-polymerized conjugated diene polymer (B) used in the present invention is preferably 1 to 50% by weight, more preferably 1.5 to 30% by weight, and still more preferably 2 to 10% by weight. be.
- the content of the latex of the emulsion-polymerized conjugated diene-based polymer (B) in the latex composition of the present invention is the emulsion-polymerized conjugated diene-based polymer contained in the latex of the emulsion-polymerized conjugated diene-based polymer (B).
- the content of (B) is 0.1 to 3 parts by weight with respect to 100 parts by weight of the ionically polymerized conjugated diene polymer (A) contained in the latex of the ionically polymerized conjugated diene polymer (A).
- the amount is preferably 0.15 to 2.5 parts by weight, more preferably 0.2 to 2 parts by weight, more preferably 0.3 to 1.5 parts by weight.
- Part by weight is particularly preferred, and 0.5 to 1 part by weight is most preferred.
- the content of the latex of the emulsion-polymerized conjugated diene-based polymer (B) is within the above range, the stability of the latex composition can be further improved, and the mechanical strength of the obtained dip-molded article can be improved.
- the tensile modulus can be further reduced and the flexibility can be further improved.
- the latex composition of the present invention preferably further contains a sulfur-based vulcanizing agent.
- the sulfur-based vulcanizing agent is not particularly limited, but for example, sulfur such as powdered sulfur, sulfur flower, precipitated sulfur, colloidal sulfur, surface-treated sulfur, insoluble sulfur; sulfur chloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide , caprolactam disulfide (N,N'-dithio-bis(hexahydro-2H-azepinone-2)), phosphorus-containing polysulfides, polymeric polysulfides, and sulfur-containing compounds such as 2-(4'-morpholinodithio)benzothiazole mentioned.
- sulfur can be preferably used.
- the sulfur-based vulcanizing agents may be used singly or in combination of two or more.
- the amount of the sulfur-based vulcanizing agent used is not particularly limited, but is preferably 0.1 to 10 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the ionically polymerized conjugated diene polymer (A) contained in the latex composition. is 0.2 to 3 parts by weight.
- a vulcanization accelerator may be added to the latex composition.
- the vulcanization accelerator those commonly used in dip molding can be used.
- compound xanthogen compounds such as xanthogen polysulfides (compounds in which three or more xanthate acids are bonded via sulfur atoms, etc.); diethyldithiocarbamate, dibutyldithiocarbamate, di-2-ethylhexyldithiocarbamate, dicyclohexyldithiocarbamate , diphenyldithiocarbamic acid, dibenzyldithiocarbamic acid and their zinc salts; 2-mercaptobenzothiazole, 2-mercaptobenzothiazole zinc, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2-(2,4- dinitrophenylthio)benzothiazole, 2-(N,N-diethylthio carbylthio)benzothi
- xanthogen compounds are preferred, zinc diisopropylxanthate and zinc dibutylxanthate are more preferred, and zinc diisopropylxanthate is particularly preferred, from the viewpoint of suppressing the occurrence of symptoms of delayed allergy (Type IV).
- a vulcanization accelerator can be used individually by 1 type or in combination of 2 or more types.
- the amount of the vulcanization accelerator used is preferably 0.05 to 5 parts by weight, more preferably 0.1 to 3 parts by weight, based on 100 parts by weight of the ionically polymerized conjugated diene polymer (A) contained in the latex composition. parts by weight, more preferably 0.1 to 2 parts by weight.
- the latex composition further contains antioxidants; dispersants; activators; reinforcing agents such as carbon black, silica and talc; fillers such as calcium carbonate and clay; Formulating agents can be blended as needed.
- Antiaging agents include 2,6-di-4-methylphenol, 2,6-di-t-butylphenol, butylhydroxyanisole, 2,6-di-t-butyl- ⁇ -dimethylamino-p-cresol, octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, styrenated phenol, 2,2′-methylene-bis(6- ⁇ -methyl-benzyl-p-cresol), 4, 4′-methylenebis(2,6-di-t-butylphenol), 2,2′-methylene-bis(4-methyl-6-t-butylphenol), alkylated bisphenols, butylation of p-cresol and dicyclopentadiene Phenolic antioxidants containing no sulfur atoms such as reaction products; 2,2'-thiobis-(4-methyl-6-t-butylphenol), 4,4'-thiobis-(6-t-butyl- o-cre
- the content of the antioxidant is preferably 0.05 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, relative to 100 parts by weight of the ionically polymerized conjugated diene polymer (A) contained in the latex composition. parts, more preferably 1 to 3 parts by weight.
- the method for preparing the latex composition of the present invention is not particularly limited. For example, a method of mixing a sulfur-based vulcanizing agent, a vulcanization accelerator, and the like using a dispersing machine such as a ball mill, kneader, or disper. At this time, compounding agents such as a sulfur-based vulcanizing agent and a vulcanization accelerator are prepared in advance using the above-mentioned disperser to form an aqueous dispersion, and then the latex of the ionically polymerized conjugated diene polymer (A), and It may be mixed with the latex of the emulsion-polymerized conjugated diene polymer (B).
- a dispersing machine such as a ball mill, kneader, or disper.
- compounding agents such as a sulfur-based vulcanizing agent and a vulcanization accelerator are prepared in advance using the above-mentioned disperser to form an aqueous dis
- the solid content concentration of the latex composition of the present invention is not particularly limited, but is preferably in the range of 15 to 50% by weight, more preferably 35 to 45% by weight, because the film thickness can be well controlled during dip molding. is in the range of
- the latex composition is aged (pre-cured) before being subjected to molding such as dip molding.
- cross-linking or pre-vulcanization is preferably carried out.
- Aging (pre-vulcanization) time is not particularly limited, but is preferably 8 to 120 hours, more preferably 24 to 72 hours.
- the aging (pre-vulcanization) temperature is not particularly limited, but is preferably 20 to 40°C.
- the latex composition of the present invention has excellent stability, and for example, even when the latex composition of the present invention is aged for 48 hours, the generation of aggregates can be sufficiently suppressed.
- the dip-molded article of the present invention is a film-like dip-molded article obtained by dip-molding the latex composition of the present invention described above.
- Dip molding is a method in which a mold is immersed in a latex composition, the composition is deposited on the surface of the mold, the mold is then lifted from the composition, and the composition deposited on the surface of the mold is dried.
- the mold may be preheated before being immersed in the latex composition.
- a coagulant can also be used, if desired, before the mold is dipped into the latex composition or after the mold is lifted from the latex composition.
- the method of using the coagulant include a method of immersing the mold before being immersed in the latex composition in a coagulant solution to adhere the coagulant to the mold (anodic coagulant dipping method), and a method of depositing the latex composition.
- anodic coagulant dipping method there is a method of immersing the molded mold in a coagulant solution (Teeg adhesion dipping method)
- the anodic adhesion dipping method is preferable in that a dip molded article with little unevenness in thickness can be obtained.
- coagulants include metal halides such as barium chloride, calcium chloride, magnesium chloride, zinc chloride and aluminum chloride; nitrates such as barium nitrate, calcium nitrate and zinc nitrate; acetic acid such as barium acetate, calcium acetate and zinc acetate; salts; sulfates such as calcium sulfate, magnesium sulfate, and aluminum sulfate; water-soluble polyvalent metal salts such as; Among them, calcium salts are preferred, and calcium nitrate is more preferred. These water-soluble polyvalent metal salts can be used alone or in combination of two or more.
- the coagulant can usually be used as a solution of water, alcohol, or a mixture thereof, preferably in the form of an aqueous solution.
- This aqueous solution may further contain a water-soluble organic solvent such as methanol or ethanol, or a nonionic surfactant.
- concentration of the coagulant varies depending on the type of water-soluble polyvalent metal salt, but is preferably 5-50% by weight, more preferably 10-30% by weight.
- the mold After the mold is pulled up from the latex composition, it is usually heated to dry the deposit formed on the mold. Drying conditions may be appropriately selected.
- heat is applied to crosslink the dip-molded layer formed on the mold.
- Crosslinking of the dip-molded layer can be carried out by heat treatment usually at a temperature of 80 to 150° C., preferably for 10 to 130 minutes.
- a heating method external heating using infrared rays or heated air or internal heating using high frequency waves can be employed. Among them, external heating with heated air is preferable.
- the dip molded layer is immersed in water, preferably warm water of 30 to 70° C., for about 1 to 60 minutes to remove water-soluble impurities (eg, excess emulsifier, coagulant, etc.). You may The operation for removing water-soluble impurities may be performed after heat-treating the dip-molded layer, but it is preferable to perform the operation before heat-treatment from the viewpoint of more efficient removal of water-soluble impurities.
- the dip-molded body is obtained by removing the dip-molded layer from the dip-molding mold.
- a detachment method a method of manually peeling from the mold or a method of peeling by water pressure or compressed air pressure can be adopted. After desorption, heat treatment may be performed at a temperature of 60 to 120° C. for 10 to 120 minutes.
- the film thickness of the dip-molded product is preferably 0.03-0.50 mm, more preferably 0.05-0.40 mm, and particularly preferably 0.08-0.30 mm.
- the dip-molded article of the present invention Since the dip-molded article of the present invention is obtained using the above-described latex composition of the present invention, it has a low tensile modulus and excellent flexibility. can.
- the dip molded article is a glove
- the glove is coated with inorganic fine particles such as talc or calcium carbonate or organic fine particles such as starch particles in order to prevent adhesion between the contact surfaces of the dip molded bodies and to improve slippage when putting on and taking off the gloves. It may be sprayed on the surface, an elastomer layer containing fine particles may be formed on the glove surface, or the surface layer of the glove may be chlorinated.
- the dip molded article of the present invention can also be used for nursing bottle nipples, droppers, tubes, water pillows, balloon sacks, catheters, condoms and other medical supplies; balloons, dolls, balls and other medical supplies; Industrial products such as molding bags and gas storage bags; can also be used for finger cots and the like.
- the emulsion-polymerized acrylonitrile/butadiene/methacrylic acid copolymer (B-3) obtained in Production Example 6 was subjected to 1 H-NMR analysis, and the emulsion-polymerized acrylonitrile/butadiene/methacrylic acid copolymer (B-3 ), butadiene cis bond units (1,4-cis structure), trans bond units (1,4-trans structure), and vinyl bond units (1,2-vinyl structure) was measured.
- volume average particle diameter of the polymer particles constituting the latex was measured using a laser diffraction particle size distribution analyzer (trade name “SALD2200” manufactured by Shimadzu Corporation).
- ⁇ Tensile modulus> The tensile modulus of the dip-molded article was measured according to JIS K 6251:2010. The lower the tensile modulus, the better the flexibility of the dip-molded article, which is preferable.
- ⁇ Production Example 1> (Production of latex of ionically polymerized polyisoprene (A-1)) A dried and nitrogen-purged agitated autoclave was charged with 1150 parts of n-hexane having a water content of 3 ppm by weight, dried with molecular sieves, and 100 parts of isoprene. Then, the temperature in the autoclave was set to 30° C., and 1.0 part of titanium tetrachloride, 1.0 part of triethylaluminum and 0.1 part of n-butyl ether were added with stirring and allowed to react for 2 hours, followed by methanol as a polymerization terminator. 2.0 parts was added to terminate the reaction to obtain an n-hexane solution (a) of ionically polymerized polyisoprene.
- potassium rosinate was added to water and dissolved by raising the temperature to 60°C to prepare an emulsifier aqueous solution (b) with a concentration of 1.5% by weight.
- n-hexane solution (a) of the ionically polymerized polyisoprene obtained above and the emulsifier aqueous solution (b) were added to the ionically polymerized polyisoprene 100 in the n-hexane solution (a) of the ionically polymerized polyisoprene.
- a mixer product name "Multiline Mixer MS26-MMR-5.5L", manufactured by Satake Chemical Machinery Industry Co., Ltd.) is used so that the amount of potassium rosinate in the aqueous emulsifier solution (b) is 10 parts per part.
- an emulsifying device product name “Cavitron CD1020”, manufactured by Taiheiyo Kiko Co., Ltd.
- a rotation speed of 6000 rpm was used to mix and emulsify at a rotation speed of 6000 rpm to obtain an emulsified dispersion (c).
- the total feed flow rate of the n-hexane solution (a) of the ionically polymerized polyisoprene and the aqueous emulsifier solution (b) was 2,000 kg/hr
- the temperature was 60° C.
- the back pressure (gauge pressure) was 0.5. 5 MPa.
- the obtained emulsified dispersion (c) is heated to 80° C. under a reduced pressure of ⁇ 0.01 to ⁇ 0.09 MPa (gauge pressure), n-hexane is distilled off, and ion-polymerized polyisoprene is obtained.
- An aqueous dispersion (d) was obtained.
- an antifoaming agent (trade name "SM5515", manufactured by Dow Corning Toray Co., Ltd.) was continuously sprayed so that the amount was 300 ppm by weight with respect to the ionically polymerized polyisoprene in the emulsified dispersion (c). added.
- the emulsified dispersion liquid (c) is adjusted so that it is 70% by volume or less of the volume of the tank, and a three-stage inclined paddle blade is used as the stirring blade, and the speed is 60 rpm. Slow stirring was carried out at .
- the obtained aqueous dispersion of ionically polymerized polyisoprene (d) was subjected to 8
- the mixture was concentrated by centrifugation at 1,000 to 9,000 G to obtain a latex of ionically polymerized polyisoprene (A-1) having a solid content concentration of 60% by weight as a light liquid.
- the conditions for centrifugation were as follows: the solid content concentration of the aqueous dispersion (d) before centrifugation was 8% by weight; the flow rate during continuous centrifugation was 1300 kg/hr; 1 MPa.
- the weight average molecular weight of the ionically polymerized polyisoprene (A-1) is 1,300,000.
- the total content of units and vinyl bond units was 2% by weight.
- the volume average particle diameter of the polymer particles constituting the latex of the ionically polymerized polyisoprene (A-1) was 1 ⁇ m.
- ⁇ Production Example 2> (Production of latex of ion-polymerized polyisoprene methacrylic acid graft polymer (A-2)) 130 parts of distilled water was added to dilute 100 parts of the ionically polymerized polyisoprene (A-1) in the ionically polymerized polyisoprene (A-1) latex obtained in Production Example 1 above. Then, the sodium salt of ⁇ -naphthalenesulfonic acid formalin condensate (trade name: Demol T-45", manufactured by Kao Corporation) diluted with 4 parts of distilled water to 100 parts of ion-polymerized polyisoprene (A-1) was added over 5 minutes.
- ⁇ -naphthalenesulfonic acid formalin condensate (trade name: Demol T-45", manufactured by Kao Corporation) diluted with 4 parts of distilled water to 100 parts of ion-polymerized polyisoprene (A-1) was added over 5
- the ionically polymerized polyisoprene (A-1) latex containing the dispersant was charged into a nitrogen-purged reaction vessel equipped with a stirrer and heated to 30° C. while stirring.
- a nitrogen-purged reaction vessel equipped with a stirrer and heated to 30° C. while stirring.
- methacrylic acid as a carboxyl group-containing compound and 16 parts of distilled water were mixed to prepare a diluted methacrylic acid solution.
- This methacrylic acid diluted solution was added over 30 minutes into a reaction vessel maintained at a temperature of 20°C.
- the modification rate (graft rate) of the methacrylic acid graft polymer (A-2) of ionically polymerized polyisoprene was 1.8% by weight.
- the volume average particle diameter of the polymer particles constituting the latex of the methacrylic acid graft polymer (A-2) of ionically polymerized polyisoprene was 1 ⁇ m.
- ionically polymerized styrene-isoprene-styrene block copolymer (hereinafter, appropriately referred to as “ionically polymerized SIS” .) was obtained in n-hexane.
- a latex of ionically polymerized SIS (A-3) was obtained in the same manner as in Production Example 1, except that a solution of ionically polymerized SIS was used instead of the n-hexane solution (a) of ionically polymerized polyisoprene.
- the weight average molecular weight (Mw) of the ionically polymerized SIS (A-3) is 250,000, and the amount of each monomer unit can be said to be approximately the same as the charged amount.
- the cis bond unit content was 90% by weight, the trans bond unit content was 8.5% by weight, and the vinyl bond unit content was 1.5% by weight based on all isoprene units in the mixture.
- the volume average particle diameter of the polymer particles constituting the latex of the ionically polymerized SIS (A-3) was 1 ⁇ m.
- ⁇ Production Example 4> (Production of latex of emulsion polymerization isoprene/methacrylic acid copolymer (B-1)) 3 parts of sodium dodecylbenzenesulfonate and 180 parts of water were charged into a reaction vessel having an internal volume of 1 liter, and 1.3 parts of methacrylic acid and 0.60 parts of t-dodecylmercaptan were added thereto.
- reaction vessel was kept at 5 ° C., 98.7 parts of isoprene, 0.005 parts of activator (EDTA iron Na complex), sodium formaldehyde sulfoxylate (trade name "SFS", manufactured by Mitsubishi Gas Chemical Co., Ltd.) 0.064 parts and 0.09 parts of 1,1,3,3-tetramethylbutyl hydroperoxide (trade name "Perocta H", manufactured by NOF CORPORATION) were charged, and the mixture was heated for 20 hours.
- activator EDTA iron Na complex
- SFS sodium formaldehyde sulfoxylate
- SPSS sodium formaldehyde sulfoxylate
- Perocta H 1,1,3,3-tetramethylbutyl hydroperoxide
- an aqueous potassium hydroxide solution was added to obtain a latex of an emulsion-polymerized isoprene/methacrylic acid copolymer (B-1) having a solid concentration of 3% by weight.
- the weight average molecular weight (Mw) of the emulsion-polymerized isoprene/methacrylic acid copolymer (B-1) is 260,000, and the amount of each monomer unit is 98.7% by weight of isoprene/1.3% by weight of methacrylic acid.
- the content of cis bond units is 24% by weight, the content of trans bond units is 72% by weight, and the content of vinyl bond units is The percentage was 4% by weight.
- ⁇ Production Example 5> (Production of latex of emulsion polymerization isoprene/methacrylic acid copolymer (B-2)) An emulsion-polymerized isoprene/methacrylic acid copolymer having a solid content concentration of 3% by weight ( A latex of B-2) was obtained.
- the weight average molecular weight (Mw) of the emulsion-polymerized isoprene/methacrylic acid copolymer (B-2) is 240,000, and the amount of each monomer unit is 97.5% by weight of isoprene/2.5% by weight of methacrylic acid.
- the content of isoprene cis bond units was 23% by weight, the content of trans bond units was 72% by weight, and the content of vinyl bond units was 5% by weight, based on the total monomer units.
- ⁇ Production Example 6> (Production of latex of emulsion polymerized acrylonitrile/butadiene/methacrylic acid copolymer (B-3)) A total of 50 parts of 17.5 parts of acrylonitrile, 32.6 parts of 1,3-butadiene and 0.9 parts of methacrylic acid as initial polymerization monomers, and t-dodecyl mercaptan as a molecular weight modifier were placed in a nitrogen-substituted pressure-resistant polymerization reactor.
- tDM 0.5 parts, 95 parts of deionized water, 1.0 parts of sodium dodecylbenzenesulfonate (DBS) as an emulsifier, 0.2 parts of potassium persulfate as a polymerization initiator, and sodium ethylenediaminetetraacetate as a reducing agent (EDTA) 0.1 part was charged.
- the temperature in the polymerization system was raised to 35°C to initiate the polymerization reaction. When the polymerization conversion reached 50%, a 10% aqueous solution of 1.0 part of sodium dodecylbenzenesulfonate was added all at once as an additional emulsifier.
- the weight average molecular weight (Mw) of the emulsion-polymerized acrylonitrile/butadiene/methacrylic acid copolymer (B-3) is 280,000, and the amount of each monomer unit is 32.4% by weight of acrylonitrile/65.8% by weight of butadiene.
- Example 1 (Preparation of latex composition)
- the latex of the ion-polymerized polyisoprene methacrylic acid graft polymer (A-2) obtained in Production Example 2 and the latex of the emulsion-polymerized isoprene/methacrylic acid copolymer (B-1) obtained in Production Example 4. were mixed so that the amount of the emulsion-polymerized isoprene/methacrylic acid copolymer (B-1) was 0.8 parts with respect to 100 parts of the methacrylic acid graft polymer (A-2) to obtain a latex mixture.
- styrene-maleic acid mono-sec-butyl ester-maleic acid monomethyl ester polymer (trade name “Scripset550”, manufactured by Hercules) was neutralized by 100% of the carboxyl groups in the polymer using sodium hydroxide.
- a sodium salt aqueous solution (concentration 10% by weight) was prepared as a dispersant. Then, this dispersant was added to the above latex mixture so that the amount of the dispersant was 0.8 parts per 100 parts of the polymer component in the latex mixture to obtain a mixture.
- the resulting latex composition was placed in a constant temperature bath at 25° C. and aged for 48 hours.
- a commercially available ceramic hand mold (manufactured by Shinko Co., Ltd.) was washed and preheated in an oven at 70° C., then 18% by weight of calcium nitrate and 0.05% by weight of polyoxyethylene lauryl ether (trade name: Emulgen 109P , manufactured by Kao Corporation) for 5 seconds, and then removed from the aqueous coagulant solution. Then, the hand mold was dried in an oven at 70° C. for 30 minutes or longer to adhere the coagulant to the hand mold, thereby coating the hand mold with the coagulant.
- the hand mold coated with the coagulant was taken out of the oven and dipped in the aged latex composition for 10 seconds.
- the hand mold was air-dried at room temperature for 10 minutes and then immersed in hot water at 60° C. for 5 minutes to elute water-soluble impurities and form a dip-molded layer on the hand mold.
- the dip-molded layer formed on the hand mold is vulcanized by heating in an oven at a temperature of 120° C. for 30 minutes, cooled to room temperature, sprinkled with talc, and then peeled off from the hand mold. , a glove-shaped dip molding was obtained.
- the obtained dip-molded article was measured for tensile strength, elongation and tensile modulus according to the above methods. Table 1 shows the results.
- Comparative Example 1 an ammonium salt aqueous solution of styrene-maleic acid mono-n-butyl ester polymer (C-1) (manufactured by Arakawa Chemical Co., Ltd., trade name "Alastor 703S", raw material styrene-maleic acid copolymer was obtained by solution radical polymerization) was used. Using the obtained latex composition, aging and dip molding were performed in the same manner as in Example 1, and evaluation was performed in the same manner. Table 1 shows the results. In Comparative Example 3, cracks occurred in the dip-molded layer, and a dip-molded body could not be obtained.
- the latex composition containing the latex of the ionically polymerized conjugated diene polymer (A) and the latex of the emulsion polymerized conjugated diene polymer (B) has excellent stability and It was possible to provide a dip-molded article having a low tensile modulus and excellent flexibility (Examples 1 to 6).
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Abstract
Description
本発明のラテックス組成物において、前記乳化重合共役ジエン系重合体(B)が、共役ジエン単量体単位95.0~99.9重量%およびエチレン性不飽和カルボン酸単量体単位0.1~5.0重量%を含有することが好ましい。
本発明のラテックス組成物において、前記イオン重合共役ジエン系重合体(A)が、ポリイソプレンまたはスチレン-イソプレン-スチレンブロック共重合体であることが好ましい。
本発明のラテックス組成物において、前記イオン重合共役ジエン系重合体(A)が、水相中でカルボン酸変性されたものであることが好ましい。
本発明のラテックス組成物において、前記イオン重合共役ジエン系重合体(A)に含まれる共役ジエン単量体単位中のシス結合単位の含有割合が、全共役ジエン単量体単位に対して、70重量%超であることが好ましい。
本発明のラテックス組成物において、前記乳化重合共役ジエン系重合体(B)に含まれる共役ジエン単量体単位中のシス結合単位の含有割合が、全共役ジエン単量体単位に対して、10~70重量%であることが好ましい。
本発明のラテックス組成物は、硫黄系加硫剤をさらに含有することが好ましい。
本発明のラテックス組成物は、加硫促進剤をさらに含有することが好ましい。
本発明のラテックス組成物において、前記加硫促進剤がキサントゲン化合物であることが好ましい。
本発明のラテックス組成物は、イオン重合共役ジエン系重合体(A)のラテックスと、乳化重合共役ジエン系重合体(B)のラテックスと、を含有する。
本発明で用いるイオン重合共役ジエン系重合体(A)のラテックスは、共役ジエン単量体を含む単量体混合物をイオン重合して得られるイオン重合共役ジエン系重合体(A)と、水とを含むラテックスである。
変性率(重量%)=(X/Y)×100
なお、上記式においては、Xは、カルボキシ変性されたイオン重合共役ジエン系重合体(A)中における、カルボキシル基を有する単量体の単位の重量を、Yは、カルボキシ変性されたイオン重合共役ジエン系重合体(A)の重量をそれぞれ表す。Xは、カルボキシ変性されたイオン重合共役ジエン系重合体(A)について、1H-NMR測定を行い、1H-NMR測定の結果から算出する方法、あるいは、中和滴定により酸量を求め、求めた酸量から算出する方法などにより求めることができる。
本発明のラテックス組成物は、上述したイオン重合共役ジエン系重合体(A)のラテックスに加えて、乳化重合共役ジエン系重合体(B)のラテックスを含有する。
本発明のディップ成形体は、上述した本発明のラテックス組成物をディップ成形することにより得られる膜状のディップ成形体である。ディップ成形は、ラテックス組成物に型を浸漬し、型の表面に当該組成物を沈着させ、次に型を当該組成物から引き上げ、その後、型の表面に沈着した当該組成物を乾燥させる方法である。なお、ラテックス組成物に浸漬される前の型は予熱しておいてもよい。また、型をラテックス組成物に浸漬する前、または、型をラテックス組成物から引き上げた後、必要に応じて凝固剤を使用できる。
アルミ皿(重量:X1)に試料2gを精秤し(重量:X2)、これを105℃の熱風乾燥器内で2時間乾燥させた。次いで、デシケーター内で冷却した後、アルミ皿ごと重量を測定し(重量:X3)、下記の計算式にしたがって、固形分濃度を算出した。
固形分濃度(重量%)=(X3-X1)×100/X2
重量平均分子量(Mw)、分子量分布(Mw/Mn)は、標準ポリスチレン換算の値として、ゲル・パーミーエーション・クロマトグラフィー分析により求めた。
製造例1,3,4,5で得られた各重合体((A-1),(A-3),(B-1),(B-2))について、1H-NMR分析を行い、各重合体中の全単量体単位に対するイソプレンのシス結合単位(1,4-シス構造)、トランス結合単位(1,4-トランス構造)およびビニル結合単位(1,2-ビニル構造および3,4-ビニル構造)の含有率)を測定した。また、製造例6で得られた乳化重合アクリロニトリル/ブタジエン/メタクリル酸共重合体(B-3)について、1H-NMR分析を行い、乳化重合アクリロニトリル/ブタジエン/メタクリル酸共重合体(B-3)中の全アクリロニトリル単位と全ブタジエン単位と合計に対するブタジエンのシス結合単位(1,4-シス構造)、トランス結合単位(1,4-トランス構造)、および、ビニル結合単位(1,2-ビニル構造)の含有率を測定した。
ラテックスを構成する重合体粒子の体積平均粒子径を、レーザ回析式粒度分布測定装置(商品名「SALD2200」、島津製作所社製)を用いて測定した。
ラテックス組成物について、25℃、48時間の条件にて熟成を行い、熟成後のラテックス組成物(固形分濃度:D重量%、重量:E)を、予め重量を測定した200メッシュステンレス製金網(重量:C)を用いて、濾過した後、乾燥後の金網の重量(重量:F)を測定した。次に、ラテックス組成物中の凝集物の発生量(重量%)を下記の式にしたがって求めた。凝集物の発生量が少ない程、安定性に優れると判断できる。
凝集物の発生量=[(F-C)/(D×E)]×100(重量%)
ディップ成形体の引張強度および伸びは、ASTM D412に基づいて測定した。ディップ成形体を、ダンベル(商品名「スーパーダンベル(型式:SDMK-100C)」、(株)ダンベル社製)で打ち抜き、試験片を作製した。試験片をテンシロン万能試験機(商品名「RTG-1210」、(株)オリエンテック製)で引張速度500mm/minで引っ張り、破断直前の引張強度(単位:MPa)、破断直前の伸び(単位:%)を測定した。引張強度は高いほど好ましく、伸びは大きいほど好ましい。
ディップ成形体の引張弾性率は、JIS K 6251:2010に従い測定した。引張弾性率が低いほど、ディップ成形体は柔軟性に優れたものとなり、好ましい。
(イオン重合ポリイソプレン(A-1)のラテックスの製造)
乾燥および窒素置換された撹拌付きオートクレーブに、モレキュラーシーブスにより乾燥させた水分3重量ppmのn-ヘキサン1150部と、イソプレン100部とを仕込んだ。次いで、オートクレーブ内の温度を30℃にし、撹拌しながら四塩化チタン1.0部、トリエチルアルミニウム1.0部およびノルマルブチルエーテル0.1部を加えて2時間反応させた後、重合停止剤としてメタノール2.0部を添加し、反応を停止させて、イオン重合ポリイソプレンのn-ヘキサン溶液(a)を得た。
(イオン重合ポリイソプレンのメタクリル酸グラフト重合体(A-2)のラテックスの製造)
上記製造例1で得られたイオン重合ポリイソプレン(A-1)のラテックス中のイオン重合ポリイソプレン(A-1)100部に対して、蒸留水130部を添加して希釈した。そして、イオン重合ポリイソプレン(A-1)のラテックスに、イオン重合ポリイソプレン(A-1)100部に対して、分散剤としてのβ-ナフタレンスルホン酸ホルマリン縮合物のナトリウム塩(商品名「デモールT-45」、花王社製)0.8部をイオン重合ポリイソプレン(A-1)100部に対し4部の蒸留水で希釈したものを5分間かけて添加した。次いで、分散剤を添加したイオン重合ポリイソプレン(A-1)のラテックスを、窒素置換された攪拌機付き反応容器に仕込み、撹拌しながら温度を30℃にまで加温した。また、別の容器を用い、カルボキシル基含有化合物としてのメタクリル酸5部と蒸留水16部とを混合してメタクリル酸希釈液を調製した。このメタクリル酸希釈液を、温度20℃に保った反応容器内に、30分間かけて添加した。
(イオン重合SIS(A-3)のラテックスの製造)
乾燥され、窒素置換された撹拌付きオートクレープに、n-ヘキサン1150部とスチレン15部およびN、N、N’、N’-テトラメチルエタン-1、2-ジアミン0.0017部を仕込んだ。オートクレーブ内の温度を60℃にし、撹拌しながら、触媒溶液としての、15重量%のn-ブチルリチウムを含有するヘキサン溶液0.2036部を加えて20分間反応させた。つぎに、イソプレン85部をオートクレーブ内に1時間連続添加した。連続添加後、15分間反応させた。つぎに、ジメチルジクロロシラン0.0308部を加えて30分間反応させた。重合反応率は99%であった。得られた反応液に、重合停止剤としてメタノール0.0153部を添加し、反応を停止させることで、イオン重合スチレン-イソプレン-スチレンブロック共重合体(以下、適宜、「イオン重合SIS」とする。)のn-ヘキサン溶液を得た。さらに、得られたイオン重合SISのn-ヘキサン溶液に、n-ヘキサン溶液中に含まれるイオン重合SIS100部に対し、老化防止剤として、2,6-ジ-tert-ブチル-p-クレゾール(中央化成品社製)0.07部および2,6-ジ-tert-ブチル-4-(4,6-ビス(オクチルチオ)-1,3,5-トリアジン-2-イルアミノ)フェノール(チバ・スペシャルティ・ケミカルズ社製、商品名「IRGANOX565」)0.01部を加え、撹拌下、室温で溶解することで、老化防止剤を添加してなる、イオン重合SISの溶液を得た。
(乳化重合イソプレン/メタクリル酸共重合体(B-1)のラテックスの製造)
内容積1リットルの反応容器中に、ドデシルベンゼンスルホン酸ナトリウム3部、および水180部を仕込み、ここに、メタクリル酸1.3部、およびt-ドデシルメルカプタン0.60部を加えた。そして、内部の気体を窒素で3回置換した後、反応容器を5℃に保ち、イソプレン98.7部、活性剤(EDTA鉄Na錯体)0.005部、ナトリウムホルムアルデヒドスルホキシレート(商品名「SFS」、三菱ガス化学社製)0.064部、1,1,3,3-テトラメチルブチルハイドロパーオキサイド(商品名「パーオクタH」、日本油脂社製)0.09部を仕込み、20時間重合反応を行った後、水酸化カリウム水溶液を添加することで、固形分濃度3重量%の乳化重合イソプレン/メタクリル酸共重合体(B-1)のラテックスを得た。乳化重合イソプレン/メタクリル酸共重合体(B-1)の重量平均分子量(Mw)は260,000であり、各単量体単位量は、イソプレン98.7重量%/メタクリル酸1.3重量%であり、乳化重合イソプレン/メタクリル酸共重合体(B-1)中の全イソプレン単位に対するシス結合単位の含有率は24重量%、トランス結合単位の含有率は72重量%、ビニル結合単位の含有率は4重量%であった。
(乳化重合イソプレン/メタクリル酸共重合体(B-2)のラテックスの製造)
メタクリル酸の使用量を2.5部、イソプレンの使用量を97.5部とした以外は、製造例4と同様にして、固形分濃度3重量%の乳化重合イソプレン/メタクリル酸共重合体(B-2)のラテックスを得た。乳化重合イソプレン/メタクリル酸共重合体(B-2)の重量平均分子量(Mw)は240,000であり、各単量体単位量は、イソプレン97.5重量%/メタクリル酸2.5重量%であり、全単量体単位に対するイソプレンのシス結合単位の含有率は23重量%、トランス結合単位の含有率は72重量%、ビニル結合単位の含有率は5重量%であった。
(乳化重合アクリロニトリル/ブタジエン/メタクリル酸共重合体(B-3)のラテックスの製造)
窒素置換した耐圧重合反応器に、初期重合単量体としてアクリロニトリル17.5部、1,3-ブタジエン32.6部及びメタクリル酸0.9部の合計50部、分子量調整剤としてt-ドデシルメルカプタン(tDM)0.5部、脱イオン水95部、乳化剤としてドデシルベンゼンスルホン酸ナトリウム(DBS)1.0部、重合開始剤として過硫酸カリウム0.2部、及び還元剤としてエチレンジアミン四酢酸ナトリウム(EDTA)0.1部を仕込んだ。重合系内の温度を35℃に上昇させて重合反応を開始した。重合転化率が50%になった時点で、追加乳化剤として、ドデシルベンゼンスルホン酸ナトリウム1.0部の10%水溶液を、一括添加した。追加乳化剤(ドデシルベンゼンスルホン酸ナトリウムの10%水溶液)の添加終了後、アクリロニトリル17.5部、1,3-ブタジエン32.6部及びメタクリル酸0.9部の合計50部(残余の単量体)並びにt-ドデシルメルカプタン0.4部を脱イオン水15.0部及びドデシルベンゼンスルホン酸ナトリウム0.5部で乳化して得たエマルジョンを270分間に亘って、重合系に連続添加した。この連続添加終了時の重合転化率は60%であった。その後、全単量体の重合転化率が97%になるまで重合を継続し、ジエチルヒドロキシルアミン0.1部を添加して重合反応を停止して、乳化重合アクリロニトリル/ブタジエン/メタクリル酸共重合体(B-3)のラテックスを得た。乳化重合アクリロニトリル/ブタジエン/メタクリル酸共重合体(B-3)の重量平均分子量(Mw)は280,000であり、各単量体単位量は、アクリロニトリル32.4重量%/ブタジエン65.8重量%/メタクリル酸1.8重量%であり、全アクリロニトリル単位と全ブタジエン単位との合計を100重量%とした場合における、ブタジエンのシス結合単位の含有率は12重量%、トランス結合単位の含有率は46重量%、ビニル結合単位の含有率は9重量%であった。
(ラテックス組成物の調製)
製造例2で得られたイオン重合ポリイソプレンのメタクリル酸グラフト重合体(A-2)のラテックスと、製造例4で得られた乳化重合イソプレン/メタクリル酸共重合体(B-1)のラテックスとを、メタクリル酸グラフト重合体(A-2)100部に対する乳化重合イソプレン/メタクリル酸共重合体(B-1)の量が0.8部となるように混合して、ラテックス混合物を得た。
得られたラテックス組成物を、25℃の恒温槽中に入れ、48時間熟成させた。市販のセラミック製手型(シンコー社製)を洗浄し、70℃のオーブン内で予備加熱した後、18重量%の硝酸カルシウムおよび0.05重量%のポリオキシエチレンラウリルエーテル(商品名「エマルゲン109P」、花王社製)を含有する凝固剤水溶液に5秒間浸漬し、凝固剤水溶液から取り出した。次いで、手型を70℃のオーブン内で30分以上乾燥させることで、手型に凝固剤を付着させて、手型を凝固剤により被覆した。
製造例1~6で得られた各ラテックスを表1に示す量(各ラテックスに含まれる重合体換算(固形分換算)での量)にて使用し、かつ、実施例5~6および比較例2~3において、ジイソプロピルキサントゲン酸亜鉛2.5部(架橋促進剤1)に代えて、ジエチルジチオカルバミン酸亜鉛0.3部、ジブチルジチオカルバミン酸亜鉛0.5部、2-メルカプトベンゾチアゾール亜鉛塩0.7部(架橋促進剤2)を使用した以外は、実施例1と同様にして、ラテックス組成物を調製した。なお、比較例1では、スチレン-マレイン酸モノ-n-ブチルエステル重合体(C-1)のアンモニウム塩水溶液(荒川化学社製、商品名「アラスター703S」、原料のスチレン-マレイン酸共重合体は、溶液ラジカル重合により得られたものである)を用いた。得られたラテックス組成物を用いて、実施例1と同様に、熟成、およびディップ成形を行い、同様に評価を行った。結果を表1に示す。なお、比較例3では、ディップ成形層にクラックが発生し、ディップ成形体を得ることができなかった。
Claims (11)
- イオン重合共役ジエン系重合体(A)のラテックスと、乳化重合共役ジエン系重合体(B)のラテックスと、を含有するラテックス組成物。
- 前記乳化重合共役ジエン系重合体(B)の含有量が、前記イオン重合共役ジエン系重合体(A)100重量部に対して、0.1~3重量部である請求項1に記載のラテックス組成物。
- 前記乳化重合共役ジエン系重合体(B)が、共役ジエン単量体単位95.0~99.9重量%およびエチレン性不飽和カルボン酸単量体単位0.1~5.0重量%を含有する請求項1または2に記載のラテックス組成物。
- 前記イオン重合共役ジエン系重合体(A)が、ポリイソプレンまたはスチレン-イソプレン-スチレンブロック共重合体である請求項1~3のいずれかに記載のラテックス組成物。
- 前記イオン重合共役ジエン系重合体(A)が、水相中でカルボン酸変性されたものである請求項1~4のいずれかに記載のラテックス組成物。
- 前記イオン重合共役ジエン系重合体(A)に含まれる共役ジエン単量体単位中のシス結合単位の含有割合が、全共役ジエン単量体単位に対して、70重量%超である請求項1~5のいずれかに記載のラテックス組成物。
- 前記乳化重合共役ジエン系重合体(B)に含まれる共役ジエン単量体単位中のシス結合単位の含有割合が、全共役ジエン単量体単位に対して、10~70重量%である請求項1~6のいずれかに記載のラテックス組成物。
- 硫黄系加硫剤をさらに含有する請求項1~7のいずれかに記載のラテックス組成物。
- 加硫促進剤をさらに含有する請求項1~8のいずれかに記載のラテックス組成物。
- 前記加硫促進剤がキサントゲン化合物である請求項1~9のいずれかに記載のラテックス組成物。
- 請求項1~10のいずれかに記載のラテックス組成物をディップ成形して得られるディップ成形体。
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JP2005154473A (ja) * | 2003-11-20 | 2005-06-16 | Yokohama Rubber Co Ltd:The | タイヤトレッド用ゴム組成物 |
WO2014129547A1 (ja) | 2013-02-22 | 2014-08-28 | 日本ゼオン株式会社 | ディップ成形用ラテックス、ディップ成形用組成物およびディップ成形体 |
JP2017069062A (ja) * | 2015-09-30 | 2017-04-06 | 日本ゼオン株式会社 | 非水系二次電池電極用バインダー組成物、非水系二次電池電極用スラリー組成物、非水系二次電池用電極および非水系二次電池 |
WO2018043699A1 (ja) * | 2016-09-02 | 2018-03-08 | 株式会社クラレ | ゴム組成物 |
WO2018100969A1 (ja) * | 2016-11-30 | 2018-06-07 | 日本ゼオン株式会社 | 重合体ラテックスの製造方法 |
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JPS54129035A (en) * | 1978-03-30 | 1979-10-06 | Kuraray Co Ltd | Adhesive mass sheet or tape for surface protection |
JP2005146053A (ja) * | 2003-11-12 | 2005-06-09 | Yokohama Rubber Co Ltd:The | タイヤトレッド用ゴム組成物 |
JP2005154473A (ja) * | 2003-11-20 | 2005-06-16 | Yokohama Rubber Co Ltd:The | タイヤトレッド用ゴム組成物 |
WO2014129547A1 (ja) | 2013-02-22 | 2014-08-28 | 日本ゼオン株式会社 | ディップ成形用ラテックス、ディップ成形用組成物およびディップ成形体 |
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WO2018043699A1 (ja) * | 2016-09-02 | 2018-03-08 | 株式会社クラレ | ゴム組成物 |
WO2018100969A1 (ja) * | 2016-11-30 | 2018-06-07 | 日本ゼオン株式会社 | 重合体ラテックスの製造方法 |
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