WO2022209393A1 - Member applied to part in contact with molten glass and manufacturing method of member - Google Patents
Member applied to part in contact with molten glass and manufacturing method of member Download PDFInfo
- Publication number
- WO2022209393A1 WO2022209393A1 PCT/JP2022/006407 JP2022006407W WO2022209393A1 WO 2022209393 A1 WO2022209393 A1 WO 2022209393A1 JP 2022006407 W JP2022006407 W JP 2022006407W WO 2022209393 A1 WO2022209393 A1 WO 2022209393A1
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- Prior art keywords
- glass
- refractory brick
- metal film
- refractory
- manufacturing
- Prior art date
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- 239000006060 molten glass Substances 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 239000011449 brick Substances 0.000 claims abstract description 187
- 239000011521 glass Substances 0.000 claims abstract description 123
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 80
- 229910052751 metal Inorganic materials 0.000 claims abstract description 53
- 239000002184 metal Substances 0.000 claims abstract description 53
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 40
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 23
- 230000035515 penetration Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 19
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 229910001260 Pt alloy Inorganic materials 0.000 claims description 4
- 238000007751 thermal spraying Methods 0.000 claims description 2
- 239000011148 porous material Substances 0.000 description 20
- 238000012360 testing method Methods 0.000 description 19
- 238000011156 evaluation Methods 0.000 description 17
- 230000035939 shock Effects 0.000 description 16
- 239000000203 mixture Substances 0.000 description 12
- 239000001257 hydrogen Substances 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 10
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000012545 processing Methods 0.000 description 7
- 238000000354 decomposition reaction Methods 0.000 description 6
- 238000013507 mapping Methods 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910000566 Platinum-iridium alloy Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004453 electron probe microanalysis Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 239000003353 gold alloy Substances 0.000 description 1
- JUWSSMXCCAMYGX-UHFFFAOYSA-N gold platinum Chemical compound [Pt].[Au] JUWSSMXCCAMYGX-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
- HWLDNSXPUQTBOD-UHFFFAOYSA-N platinum-iridium alloy Chemical class [Ir].[Pt] HWLDNSXPUQTBOD-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/101—Refractories from grain sized mixtures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/88—Metals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
- F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
Definitions
- the present invention relates to a member applied to a portion in contact with molten glass in a glass manufacturing facility, and a manufacturing method thereof.
- Glass manufacturing equipment that manufactures glass products is equipped with multiple devices such as melting furnaces, clarification furnaces, and molding devices.
- refractory bricks are usually used for members that come into contact with hot molten glass.
- refractory bricks are sufficiently resistant to molten glass. Therefore, when refractory bricks are used for a long period of time, the refractory bricks are often eroded, or components of the refractory bricks are eluted into the molten glass, resulting in deterioration of the quality of glass products.
- Patent Documents 1 and 2 In order to deal with such problems, it has been proposed to use platinum, which has good resistance to molten glass, for members that come into contact with molten glass (for example, Patent Documents 1 and 2).
- JP 2012-121740 A International Publication No. WO2012/070508
- electroformed bricks have a small porosity of several percent or less. Therefore, when electroformed bricks coated with platinum are used for the part that comes into contact with molten glass, it is expected that hydrogen will not permeate easily. is.
- electroformed bricks have the property of being vulnerable to thermal shock, and are not suitable for use in equipment where heating/cooling is repeated.
- the present invention has been made in view of such a background, and in the present invention, a member that is applied to a portion that comes into contact with molten glass is resistant to thermal shock and significantly suppresses the generation of bubbles.
- the aim is to provide a possible component.
- Another object of the present invention is to provide a method for manufacturing such a member.
- a member applied to a portion in contact with molten glass in a glass manufacturing facility a refractory brick having a first surface and a second surface and having a porosity in the range of 10% to 30%; a glass component filled on the first surface side of the refractory brick; a metal film containing platinum disposed on the first surface or the second surface of the refractory brick; has The refractory brick has a total amount of alumina and silica of 50% by mass or more, A member is provided, wherein the maximum penetration depth of the glass component from the first surface is 2000 ⁇ m or more.
- a method for manufacturing a member applied to a portion in contact with molten glass in a glass manufacturing facility (1) A refractory brick having a first surface and a second surface, a total amount of alumina and silica of 50% by mass or more, and a porosity in the range of 10% to 30%.
- a step of placing frit (2) A step of melting the frit to form molten glass, and impregnating the refractory brick with the molten glass from the first surface, wherein the molten glass flows from the first surface a step of impregnating so that the maximum penetration depth is 2000 ⁇ m or more; (3) removing the frit remaining on the first surface after the molten glass has solidified; (4) placing a metal film containing platinum on the first surface or the second surface of the refractory brick;
- the present invention it is possible to provide a member that is applied to a portion that contacts molten glass, is resistant to thermal shock, and can significantly suppress the generation of air bubbles.
- the present invention can also provide a method for manufacturing such a member.
- FIG. 1 is a cross-sectional view schematically showing the configuration of a member according to one embodiment of the present invention
- FIG. FIG. 4 is a cross-sectional view schematically showing the configuration of a member according to another embodiment of the present invention
- FIG. 10 is a diagram showing an example of mapping results of Si in a cross section of a refractory brick before laser processing according to Example 3
- FIG. 11 is a diagram showing an example of mapping results of Si in a cross section of a refractory brick before laser processing according to Example 11
- a member applied to a portion in contact with molten glass in a glass manufacturing facility a refractory brick having a first surface and a second surface and having a porosity in the range of 10% to 30%; a glass component filled on the first surface side of the refractory brick; a metal film containing platinum disposed on the first surface or the second surface of the refractory brick; has The refractory brick has a total amount of alumina and silica of 50% by mass or more, A member is provided, wherein the maximum penetration depth of the glass component from the first surface is 2000 ⁇ m or more.
- the member comprises a refractory brick having a porosity in the range of 10% to 30%, and a platinum and a metal film containing
- the presence of the metal film can significantly suppress the problem of erosion of the refractory bricks by molten glass and elution of components.
- the member according to one embodiment of the present invention has a metal film. Therefore, when the member comes into contact with hot molten glass, the above-described water decomposition reaction may occur.
- the pores on the first surface side of the refractory brick are filled with a glass component.
- the glass component penetrates from the first surface of the refractory brick to a depth of up to 2000 ⁇ m or more.
- the glass component can be used as a barrier for hydrogen diffusion. That is, even if a water decomposition reaction occurs between the metal film and the molten glass, the glass component in the refractory bricks can significantly suppress the generated hydrogen from permeating the refractory bricks and being released outside the system. As a result, it is thought that the decomposition reaction of water can be suppressed, and the generation of oxygen gas bubbles can be significantly suppressed.
- the refractory brick has a porosity in the range of 10% to 30% and is composed of a material with a total amount of silica and alumina of 50% by mass or more.
- This type of refractory brick has the property of being resistant to thermal shock, unlike general electroformed bricks. Therefore, in one embodiment of the present invention, even if the member is repeatedly heated/cooled, deterioration or breakage of the refractory bricks can be significantly suppressed.
- one embodiment of the present invention can provide a member that is resistant to thermal shock and can significantly suppress the generation of air bubbles.
- Patent Document 1 when a member is configured by placing a platinum plate on the surface of a refractory brick, when the member is heated or cooled, due to the difference in thermal expansion between the refractory brick and platinum, the platinum plate may be deformed. Once such deformation occurs in the platinum plate, the deformation may damage the platinum plate, making it difficult to protect the refractory bricks from the molten glass.
- platinum is provided as a "metal film" in the member according to one embodiment of the present invention.
- the metal film can follow the deformation of the refractory bricks. Therefore, in the member according to one embodiment of the present invention, the metal film can protect the refractory bricks for a long period of time.
- FIG. 1 schematically shows a cross section of a member for glass manufacturing equipment (hereinafter referred to as "first member") according to one embodiment of the present invention.
- the first member 100 has a refractory brick 110, a glass component 120, and a metal film .
- the refractory brick 110 has a first surface 112 and a second surface 114 facing each other.
- the refractory brick 110 has a composition such that the total amount of silica and alumina is 50% by mass or more.
- the glass component 120 is placed on the first surface 112 side of the refractory brick 110 . More specifically, glass component 120 is positioned to fill at least a portion of the pores present at and near first surface 112 of refractory brick 110 .
- the metal film 130 is placed on the first surface 112 of the refractory brick 110 .
- the metal film 130 contains platinum and has a role of protecting the refractory bricks 110 from molten glass.
- a plurality of recesses 140 are formed in the first surface 112 of the refractory brick 110, and the metal film 130 is also filled in these recesses 140.
- the adhesion between the metal film 130 and the first surface 112 of the refractory brick 110 can be improved.
- the first member 100 has a refractory brick 110, and the refractory brick 110 has a porosity ranging from 10% to 30%.
- Such refractory bricks 110 have relatively good thermal shock resistance, unlike electroformed bricks with low porosity. Therefore, the first member 100 can be properly applied to a device in which heating/cooling is repeated.
- the first member 100 has a glass component 120 filled in the pores of the refractory bricks 110 .
- the glass component 120 extends from the first surface 112 of the refractory brick 110 to a maximum depth of 2000 ⁇ m or more.
- the maximum distance in the depth direction of the glass component 120 from the first surface 112 of the refractory brick 110 is referred to as "maximum depth D max ".
- the maximum depth D max ⁇ 2000 ⁇ m.
- Such a glass component 120 functions as a barrier for hydrogen permeation.
- the first member 100 has a platinum-containing metal film 130 and a refractory brick 110 with a porosity in the range of 10% to 30%, the decomposition of water upon contact between the molten glass and the metal film 130 does not occur. It is possible to significantly suppress the hydrogen generated by the reaction from permeating the refractory bricks 110 and being discharged outside the system.
- the first member 100 can obtain good thermal shock resistance and can significantly suppress the generation of air bubbles when in contact with molten glass.
- platinum is used in the form of the metal film 130 in the first member 100 .
- the metal film 130 can follow the deformation of the refractory bricks 110. .
- the refractory bricks 110 are composed of silica and/or alumina-based materials. Such refractory bricks 110 have a smaller difference in thermal expansion from platinum than, for example, refractory bricks containing zircon, so that the possibility of peeling of the metal film 130 during use can be significantly suppressed.
- each component will be described by taking the aforementioned first member 100 as an example as a member according to one embodiment of the present invention. Therefore, the reference numerals shown in FIG. 1 are used to represent each component.
- Refractory brick 110 The type of firebrick 110 is not particularly limited as long as it has the characteristics described above.
- Refractory brick 110 may be, for example, a sintered brick. In general, sintered bricks are more workable and more resistant to thermal shock than electroformed bricks.
- the refractory bricks 110 may be composed of alumina-based, silica-based, or alumina-silica-based ceramics.
- the refractory bricks 110 When the refractory bricks 110 are alumina-based, the refractory bricks 110 contain at least 50% by mass or more of alumina.
- the amount of alumina is, for example, 60% by mass or more, and may be 70% by mass or more.
- the amount of alumina may be 100% by weight.
- the refractory bricks 110 When the refractory bricks 110 are silica-based, the refractory bricks 110 contain at least 50% by mass or more of silica.
- the amount of silica is, for example, 60% by mass or more, and may be 70% by mass or more.
- the amount of silica may be 100% by weight.
- the total amount of alumina and silica in the refractory bricks 110 is at least 50% by mass or more.
- the sum total of alumina and silica is, for example, 60% by mass or more, and may be 70% by mass or more.
- the refractory brick 110 may contain 100% by mass of alumina and silica in total. In this case, the amount of silica may range from 10% to 40% by weight.
- the porosity of the refractory bricks 110 is in the range of 10% to 30%, preferably 20% or less.
- Glass component 120 The composition of the glass component 120 with which the pores of the refractory brick 110 are filled is not particularly limited.
- the glass component 120 is glass in which the amount of alkaline component is suppressed.
- the total amount of lithium, sodium, and potassium is preferably 5% by mass or less in terms of oxides.
- the reaction between the refractory brick and the glass component 120 can be significantly suppressed.
- the glass component 120 has a property such that its position does not move significantly during use of the first member 100 .
- glass component 120 may have a viscosity of 10 2 -10 4 Poise at 1400°C.
- the maximum penetration depth D max of the glass component 120 is at least 2000 ⁇ m. Permeation of hydrogen through the refractory bricks 110 can be significantly suppressed by setting the maximum penetration depth D max to 2000 ⁇ m or more.
- the pores in the refractory brick 110 include open pores that can communicate with the first surface 112 and/or the second surface 114 and closed pores that do not communicate with any of the surfaces 112 and 114. exist. Of these, closed pores do not participate in the movement of hydrogen in the first place. Therefore, only open pores are sufficient for filling with the glass component 120 .
- the maximum penetration depth Dmax is 5000 ⁇ m
- about 30% or more of the open pores in the region at a depth of 5000 ⁇ m from the surface It is believed that the open pores are sealed and substantially no open pores communicate from the first surface to the second surface.
- the maximum penetration depth D max is preferably 3000 ⁇ m or more, more preferably 5000 ⁇ m or more, and even more preferably 8000 ⁇ m or more.
- the composition of the metal film 130 is not limited as long as it contains 50% by mass or more of platinum.
- the metal film 130 may be composed of platinum or a platinum alloy.
- the platinum alloy may be a platinum-gold alloy, a platinum-rhodium alloy, a platinum-iridium alloy, or the like.
- the metal film 130 may be a sprayed film.
- the thickness of the metal film 130 is not particularly limited.
- Metal film 130 may, for example, have a thickness in the range of 100 ⁇ m to 700 ⁇ m.
- the form of the recess 140 is not particularly limited, and the recess 140 may be, for example, a groove extending in one direction, or a substantially circular hole. Such recesses 140 may be formed by laser processing.
- the depth of the recess 140 may be in the range of 100 ⁇ m to 500 ⁇ m, for example. Also, the aspect ratio of the recess 140 may be in the range of 0.5 to 2.0. Here, the aspect ratio of the recess 140 is represented by the depth of the recess 140 with respect to the minimum width (diameter in the case of a hole) of the recess 140 .
- the recess 140 may be omitted.
- the first member 100 is applied to a portion of a glass manufacturing facility that may come into contact with molten glass.
- Such parts may be, for example, a melting furnace, a fining furnace, a supply pipe for molten glass, and/or a part of a forming apparatus.
- the first member 100 is preferably applied to an apparatus arranged downstream of the clarification furnace, such as a molding apparatus.
- FIG. 2 schematically shows a cross section of a member for glass manufacturing equipment (hereinafter referred to as "second member") according to another embodiment of the present invention.
- the second member 200 has a refractory brick 210, a glass component 220, and a metal film 230.
- the refractory bricks 210 and the glass component 220 have the same configurations as the refractory bricks 110 and the glass component 120 in the first member 100, respectively. However, in the second member 200 , the arrangement of the metal film 230 is different from that in the first member 100 .
- the metal film 230 is installed not on the first surface 212 side of the refractory brick 210 but on the second surface 214 side.
- a plurality of recesses 240 are also formed in the second surface 214 of the refractory brick 210 .
- the recess 240 does not necessarily have to be provided.
- the second member 200 is used with the metal film 230 side in contact with the molten glass.
- the second member 200 also provides the same effect as the first member 100 described above.
- FIG. 3 schematically shows a flow of a method for manufacturing a member for glass manufacturing equipment according to an embodiment of the present invention (hereinafter referred to as "first method").
- the first method consists of: A glass raw material is applied to the first surface of a refractory brick having a first surface and a second surface, a total amount of alumina and silica of 50% by mass or more, and a porosity in the range of 10% to 30%.
- step S110 A step of installing (step S110); a step of melting frit to form molten glass and impregnating the first surface of the refractory brick with the molten glass (step S120); a step of removing frit remaining on the first surface after the molten glass has solidified (step S130); placing a metal film containing platinum on the first surface of the refractory brick (step S140); have
- the first member 100 shown in FIG. 1 is assumed as the member to be manufactured. Accordingly, the reference numerals shown in FIG. 1 are used when representing each component of the member.
- Step S110 First, refractory bricks 110 are prepared.
- the refractory bricks 110 are made of a material with a total amount of silica and alumina of 50% by mass or more and a porosity in the range of 10% to 30%.
- the refractory bricks 110 may be composed of silica-based, alumina-based, or silica-alumina-based ceramics.
- the refractory bricks 110 may be sintered bricks.
- the refractory brick 110 has an initial first surface 116 and an initial second surface 118 .
- frit is placed on the initial first surface 116 of the refractory brick 110 .
- FIG. 4 schematically shows a state in which the frit 122 is placed on the initial first surface 116 of the refractory brick 110 .
- the frit 122 contains a glass frit, a binder, and a solvent (eg, water).
- the frit 122 may be provided in paste form, for example.
- Step S120 Next, the frit 122 is melt-processed.
- the temperature and time of the melting treatment are properly determined based on the composition of the glass frit contained in the frit 122 .
- the frit 122 When the frit 122 is heated to a high temperature by the melting process, the solvent evaporates and the glass frit melts. The binder vaporizes with the solvent or melts with the glass frit. The melted glass frit penetrates inside from the initial first surface 116 of the refractory brick 110 . As a result, the initial first surface 116 of the refractory brick 110 and the pores present in the vicinity thereof are impregnated with the glass component 120 .
- FIG. 5 schematically shows a state in which the pores of the refractory brick 110 are impregnated with the glass component 120 .
- the glass component 120 formed from the frit 122 does not necessarily impregnate the pores of the refractory bricks 110 entirely. That is, as shown in FIG. 5, a portion of glass component 120 may remain on initial first surface 116 of refractory brick 110 as glass layer 124 .
- the glass component 120 is solidified.
- Step S130 Next, the glass layer 124 remaining on the initial first surface 116 of the refractory brick 110 is removed.
- the glass layer 124 may be removed from the initial first surface 116 by mechanical abrasion of the refractory bricks 110 .
- the initial first surface 116 of the refractory brick 110 may also be polished to form a polished surface. This polished surface may become the new surface (first surface 112 ) of the refractory brick 110 .
- a refractory brick 110 is obtained in which at least some of the pores in the vicinity of the first surface 112 (or the initial first surface 116) are filled with the glass component 120, as shown in FIG.
- the maximum penetration depth D max of the glass component 120 from the first surface 112 is 2000 ⁇ m or more.
- Step S140 A metal film 130 is then applied to the first surface 112 of the refractory brick 110 .
- recesses 140 may be formed in first surface 112 prior to this treatment.
- FIG. 7 schematically shows a state in which recesses 140 are formed on first surface 112 of firebrick 110 .
- the recesses 140 may be a plurality of grooves extending in a certain direction, a plurality of circular holes, or the like. These recesses 140 may have a regular two-dimensional array in top view, or may be randomly arranged.
- the minimum width of the recess 140 may be in the range of 100 ⁇ m to 200 ⁇ m, for example. Also, the aspect ratio represented by the depth of the recess to the minimum width of the recess may be in the range of 0.5 to 2.0.
- the recess 140 may be formed by laser processing, for example.
- the formation of the recess 140 is optional.
- metal film 130 is placed on the first surface 112 of the refractory brick 110 .
- metal film 130 contains platinum.
- the installation method of the metal film 130 is not particularly limited.
- the metal film 130 may be deposited, for example, by thermal spraying.
- the thickness of the metal film 130 ranges, for example, from 100 ⁇ m to 500 ⁇ m.
- the first member 100 as shown in FIG. 1 can be manufactured. It should be noted that in the first method, the initial second surface 118 becomes the second surface 114 of the refractory brick 110 if there is no step of polishing the initial second surface 118 of the refractory brick 110 .
- the second member 200 as shown in FIG. 2 can be manufactured.
- various modifications are possible.
- Examples 1 to 5 are examples, and Examples 11 and 12 are comparative examples.
- Example 1 A member for evaluation was produced by the first method described above.
- the dimensions of the refractory brick were 50 mm long, 50 mm wide, and 15 mm thick.
- One surface measuring 50 mm long by 50 mm wide is called a first surface.
- Refractory brick A having the composition shown in Table 1 below was used as the refractory brick.
- This refractory brick A is a sintered brick and has a porosity of 16%.
- Glass paste was applied to the first surface of the refractory brick.
- Glass paste contains water, binder and glass frit.
- the glass contained in the glass frit is called glass A.
- the composition and softening point of Glass A are shown in Table 2 below.
- the refractory bricks were heated to 1450° C. in air, held at this temperature for 3 hours, and then slowly cooled. Thereby, the pores near the first surface of the refractory brick were filled with the glass A.
- the glass layer remaining on the first surface of the refractory brick was removed by mechanical polishing.
- the holes had a diameter of about 300 ⁇ m and a depth of about 300 ⁇ m. Therefore, the aspect ratio of the holes is about 1.0.
- a platinum film was formed on the first surface of the refractory bricks by flame spraying.
- the thickness of the platinum film was about 300 ⁇ m.
- Example 1 a member for evaluation (hereinafter referred to as "Sample 1") was obtained.
- Example 2 A member for evaluation was manufactured in the same manner as in Example 1. However, in Example 2, glass B was used as the glass contained in the glass frit. The composition and softening point of Glass B are shown in Table 2 above.
- the fabricated evaluation member is hereinafter referred to as "Sample 2".
- Example 3 A member for evaluation was manufactured in the same manner as in Example 1. However, in Example 3, glass C was used as the glass contained in the glass frit. The composition and softening point of Glass C are shown in Table 2 above.
- Example 3 the fabricated evaluation member will be referred to as "Sample 3".
- Example 4 A sample for evaluation was produced in the same manner as in Example 1. However, in Example 4, refractory brick B, which is a type of sintered brick, was used as the refractory brick. The composition and porosity of refractory brick B are shown in Table 1 above. Also, in Example 4, glass C was used as the glass contained in the glass frit.
- the fabricated evaluation member is hereinafter referred to as "Sample 4".
- Example 5 A sample for evaluation was produced in the same manner as in Example 1. However, in Example 5, glass D was used as the glass contained in the glass frit. The composition and softening point of Glass D are shown in Table 2 above.
- the fabricated evaluation member is hereinafter referred to as "Sample 5".
- Example 11 A sample for evaluation was produced in the same manner as in Example 1. However, in Example 11, the refractory bricks were not filled with the glass component. That is, without applying the glass paste, the first surface of the refractory brick was laser-processed and then sprayed with a platinum film to prepare an evaluation sample.
- Example 11 the fabricated evaluation member will be referred to as "Sample 11".
- Example 12 A sample for evaluation was produced in the same manner as in Example 1. However, in Example 12, the amount of the glass paste applied was set to 1/10 of that in Example 1 in the step of filling the glass component.
- Example 12 the fabricated evaluation member will be referred to as "Sample 12".
- the measurement was performed by photographing an EPMA mapping diagram of silicon (Si) in a cross section obtained by cutting each refractory brick in a direction parallel to the thickness direction. That is, the Si mapping diagram was used to determine the distance from the first surface of the refractory brick to the maximum depth where the glass component exists. The obtained distance was taken as the maximum depth Dmax of the glass component.
- Si silicon
- FIG. 8 shows an example of a mapping image of Si in the cross section of the refractory brick before laser processing according to Example 3.
- FIG. 9 shows an example of a mapping image of Si in a cross section of the refractory brick before laser processing according to Example 11.
- FIG. 8 shows an example of a mapping image of Si in the cross section of the refractory brick before laser processing according to Example 3.
- Table 3 summarizes the type of refractory brick, the type of filled glass, and the maximum depth Dmax of the glass component for each sample.
- a disc-shaped glass block was placed on the surface of the sample platinum film.
- Glass B was used for the glass block.
- the sample was then heated to 1400° C. in air to melt the glass block.
- the contact area of the molten glass with the platinum film is approximately 150 mm 2 . While the temperature of the sample was maintained at 1400° C., the state inside the molten glass, in particular, the presence or absence of bubbles was observed.
- the holding time at 1400°C is about 120 minutes.
- thermo cycle test A thermal cycle test was performed using each sample.
- each sample was heated to 1400°C, held at this temperature for 10 minutes, and then air-cooled for 3 cycles. The tests were performed in air.
- the condition of the sample was evaluated.
- the presence or absence of damage to the refractory bricks and the presence or absence of peeling of the platinum film were evaluated.
- samples 11 and 12 generated many bubbles in the molten glass contact test. On the other hand, it was found that samples 1 to 4 did not generate air bubbles in the molten glass contact test. Also in sample 5, the amount of air bubbles was very small.
- samples 2 to 4 were confirmed to have good thermal shock resistance.
- the thermal shock test was conducted by heating each refractory brick to 1300°C in the air and then immersing it in water at 25°C.
- refractory bricks I to III. All the dimensions of the refractory bricks were length 40 mm x width 40 mm x thickness 100 mm.
- Table 5 summarizes the composition of the refractory bricks used.
- the refractory brick I corresponds to the refractory brick A described above, and is an alumina-based sintered brick.
- Refractory brick II is a zirconia-based sintered brick.
- Refractory brick III is a zirconia-based electroformed brick (porosity of 1%).
- Fig. 10 summarizes the state of each refractory brick after the thermal shock test.
- alumina-based sintered bricks have better thermal shock resistance than electroformed bricks and non-alumina-based sintered bricks.
- first member according to an embodiment of the present invention 110 refractory brick 112 first surface 114 second surface 116 initial first surface 118 initial second surface 120 glass component 122 frit 124 glass layer 130 metal film 140 recess 200 member according to an embodiment of the present invention (second Element) 210 refractory brick 212 first surface 214 second surface 220 glass component 230 metal film 240 recess
Abstract
Description
ガラス製造設備において、溶融ガラスと接触する部分に適用される部材であって、
第1の表面および第2の表面を有し、気孔率が10%~30%の範囲の耐火れんがと、
前記耐火れんがの前記第1の表面の側に充填されたガラス成分と、
前記耐火れんがの前記第1の表面または前記第2の表面に設置された、白金を含む金属膜と、
を有し、
前記耐火れんがは、アルミナとシリカの合計量が50質量%以上であり、
前記ガラス成分の前記第1の表面からの最大侵入深さは、2000μm以上である、部材が提供される。 In the present invention,
A member applied to a portion in contact with molten glass in a glass manufacturing facility,
a refractory brick having a first surface and a second surface and having a porosity in the range of 10% to 30%;
a glass component filled on the first surface side of the refractory brick;
a metal film containing platinum disposed on the first surface or the second surface of the refractory brick;
has
The refractory brick has a total amount of alumina and silica of 50% by mass or more,
A member is provided, wherein the maximum penetration depth of the glass component from the first surface is 2000 μm or more.
ガラス製造設備において、溶融ガラスと接触する部分に適用される部材の製造方法であって、
(1)第1の表面および第2の表面を有し、アルミナとシリカの合計量が50質量%以上であり、気孔率が10%~30%の範囲の耐火れんがの前記第1の表面に、ガラス原料を設置する工程と、
(2)前記ガラス原料を溶融させて溶融ガラスを形成し、前記耐火れんがの前記第1の表面から、前記溶融ガラスを含浸させる工程であって、前記溶融ガラスは、前記第1の表面からの最大侵入深さが2000μm以上となるように含浸される、工程と、
(3)前記溶融ガラスが固化した後、前記第1の表面上に残存する前記ガラス原料を除去する工程と、
(4)前記耐火れんがの前記第1の表面または前記第2の表面に、白金を含む金属膜を設置する工程と、
を有する、製造方法が提供される。 Moreover, in the present invention,
A method for manufacturing a member applied to a portion in contact with molten glass in a glass manufacturing facility,
(1) A refractory brick having a first surface and a second surface, a total amount of alumina and silica of 50% by mass or more, and a porosity in the range of 10% to 30%. , a step of placing frit;
(2) A step of melting the frit to form molten glass, and impregnating the refractory brick with the molten glass from the first surface, wherein the molten glass flows from the first surface a step of impregnating so that the maximum penetration depth is 2000 μm or more;
(3) removing the frit remaining on the first surface after the molten glass has solidified;
(4) placing a metal film containing platinum on the first surface or the second surface of the refractory brick;
A manufacturing method is provided, comprising:
ガラス製造設備において、溶融ガラスと接触する部分に適用される部材であって、
第1の表面および第2の表面を有し、気孔率が10%~30%の範囲の耐火れんがと、
前記耐火れんがの前記第1の表面の側に充填されたガラス成分と、
前記耐火れんがの前記第1の表面または前記第2の表面に設置された、白金を含む金属膜と、
を有し、
前記耐火れんがは、アルミナとシリカの合計量が50質量%以上であり、
前記ガラス成分の前記第1の表面からの最大侵入深さは、2000μm以上である、部材が提供される。 In one embodiment of the invention,
A member applied to a portion in contact with molten glass in a glass manufacturing facility,
a refractory brick having a first surface and a second surface and having a porosity in the range of 10% to 30%;
a glass component filled on the first surface side of the refractory brick;
a metal film containing platinum disposed on the first surface or the second surface of the refractory brick;
has
The refractory brick has a total amount of alumina and silica of 50% by mass or more,
A member is provided, wherein the maximum penetration depth of the glass component from the first surface is 2000 μm or more.
次に、図面を参照して、本発明の一実施形態によるガラス製造設備用の部材の構成について、より詳しく説明する。 (Member for glass manufacturing equipment according to one embodiment of the present invention)
Next, with reference to the drawings, the configuration of a member for glass manufacturing equipment according to an embodiment of the present invention will be described in more detail.
次に、前述のような特徴を有する本発明の一実施形態による部材の各構成要素について説明する。 (Each component of the member according to one embodiment of the present invention)
Next, each component of the member according to one embodiment of the present invention having the features described above will be described.
耐火れんが110は、前述のような特徴を有する限り、その種類は特に限られない。耐火れんが110は、例えば、焼結れんがであってもよい。一般に、焼結れんがは、電鋳れんがに比べて、加工性が高く、熱衝撃に強いという特徴を有する。 (Refractory brick 110)
The type of
耐火れんが110の気孔に充填されるガラス成分120の組成は、特に限られない。 (Glass component 120)
The composition of the
金属膜130は、白金を50質量%以上含む限り、その組成は限られない。例えば、金属膜130は、白金で構成されても、白金合金で構成されてもよい。白金合金は、白金-金合金、白金-ロジウム合金、または白金―イリジウム合金等であってもよい。 (Metal film 130)
The composition of the
第1の部材100は、ガラス製造設備において、溶融ガラスと接触し得る部位に適用される。 (First member 100)
The first member 100 is applied to a portion of a glass manufacturing facility that may come into contact with molten glass.
次に、図2を参照して、本発明の別の実施形態によるガラス製造設備用の部材の構成について説明する。 (Component for glass manufacturing facility according to another embodiment of the invention)
Next, with reference to FIG. 2, the configuration of a member for a glass manufacturing facility according to another embodiment of the invention will be described.
次に、図3~図7を参照して、本発明の一実施形態によるガラス製造設備用の部材の製造方法の一例について説明する。 (Manufacturing method of member for glass manufacturing equipment according to one embodiment of the present invention)
Next, an example of a method for manufacturing a member for glass manufacturing equipment according to an embodiment of the present invention will be described with reference to FIGS. 3 to 7. FIG.
第1の表面および第2の表面を有し、アルミナとシリカの合計量が50質量%以上であり、気孔率が10%~30%の範囲の耐火れんがの第1の表面に、ガラス原料を設置する工程(工程S110)と、
ガラス原料を溶融させて溶融ガラスを形成し、耐火れんがの第1の表面から、溶融ガラスを含浸させる工程(工程S120)と、
溶融ガラスが固化した後、第1の表面上に残存するガラス原料を除去する工程(工程S130)と、
耐火れんがの第1の表面に、白金を含む金属膜を設置する工程(工程S140)と、
を有する。 FIG. 3 schematically shows a flow of a method for manufacturing a member for glass manufacturing equipment according to an embodiment of the present invention (hereinafter referred to as "first method"). As shown in FIG. 3, the first method consists of:
A glass raw material is applied to the first surface of a refractory brick having a first surface and a second surface, a total amount of alumina and silica of 50% by mass or more, and a porosity in the range of 10% to 30%. A step of installing (step S110);
a step of melting frit to form molten glass and impregnating the first surface of the refractory brick with the molten glass (step S120);
a step of removing frit remaining on the first surface after the molten glass has solidified (step S130);
placing a metal film containing platinum on the first surface of the refractory brick (step S140);
have
まず、耐火れんが110が準備される。 (Step S110)
First,
次に、ガラス原料122が溶融処理される。溶融処理の温度および時間は、ガラス原料122に含まれるガラスフリットの組成に基づいて、適正に定められる。 (Step S120)
Next, the
次に、耐火れんが110の初期第1表面116に残存するガラス層124が除去される。 (Step S130)
Next, the
次に、耐火れんが110の第1の表面112に、金属膜130が設置される。ただし、この処理の前に、第1の表面112に、凹部140を形成してもよい。 (Step S140)
A
前述の第1の方法により、評価用の部材を作製した。 (Example 1)
A member for evaluation was produced by the first method described above.
この耐火れんがAは、焼結れんがであり、気孔率は16%である。
This refractory brick A is a sintered brick and has a porosity of 16%.
次に、大気中で耐火れんがを1450℃まで加熱し、この温度に3時間保持し、その後徐冷した。これにより、耐火れんがの第1の表面の近傍の気孔に、ガラスAが充填された。
Next, the refractory bricks were heated to 1450° C. in air, held at this temperature for 3 hours, and then slowly cooled. Thereby, the pores near the first surface of the refractory brick were filled with the glass A.
例1と同様の方法により、評価用の部材を製造した。ただし、この例2では、ガラスフリットに含まれるガラスとして、ガラスBを使用した。ガラスBの組成および軟化点を、前述の表2に示した。 (Example 2)
A member for evaluation was manufactured in the same manner as in Example 1. However, in Example 2, glass B was used as the glass contained in the glass frit. The composition and softening point of Glass B are shown in Table 2 above.
例1と同様の方法により、評価用の部材を製造した。ただし、この例3では、ガラスフリットに含まれるガラスとして、ガラスCを使用した。ガラスCの組成および軟化点を、前述の表2に示した。 (Example 3)
A member for evaluation was manufactured in the same manner as in Example 1. However, in Example 3, glass C was used as the glass contained in the glass frit. The composition and softening point of Glass C are shown in Table 2 above.
例1と同様の方法により、評価用サンプルを製造した。ただし、この例4では、耐火れんがとして、焼結れんがの一種である耐火れんがBを使用した。耐火れんがBの組成および気孔率を、前述の表1に示した。また、この例4では、ガラスフリットに含まれるガラスとして、ガラスCを使用した。 (Example 4)
A sample for evaluation was produced in the same manner as in Example 1. However, in Example 4, refractory brick B, which is a type of sintered brick, was used as the refractory brick. The composition and porosity of refractory brick B are shown in Table 1 above. Also, in Example 4, glass C was used as the glass contained in the glass frit.
例1と同様の方法により、評価用サンプルを製造した。ただし、この例5では、ガラスフリットに含まれるガラスとして、ガラスDを使用した。ガラスDの組成および軟化点を、前述の表2に示した。 (Example 5)
A sample for evaluation was produced in the same manner as in Example 1. However, in Example 5, glass D was used as the glass contained in the glass frit. The composition and softening point of Glass D are shown in Table 2 above.
例1と同様の方法により、評価用サンプルを製造した。ただし、この例11では、耐火れんがにガラス成分を充填させなかった。すなわち、ガラスペーストを塗布せずに、耐火れんがの第1の表面をレーザ加工した後、白金膜を溶射して、評価用サンプルを作製した。 (Example 11)
A sample for evaluation was produced in the same manner as in Example 1. However, in Example 11, the refractory bricks were not filled with the glass component. That is, without applying the glass paste, the first surface of the refractory brick was laser-processed and then sprayed with a platinum film to prepare an evaluation sample.
例1と同様の方法により、評価用サンプルを製造した。ただし、この例12では、ガラス成分の充填工程において、ガラスペーストの塗布量を例1の場合の1/10とした。 (Example 12)
A sample for evaluation was produced in the same manner as in Example 1. However, in Example 12, the amount of the glass paste applied was set to 1/10 of that in Example 1 in the step of filling the glass component.
前述の各例において、レーザによる円形孔の加工前に、耐火ガラスの第1の表面からのガラス成分の侵入深さを測定した。 (Measurement of Penetration Depth of Glass Component)
In each of the foregoing examples, the depth of penetration of the glass component from the first surface of the refractory glass was measured prior to machining the circular holes with the laser.
表3から、サンプル1~サンプル5では、ガラス成分の最大侵入深さDmaxが少なくとも2000μmを超えることがわかった。一方、サンプル12では、最大侵入深さDmaxは、1000μm未満であった。
From Table 3, it can be seen that in
(溶融ガラス接触試験)
各サンプルを用いて、溶融ガラス接触試験を実施した。 (evaluation)
(Molten glass contact test)
A molten glass contact test was performed using each sample.
各サンプルを用いて、熱サイクル試験を実施した。 (Thermal cycle test)
A thermal cycle test was performed using each sample.
以下の表4には、各評価試験の結果をまとめて示す。 (result)
Table 4 below summarizes the results of each evaluation test.
表4に示すように、サンプル11およびサンプル12では、溶融ガラス接触試験において、多くの気泡が発生した。これに対して、サンプル1~サンプル4では、溶融ガラス接触試験において、気泡は発生しないことがわかった。また、サンプル5においても、気泡の量は、僅かであった。
As shown in Table 4, samples 11 and 12 generated many bubbles in the molten glass contact test. On the other hand, it was found that
複数の耐火れんがを用いて、熱衝撃試験を実施した。 (additional test)
A thermal shock test was performed using a plurality of refractory bricks.
耐火れんがIは、前述の耐火れんがAに相当し、アルミナ系の焼結れんがである。耐火れんがIIは、ジルコニア系の焼結れんがである。また、耐火れんがIIIは、ジルコニア系の電鋳れんが(気孔率1%)である。
The refractory brick I corresponds to the refractory brick A described above, and is an alumina-based sintered brick. Refractory brick II is a zirconia-based sintered brick. Refractory brick III is a zirconia-based electroformed brick (porosity of 1%).
110 耐火れんが
112 第1の表面
114 第2の表面
116 初期第1表面
118 初期第2表面
120 ガラス成分
122 ガラス原料
124 ガラス層
130 金属膜
140 凹部
200 本発明の一実施形態による部材(第2の部材)
210 耐火れんが
212 第1の表面
214 第2の表面
220 ガラス成分
230 金属膜
240 凹部 100 Member (first member) according to an embodiment of the present invention
110
210
Claims (16)
- ガラス製造設備において、溶融ガラスと接触する部分に適用される部材であって、
第1の表面および第2の表面を有し、気孔率が10%~30%の範囲の耐火れんがと、
前記耐火れんがの前記第1の表面の側に充填されたガラス成分と、
前記耐火れんがの前記第1の表面または前記第2の表面に設置された、白金を含む金属膜と、
を有し、
前記耐火れんがは、アルミナとシリカの合計量が50質量%以上であり、
前記ガラス成分の前記第1の表面からの最大侵入深さは、2000μm以上である、部材。 A member applied to a portion in contact with molten glass in a glass manufacturing facility,
a refractory brick having a first surface and a second surface and having a porosity in the range of 10% to 30%;
a glass component filled on the first surface side of the refractory brick;
a metal film containing platinum disposed on the first surface or the second surface of the refractory brick;
has
The refractory brick has a total amount of alumina and silica of 50% by mass or more,
The member, wherein the maximum penetration depth of the glass component from the first surface is 2000 μm or more. - 前記耐火れんがは、アルミナ系の耐火れんがであり、50質量%以上のアルミナを含む、請求項1に記載の部材。 The member according to claim 1, wherein the refractory bricks are alumina-based refractory bricks and contain 50% by mass or more of alumina.
- 前記耐火れんがは、焼結れんがである、請求項1または2に記載の部材。 The member according to claim 1 or 2, wherein the refractory bricks are sintered bricks.
- 前記金属膜は、100μm~700μmの範囲の厚さを有する、請求項1乃至3のいずれか一項に記載の部材。 The member according to any one of claims 1 to 3, wherein the metal film has a thickness in the range of 100 µm to 700 µm.
- 前記金属膜は、白金または白金合金で構成される、請求項1乃至4のいずれか一項に記載の部材。 The member according to any one of claims 1 to 4, wherein the metal film is made of platinum or a platinum alloy.
- 前記金属膜は、溶射膜である、請求項1乃至5のいずれか一項に記載の部材。 The member according to any one of claims 1 to 5, wherein the metal film is a sprayed film.
- 前記金属膜は、前記耐火れんがの前記第1の表面に設置される、請求項1乃至6のいずれか一項に記載の部材。 The member according to any one of claims 1 to 6, wherein the metal film is placed on the first surface of the refractory brick.
- 前記耐火れんがの前記金属膜が設置された表面は、凹部を有する、請求項1乃至7のいずれか一項に記載の部材。 The member according to any one of claims 1 to 7, wherein the surface of the refractory brick on which the metal film is installed has a recess.
- ガラス製造設備において、溶融ガラスと接触する部分に適用される部材の製造方法であって、
(1)第1の表面および第2の表面を有し、アルミナとシリカの合計量が50質量%以上であり、気孔率が10%~30%の範囲の耐火れんがの前記第1の表面に、ガラス原料を設置する工程と、
(2)前記ガラス原料を溶融させて溶融ガラスを形成し、前記耐火れんがの前記第1の表面から、前記溶融ガラスを含浸させる工程であって、前記溶融ガラスは、前記第1の表面からの最大侵入深さが2000μm以上となるように含浸される、工程と、
(3)前記溶融ガラスが固化した後、前記第1の表面上に残存する前記ガラス原料を除去する工程と、
(4)前記耐火れんがの前記第1の表面または前記第2の表面に、白金を含む金属膜を設置する工程と、
を有する、製造方法。 A method for manufacturing a member applied to a portion in contact with molten glass in a glass manufacturing facility,
(1) A refractory brick having a first surface and a second surface, a total amount of alumina and silica of 50% by mass or more, and a porosity in the range of 10% to 30%. , a step of placing frit;
(2) A step of melting the frit to form molten glass, and impregnating the refractory brick with the molten glass from the first surface, wherein the molten glass flows from the first surface a step of impregnating so that the maximum penetration depth is 2000 μm or more;
(3) removing the frit remaining on the first surface after the molten glass has solidified;
(4) placing a metal film containing platinum on the first surface or the second surface of the refractory brick;
A manufacturing method. - 前記耐火れんがは、アルミナ系の耐火れんがであり、50質量%以上のアルミナを含む、請求項9に記載の製造方法。 The manufacturing method according to claim 9, wherein the refractory bricks are alumina-based refractory bricks and contain 50% by mass or more of alumina.
- 前記耐火れんがは、焼結れんがである、請求項9または10に記載の製造方法。 The manufacturing method according to claim 9 or 10, wherein the refractory bricks are sintered bricks.
- 前記金属膜は、100μm~700μmの範囲の厚さを有する、請求項9乃至11のいずれか一項に記載の製造方法。 The manufacturing method according to any one of claims 9 to 11, wherein the metal film has a thickness in the range of 100 µm to 700 µm.
- 前記金属膜は、白金または白金合金で構成される、請求項9乃至12のいずれか一項に記載の製造方法。 The manufacturing method according to any one of claims 9 to 12, wherein the metal film is made of platinum or a platinum alloy.
- 前記金属膜は、溶射により形成される、請求項9乃至13のいずれか一項に記載の製造方法。 The manufacturing method according to any one of claims 9 to 13, wherein the metal film is formed by thermal spraying.
- さらに、前記(4)の工程の前に、前記金属膜が設置される表面に、凹部を形成する工程を有する、請求項9乃至14のいずれか一項に記載の製造方法。 15. The manufacturing method according to any one of claims 9 to 14, further comprising, before the step (4), forming a recess in the surface on which the metal film is to be placed.
- 前記金属膜は、前記耐火れんがの前記第1の表面に設置される、請求項9乃至15のいずれか一項に記載の製造方法。 The manufacturing method according to any one of claims 9 to 15, wherein the metal film is placed on the first surface of the refractory brick.
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CN202280023827.7A CN117062784A (en) | 2021-03-31 | 2022-02-17 | Component suitable for contact with molten glass and method for manufacturing same |
KR1020237029257A KR20230165752A (en) | 2021-03-31 | 2022-02-17 | Members applied to parts in contact with molten glass and their manufacturing method |
JP2023510632A JPWO2022209393A1 (en) | 2021-03-31 | 2022-02-17 |
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KR (1) | KR20230165752A (en) |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999023050A1 (en) * | 1997-10-30 | 1999-05-14 | Johnson Matthey Public Limited Company | Fusion-cast refractory article for glass melting furnaces provided with a noble metal coating |
JP2007153713A (en) * | 2005-12-08 | 2007-06-21 | Tanaka Kikinzoku Kogyo Kk | Glass manufacturing unit |
JP2013216521A (en) * | 2012-04-06 | 2013-10-24 | Nippon Electric Glass Co Ltd | Glass production apparatus and glass production method using the same |
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CN103221570B (en) | 2010-11-25 | 2015-05-20 | 旭硝子株式会社 | Ceramic member and method for producing same, device and method for producing molten glass, and device and method for producing glass article |
JP2012121740A (en) | 2010-12-06 | 2012-06-28 | Nippon Electric Glass Co Ltd | Glass production apparatus and glass production method using the same |
-
2022
- 2022-02-17 JP JP2023510632A patent/JPWO2022209393A1/ja active Pending
- 2022-02-17 WO PCT/JP2022/006407 patent/WO2022209393A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999023050A1 (en) * | 1997-10-30 | 1999-05-14 | Johnson Matthey Public Limited Company | Fusion-cast refractory article for glass melting furnaces provided with a noble metal coating |
JP2007153713A (en) * | 2005-12-08 | 2007-06-21 | Tanaka Kikinzoku Kogyo Kk | Glass manufacturing unit |
JP2013216521A (en) * | 2012-04-06 | 2013-10-24 | Nippon Electric Glass Co Ltd | Glass production apparatus and glass production method using the same |
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CN117062784A (en) | 2023-11-14 |
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KR20230165752A (en) | 2023-12-05 |
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