WO2022127745A1 - 一种聚氨酯改性石墨烯微片及其制备方法 - Google Patents
一种聚氨酯改性石墨烯微片及其制备方法 Download PDFInfo
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- WO2022127745A1 WO2022127745A1 PCT/CN2021/137546 CN2021137546W WO2022127745A1 WO 2022127745 A1 WO2022127745 A1 WO 2022127745A1 CN 2021137546 W CN2021137546 W CN 2021137546W WO 2022127745 A1 WO2022127745 A1 WO 2022127745A1
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- polyurethane
- modified graphene
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000004814 polyurethane Substances 0.000 title abstract description 7
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- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- 238000000576 coating method Methods 0.000 abstract description 51
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- 238000005260 corrosion Methods 0.000 abstract description 22
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- LCPNYLRZLNERIG-ZETCQYMHSA-N (2S)-6-amino-2-[2-(oxomethylidene)hydrazinyl]hexanoyl isocyanate Chemical compound NCCCC[C@H](NN=C=O)C(=O)N=C=O LCPNYLRZLNERIG-ZETCQYMHSA-N 0.000 description 2
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 2
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical group NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
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- HBGPNLPABVUVKZ-POTXQNELSA-N (1r,3as,4s,5ar,5br,7r,7ar,11ar,11br,13as,13br)-4,7-dihydroxy-3a,5a,5b,8,8,11a-hexamethyl-1-prop-1-en-2-yl-2,3,4,5,6,7,7a,10,11,11b,12,13,13a,13b-tetradecahydro-1h-cyclopenta[a]chrysen-9-one Chemical compound C([C@@]12C)CC(=O)C(C)(C)[C@@H]1[C@H](O)C[C@]([C@]1(C)C[C@@H]3O)(C)[C@@H]2CC[C@H]1[C@@H]1[C@]3(C)CC[C@H]1C(=C)C HBGPNLPABVUVKZ-POTXQNELSA-N 0.000 description 1
- PFRGGOIBYLYVKM-UHFFFAOYSA-N 15alpha-hydroxylup-20(29)-en-3-one Natural products CC(=C)C1CCC2(C)CC(O)C3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 PFRGGOIBYLYVKM-UHFFFAOYSA-N 0.000 description 1
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- 125000002723 alicyclic group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 1
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- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
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- 150000002500 ions Chemical class 0.000 description 1
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 description 1
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- UXDAWVUDZLBBAM-UHFFFAOYSA-N n,n-diethylbenzeneacetamide Chemical compound CCN(CC)C(=O)CC1=CC=CC=C1 UXDAWVUDZLBBAM-UHFFFAOYSA-N 0.000 description 1
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
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- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3271—Hydroxyamines
- C08G18/3275—Hydroxyamines containing two hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3271—Hydroxyamines
- C08G18/3278—Hydroxyamines containing at least three hydroxy groups
- C08G18/3281—Hydroxyamines containing at least three hydroxy groups containing three hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/44—Polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/042—Graphene or derivatives, e.g. graphene oxides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
Definitions
- the present disclosure belongs to the field of coatings, relates to an epoxy coating modification technology, and in particular relates to a polyurethane-modified graphene microchip and a preparation method thereof.
- solvent-free epoxy coatings are one of the most widely used varieties. Solvent-free epoxy coatings have the advantages of strong adhesion, good corrosion resistance and long service life. However, the coating viscosity is high, the mixing pot life is short, the low temperature curing speed is slow, the coating has the disadvantages of high brittleness, poor interlayer adhesion, and insignificant "labyrinth" shielding effect.
- Graphene (Gr) is a sheet-like two-dimensional structure composed of carbon atoms, which has the characteristics of high strength, strong physical barrier and good thermal stability.
- the precipitation properties can significantly improve the flexibility, corrosion resistance and high and low temperature resistance of the coating, but due to its large surface polarity, easy agglomeration and stacking and other defects, the actual use effect of graphene microflakes in the coating is greatly reduced.
- the conductive channels formed by lap bonding in the closed coating further accelerate the electrochemical corrosion of the metal substrate. Therefore, the long-term dispersion stability of graphene and its compatibility with organic resins are improved by graphene. The key to the promotion and application of sexual coatings.
- the purpose of the present disclosure is to provide a polyurethane-modified graphene microplate and a preparation method thereof, which are prepared by processes such as dehydration, addition polymerization, and purification, using polyol, isocyanate and graphene oxide as raw materials.
- the polyurethane-modified graphene micro-sheets prepared in the present disclosure are used to modify epoxy resins, and the graphene oxide micro-sheets are modified by polyurethane prepolymers and the hydroxyl groups on the epoxy molecular chain are added and polymerized to form graphene block polymerization.
- the present disclosure also provides a method for preparing a polyurethane-modified graphene microsheet, comprising the following steps:
- Step (1) adding graphene oxide and polyol in the there-necked flask according to the proportioning, stirring and mixing, and simultaneously carrying out high temperature vacuum dehydration;
- Step (2) continue mixing and stirring after the high-temperature vacuum dehydration finishes, stop heating, control the reaction temperature to be cooled to room temperature, gradually add isocyanate, monitor the reaction temperature, adjust the addition rate according to the reaction temperature, and control the reaction temperature to remain below °C;
- Step (3) After the isocyanate is added for 10 to 30 minutes, the reaction temperature is controlled within the range of 75 to 85° C. by heating with an oil bath, and the reaction is stirred for 1.5 to 3 hours. Preparation of graphene microflakes.
- the proportioning of described polyol, isocyanate and graphene oxide is as follows by mass:
- the specific method of high temperature vacuum dehydration is to use oil bath heating to control the temperature within the range of 105-120°C, and use a vacuum pump to perform vacuum dehydration for 1.5-3 hours.
- the mesh number of the filter screen is 150-250.
- the polyol is any one or more of PTMG1000, PTMG650, PCDL1000, diethanolamine and triethanolamine.
- the isocyanate is HDI (1,6-hexamethylene diisocyanate), MDI (diphenylmethane diisocyanate), IPDI (isophorone diisocyanate), HMDI (4,4'-dicyclohexylmethane diisocyanate) Isocyanate), TDI (toluene diisocyanate), LDI (L-lysine diisocyanate) any one or more.
- the range of T in step (2) is 70-80°C.
- the present disclosure also provides a polyurethane-modified graphene micro-sheet, which is prepared by any one of the preparation methods described above.
- the present disclosure also provides a use of the polyurethane-modified graphene microsheets for the modification of solvent-free epoxy coatings.
- the polyurethane-modified graphene micro-sheets prepared by the present disclosure are used to modify the solvent-free epoxy coating, and the specific method is as follows:
- Step (1) according to the formula ratio, adding the polyurethane modified graphene micro-sheets into the solvent-free epoxy resin, and stirring at 60°C ⁇ 80°C for 20 ⁇ 60min to prepare the matrix resin of the coating;
- Step (2) adding wetting and dispersing agent, anti-rust pigment and thickening agent to the matrix resin at one time in proportion, and grinding at room temperature with a sand mill.
- Step (3) adding the defoaming agent in batches during the grinding process, and controlling the dosage not to exceed 5% of the total formula, grinding to a fineness of less than 50 ⁇ m, and using a filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30-40 minutes, and then mixed with the curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- each component of the formula ratio is as follows in terms of mass:
- the polyurethane-modified graphene micro-sheets are mainly prepared from polyols, isocyanates and graphene oxide through dehydration, addition polymerization and purification processes.
- the solvent-free epoxy resin is any of low molecular weight modified bisphenol A epoxy, low molecular weight modified bisphenol F epoxy, low molecular weight alicyclic epoxy, and low molecular weight phenolic modified epoxy resin One or more compound resins.
- the wetting and dispersing agent is a solvent-free associative polyurethane and/or a solvent-free acrylic dispersant.
- the antirust pigment is a compound of any one or more of zinc phosphate, aluminum tripolyphosphate, glass flakes, iron red, and zinc powder.
- the defoamer is a hydrophobic ion-containing silicone defoamer.
- the thickener is any one of organic soil, fumed silica, and polyamide thickeners.
- the curing agent is DETA (diethylenetriamine), TETA (triethylenetetramine), DEPA (triethylaminopropylamine), TEPA (tetraethylenepentamine), MDA (mantanediamine), IPDA ( Any one or more of isophorone diamine), DDS (diaminodiphenyl sulfone), and DDM (diaminodiphenylmethane).
- DETA diethylenetriamine
- TETA triethylenetetramine
- DEPA triethylaminopropylamine
- TEPA tetraethylenepentamine
- MDA mantanediamine
- IPDA Any one or more of isophorone diamine
- DDS diaminodiphenyl sulfone
- DDM diaminodiphenylmethane
- the filter screen used in step (3) is 150-250 mesh, and the most optimal is 200 mesh.
- the present disclosure also provides a long-term anti-corrosion graphene modified solvent-free epoxy coating, which is characterized in that: it is prepared by any one of the above preparation methods.
- the graphene is grafted onto the epoxy molecular chain by means of chemical grafting, and the graphene micro-sheets are limited and dispersed by chemical bonds, which solves the problem of easy agglomeration and stacking of the graphene micro-sheets, and realizes the graphene micro-sheets in the Long-term stable dispersion in coatings.
- the present disclosure utilizes the polyurethane structure to chemically graft the graphene oxide microplates onto the epoxy molecular chain, and then conduct ring-opening polymerization between the epoxy group and the amine group in the curing agent to form a dense three-dimensional network structure.
- the graphene micro-sheets are thoroughly spread out, and the directional arrangement of the graphene micro-sheets in the coating can be realized, so that the characteristics of graphene with ultra-high specific surface area, super-hydrophobicity and high shielding can be fully reflected, which is the coating material.
- the long-term anti-corrosion performance of the coating provides a favorable guarantee, and combined with traditional anti-rust pigments, the corrosion resistance of the coating can be further improved.
- FIG. 1 is a low-magnification fracture topography diagram of pure epoxy resin in an embodiment of the disclosure.
- FIG. 2 is a high-magnification fracture topography diagram of pure epoxy resin in an embodiment of the disclosure.
- 3 is a low-magnification fracture morphology of a graphene-modified epoxy resin in an embodiment of the disclosure.
- FIG. 4 is a high-magnification fracture morphology of graphene-modified epoxy resin in an embodiment of the disclosure.
- Figure 6 shows the macroscopic morphology of the graphene modified solvent-free epoxy coating in the salt spray test, in which Figure 6(a) is the original morphology of the coating before the salt spray test, and Figure 6(b) is the coating after the salt spray test. corrosion morphology.
- Figure 7 is the macroscopic topography of the solvent-free epoxy coating in the salt spray test of the comparative example, in which Figure 7(a) is the original topography of the coating before the salt spray test, and Figure 7(b) is the coating after the salt spray test. Corrosion morphology.
- the preparation method of polyurethane-modified graphene microplates is as follows:
- Step (1) add 1g of graphene oxide and 60g of polyol into the three-necked flask, stir and mix, use oil bath heating to control the temperature within the range of 105-120°C, and use a vacuum pump to carry out vacuum dehydration for 1.5-3h;
- Step (2) continue mixing and stirring after the high-temperature vacuum dehydration finishes, stop heating, control the reaction temperature to be cooled to room temperature, gradually add 80g isocyanate, monitor the reaction temperature, adjust the addition rate according to the reaction temperature, and control the reaction temperature to remain below °C;
- Step (3) After 10-30 min of isocyanate addition, the reaction temperature is controlled within the range of 75-85° C. by heating in an oil bath, the reaction is stirred for 1.5-3 h, filtered and encapsulated with a 200-mesh filter screen, and the polyurethane-modified graphene microarray is completed. Tablet preparation.
- Step (1) add 5g graphene oxide and 70g polyol into the three-necked flask, stir and mix, use oil bath heating to control the temperature within the range of 105-120°C, and use a vacuum pump to carry out vacuum dehydration for 1.5-3h;
- Step (2) continue mixing and stirring after the high temperature vacuum dehydration finishes, stop heating, control the reaction temperature to be cooled to room temperature, gradually add 100g of isocyanate, monitor the reaction temperature, adjust the addition rate according to the reaction temperature, and control the reaction temperature to remain below °C;
- Step (3) After 10-30 min of isocyanate addition, the reaction temperature is controlled within the range of 75-85° C. by heating in an oil bath, the reaction is stirred for 1.5-3 h, and filtered and encapsulated with a 200-mesh filter screen to complete the polyurethane-modified graphene microarray. Tablet preparation.
- Step (1) add 8g graphene oxide and 80g polyol into the three-necked flask, stir and mix, use oil bath heating to control the temperature within the range of 105-120°C, and use a vacuum pump to carry out vacuum dehydration for 1.5-3h;
- Step (2) continue mixing and stirring after the high temperature vacuum dehydration finishes, stop heating, control the reaction temperature to be cooled to room temperature, gradually add 130g isocyanate, monitor the reaction temperature, adjust the addition rate according to the reaction temperature, and control the reaction temperature to remain below °C;
- Step (3) After 10-30 min of isocyanate addition, the reaction temperature is controlled within the range of 75-85° C. by heating in an oil bath, the reaction is stirred for 1.5-3 h, and filtered and encapsulated with a 200-mesh filter screen to complete the polyurethane-modified graphene microarray. Tablet preparation.
- Step (1) adding 10g graphene oxide and 100g polyol into a three-necked flask, stirring and mixing, using oil bath heating to control the temperature within the range of 105-120°C, and using a vacuum pump for vacuum dehydration for 1.5-3h;
- Step (2) continue mixing and stirring after the high-temperature vacuum dehydration finishes, stop heating, control the reaction temperature to be cooled to room temperature, gradually add 140g isocyanate, monitor the reaction temperature, adjust the addition rate according to the reaction temperature, and control the reaction temperature to remain below °C;
- Step (3) After 10-30 min of isocyanate addition, the reaction temperature is controlled within the range of 75-85° C. by heating in an oil bath, the reaction is stirred for 1.5-3 h, and filtered and encapsulated with a 200-mesh filter screen to complete the polyurethane-modified graphene microarray. Tablet preparation.
- polyurethane-modified graphene micro-sheets are used for the modification of solvent-free epoxy coatings and the examples are as follows:
- Example 5 Add 1 g of polyurethane-modified graphene microchips to 20 g of solvent-free epoxy resin, and stir for 20 to 60 min at 60°C to 80°C to prepare the matrix resin of the coating;
- Step (2) Add 1g of wetting and dispersing agent, 1g of antirust pigment, and 1g of thickener to the matrix resin at one time, and use a sand mill to grind at room temperature, control the rotational speed at 1000-2500r/min, and grind for 2-5h;
- Step (3) in the grinding process add 1 g of defoaming agent in batches, control the dosage not to exceed 5% of the total formula, grind to a fineness of less than 50 ⁇ m, use a 200-mesh filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30 to 40 minutes, and then mixed with 10 g of curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- Example 6 adding 2g of polyurethane-modified graphene microchips to 25g of solvent-free epoxy resin, and stirring at 60°C to 80°C for 20 to 60 minutes to prepare the matrix resin of the coating;
- Step (2) Add 2g wetting and dispersing agent, 1g antirust pigment and 2g thickener to the matrix resin at one time, and grind at room temperature with a sand mill, control the rotational speed at 1000 ⁇ 2500r/min, and grind for 2 ⁇ 5h;
- Step (3) in the grinding process add 1 g of defoaming agent in batches, control the dosage not to exceed 5% of the total formula, grind to a fineness of less than 50 ⁇ m, use a 200-mesh filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30 to 40 minutes, and then mixed with 10 g of curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- Embodiment 7 adding 10g of polyurethane-modified graphene microchips to 25g of solvent-free epoxy resin, and stirring at 60°C to 80°C for 20 to 60 minutes to prepare the matrix resin of the coating;
- Step (2) adding 3g of anti-rust pigment and 2g of thickener to the matrix resin at one time, grinding at room temperature with a sand mill, controlling the rotational speed at 1000-2500r/min, and grinding for 2-5h;
- Step (3) in the grinding process add 2 g of defoamer in batches, control the dosage not to exceed 5% of the total formula, grind to a fineness of less than 50 ⁇ m, and use a 200-mesh filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30 to 40 minutes, and then mixed with 10 g of curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- Example 8 adding 15g of polyurethane-modified graphene microflakes to 50g of solvent-free epoxy resin, and stirring at 60°C to 80°C for 20 to 60 minutes to prepare the matrix resin of the coating;
- Step (2) adding 3g of anti-rust pigment and 3g of thickener to the matrix resin at one time, grinding at room temperature with a sand mill, controlling the rotational speed at 1000-2500r/min, and grinding for 2-5h;
- Step (3) in the grinding process add 4 g of defoamer in batches, control the dosage not to exceed 5% of the total formula, grind to a fineness of less than 50 ⁇ m, and use a 200-mesh filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30 to 40 minutes, and then mixed with 10 g of curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- Example 9 adding 20g of polyurethane-modified graphene microchips to 70g of solvent-free epoxy resin, and stirring at 60°C to 80°C for 20 to 60 minutes to prepare the matrix resin of the coating;
- Step (2) adding 4g of anti-rust pigment and 5g of thickener into the matrix resin at one time, and grinding at room temperature with a sand mill, controlling the rotational speed at 1000-2500r/min, and grinding for 2-5h;
- Step (3) in the grinding process add 4 g of defoamer in batches, control the dosage not to exceed 5% of the total formula, grind to a fineness of less than 50 ⁇ m, and use a 200-mesh filter screen to filter and encapsulate to obtain a coating base material;
- Step (4) Before coating, the coating base material is stirred and aged for 30 to 40 minutes, and then mixed with 10 g of curing agent in the above proportion to obtain a long-lasting anti-corrosion graphene modified solvent-free epoxy coating that can be coated.
- the graphene-modified solvent-free epoxy coating prepared in Example 5 and the ring of the polyurethane-modified graphene microplatelets were coated on the Q235 steel plate.
- Different coating samples made of oxygen coatings were tested for salt spray resistance.
- the macroscopic morphology before and after 5000h in a neutral salt spray atmosphere is shown in the figure. It can be seen that the solvent-free polyurethane-modified graphene microsheets are added.
- the corrosion diffusion of the epoxy coating is obviously better than that of the solvent-free epoxy coating without modified graphene microchips.
- the evenly distributed graphene microflakes have good shielding properties, which can significantly improve the corrosion resistance of the coating.
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Abstract
Description
Claims (8)
- 一种聚氨酯改性石墨烯微片的制备方法,其特征在于,包括以下步骤:步骤(1)按照配比将氧化石墨烯和多元醇加入三口烧瓶中,搅拌混合,同时进行高温真空脱水;步骤(2)高温真空脱水结束后继续混合搅拌,停止加热,控制反应温度冷却至室温,逐步加入异氰酸酯,监控反应温度,根据反应温度调整添加速率,控制反应温度保持在T℃以下;步骤(3)异氰酸酯添加完毕反应10~30min后,采用油浴加热将反应温度控制在75~85℃范围内,搅拌反应1.5-3h,采用滤网过滤封装,完成聚氨酯改性石墨烯微片制备。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:所述多元醇、异氰酸酯和氧化石墨烯的配比按照质量计如下:多元醇 60~100异氰酸酯 80~150氧化石墨烯 1~10。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:步骤(1)中,高温真空脱水具体方法为采用油浴加热将温度控制在105~120℃范围内,利用真空泵进行真空脱水1.5-3h。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:步骤(3)中,滤网目数为150-250。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:所述多元醇为PTMG1000、PTMG650、PCDL1000、二乙醇胺、三乙醇胺中的任意一种或几种。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:所述异氰酸酯为HDI、MDI、IPDI、HMDI、TDI、LDI中的任意一种或几种。
- 如权利要求1所述聚氨酯改性石墨烯微片的制备方法,其特征在于:步骤(2)中所述T的范围为70-80℃。
- 一种聚氨酯改性石墨烯微片,其特征在于:采用权利要求1-7任意一项所述制备方法制备。
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CN115449248A (zh) * | 2022-10-14 | 2022-12-09 | 山东京博装备制造安装有限公司 | 一种覆土储罐外壁石墨烯重防腐涂料 |
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