WO2022057587A1 - 一种透气纤维面料制备装置及其制备方法 - Google Patents

一种透气纤维面料制备装置及其制备方法 Download PDF

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Publication number
WO2022057587A1
WO2022057587A1 PCT/CN2021/114707 CN2021114707W WO2022057587A1 WO 2022057587 A1 WO2022057587 A1 WO 2022057587A1 CN 2021114707 W CN2021114707 W CN 2021114707W WO 2022057587 A1 WO2022057587 A1 WO 2022057587A1
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Prior art keywords
fiber
forming
clamp
fibers
preparing
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PCT/CN2021/114707
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English (en)
French (fr)
Inventor
张水法
许峰
许诚
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苏州经结纬面料科技有限公司
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Publication of WO2022057587A1 publication Critical patent/WO2022057587A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/04—Cellulosic plastic fibres, e.g. rayon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption

Definitions

  • the invention relates to the technical field of fabric preparation or the technical field of fiber fabrics, in particular to a device for preparing breathable fiber fabrics and a preparation method thereof.
  • the existing fabric preparation cannot simultaneously complete the processes of fabric setting, spraying and bonding through a set of equipment, and the quality of the produced fabric is poor. Therefore, it is necessary to provide a device for preparing a breathable fiber fabric, which can realize the integrated flow operation of shaping, spraying and bonding, and is suitable for large-scale industrial production, and the prepared fiber fabric can increase the gap between the fabric and the skin surface when exposed to sweat. , and has the properties of good air permeability and strong hygroscopicity.
  • the invention overcomes the deficiencies of the prior art, and provides a device for preparing breathable fiber fabrics and a preparation method thereof.
  • a preparation device for breathable fiber fabrics comprising: a forming table and an operating table, characterized in that:
  • the forming table is provided with a number of movable shafts, the movable shaft is provided with a number of shaping moulds, a fiber to be formed is arranged between the adjacent movable shafts, and the winding wheel and the first fiber are connected through the fiber to be formed.
  • a fixture each of the fibers to be formed is provided with a plurality of sprayers correspondingly up and down along the vertical direction, a groove is provided on the shaping die, and a heating device is provided in the movable shaft;
  • Each of the first clamps is provided with a corresponding second clamp on the operating table, the first clamp and the second clamp are connected by forming fibers, and the first clamp and the second clamp are A quenching device is provided, a plurality of base cloths are arranged at intervals on the operating table, and a plurality of ultrasonic bonding heads are correspondingly arranged above each of the forming fibers.
  • the cross section of the groove is a semi-elliptical shape, and the groove is parallel to the fiber to be formed.
  • the first coating nozzle and the second coating nozzle respectively set on the sprayer above and below the fiber to be formed contain hydrophilic paint and hydrophobic paint, respectively.
  • limit posts are further arranged between the adjacent movable shafts.
  • the sprayer in the sprayer above the fibers to be formed, there are also a number of marking nozzles distributed regularly.
  • a cutter is further provided on the first clamp.
  • the shaping modules on the adjacent movable shafts are arranged in a regular staggered arrangement.
  • the movable shaft and the first clamp move at the same distance at the same time.
  • the setting temperature of the heating device in the movable shaft is set at 150-210° C., and the heating time is 30-40 seconds.
  • the invention provides a preparation method of a device for preparing a breathable fiber fabric, which is characterized by comprising the following steps:
  • the adjacent moving shaft moves, extrudes the fiber to be formed with a circular cross-section in the shaping die, and heat-sets it into a fiber with an elliptical cross-section;
  • the first coating nozzle and the second coating nozzle correspondingly arranged on the top and bottom of each fiber to be formed spray the hydrophilic coating and the hydrophobic coating on the surface of the fiber to be formed according to the rules respectively; and the sprayer above the fiber to be formed By spraying the marking spray material through the marking nozzle, the forming fiber is obtained;
  • the first clamp and the second clamp attach the forming fiber to the base cloth, and the forming fiber and the base cloth are bonded and connected by an ultrasonic bonding head at the spraying mark of the forming fiber.
  • the arc surfaces of the two forming fibers corresponding to the long axes of the elliptical cross-sections are sprayed with a hydrophobic coating on the arc-shaped surface near the base cloth, and the other arc-shaped surface is sprayed with a hydrophilic coating Water coating, and sprayed regularly with several hydrophilic coatings, several hydrophobic coatings and a marker spray in between.
  • the ultrasonic quality inspection after the S3, it is also possible to pass the ultrasonic quality inspection, place the prepared fabric on the testing table, use an ultrasonic probe to transmit pulse waves to the surface of the fabric, and use the ultrasonic probe to transmit pulse waves to the surface of the fabric. Detect the bonding rate of the fibers formed on the surface of the fabric, and if the bonding rate is 100%, it is a qualified fabric, otherwise it is an unqualified fabric.
  • the invention also provides a breathable fiber fabric, which is characterized in that: the base cloth is provided with a plurality of forming fibers distributed in parallel, the forming fibers and the base cloth are bonded and connected, and the forming fibers are elliptical
  • the formed fiber core is also provided with a salt-sensitive hydrogel, and the surface of the formed fiber is regularly sprayed with a hydrophilic coating and a hydrophobic coating.
  • the skin is made of PE material, the material has a low melting point and has certain hygroscopicity.
  • the base fabric can be one or both of bamboo fiber fabrics with high moisture conductivity or modal fabrics.
  • the present invention solves the defects existing in the background technology, and the present invention has the following beneficial effects:
  • a device for preparing a breathable fiber fabric provided by the present invention, the device realizes the rapid setting of the fiber to be shaped through the heat setting treatment of the setting mold, and sprays hydrophilic coating, hydrophobic coating and The coating is marked, and the forming fiber and the base fabric are bonded by ultrasonic bonding, and the base fabric is set on the operating table. Each time the bonding is completed is a working cycle, which realizes the integrated flow operation and simplifies the production process. .
  • the sizing moulds on the adjacent movable shafts are arranged in a regular staggered arrangement.
  • the to-be-formed fibers can be shaped into a wave shape; each sizing mould is also provided with Groove, the cross-section of the groove is semi-elliptical, the groove is arranged in parallel with the fiber to be formed, when the adjacent movable shaft moves, the two semi-elliptical cross-section sizing molds are combined to form an elliptical cavity, and the fiber to be formed is extruded. pressed, and heat-set by heating.
  • sprayers are provided above and below the fibers to be formed, and a first coating nozzle and a second coating nozzle are respectively arranged according to certain rules.
  • the sprayer above the fibers to be formed according to the rules
  • the water coating, several hydrophobic coatings and a marked spray in between are regular sprays.
  • the movable shaft is provided with a heating device, and both the first clamp and the second clamp are provided with a quenching device.
  • a heating device By heating to a desired temperature and then cooling, the fibers to be formed are completely relaxed, reformed to The process of forming a new shape makes the formed fibers have a certain orientation.
  • the present invention is also provided with a number of limit posts between adjacent movable shafts, which can ensure that the grooves of the positioning molds are parallel to the fibers to be formed when the sizing molds squeeze the fibers to be formed, while preventing The distance between adjacent movable shafts is too close, resulting in deformation of the elliptical section of the fiber to be formed and wear of the grooves.
  • the salt-sensitive hydrogel in the core layer of the molded fiber absorbs moisture and sweat and swells, and cooperates with the hydrophilic coating and the hydrophobic coating on the molded fiber to cause a cross section on the The force is uneven, and the forming fibers are bent and lifted, which increases the distance between the fabric and the skin, improves the air permeability of the fabric, and the salt-sensitive hydrogel absorbs moisture and sweat and has a certain water retention;
  • the fabric of the present invention has a light and thin texture, The hand feels smooth, it is not easy to stick to the body when the human body is in motion, the wet feeling and stickiness of wearing are low, and the overall wearing comfort is good.
  • the breathable fiber fabric provided in the present invention is comfortable to wear, has good air permeability and strong hygroscopicity, and is especially suitable for products that are in direct contact with the skin, such as sports clothing and sports protective gear.
  • the fabric can also be set in combination with the distribution of the sweat glands of the human body. For example, when the human body sweats during exercise, the high humidity and high temperature areas of the human body are mainly distributed in the back shoulder blades, front chest and armpits, etc.
  • the bamboo fiber fabrics with high moisture conductivity or the modal fabrics with strong thermal resistance are arranged in the parts, which can make the human body not sultry in the state of exercise, and the moisture and stickiness of wearing are lower, and the overall wearing comfort is better.
  • Fig. 1 is the perspective structure diagram of the preferred embodiment of the present invention.
  • Fig. 2 is the three-dimensional structure diagram of the forming table of the preferred embodiment of the present invention.
  • Fig. 3 is the front view of the forming table of the preferred embodiment of the present invention.
  • FIG. 4 is a perspective structural view of a part of the molding table according to the preferred embodiment of the present invention.
  • Fig. 5 is the three-dimensional structure diagram of the movable shaft of the preferred embodiment of the present invention.
  • Figure 6 is a perspective view of the active shaft of the preferred embodiment of the present invention.
  • FIG. 7 is a three-dimensional structural view of a console according to a preferred embodiment of the present invention.
  • FIG. 8 is a three-dimensional structural view of a molding fiber according to a preferred embodiment of the present invention.
  • 100 forming table
  • 110 movable shaft
  • 111 heating device
  • 120 shaping mould
  • 121 groove
  • 130 fiber to be shaped
  • 140 winding wheel
  • 150 first fixture
  • 151 cutting 160, sprayer
  • 161 marking nozzle
  • 162 first coating nozzle
  • 170 limit post
  • 300 forming fiber; 310, hydrophilic coating; 320, hydrophobic coating.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • a device for preparing air-permeable fiber fabrics includes: a forming table 100 and an operating table 200.
  • the forming table 100 is provided with a number of movable shafts 110, and the movable shaft 110 is provided with a number of shaping modules 120,
  • the sizing molds 120 on adjacent movable shafts 110 are regularly staggered, so that when the movable shaft 110 moves and squeezes the fibers 130 to be shaped, the fibers 130 to be shaped can be shaped into a wave shape.
  • a fiber to be formed 130 is disposed between adjacent movable shafts 110 , and the reel 140 and the first clamp 150 are connected by the fiber to be formed 130 .
  • a plurality of sprayers 160 are correspondingly provided up and down in the vertical direction, and the respectively provided first coating nozzles 162 and second coating nozzles 163 respectively contain hydrophilic paint and hydrophobic paint.
  • a number of marking nozzles 161 are distributed regularly, and the marked parts of the fibers 130 to be formed are the parts to be bonded.
  • sprayers 160 are provided above and below the fibers 130 to be formed, and a first coating nozzle 162 and a second coating nozzle 163 are respectively provided according to a certain rule.
  • a number of marking nozzles 161 are also distributed according to the rules.
  • the arc surfaces of the two forming fibers 300 corresponding to the long axes of the elliptical cross-sections are sprayed with a hydrophobic coating on the arc surfaces close to the base cloth 230, and the other arc surfaces are sprayed with a hydrophobic coating.
  • the surface is sprayed with a hydrophilic coating 310, and sprayed regularly with several hydrophilic coatings 310, several hydrophobic coatings 320 and a marking spray in between.
  • each shaping die 120 is further provided with a groove, the cross-section of the groove is semi-elliptical, and the groove is arranged in parallel with the fiber 130 to be formed.
  • the two half The shaping molds 120 with elliptical section are assembled to form an elliptical cavity, and the fibers 130 to be shaped are extruded and heat-set by heating.
  • several limit posts arranged between adjacent movable shafts 110 can ensure that the grooves of the positioning molds are parallel to the fibers 130 to be formed when the sizing molds 120 press the fibers 130 to be formed against each other, and simultaneously prevent adjacent fibers 130 from being formed.
  • the distance between the movable shafts 110 is too close, resulting in deformation of the elliptical cross-section of the fibers 130 to be formed and wear of the grooves.
  • the movable shaft 110 is provided with a heating device 111 , the setting temperature of the heating device 111 in the movable shaft 110 is set at 150-210° C., and the heating time is 30-40 seconds.
  • the heating device heats the shaping mold 120 to extrude the fibers 130 to be shaped with a circular cross-section in the shaping mold 120, and heat-set into fibers with an elliptical cross-section.
  • the first jig 150 is further provided with a cutter 151 , and the cutter 151 will cut the forming fibers 300 on the first jig 150 once every time the bonding work is completed.
  • Each of the first clamps 150 is correspondingly provided with a second clamp 210 on the operating table, the first clamp 150 and the second clamp 210 are connected by the forming fibers 300 , and a quenching device is provided on both the first clamp 150 and the second clamp 210 211, a plurality of base cloths 230 are arranged at intervals on the operating table, and a plurality of ultrasonic bonding heads 220 are correspondingly arranged above each forming fiber 300.
  • the movable shaft 110 is provided with a heating device 111, and both the first clamp 150 and the second clamp 210 are provided with a quenching device 211.
  • a heating device 111 By heating to a desired temperature and then cooling, the fibers to be formed are formed. 130 completes the process from relaxation, reformation to new shape setting.
  • the invention provides a preparation method of a device for preparing a breathable fiber fabric, which is characterized by comprising the following steps:
  • the first coating nozzle and the second coating nozzle correspondingly arranged on the top and bottom of each fiber to be formed spray the hydrophilic coating and the hydrophobic coating on the surface of the fiber to be formed according to the rules respectively; and the sprayer above the fiber to be formed By spraying the marking spray material through the marking nozzle, the forming fiber is obtained;
  • the first clamp and the second clamp attach the forming fiber to the base cloth, and the forming fiber and the base cloth are bonded and connected by an ultrasonic bonding head at the spraying mark of the forming fiber.
  • several hydrophobic coatings and a marked spray in between are regular sprays.
  • the prepared fabric can also be placed on the inspection table through ultrasonic quality inspection, and the ultrasonic probe can be used to transmit pulse waves to the surface of the fabric. 100% of the matching rate is qualified fabrics, otherwise it is unqualified fabrics.
  • one side of the arcuate surface of the forming fiber is coated with a coating, and the other side of the arcuate surface has no coating; the arcuate surface bonded to the base fabric is coated with a hydrophobic coating coating, and the other curved surface is coated with a hydrophilic coating.
  • the invention also provides a breathable fiber fabric, which is characterized in that a plurality of forming fibers distributed in parallel are arranged on the base cloth, the forming fibers and the base cloth are bonded and connected, the forming fibers are elliptical cylinders, and the forming fiber cores
  • a salt-sensitive hydrogel is also provided, and the surface of the formed fiber is regularly sprayed with a hydrophilic coating and a hydrophobic coating.
  • the breathable fiber fabric provided in the present invention undergoes a swelling reaction of salt-sensitive hydrogel moisture absorption and sweat absorption in the core layer of the molded fiber, and cooperates with the hydrophilic coating and the hydrophobic coating on the molded fiber to form a stress cloth on the cross section.
  • the forming fibers are bent and lifted, which increases the distance between the fabric and the skin, improves the air permeability of the fabric, and the salt-sensitive hydrogel absorbs moisture and sweat and has a certain water retention;
  • the base fabric of the present invention can be used with high moisture conductivity.
  • the fabric of the invention has light and thin texture, smooth hand feeling, is not easy to stick to the body under the motion state of the human body, has low wet feeling and sticky feeling when wearing, and has good overall wearing comfort.
  • the preparation method of the air-permeable fiber fabric preparation device includes the following steps: S1. After the clamp stretches the fiber to be formed in the reel, the adjacent moving shaft moves, and the fiber to be formed with a circular cross-section is shaped The fibers are extruded in the mold and heat-set into elliptical cross-section fibers; S2, the first coating nozzle and the second coating nozzle corresponding to the upper and lower parts of each fiber to be formed are sprayed on the surface of the fiber to be formed according to the rules respectively.
  • the prepared fabric can also be placed on the testing table through ultrasonic quality inspection, and the ultrasonic probe can be used to transmit pulse waves to the surface of the fabric, and the adhesion rate of the formed fibers on the surface of the fabric can be detected according to the reflected wave. If the adhesion rate is 100%, it is qualified fabric, otherwise it is unqualified fabric.
  • This quality inspection method can detect whether each forming fiber is bonded to the base fabric. If it is not bonded, there will inevitably be gaps and bulge. Through ultrasonic or light detection, unqualified products can be effectively excluded.
  • the fabric can also be arranged in combination with the sweat glands of the human body.
  • the sweat glands of the human body For example, when the human body sweats during exercise, the high humidity and high temperature areas of the human body are mainly distributed in the back scapula, the front chest and the armpit.
  • This fabric is set in some parts, and bamboo fiber fabrics with high moisture conductivity or modal fabrics with strong thermal resistance are set in other parts, which can make the human body not sultry when exercising. Okay.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种透气纤维面料制备装置及其制备方法，包括：成型台与操作台，成型台上设置有若干活动轴，活动轴上设置有若干定型模件，相邻活动轴之间设置有一待成型纤维，通过待成型纤维连接绕线轮和第一夹具，每个待成型纤维沿竖直方向上下对应设置有若干喷涂器，定型模件上设置有凹槽，活动轴中设置有加热装置；每个第一夹具在操作台上均对应设置有第二夹具，通过成型纤维衔接第一夹具和所述第二夹具，第一夹具和第二夹具上均设置有骤冷装置，操作台上间隔设置有若干基布，每个成型纤维的上方均对应设置有若干超声波粘合头。本发明提供的装置能够实现定型、喷涂和粘合的一体化流水作业，并且制备了一种透气性和吸湿性较好的面料。

Description

一种透气纤维面料制备装置及其制备方法 技术领域
本发明涉及面料制备技术领域或纤维面料技术领域，尤其涉及一种透气纤维面料制备装置及其制备方法。
背景技术
随着科学技术的不断发展，满足人们不同需要的纺织品面料层出不穷，以满足消费者的需求，面料作为制作服装的材料，在人们的日常生活中起着越来越重要的作用。市场上较为流行的面料有：棉布、麻布、丝绸、皮革、化纤和莫代尔等。这些面料由于制作的方法或材质不同，所展现的特点也不尽相同，例如：化纤质地柔软、滑爽舒适但是吸湿性、透气性较差；棉布柔和贴身、吸湿性和透气性较好，但是易缩易皱、不耐磨。
现有的衣服多采用单一普通面料，人体高湿度和高温区主要分布在后背肩胛骨、前胸部和腋下等部位；而这种单一普通面料都不具备吸湿透气性，面料穿着时大多都比较闷热，并且人体在运动状态下就容易粘身，穿着的潮湿感和黏体感较强，甚至导致面料大面积潮湿，造成了整体穿着的舒适感较差。
现有的面料制备不能通过一套设备同时完成面料定型、喷涂和粘合的工序，并且生产出来的面料质量较差。因此，需要提供一种透气纤维面料制备装置，该装置能够实现定型、喷涂和粘合的一体化流水作业，适用于大规模工业生产，并且制备的纤维面料遇汗水能增加面料与皮肤表面的间隙，并且具备透气性好和吸湿性强的性能。
发明内容
本发明克服了现有技术的不足，提供一种透气纤维面料制备装置及其制备方法。
为达到上述目的，本发明采用的技术方案为：一种透气纤维面料制备装置， 包括：成型台与操作台，其特征在于，
所述成型台上设置有若干活动轴，所述活动轴上设置有若干定型模件，相邻所述活动轴之间设置有一待成型纤维，通过所述待成型纤维连接绕线轮和第一夹具，每个所述待成型纤维沿竖直方向上下对应设置有若干喷涂器，所述定型模件上设置有凹槽，所述活动轴中设置有加热装置；
每个所述第一夹具在所述操作台上均对应设置有第二夹具，通过成型纤维衔接所述第一夹具和所述第二夹具，所述第一夹具和所述第二夹具上均设置有骤冷装置，所述操作台上间隔设置有若干基布，每个所述成型纤维的上方均对应设置有若干超声波粘合头。
本发明一个较佳实施例中，所述凹槽的横截面为半椭圆形，所述凹槽与所述待成型纤维平行。
本发明一个较佳实施例中，所述待成型纤维上方和下方的所述喷涂器上，分别设置的第一涂层喷嘴和第二涂层喷嘴中分别含有亲水涂料和疏水涂料。
本发明一个较佳实施例中，相邻所述活动轴之间还设置有若干限位柱。
本发明一个较佳实施例中，所述待成型纤维上方的所述喷涂器中，按照规律还分布有若干标记喷嘴。
本发明一个较佳实施例中，所述第一夹具上还设置有切割器。
本发明一个较佳实施例中，相邻所述活动轴上的所述定型模件之间按规律错开布置。
本发明一个较佳实施例中，所述活动轴与所述第一夹具同时移动相同距离。
本发明一个较佳实施例中，所述活动轴中加热装置定型温度设定为150～210℃，加热时间为30～40秒。
本发明提供了一种透气纤维面料制备装置的制备方法，其特征在于，包括以下步骤：
S1、夹具将绕线轮中待成型纤维绷直后，相邻移动轴移动，将截面为圆形的待成型纤维在定型模件中挤压，并热定型为截面椭圆形的纤维；
S2、每个待成型纤维上下方对应设置的第一涂层喷嘴和第二涂层喷嘴，分别按规律在待成型纤维表面喷涂亲水涂层和疏水涂层；并且待成型纤维上方的喷涂器通过标记喷嘴喷涂标记喷料，得到成型纤维；
S3、成型纤维冷却后，第一夹具和第二夹具将成型纤维与基布贴合，在成型纤维喷涂标记喷料处通过超声波粘合头，将成型纤维与基布粘合连接。
本发明一个较佳实施例中，在所述S2中，椭圆截面长轴对应的两个成型纤维的弧形表面，其中靠近基布的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层，并且以若干亲水涂层、若干疏水涂层和之间的一个标记喷料为规律喷涂。
本发明一个较佳实施例中，在所述S3后，还能够通过超声波质检，将制备完成的面料放置在检测台上，用超声波探头发射脉冲波到面料的表面，根据反射波的情况来检测面料表面成型纤维的粘合率，粘合率为100％为合格面料，否则为不合格面料。
本发明还提供了一种透气纤维面料，其特征在于：所述基布上设置有平行分布的若干成型纤维，所述成型纤维与所述基布之间粘合连接，所述成型纤维为椭圆形柱体，所述成型纤维芯部还设置有盐敏性水凝胶，所述成型纤维的表面规律喷涂有亲水涂层和疏水涂层。
本发明一个较佳实施例中，所述表皮为PE材质，所述材质熔点较低，具有一定吸湿性。
本发明一个较佳实施例中，所述基布可以采用高导湿性的竹纤维面料或者莫代尔面料的一种或者两种。
本发明解决了背景技术中存在的缺陷，本发明具备以下有益效果：
(1)本发明提供的一种透气纤维面料制备装置，该装置通过定型模具的热定型处理实现对待成型纤维的快速定型，按照一定规律在待定型纤维表面喷涂亲水涂层、疏水涂层和标记涂料，并且通过超声波粘合的方式粘合成型纤维与基布，并且基布设置在操作台上，每一次粘合完成即为一个工作循环，实现了一体化流水作业，简化了生产的工序。
(2)本发明中相邻活动轴上的定型模件之间按规律错开布置，在移动挤压待成型纤维时，能够将待成型纤维定型为波浪形；每个定型模件上还设置有凹槽，凹槽的截面为半椭圆形，凹槽与待成型纤维平行设置，当相邻活动轴移动时，两个半椭圆截面的定型模件组合形成一个椭圆的腔，将待成型纤维挤压，并经加热热定型。
(3)本发明中待成型纤维上方和下方均设置有喷涂器，并且按照一定规律分别设置有第一涂层喷嘴和第二涂层喷嘴，待成型纤维上方的所述喷涂器中，按照规律还分布有若干标记喷嘴，椭圆截面长轴对应的两个成型纤维的弧形表面，其中靠近基布的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层，并且以若干亲水涂层、若干疏水涂层和之间的一个标记喷料为规律喷涂。
(4)本发明中活动轴中设置有加热装置，第一夹具和第二夹具上均设置有骤冷装置，通过加热到所需温度，然后冷却，使得待成型纤维完成从松弛、重整到新形态定型的过程，使得成型纤维具有一定定向性。
(5)本发明在相邻活动轴之间还设置有若干限位柱，能够在定型模件相互挤压待成型纤维时，保证了定位模件的凹槽与待成型纤维平行切合，同时防止相邻活动轴之间的距离太近，造成待成型纤维椭圆形截面发生变形和凹槽的磨损。
(6)本发明中提供的一种透气纤维面料，通过成型纤维中芯层的盐敏性水凝胶吸湿汗水发生溶胀反应，配合成型纤维上的亲水涂层和疏水涂层，造成截 面上受力不均匀，成型纤维弯曲并翘起，这增加了面料与皮肤的间距，提高了面料的透气性，并且盐敏性水凝胶吸湿汗水还具有一定的保水性；本发明面料质地轻薄、手感滑爽，人体运动状态下不易粘身，穿着的潮湿感和黏体感较低，整体穿着的舒适感好。
(7)本发明中提供的一种透气纤维面料，穿着舒适，透气性好和吸湿性强好，尤其适用于运动服装、运动护具等与皮肤直接接触的产品中。此外，还可以结合人体的汗腺分布设置本面料，如人体运动出汗时，人体的高湿度和高温区主要分布在后背肩胛骨、前胸部和腋下等部位，在这些部位设置本面料，其他部位设置高导湿性的竹纤维面料或者热阻性强的莫代尔面料，可以使得人体在运动状态下不闷热，穿着的潮湿感和黏体感较低，整体穿着的舒适感更好。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明中记载的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图；
图1是本发明的优选实施例的立体结构图；
图2是本发明的优选实施例的成型台的立体结构图；
图3是本发明的优选实施例的成型台主视图；
图4是本发明的优选实施例的成型台局部的立体结构图；
图5是本发明的优选实施例的活动轴的立体结构图；
图6是本发明的优选实施例的活动轴的透视图；
图7是本发明的优选实施例的操作台的立体结构图；
图8是本发明的优选实施例的成型纤维立体结构图；
图中：100、成型台；110、活动轴；111、加热装置；120、定型模件；121、 凹槽；130、待成型纤维；140、绕线轮；150、第一夹具；151、切割器；160、喷涂器；161、标记喷嘴；162、第一涂层喷嘴；163、第二涂层喷嘴；170、限位柱；
200、操作台；210、第二夹具；211、骤冷装置；220、超声波粘合头；230、基布；
300、成型纤维；310、亲水涂层；320、疏水涂层。
具体实施方式
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。
在本申请的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请保护范围的限制。此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。因此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本申请中的具体含义。
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
现在结合附图和实施例对本发明作进一步详细的说明，这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。
如图1和图2所示，一种透气纤维面料制备装置，包括：成型台100与操作台200，成型台100上设置有若干活动轴110，活动轴110上设置有若干定型模件120，相邻活动轴110上的定型模件120之间按规律错开布置，能够使得活动轴110在移动挤压待成型纤维130时，能够将待成型纤维130定型为波浪形。
如图2、图3和图4所示，相邻活动轴110之间设置有一待成型纤维130，通过待成型纤维130连接绕线轮140和第一夹具150，每个待成型纤维130沿竖直方向上下对应设置有若干喷涂器160，分别设置的第一涂层喷嘴162和第二涂层喷嘴163中分别含有亲水涂料和疏水涂料。待成型纤维130上方的喷涂器160中，按照规律还分布有若干标记喷嘴161，待成型纤维130被标记的部位即为需要粘合的部位。
需要说明的是，本发明中待成型纤维130上方和下方均设置有喷涂器160，并且按照一定规律分别设置有第一涂层喷嘴162和第二涂层喷嘴163，待成型纤维130上方的所述喷涂器160中，按照规律还分布有若干标记喷嘴161，椭圆截面长轴对应的两个成型纤维300的弧形表面，其中靠近基布230的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层310，并且以若干亲水涂层310、若干疏水涂层320和之间的一个标记喷料为规律喷涂。
如图5所示，每个定型模件120上还设置有凹槽，凹槽的截面为半椭圆形， 凹槽与待成型纤维130平行设置，当相邻活动轴110移动时，两个半椭圆截面的定型模件120组合形成一个椭圆的腔，将待成型纤维130挤压，并经加热热定型。并且通过相邻活动轴110之间设置的若干限位柱能够在定型模件120相互挤压待成型纤维130时，保证了定位模件的凹槽与待成型纤维130平行切合，同时防止相邻活动轴110之间的距离太近，造成待成型纤维130椭圆形截面发生变形和凹槽的磨损。
如图6所示，活动轴110中设置有加热装置111，活动轴110中加热装置111定型温度设定为150～210℃，加热时间为30～40秒。加热装置对定型模件120的加热处理，将截面为圆形的待成型纤维130在定型模件120中挤压，并热定型为截面椭圆形的纤维。
如图7所示，第一夹具150上还设置有切割器151，每完成粘合工作时，切割器151会将第一夹具150上的成型纤维300切割一次。每个第一夹具150在操作台上均对应设置有第二夹具210，通过成型纤维300衔接第一夹具150和第二夹具210，第一夹具150和第二夹具210上均设置有骤冷装置211，操作台上间隔设置有若干基布230，每个成型纤维300的上方均对应设置有若干超声波粘合头220。
需要说明的是，本发明中活动轴110中设置有加热装置111，第一夹具150和第二夹具210上均设置有骤冷装置211，通过加热到所需温度，然后冷却，使得待成型纤维130完成从松弛、重整到新形态定型的过程。
本发明提供了一种透气纤维面料制备装置的制备方法，其特征在于，包括以下步骤：
S1、夹具将绕线轮中待成型纤维130绷直后，相邻移动轴移动，将截面为圆形的待成型纤维在定型模件中挤压，并热定型为截面椭圆形的纤维；
S2、每个待成型纤维上下方对应设置的第一涂层喷嘴和第二涂层喷嘴，分 别按规律在待成型纤维表面喷涂亲水涂层和疏水涂层；并且待成型纤维上方的喷涂器通过标记喷嘴喷涂标记喷料，得到成型纤维；
S3、成型纤维冷却后，第一夹具和第二夹具将成型纤维与基布贴合，在成型纤维喷涂标记喷料处通过超声波粘合头，将成型纤维与基布粘合连接。
在S2中，椭圆截面长轴对应的两个成型纤维的弧形表面，其中靠近基布的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层，并且以若干亲水涂层、若干疏水涂层和之间的一个标记喷料为规律喷涂。
在S3后，还可以通过超声波质检，将制备完成的面料放置在检测台上，用超声波探头发射脉冲波到面料的表面，根据反射波的情况来检测面料表面成型纤维的粘合率，粘合率为100％为合格面料，否则为不合格面料。
如图8所示，在粘合处之间，成型纤维一侧弧形表面的涂覆涂层，另一侧弧形表面没有涂覆部位；其中与基布粘合的弧形表面涂覆疏水涂层，另一弧形表面涂覆亲水涂层。
本发明还提供了一种透气纤维面料，其特征在于：基布上设置有平行分布的若干成型纤维，成型纤维与基布之间粘合连接，成型纤维为椭圆形柱体，成型纤维芯部还设置有盐敏性水凝胶，成型纤维的表面规律喷涂有亲水涂层和疏水涂层。本发明中提供的一种透气纤维面料，通过成型纤维中芯层的盐敏性水凝胶吸湿汗水发生溶胀反应，配合成型纤维上的亲水涂层和疏水涂层，造成截面上受力布均匀，成型纤维弯曲并翘起，这增加了面料与皮肤的间距，提高了面料的透气性，并且盐敏性水凝胶吸湿汗水还具有一定的保水性；本发明基布可以采用高导湿性的竹纤维面料或者莫代尔面料的一种或者两种。本发明面料质地轻薄、手感滑爽，人体运动状态下不易粘身，穿着的潮湿感和黏体感较低，整体穿着的舒适感好。
本发明使用时，透气纤维面料制备装置的制备方法，包括以下步骤：S1、 夹具将绕线轮中待成型纤维绷直后，相邻移动轴移动，将截面为圆形的待成型纤维在定型模件中挤压，并热定型为截面椭圆形的纤维；S2、每个待成型纤维上下方对应设置的第一涂层喷嘴和第二涂层喷嘴，分别按规律在待成型纤维表面喷涂亲水涂层和疏水涂层，其中椭圆截面长轴对应的两个成型纤维的弧形表面，其中靠近基布的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层，并且以若干亲水涂层、若干疏水涂层和之间的一个标记喷料为规律喷涂；并且待成型纤维上方的喷涂器通过标记喷嘴喷涂标记喷料，得到成型纤维；S3、成型纤维冷却后，第一夹具和第二夹具将成型纤维与基布贴合，在成型纤维喷涂标记喷料处通过超声波粘合头，将成型纤维与基布粘合连接。
本发明使用时，还可以通过超声波质检，将制备完成的面料放置在检测台上，用超声波探头发射脉冲波到面料的表面，根据反射波的情况来检测面料表面成型纤维的粘合率，粘合率为100％为合格面料，否则为不合格面料。这种质检方式能够检测每个成型纤维是否与基布粘合，如果不粘合，必然会产生间隙而鼓起，通过超声波或者光照检测，能有效排除不合格的制备产品。
此外，本发明使用时，还可以结合人体的汗腺分布设置本面料，如人体运动出汗时，人体的高湿度和高温区主要分布在后背肩胛骨、前胸部和腋下等部位，通过在这些部位设置本面料，其他部位设置高导湿性的竹纤维面料或者热阻性强的莫代尔面料，可以使得人体在运动状态下不闷热，穿着的潮湿感和黏体感较低，整体穿着的舒适感更好。
以上依据本发明的理想实施例为启示，通过上述的说明内容，相关人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定技术性范围。

Claims (10)

  1. 一种透气纤维面料制备装置，包括：成型台与操作台，其特征在于，
    所述成型台上设置有若干活动轴，所述活动轴上设置有若干定型模件，相邻所述活动轴之间设置有一待成型纤维，通过所述待成型纤维连接绕线轮和第一夹具，每个所述待成型纤维沿竖直方向上下对应设置有若干喷涂器，所述定型模件上设置有凹槽，所述活动轴中设置有加热装置；
    每个所述第一夹具在所述操作台上均对应设置有第二夹具，通过成型纤维衔接所述第一夹具和所述第二夹具，所述第一夹具和所述第二夹具上均设置有骤冷装置，所述操作台上间隔设置有若干基布，每个所述成型纤维的上方均对应设置有若干超声波粘合头。
  2. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：所述凹槽的横截面为半椭圆形，所述凹槽与所述待成型纤维平行。
  3. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：所述待成型纤维上方和下方的所述喷涂器上，分别设置的第一涂层喷嘴和第二涂层喷嘴中分别含有亲水涂料和疏水涂料。
  4. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：相邻所述活动轴之间还设置有若干限位柱。
  5. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：所述待成型纤维上方的所述喷涂器中，按照规律还分布有若干标记喷嘴。
  6. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：所述第一夹具上还设置有切割器。
  7. 根据权利要求1所述的一种透气纤维面料制备装置，其特征在于：相邻所述活动轴上的所述定型模件之间按规律错开布置。
  8. 基于权利要求1-7中所述的任一一种透气纤维面料制备装置的制备方法，其特征在于，包括以下步骤：
    S1、夹具将绕线轮中待成型纤维绷直后，相邻移动轴移动，将截面为圆形的待成型纤维在定型模件中挤压，并热定型为截面椭圆形的纤维；
    S2、每个待成型纤维上下方对应设置的第一涂层喷嘴和第二涂层喷嘴，分别按规律在待成型纤维表面喷涂亲水涂层和疏水涂层；并且待成型纤维上方的喷涂器通过标记喷嘴喷涂标记喷料，得到成型纤维；
    S3、成型纤维冷却后，第一夹具和第二夹具将成型纤维与基布贴合，在成型纤维喷涂标记喷料处通过超声波粘合头，将成型纤维与基布粘合连接。
  9. 根据权利要求8所述的一种透气纤维面料制备装置的制备方法，其特征在于：在所述S2中，椭圆截面长轴对应的两个成型纤维的弧形表面，其中靠近基布的弧形表面喷涂疏水涂层，另一弧形表面喷涂亲水涂层，并且以若干亲水涂层、若干疏水涂层和之间的一个标记喷料为规律喷涂。
  10. 基于权利要求1-7所述的一种透气纤维面料，其特征在于：所述基布上设置有平行分布的若干成型纤维，所述成型纤维与所述基布之间粘合连接，所述成型纤维为椭圆形柱体，所述成型纤维芯部还设置有盐敏性水凝胶，所述成型纤维的表面规律喷涂有亲水涂层和疏水涂层。
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