WO2022052551A1 - 一种风机及清洁设备 - Google Patents
一种风机及清洁设备 Download PDFInfo
- Publication number
- WO2022052551A1 WO2022052551A1 PCT/CN2021/100710 CN2021100710W WO2022052551A1 WO 2022052551 A1 WO2022052551 A1 WO 2022052551A1 CN 2021100710 W CN2021100710 W CN 2021100710W WO 2022052551 A1 WO2022052551 A1 WO 2022052551A1
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- WIPO (PCT)
- Prior art keywords
- diffuser
- stator
- positioning
- positioning mechanism
- fan
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
- F04D17/165—Axial entry and discharge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0606—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/22—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/0081—Means for exhaust-air diffusion; Means for sound or vibration damping
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/22—Mountings for motor fan assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0693—Details or arrangements of the wiring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/059—Roller bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4253—Fan casings with axial entry and discharge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
- F04D29/444—Bladed diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/542—Bladed diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/64—Mounting; Assembling; Disassembling of axial pumps
- F04D29/644—Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
- F04D29/646—Mounting or removal of fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/667—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
Definitions
- the invention relates to the technical field of mechanical design, in particular to a fan and cleaning equipment.
- the fan is a machine that relies on the input mechanical energy to increase the gas pressure and discharge the gas. It is a driven fluid machine. Fan is the habitual abbreviation for gas compression and gas conveying machinery in China. Generally speaking, fans include ventilators, blowers, and wind generators.
- fans are also used in the household life of residents. Fans are also used in some commonly used household appliances, such as vacuum cleaners. The fan is noisy, which affects people's use.
- the purpose of the present invention is to provide a fan and a vacuum cleaner to solve the problems of inconvenient assembly and high noise of the fan in the prior art.
- a first aspect of the present invention provides a fan, including: a fluid module for generating and guiding an air flow, the fluid module comprising fan blades and a diffuser, the diffuser
- the diffuser is provided with a first positioning mechanism; a stator module is detachably connected to the diffuser, and the stator module is provided with a second positioning mechanism adapted to the first positioning mechanism.
- the fluid module further includes: an optical axis and a rotor sleeved on the optical axis; the rotor rotates under the driving of the stator module, correspondingly driving the fan blades to rotate, thereby generating airflow.
- the diffuser is an axial diffuser
- the axial diffuser includes: an outer cylinder, a main body part provided in the outer cylinder, and a plurality of diffuser blades; a plurality of the diffuser blades A compressor blade connects the outer cylinder and the main body, a plurality of the diffuser blades divides the annular space between the outer cylinder and the main body into a plurality of the diffuser air ducts, the The main body part has a central axis hole, and the main body part is sleeved on the optical axis through the central axis hole.
- the outer diameter of the main body of the axial diffuser is equal to the outer diameter of the motor stator, so that the air flowing out of the diffuser air duct flows through the outer side of the motor stator.
- the first positioning mechanism is formed by a part of the diffuser vanes of the axial diffuser extending along the axial direction of the axial diffuser.
- stator module includes: a motor stator, which is provided with a second positioning mechanism adapted to the first positioning mechanism.
- the motor stator includes: an annular stator outer ring, the inner side of which is connected with a plurality of stator teeth evenly distributed in the circumferential direction; the stator teeth are arranged along the radial direction of the stator outer ring; the winding group The number of coils corresponds to the number of stator teeth, and each of the stator teeth is sleeved with a winding coil; wherein, the yoke of the outer ring of the stator is provided with a second positioning mechanism adapted to the first positioning mechanism mechanism.
- the second positioning mechanism is formed by inwardly recessing the yoke of the outer ring of the stator.
- the second positioning mechanism is a positioning groove
- the wall surface of the positioning groove is a cylindrical surface
- the first positioning mechanism is a semi-cylindrical body
- a side of the first positioning mechanism close to the positioning groove is provided with a A cylindrical surface that matches the wall surface of the positioning groove.
- the stator module further includes: a PCB circuit board, which is detachably connected to the motor stator; both ends of each of the winding coils extend along the axial direction of the motor stator to connect with the PCB The side where the circuit board is connected; the PCB circuit board is provided with a connection circuit of the winding coils of the same phase, and the winding coils belonging to the same phase are connected through the PCB circuit board.
- a PCB circuit board which is detachably connected to the motor stator; both ends of each of the winding coils extend along the axial direction of the motor stator to connect with the PCB The side where the circuit board is connected; the PCB circuit board is provided with a connection circuit of the winding coils of the same phase, and the winding coils belonging to the same phase are connected through the PCB circuit board.
- a cleaning device provided with the fan according to any one of the above technical solutions.
- the technical solution adopts a modular structure, and the assembly is simple and suitable for mechanized production.
- FIG. 1 is a schematic structural diagram of a fan according to a first embodiment of the present invention
- FIG. 2 is a schematic exploded view of the structure of a fan according to an optional embodiment of the present invention.
- FIG. 3 is a schematic cross-sectional structure diagram of a fan according to an optional embodiment of the present invention.
- Fig. 4 is the enlarged view of A part in Fig. 3;
- Fig. 5 is the enlarged view of B part in Fig. 3;
- FIG. 6 is a schematic end view showing the assembly of the fan blade and the diffuser in the fan according to an optional embodiment of the present invention
- FIG. 7 is a schematic cross-sectional structure diagram of a fan according to an optional embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a motor stator according to an optional embodiment of the present invention.
- FIG. 9 is a schematic structural diagram of a chain-connected stator unit according to an optional embodiment of the present invention.
- FIG. 10 is a schematic circuit diagram of a 3-phase motor stator according to an optional embodiment of the present invention.
- FIG. 11 is a schematic circuit diagram of a 3-phase motor stator according to an optional embodiment of the present invention.
- a fan including: a fluid module 1 for generating and guiding an air flow, and the fluid module 1 includes a fan blade 11 and a diffuser 12 , the diffuser 12 has a first positioning mechanism 121 ; the stator module 2 is detachably connected to the diffuser 12 , and the stator module 2 is provided with a second positioning mechanism 211 adapted to the first positioning mechanism 121 .
- the fluid module 1 further includes: an optical axis 18 and a rotor 14 sleeved on the optical axis 18 ; the rotor 14 rotates under the driving of the stator module 2 , Correspondingly, the fan blades 11 are driven to rotate, thereby generating airflow, and the rotor 14 is a permanent magnet with two poles.
- the diffuser 12 is an axial diffuser 12, and the axial diffuser 12 includes: an outer cylinder 122, a main body 123 provided in the outer cylinder 122, and a plurality of diffuser vanes 124; a plurality of diffuser blades 124;
- the compressor blade 124 connects the outer cylinder 122 and the main body part 123 , and the plurality of diffuser blades 124 divides the annular space between the outer cylinder 122 and the main body part 123 into a plurality of diffuser air passages 125 , and the main body part 123 has a central axis hole 126 , the main body portion 123 is sleeved on the optical axis 18 through the central axis hole 126 .
- the radial diffusion is cancelled, and the axial diffuser 12 is used.
- the flow tends to be stable, reducing the generation of vortices in the flow channel.
- Radial expansion is canceled. It can effectively reduce wind resistance, reduce energy loss, and improve the working efficiency of the fan. Increase the "dynamic and static gap", so that the "dynamic and static interference” effect of the fan when working is weakened, and the noise of the fan is reduced.
- the radial diffuser 12 is generally provided with axial diffuser blades at the position of the annular non-grid channel 16 of the present application to form a radial air channel, which is often very close to the blades.
- the fluid module 1 further includes: a hood 13, which is fixedly connected to the axial diffuser 12, and a fan blade chamber and an annular ring-free grid surrounding the fan blade chamber are formed between the hood 13 and the axial diffuser 12.
- the channel 16, the annular non-grating channel 16 is connected to the fan blade chamber and the diffuser air duct 125, and the air mask 13 has an air inlet 131; , and is driven by the fan blade 11 to enter the diffuser air duct 125 through the annular gratingless channel 16 and flow out from the other end of the diffuser air duct 125 .
- the outer diameter of the main body 123 of the axial diffuser 12 is equal to the outer diameter of the motor stator 21 , so that the air flowing out from the diffuser air duct 125 flows through the outside of the motor stator 21 .
- the outer diameter of the main body 123 of the axial diffuser 12 is equal to the outer diameter of the motor stator 21 , so that the fluid can flow out from the axial diffuser 12 through the outer ring of the motor stator 21 without obstacles. It flows out of the motor stator 21 to reduce wind resistance and improve fluid efficiency.
- the outer diameter of the main body portion 123 of the axial diffuser 12 is equal to the outer diameter of the motor stator 21 , not absolutely equal, and a certain error is allowed.
- the error between the two is 1%, 3%, 5%, 7%, 10% and so on.
- the end surface of the outer cylinder 122 close to the air cover 13 has a first annular protrusion 128, so that the end surface of the outer cylinder 122 forms a first stepped surface, and the outer wall surface of the outer cylinder 122 extends axially to form an annular protrusion.
- the hood 13 has a second annular protrusion 132, so that the end face connecting the hood 13 and the outer cylinder 122 forms a second step surface, and the second step surface is adapted to the first step surface.
- a stepped surface is provided at the part where the outer cylinder 122 is connected with the air cover 13, which can make the transition of the inner wall surface of the part where the air cover 13 and the outer cylinder 122 are connected is smoother and reduces the interference to the fluid.
- the number of fan blades 11 is an odd number.
- the number of blades of the fan blade 11 is 3, 5, 7, 9, 11 and so on.
- the number of blades of the fan blades 11 is an odd number, which can reduce asymmetric residual stress of injection molding and reduce resonance.
- the number of blades of the fan blade 11 and the number of the diffuser blades 124 are not multiples of each other.
- the number of diffuser blades 124 is selected to be a number that cannot divide the number of blades of the fan blade 11, so that air noise can be reduced.
- the number of blades of the fan blade 11 is seven, and the number of the diffuser blades 124 is twelve.
- the number of diffuser vanes 124 is a multiple of three.
- the number of the diffuser vanes 124 is a multiple of 3 to facilitate the arrangement of the positioning posts.
- Three positioning columns can ensure the positioning of the axial diffuser 12 and the motor stator 21 .
- the locating posts are evenly distributed on the circumference, using the assembly of the axial diffuser 12 and the motor stator 21 .
- the number of the diffuser vanes 124 being a multiple of 3 can ensure the uniform distribution of the positioning columns.
- the number of diffuser vanes 124 may be, for example, 9, 12, 15, or the like. Of course, in the embodiment of the present application, it is not excluded that the number of the diffuser vanes 124 is a number other than a multiple of 3.
- the number of blades of the fan blade 11 is less than the number of the diffuser blades 124 . While the blades of the fan blades 11 satisfy the air extraction efficiency, the number of the diffuser blades 124 also conforms to the rectification efficiency. In some embodiments, the number of blades of the fan blade 11 is 9, and the number of the diffuser blades 124 is 12.
- the diffuser vanes 124 may be inclined. That is, the diffuser vanes 124 are not parallel to the axis of the axial diffuser 12 .
- the axis of the diffuser duct 125 is also not parallel to the axis of the axial diffuser 12 .
- the included angle formed between the axis of the diffuser air duct 125 and the axis of the axial diffuser 12 may be 10°-45°.
- the axial diffuser 12 is assembled on the motor shaft through the bearing 15 .
- the fan blade 11 is fixed on the motor.
- the fan in the vacuum cleaner cleaning device provided by the embodiment of the present application cancels the radial diffusion, and adopts the axial diffuser 12, and the chaotic air flow from the fan blade 11 directly enters the axial diffusion after passing through the annular non-grid channel 16.
- the diffuser 12 is guided by the diffuser vanes 124 of the axial diffuser 12, the flow tends to be stable and the generation of vortices in the flow channel is reduced. Radial expansion is canceled. It can effectively reduce wind resistance, reduce energy loss, and improve the working efficiency of the fan.
- the radial diffuser 12 is generally arranged at the position of the annular non-grid channel 16, which is often very close to the blades. After the air comes out of the fan blade 11, it directly hits the leading edge of the radial diffuser blade 124, resulting in a strong "dynamic and static interference". ". A large number of documents have proved that the "dynamic and static interference” generated by the rotor 14 and the blades of the motor stator 21 is an important part of the fan noise.
- the fan of the vacuum cleaner cleaning device of the embodiment of the present application cancels the radial diffuser 12, and adopts the axial diffuser 12 to increase the "dynamic and static gap", which is a very powerful means to improve the noise of the fan. Due to the elimination of the radial diffuser 12, the diameter of the fan can be reduced accordingly. The problems such as shortening the service life of the bearing 15 and increasing the noise of the fan caused by having to increase the power due to the increase of the diameter of the fan are avoided.
- the first positioning mechanism 121 is formed by a part of the diffuser vanes 124 of the diffuser vanes 124 of the axial diffuser 12 extending in the axial direction of the axial diffuser 12 .
- the stator module 2 includes: a motor stator 21 provided with a second positioning mechanism 211 adapted to the first positioning mechanism 121 .
- the motor stator 21 includes: an annular stator outer ring 213, and a plurality of stator teeth 214 evenly distributed in the circumferential direction of its inner side are connected; the stator teeth 214 are arranged along the radial direction of the stator outer ring 213; The number of coil coils 215 corresponds to the number of stator teeth 214, and each stator tooth 214 is sleeved with coil coils 215; wherein, the yoke of the stator outer ring 213 is provided with a first positioning mechanism 121. Two positioning mechanisms 211 .
- the second positioning mechanism 211 is formed by a yoke of the stator outer ring 213 being recessed inward.
- first certain mechanism and the second positioning mechanism 211 may be positioning members and fasteners that form a snap-fit structure, or may be bolts and threaded holes that form threaded connections, or may be the positioning in the above-mentioned embodiments. Posts and pilot holes.
- one of the axial diffuser 12 and the motor stator 21 includes a plurality of positioning columns, and the other of the axial diffuser 12 and the motor stator 21 includes a plurality of positioning holes adapted to the positioning columns.
- the axial diffuser 12 and the motor stator 21 are respectively provided with locating columns and locating holes correspondingly to facilitate the connection and fixation of the axial diffuser 12 and the motor stator 21 .
- the positioning column may be provided on any one of the axial diffuser 12 and the motor stator 21, and the positioning hole is provided on the other.
- locating posts may be provided on the axial diffuser 12 while locating holes are provided on the motor stator 21 .
- the positioning post extends along the axial direction of the axial diffuser 12 .
- a portion of the diffuser vanes 124 of the diffuser vanes 124 of the axial diffuser 12 extend along the axial direction of the axial diffuser 12 to form locating posts, and the motor stator 21 includes locating holes.
- the number of locating posts is not the same as the number of diffuser vanes 124 . In general, the number of locating posts may be less than the number of diffuser vanes 124. Therefore, when the positioning column is arranged on the axial diffuser 12, a part of the diffuser vanes 124 may extend along the axial direction to form the positioning column. For example, 3 of the 12 diffuser vanes 124 extend axially to form locating posts.
- the diffuser vanes 124 extend along the axial direction of the axial diffuser 12 to form positioning columns, which can make the positioning columns have sufficient strength without affecting the structure of the axial diffuser 12, and at the same time Can reduce material consumption. Avoid having to increase the thickness of the position where the positioning column is located in order to improve the strength of the positioning column.
- the ends of the diffuser vanes 124 may integrally extend along the axial direction of the diffuser 12 to form positioning posts. It is also possible that a partial body of the end of the diffuser vane 124 extends along the axial direction of the diffuser 12 to form a positioning post.
- the side of the diffuser vane 124 close to the main body portion 123 may be along the axial direction of the diffuser 12 .
- the axial extension forms a positioning post.
- the positioning post may be formed on the main body portion 123 .
- the locating post may be located at a position of the body portion 123 corresponding to the diffuser vane 124 .
- a location may be formed partly on the body portion 123 and partly extending from the diffuser vanes 124 .
- the positioning hole may be a hole slot or an open slot.
- the outer peripheral surface of the motor stator 21 is concave to form positioning holes.
- the outer peripheral surface of the positioning hole is concave to form the positioning hole as an open groove, which not only ensures stable positioning, but also saves materials while ensuring strength.
- the wall surface of the positioning hole is a cylindrical surface, and the positioning column has a cylindrical surface matched with the wall surface of the positioning hole.
- the wall surface of the positioning hole and the corresponding matching surface of the positioning column are cylindrical surfaces, which effectively ensures the stability of the combination of the two.
- the positioning column is a semi-cylinder.
- One side of the positioning column has a cylindrical surface matched with the wall surface of the positioning hole, and the other side is matched with the peripheral surface of the motor stator 21 .
- the positioning hole may be set at any position on the peripheral surface of the motor stator 21 .
- the positioning holes are located on the outer peripheral surface corresponding to the tooth centerline of the motor stator 21 .
- the positioning holes are provided on the outer peripheral surface opposite to the teeth of the motor stator 21 . There is enough space for positioning holes in this part, and the strength is ensured, and it is not necessary to increase the thickness and other dimensions of the part where the positioning holes are located, which increases material consumption.
- the number of the positioning holes and the positioning columns is not specifically limited, for example, it may be 2, 3, 4, etc.
- a plurality of positioning holes are distributed on a circumference.
- Multiple positioning posts are also distributed evenly on a circumference. The diameters of the two circles are the same.
- the positioning holes and the positioning posts are evenly distributed on their respective circumferences.
- any positioning post can be matched with any positioning hole.
- the fixed connection manner between the axial diffuser 12 and the motor stator 21 is not limited.
- the axial diffuser 12 and the motor stator 21 may be bonded by glue, or connected by an interference fit, or connected by a screw or the like.
- one of the axial diffuser 12 and the motor stator 21 includes a plurality of connection posts 212
- the other one of the axial diffuser 12 and the motor stator 21 includes a plurality of connections adapted to the connection posts 212 . hole 127.
- the axial diffuser 12 and the motor stator 21 are connected to each other through the connecting column 212 and the connecting hole 127 .
- the connection post 212 and the hole wall of the connection hole 127 are fixedly connected by glue. In this way, glue can be applied in a specific position to avoid defects such as glue overflow.
- the connection post 212 and the connection hole 127 are fixedly connected by interference fit.
- the axial diffuser 12 includes a plurality of connecting holes 127
- the motor stator 21 includes a plurality of connecting posts 212 that are matched with the connecting holes 127 .
- a plurality of connection holes 127 may be provided on the main body portion 123 .
- the corresponding connecting column 212 and the connecting hole 127 and the corresponding positioning column and the positioning hole may be included at the same time.
- the circles where the corresponding connecting posts 212 and the connecting holes 127 are located are collinear with the axis lines of the circles where the corresponding positioning posts and the positioning holes are located.
- the radius of the circle where the corresponding connection post 212 and the connection hole 127 are located may be smaller than the radius of the circle where the corresponding positioning post and the location hole are located.
- the length of the connecting post 212 is less than the length of the positioning post.
- the positioning of the axial diffuser 12 and the motor stator 21 can be achieved through the cooperation of the positioning column and the positioning hole, so that the connecting column 212 corresponds to the connecting hole 127 for easy assembly.
- one of the axial diffuser 12 and the motor stator 21 includes a plurality of positioning columns, and the other of the axial diffuser 12 and the motor stator 21 includes a plurality of positioning holes adapted to the positioning columns.
- the axial diffuser 12 and the motor stator 21 are respectively provided with locating columns and locating holes correspondingly to facilitate the connection and fixation of the axial diffuser 12 and the motor stator 21 .
- the positioning column may be provided on any one of the axial diffuser 12 and the motor stator 21, and the positioning hole is provided on the other.
- locating posts may be provided on the axial diffuser 12 while locating holes are provided on the motor stator 21 .
- the positioning post extends along the axial direction of the axial diffuser 12 .
- a portion of the diffuser vanes 124 of the diffuser vanes 124 of the axial diffuser 12 extend along the axial direction of the axial diffuser 12 to form locating posts, and the motor stator 21 includes locating holes.
- the number of locating posts is not the same as the number of diffuser vanes 124 . In general, the number of locating posts may be less than the number of diffuser vanes 124 . Therefore, when the positioning column is arranged on the axial diffuser 12, a part of the diffuser vanes 124 may extend along the axial direction to form the positioning column.
- 3 of the 12 diffuser vanes 124 extend axially to form locating posts.
- the diffuser vanes 124 extend along the axial direction of the axial diffuser 12 to form positioning columns, which can make the positioning columns have sufficient strength without affecting the structure of the axial diffuser 12, and at the same time Can reduce material consumption. Avoid having to increase the thickness of the position where the positioning column is located in order to improve the strength of the positioning column.
- the ends of the diffuser vanes 124 may integrally extend along the axial direction of the diffuser 12 to form positioning posts. It is also possible that a partial body of the end of the diffuser vane 124 extends along the axial direction of the diffuser 12 to form a positioning post.
- the side of the diffuser vane 124 close to the main body portion 123 may be along the axial direction of the diffuser 12 .
- the axial extension forms a positioning post.
- the positioning post may be formed on the main body portion 123 .
- the locating post may be located at a position of the body portion 123 corresponding to the diffuser vane 124 .
- a positioning post may be partially formed on the main body portion 123 and partially extended from the diffuser vanes 124 .
- the positioning hole may be a hole slot or an open slot.
- the outer peripheral surface of the motor stator 21 is concave to form positioning holes.
- the outer peripheral surface of the positioning hole is concave to form the positioning hole as an open groove, which not only ensures stable positioning, but also saves materials while ensuring strength.
- the wall surface of the positioning hole is a cylindrical surface, and the positioning column has a cylindrical surface matched with the wall surface of the positioning hole.
- the wall surface of the positioning hole and the corresponding matching surface of the positioning column are cylindrical surfaces, which effectively ensures the stability of the combination of the two.
- the circles where the corresponding connecting posts 212 and the connecting holes 127 are located are collinear with the axis lines of the circles where the corresponding positioning posts and the positioning holes are located.
- the radius of the circle where the corresponding connection post 212 and the connection hole 127 are located may be smaller than the radius of the circle where the corresponding positioning post and the location hole are located.
- the length of the connecting post 212 is less than the length of the positioning post.
- the positioning of the axial diffuser 12 and the motor stator 21 can be achieved through the cooperation of the positioning column and the positioning hole, so that the connecting column 212 corresponds to the connecting hole 127 for easy assembly.
- the stator teeth 214 are arranged along the radial direction of the stator outer ring 213;
- the winding coil 215 is provided with only two ends, and both ends of the winding coil 215 are connected to the positive and negative electrodes of the power supply, respectively.
- the span of the coil 215 of the winding set is 1, and the coil 215 of the winding set adopts a span of 1 tooth, which can improve the production efficiency, and the coil is bundled on one tooth, which can improve the stiffness of the coil and the iron core at the same time. , to reduce noise.
- one end of the stator teeth 214 away from the stator outer ring 213 is recessed inward to form an arc-shaped structure.
- the arc-shaped structures of the two adjacent stator teeth 214 are not connected, so that the stator slots 216 formed by the two adjacent stator teeth 214 and the stator outer ring 213 are not
- the arc-shaped structures are separated by a predetermined distance in the circumferential direction, and the space between the two circular arc-shaped structures in the circumferential direction is the notch of the stator slot 216 .
- the coil is not directly set on the stator teeth 214, and for example, a coil with a span of 2, the first coil 2151 has only one end, which is connected to the positive pole, and the fourth coil also has only one end, which is connected to the Negative, after assembling the coils, it is necessary to connect the positive pole of the first coil to the fourth coil across the two 2-coils, which will cause the invalid copper wire to be relatively long, resulting in waste of copper wire and high resistance , the copper loss is high, and the efficiency is relatively low.
- the inventor After a lot of research, the inventor has determined that the coil 215 of a winding set with a span of 1, although the winding coefficient is low, that is, the output torque of this coil is smaller under the same current, but because the span is 1, that is, the winding set.
- the coil 215 has two ends, which are respectively connected to the positive electrode and the negative electrode, so that the ineffective copper wire at the end of the coil 215 of the winding assembly is short, the copper loss of the copper wire is small, and the efficiency is high.
- the winding coefficient of the coil with a span greater than 1 is high, because the coil needs to be connected across the stator teeth 214, the invalid copper wire at the end will be long, the resistance will be large, and the copper loss will be high.
- the efficiency of causing the rotation of the stator is not much different from the efficiency of the coil with a span of 1 in the present invention, but the coil of the present invention has a span of 1, which reduces the use of connecting wires, reduces the amount of copper used, and can be bundled in On the stator teeth 214, the stiffness of the stator teeth 214 is improved, so that the production efficiency and the use efficiency of the stator are improved.
- stator outer ring 213 is connected with an even number of stator teeth 214 evenly distributed, and the number of stator slots 216 in the present invention is the same as the number of stator teeth 214, which is also an even number, that is, the present invention
- the number of stator slots 216 is also an even number, which can reduce the unbalanced radial magnetic pull force of the stator during rotation, reduce electromagnetic vibration, and reduce the noise of the motor during use.
- the outer stator ring 213 is surrounded by a plurality of stator units 2131 in the shape of a ring sector connected in a chain; each stator unit 2131 is connected with stator teeth 214 .
- the stator unit 2131 is made of high-frequency silicon steel material, and the stator outer ring 213 is set to be surrounded by a plurality of ring sector-shaped stator units 2131 connected by a chain, so that the stator can be processed during machining.
- two chain stator outer rings 213 can be arranged to cross, that is, the stator teeth 214 of the second stator outer ring 213 are arranged between the two stator teeth 214 of the first stator outer ring 213, which can make the mold
- Two stator outer rings 213 are produced by punching at one time, and the two stator outer rings 213 are staggered, which can greatly save silicon steel sheets compared to producing one stator outer ring 213 by punching at a time.
- stator outer ring 213 is chain-connected in this embodiment, a wire can be directly wound on each stator tooth 214, so that all the stator teeth 214 are wound at the same time, which improves production efficiency and avoids embedding coils
- the installation process in the stator slot 216 improves the production efficiency of the stator, and the stator outer ring 213 provided by the embodiment of the present invention can also make the coil neatly and tightly wrap the stator teeth 214, improve the stiffness of the stator teeth 214, and improve the efficiency of the stator teeth 214. To protect the stator teeth 214, and the tight coils can be reduced.
- the winding coil 215 is embedded in the stator slot 216, and then the winding set is fixed in the position of the stator slot 216.
- the present invention obtains a tight winding group by winding the wires directly on the stator teeth 214, and obtains the same slot fullness ratio. At the same time, less copper wire can be used.
- stator outer ring 213 is formed by connecting the first stator unit 2131 and the last stator unit 2131 after the stator teeth 214 are wound, and using laser welding to connect the connecting lines of all adjacent stator units 2131 .
- the circle enclosed by the arc-like structure of the stator teeth 214 is used to accommodate the rotor 14 having two poles.
- the number of stator teeth 214 is 6, the number of stator slots 216 is also 6, and the number of phases of the stator is 3 phases.
- the included angles of two coils belonging to the same phase differ by 180°.
- the above-mentioned six coils 215 of the winding group are wound in a "Y" connection or a delta connection.
- the number of parallel branches in the winding coils 215 belonging to the same phase is 1, that is, the head end of the first winding coil 215 in the same phase and the tail of the second winding coil 215 in the same phase
- the ends are connected so that a branch is formed, ie the winding coils 215 of the same phase are connected in series.
- the six stator coils respectively include: a first coil 2151 , a second coil 2152 , a third coil 2153 , a fourth coil 2154 , a fifth coil 2155 , a clockwise direction or a counterclockwise direction along the circumferential direction of the stator outer ring 213 , Sixth coil 2156.
- the first coil 2151 and the fourth coil 2154 are set as the A phase
- the second coil 2152 and the fifth coil 2155 are set as the B phase
- the third coil 2153 and the sixth coil 2156 are set as the C phase
- the two coil clips belong to the same phase.
- the angle is 180°, and two coils belonging to the same phase are separated and connected in series to form a branch.
- the number of parallel branches in the winding coils 215 belonging to the same phase is 2, that is, the head end of the first winding coil 215 in the same phase is connected to the head end of the second winding coil 215 in the same phase.
- the tail end of the first winding coil 215 is connected to the tail end of the second winding coil 215 in the same phase so that two branches are formed, ie the winding coils 215 in the same phase are connected in parallel.
- the six stator coils respectively include: a first coil 2151 , a second coil 2152 , a third coil 2153 , a fourth coil 2154 , a fifth coil 2155 , a clockwise direction or a counterclockwise direction along the circumferential direction of the stator outer ring 213 , Sixth coil 2156.
- the first coil 2151 and the fourth coil 2154 are set to be phase A
- the third coil 2153 and the sixth coil 2156 to be phase C
- the two coils belonging to the same phase are separated from each other. Two branches are obtained in parallel.
- the yoke of the stator is provided with a semicircular hole for positioning the axial diffuser 12 of the fan; the center of the semicircular hole is set on the centerline of the stator teeth 214 .
- the stator module 2 further includes: a PCB circuit board 22 , which is detachably connected to the motor stator 21 ; both ends of each winding coil 215 extend along the axial direction of the motor stator 21 to connect with the PCB circuit board 22 .
- the PCB circuit board 22 is provided with a connection circuit of the winding coils 215 of the same phase, and the winding coils 215 belonging to the same phase are connected through the PCB circuit board 22 .
- the winding coils 215 belonging to the same phase are connected through the connection circuit of the winding coils 215 of the same phase on the PCB circuit board 22 .
- the coil can be arranged neatly and the volume of the fan can be reduced.
- a cleaning device which is provided with the fan according to any one of the above embodiments.
- the cleaning equipment in the embodiments of the present application includes a cleaning robot, a hand-held vacuum cleaner, and the like.
- the present invention aims to protect a fan, comprising: a fluid module 1 for generating and guiding an air flow, the fluid module 1 comprising a diffuser 12 having a first positioning mechanism on the diffuser 12 121 ; the stator module 2 is detachably connected to the diffuser 12 , and the stator module 2 is provided with a second positioning mechanism 211 adapted to the first positioning mechanism 121 .
- the fan adopts a modular structure, and the assembly is simple and suitable for mechanized production.
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Abstract
一种风机及清洁设备,其中风机包括:流体模块(1),用于产生气流并对所述气流进行引导,所述流体模块(1)包括扩压器(12),所述扩压器(12)上具有第一定位机构(121);定子模块(2),其与所述扩压器(12)可拆卸连接,所述定子模块(2)设置有与所述第一定位机构(121)相适配的第二定位机构(211)。该风机采用模块化的结构,装配简单适用于机械化生产。
Description
相关申请的交叉引用
本申请要求于2020年9月14日递交的中国专利申请第202010962035.9号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。
本发明涉及机械设计技术领域,尤其涉及一种风机及清洁设备。
风机是依靠输入的机械能,提高气体压力并排送气体的机械,它是一种从动的流体机械。风机是中国对气体压缩和气体输送机械的习惯简称,通常所说的风机包括通风机,鼓风机,风力发电机。
风机主要应用于冶金、石化、电力、城市轨道交通、纺织、船舶等国民经济各领域以及各种场所的通风换气。除传统应用领域外,在煤矸石综合利用、新型干法熟料技改、冶金工业的节能及资源综合利用等20多个潜在的市场领域仍将有较大的发展前景。
不光如此,风机也应用到居民家居生活中,一些常用的家用电器也会用到风机,例如吸尘器等,但现有的吸尘器利用的风机结构复杂,装配繁琐,不利于机械化生产,并且现有的风机噪音较大,影响人们的使用。
发明内容
本发明的目的是提供一种风机及吸尘器以解决现有技术的风机装配不便,噪音大的问题。
为解决上述问题,本发明的第一方面提供了一种风机,包括:流体模块,用于产生气流并对所述气流进行引导,所述流体模块包括风机叶片和扩压器,所述扩压器上具有第一定位机构;定子模块,其与所述扩压器可拆卸连接,所述定子模块设置有与所述第一定位机构相适配的第二定位机构。
进一步地,所述流体模块还包括:光轴和套设在所述光轴上的转子;转子在所述定子模块的驱动下旋转,相应带动所述风机叶片旋转,从而产生气流。
进一步地,所述扩压器为轴向扩压器,所述轴向扩压器包括:外筒、设于所述外筒内的主体部以及多个扩压器叶片;多个所述扩压器叶片连接所述外筒和所述主体部,多个所述扩压器叶片将所述外筒和所述主体部之间的环形空间分隔成多个所述扩压风道,所述主体部具有中心轴孔,所述主体部通过中心轴孔套设在所述光轴上。
进一步地,所述轴向扩压器的主体部的外径与所述电机定子的外径相等,以使从所述扩压风道流出的空气流经所述电机定子外侧。
进一步地,所述第一定位机构由所述轴向扩压器的所述扩压器叶片中的部分所述扩压器叶片沿所述轴向扩压器的轴向延伸而形成。
进一步地,所述定子模块包括:电机定子,其设置有与所述第一定位机构相适配的第二定位机构。
进一步地,所述电机定子包括:呈圆环状的定子外圈,其内侧的周向上连接有均匀分布的多个定子齿;所述定子齿沿着定子外圈的径向设置;绕线组线圈,其数量与定子齿对应,每个所述定子齿均套设有绕线组线圈;其中,所述定子外圈的轭部设置有与所述第一定位机构相适配的第二定位机构。
进一步地,所述第二定位机构由所述定子外圈的轭部向内凹陷而形成。
进一步地,所述第二定位机构为定位槽,所述定位槽的壁面为圆柱面,所述第一定位机构为半圆柱体,所述第一定位机构靠近所述定位槽的一侧设置有与定位槽的壁面相适配的圆柱面。
进一步地,所述定子模块还包括:PCB电路板,其与所述电机定子可拆卸连接;每个所述绕线组线圈的两端均沿所述电机定子的轴向延伸至与所述PCB电路板连接的一侧;所述PCB电路板设置有同一相的所述绕线组线圈的连接电路,属于同一相的所述绕线组线圈通过所述PCB电路板连接。
根据本发明的另一面,还提供了一种清洁设备,设置有上述技术方案任一项所述的风机。
本发明的上述技术方案具有如下有益的技术效果:
该技术方案采用模块化的结构,装配简单适用于机械化生产。
图1是根据本发明第一实施方式的风机结构示意图;
图2是根据本发明一可选实施方式的风机的结构分解示意图;
图3是根据本发明一可选实施方式的风机的剖面结构示意图;
图4是图3中A部放大图;
图5是图3中B部放大图;
图6示是根据本发明一可选实施方式的风机中风机叶片与扩压器装配的端面示意图;
图7是根据本发明一可选实施方式的风机的剖面结构示意图;
图8是根据本发明一可选实施方式的电机定子的结构示意图;
图9是根据本发明一可选实施方式的链式连接的定子单元的结构示意图;
图10是根据本发明一可选实施方式的一种3相的电机定子的电路示意图;
图11是根据本发明一可选实施方式的一种3相的电机定子的电路示意图。
附图标记:
1:流体模块;2:定子模块;11:风机叶片;12:扩压器;13:风口罩;14:转子; 15:轴承;16:环形无栅通道;17:叶轮室;18:光轴;21:电机定子;22:PCB电路板;121:第一定位机构;122:外筒;123:主体部;124:扩压器叶片;125:扩压风道;126:中心轴孔;127:连接孔;128:第一环形凸起;131:进风口;132:第二环形凸起;211:第二定位机构;212:连接柱;213:定子外圈;214:定子齿;215:绕线组线圈;216:定子槽;2131:定子单元;2141:圆弧形结构;2151:第一线圈;2152:第二线圈;2153:第三线圈;2154:第四线圈;2155:第五线圈;2156:第六线圈;2161:定子槽槽口。
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。
显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
如图1所示,在本发明实施例的第一方面,提供了一种风机,包括:流体模块1,用于产生气流并对气流进行引导,流体模块1包括风机叶片11和扩压器12,扩压器12上具有第一定位机构121;定子模块2,其与扩压器12可拆卸连接,定子模块2设置有与第一定位机构121相适配的第二定位机构211。
如图2-7所示,在本发明一可选实施例中,流体模块1还包括:光轴18和套设在光轴18上的转子14;转子14在定子模块2的驱动下旋转,相应带动风机叶片11旋转,从而产生气流,该转子14为具有两极的永磁体。
可选的,扩压器12为轴向扩压器12,轴向扩压器12包括:外筒122、设于外筒122内的主体部123以及多个扩压器叶片124;多个扩压器叶片124连接外筒122和主体部123,多个扩压器叶片124将外筒122和主体部123之间的环形空间分隔成多个扩压风道125,主体部123具有中心轴孔126,主体部123通过中心轴孔126套设在光轴18上。本申请实施例提供的风机中,取消了径向扩压,采用轴向扩压器12,从风机叶片11出来的混乱的气流经环形无栅通道16后,直接进入轴向扩压器12,经轴向扩压器12的扩压器叶片124的导流后,流动趋于平稳,减少流道内漩涡的产生。取消了径向扩压。能够有效降低风阻,减少能量损失,提高风机的工作效率。增大“动静间隙”,使得风机工作时的“动静干涉”效应减弱,降低风机噪声的产生。径向扩压器12一般是在设置于本申请的环形无栅通道16的位置设置轴向扩压叶片形成径向风道,往往距离叶片很近,空气从风机叶片11出来后直接撞击到径向扩压器叶片124的前缘,发生强烈的“动静干涉”。大量文 献证明,转子14、电机定子21叶片产生的“动静干涉”是风机噪音的重要组成部分。本申请实施例的风机取消了径向扩压器12,而采用轴向扩压器12,增大“动静间隙”,是改善风机噪声非常有力的手段。由于取消了径向扩压器12,可以相应的减小风机的直径。避免了由于风机直径增大,而不得不增大功率带来的轴承15寿命降低,风机噪声增大等问题。
可选的,流体模块1还包括:风口罩13,其与轴向扩压器12固定连接,风口罩13与轴向扩压器12之间形成风机叶片室和环绕风机叶片室的环形无栅通道16,环形无栅通道16连通风机叶片室和扩压风道125,风口罩13具有进风口131;风机叶片11,其设于风机叶片室内,风机叶片11用于将空气从进风口131引入,并在风机叶片11的驱动下经环形无栅通道16进入扩压风道125,并从扩压风道125的另一端流出。
可选的,轴向扩压器12的主体部123的外径与电机定子21的外径相等,以使从扩压风道125流出的空气流经电机定子21外侧。本申请实施例中,轴向扩压器12的主体部123的外径与电机定子21的外径相等,可以使流体从轴向扩压器12无障碍通过电机定子21外圈流出。从电机定子21外流过,减小了风阻,提高流体效率。本申请实施例中,轴向扩压器12的主体部123的外径与电机定子21的外径相等,并非绝对相等,允许存在一定的误差。例如两者的误差为1%、3%、5%、7%、10%等。
可选的,外筒122靠近风口罩13一侧的端面具有第一环形凸起128,以使外筒122的端面形成第一台阶面,外筒122的外壁面一侧轴向延伸形成环形凸起;风口罩13具有第二环形凸起132,以使风口罩13与外筒122连接的端面形成第二台阶面,第二台阶面与第一台阶面相适配。在外筒122与风口罩13相连接的部位设置台阶面,可以使风口罩13与外筒122相接的部位的内壁面过渡更平滑,降低对流体的干扰。
可选的,风机叶片11的个数为个奇数。例如,风机叶片11的叶片个数为3、5、7、9、11等。风机叶片11的叶片个数为奇数,可以减少不对称的注塑残余应力,减少共振。
可选的,风机叶片11的叶片个数与扩压器叶片124的个数互不为倍数。扩压器叶片124的个数选用不能整除风机叶片11的叶片个数的数量,这样可以降低空气噪声。例如,风机叶片11的叶片个数为7,扩压器叶片124的个数为12。
可选的,扩压器叶片124的个数为3的倍数。扩压器叶片124的个数为3的倍数便于设置定位柱。定位柱为三个即可保证轴向扩压器12与电机定子21的定位。定位柱在圆周上均匀分布,利用轴向扩压器12与电机定子21的装配。定位柱由扩压器叶片124延伸形成时,扩压器叶片124的个数为3的倍数可以保证定位柱的均匀分布。扩压器叶片124的个数例如可以是9、12、15等。当然,本申请实施例中,并不排除扩压器叶片124的个数为3的倍数之外的个数。
可选的,风机叶片11的叶片个数少于扩压器叶片124的个数。在风机叶片11的叶片满足抽风效率的同时,扩压器叶片124的个数还符合整流效率。一些实施例中,风机叶片11的叶片个数为9,扩压器叶片124的个数为12。
可选的,扩压器叶片124可以是倾斜设置。即扩压器叶片124与轴向扩压器12的轴线不相平行。扩压风道125的轴线与轴向扩压器12的轴线也不相平行。示例性实施例中,扩压风道125的轴线与轴向扩压器12的轴线之间形成的夹角可以是10°-45°。
可选的,轴向扩压器12通过轴承15装配于电机轴上。风机叶片11固定于电机上。本申请实施例提供的吸尘器清洁设备中的风机取消了径向扩压,采用轴向扩压器12,从风机叶片11出来的混乱的气流经环形无栅通道16后,直接进入轴向扩压器12,经轴向扩压器12的扩压器叶片124的导流后,流动趋于平稳,减少流道内漩涡的产生。取消了径向扩压。能够有效降低风阻,减少能量损失,提高风机的工作效率。增大“动静间隙”,使得吸尘器清洁设备工作时的“动静干涉”效应减弱,降低风机噪声的产生。径向扩压器12一般设置于环形无栅通道16的位置,往往距离叶片很近,空气从风机叶片11出来后直接撞击到径向扩压器叶片124的前缘,发生强烈的“动静干涉”。大量文献证明,转子14、电机定子21叶片产生的“动静干涉”是风机噪音的重要组成部分。本申请实施例的吸尘器清洁设备的风机取消了径向扩压器12,而采用轴向扩压器12,增大“动静间隙”,是改善风机噪声非常有力的手段。由于取消了径向扩压器12,可以相应的减小风机的直径。避免了由于风机直径增大,而不得不增大功率带来的轴承15寿命降低,风机噪声增大等问题。
可选的,第一定位机构121由轴向扩压器12的扩压器叶片124中的部分扩压器叶片124沿轴向扩压器12的轴向延伸而形成。
可选的,定子模块2包括:电机定子21,其设置有与第一定位机构121相适配的第二定位机构211。
可选的,电机定子21包括:呈圆环状的定子外圈213,其内侧的周向上连接有均匀分布的多个定子齿214;定子齿214沿着定子外圈213的径向设置;绕线组线圈215,其数量与定子齿214对应,每个定子齿214均套设有绕线组线圈215;其中,定子外圈213的轭部设置有与第一定位机构121相适配的第二定位机构211。
可选的,第二定位机构211由定子外圈213的轭部向内凹陷而形成。
可选的,第一定为机构和第二定位机构211可以为组成卡扣结构的定位件和紧固件,也可以为形成螺接的螺栓和螺纹孔,也可以为上述实施例中的定位柱和定位孔。
可选的,轴向扩压器12和电机定子21中的一个包括多个定位柱,轴向扩压器12和电机定子21中的另一个包括多个与定位柱相适配的定位孔。通过在轴向扩压器12和电机定子21上分别对应设置定位柱和定位孔,便于轴向扩压器12和电机定子21的连接固定。定位柱可以设置在轴向扩压器12和电机定子21中的任意一个上,而定位孔设置在另一个上。例如,定位柱可以设置在轴向扩压器12上,而定位孔设置在电机定子21上。
可选的,定位柱沿轴向扩压器12的轴向延伸。示例性实施例中,轴向扩压器12的扩压器叶片124中的部分扩压器叶片124沿轴向扩压器12的轴向延伸形成定位柱,电机定子21包括定位孔。定位柱的数量与扩压器叶片124的数量不相同。一般,定位柱的数量 可以少于扩压器叶片124的数量。因此定位柱设置在轴向扩压器12上时,可以是部分扩压器叶片124沿轴向延伸形成定位柱。例如,12个扩压器叶片124中的3个扩压器叶片124沿轴向延伸形成定位柱。本申请实施例中,扩压器叶片124沿轴向扩压器12的轴向延伸形成定位柱,可以使定位柱具有足够的强度,而且不会影响轴向扩压器12的构造,并且同时能够降低材料的消耗。避免为提高定位柱的强度,而不得不增大定位柱所在部位的厚度等。示例性实施例中,可以是扩压器叶片124的端部整体沿轴向扩压器12的轴向延伸形成定位柱。也可以是扩压器叶片124的端部的部分体沿轴向扩压器12的轴向延伸形成定位柱。扩压器叶片124的端部的部分体沿轴向扩压器12的轴向延伸形成定位柱时,例如可以是扩压器叶片124靠近主体部123的一侧沿轴向扩压器12的轴向延伸形成定位柱。
可选的,定位柱可以是形成于主体部123上。示例性实施例中,定位柱可以是位于主体部123的与扩压器叶片124对应的位置。
可选的,一个定位可以是部分形成于主体部123上,部分由扩压器叶片124延伸而成。
上述实施例中,定位孔可以是孔槽,也可以是开口槽。一些实施例中,电机定子21的外周面内凹形成定位孔。定位孔的外周面内凹形成定位孔为开口槽,在保证定位稳固之外,还能够在保证强度的同时,节省材料。定位孔的壁面为圆柱面,定位柱具有与定位孔的壁面相适配的圆柱面。定位孔的壁面以及定位柱相应的适配面为圆柱面,有效保证了两者结合的稳定。
可选的,定位柱为半圆柱体。定位柱一侧具有与定位孔的壁面相适配的圆柱面,另一侧与电机定子21的周面相匹配。本申请实施例中,定位孔可以设于电机定子21的周面的任意位置。一些实施例中,定位孔位于与电机定子21的齿中线对应的外周面上。定位孔设于与电机定子21的齿相对的外周面上。该部位有足够的空间设置定位孔,并保证强度,而不必额外增加定位孔所在部位的厚度等尺寸,而增加材料消耗。本申请实施例中,定位孔和定位柱的个数不作具体限定,例如,可以是2个,3个,4个等。一些实施例中,定位孔和定位柱分别为三个,定位孔和定位柱分别在各自所在的圆周上均匀分布。定位孔和定位柱分别为三个,即可保证轴向扩压器12和电机定子21的定位连接。多个定位孔在一个圆周上分布。多个定位柱也在一个圆周上均匀分布。两者所在圆周的直径相等。定位孔和定位柱分别在各自所在的圆周上均匀分布,在轴向扩压器12和电机定子21连接时,不必限定两者在特定的方位。任一个定位柱,可以与任一个定位孔相适配。本申请实施例中,轴向扩压器12与电机定子21之间的固定连接方式不限。例如,轴向扩压器12与电机定子21可以通过胶粘结,或者通过过盈配合连接,或者通过螺纹件连接等。
可选的,轴向扩压器12和电机定子21中的一个包括多个连接柱212,轴向扩压器12和电机定子21中的另一个包括多个与连接柱212相适配的连接孔127。轴向扩压器12和电机定子21通过连接柱212与连接孔127配合连接在一起。例如,连接柱212与连接孔127的孔壁之间通过胶固定连接。此种方式可以在特定的位置施胶,避免溢胶等缺陷。或 者连接柱212与连接孔127通过过盈配合固定连接。示例性实施例中,轴向扩压器12包括多个连接孔127,电机定子21包括多个与连接孔127相适配的连接柱212。例如,多个连接孔127可以设于主体部123上。本申请实施例的风机中,可以同时包括对应连接柱212和连接孔127以及对应的定位柱和定位孔。
可选的,对应连接柱212和连接孔127所在圆与对应的定位柱和定位孔所在圆的轴心线共线。示例性实施例中,对应连接柱212和连接孔127所在圆的半径可以小于对应的定位柱和定位孔所在圆的半径。
可选的,连接柱212的长度小于定位柱的长度。组装时,可以通过定位柱与定位孔的配合实现轴向扩压器12和电机定子21的定位,从而使连接柱212与连接孔127相对应,便于组装。
可选的,轴向扩压器12和电机定子21中的一个包括多个定位柱,轴向扩压器12和电机定子21中的另一个包括多个与定位柱相适配的定位孔。通过在轴向扩压器12和电机定子21上分别对应设置定位柱和定位孔,便于轴向扩压器12和电机定子21的连接固定。定位柱可以设置在轴向扩压器12和电机定子21中的任意一个上,而定位孔设置在另一个上。例如,定位柱可以设置在轴向扩压器12上,而定位孔设置在电机定子21上。
可选的,定位柱沿轴向扩压器12的轴向延伸。示例性实施例中,轴向扩压器12的扩压器叶片124中的部分扩压器叶片124沿轴向扩压器12的轴向延伸形成定位柱,电机定子21包括定位孔。定位柱的数量与扩压器叶片124的数量不相同。一般,定位柱的数量可以少于扩压器叶片124的数量。因此定位柱设置在轴向扩压器12上时,可以是部分扩压器叶片124沿轴向延伸形成定位柱。例如,12个扩压器叶片124中的3个扩压器叶片124沿轴向延伸形成定位柱。本申请实施例中,扩压器叶片124沿轴向扩压器12的轴向延伸形成定位柱,可以使定位柱具有足够的强度,而且不会影响轴向扩压器12的构造,并且同时能够降低材料的消耗。避免为提高定位柱的强度,而不得不增大定位柱所在部位的厚度等。示例性实施例中,可以是扩压器叶片124的端部整体沿轴向扩压器12的轴向延伸形成定位柱。也可以是扩压器叶片124的端部的部分体沿轴向扩压器12的轴向延伸形成定位柱。扩压器叶片124的端部的部分体沿轴向扩压器12的轴向延伸形成定位柱时,例如可以是扩压器叶片124靠近主体部123的一侧沿轴向扩压器12的轴向延伸形成定位柱。
可选的,定位柱可以是形成于主体部123上。示例性实施例中,定位柱可以是位于主体部123的与扩压器叶片124对应的位置。
可选的,一个定位柱可以是部分形成于主体部123上,部分由扩压器叶片124延伸而成。本申请实施例中,定位孔可以是孔槽,也可以是开口槽。一些实施例中,电机定子21的外周面内凹形成定位孔。定位孔的外周面内凹形成定位孔为开口槽,在保证定位稳固之外,还能够在保证强度的同时,节省材料。定位孔的壁面为圆柱面,定位柱具有与定位孔的壁面相适配的圆柱面。定位孔的壁面以及定位柱相应的适配面为圆柱面,有效保证 了两者结合的稳定。
可选的,对应连接柱212和连接孔127所在圆与对应的定位柱和定位孔所在圆的轴心线共线。示例性实施例中,对应连接柱212和连接孔127所在圆的半径可以小于对应的定位柱和定位孔所在圆的半径。
可选的,连接柱212的长度小于定位柱的长度。组装时,可以通过定位柱与定位孔的配合实现轴向扩压器12和电机定子21的定位,从而使连接柱212与连接孔127相对应,便于组装。
如图8-11所示,在本发明一可选实施例中,定子齿214沿着定子外圈213的径向设置;每个定子齿214的外部均套设有绕线组线圈215;绕线组线圈215仅设置有两端,绕线组线圈215的两端分别连接到电源正极和负极。换言之,本实施例中绕线组线圈215的跨距为1其中绕线组线圈215采用跨距为1齿,可提高生产效率,线圈捆绑在一个齿上,可以同时提高线圈和铁芯的刚度,降低噪声。
可选的,定子齿214远离定子外圈213的一端向内凹陷形成圆弧状结构。且相邻的两个定子齿214的圆弧状结构不连接,以使得相邻的两个定子齿214的与定子外圈213构成的定子槽216,而相邻的两个定子齿214的圆弧状结构在周向上相隔预定的距离,两个圆弧状结构在周向的空间为该定子槽216的槽口。
可以理解的是,在有些现有技术中,跨距大于1的线圈,需要在组装定子时,先按照预定的圈数制备绕线组线圈215,然后将绕线组线圈215嵌入到定子槽216内,并不是直接将线圈套设在定子齿214上的,且例如跨距为2的线圈,第一线圈2151只有一个端部,连接到正极,第四个线圈也只有一个端部,连接到负极,在组装好线圈后,还需要跨过两个2线圈将第一个线圈的正极连接到第四个线圈的上,这样就会造成无效的铜线比较长,导致浪费铜线且电阻大,铜损高,效率也比较低。
发明人经过大量研究,确定跨距为1的绕线组线圈215,虽然绕组系数低,即这种线圈在相同的电流下输出的扭矩较小,但是由于跨距为1,即该绕线组线圈215具有两个端部,分别连接到正极和负极上,可以使得绕线组线圈215的端部的无效铜线短,铜线铜损小,效率较高。虽然跨距大于1的线圈的绕组系数高,但由于需要跨过定子齿214连接线圈,就会导致端部的无效铜线长,电阻大,铜损高,而由于其铜损高,就会导致定子的转动的效率与本发明的跨距1的线圈的效率相差不大,但是本发明线圈的跨距为1,减少了连接线的使用,可以使得用铜量少,而且还能够捆绑在定子齿214上,提高定子齿214的刚度,这样使得定子的生产效率和使用效率都得到提高。
需要说明的是,本发明中定子外圈213连接有均匀分布的偶数个定子齿214,而本发明的定子槽216的个数与定子齿214的个数相同,也是偶数个,即本发明的定子槽216的个数也是偶数个,能够减少定子在转动时的不平衡径向磁拉力,减少电磁振动,减少电机在使用时的噪音。定子外圈213是通过链式连接的多个呈环扇形的定子单元2131围成的;每个定子单元2131均连接有定子齿214。在本实施例中,定子单元2131是由高频的硅钢 材料制成的,设置定子外圈213是由通过链式连接的多个呈环扇形的定子单元2131围成的,可以使得在加工定子外圈213时,可以设置两个链式定子外圈213交叉设置,即第一个定子外圈213的两个定子齿214之间设置第二个定子外圈213的定子齿214,可以使得模具冲压一次生产两个定子外圈213,而且两个定子外圈213交错排列,相比于一次冲压生产一个定子外圈213,能够大幅度节省硅钢片。另外,由于本实施例中,定子外圈213是链式连接的,可以设置在每个定子齿214上直接缠绕线,使得所有定子齿214同时绕线,这样提高生产效率,避免将线圈嵌设在定子槽216中的安装过程,提高定子的生产效率,并且,本发明实施例提供的定子外圈213还能使得线圈整齐紧致的包在定子齿214上,提高定子齿214的刚度,起到保护定子齿214的作用,而且紧密的线圈还能减少。另外,值得一提的是,现有技术中,是将绕线组线圈215嵌到定子槽216中,然后再固定绕线组在定子槽216的位置,为了提高定子槽216的槽满率,只能设置更多的绕线,而本发明并且相比于将线圈填充在定子槽216中,本发明通过直接在定子齿214上绕线,得到紧密的绕线组,在得到相同槽满率的同时,能够使用较少的铜线。
可选的,定子外圈213是在定子齿214完成绕线后,将首位定子单元2131和尾位的定子单元2131连接,并对所有相邻的定子单元2131的连接线采用激光焊接形成的。
可选的,由定子齿214的圆弧状结构围成的圆用于容纳具有两极的转子14。
其中,定子齿214的个数为6,定子槽216的个数也为6个,定子的相数为3相。
可选的,当定子齿214的个数为6个时,定子的相数为3相时,属于同一相的两个线圈的夹角相差180°。
可选的,上述6个绕线组线圈215采用“Y”接或三角形接法绕线。
在本实施方式中,属于同一相的绕线组线圈215中并联的支路数为1,即同相第一个绕线组线圈215的首端与同相的第二个绕线组线圈215的尾端相连,使得形成一个支路,即同相的绕线组线圈215是串联的。6个定子线圈分别包括:沿着定子外圈213的周向的顺时针方向或者逆时针方向的第一线圈2151、第二线圈2152、第三线圈2153、第四线圈2154、第五线圈2155、第六线圈2156。
其中,设置第一线圈2151和第四线圈2154为A相,第二线圈2152和第五线圈2155为B相,第三线圈2153和第六线圈2156为C相,属于同一相的两个线圈夹角为180°,且属于同一相的两个线圈相隔串联形成一条支路。
属于同一相的绕线组线圈215中并联的支路数为2,即同相的第一个绕线组线圈215的首端与同相的第二个绕线组线圈215的首端相连,同相的第一个绕线组线圈215的尾端与同相的第二个绕线组线圈215的尾端相连使得形成两个支路,即同相的绕线组线圈215是并联的。
6个定子线圈分别包括:沿着定子外圈213的周向的顺时针方向或者逆时针方向的第一线圈2151、第二线圈2152、第三线圈2153、第四线圈2154、第五线圈2155、第六线圈2156。其中,设置第一线圈2151和第四线圈2154为A相,第二线圈2152和第五线圈 2155为B相,第三线圈2153和第六线圈2156为C相,属于同一相的两个线圈相隔并联得到两条支路。
定子的轭部设置有用于定位风机的轴向扩压器12的半圆孔;半圆孔的中心设置在定子齿214的中心线上。
可选的,定子模块2还包括:PCB电路板22,其与电机定子21可拆卸连接;每个绕线组线圈215的两端均沿电机定子21的轴向延伸至与PCB电路板22连接的一侧;所述PCB电路板22设置有同一相的绕线组线圈215的连接电路,属于同一相的绕线组线圈215通过PCB电路板22连接。具体的,属于同一相的绕线组线圈215通过PCB电路板22同一相的绕线组线圈215的连接电路连接。能够使得线圈整齐的排线,减小风机的体积。
在本发明实施例的另一面,还提供了一种清洁设备,设置有上述实施例任一项所述的风机。
本申请实施例的清洁设备包括扫地机器人、手持吸尘器等。
本发明旨在保护一种风机,包括:流体模块1,用于产生气流并对所述气流进行引导,所述流体模块1包括扩压器12,所述扩压器12上具有第一定位机构121;定子模块2,其与所述扩压器12可拆卸连接,所述定子模块2设置有与所述第一定位机构121相适配的第二定位机构211。该风机采用模块化的结构,装配简单适用于机械化生产。
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。
Claims (11)
- 一种风机,其特征在于,包括:流体模块(1),用于产生气流并对所述气流进行引导,所述流体模块(1)包括风机叶片(11)和扩压器(12),所述扩压器(12)上具有第一定位机构(121);定子模块(2),其与所述扩压器(12)可拆卸连接,所述定子模块(2)设置有与所述第一定位机构(121)相适配的第二定位机构(211)。
- 根据权利要求1所述的风机,其特征在于,所述流体模块(1)还包括:光轴(18)和套设在所述光轴(18)上的转子(14);转子(14)在所述定子模块(2)的驱动下旋转,相应带动所述风机叶片(11)旋转,从而产生气流。
- 根据权利要求2所述的风机,其特征在于,所述扩压器(12)为轴向扩压器(12),所述轴向扩压器(12)包括:外筒(122)、设于所述外筒(122)内的主体部(123)以及多个扩压器叶片(124);多个所述扩压器叶片(124)连接所述外筒(122)和所述主体部(123),多个所述扩压器叶片(124)将所述外筒(122)和所述主体部(123)之间的环形空间分隔成多个所述扩压风道(125),所述主体部(123)具有中心轴孔(126),所述主体部(123)通过中心轴孔(126)套设在所述光轴(18)上。
- 根据权利要求3所述的风机,其特征在于,所述轴向扩压器(12)的主体部(123)的外径与所述定子模块(2)的外径相等,以使从所述扩压风道(125)流出的空气流经所述电机定子(21)外侧。
- 根据权利要求3所述的风机,其特征在于,所述第一定位机构(121)由所述轴向扩压器(12)的所述扩压器叶片(124)中的部分所述扩压器叶片(124)沿所述轴向扩压器(12)的轴向延伸而形成。
- 根据权利要求1-5任一项所述的风机,其特征在于,所述定子模块(2)包括:电机定子(21),其设置有与所述第一定位机构(121)相适配的第二定位机构(211)。
- 根据权利要求6所述的风机,其特征在于,所述电机定子(21)包括:呈圆环状的定子外圈(213),其内侧的周向上连接有均匀分布的多个定子齿(214);所述定子齿(214)沿着定子外圈(213)的径向设置;绕线组线圈(215),其数量与定子齿(214)对应,每个所述定子齿(214)均套设有绕线组线圈(215);其中,所述定子外圈(213)的轭部设置有与所述第一定位机构(121)相适配的第二定位机构(211)。
- 根据权利要求7所述的风机,其特征在于,所述第二定位机构(211)由所述定子外圈(213)的轭部向内凹陷而形成。
- 根据权利要求7所述的风机,其特征在于,所述第二定位机构(211)为定位槽, 所述定位槽的壁面为圆柱面,所述第一定位机构(121)为半圆柱体,所述第一定位机构(121)靠近所述定位槽的一侧设置有与定位槽的壁面相适配的圆柱面。
- 根据权利要求7所述的风机,其特征在于,所述定子模块(2)还包括:PCB电路板(22),其与所述电机定子(21)可拆卸连接;每个所述绕线组线圈(215)的两端均沿所述电机定子(21)的轴向延伸至与所述PCB电路板(22)连接的一侧;所述PCB电路板(22)设置有同一相的所述绕线组线圈(215)的连接电路,属于同一相的所述绕线组线圈(215)通过所述PCB电路板(22)连接。
- 一种清洁设备,其特征在于,设置有权利要求1-10任一项所述的风机。
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