WO2022041688A1 - 一种滚轮剥线设备及剥线方法 - Google Patents

一种滚轮剥线设备及剥线方法 Download PDF

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Publication number
WO2022041688A1
WO2022041688A1 PCT/CN2021/080618 CN2021080618W WO2022041688A1 WO 2022041688 A1 WO2022041688 A1 WO 2022041688A1 CN 2021080618 W CN2021080618 W CN 2021080618W WO 2022041688 A1 WO2022041688 A1 WO 2022041688A1
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WO
WIPO (PCT)
Prior art keywords
wire
assembly
reel
stripping
take
Prior art date
Application number
PCT/CN2021/080618
Other languages
English (en)
French (fr)
Inventor
张娟
周利东
Original Assignee
南京涵曦月自动化科技有限公司
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Publication of WO2022041688A1 publication Critical patent/WO2022041688A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248—Machines
    • H02G1/1251—Machines the cutting element not rotating about the wire or cable
    • H02G1/1253—Machines the cutting element not rotating about the wire or cable making a transverse cut
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/005—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for cutting cables or wires, or splicing
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248—Machines
    • H02G1/127—Features relating to cutting elements

Definitions

  • the invention belongs to the field of automation equipment, in particular to a wire stripping device and a wire stripping method with a roller.
  • the steps of using the wire are to cut the wire into a predetermined length according to the needs, and then peel off the outer skin of the two ends of the wire respectively. Then manually take out the stripped wire, and manually insert the other end of the wire into the stripping equipment for stripping.
  • the feeding port and the discharging port of the stripping equipment are in the same position, and the wire is fixed during the stripping process of the existing wire stripping equipment. Therefore, there are problems of low degree of automation and long production cycle caused by stripping equipment that is not combined with the conveying component to strip both ends of the wire. Therefore, it is necessary to provide a roller stripper that can automatically strip both ends of the wire. line equipment.
  • a roller stripping device and stripping method are provided to solve the above problems existing in the prior art.
  • a roller stripping equipment includes: a support frame, a wire take-up reel rotatably connected to the upper end of the support frame, a conveying assembly fixedly connected to the other end above the support frame, and a cut-off unit that is fixedly connected to one end of the conveying assembly close to the wire take-up reel assembly, and a wire stripping assembly fixedly connected with the end of the conveying assembly away from the wire take-up drum.
  • One end of the wire is fixedly connected to the wire take-up barrel, and the other end passes through the cutting assembly, the conveying assembly and the wire stripping assembly in sequence, and the conveying assembly transports the wire from the wire take-up barrel to the wire stripping assembly.
  • the cutting component cuts the wire.
  • the stripping assembly strips the outer skin of the end of the wire, and then the conveying assembly sends out the wire with stripped ends.
  • the conveying assembly includes a power source fixedly connected to the support frame, an upper roller set drivingly connected to the power source, and a lower roller set drivingly connected to the power source, the upper roller set and the lower roller set
  • Each group includes at least eight rollers arranged in a line, the rollers are rotatably connected with the support frame, the rollers of the upper roller group and the lower roller group are matched in pairs, and the rollers of the upper roller group and the lower roller group are extended.
  • the directions are parallel to each other, there is a reserved space between the upper roller set and the lower roller set to match the wire, the rollers of the upper roller set and the lower roller set are abutted and matched with the wire, and the roller and the wire are abutted and matched
  • the wire can be transported from the take-up reel to the stripping assembly.
  • the conveying assembly further includes a transition block slidably connected with the rollers of the lower roller set, the transition block is fixedly connected with the support frame, and the top end of the transition block is matched in parallel with the extension direction of the rollers Plane, the two sides of the transition block are C-shaped grooves matched with the rollers.
  • the C-shaped grooves are slidably connected to the rollers.
  • the transition block can supplement the gap between the rollers, limit the wire, and avoid the transmission of the wire. During the process, the end of the wire is stuck between the rollers of the lower roller set under the influence of gravity.
  • the conveying assembly further includes a conveying belt sleeved on the outer side of the lower roller set, there is a reserved space matched with the wire between the conveying belt and the rollers of the upper roller assembly, and the conveying belt can make
  • the lower roller assembly transports the wire in a closed state, which can prevent the end of the wire from being trapped between the rollers of the lower roller set under the influence of gravity during the process of conveying the wire.
  • the cutting assembly includes a first linear motion mechanism fixedly connected with the support frame, and a wire cutting knife fixedly connected with the first linear motion mechanism, and the movement of the first linear motion mechanism The direction is vertically matched with the extending direction of the roller, and the first linear motion mechanism drives the thread cutting knife to perform linear motion from the upper roller group to the direction of the lower roller group.
  • At least two rollers of the upper roller group and the lower roller group are installed between the cutting assembly and the wire take-up reel. After the cutting assembly cuts off the wires far away from the wire take-up reel, the wires close to the wire take-up reel are still connected to the upper roller group. Abutting and cooperating with the rollers of the lower roller group, by arranging at least two rollers of the upper roller group and the lower roller group between the cutting assembly and the wire take-up, after the cutting assembly cuts off the wire away from the wire take-up, it can still pass through the wire. The abutment and cooperation between the rollers of the upper roller set and the lower roller set and the wire can limit and convey the wire, which improves the production efficiency.
  • the wire stripping assembly includes a second linear motion mechanism fixedly connected with the support frame, and a cutter fixedly connected with the second linear motion mechanism, the movement direction of the second linear motion mechanism is the same as that of the roller The direction of extension of the two linear motion mechanism is vertically matched, and the second linear motion mechanism drives the cutter to perform linear motion from the upper roller group to the downward roller group direction.
  • At least two rollers of the upper roller set and the lower roller set are installed on the side of the wire stripping assembly away from the wire take-up reel. After the wire stripping assembly cuts a gap in the outer skin of the wire, the wire stripping assembly is close to the wire take-up reel.
  • the upper and lower roller groups on one side stop working, and the upper and lower roller groups on the side of the stripping assembly away from the take-up reel transport the outer sheath of the end of the wire away from the take-up reel, through the upper roller group.
  • rollers of the lower roller set carry out the transportation of the outer skin of the wire stripping assembly away from the wire take-up reel, so that the cutter can only perform vertical cutting work, which can solve the problem of collision between the cutter and the transport assembly, and the wire stripping assembly is far away.
  • the upper and lower rollers on the side of the take-up reel After the upper and lower rollers on the side of the take-up reel have finished transporting the sheath, the upper and lower rollers on the side of the take-up reel can continue to transport the wires.
  • the wire stripping method based on the roller stripping equipment includes: S1.
  • the upper and lower roller groups of the conveying assembly convey the wire to the predetermined distance.
  • the conveying assembly stops working, and the first linear motion mechanism drives the wire cutter to make a linear motion from the upper roller group to the downward roller group direction to cut the wire.
  • the motion mechanism drives the cutter to make a linear motion in the direction of the upper roller set and the lower roller set to cut a gap in the outer skin of the wire. Convey in the direction away from the take-up reel, and use the pulling force of the upper roller set and the lower roller set to peel off the outer skin of the end of the wire away from the wire take-up reel.
  • the upper roller set and the lower roller set transport the end of the wire close to the wire take-up reel to the bottom of the stripping assembly.
  • the upper and lower roller sets stop working, and the second linear motion
  • the mechanism drives the cutter to move in a straight line from the upper roller set to the lower roller set.
  • the upper and lower roller sets on the side of the stripping assembly away from the wire take-up reel move the main body of the wire away from the wire take-up.
  • the upper roller set and the lower roller set transport the end of the wire away from the wire take-up drum to the bottom of the stripping assembly, and the stripping assembly is close to the wire stripping assembly.
  • the upper roller group and the lower roller group on one side of the wire take-up reel stop working, and the second linear motion mechanism drives the cutter to make a linear motion from the upper roller group to the direction of the lower roller group.
  • the upper and lower rollers on one side of the spool convey the sheath of the end of the wire away from the take-up reel, and the outer sheath of the end of the wire away from the take-up is stripped off by the pulling force of the upper and lower rollers on the outer sheath.
  • the first linear motion mechanism drives the wire cutter to make a linear motion from the upper roller group to the downward roller group. cut off.
  • the upper roller set and the lower roller set transport the end of the wire close to the wire take-up reel to the bottom of the wire stripping assembly.
  • the upper and lower roller sets stop working, and the second linear motion
  • the mechanism drives the cutter to move in a straight line from the upper roller set to the lower roller set.
  • the upper and lower roller sets on the side of the stripping assembly away from the wire take-up reel move the main body of the wire away from the wire take-up.
  • the invention discloses a roller wire stripping device and a wire stripping method.
  • the roller wire stripping device can cut a wire into a predetermined length through a cutting assembly, and the cut wire can be transported to two pairs of wires in the wire stripping assembly through a conveying assembly.
  • the wire is stripped at the end of the wire, and after the wire is stripped, the wire is transported to the outside of the production line through the conveying assembly, which solves the problem of low automation and production cycle caused by stripping the two ends of the wire in the prior art because the stripping equipment is not combined with the conveying assembly. long question.
  • Figure 1 is an assembly schematic diagram of the present invention.
  • FIG. 2 is a schematic diagram of an embodiment of a transition block of the present invention.
  • FIG. 3 is a schematic diagram of an embodiment of the conveyor belt of the present invention.
  • the reference numerals shown in Figures 1 to 3 are: support frame 1, wire take-up reel 2, conveying assembly 3, cutting assembly 4, wire stripping assembly 5, upper roller set 31, lower roller set 32, transition block 33, conveyor belt 34.
  • the applicant found that the steps of using the conducting wires were to cut the conducting wires into predetermined lengths as required, and then peel off the outer skins of the two ends of the conducting wires respectively. Then peel off the outer skin of the end, and then manually take out the peeled wire, and manually insert the other end of the wire into the peeling equipment for peeling.
  • the wire is fixed, so there are problems of low automation and long production cycle caused by the stripping equipment not combined with the conveying component to strip both ends of the wire. Therefore, it is necessary to provide a method that can automatically Roller stripping equipment for stripping both ends of the wire.
  • the roller stripping equipment includes: a support frame 1, a wire take-up drum 2, a conveying assembly 3, a cutting assembly 4, a wire stripping assembly 5, an upper roller group 31, a lower roller group 32, a transition block 33, a conveyor belt 34, a first straight line
  • the wire movement mechanism 41 , the wire cutter 42 , the second linear movement mechanism 51 and the cutter 52 .
  • the support frame 1 includes a workbench, and an electrical cabinet fixed above the workbench, and both the wire take-up reel 2 and the conveying assembly 3 are installed on one side of the electrical cabinet.
  • the conveying assembly 3 includes a power source that is fixedly connected to the support frame 1, an upper roller set 31 that is drive-connected to the power source, and a lower roller set 32 that is drive-connected to the power source.
  • the power source is a stepping motor or Servo motor, in this embodiment, the upper roller group 31 and the lower roller group 32 can be rotatably connected to two power sources respectively, or they can be connected to the upper roller group 31 and the lower roller group 32 through a power source at the same time.
  • the lower surface of the group 31 and the upper surface of the lower roller group 32 move in the same direction.
  • Both the upper roller group 31 and the lower roller group 32 include at least eight rollers arranged in a line. It is matched with the rollers of the lower roller group 32 in pairs.
  • the extension directions of the rollers of the upper roller group 31 and the lower roller group 32 are parallel to each other.
  • the rollers of the roller group 31 and the lower roller group 32 are abutted and matched with the wires, wherein, in the embodiment shown in FIG. 1, there are grooves on the outside of the rollers, and the wires are in contact with the grooves, so as to avoid occurrences in the process of transporting the wires.
  • the side shift is off to the outside of the rollers.
  • the wire take-up reel 2 is rotatably connected to one end of the electrical cabinet, the conveying assembly 3 is fixedly connected to the other end of the electrical cabinet, the cutting assembly 4 is fixedly connected to the end of the conveying assembly 3 close to the wire take-up reel 2, and the stripping assembly 5 is far away from the conveying assembly 3
  • One end of the wire take-up drum is fixedly connected.
  • the cutting assembly 4 includes a first linear motion mechanism 41 fixedly connected with the support frame 1, and a wire cutter 42 fixedly connected with the first linear motion mechanism 41.
  • the movement direction of the first linear motion mechanism 41 is related to the extension of the roller. The directions are vertically matched, and the first linear motion mechanism 41 drives the wire cutter 42 to perform linear motion in the direction of the upper roller set 31 and the downward roller set 32 .
  • the wire stripping assembly 5 includes a second linear motion mechanism 51 fixedly connected with the support frame 1, and a cutter 52 fixedly connected with the second linear motion mechanism 51.
  • the movement direction of the second linear motion mechanism 51 is perpendicular to the extension direction of the roller.
  • the second linear motion mechanism 51 drives the cutter 52 to move linearly from the upper roller group 31 to the lower roller group 32.
  • at least two equal parts can be set relative to the center line of the wire. Stripping components.
  • the first linear motion mechanism 41 and the second linear motion mechanism 51 are ball screw mechanisms or cylinders or hydraulic cylinders.
  • the first linear motion mechanism 41 and the second linear motion mechanism are
  • the linear motion mechanism 51 is an air cylinder.
  • One end of the wire is fixedly connected to the wire take-up barrel 2 and wound on the outside of the wire take-up barrel 2, and the other end passes through the cutting assembly 4, the conveying assembly 3 and the wire stripping assembly 5 in turn.
  • the conveying assembly 3 strips the wire from the wire take-up barrel 2 to the
  • the wire assembly 5 is conveyed in the direction, the conveying assembly 3 conveys the wire to the predetermined position, and then the cutting assembly 4 cuts the wire.
  • the skin is stripped, and then the conveying assembly 3 sends out the stripped wires at both ends.
  • Working principle S1.
  • the upper roller group 31 and the lower roller group 32 of the conveying assembly 3 convey the wire to the predetermined distance.
  • the first linear motion mechanism 41 drives the wire cutter 42 to perform linear motion from the upper roller set 31 to the lower roller set 32 to cut the wire.
  • the upper roller group 31 and the lower roller group 32 transport the end of the wire away from the wire take-up reel 2 to the bottom of the wire stripping assembly 5, and the upper roller group 31 and the lower roller on the side of the wire stripping assembly 5 close to the wire take-up reel 2
  • the group 32 stops working, and the second linear motion mechanism 51 drives the cutter 52 to make a linear motion from the upper roller group 31 to the downward roller group 32 to cut a gap in the outer skin of the wire.
  • the upper roller group 31 and the lower roller group 32 convey the outer sheath of the end of the wire in the direction away from the take-up reel 2, and the outer sheath of the end of the wire away from the wire take-up reel 2 is peeled off by the pulling force of the upper roller group 31 and the lower roller group 32 on the outer sheath. remove.
  • the second linear motion mechanism 51 drives the cutter 52 to make a linear motion from the upper roller set 31 to the downward roller set 32 to cut a gap in the outer skin of the wire, and the stripping assembly 5 is away from the upper part of the wire take-up reel 2 side.
  • the roller group 31 and the lower roller group 32 transport the main body of the wire away from the take-up reel 2, and leave the end of the wire close to the take-up reel 2 on the upper roller group of the stripping assembly 5 on the side close to the reel 2 31 and the lower roller group 32, then the upper roller group 31 and the lower roller group 32 on the side of the stripping assembly 5 close to the wire take-up reel 2 transport the outer skin to the outside.
  • the upper roller set 31 and the lower roller set 32 transport the end of the wire away from the wire take-up reel 2 to the bottom of the stripping assembly 5
  • the upper roller group 31 and the lower roller group 32 on the side of the stripping assembly 5 away from the wire take-up reel 2 transport the outer sheath of the end of the wire in the direction away from the wire take-up reel 2, using the upper roller group 31 and the lower
  • the pulling force of the roller group 32 to the outer sheath strips the outer sheath of the end of the wire away from the wire take-up reel 2 .
  • the upper roller set 31 and the lower roller set 32 transport the end of the wire close to the wire take-up reel 2 to the bottom of the wire stripping assembly 5, and then the stripping assembly 5 is close to the wire take-up reel 2 side.
  • the upper roller set 31 and the lower roller set 32 stops working, the second linear motion mechanism 51 drives the cutter 52 to make a linear motion from the upper roller set 31 to the downward roller set 32 to cut a gap in the outer skin of the wire, and the stripping assembly 5 is away from the upper part of the wire take-up reel 2 side.
  • the roller group 31 and the lower roller group 32 transport the main body of the wire away from the take-up reel 2, and leave the end of the wire close to the take-up reel 2 on the upper roller group of the stripping assembly 5 on the side close to the reel 2 31 and the lower roller group 32, then the upper roller group 31 and the lower roller group 32 on the side of the stripping assembly 5 close to the wire take-up reel 2 transport the outer skin to the outside.
  • the roller wire stripping device can cut the wire into a predetermined length through the cutting assembly 4, and the cut wire can be transported to the wire stripping assembly 5 through the conveying assembly 3 to strip both ends of the wire.
  • the transport assembly 3 transports the wires out of the production line.
  • rollers are circular, there is a gap between the rollers, and the ends of the wires are easily caught between the rollers of the lower roller set 32 under the influence of gravity during the process of conveying the wires.
  • the conveying assembly 3 also includes a transition block 33 that is slidably connected to the rollers of the lower roller group 32.
  • the transition block 33 is fixedly connected to the support frame 1, and the top of the transition block 33 is a plane that is parallel to the extension direction of the rollers.
  • the two sides of the transition block 33 are C-shaped grooves which are matched with the rollers.
  • the C-shaped grooves are slidably connected to the rollers.
  • the top of the transition block 33 under the cutting assembly 4 and the wire stripping assembly 5 is also provided with a wire cutter 42 and a cutter. The grooves in which the knife 52 fits.
  • the transition block 33 can supplement the gap between the rollers to limit the wire, so as to avoid the end of the wire from being stuck between the rollers of the lower roller set 32 under the influence of gravity during the conveying of the wire.
  • the conveying assembly 3 further includes a conveying belt 34 sleeved on the outer side of the lower roller set 32, and there is a reserved space for matching the wires between the conveying belt 34 and the rollers of the upper roller set 31, which is implemented here.
  • the surface of the conveyor belt 34 is also provided with grooves, and the grooves are abutted and matched with the wires to avoid side shifting and deviation from the conveyor belt 34 during the transportation of the wires.
  • the conveyor belt 34 can make the lower roller group 32 in a closed state. Conveying the wire can prevent the end of the wire from being stuck between the rollers of the lower roller set 32 under the influence of gravity during the conveying of the wire.
  • At least two rollers of the upper roller group 31 and the lower roller group 32 are installed between the cutting assembly 4 and the wire take-up 2, and the cutting assembly 4 cuts off the wires away from the wire take-up 2, close to the wire take-up 2 is still in contact with the rollers of the upper roller set 31 and the lower roller set 32 .
  • the wire stripping assembly 5 in the prior art achieves the technical effect of stripping the wire by using a cylinder to perform a linear motion mechanism parallel to the center line of the wire to pull the cut out sheath from the wire to achieve the technical effect of stripping the wire.
  • the cylinder cooperates with the cutter 52, and the cylinder moves with the cutter 52 during the process of pulling out the outer skin.
  • At least two rollers of the upper roller group 31 and the lower roller group 32 are installed on the side of the wire stripping assembly 5 away from the wire take-up reel 2 . 5.
  • the upper roller group 31 and the lower roller group 32 on the side close to the wire take-up reel 2 stop working, and the stripping assembly 5 on the side away from the wire take-up reel 2.
  • the upper roller group 31 and the lower roller group 32 move the outer skin of the wire end away
  • the take-up reel is conveyed in the 2 direction.
  • the rollers of the upper roller set 31 and the lower roller set 32 carry out the transportation work of the outer skin of the wire stripping assembly 5 away from the wire take-up reel 2, so that the cutter 52 only performs vertical cutting work, which can solve the problem of the cutter 52 and the transportation assembly.
  • the group 32 is also able to continue the work of transporting the wires.

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  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

一种滚轮剥线设备及剥线方法，属于自动化设备领域。该滚轮剥线设备包括：支撑架（1），与支撑架（1）的上方一端转动连接的收线筒（2），与支撑架（1）的上方另一端固定连接的输送组件（3），与输送组件（3）靠近收线筒（2）的一端固定连接的切断组件（4），以及与输送组件（3）远离收线筒（2）的一端固定连接的剥线组件（5），导线的一端与收线筒（2）固定连接，另一端依次穿过切断组件（4）、输送组件（3）和剥线组件（5）。通过切断组件（4）能够将导线裁剪成预定长度，通过输送组件（3）能够将裁断后的导线输送至剥线组件（5）内对导线的两端进行剥线，在完成剥线后通过输送组件（3）将导线运输至生产线外，解决了现有技术中剥皮设备未与输送组件（3）结合起来对导线的两端进行剥皮导致的自动化程度低和生产周期长的问题。

Description

一种滚轮剥线设备及剥线方法 技术领域
本发明属于自动化设备领域，具体是一种滚轮剥线设备及剥线方法。
 背景技术
导线的使用步骤是根据需要将导线裁剪成预定长度，然后分别将导线的两端的外皮剥除，现有技术中的剥皮设备的使用方法是气缸将导线固定后再将端部外皮剥除，然后再人工将剥皮后的导线取出，人工将导线的另一端***剥皮设备中进行剥皮，剥皮设备的入料口和出料口为同一位置，而且现有剥线设备剥线过程中是将导线固定住的，所以存在剥皮设备未与输送组件结合起来对导线的两端进行剥皮导致的自动化程度低，和生产周期长的问题，因此需要提供一种能够自动化对导线的两端进行剥皮的滚轮剥线设备。
 技术问题
提供一种滚轮剥线设备及剥线方法，以解决现有技术存在的上述问题。
 技术解决方案
一种滚轮剥线设备包括：支撑架，与支撑架的上方一端转动连接的收线筒，与支撑架的上方另一端固定连接的输送组件，与输送组件靠近收线筒的一端固定连接的切断组件，以及与输送组件远离收线滚筒的一端固定连接的剥线组件。
导线的一端与收线筒固定连接，另一端依次穿过切断组件、输送组件和剥线组件，所述输送组件将导线从收线筒向剥线组件方向输送。
所述输送组件将导线输送至预定位置后切断组件将导线切断。
所述输送组件将导线的端部输送至剥线组件内时，所述剥线组件将导线的端部外皮剥除，然后输送组件将两端剥皮的导线送出。
在进一步的实施例中，所述输送组件包括与支撑架固定连接的动力源，与动力源传动连接的上滚轮组，以及与动力源传动连接的下滚轮组，所述上滚轮组和下滚轮组均至少包括八个呈一字排列的滚轮，所述滚轮与支撑架转动连接，所述上滚轮组和下滚轮组的滚轮两两对应配合，所述上滚轮组和下滚轮组的滚轮延伸方向相互平行，所述上滚轮组和下滚轮组之间存在与导线相配合的预留空间，所述上滚轮组和下滚轮组的滚轮与导线抵接配合，通过滚轮与导线的抵接配合能够将导线从收线筒向剥线组件方向输送。
在进一步的实施例中，所述输送组件还包括与下滚轮组的滚轮滑动连接的过渡块，所述过渡块与支撑架固定连接，所述过渡块的顶端是与滚轮的延伸方向平行配合的平面，所述过渡块的两侧是与滚轮相配合的C形槽，所述C形槽与滚轮滑动连接，通过过渡块能够补充滚轮之间的间隙，对导线进行限位，避免输送导线的过程中导线的端部受重力影响卡在下滚轮组的滚轮之间。
在另一实施例中，所述输送组件还包括套接在下滚轮组外侧的输送带，所述输送带和上滚轮组件的滚轮之间存在与导线相配合的预留空间，通过输送带能够使下滚轮组件呈封闭状态对导线进行输送，能够避免输送导线的过程中导线的端部受重力影响卡在下滚轮组的滚轮之间。
在进一步的实施例中，所述切断组件包括与支撑架固定连接的第一直线运动机构，以及与第一直线运动机构固定连接的裁线刀，所述第一直线运动机构的运动方向与滚轮的延伸方向垂直配合，所述第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动。
所述切断组件与收线筒之间安装有至少两个上滚轮组和下滚轮组的滚轮，所述切断组件将远离收线筒的导线切断后，靠近收线筒的导线仍与上滚轮组和下滚轮组的滚轮抵接配合，通过在切断组件和收线筒之间设置至少两个上滚轮组和下滚轮组的滚轮，能够在切断组件将远离收线筒的导线切断后，仍通过上滚轮组和下滚轮组的滚轮与导线的抵接配合对导线进行限位和输送，提高了生产效率。
在进一步的实施例中，所述剥线组件包括与支撑架固定连接的第二直线运动机构，以及与第二直线运动机构固定连接的切刀，所述第二直线运动机构的运动方向与滚轮的延伸方向垂直配合，所述第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动。
所述剥线组件远离收线筒的一侧至少安装有两个上滚轮组和下滚轮组的滚轮，所述剥线组件将导线的外皮切出豁口后，所述剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，所述剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送，通过上滚轮组和下滚轮组的滚轮执行剥线组件远离收线筒一侧的外皮的运输工作，使切刀仅进行竖向的切割工作，能够解决切刀与运输组件相撞的问题，而且剥线组件远离收线筒一侧的上滚轮组和下滚轮组执行完外皮的运输工作后，靠近收线筒一侧的上滚轮组和下滚轮组还能够继续进行导线的运输工作。
基于滚轮剥线设备的剥线方法包括：S1. 当所需导线的预定长度小于切断组件与剥线组件的距离时，所述输送组件的上滚轮组和下滚轮组将导线输送至预定距离后输送组件停止工作，第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动将导线切断。
S2. 然后上滚轮组和下滚轮组将导线远离收线筒的一端输送至剥线组件的下方后，剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送，利用上滚轮组和下滚轮组对外皮的拉力将导线远离收线筒的一端的外皮剥除。
S3. 然后上滚轮组和下滚轮组将导线靠近收线筒的一端运输至剥线组件的下方后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线的主体向远离收线筒方向输送，将导线靠近收线筒一端的端部外皮留在剥线组件靠近收线筒一侧的上滚轮组和下滚轮组之间，然后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组将外皮输送至外界。
S4. 然后切断组件与收线筒之间的上滚轮组和下滚轮组继续向剥线组件方向输送导线。
S5. 当所需导线的预定长度大于切断组件与剥线组件的距离时，所述上滚轮组和下滚轮组将导线远离收线筒的一端输送至剥线组件的下方后，剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送，利用上滚轮组和下滚轮组对外皮的拉力将导线远离收线筒的一端的外皮剥除。
S6. 然后输送组件的上滚轮组和下滚轮组将导线继续输送至预定距离后输送组件停止工作，第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动将导线切断。
S7. 然后上滚轮组和下滚轮组将导线靠近收线筒的一端运输至剥线组件的下方后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线的主体向远离收线筒方向输送，将导线靠近收线筒一端的端部外皮留在剥线组件靠近收线筒一侧的上滚轮组和下滚轮组之间，然后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组将外皮输送至外界。
S8. 然后切断组件与收线筒之间的上滚轮组和下滚轮组继续向剥线组件方向输送导线。
 有益效果
本发明公开了一种滚轮剥线设备及剥线方法，该滚轮剥线设备通过切断组件能够将导线裁剪成预定长度，通过输送组件能够将裁断后的导线输送至剥线组件内对导线的两端进行剥线，在完成剥线后通过输送组件将导线运输至生产线外，解决了现有技术中剥皮设备未与输送组件结合起来对导线的两端进行剥皮导致的自动化程度低，和生产周期长的问题。
 附图说明
图1是本发明的装配示意图。
图2是本发明的过渡块实施例示意图。
图3是本发明的输送带实施例示意图。
图1至图3所示附图标记为：支撑架1、收线筒2、输送组件3、切断组件4、剥线组件5、上滚轮组31、下滚轮组32、过渡块33、输送带34、第一直线运动机构41、裁线刀42、第二直线运动机构51、切刀52。
 本发明的实施方式
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。
申请人在研发导线的生产线时发现导线的使用步骤是根据需要将导线裁剪成预定长度，然后分别将导线的两端的外皮剥除，现有技术中的剥皮设备的使用方法是气缸将导线固定后再将端部外皮剥除，然后再人工将剥皮后的导线取出，人工将导线的另一端***剥皮设备中进行剥皮，剥皮设备的入料口和出料口为同一位置，而且现有剥线设备剥线过程中是将导线固定住的，所以存在剥皮设备未与输送组件结合起来对导线的两端进行剥皮导致的自动化程度低，和生产周期长的问题，因此需要提供一种能够自动化对导线的两端进行剥皮的滚轮剥线设备。
该滚轮剥线设备包括：支撑架1、收线筒2、输送组件3、切断组件4、剥线组件5、上滚轮组31、下滚轮组32、过渡块33、输送带34、第一直线运动机构41、裁线刀42、第二直线运动机构51和切刀52。
支撑架1包括工作台，以及固定在工作台上方的电气柜，收线筒2和输送组件3均安装在电气柜的一侧。
输送组件3包括与支撑架1固定连接的动力源，与动力源传动连接的上滚轮组31，以及与动力源传动连接的下滚轮组32，动力源是收容在电气柜内的步进电机或伺服电机，在本实施例中上滚轮组31和下滚轮组32可以分别与两个动力源转动连接，也可以通过一个动力源同时与上滚轮组31和下滚轮组32转动连接，使上滚轮组31的下表面和下滚轮组32的上表面运动方向相同，上滚轮组31和下滚轮组32均至少包括八个呈一字排列的滚轮，滚轮与支撑架1转动连接，上滚轮组31和下滚轮组32的滚轮两两对应配合，上滚轮组31和下滚轮组32的滚轮延伸方向相互平行，上滚轮组31和下滚轮组32之间存在与导线相配合的预留空间，上滚轮组31和下滚轮组32的滚轮与导线抵接配合，其中，如图1所示的实施例中滚轮的外侧还开有凹槽，导线与凹槽抵接，避免运输导线的过程中发生侧移偏离至滚轮外。
收线筒2与电气柜的一端转动连接，输送组件3与电气柜的另一端固定连接，切断组件4与输送组件3靠近收线筒2的一端固定连接，剥线组件5与输送组件3远离收线滚筒的一端固定连接。
切断组件4包括与支撑架1固定连接的第一直线运动机构41，以及与第一直线运动机构41固定连接的裁线刀42，第一直线运动机构41的运动方向与滚轮的延伸方向垂直配合，第一直线运动机构41驱动裁线刀42从上滚轮组31向下滚轮组32方向做直线运动。
剥线组件5包括与支撑架1固定连接的第二直线运动机构51，以及与第二直线运动机构51固定连接的切刀52，第二直线运动机构51的运动方向与滚轮的延伸方向垂直配合，第二直线运动机构51驱动切刀52从上滚轮组31向下滚轮组32方向做直线运动，为了增加外皮的豁口在进一步的实施例可以相对于导线的中心线圆周等分设置至少两个剥线组件。
其中，第一直线运动机构41和第二直线运动机构51是滚珠丝杠机构或气缸或液压缸，如图1、2和3所示的实施例中第一直线运动机构41和第二直线运动机构51是气缸。
导线的一端与收线筒2固定连接并缠绕在收线筒2的外侧，另一端依次穿过切断组件4、输送组件3和剥线组件5，输送组件3将导线从收线筒2向剥线组件5方向输送，输送组件3将导线输送至预定位置后切断组件4将导线切断，输送组件3将导线的端部输送至剥线组件5内时，剥线组件5将导线的端部外皮剥除，然后输送组件3将两端剥皮的导线送出。
工作原理：S1. 当所需导线的预定长度小于切断组件4与剥线组件5的距离时，输送组件3的上滚轮组31和下滚轮组32将导线输送至预定距离后输送组件3停止工作，第一直线运动机构41驱动裁线刀42从上滚轮组31向下滚轮组32方向做直线运动将导线切断。
S2. 然后上滚轮组31和下滚轮组32将导线远离收线筒2的一端输送至剥线组件5的下方后，剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32停止工作，第二直线运动机构51驱动切刀52从上滚轮组31向下滚轮组32方向做直线运动将导线的外皮切出豁口后，剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32将导线端部的外皮向远离收线筒2方向输送，利用上滚轮组31和下滚轮组32对外皮的拉力将导线远离收线筒2的一端的外皮剥除。
S3. 然后上滚轮组31和下滚轮组32将导线靠近收线筒2的一端运输至剥线组件5的下方后剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32停止工作，第二直线运动机构51驱动切刀52从上滚轮组31向下滚轮组32方向做直线运动将导线的外皮切出豁口后，剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32将导线的主体向远离收线筒2方向输送，将导线靠近收线筒2一端的端部外皮留在剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32之间，然后剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32将外皮输送至外界。
S4. 然后切断组件4与收线筒2之间的上滚轮组31和下滚轮组32继续向剥线组件5方向输送导线。
S5. 当所需导线的预定长度大于切断组件4与剥线组件5的距离时，上滚轮组31和下滚轮组32将导线远离收线筒2的一端输送至剥线组件5的下方后，剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32停止工作，第二直线运动机构51驱动切刀52从上滚轮组31向下滚轮组32方向做直线运动将导线的外皮切出豁口后，剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32将导线端部的外皮向远离收线筒2方向输送，利用上滚轮组31和下滚轮组32对外皮的拉力将导线远离收线筒2的一端的外皮剥除。
S6. 然后输送组件3的上滚轮组31和下滚轮组32将导线继续输送至预定距离后输送组件3停止工作，第一直线运动机构41驱动裁线刀42从上滚轮组31向下滚轮组32方向做直线运动将导线切断。
S7. 然后上滚轮组31和下滚轮组32将导线靠近收线筒2的一端运输至剥线组件5的下方后剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32停止工作，第二直线运动机构51驱动切刀52从上滚轮组31向下滚轮组32方向做直线运动将导线的外皮切出豁口后，剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32将导线的主体向远离收线筒2方向输送，将导线靠近收线筒2一端的端部外皮留在剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32之间，然后剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32将外皮输送至外界。
S8. 然后切断组件4与收线筒2之间的上滚轮组31和下滚轮组32继续向剥线组件5方向输送导线。
该滚轮剥线设备通过切断组件4能够将导线裁剪成预定长度，通过输送组件3能够将裁断后的导线输送至剥线组件5内对导线的两端进行剥线，在完成剥线后能够通过输送组件3将导线运输至生产线外。
在进一步的实施例中，由于滚轮是圆形的所以滚轮之间存在间隙，在输送导线的过程中导线的端部容易受重力影响卡在下滚轮组32的滚轮之间。
为了解决上述问题，输送组件3还包括与下滚轮组32的滚轮滑动连接的过渡块33，过渡块33与支撑架1固定连接，过渡块33的顶端是与滚轮的延伸方向平行配合的平面，过渡块33的两侧是与滚轮相配合的C形槽，C形槽与滚轮滑动连接，在切断组件4和剥线组件5下方的过渡块33的顶端还开有与裁线刀42和切刀52相配合的凹槽。
通过过渡块33能够补充滚轮之间的间隙，对导线进行限位，避免输送导线的过程中导线的端部受重力影响卡在下滚轮组32的滚轮之间。
在另一实施例中，输送组件3还包括套接在下滚轮组32外侧的输送带34，输送带34和上滚轮组31件的滚轮之间存在与导线相配合的预留空间，在此实施例中输送带34的表面还开有凹槽，凹槽与导线抵接配合，避免运输导线的过程中发生侧移偏离至输送带34外，通过输送带34能够使下滚轮组32呈封闭状态对导线进行输送，能够避免输送导线的过程中导线的端部受重力影响卡在下滚轮组32的滚轮之间。
在进一步的实施例中，现有技术中导线切断后需要人工将导线的端部送入输送组件3内才能够继续进行导线的运输工作，存在生产效率低的问题。
为了解决上述问题，切断组件4与收线筒2之间安装有至少两个上滚轮组31和下滚轮组32的滚轮，切断组件4将远离收线筒2的导线切断后，靠近收线筒2的导线仍与上滚轮组31和下滚轮组32的滚轮抵接配合。
通过在切断组件4和收线筒2之间设置至少两个上滚轮组31和下滚轮组32的滚轮，能够在切断组件4将远离收线筒2的导线切断后，仍通过上滚轮组31和下滚轮组32的滚轮与导线的抵接配合对导线进行限位和输送，提高了生产效率。
在进一步的实施例中，现有技术中剥线组件5是通过气缸做与导线中心线相平行的直线运动机构将切有豁口的外皮从导线上抽出达到剥线的技术效果的，该技术存在气缸与切刀52相配合，气缸将外皮抽出的过程中会带着切刀52移动，存在无法在导线剥皮后对导线进行运输工作的问题，而且切刀52也有与运输组件相撞的问题。
为了解决上述问题，剥线组件5远离收线筒2的一侧至少安装有两个上滚轮组31和下滚轮组32的滚轮，剥线组件5将导线的外皮切出豁口后，剥线组件5靠近收线筒2一侧的上滚轮组31和下滚轮组32停止工作，剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32将导线端部的外皮向远离收线筒2方向输送。
通过上滚轮组31和下滚轮组32的滚轮执行剥线组件5远离收线筒2一侧的外皮的运输工作，使切刀52仅进行竖向的切割工作，能够解决切刀52与运输组件相撞的问题，而且剥线组件5远离收线筒2一侧的上滚轮组31和下滚轮组32执行完外皮的运输工作后，靠近收线筒2一侧的上滚轮组31和下滚轮组32还能够继续进行导线的运输工作。

Claims (7)

  1. 一种滚轮剥线设备，其特征在于，包括：支撑架，与支撑架的上方一端转动连接的收线筒，与支撑架的上方另一端固定连接的输送组件，与输送组件靠近收线筒的一端固定连接的切断组件，以及与输送组件远离收线滚筒的一端固定连接的剥线组件；
    导线的一端与收线筒固定连接，另一端依次穿过切断组件、输送组件和剥线组件，所述输送组件将导线从收线筒向剥线组件方向输送；
    所述输送组件将导线输送至预定位置后切断组件将导线切断；
    所述输送组件将导线的端部输送至剥线组件内时，所述剥线组件将导线的端部外皮剥除，然后输送组件将两端剥皮的导线送出。
  2. 根据权利要求1所述一种滚轮剥线设备，其特征在于，所述输送组件包括与支撑架固定连接的动力源，与动力源传动连接的上滚轮组，以及与动力源传动连接的下滚轮组，所述上滚轮组和下滚轮组均至少包括八个呈一字排列的滚轮，所述滚轮与支撑架转动连接，所述上滚轮组和下滚轮组的滚轮两两对应配合，所述上滚轮组和下滚轮组的滚轮延伸方向相互平行，所述上滚轮组和下滚轮组之间存在与导线相配合的预留空间，所述上滚轮组和下滚轮组的滚轮与导线抵接配合。
  3. 根据权利要求2所述一种滚轮剥线设备，其特征在于，所述输送组件还包括与下滚轮组的滚轮滑动连接的过渡块，所述过渡块与支撑架固定连接，所述过渡块的顶端是与滚轮的延伸方向平行配合的平面，所述过渡块的两侧是与滚轮相配合的C形槽，所述C形槽与滚轮滑动连接。
  4. 根据权利要求2所述一种滚轮剥线设备，其特征在于，所述输送组件还包括套接在下滚轮组外侧的输送带，所述输送带和上滚轮组件的滚轮之间存在与导线相配合的预留空间。
  5. 根据权利要求2所述一种滚轮剥线设备，其特征在于，所述切断组件包括与支撑架固定连接的第一直线运动机构，以及与第一直线运动机构固定连接的裁线刀，所述第一直线运动机构的运动方向与滚轮的延伸方向垂直配合，所述第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动；
    所述切断组件与收线筒之间安装有至少两个上滚轮组和下滚轮组的滚轮，所述切断组件将远离收线筒的导线切断后，靠近收线筒的导线仍与上滚轮组和下滚轮组的滚轮抵接配合。
  6. 根据权利要求2所述一种滚轮剥线设备，其特征在于，所述剥线组件包括与支撑架固定连接的第二直线运动机构，以及与第二直线运动机构固定连接的切刀，所述第二直线运动机构的运动方向与滚轮的延伸方向垂直配合，所述第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动；
    所述剥线组件远离收线筒的一侧至少安装有两个上滚轮组和下滚轮组的滚轮，所述剥线组件将导线的外皮切出豁口后，所述剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，所述剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送。
  7. 基于权利要求5或6所述滚轮剥线设备的剥线方法，其特征在于，包括：S1. 当所需导线的预定长度小于切断组件与剥线组件的距离时，所述输送组件的上滚轮组和下滚轮组将导线输送至预定距离后输送组件停止工作，第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动将导线切断；
    S2. 然后上滚轮组和下滚轮组将导线远离收线筒的一端输送至剥线组件的下方后，剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送，利用上滚轮组和下滚轮组对外皮的拉力将导线远离收线筒的一端的外皮剥除；
    S3. 然后上滚轮组和下滚轮组将导线靠近收线筒的一端运输至剥线组件的下方后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线的主体向远离收线筒方向输送，将导线靠近收线筒一端的端部外皮留在剥线组件靠近收线筒一侧的上滚轮组和下滚轮组之间，然后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组将外皮输送至外界；
    S4. 然后切断组件与收线筒之间的上滚轮组和下滚轮组继续向剥线组件方向输送导线；
    S5. 当所需导线的预定长度大于切断组件与剥线组件的距离时，所述上滚轮组和下滚轮组将导线远离收线筒的一端输送至剥线组件的下方后，剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线端部的外皮向远离收线筒方向输送，利用上滚轮组和下滚轮组对外皮的拉力将导线远离收线筒的一端的外皮剥除；
    S6. 然后输送组件的上滚轮组和下滚轮组将导线继续输送至预定距离后输送组件停止工作，第一直线运动机构驱动裁线刀从上滚轮组向下滚轮组方向做直线运动将导线切断；
    S7. 然后上滚轮组和下滚轮组将导线靠近收线筒的一端运输至剥线组件的下方后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组停止工作，第二直线运动机构驱动切刀从上滚轮组向下滚轮组方向做直线运动将导线的外皮切出豁口后，剥线组件远离收线筒一侧的上滚轮组和下滚轮组将导线的主体向远离收线筒方向输送，将导线靠近收线筒一端的端部外皮留在剥线组件靠近收线筒一侧的上滚轮组和下滚轮组之间，然后剥线组件靠近收线筒一侧的上滚轮组和下滚轮组将外皮输送至外界；
    S8. 然后切断组件与收线筒之间的上滚轮组和下滚轮组继续向剥线组件方向输送导线。
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