WO2022040923A1 - Material boxing device and material feeding apparatus - Google Patents

Material boxing device and material feeding apparatus Download PDF

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Publication number
WO2022040923A1
WO2022040923A1 PCT/CN2020/111104 CN2020111104W WO2022040923A1 WO 2022040923 A1 WO2022040923 A1 WO 2022040923A1 CN 2020111104 W CN2020111104 W CN 2020111104W WO 2022040923 A1 WO2022040923 A1 WO 2022040923A1
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WO
WIPO (PCT)
Prior art keywords
frame
spreader
cylinder
rod
container
Prior art date
Application number
PCT/CN2020/111104
Other languages
French (fr)
Chinese (zh)
Inventor
苗林展
Original Assignee
苗林展
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苗林展 filed Critical 苗林展
Priority to PCT/CN2020/111104 priority Critical patent/WO2022040923A1/en
Publication of WO2022040923A1 publication Critical patent/WO2022040923A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/56—Belts or like endless load-carriers with edge-protecting or reinforcing means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32—Filling devices

Definitions

  • the invention relates to the technical field of automatic loading equipment, in particular to a material packing equipment and a feeding device thereof.
  • the current "distribution-to-collection" packing process includes (1) Flat packing: the belt conveyor is transported to the flat box. Advantages: Small investment and easy implementation. Disadvantages: low efficiency, insufficient packing capacity, and high labor intensity. (2) Vertical installation: special equipment is required for packing and to solve the height difference between the box mouth and the ground. (a) Turning platform and belt conveyor; advantages: flexible operation point. Disadvantages: Special lifting equipment is difficult to cooperate and transfer flow. (b) The turning platform is installed with a car material tower; advantages: high-efficiency and high-scale production.
  • the purpose of the present invention is to design a material packing equipment with high efficiency, environmental protection, reduced cargo damage and spillage, high filling rate, reduced labor intensity, and convenient movement with the goods in order to solve the deficiencies of the above-mentioned technologies. device.
  • a material feeding device designed by the present invention includes a feeding frame for carrying a container, a feeding guide funnel is installed on the feeding frame, and a feeding device that transfers bulk bulk materials to the feeding guide funnel
  • the distance between the position where the unloading guide funnel is installed and the ground is greater than the length of the container to be loaded.
  • a driving wheel assembly is installed on the bottom of the feeding frame, and the driving wheel assembly includes a steering wheel assembly and a driving wheel assembly, and the steering wheel assembly and the driving wheel assembly are respectively installed on both ends of the bottom surface of the feeding frame.
  • the feeding and conveying mechanism includes a material conveying mechanism, a supporting column and an angle adjustment mechanism;
  • the supporting column is installed on the feeding frame and is located on the side of the unloading guide funnel, and a connecting part of the material conveying mechanism and the supporting column are rotated. connection;
  • the angle adjustment mechanism is rotatably connected to the support column, and its telescopic rod is rotatably connected to the material conveying mechanism;
  • the discharge end of the material conveying mechanism is connected to the feeding port of the unloading guide funnel.
  • the feeding frame is provided with a slewing mechanism that drives the supporting column to rotate and then locate, and the supporting column is fixed on the first slewing mechanism.
  • it also includes a bucket wheel reclaiming mechanism for conveying bulk materials to the material conveying mechanism, the feeding part of the material conveying mechanism is rotatably installed on the bucket wheel reclaiming mechanism, and the hopper opening on the bucket wheel reclaiming mechanism is the same as the Corresponding to the conveying parts of the material conveying mechanism.
  • the material conveying mechanism includes an arm frame and a first belt conveying mechanism, the belt conveying mechanism is mounted on the arm frame, and a flexible support member is provided on the arm frame, and the flexible support member is located below the upper belt body on the belt conveying mechanism,
  • the ends of the telescopic rods supporting the upright column and the angle adjusting mechanism are respectively connected in a rotatable manner with both ends of the boom.
  • the material conveying mechanism includes a frame and a second belt conveying mechanism with a corrugated sidewall conveyor belt, one end of the frame is placed on the ground, and the other end is against the blanking guide funnel;
  • the second belt conveying mechanism includes an upper horizontal The conveying part, the middle conveying part and the lower transverse conveying part, the upper transverse conveying part and the lower transverse conveying part are respectively placed on the top and bottom of the frame, the middle conveying part is placed in the middle of the frame, the upper transverse conveying part and the unloading guide funnel
  • the feeding port of the supporting column and the end of the telescopic rod of the angle adjustment mechanism are respectively connected with the frame in a rotatable manner.
  • the feeding and conveying mechanism includes a grab reclaiming mechanism, a stick, a stick cylinder, a boom, a boom cylinder and a second slewing mechanism, the second slewing mechanism is installed on the feeding frame, and the grab reclaiming mechanism and One end of the stick is connected, the other end of the stick is rotatably connected with one end of the boom, the other end of the boom and the cylinder end of the boom cylinder are both rotatably connected to the second slewing mechanism, and the piston of the boom cylinder is rotatably connected.
  • the end of the rod is rotatably connected to the boom; the cylinder end of the stick oil cylinder is rotatably connected to the boom, and the end of the piston rod is rotatably connected to the stick.
  • a telescopic outrigger structure for providing support to the bottom of the feeding frame is also included, and the telescopic outrigger structure is installed on the bottom of the feeding frame and is close to the second slewing mechanism.
  • the steering wheel assembly includes two driving wheels, a steering oil cylinder, a swinging member located between the two driving wheels, and two steering connecting rods, which are arranged corresponding to each other.
  • the steering slewing mechanism is connected with the bottom of the feeding frame, the middle part of the swing piece is rotatably connected with the bottom surface of the feeding frame, the end of the piston rod of the steering cylinder is rotatably connected with the first end of the swing piece, and the two ends of a steering connecting rod
  • the two ends of the other steering link are respectively hinged with the second end of the swing piece and the support pin on one drive wheel, and the two ends of the other steering link are respectively hinged with the third end of the swing piece and the support pin on the other drive wheel.
  • a material packing equipment including the above-mentioned feeding device, and a turning mechanism for turning the container over to a horizontal, vertical or inclined shape is arranged in the loading channel of the feeding frame.
  • a translational drive mechanism that drives the flipping mechanism for horizontal translation.
  • the flipping mechanism is provided with a spreader, and the end of the spreader facing the unloading guide funnel is provided with an automatic door opening or closing mechanism for keeping the door of the container open or closed.
  • the translation drive member of the translation drive mechanism is connected with the turning mechanism.
  • the translational drive mechanism includes a horizontally arranged translational oil cylinder, and running rails corresponding to the two side walls of the packing channel disposed in the feeding frame, and running steel wheels are fixed at the bottoms of the two sides of the frame body of the overturning mechanism, and run The steel wheel is positioned on the running track, and the end of the telescopic rod of the translation cylinder is fixedly connected to the side of the side frame body of the overturning mechanism. reliable.
  • the overturning mechanism includes two first overturning oil cylinders, two racks spaced apart from each other, an overturning rack located between the two racks, and a sling;
  • One end of the guide funnel is fixed to the box door switch mechanism;
  • a flip bearing bearing is arranged between the inner side of the frame body and the outer side of the flip frame;
  • one end face of a rotating snare of the flip load bearing is fixed to the outer side of the flip frame, and the other rotating snare
  • One end face is fixed with the inner side of the frame body;
  • the cylinder tail ends of the two first overturning oil cylinders are hinged on the hinged supports of the two frames respectively, and the ends of the piston rods are hinged on the hinged supports at the bottom of the overturning frame.
  • the bottom surface of the spreader is fixed with four automatic rotation locks corresponding to the positions of the lock holes at the four corners of the top surface of the container, and the automatic rotation locks are inserted into the container lock holes to lock the container;
  • the turning frame of the container can meet the turning requirements of the container, and is stable and reliable during turning.
  • It also includes weighing oil cylinders arranged at both ends of the two frame bodies, inner sleeves are fixed at both ends of the running steel beam at the bottom of the frame body, outer sleeves at both ends of the frame body are sleeved on the inner sleeves, and the ends of the bottom beams on the frame body are supported.
  • a load cell is installed on the seat, and the end of the piston rod of the weighing cylinder is installed on the load cell, and the tail end of the cylinder body is installed on the support on the side of the outer casing on the frame body; the tail end of the cylinder body is installed on the frame body On the support on the side of the upper outer casing; its structure is in the loading operation of the material, the container weight change signal collected by the sensor, through the process of transmission amplification operation, etc., can obtain the dynamic weight information of the loaded material and the eccentric load detection status, and real-time It is reflected in the display control system, completes the dynamic real-time weighing display process, monitors the overload, underload and partial load during packing, and ensures the production efficiency and operation safety.
  • Both ends of the top of the overturning frame are respectively installed with a rope lifting mechanism for raising or lowering the spreader, and the lifting part of the rope lifting mechanism is fixedly connected with the end of the spreader; both rope lifting mechanisms include a lifting oil cylinder, two Guide horizontal pulleys, two beam vertical pulleys and two hoisting load-bearing ropes, the tail ends of the two hoisting cylinders are respectively installed on the top ends of the turning frame, and the two hoisting cylinders are distributed diagonally; the two beams are vertical The pulleys are respectively rotatably installed on the two ends of the outer beam at the end of the top of the overturn frame, and the two guide horizontal pulleys are respectively rotatably installed on the two supports of the inner beam at the end of the top of the overturn frame; the end of the piston rod of the hoisting cylinder One end of two hoisting load-bearing ropes is fixed respectively, the other end of one hoisting load-bearing rope goes around a vertical pulle
  • the pulley and a vertical pulley of a beam are fixedly connected to the end of the spreader; the lower side of the hoisting cylinder is fitted with a support plate, and the support plate is fixed on the top of the overturn frame; it realizes the lifting and lowering of heavy-duty containers and meets the requirements of loading. Unpacking job requirements.
  • the outer beams at both ends of the top of the flip frame are covered with load-bearing moving sleeves, and the supports for the vertical pulleys of the rotating installation beams are fixed on the load-bearing moving sleeves.
  • an anti-swing buffer mechanism for preventing the container on the spreader from swinging is provided on the inner beams at both ends of the top of the flip frame.
  • the anti-swing buffer mechanism includes a buffer jacket support, a buffer compression spring, a buffer beam assembly and a pressure-bearing rubber bearing.
  • the buffer jacket support is fixed on the inner beam, and the buffer jacket support is provided with a sleeve.
  • a buffer sleeve is inserted into the bottom port, and both ends of the buffer compression spring are fixedly connected to the sleeve and the buffer sleeve respectively.
  • the box door switch mechanism includes a flip frame and a second flip cylinder installed at one end of the spreader.
  • the top of the inclined plate on the top of the flip frame is pin-jointed with the end of the piston rod of the second flip cylinder, and the top of the flip frame is connected to the hanger.
  • the hinge seat with one end is hinged with the pin shaft, and the corresponding two sides of the turning frame are installed with the door switch cylinders, and the ends of the piston rods of the two door switch cylinders are pinned to the container door locks.
  • the box door lock lever drive device that causes the box door lock lever to rotate, the piston rod of the box door switch oil cylinder telescopically drives the box door lock lever drive device to turn inward or outward;
  • the box door lock rod driving device includes a positioning frame, two rotating shafts, two box door lock rod holding devices and two lock rod rotary oil cylinders; and the piston rod of the box door switch oil cylinder passes through the positioning hole at one end of the side wall of the positioning frame. It is hinged with the other end of the side wall of the positioning frame; the middle part of the positioning frame is provided with a partition to form two upper and lower installation cavities, and each box door lock rod clamping device is located in each installation cavity.
  • the upper side wall and the lower side wall of one end in the direction of the center line of the box door are provided with first arc-shaped holes corresponding to each other, and the upper side wall and the lower side wall of one end of the lower installation cavity near the hinge direction of the box door are provided with mutually corresponding positions.
  • Corresponding second arc-shaped holes, the position of the first arc-shaped hole and the position of the second arc-shaped hole correspond to the positions of the two locking rods on the box door respectively;
  • the two ends of a rotating shaft are respectively inserted into the two first arc-shaped holes correspondingly
  • the two ends of the other rotating shaft are respectively inserted into the two second arc-shaped holes, and both the two rotating shafts are equipped with a box door locking rod holding device, and the two locking rod rotating oil cylinders are respectively fixed on the side walls of the two installation cavities.
  • the connecting sleeves of the piston rod ends of the two lock rod rotating oil cylinders are respectively sleeved on the two rotating shafts, and the piston rod telescopic drives the box door lock rod holding device to rotate;
  • the two-box door lock lever clamping devices include two clamping parts and a clamping oil cylinder, the two clamping parts are combined with each other to form a Y-shaped clamping assembly, and there is a through hole between the longitudinal part and the inclined part of the clamping assembly. And the holding component is sleeved on the rotating shaft through the through hole, one end of the cylinder of the holding oil cylinder is hinged with the top pin of the inclined part of one holding part, and the other end of the piston rod is pinned with the top pin of the inclined part of the other holding part.
  • the shaft is hinged; the inner sides of the bottom ends of the longitudinal parts of the two gripping pieces are provided with arc-shaped grooves that are circularly matched with the lock rod of the box door;
  • the two positioning grooves correspond to the positions of the first arc-shaped hole and the second arc-shaped hole respectively, and a limiting plate is arranged at the position of the arc-shaped groove on the holding member, and the limiting plate is inserted into the positioning groove;
  • the displacement limit mechanism includes a limit oil cylinder, a rotation limit plate, a limit support and a limit pin shaft;
  • the limit pin shaft is installed on the partition plate of the positioning frame through the limit support, and is located on the side of the second arc hole;
  • the rotation limit plate is sleeved on the limit pin shaft by its perforation;
  • One end of the cylinder body is installed on the partition plate of the positioning frame through the oil cylinder support, and the end of the piston rod is hinged with the rotation limit plate;
  • the two limit baffles are respectively located on both sides of the rotating shaft; the end of the rotating shaft protrudes from the second arc-shaped hole on the partition plate, and its end is located at the limit of the limiting baffle;
  • the spreader is provided with a box protection mechanism
  • the box protection mechanism includes an end plate protection mechanism for compressing the outer side walls of the end wall plates of the container, and the end plate protection mechanism is installed at the other end of the spreader;
  • the end plate protection mechanism includes a pressing plate and a pressing oil cylinder installed at the other end of the spreader.
  • the top pin of the inclined plate at the top of the plate is hinged;
  • the other end of the spreader is installed with a locking mechanism for locking the pressing plate.
  • the locking mechanism includes a locking oil cylinder fixed on the left and right sides of the other end of the spreader, and a locking pin fixed on the end of the piston rod of the locking oil cylinder.
  • the box protection mechanism also includes two first box protection plates corresponding to each other, a first connecting rod and a box protection oil cylinder.
  • the box protection oil cylinder is installed on the groove bottom of the installation groove on the top of the spreader.
  • the top of the body protection board is located on the front and rear sides of the spreader, and the two ends of the first connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two first box body protection boards; the middle part of the first connecting rod is fixed
  • the box protection mechanism also includes two second box protection plates, a second connecting rod and a linkage rod, the tops of the two second box protection plates are located on the front and rear sides of the spreader, and the first box protects
  • the plate and the second box body protection plate are spaced apart from each other, and the two ends of the second connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two second box body protection plates;
  • the middle part of the second connecting rod is fixed with a The second inclined frame, the two ends of the linkage rod are respectively sleeved on the transverse rod of the first inclined frame and the transverse rod of the second inclined frame;
  • each lifting point locking mechanism corresponds to the position of each locking hole on the top surface of the container; the spreader is provided with a flip locking baffle.
  • the overall structure of the container turning device that can automatically open and close the door of the container designed by the invention can meet the requirements of the container tilting loading and unloading required by the "distribution to collection" transportation operation, so that the device has high loading efficiency and reduced manual operation intensity. , and the technical effects of low cost, excellent environmental protection, less cargo damage, full container capacity, safety and operability.
  • the container door switch requires that when loading is required, the frame turning mechanism is used to tilt the container into a vertical state or a tilted state, and the container opening is upward, and the container door opening and closing mechanism and the lock lever locking mechanism of the container door are used to cooperate with each other.
  • the door can be automatically opened for loading operations, thereby further realizing the non-manual operation of the container and door switches, and achieving technical effects such as high-efficiency work, operational safety and controllable operation.
  • an automatic lock lever rotation mechanism is also added, so that when the container port that needs to be opened or closed is in a low position, after manually locking the handle on the automatic lock lever rotation mechanism, the automatic lock lever rotation mechanism automatically rotates the box through the lock lever handle.
  • the door lock lever is used to lock or unlock the lock head of the lock lever and the lock seat of the container, so as to achieve the technology of turning the lock lever manually without climbing to a high position if the container mouth is facing up after the loading is completed. The effect is to avoid the situation of manual climbing to a high position and the occurrence of safety accidents.
  • the rotation of the lock lever is automatically rotated to cooperate with the door switch device to further improve the work efficiency and operation safety when the container door is operated.
  • Figure 1 is a schematic diagram of the overall structure (1)
  • Figure 2 is a schematic diagram of the overall structure (two);
  • Figure 3 is a schematic diagram of the overall structure (three);
  • Figure 4 is a schematic diagram of the overall structure (four);
  • Figure 5 is a schematic diagram of the overall structure (five).
  • Figure 8 is a schematic diagram of the overall structure (eight).
  • Figure 10 is a schematic diagram of the overall structure (ten).
  • Figure 11 is a schematic structural diagram of the steering wheel assembly (1)
  • Figure 12 is a schematic structural diagram of the steering wheel assembly (2)
  • Figure 13 is a schematic diagram of the structure of the drive wheel assembly (1)
  • Figure 14 is a schematic diagram of the structure of the drive wheel assembly (2)
  • Figure 15 is a schematic diagram of the structure of the telescopic outrigger (1);
  • Figure 16 is a schematic diagram of the structure of the telescopic outrigger (2);
  • Figure 17 is a schematic diagram of the flip mechanism (1)
  • Figure 18 is a schematic diagram of the flip mechanism (2)
  • FIG. 19 is a schematic view of the frame structure of the turning mechanism (1).
  • Fig. 20 is the frame structure schematic diagram (2) of the overturning mechanism
  • Figure 21 is a schematic structural diagram of a weighing system
  • Figure 22 is a schematic diagram of the overall structure of the lifting mechanism installed on the flip frame (1);
  • Figure 23 is a schematic diagram of the overall structure of the lifting mechanism installed on the flip frame (2);
  • Figure 24 is a schematic view of the structure of the lifting mechanism installed on the flip frame
  • Figure 25 is a schematic structural diagram of a lifting mechanism
  • Figure 26 is a schematic structural diagram of a position adjustment mechanism composed of an adjustment oil cylinder
  • Figure 27 is a schematic structural diagram of the anti-swing buffer mechanism (1)
  • Figure 28 is a schematic view of the structure of the anti-swing buffer mechanism (2);
  • Figure 29 is a schematic structural diagram of the anti-swing buffer mechanism (3)
  • Fig. 32 is the structural schematic diagram (1) of the installation method of the handle of the box door lock lever of the embodiment
  • Fig. 33 is the structural representation (two) of the installation method of the box door lock lever handle of the embodiment.
  • Fig. 34 is the structural representation (three) of the installation method of the handle of the box door lock lever of the embodiment.
  • Fig. 35 is the structural schematic diagram of the open state of the box door of the embodiment.
  • 36 is a schematic structural diagram of the pressing plate of the embodiment being pressed against the end plate of the box;
  • 37 is a schematic structural diagram (1) of the box door switch device of the embodiment.
  • 38 is a schematic structural diagram (2) of the box door switch device of the embodiment.
  • FIG. 39 is a schematic structural diagram (3) of the box door switch device of the embodiment.
  • FIG. 40 is a schematic structural diagram of installing a locking rod rotary oil cylinder and a locking rod holding device in the lower installation cavity of the embodiment, and a limiting device installed on the partition;
  • Figure 41 is a schematic structural diagram of the locking rod holding device at the second arc-shaped hole of the embodiment.
  • Figure 42 is a schematic structural diagram of the locking rod rotary oil cylinder and the locking rod holding device installed in the upper installation cavity of the embodiment;
  • Figure 43 is a schematic structural diagram of the locking rod holding device at the first arc hole of the embodiment.
  • Fig. 44 is the structural schematic diagram of the gripping member of the embodiment.
  • Figure 45 is a schematic structural diagram (1) of the limiting device of the embodiment.
  • Figure 46 is a schematic structural diagram (2) of the limiting device of the embodiment.
  • Figure 47 is a schematic structural diagram (1) of the lifting point locking mechanism of the embodiment.
  • Figure 48 is a schematic structural diagram (2) of the suspension point locking mechanism of the embodiment.
  • Figure 49 is a schematic structural diagram (1) of the hanger installation locking mechanism of the embodiment.
  • Figure 50 is a schematic structural diagram (2) of the hanger installation locking mechanism of the embodiment.
  • Figure 51 is a schematic diagram of the structure of the spreader (1) of the embodiment.
  • Figure 52 is a schematic diagram of the structure of the spreader in the embodiment (2).
  • Figure 53 is a schematic diagram of the structure of the spreader (three) of the embodiment.
  • Figure 54 is a schematic diagram of the structure of the spreader (four) of the embodiment.
  • 55 is a schematic diagram of the installation structure of the protection plate of the embodiment.
  • FIG. 56 is a schematic structural diagram of the container and the spreader being turned upright in the embodiment.
  • a material feeding device described in this embodiment includes a feeding frame 100 for carrying a container 1000 .
  • the bulk material is conveyed to the feeding conveying mechanism 200 at the unloading guide funnel 101.
  • the distance between the location where the unloading guide funnel 101 is installed and the ground is greater than the length of the container 1000 to be loaded.
  • a control room 600 and a staircase for entering the control room are arranged on the frame.
  • a driving wheel assembly is installed at the bottom of the feeding frame 100, and the driving wheel assembly includes a steering wheel assembly 300 and a driving wheel assembly 400, and the steering wheel assembly 300 and the driving wheel assembly 400 are respectively installed on the feeding frame Both ends of the bottom surface of 100; further, the steering wheel assembly 300 includes two driving wheels 304, a steering oil cylinder 305, a swinging member 302 located between the two driving wheels 304, and two steering connecting rods 301, which are arranged in correspondence with each other.
  • the support member 303 of the wheel 304 is provided with a steering rotation mechanism 306, the steering rotation mechanism 306 is connected with the bottom of the feeding frame 100, the middle part of the swing member 302 is rotatably connected with the bottom surface of the feeding frame 100, and the piston rod of the steering cylinder 305
  • the end is rotatably connected with the first end of the swinging member 302, the two ends of a steering link 301 are hinged with the second end of the swinging member 302 and the pin shaft of the supporting member 303 on a driving wheel 304, and the other steering link
  • the two ends of 301 are hinged with the third end of the swinging member 302 and the supporting member 303 on the other driving wheel 304 respectively.
  • the friction brake is composed of a drive deceleration device, etc., to provide a certain driving capacity.
  • the steering cylinder is a heavy-duty hydraulic cylinder assembly, and its telescopic action can cause the rotation of the tires on both sides to realize the steering action through the steering linkage mechanism composed of the double trapezoidal linkage mechanism.
  • the steering slewing mechanism adopts toothless slewing bearing to meet the requirements of complex working conditions.
  • the steering wheel assembly is set as a front driving wheel
  • the driving wheel assembly is set as a rear driving wheel
  • the front driving wheel and the rear driving wheel are respectively installed on both ends of the bottom surface of the feeding frame
  • the driving wheel assembly includes a
  • the rear wheel drive mechanism 402 is composed of two sets of double wheel structures, and the wheel body of the double wheel structure is It is composed of large diameter wide tread high elasticity solid tires, high strength steel rims and drive deceleration devices with internal wet friction brakes, etc., to provide sufficient driving capacity.
  • the rear wheel structure assembly (42) is the bearing member of the whole machine and needs to meet the bearing capacity requirements.
  • the hinge shaft balancing mechanism 401 has the function of avoiding and eliminating the unbalance phenomenon caused by the uneven pressure of the two wheels caused by the uneven ground, so as to achieve the purpose of smooth operation of the whole machine.
  • Each group of front and rear wheels adopts an independent power arrangement structure, in which the wheel bodies of the double wheels are driven by hydraulic motors, and the hinged balancer is fixed to the bottom surface of the feeding frame.
  • the feeding and conveying mechanism 200 includes a material conveying mechanism 200, a supporting column 901 and an angle adjusting mechanism 900;
  • the connecting part is rotatably connected to the support column;
  • the angle adjustment mechanism 900 is rotatably connected to the support column 901 , and its telescopic rod is rotatably connected to the material conveying mechanism; docking.
  • the angle adjustment mechanism is a heavy-duty hydraulic cylinder assembly, and its telescopic action can change the vertical height of the bucket wheel reclaiming mechanism on the material conveying mechanism during operation and expand the working area.
  • the boom and the supporting column are the load-bearing structural components of the corresponding mechanism, which need to meet the requirements of strength and rigidity.
  • the unloading guide funnel is a guide device for the material transmitted from the material conveying mechanism to enter the container, and it needs to meet the strength and wear resistance requirements of the material movement and impact.
  • the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but it is different from Embodiment 1 in that it also includes conveying bulk materials to material conveying
  • the bucket wheel reclaiming mechanism 803 is a bulk cargo reclaiming part, which is composed of a rotating bucket wheel body, a rotating drive deceleration mechanism and a power source (electric motor or hydraulic motor).
  • the packing efficiency of the hopper is adapted to suit, and during the rotation of the bucket wheel, the hopper reclaims the material and then discharges the material, and the discharged material directly enters the conveying part of the material conveying mechanism, so that the conveying part runs to convey the material to the unloading guide funnel. at the port.
  • the feeding frame 100 is provided with a slewing mechanism 902 that drives the supporting column 901 to rotate and then locate, and the supporting column 901 is fixed on the first slewing mechanism 902 .
  • the first slewing mechanism includes a slewing bearing part 9021 and a slewing oil cylinder part 9022, which can change the working range on the horizontal surface of the bucket wheel and expand the working area.
  • the slewing bearing component 9021 adopts a large-diameter toothless slewing bearing, which has the maximum bending moment resistance, vertical and horizontal resistance, and meets the requirements of complex working conditions.
  • the rotary oil cylinder component 9021 adopts a high-pressure, high-strength heavy-duty hydraulic oil cylinder assembly, which realizes the left and right rotation of the column structure assembly (26) at a certain angle, and further satisfies the expansion of the horizontal working area of the bucket wheel operation.
  • the material conveying mechanism includes an arm frame 802 and a first belt conveying mechanism 801.
  • the belt conveying mechanism 801 is installed on the arm frame 802, and the arm frame 802 is provided with a flexible support member 805.
  • the flexible support member 805 is located below the upper belt body on the belt conveying mechanism, and the telescopic rod ends of the support column 901 and the angle adjustment mechanism 900 are respectively connected with the two ends of the boom in a rotatable manner.
  • the transport mechanism of the container, the corresponding parameters and efficiency need to match with the bucket wheel reclaiming mechanism at the front end and the box turning assembly at the rear end.
  • the bucket wheel type feeding set in this embodiment can be suitable for the logistics, warehousing and storage yard of various bulk cargoes (grain, feed, coal, mineral powder, cement and stone, etc.) for the “distribution to collection” operation. , docks, stations and grain depots and other enterprises.
  • various bulk cargoes grain, feed, coal, mineral powder, cement and stone, etc.
  • the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but the difference from Embodiment 1 is that the material conveying mechanism 200 includes a frame 704 and a belt
  • the second belt conveying mechanism includes an upper transverse conveying part 703, an intermediate conveying part 702 and
  • the lower transverse conveying part 701, the upper transverse conveying part 703 and the lower transverse conveying part 701 are respectively placed at the top and bottom of the frame 704, the middle conveying part 702 is placed in the middle of the frame 704, and the upper transverse conveying part 703 and the unloading guide funnel
  • the feed ports of 101 are butted together, and the support column 901 and the end of the telescopic rod of the angle adjustment mechanism 900 are respectively connected to the frame in a rotatable manner.
  • the second belt conveying mechanism is the carrier of material conveying, and includes transmission rolling, redirecting rolling, tail rolling, redirecting wheel, upper and lower idler rollers, tensioning device and cleaning device, etc.
  • the guide funnel 101 and the corrugated sidewall conveyor belt form a complete corrugated sidewall belt conveyor. It has the characteristics of large conveying angle, simple overall structure, stable and reliable operation, low energy consumption and flexible layout.
  • the unloading guide funnel receives the bulk materials reclaimed by the loader and transported by the dump truck and enters the node of the corrugated sidewall conveyor belt 705.
  • the unloading guide funnel 101 is the material conveyed by the corrugated sidewall conveyor belt (21) and enters the turning mechanism
  • the node of the container mouth in the vertical overturned state needs to meet the strength and wear resistance requirements of the material movement impact.
  • the operating parameters and efficiency of the corrugated sidewall belt conveyor need to be matched with the turning mechanism at the rear end.
  • the pin shaft of the second belt conveying mechanism is hingedly supported on the column, which can carry the total weight of the corrugated sidewall belt conveyor and the total load of the conveyed material. Meets strength and stiffness requirements.
  • This embodiment adopts the conveying mechanism in the form of corrugated rib, which can realize the logistics, warehousing and stacking suitable for various bulk cargoes (grain, feed, coal, mineral powder, cement and stone, etc.) It is used by enterprises such as farms, wharves, stations and grain depots.
  • the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but the difference from Embodiment 1 is that the feeding and conveying mechanism includes a grab reclaiming mechanism 201, the stick 202, the stick cylinder 203, the boom 204, the boom cylinder 205 and the second slewing mechanism 206, the second slewing mechanism 206 is installed on the feeding frame 100, the grab reclaiming mechanism 201 and the stick 202 are One end is connected, the other end of the stick 202 is rotatably connected with one end of the boom 204, the other end of the boom 204 and the cylinder end of the boom cylinder 205 are both rotatably connected to the second slewing mechanism 206, and the boom cylinder The end of the piston rod of 205 is rotatably connected to the boom 204;
  • a telescopic outrigger structure 208 for supporting the bottom of the loading frame 100 is also included.
  • the telescopic outrigger structure 208 is installed at the bottom of the loading frame 100 and is close to the second rotating mechanism 206 .
  • the grab reclaiming structure is an assembly of bulk cargo reclaiming components, which consists of left and right bucket body structure components, opening and closing oil cylinder components, rotating mechanism components, and suspension pin shaft structures, etc., and has the function of breaking and grabbing materials.
  • the size and working efficiency of the bucket should be compatible with the packing efficiency of the rear-end box turning assembly.
  • the combination of the stick, stick cylinder, boom and boom cylinder completes the space requirements for the upper and lower working surfaces, so that the grab reclaiming mechanism can grab the material and then rise.
  • the second rotary mechanism 206 completes the rotation space requirements of the left and right horizontal working surfaces, so that the grab reclaiming mechanism that grabs the material rotates to the top of the unloading guide funnel, thereby finally realizing the material grabbing within the three-dimensional space.
  • the unloading guide funnel is a guide device for the material to enter the container, and it needs to meet the strength and wear resistance requirements of the material movement and impact.
  • the telescopic outrigger mechanism 208 is composed of outriggers, outrigger cylinders 2802 fixed on the outriggers, and telescopic structures 2801 fixed on the outrigger cylinders.
  • the retractable outrigger cylinder assembly 2802 makes the telescopic structure assembly 2801 contact with the ground and compact it to prevent insufficient lateral stability of the whole machine due to excessive lateral overturning moment during the operation and increase the safety risk.
  • the retractable outrigger cylinder assembly 2802 can be actuated to make the telescopic structure assembly 2801 leave the ground.
  • a material packing equipment comprising the above-mentioned loading device, and a loading channel of the loading frame 100 is provided with a turning mechanism 500 for turning the container to a horizontal, vertical or inclined shape, and a driving turning mechanism 500
  • the translation drive mechanism 800 for horizontal translation, the flip mechanism 500 is provided with a spreader 110, and the end of the spreader 110 facing the unloading guide funnel is provided with an automatic door opening and closing mechanism 300 for keeping the door of the container open or closed
  • the translation drive member 800 of the translation drive mechanism 800 is connected with the turning mechanism 500
  • a box body protection mechanism 4000 for pressing and protecting the outer side wall of the container is also installed on the spreader.
  • the sling 110 is carried by the sling 111, the longitudinal beams 112 on both sides of the sling, the middle connecting beam 113, the beam 114 near the box door, the beam 115 near the end of the box, the longitudinal beam 116 in the middle of the protective box, and the overturning beam.
  • the locking stop 117 and the spreader end beam structure 118 are composed.
  • the hoisting point 111 of the spreader is the node connecting the container turning host, and it is also the maximum stress point of all components and the load of the fully loaded container, and needs to meet the requirements of strength and rigidity.
  • the box door switch mechanism 2 is installed near the box door beam 114 and the spreader end beam structure 118 on the side.
  • the end plate protection mechanism and the end plate locking mechanism 32 in the box body protection mechanism 3 are installed near the box end beam 115 and the spreader end beam structure 118 on this side.
  • the side plate protection mechanism 33 in the box body protection assembly 3 is installed on the longitudinal beam 116 of the middle protective box.
  • the flipping locking baffles 117 provided on the longitudinal beams 112 on both sides of the spreader are the locking structures when the main structure 11 of the spreader is flipped vertically. Both ends of the end beam structures 118 of the two spreaders are installed with the lifting point locking mechanism 12, and the four corners of the bottom surface of the spreader are provided with lifting point locking mechanisms, and each lifting point locking mechanism is respectively connected with the container.
  • the lifting point locking shaft mechanism 12 consists of a lifting point rotating lock shaft 121, a lock shaft rotating handle 122, a rotating lock cylinder pin shaft 123, a rotating lock cylinder assembly 124, and a rotating lock cylinder support 125 It is composed of the lock shaft angle pointer 126.
  • the lifting point rotation lock shaft 121 is inserted into the lock hole of the four corner pieces of the container.
  • the lifting point rotation lock shaft 121 is rotated through the rotation lock cylinder pin shaft 123 and the lock shaft rotation handle 122, and the lifting point rotation lock
  • the hook of the shaft locks the container, the lock shaft angle pointer 126 can indicate the combination status of the two sides, and the hoisting point 111 of the hoist is fixedly connected to the hoisting head 97 of the rope hoisting mechanism 9 .
  • the translation drive mechanism 800 includes a horizontal translation cylinder 801 and running rails 801 disposed in the loading frame 100 corresponding to the two side walls of the packing channel.
  • the running steel wheel 802 is fixed, and the running steel wheel is positioned on the running track, and the end of the telescopic rod of the translation cylinder is fixedly connected to the side of the side frame of the turning mechanism, and the cylinder body of the translation cylinder is fixed on the inner wall of the packing channel
  • it uses the expansion and contraction of the piston rod of the translation cylinder to drive the turning frame to perform stable translation operation on the running track of the feeding frame to improve the performance
  • the turning mechanism has the functions of guiding and bearing the horizontal movement
  • the running steel wheel has Wheel groove, and the running track is inserted into the wheel groove, so that the operation of the turning mechanism is more stable and reliable, and at the same time, it meets the requirements of load bearing and structural strength during operation.
  • the overturning mechanism 500 includes two first overturning oil cylinders 71 , two frame bodies 21 spaced apart from each other, a turning frame 22 and a hanger 110 located between the two frame bodies 21 ; the hanger 110 is fixed to the turning frame 22
  • the bottom surface of the transverse part of the upper part of which is provided with a blanking guide funnel at one end to fix the box door switch mechanism 113; between the inner side of the frame body 21 and the outer side of the overturn frame 22, there is an overturn bearing bearing 73;
  • One end face is fixed with the outer side of the turning frame 22, and one end face of the other rotating snare is fixed with the inner face of the frame body 21;
  • the end of the piston rod is hinged on the hinge support at the bottom of the flip frame 22, and the bottom surface of the spreader 110 is fixed with four automatic rotation locks 111 corresponding to the positions of the lock holes at the four corners of the top surface of the container respectively.
  • the automatic rotation lock 11 is inserted into the container lock hole to lock the container.
  • the pin at the end of the piston rod of the first overturning oil cylinder is hinged on the hinged support on the bottom of the overturning frame close to the outer end.
  • the overturning frame is in a horizontal state, and the first The overturning cylinder and the overturning frame are parallel to each other; however, when an vacant container is positioned on the overturning frame, the piston rod of the first overturning cylinder retracts, and then pulls the outer end of the overturning frame to rotate downward, while the inner end of the overturning frame rotates upward, After this operation, the container is turned over to a vertical state or a tilted state.
  • the oil cylinder is self-locking.
  • the piston rod that drives the translation oil cylinder extends to push the turning mechanism, and the container in the vertical or tilted state is turned on the turning mechanism.
  • the top corresponds to the discharge port of the unloading guide funnel; after the loading of the belt is completed, the first overturning cylinder is re-extended so that the top of the container rotates downward, and the bottom of the container rotates upward until the container is in a horizontal state again, and then people put the container
  • the door panel is locked, and the door switch mechanism is also detached from the door panel.
  • its operation fully meets the container's overturning requirements, and the design of the structure meets the load-bearing requirements and structural strength requirements when the container is overturned.
  • the above-mentioned first inversion cylinder A large-diameter, high-pressure and high-strength push rod cylinder is used, and its telescopic rod can be self-locked after being stretched, so as to lock the container in its overturned state.
  • it also includes weighing cylinders 8 disposed at both ends of the two frame bodies 21 , inner sleeves 2120 are fixed at both ends of the running steel beam 2130 at the bottom of the frame body 21 , and outer sleeves 2110 at both ends of the frame body 21 are sleeved on the inner sleeves
  • a load cell 81 is installed on the end support of the bottom beam on the frame body, and the end of the piston rod of the weighing cylinder is installed on the load cell, and the end of the cylinder body is installed on the frame body.
  • the container weight change signals collected by each weighing sensor 5901 are transmitted to the four-in-one transmitter 5902.
  • the dynamic weight information and eccentric load detection status of the loaded materials are reflected in the display 5903 of the PLC controller in real time to complete the dynamic real-time weighing display process, monitor the overload, underload and eccentric load conditions during packing to ensure production.
  • High efficiency and safe operation; and the piston rods of the four weighing cylinders can be extended and retracted synchronously to raise and lower the outer casing, so that the frame body can be adjusted by the lifting movement.
  • the height of the container on the spreader in the overturning mechanism, and the inner sleeve and the outer sleeve are positioned with each other during the lifting process, so as to meet the bearing requirements and structural strength requirements of lifting and lowering in the overturning mechanism with the heavy-load container positioned, and ensure that In order to ensure the stability and load safety during the lifting movement, the oil cylinder is self-locking after the lifting adjustment is completed, and the height after the lifting adjustment is locked; and the bottom peripheral side of the outer casing and the bottom peripheral side of the inner casing are It has a limit ring body, so that when the outer casing is lowered to the lowest position, the limit ring body is used to limit each other; the weighing accuracy error of this weighing sensor device is less than 2%, and it cannot be used as a weighing instrument, only for process weighing Require.
  • both ends of the top of the flip frame 22 are respectively installed with a rope lifting mechanism 9 for raising or lowering the spreader 110, and the lifting part of the rope lifting mechanism 9 is fixedly connected to the end of the spreader;
  • the lifting mechanism 9 includes a lifting oil cylinder 91, two guide horizontal pulleys 94, two horizontal beam vertical pulleys 95 and two lifting bearing ropes 96.
  • the cylinder ends of the two lifting oil cylinders are respectively fixed by bolts on the inner side of the two ends of the top of the flip frame.
  • the vertical pulleys of the two beams are respectively rotatably installed on the supports at both ends of the beam on the end side of the top of the overturning frame, and the two guide horizontal pulleys are respectively rotatably installed on the overturning frame
  • the two supports 92 of the inner beam at the end of the top one end of the two hoisting load-bearing ropes forms a ring sleeve and is pressed and fixed on the piston rod end fixing piece of the hoisting cylinder by bolts, and the other end of one hoisting load-bearing rope goes around
  • a cross beam vertical pulley is fixedly connected to the end of the spreader, and the other end of a hoisting load rope goes around two guide horizontal pulleys and a cross beam vertical pulley in turn and is fixedly connected to the end of the spreader;
  • There is a support plate 96 the support plate is fixed on the top of the overturning frame, the end of
  • the outer cross beams 141 at both ends of the top of the flip frame 14 are covered with bearing moving sleeves 42 , and the supports for rotatably installing the vertical pulleys of the cross beams are fixed on the carrying moving sleeves, and the two ends of the top of the flip frame are
  • One end of the outer beam 141 is fixed with an adjustment cylinder 41 through a support;
  • the adjustment cylinder 41 and the outer beam 141 of the overturning frame 14 are arranged in parallel with each other, and the end of the piston rod is mounted on the support outside the bearing moving sleeve;
  • two adjustment cylinders 41 It is arranged symmetrically on the left and right sides, so that when adjusting the action of the oil cylinder, the bearing mobile casing can be moved left and right, and then the spreader 6 is driven to move left and right through the rope 36 in the hoisting mechanism 3, which further drives the spreader for hoisting the container to adjust its position.
  • the piston rod of the adjustment oil cylinder after the piston rod of the adjustment oil cylinder is extended and
  • the anti-swing buffer mechanism 54 includes a buffer jacket support 5401, a buffer compression spring 5402, a buffer beam assembly 5403 and a pressure bearing rubber support 5404.
  • the jacket support 5401 is fixed on the inner beam 142, the buffer jacket support 5401 is provided with a sleeve 5405, a buffer sleeve 5406 is inserted at the bottom port of the sleeve, and the two ends of the buffer compression spring 5402 are respectively connected with the sleeve and the buffer sleeve.
  • the bottom end of the buffer sleeve is fixed with the buffer beam assembly 5403, and the bottom surface of the buffer beam assembly 5403 is fixed with the pressure bearing rubber support 5404.
  • the spreader 110 When the spreader 110 is driven up by the telescopic hoisting mechanism, its top surface contacts and lifts the buffer beam assembly 5403 and the pressure-bearing rubber support 5404, urging the buffer compression spring 5402 to be fully compressed, and at the same time, the self-locking of the oil cylinder driven by the telescopic hoisting mechanism is performed. Locked, so that under the reaction force of the buffering compression spring 5402, the spreader 110 and the container can stop erratically swinging from side to side, and play a role of anti-swing and buffering.
  • a hinge seat 214 is fixed on the side of the hanger end beam structure 118 on the hanger 11, and the box door opening and closing mechanism includes a flip frame 212 and a second flip cylinder 211 installed at one end of the hanger.
  • the top of the plate 215 is hinged with the end of the piston rod of the second overturning oil cylinder, the top of the overturning frame is hinged with the hinge seat 214 at one end of the spreader, and boxes are installed on the corresponding left and right sides of the overturning frame.
  • the door switch oil cylinder 221, the end of the piston rod of the two container door switch oil cylinders 221 is hinged with a pin shaft and a container door lock rod driving device 22, which locks the container door lock rod of the container and causes the container door lock rod to rotate.
  • the piston rod of the switch oil cylinder 221 telescopically drives the box door lock rod drive device 22 to turn inward or outward.
  • the box door switch oil cylinders are set to four, and two by two groups are hinged on the oil cylinder supports 222 on the left and right sides of the flip frame through the oil cylinder pins 223 respectively.
  • the box door switch oil cylinders 221 Loosely hinged with the long hole 2241 on the positioning frame 224 through the tank door cylinder pin 223 of the cylinder head.
  • the box door lock lever driving device 22 includes a positioning frame 224, two rotating shafts 26, two box door lock lever holding devices 23 and two lock lever rotation cylinders 234; After passing through the positioning elongated hole at one end of the side wall of the positioning frame, it is hinged with the other end of the side wall of the positioning frame 224; in the middle of the positioning frame body, two upper and lower installation cavities 228 are formed by setting the partition plate 225, and each box door lock rod holds the upper and lower mounting cavities 228.
  • the tightening devices 23 are respectively located in each installation cavity.
  • the upper side wall and the lower side wall of one end of the upper installation cavity in the direction of the center line of the box door are provided with first arc holes 226 corresponding to each other.
  • the lower installation cavity is close to the box.
  • the upper side wall and the lower side wall of one end in the direction of the door hinge are provided with second arc holes 227 corresponding to each other.
  • the positions correspond to each other; the two ends of one rotating shaft are respectively inserted into the two first arc-shaped holes, the two ends of the other rotating shaft are respectively inserted into the two second arc-shaped holes, and the two rotating shafts are installed with box door lock rods to hold them tightly.
  • two locking rod rotary oil cylinders are respectively fixed on the side walls of the two installation cavities, and the connecting sleeves of the piston rod ends of the two lock rod rotary oil cylinders 234 are respectively sleeved on the two rotary shafts 26, and the piston rod telescopically drives the box door lock rod
  • the holding device rotates, wherein the first arc-shaped hole and the second arc-shaped hole are set with the center line of the respective box door lock lever as the center of the circle, so that the rotating shaft rotates around the center line of the box door lock lever to promote The door lock lever rotates to unlock or lock.
  • the piston rods of the two left box door switch oil cylinder assemblies 221 first perform a synchronous extension action, and the left locking rod holding device 23 moves with the left one.
  • the box door lock levers of the side box door are joined together, and the piston rods of the two lock lever rotating oil cylinders on the left box door are telescopic and drive the two rotating shafts on the left box door along the first arc hole and the second arc respectively.
  • the arc trajectory of the hole is displaced to meet the rotation requirements of the left box door lock lever.
  • the lock lever After the lock lever is rotated, the lock lever and the container are unlocked, and the piston rods of the two left box door switch cylinder assemblies 221 are retracted to drive the positioning frame to the outside. Turn over to open the left box door; the piston rods of the two right box door switch oil cylinder assemblies 221 first perform synchronous telescopic action, and the right lock rod holding device 23 moves to engage with the left box door box door lock rod.
  • the piston rods of the two lock-rod rotary oil cylinders at the right box door are telescopic and drive the two rotating shafts on the right box door to displace along the arc trajectories of the first arc hole and the second arc hole respectively, so that
  • the lock lever and the container are unlocked, and the retraction of the piston rods of the two right side door switch oil cylinder assemblies 221 drives the positioning frame to turn outward to open the right side door. ; If the box door needs to be closed automatically, the piston rod of the box door switch oil cylinder is extended to turn the box door inward to close the box door. Further, according to the above steps, the left and right box door switches can be switched in sequence respectively.
  • the rotation angle of the lock rod on the side of the center line between the two box doors is determined by the range of the corresponding first arc hole on the positioning frame 224
  • the rotation angle of the lock rod on the side of the hinge line of the box door is determined by the positioning frame 224.
  • the opening range of the corresponding second arc-shaped hole is determined by the position of the rotation limiting plate 255 in the rotation limiting mechanism 25, and the length of the second arc-shaped hole is longer than that of the first arc-shaped hole, and the length of the second arc-shaped hole is longer than that of the first arc-shaped hole.
  • a box door lock lever on the center line of the box door rotates toward the center of the box door, and a box door lock lever on the box door hinge rotates in the direction of the box door hinge; at the same time, the rotation direction of the lock lever depends on the direction of the handle on the lock lever.
  • the two-box door lock lever gripping devices include two gripping members 233 and a gripping oil cylinder 231, the two gripping members are combined with each other to form a Y-shaped gripping assembly, and the longitudinal portion and the inclined portion of the gripping assembly are between the longitudinal portion and the inclined portion.
  • One end of the cylinder of the holding oil cylinder is hinged with the top pin of the inclined part of a holding piece, and the other end of the piston rod is connected with another holding piece.
  • the top end of the inclined part is hinged with the pin shaft; the inner side of the bottom end of the longitudinal part of the two gripping parts has an arc-shaped groove 232 that matches the box door lock rod circularly.
  • the holding oil cylinder 231 performs a telescopic action to realize the relative rotation of the two holding parts, and further hold the locking rod, so that the locking rod holding device 23 and the box door are fixedly joined together, and then the positioning frame 224 and the box door are fixedly joined together. , to meet the requirements of the box door can be rotated.
  • two positioning grooves 100 are provided on the positioning frame body and the side of the partition plate facing the box door, and the two positioning grooves correspond to the positions of the first arc-shaped hole and the second arc-shaped hole respectively.
  • a limit plate 236 is set at the position of the arc groove 232 on the part, and the limit plate 236 is inserted into the positioning groove; wherein, the positioning groove adopts an arc positioning groove, and the width of the positioning groove is larger than the diameter of the lock rod.
  • the clamping device rotates around the center of the rotation axis and the clamping device swings, and the limit plate can collide with the inner side wall of the positioning groove to reach the swing range of the clamping device, making it easier to lock the two clamping parts after they are opened.
  • the rod is placed between the arc grooves of the two holding parts, so that the lock rod of the box door can be held tightly; in addition, in order to make the lock rod more convenient to rotate after holding, the rubber friction can be fixed by glue on the inner side wall of the arc groove
  • the inner side of the rubber friction pad is protruded with a plurality of small bumps in a square array, and the small bumps are covered on the inner side of the rubber friction pad, so as to increase the friction force after being held tightly.
  • the opening length of the second arc-shaped hole 227 on the positioning frame is relatively long, and the unlocking and unlocking rotation angle of the lock lever on the box door at the box door hinge is set to prevent the box door lock lever from rotating transition.
  • the displacement limit mechanism includes a limit oil cylinder 251, a rotation limit plate 255, and a limit support The seat 256 and the limit pin 253;
  • the limit pin is installed on the partition plate of the positioning frame through the limit support, and is located on the side of the second arc hole;
  • the rotation limit plate uses its perforation to cover the limit pin On the shaft; one end of the cylinder body of the limit cylinder is installed on the partition of the positioning frame through the cylinder support, and the end of the piston rod is hinged with the rotation limit plate;
  • the bottom surface of the rotation limit plate has two corresponding intervals.
  • the limit baffles 257 are provided, and the two limit baffles are located on both sides of the rotating shaft respectively; the end of the rotating shaft protrudes from the second arc-shaped hole on the partition plate, and its end is located at the limit of the limiting baffle. bit.
  • the limit oil cylinder 251 performs a telescopic action, which further drives the rotation limit plate 255 to rotate left and right, so that the outer arc baffle plate of the limit structure assembly 255 selectively rotates with the rotation extending from the second arc hole.
  • the shaft is blocked and limited to meet the requirements of limiting the rotation angle range of the lock lever and setting the rotation direction.
  • the specific structure of the adopted box body protection mechanism 3 is as follows:
  • a hinged seat 316 and an oil cylinder support 324 are fixed on the side of another spreader end beam structure 118 on the spreader, including an end plate protection mechanism for compressing the outer side wall of the end wall plate of the container, and the end plate protection mechanism is installed on the crane.
  • the end plate protection mechanism 31 includes a pressing plate 311 and a pressing oil cylinder 313 installed at the other end of the sling, and the other end of the sling is hinged with the top pin of the pressing plate through the hinge seat, The end of the piston rod of the pressing cylinder 313 is hinged with the pin at the top of the inclined plate 312 on the top of the pressing plate.
  • the piston rod of the pressing cylinder telescopically drives the pressing plate to press the outer side of the end wall of the container, or drives the pressing plate away from the outer side of the end wall of the container.
  • a vibration device is arranged on the hanger and the upper part to realize the deformation protection of the end wall and the left and right side walls of the box body and the corresponding operation of increasing the packing capacity by vibration during the loading process.
  • the locking mechanism 32 includes a locking oil cylinder 323 fixed on the left and right sides of the other end of the spreader through an oil cylinder support 324 , and a locking oil cylinder 323 fixed on the locking oil cylinder.
  • the locking pin 321 at the end of the piston rod of 323, the left and right sides of the pressing plate are respectively the locking pin holes 314 corresponding to the position of the locking pin, and the locking mechanism of the structure is arranged so that the pressing plate is pressed against the outer side of the end wall plate of the container.
  • the extension of the piston rod of the locking oil cylinder prompts the locking pin to be inserted into the locking pin hole to lock the pressing plate, so as to prevent the pressing failure of the pressing plate, wherein the locking pin is a conical pin shaft.
  • the box body protection mechanism 3 also includes two first box body protection plates 331 corresponding to each other, a first connecting rod 337 and a box body protection cylinder 335.
  • the oil cylinder is fixed on the longitudinal beam 116 of the middle protective box of the spreader, the tops of the two first box protection plates are located on the front and rear sides of the spreader, and the two ends of the first connecting rod respectively penetrate through the front and rear side walls of the installation slot and the two sides.
  • the top of the first box protection plate is fixedly connected; the middle part of the first connecting rod is fixed with a first inclined frame 336, and the end of the piston rod of the box protection oil cylinder is hinged with the top pin of the first inclined frame 336; the box protection mechanism It also includes two second box body protection plates 332, a second connecting rod 338 and a linkage rod 333 that correspond to each other.
  • the tops of the two second box body protection plates are located on the front and rear sides of the spreader.
  • the first box body protection plate The second box body protection plate is spaced apart from each other, and the two ends of the second connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected to the tops of the two second box body protection plates;
  • Two inclined frames 334, the two ends of the linkage rod are respectively sleeved on the lateral rod of the first inclined frame and the lateral rod of the second inclined frame, and two mounting supports 3310 are fixed on the longitudinal beams 112 on both sides of the structural hanger.
  • the two ends of the first connecting rod are respectively inserted into the holes of the two mounting supports, the two ends of the second connecting rod are respectively inserted into the holes of the other two mounting supports, and the top of each first box body protection plate is inserted into each mounting support.
  • each second box body protection plate is also inserted into the positioning groove of each mounting support, and is sleeved and fixed on the end of the second connecting rod.
  • the socket fixing can be done by inserting a set pin into the pin holes of the two pin holes after the pin hole at the end of the connecting rod corresponds to the pin hole at the top of the box door protection plate for fixing, and the pin hole can be a threaded hole , the set pin can also be a set screw that matches the threaded hole.
  • the first box body protection plate and the second box body protection plate form a side plate protection mechanism 33, and the piston rod of the box body protection cylinder is extended and retracted to link the rod to move left and right, so that the tilt frame swings left and right, and further drives the first box body protection
  • the lowering of the board and the second box body protection board compresses the box body side board or folds it.
  • the feeding conveying mechanism and the feeding guide funnel of the feeding device are installed on the left end of the feeding frame, and the piston rod of the translation cylinder is in a retracted state, so that the turning mechanism is translated to the feeding frame.
  • the transport truck transports the container to the right end of the packing aisle, and the container on the transport truck is located on the spreader on the right-hand overturning mechanism.
  • the motor on the automatic turn lock 112 drives the lateral extension block of the turn lock to rotate, so that the top surface of the lateral extension block is locked in the fixed cavity below the elongated lock holes.
  • the piston rods of the compression cylinder and the box protection cylinder begin to extend, and the compression plate and the box protection plate are driven to rotate and lower, so as to press the compression plate against the box end plate,
  • the pressing oil cylinder and the box body protection oil cylinder are self-locked, and then the piston rod of the second inversion oil cylinder extends to turn the inversion frame to contact with the door frame of the box door, and the second The flipping oil cylinder is self-locking.
  • the piston rod of the box door switch oil cylinder extends out to drive the box door lock rod clamping device to contact the box door lock rod.
  • the longitudinal parts of the two holding parts are aligned with each other, so that the side wall of the lock rod is in close contact with the arc groove, so that the lock rod of the box door is held tightly.
  • the handle on one end of the box door lock lever is unlocked.
  • the telescopic rod of the first overturning cylinder is extended, the overturning frame is in a horizontal state, and the first overturning cylinder and the overturning frame are parallel to each other; however, when the spreader of the overturning frame is on the When an empty container is positioned, the piston rod of the first turning cylinder retracts, then pulls the outer end of the turning frame to rotate downward, and the inner end of the turning frame rotates upward, through this operation until the container is turned upright or tilted.
  • the first flipping cylinder is self-locking.
  • the piston rod that drives the translation cylinder extends and pushes the flipping mechanism, which guides the top of the container in the vertical or inclined state on the flipping mechanism and the unloading port of the hopper.
  • the piston rod of the lock rod rotary oil cylinder starts to work, the piston rod of the lock rod rotary oil cylinder at the first arc hole protrudes, the rotating shaft moves along the trajectory of the first arc hole, and pushes the lock rod holding device to the space between the two box doors.
  • the center line between the two doors is displaced, and the lock rod rotates to the center line between the two box doors.
  • the cylinder locks automatically after the lock rod rotates; when the lock rod at the second arc hole is tightened, its lock rod
  • the piston rod of the rotary cylinder is telescopic and the rotation direction is determined according to the installation position of the handle on the lock rod. If the lock rod needs to be rotated in the direction of the hinge of the box door to unlock the lock rod, the piston rod of the lock rod rotary cylinder will be extended again. Continue to extend, so that the rotating shaft in the second arc-shaped hole continues to displace in the direction of the box door hinge, so that the lock lever rotates in the direction of the box door hinge, so as to unlock the lock lever.
  • the piston rod of the lock rod rotating cylinder will retract in the extended state, so that the rotation axis in the second arc hole will be displaced in the direction of the center line of the box door, and the lock rod will be rotated in the direction of the center line of the box door.
  • Rotate to unlock the lock rod After the lock rod rotating cylinder is actuated and the action is in place, self-locking occurs, so after unlocking, the lock rod holding device is still held on the lock rod, and the piston of the box door switch cylinder is locked. The rod is retracted to pull the whole box door to turn to the outside, so that the box door is opened for loading.
  • the box door is closed by the box door switch mechanism, and then the first turning cylinder is re-extended to make the container
  • the top of the container rotates downward, the bottom of the container rotates upward until the container is in a horizontal state again, and then people lock the door panel, at this time, the piston rod that drives the translation cylinder retracts and pulls the flip mechanism to reset to the right end of the feeding frame, and finally the door
  • the switch mechanism and the box protection mechanism are also separated from the container.
  • the spreader moves down to place the packed container on the truck, and then turns the lock to unlock the spreader.
  • its operation fully meets the container's overturning requirements, and through this structure
  • the design meets the load-bearing requirements and structural strength requirements when the container is turned over.
  • the above-mentioned first turning oil cylinder adopts a large-diameter, high-pressure and high-strength push rod oil cylinder. to lock.
  • the power for extending or retracting the telescopic rods of all the oil cylinders in the device and equipment described in this embodiment is provided by the hydraulic pump in the hydraulic control assembly, and the piston rod of the oil cylinder drives the operation of all the mechanisms in this embodiment, wherein the hydraulic pressure
  • the pump is controlled by the PLC program controller and various electrical switching elements.
  • the radio remote control is wirelessly connected to the radio transceiver in the hydraulic control assembly, and the buttons of the radio remote control are controlled to control the hydraulic pump; After the piston rod is stretched, the self-locking function is realized.
  • the oil in the cylinder is blocked by setting a hydraulic control check valve, a balance valve, a spool valve with a neutral position or an electromagnetic ball valve, etc., so as to lock the piston rod of the oil cylinder.
  • the flipping mechanism is self-locking after translation, the self-locking after the spreader is adjusted in the left and right displacement and the lifting displacement, the self-locking after pressing the box door and keeping the box door open, Functions such as self-locking after steering adjustment to the running wheel, and self-locking after lifting and lowering adjustment of the telescopic outriggers; all components in the above structure are connected and fixed by high-strength bolts.

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Abstract

A material boxing device and a material feeding apparatus. The material feeding apparatus comprises a feeding frame (100) for carrying a container (1000), a discharging guide hopper (101) mounted on the feeding frame (100), and a feeding conveying mechanism (200) for conveying batch type bulk materials to the discharging guide hopper (101); the distance between a position where the discharging guide hopper (101) is mounted and the ground is larger than the length of the container (1000) to be loaded; and a flipping mechanism (500) for hoisting the container (1000) is provided on the feeding frame (100). The apparatus can satisfy the requirements for a container tilting to load and unload cargo in "bulk cargo containerization" transportation operation, so that the device has the technical effects of being high in cargo loading efficiency, low in manual operation intensity, low in cost, excellent in environmental protection, less in cargo loss, and the like.

Description

一种物料装箱设备及其上料装置A material packing equipment and its feeding device 技术领域technical field
本发明涉及一种自动装货设备技术领域，尤其是一种物料装箱设备及其上料装置。The invention relates to the technical field of automatic loading equipment, in particular to a material packing equipment and a feeding device thereof.
背景技术Background technique
随着公路、铁路、水路多式联运模式的大力推广和高速发展，国家对环保和节能要求的进一步提升，“散改集”(即散货集装箱化运输)被称为散货运输的“第二次革命”，其发展势头不可估量，并具有如下综合优点：节约袋装包装成本，全程机械化运作，货物破损洒漏少，公铁水班期稳定，小批量运输无需候船，集装箱中转面广，门到门运输直达，减少散货堆仓空间，环保影响小，节能减排明显，节省资金利息成本等。With the vigorous promotion and rapid development of multimodal transport modes of highways, railways and waterways, and the further improvement of the country's requirements for environmental protection and energy conservation, "distribution to collection" (ie, bulk containerized transportation) is known as the "first step in bulk transportation". "Second revolution", its development momentum is immeasurable, and has the following comprehensive advantages: saving bag packaging costs, mechanized operation throughout the process, less damage and spillage of goods, stable schedules of public and iron water, no need to wait for ships for small batch transportation, wide container transfer area, Door-to-door transportation is direct, reducing bulk cargo storage space, small environmental impact, obvious energy saving and emission reduction, and saving capital and interest costs.
如何高效安全的让散货进入集装箱且满载率高，是一个节点问题。在港口码头和货场仓库的堆料场地上，目前“散改集”装箱工艺有(1)平装：皮带机输送到平置箱内。优点：投资小，实现容易。缺点：效率低，装箱量不足，劳动强度大。(2)立装：装箱需专用设备和解决箱口与地面高差。(a)翻转平台加皮带机；优点：作业点灵活。缺点：专用起重设备配合和转移流动困难。(b)翻转平台加装车料塔；优点：效率高规模生产。缺点：投入大，流程长，破碎率高。(c)集装箱放入低坑；优点：效率高，装箱量多。缺点：安全隐患、场地固定、防雨和排水问题、转移流动困难等；从而现有技术均存在综合效率低、环境污染重、货损洒漏多、装货满箱低、人力强度大、随货移动难等不足。为此，本申请设计了一种能克服和减少上述不足的设备。How to efficiently and safely allow bulk cargo to enter the container with a high full load rate is a node problem. On the stockpiling yards of port terminals and cargo yard warehouses, the current "distribution-to-collection" packing process includes (1) Flat packing: the belt conveyor is transported to the flat box. Advantages: Small investment and easy implementation. Disadvantages: low efficiency, insufficient packing capacity, and high labor intensity. (2) Vertical installation: special equipment is required for packing and to solve the height difference between the box mouth and the ground. (a) Turning platform and belt conveyor; advantages: flexible operation point. Disadvantages: Special lifting equipment is difficult to cooperate and transfer flow. (b) The turning platform is installed with a car material tower; advantages: high-efficiency and high-scale production. Disadvantages: large investment, long process, high crushing rate. (c) The container is placed in the low pit; advantages: high efficiency and large packing capacity. Disadvantages: hidden safety hazards, fixed site, rainproof and drainage problems, difficult transfer and flow, etc. Therefore, the existing technologies all have low comprehensive efficiency, heavy environmental pollution, more damage and leakage of goods, low loading of full boxes, high labor intensity, and accompanying goods. Mobile is hard to wait. To this end, the present application devises a device that can overcome and reduce the above deficiencies.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述技术的不足而设计的效率高、环保、货损洒漏减少、装货满箱率高、降低人工强度、随货移动便捷的一种物料装箱设备及其上料装置。The purpose of the present invention is to design a material packing equipment with high efficiency, environmental protection, reduced cargo damage and spillage, high filling rate, reduced labor intensity, and convenient movement with the goods in order to solve the deficiencies of the above-mentioned technologies. device.
本发明所设计的一种物料上料装置，包括用于承载集装箱的上料框架，上料框架上安装有下料导向漏斗、以及将批量式散状物料传送至下料导向漏斗处的上料传送机构，下料导向漏斗所安装的位置与地面之间的距离大于待装货的集装箱长度。A material feeding device designed by the present invention includes a feeding frame for carrying a container, a feeding guide funnel is installed on the feeding frame, and a feeding device that transfers bulk bulk materials to the feeding guide funnel For the conveying mechanism, the distance between the position where the unloading guide funnel is installed and the ground is greater than the length of the container to be loaded.
作为优选，上料框架的底部安装有驱动轮组件，驱动轮组件包括转向轮总成和驱动轮总成，转向轮总成和驱动轮总成分别安装在上料框架底面的两端。Preferably, a driving wheel assembly is installed on the bottom of the feeding frame, and the driving wheel assembly includes a steering wheel assembly and a driving wheel assembly, and the steering wheel assembly and the driving wheel assembly are respectively installed on both ends of the bottom surface of the feeding frame.
作为优选，上料传送机构包括物料输送机构、支撑立柱和角度调节机构；支撑立柱安装在上料框架上，且位于下料导向漏斗的旁侧，物料输送机构的一连接部与支撑立柱旋转式连接；角度调节机构旋转式连接于支撑立柱上，其伸缩杆与物料输送机构旋转式连接；物料输送机构的出料端与下料导向漏斗的进料端口对接。Preferably, the feeding and conveying mechanism includes a material conveying mechanism, a supporting column and an angle adjustment mechanism; the supporting column is installed on the feeding frame and is located on the side of the unloading guide funnel, and a connecting part of the material conveying mechanism and the supporting column are rotated. connection; the angle adjustment mechanism is rotatably connected to the support column, and its telescopic rod is rotatably connected to the material conveying mechanism; the discharge end of the material conveying mechanism is connected to the feeding port of the unloading guide funnel.
作为优选，上料框架上安装有驱动支撑立柱旋转后定位的回转机构，且支撑立柱固定于第一回转机构上。Preferably, the feeding frame is provided with a slewing mechanism that drives the supporting column to rotate and then locate, and the supporting column is fixed on the first slewing mechanism.
作为优选，还包括将散状物料输送至物料输送机构上的斗轮取料机构，物料输送机构的进料部旋转式安装在斗轮取料机构，且斗轮取料机构上的料斗开口与物料输送机构的输送件对应。Preferably, it also includes a bucket wheel reclaiming mechanism for conveying bulk materials to the material conveying mechanism, the feeding part of the material conveying mechanism is rotatably installed on the bucket wheel reclaiming mechanism, and the hopper opening on the bucket wheel reclaiming mechanism is the same as the Corresponding to the conveying parts of the material conveying mechanism.
作为优选，物料输送机构包括臂架和第一皮带输送机构，皮带输送机构安装于臂架上，且臂架上设置有柔性支撑件，柔性支撑件位于皮带输送机构上的上部带体的下方，支撑立柱和角度调节机构的伸缩杆端部分别与臂架两端旋转式连接。Preferably, the material conveying mechanism includes an arm frame and a first belt conveying mechanism, the belt conveying mechanism is mounted on the arm frame, and a flexible support member is provided on the arm frame, and the flexible support member is located below the upper belt body on the belt conveying mechanism, The ends of the telescopic rods supporting the upright column and the angle adjusting mechanism are respectively connected in a rotatable manner with both ends of the boom.
作为优选，物料输送机构包括机架和带波状挡边输送带的第二皮带输送机构，机架的一端放置于地面上，其另一端抵靠下料导向漏斗；第二皮带输送机构包括上横向输送部、中间输送部和下横向输送部，上横向输送部和下横向输送部分别置于机架的顶部和底部，中部输送部置于机架的中部，上横向输送部与下料导向漏斗的进料端口对接，支撑立柱和角度调节机构的伸缩杆端部分别与机架旋转式连接。Preferably, the material conveying mechanism includes a frame and a second belt conveying mechanism with a corrugated sidewall conveyor belt, one end of the frame is placed on the ground, and the other end is against the blanking guide funnel; the second belt conveying mechanism includes an upper horizontal The conveying part, the middle conveying part and the lower transverse conveying part, the upper transverse conveying part and the lower transverse conveying part are respectively placed on the top and bottom of the frame, the middle conveying part is placed in the middle of the frame, the upper transverse conveying part and the unloading guide funnel The feeding port of the supporting column and the end of the telescopic rod of the angle adjustment mechanism are respectively connected with the frame in a rotatable manner.
作为优选，上料传送机构包括抓斗取料机构、斗杆、斗杆油缸、动臂、动臂油缸和第二回转机构，第二回转机构安装于上料框架上，抓斗取料机构与斗杆的一端连接，斗杆的另一端与动臂的一端旋转式连接，动臂的另一端和动臂油缸的缸体端部均旋转式连接于第二回转机构上，动臂油缸的活塞杆端部与动臂旋转 式连接；斗杆油缸的缸体端部旋转式连接于动臂上，其活塞杆端部与斗杆的旋转式连接。Preferably, the feeding and conveying mechanism includes a grab reclaiming mechanism, a stick, a stick cylinder, a boom, a boom cylinder and a second slewing mechanism, the second slewing mechanism is installed on the feeding frame, and the grab reclaiming mechanism and One end of the stick is connected, the other end of the stick is rotatably connected with one end of the boom, the other end of the boom and the cylinder end of the boom cylinder are both rotatably connected to the second slewing mechanism, and the piston of the boom cylinder is rotatably connected. The end of the rod is rotatably connected to the boom; the cylinder end of the stick oil cylinder is rotatably connected to the boom, and the end of the piston rod is rotatably connected to the stick.
作为优选，还包括对上料框架的底部提供支撑的伸缩支腿结构，伸缩支腿结构安装在上料框架的底部，且靠近第二回转机构。Preferably, a telescopic outrigger structure for providing support to the bottom of the feeding frame is also included, and the telescopic outrigger structure is installed on the bottom of the feeding frame and is close to the second slewing mechanism.
作为优选，转向轮总成包括两个位置相互对应设置的驱动轮、转向油缸、位于两驱动轮之间的摆动件和两转向连杆，两驱动轮的支承件上均设置有转向回转机构，转向回转机构与上料框架的底部连接，摆动件的中部与上料框架的底面旋转式连接，转向油缸的活塞杆端部与摆动件的第一端旋转式连接，一转向连杆的两端分别与摆动件的第二端和一驱动轮上的支承件销轴铰接，另一转向连杆的两端分别与摆动件的第三端和另一驱动轮上的支承件销轴铰接。Preferably, the steering wheel assembly includes two driving wheels, a steering oil cylinder, a swinging member located between the two driving wheels, and two steering connecting rods, which are arranged corresponding to each other. The steering slewing mechanism is connected with the bottom of the feeding frame, the middle part of the swing piece is rotatably connected with the bottom surface of the feeding frame, the end of the piston rod of the steering cylinder is rotatably connected with the first end of the swing piece, and the two ends of a steering connecting rod The two ends of the other steering link are respectively hinged with the second end of the swing piece and the support pin on one drive wheel, and the two ends of the other steering link are respectively hinged with the third end of the swing piece and the support pin on the other drive wheel.
作为本发明的另一方面：一种物料装箱设备，包括以上所述的上料装置，其上料框架的装箱通道内设置有将集装箱翻转至水平状或垂直状或倾斜状的翻转机构、以及驱动翻转机构作水平平移的平移驱动机构，翻转机构上设置有吊具，吊具上朝向下料导向漏斗的端部设置有用于对集装箱的箱门保持开启或关闭状态的自动开关门机构，平移驱动机构的平移驱动件与翻转机构连接。As another aspect of the present invention: a material packing equipment, including the above-mentioned feeding device, and a turning mechanism for turning the container over to a horizontal, vertical or inclined shape is arranged in the loading channel of the feeding frame. , and a translational drive mechanism that drives the flipping mechanism for horizontal translation. The flipping mechanism is provided with a spreader, and the end of the spreader facing the unloading guide funnel is provided with an automatic door opening or closing mechanism for keeping the door of the container open or closed. , the translation drive member of the translation drive mechanism is connected with the turning mechanism.
作为优选，平移驱动机构包括呈水平设置的平移油缸、以及设置于上料框架内的装箱通道相对应两侧壁的运行轨道，翻转机构的两侧架体底部固定有运行钢轮，且运行钢轮定位在运行轨道上，且平移油缸的伸缩杆端部与翻转机构的侧部架体侧面固定相连，平移油缸的缸体部固定在装箱通道的内壁上，其保证翻转机构的平移稳定可靠。Preferably, the translational drive mechanism includes a horizontally arranged translational oil cylinder, and running rails corresponding to the two side walls of the packing channel disposed in the feeding frame, and running steel wheels are fixed at the bottoms of the two sides of the frame body of the overturning mechanism, and run The steel wheel is positioned on the running track, and the end of the telescopic rod of the translation cylinder is fixedly connected to the side of the side frame body of the overturning mechanism. reliable.
作为优选，翻转机构包括两根第一翻转油缸、两相互间隔设置的架体、位于两架体之间的翻转架和吊具；吊具固定于翻转架的横向部底面，其上方具有下料导向漏斗的一端固定箱门开关机构；架体的内侧面与翻转架外侧面之间设置有翻转承载轴承；翻转承载轴承的一旋转圈套一端面与翻转架的外侧面固定，其另一旋转圈套一端面与架体的内侧面固定；两根第一翻转油缸的缸体尾端分别销轴铰接在两架体的铰接支座上，其活塞杆端部铰接在翻转架底部的铰接支座上，吊具的底面固定有四个分别与集装箱顶面四个边角处锁孔位置对应的自动转锁，且自动转锁***集装箱锁孔内动作后进行锁定集装箱；其采用油缸进行翻转装载有集装箱的翻转架，可满足集装箱的翻转要求，且翻转时稳定可靠。Preferably, the overturning mechanism includes two first overturning oil cylinders, two racks spaced apart from each other, an overturning rack located between the two racks, and a sling; One end of the guide funnel is fixed to the box door switch mechanism; a flip bearing bearing is arranged between the inner side of the frame body and the outer side of the flip frame; one end face of a rotating snare of the flip load bearing is fixed to the outer side of the flip frame, and the other rotating snare One end face is fixed with the inner side of the frame body; the cylinder tail ends of the two first overturning oil cylinders are hinged on the hinged supports of the two frames respectively, and the ends of the piston rods are hinged on the hinged supports at the bottom of the overturning frame. , the bottom surface of the spreader is fixed with four automatic rotation locks corresponding to the positions of the lock holes at the four corners of the top surface of the container, and the automatic rotation locks are inserted into the container lock holes to lock the container; The turning frame of the container can meet the turning requirements of the container, and is stable and reliable during turning.
还包括设置在两架体两端的称重油缸，架体底部的运行钢梁两端固定有内套管，架体两端的外套管套于内套管上，架体上底部横梁的端部支座上安装有称重传感器，且称重油缸活塞杆端部安装在称重传感器上，其缸体尾端安装在架体上外套管侧面的支座上；其缸体尾端安装在架体上外套管侧面的支座上；其结构在物料进行装载作业中，传感器收集的集装箱重量变化信号，经过传输放大运算等过程，能得到装载物料的动态重量信息和偏载检测状态情况，并实时反映在显示控制***中，完成动态实时的称重显示过程，监控装箱时超载、欠载和偏载的情况，保障生产高效和作业安全。It also includes weighing oil cylinders arranged at both ends of the two frame bodies, inner sleeves are fixed at both ends of the running steel beam at the bottom of the frame body, outer sleeves at both ends of the frame body are sleeved on the inner sleeves, and the ends of the bottom beams on the frame body are supported. A load cell is installed on the seat, and the end of the piston rod of the weighing cylinder is installed on the load cell, and the tail end of the cylinder body is installed on the support on the side of the outer casing on the frame body; the tail end of the cylinder body is installed on the frame body On the support on the side of the upper outer casing; its structure is in the loading operation of the material, the container weight change signal collected by the sensor, through the process of transmission amplification operation, etc., can obtain the dynamic weight information of the loaded material and the eccentric load detection status, and real-time It is reflected in the display control system, completes the dynamic real-time weighing display process, monitors the overload, underload and partial load during packing, and ensures the production efficiency and operation safety.
翻转架的顶部两端分别安装有用于上升或下降吊具的绳索起升机构，且绳索起升机构的升降部与吊具的端部固定相连；两绳索起升机构均包括起升油缸、两导向水平滑轮、两横梁垂直滑轮和两根起升承载绳索，两起升油缸的缸体尾端分别安装在翻转架的顶部两端，且两起升油缸呈交叉对角式分布；两横梁垂直滑轮分别旋转式安装在翻转架顶部的端部外侧横梁两端支座上，两导向水平滑轮分别旋转式安装在翻转架顶部的端部内侧横梁两支座上；起升油缸的活塞杆端部分别固定两根起升承载绳索的一端，一根起升承载绳索的另一端绕过一横梁垂直滑轮后与吊具端部固定相连，一根起升承载绳索的另一端依次绕过两导向水平滑轮和一横梁垂直滑轮后与吊具端部固定相连；起升油缸的下侧面贴合有支撑板，支撑板固定在翻转架的顶部；其实现重载集装箱的起升和下降，满足装车卸箱作业要求。Both ends of the top of the overturning frame are respectively installed with a rope lifting mechanism for raising or lowering the spreader, and the lifting part of the rope lifting mechanism is fixedly connected with the end of the spreader; both rope lifting mechanisms include a lifting oil cylinder, two Guide horizontal pulleys, two beam vertical pulleys and two hoisting load-bearing ropes, the tail ends of the two hoisting cylinders are respectively installed on the top ends of the turning frame, and the two hoisting cylinders are distributed diagonally; the two beams are vertical The pulleys are respectively rotatably installed on the two ends of the outer beam at the end of the top of the overturn frame, and the two guide horizontal pulleys are respectively rotatably installed on the two supports of the inner beam at the end of the top of the overturn frame; the end of the piston rod of the hoisting cylinder One end of two hoisting load-bearing ropes is fixed respectively, the other end of one hoisting load-bearing rope goes around a vertical pulley of a beam and is fixedly connected with the end of the spreader, and the other end of one hoisting load-bearing rope goes around the two guides in turn. The pulley and a vertical pulley of a beam are fixedly connected to the end of the spreader; the lower side of the hoisting cylinder is fitted with a support plate, and the support plate is fixed on the top of the overturn frame; it realizes the lifting and lowering of heavy-duty containers and meets the requirements of loading. Unpacking job requirements.
翻转架顶部的两端外侧横梁上套有承载移动套管，且用于旋转式安装横梁垂直滑轮的支座固定在承载移动套管上，翻转架顶部的两端外侧横梁一端均通过支座固定有调整油缸；调整油缸与翻转架的外侧横梁相互平行设置，其活塞杆端部安装在承载移动套管外侧的支座上，其活塞杆端部安装在承载移动套管外侧的支座上；其满足重载集装箱作业时的左右调整对位需求。The outer beams at both ends of the top of the flip frame are covered with load-bearing moving sleeves, and the supports for the vertical pulleys of the rotating installation beams are fixed on the load-bearing moving sleeves. There is an adjusting oil cylinder; the adjusting oil cylinder and the outer beam of the turning frame are arranged in parallel with each other, the end of the piston rod is installed on the support outside the bearing movable sleeve, and the end of the piston rod is installed on the support outside the bearing movable sleeve; It meets the requirements of left and right adjustment and alignment during heavy-load container operation.
作为预选，翻转框架顶部两端的内侧横梁上设置有防止吊具上的集装箱发生摆动的防摆缓冲机构。As a pre-selection, an anti-swing buffer mechanism for preventing the container on the spreader from swinging is provided on the inner beams at both ends of the top of the flip frame.
作为预选，防摆缓冲机构包括的缓冲外套支座、缓冲压缩弹簧、缓冲横梁组件和承压橡胶支座，缓冲外套支座固定于内侧横梁上，缓冲外套支座设置有套管，套管的底端口处***有缓冲套管，缓冲压缩弹簧的两端分别与套管和缓冲套管固定相连，缓冲套管的底端固定缓冲横梁组件，缓冲横梁组件的底面固定承压橡胶支座。As a pre-selection, the anti-swing buffer mechanism includes a buffer jacket support, a buffer compression spring, a buffer beam assembly and a pressure-bearing rubber bearing. The buffer jacket support is fixed on the inner beam, and the buffer jacket support is provided with a sleeve. A buffer sleeve is inserted into the bottom port, and both ends of the buffer compression spring are fixedly connected to the sleeve and the buffer sleeve respectively.
作为优选，箱门开关机构包括翻转框架和安装在吊具一端的第二翻转油缸，翻转框架顶部的斜板顶端与第二翻转油缸的活塞杆端部进行销轴铰接，翻转框架的顶部与吊具一端部的铰接座进行销轴铰接，且翻转框架上相对应的两侧均安装有箱门开关油缸，两处箱门开关油缸的活塞杆端部均销轴铰接有对集装箱的箱门锁杆进行锁定后促使箱门锁杆发生旋转的箱门锁杆驱动装置，箱门开关油缸的活塞杆伸缩驱动箱门锁杆驱动装置进行向内侧或外侧翻转；Preferably, the box door switch mechanism includes a flip frame and a second flip cylinder installed at one end of the spreader. The top of the inclined plate on the top of the flip frame is pin-jointed with the end of the piston rod of the second flip cylinder, and the top of the flip frame is connected to the hanger. The hinge seat with one end is hinged with the pin shaft, and the corresponding two sides of the turning frame are installed with the door switch cylinders, and the ends of the piston rods of the two door switch cylinders are pinned to the container door locks. After the rod is locked, the box door lock lever drive device that causes the box door lock lever to rotate, the piston rod of the box door switch oil cylinder telescopically drives the box door lock lever drive device to turn inward or outward;
箱门锁杆驱动装置包括定位框架、两根旋转轴、两个箱门锁杆抱紧装置和两个锁杆旋转油缸；且箱门开关油缸的活塞杆贯穿定位框架侧壁一端的定位孔后与定位框架的侧壁另一端进行销轴铰接；定位框体的中部通过设置隔板形成上下两个安装腔，各箱门锁杆抱紧装置分别位于于各安装腔内，上部安装腔上靠箱门中心线方向的一端上侧壁和下侧壁均设置有位置相互对应的第一弧形孔，下部安装腔上靠箱门铰链方向的一端上侧壁和下侧壁均设置有位置相互对应的第二弧形孔，第一弧形孔的位置和第二弧形孔的位置分别与箱门上的两锁杆位置对应；一旋转轴的两端分别对应***两第一弧形孔中，另一旋转轴的两端分别对应***两第二弧形孔中，且两旋转轴均安装箱门锁杆抱紧装置，两锁杆旋转油缸分别固定在两安装腔的侧壁上，且两锁杆旋转油缸的活塞杆端部连接套分别套于两旋转轴上，且活塞杆伸缩驱动箱门锁杆抱紧装置进行旋转；The box door lock rod driving device includes a positioning frame, two rotating shafts, two box door lock rod holding devices and two lock rod rotary oil cylinders; and the piston rod of the box door switch oil cylinder passes through the positioning hole at one end of the side wall of the positioning frame. It is hinged with the other end of the side wall of the positioning frame; the middle part of the positioning frame is provided with a partition to form two upper and lower installation cavities, and each box door lock rod clamping device is located in each installation cavity. The upper side wall and the lower side wall of one end in the direction of the center line of the box door are provided with first arc-shaped holes corresponding to each other, and the upper side wall and the lower side wall of one end of the lower installation cavity near the hinge direction of the box door are provided with mutually corresponding positions. Corresponding second arc-shaped holes, the position of the first arc-shaped hole and the position of the second arc-shaped hole correspond to the positions of the two locking rods on the box door respectively; the two ends of a rotating shaft are respectively inserted into the two first arc-shaped holes correspondingly The two ends of the other rotating shaft are respectively inserted into the two second arc-shaped holes, and both the two rotating shafts are equipped with a box door locking rod holding device, and the two locking rod rotating oil cylinders are respectively fixed on the side walls of the two installation cavities. And the connecting sleeves of the piston rod ends of the two lock rod rotating oil cylinders are respectively sleeved on the two rotating shafts, and the piston rod telescopic drives the box door lock rod holding device to rotate;
两箱门锁杆抱紧装置均包括两个抱紧件和抱紧油缸，两个抱紧件相互组合形成Y字形状的抱紧组件，抱紧组件纵向部和倾斜部之间具有通孔，且抱紧组件通过通孔套于旋转轴上，抱紧油缸的缸体一端与一抱紧件的倾斜部顶端销轴铰接，其活塞杆的另一端与另一抱紧件的倾斜部顶端销轴铰接；两个抱紧件的纵向部底端内侧具有与箱门锁杆圆形匹配的弧形槽；定位框体上和隔板上朝向箱门的一侧设置有两个定位槽，且两个定位槽分别与第一弧形孔和第二弧形孔位置对应，抱紧件上的弧形槽位置处设置有限位板，且限位板***于定位槽内；The two-box door lock lever clamping devices include two clamping parts and a clamping oil cylinder, the two clamping parts are combined with each other to form a Y-shaped clamping assembly, and there is a through hole between the longitudinal part and the inclined part of the clamping assembly. And the holding component is sleeved on the rotating shaft through the through hole, one end of the cylinder of the holding oil cylinder is hinged with the top pin of the inclined part of one holding part, and the other end of the piston rod is pinned with the top pin of the inclined part of the other holding part. The shaft is hinged; the inner sides of the bottom ends of the longitudinal parts of the two gripping pieces are provided with arc-shaped grooves that are circularly matched with the lock rod of the box door; The two positioning grooves correspond to the positions of the first arc-shaped hole and the second arc-shaped hole respectively, and a limiting plate is arranged at the position of the arc-shaped groove on the holding member, and the limiting plate is inserted into the positioning groove;
还包括对下部安装腔内的旋转轴沿第二弧形孔轨迹位移行程进行限位的位移限位机构；位移限位机构包括限位油缸、旋转限位板、限位支座和限位销轴；限位销轴通过限位支座安装在定位框架的隔板上，并位于第二弧形孔的旁侧；旋转限位板利用其穿孔套于限位销轴上；限位油缸的缸体一端通过油缸支座安装在定位框架的隔板上，其活塞杆端部与旋转限位板进行销轴铰接；旋转限位板的底面具有两块相互对应间隔设置的限位挡板，两限位挡板分别位于旋转轴的两侧；旋转轴的端部从隔板上的第二弧形孔处伸出，其端部位于受限位挡板限位；It also includes a displacement limit mechanism for limiting the displacement stroke of the rotating shaft in the lower installation cavity along the trajectory of the second arc hole; the displacement limit mechanism includes a limit oil cylinder, a rotation limit plate, a limit support and a limit pin shaft; the limit pin shaft is installed on the partition plate of the positioning frame through the limit support, and is located on the side of the second arc hole; the rotation limit plate is sleeved on the limit pin shaft by its perforation; One end of the cylinder body is installed on the partition plate of the positioning frame through the oil cylinder support, and the end of the piston rod is hinged with the rotation limit plate; The two limit baffles are respectively located on both sides of the rotating shaft; the end of the rotating shaft protrudes from the second arc-shaped hole on the partition plate, and its end is located at the limit of the limiting baffle;
作为优选，吊具上设置有箱体保护机构，箱体保护机构包括对集装箱的端壁板外侧壁进行压紧的端板保护机构，且端板保护机构安装在吊具的另一端；Preferably, the spreader is provided with a box protection mechanism, the box protection mechanism includes an end plate protection mechanism for compressing the outer side walls of the end wall plates of the container, and the end plate protection mechanism is installed at the other end of the spreader;
端板保护机构包括压紧板、以及安装在吊具另一端的压紧油缸，吊具的另一端通过铰接座与压紧板的顶部销轴铰接，压紧油缸的活塞杆端部与压紧板顶部的斜板顶端销轴铰接；The end plate protection mechanism includes a pressing plate and a pressing oil cylinder installed at the other end of the spreader. The top pin of the inclined plate at the top of the plate is hinged;
吊具的另一端安装有对压紧板进行锁定的锁定机构，锁定机构包括吊具另一端左右两侧固定有锁定油缸、以及固定在锁定油缸的活塞杆端部的锁定销，压板的左右两侧分别与锁定销位置对应的锁定销孔，锁定油缸的活塞杆伸出促使锁定销对应***锁定销孔内进行锁定压紧板；吊具和上设置有震动装置The other end of the spreader is installed with a locking mechanism for locking the pressing plate. The locking mechanism includes a locking oil cylinder fixed on the left and right sides of the other end of the spreader, and a locking pin fixed on the end of the piston rod of the locking oil cylinder. There are locking pin holes corresponding to the positions of the locking pins on the sides, and the piston rod of the locking oil cylinder is extended to force the locking pins to be inserted into the locking pin holes to lock the pressing plate; the hanger and the upper are provided with a vibration device
箱体保护机构还包括两块位置相互对应的第一箱体保护板、第一连接杆和一箱体保护油缸，箱体保护油缸安装在吊具顶部安装槽的槽底上，两第一箱体保护板的顶部位于吊具的前后两侧，且第一连接杆的两端分别贯穿安装槽的前后侧壁后与两第一箱体保护板的顶部固定相连；第一连接杆的中部固定有第一倾斜架，箱体保护油缸的活塞杆端部与第一倾斜架的顶部销轴铰接；The box protection mechanism also includes two first box protection plates corresponding to each other, a first connecting rod and a box protection oil cylinder. The box protection oil cylinder is installed on the groove bottom of the installation groove on the top of the spreader. The top of the body protection board is located on the front and rear sides of the spreader, and the two ends of the first connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two first box body protection boards; the middle part of the first connecting rod is fixed There is a first inclined frame, and the end of the piston rod of the box protection oil cylinder is hinged with the top pin of the first inclined frame;
箱体保护机构还包括两块位置相互对应的第二箱体保护板、第二连接杆和一联动杆，两第二箱体保护板的顶部位于吊具的前后两侧，第一箱体保护板与第二箱体保护板相互间隔设置，且第二连接杆的两端分别贯穿安装槽的前后侧壁后与两第二箱体保护板的顶部固定相连；第二连接杆的中部固定有第二倾斜架，联动杆的两端分别套于第一倾斜架的横向杆上和第二倾斜架的横向杆上；The box protection mechanism also includes two second box protection plates, a second connecting rod and a linkage rod, the tops of the two second box protection plates are located on the front and rear sides of the spreader, and the first box protects The plate and the second box body protection plate are spaced apart from each other, and the two ends of the second connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two second box body protection plates; the middle part of the second connecting rod is fixed with a The second inclined frame, the two ends of the linkage rod are respectively sleeved on the transverse rod of the first inclined frame and the transverse rod of the second inclined frame;
吊具的底面四个边角处安装有吊点锁轴机构，各吊点锁轴机构分别与集装箱顶面的各锁孔位置对应；吊具上设置的翻转锁定挡板。The four corners of the bottom surface of the spreader are provided with a lifting point locking mechanism, and each lifting point locking mechanism corresponds to the position of each locking hole on the top surface of the container; the spreader is provided with a flip locking baffle.
本发明所设计的能自动开关箱门的集装箱翻转设备，其整体结构能满足“散改集”运输作业要求的集装箱倾转装卸货的要求，从而使得设备具备装货效率高，人工操作强度降低，且低成本、环保优、货损少、满箱量、安全性和操作性等技术效果。The overall structure of the container turning device that can automatically open and close the door of the container designed by the invention can meet the requirements of the container tilting loading and unloading required by the "distribution to collection" transportation operation, so that the device has high loading efficiency and reduced manual operation intensity. , and the technical effects of low cost, excellent environmental protection, less cargo damage, full container capacity, safety and operability.
箱门开关要求，需要进行装货时，利用框架翻转机构将集装箱倾转成垂直状态或倾斜状态，且箱口朝上，利用箱门开闭机构与箱门的锁杆锁定机构相互配合将箱门自动打开可进行装货操作，从而进一步实现集装箱和箱门开关均非人工操作，实现高效率工作、操作安全和可控性操作等技术效果。The container door switch requires that when loading is required, the frame turning mechanism is used to tilt the container into a vertical state or a tilted state, and the container opening is upward, and the container door opening and closing mechanism and the lock lever locking mechanism of the container door are used to cooperate with each other. The door can be automatically opened for loading operations, thereby further realizing the non-manual operation of the container and door switches, and achieving technical effects such as high-efficiency work, operational safety and controllable operation.
另外，还增加了自动锁杆转动机构，使得在集装箱的需要打开或关闭的箱口处于低位时人工将手柄锁定在自动锁杆转动机构上后，自动锁杆转动机构通过锁杆手柄自动转动箱门锁杆，以实现锁杆的锁头与集装箱的锁座锁合或者开锁，从而达到如果集装箱在装货完成后箱口朝上的情况下，人工无需攀爬至高位进行转动锁杆的技术效果，避免了人工攀爬至高位而发生安全事故的情况，同时锁杆转动为自动转动与箱门开关装置配合使得在集装箱箱门作业时进一步提升工作效率和操作的安全性。In addition, an automatic lock lever rotation mechanism is also added, so that when the container port that needs to be opened or closed is in a low position, after manually locking the handle on the automatic lock lever rotation mechanism, the automatic lock lever rotation mechanism automatically rotates the box through the lock lever handle. The door lock lever is used to lock or unlock the lock head of the lock lever and the lock seat of the container, so as to achieve the technology of turning the lock lever manually without climbing to a high position if the container mouth is facing up after the loading is completed. The effect is to avoid the situation of manual climbing to a high position and the occurrence of safety accidents. At the same time, the rotation of the lock lever is automatically rotated to cooperate with the door switch device to further improve the work efficiency and operation safety when the container door is operated.
附图说明Description of drawings
图1是整体结构示意图(一)；Figure 1 is a schematic diagram of the overall structure (1);
图2是整体结构示意图(二)；Figure 2 is a schematic diagram of the overall structure (two);
图3是整体结构示意图(三)；Figure 3 is a schematic diagram of the overall structure (three);
图4是整体结构示意图(四)；Figure 4 is a schematic diagram of the overall structure (four);
图5是整体结构示意图(五)；Figure 5 is a schematic diagram of the overall structure (five);
图6是整体结构示意图(六)；6 is a schematic diagram of the overall structure (six);
图7是整体结构示意图(七)；7 is a schematic diagram of the overall structure (seven);
图8是整体结构示意图(八)；Figure 8 is a schematic diagram of the overall structure (eight);
图9是整体结构示意图(九)；9 is a schematic diagram of the overall structure (nine);
图10是整体结构示意图(十)；Figure 10 is a schematic diagram of the overall structure (ten);
图11是转向轮总成结构示意图(一)；Figure 11 is a schematic structural diagram of the steering wheel assembly (1);
图12是转向轮总成结构示意图(二)；Figure 12 is a schematic structural diagram of the steering wheel assembly (2);
图13是驱动轮总成结构示意图(一)；Figure 13 is a schematic diagram of the structure of the drive wheel assembly (1);
图14是驱动轮总成结构示意图(二)；Figure 14 is a schematic diagram of the structure of the drive wheel assembly (2);
图15是伸缩支腿结构示意图(一)；Figure 15 is a schematic diagram of the structure of the telescopic outrigger (1);
图16是伸缩支腿结构示意图(二)；Figure 16 is a schematic diagram of the structure of the telescopic outrigger (2);
图17是翻转机构示意图(一)；Figure 17 is a schematic diagram of the flip mechanism (1);
图18是翻转机构示意图(二)；Figure 18 is a schematic diagram of the flip mechanism (2);
图19是翻转机构的架体结构示意图(一)；FIG. 19 is a schematic view of the frame structure of the turning mechanism (1);
图20是翻转机构的架体结构示意图(二)；Fig. 20 is the frame structure schematic diagram (2) of the overturning mechanism;
图21是称重***的结构示意图；Figure 21 is a schematic structural diagram of a weighing system;
图22是翻转框架上安装起升机构的整体结构示意图(一)；Figure 22 is a schematic diagram of the overall structure of the lifting mechanism installed on the flip frame (1);
图23是翻转框架上安装起升机构的整体结构示意图(二)；Figure 23 is a schematic diagram of the overall structure of the lifting mechanism installed on the flip frame (2);
图24是翻转框架上安装起升机构的结构示意图Figure 24 is a schematic view of the structure of the lifting mechanism installed on the flip frame
图25是起升机构结构示意图；Figure 25 is a schematic structural diagram of a lifting mechanism;
图26是由调整油缸组成位置调整机构的结构示意图；Figure 26 is a schematic structural diagram of a position adjustment mechanism composed of an adjustment oil cylinder;
图27是防摆动缓冲机构结构示意图(一)；Figure 27 is a schematic structural diagram of the anti-swing buffer mechanism (1);
图28是防摆动缓冲机构结构示意图(二)；Figure 28 is a schematic view of the structure of the anti-swing buffer mechanism (2);
图29是防摆动缓冲机构结构示意图(三)；Figure 29 is a schematic structural diagram of the anti-swing buffer mechanism (3);
图30是实施例的整体结构示意图(一)；30 is a schematic diagram of the overall structure of the embodiment (1);
图31是实施例的整体结构示意图(二)；31 is a schematic diagram of the overall structure of the embodiment (2);
图32是实施例的箱门锁杆手柄安装方式结构示意图(一)；Fig. 32 is the structural schematic diagram (1) of the installation method of the handle of the box door lock lever of the embodiment;
图33是实施例的箱门锁杆手柄安装方式结构示意图(二)；Fig. 33 is the structural representation (two) of the installation method of the box door lock lever handle of the embodiment;
图34是实施例的箱门锁杆手柄安装方式结构示意图(三)；Fig. 34 is the structural representation (three) of the installation method of the handle of the box door lock lever of the embodiment;
图35是实施例的箱门开启状态结构示意图；Fig. 35 is the structural schematic diagram of the open state of the box door of the embodiment;
图36是实施例的压紧板压紧在箱体端板部位的结构示意图；36 is a schematic structural diagram of the pressing plate of the embodiment being pressed against the end plate of the box;
图37是实施例的箱门开关装置的结构示意图(一)；37 is a schematic structural diagram (1) of the box door switch device of the embodiment;
图38是实施例的箱门开关装置的结构示意图(二)；38 is a schematic structural diagram (2) of the box door switch device of the embodiment;
图39是实施例的箱门开关装置的结构示意图(三)；FIG. 39 is a schematic structural diagram (3) of the box door switch device of the embodiment;
图40是实施例的下部安装腔内安装锁杆旋转油缸和锁杆抱紧装置、以及隔板上安装限位装置的结构示意图；40 is a schematic structural diagram of installing a locking rod rotary oil cylinder and a locking rod holding device in the lower installation cavity of the embodiment, and a limiting device installed on the partition;
图41是实施例的第二弧形孔处的锁杆抱紧装置结构示意图；Figure 41 is a schematic structural diagram of the locking rod holding device at the second arc-shaped hole of the embodiment;
图42是实施例的上部安装腔内安装锁杆旋转油缸和锁杆抱紧装置的结构示意图；Figure 42 is a schematic structural diagram of the locking rod rotary oil cylinder and the locking rod holding device installed in the upper installation cavity of the embodiment;
图43是实施例的第一弧形孔处的锁杆抱紧装置结构示意图；Figure 43 is a schematic structural diagram of the locking rod holding device at the first arc hole of the embodiment;
图44是实施例的抱紧件结构示意图；Fig. 44 is the structural schematic diagram of the gripping member of the embodiment;
图45是实施例的限位装置结构示意图(一)；Figure 45 is a schematic structural diagram (1) of the limiting device of the embodiment;
图46是实施例的限位装置结构示意图(二)；Figure 46 is a schematic structural diagram (2) of the limiting device of the embodiment;
图47是实施例的吊点锁轴机构结构示意图(一)；Figure 47 is a schematic structural diagram (1) of the lifting point locking mechanism of the embodiment;
图48是实施例的吊点锁轴机构结构示意图(二)；Figure 48 is a schematic structural diagram (2) of the suspension point locking mechanism of the embodiment;
图49是实施例的吊具安装锁定机构结构示意图(一)；Figure 49 is a schematic structural diagram (1) of the hanger installation locking mechanism of the embodiment;
图50是实施例的吊具安装锁定机构结构示意图(二)；Figure 50 is a schematic structural diagram (2) of the hanger installation locking mechanism of the embodiment;
图51是实施例的吊具结构示意图(一)；Figure 51 is a schematic diagram of the structure of the spreader (1) of the embodiment;
图52实施例的吊具结构示意图(二)；Figure 52 is a schematic diagram of the structure of the spreader in the embodiment (2);
图53是实施例的吊具结构示意图(三)；Figure 53 is a schematic diagram of the structure of the spreader (three) of the embodiment;
图54是实施例的吊具结构示意图(四)；Figure 54 is a schematic diagram of the structure of the spreader (four) of the embodiment;
图55是实施例的保护板安装结构示意图；55 is a schematic diagram of the installation structure of the protection plate of the embodiment;
图56是实施例中集装箱和吊具均被翻转至竖直状的结构示意图。FIG. 56 is a schematic structural diagram of the container and the spreader being turned upright in the embodiment.
具体实施方式detailed description
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
实施例：Example:
如图1-图10所示，本实施例所描述的一种物料上料装置，包括用于承载集装箱1000的上料框架100，上料框架100上安装有下料导向漏斗101、以及将批量式散状物料传送至下料导向漏斗101处的上料传送机构200，下料导向漏斗101所安装的位置与地面之间的距离大于待装货的集装箱1000长度，基于此结构可在上料框架上设置控制室600和进入控制室的楼梯。As shown in FIGS. 1-10 , a material feeding device described in this embodiment includes a feeding frame 100 for carrying a container 1000 . The bulk material is conveyed to the feeding conveying mechanism 200 at the unloading guide funnel 101. The distance between the location where the unloading guide funnel 101 is installed and the ground is greater than the length of the container 1000 to be loaded. A control room 600 and a staircase for entering the control room are arranged on the frame.
本实施例中，上料框架100的底部安装有驱动轮组件，驱动轮组件包括转向轮总成300和驱动轮总成400，转向轮总成300和驱动轮总成400分别安装在上料框架100底面的两端；进一步地，转向轮总成300包括两个位置相互对应设置的驱动轮304、转向油缸305、位于两驱动轮304之间的摆动件302和两转向连杆301，两驱动轮304的支承件303上均设置有转向回转机构306，转向回转机构306与上料框架100的底部连接，摆动件302的中部与上料框架100的底面旋转式连接，转向油缸305的活塞杆端部与摆动件302的第一端旋转式连接，一转向连杆301的两端分别与摆动件302的第二端和一驱动轮304上的支承件303销轴铰接，另一转向连杆301的两端分别与摆动件302的第三端和另一驱动轮304上的支承件303销轴铰接，其驱动轮304由大直径宽踏面高弹性实心轮胎、高强度钢圈和内带湿式摩擦制动的驱动减速装置等组成，提供一定的驱动能力。转向油缸是重型液压油缸组件，其伸缩动作通过由双梯形连杆机构组合而成的转向连杆机构能引起两侧轮胎的转动，实现转向动作。转向回转机构采用无齿回转支承，满足复杂作业工况要求。In this embodiment, a driving wheel assembly is installed at the bottom of the feeding frame 100, and the driving wheel assembly includes a steering wheel assembly 300 and a driving wheel assembly 400, and the steering wheel assembly 300 and the driving wheel assembly 400 are respectively installed on the feeding frame Both ends of the bottom surface of 100; further, the steering wheel assembly 300 includes two driving wheels 304, a steering oil cylinder 305, a swinging member 302 located between the two driving wheels 304, and two steering connecting rods 301, which are arranged in correspondence with each other. The support member 303 of the wheel 304 is provided with a steering rotation mechanism 306, the steering rotation mechanism 306 is connected with the bottom of the feeding frame 100, the middle part of the swing member 302 is rotatably connected with the bottom surface of the feeding frame 100, and the piston rod of the steering cylinder 305 The end is rotatably connected with the first end of the swinging member 302, the two ends of a steering link 301 are hinged with the second end of the swinging member 302 and the pin shaft of the supporting member 303 on a driving wheel 304, and the other steering link The two ends of 301 are hinged with the third end of the swinging member 302 and the supporting member 303 on the other driving wheel 304 respectively. The friction brake is composed of a drive deceleration device, etc., to provide a certain driving capacity. The steering cylinder is a heavy-duty hydraulic cylinder assembly, and its telescopic action can cause the rotation of the tires on both sides to realize the steering action through the steering linkage mechanism composed of the double trapezoidal linkage mechanism. The steering slewing mechanism adopts toothless slewing bearing to meet the requirements of complex working conditions.
基于上述结构，将转向轮总成设置为前驱动轮，将驱动轮总成设置为后驱动轮，前驱动轮和后驱动轮分别安装至上料框架底面的两端，并且驱动轮总成包括由后轮驱动机构402、后轮结构组件403和铰轴平衡机构401组成，是整机移动运行的主要功能部件，后轮驱动机构402由两组双轮结构组成，且双轮结构的轮体是由大直径宽踏面高弹性实心轮胎、高强度钢圈和内带湿式摩擦制动的驱动减速装置等组成，提供足够的驱动能力。后轮结构组件(42)是整机的承载构件，需满足承载能力要求。铰轴平衡机构401具有避免和消除因地面不平引起的双轮轮压不均产生的不平衡现象，从而达到整机运行平稳的目的。每组前后轮都采用独立的动力布置结构形式，其中双轮的轮体有液压马达驱动，且铰接平衡件与上料框架的底面固定。Based on the above structure, the steering wheel assembly is set as a front driving wheel, the driving wheel assembly is set as a rear driving wheel, the front driving wheel and the rear driving wheel are respectively installed on both ends of the bottom surface of the feeding frame, and the driving wheel assembly includes a The rear wheel drive mechanism 402, the rear wheel structure assembly 403 and the hinge shaft balance mechanism 401 are the main functional components for the mobile operation of the whole machine. The rear wheel drive mechanism 402 is composed of two sets of double wheel structures, and the wheel body of the double wheel structure is It is composed of large diameter wide tread high elasticity solid tires, high strength steel rims and drive deceleration devices with internal wet friction brakes, etc., to provide sufficient driving capacity. The rear wheel structure assembly (42) is the bearing member of the whole machine and needs to meet the bearing capacity requirements. The hinge shaft balancing mechanism 401 has the function of avoiding and eliminating the unbalance phenomenon caused by the uneven pressure of the two wheels caused by the uneven ground, so as to achieve the purpose of smooth operation of the whole machine. Each group of front and rear wheels adopts an independent power arrangement structure, in which the wheel bodies of the double wheels are driven by hydraulic motors, and the hinged balancer is fixed to the bottom surface of the feeding frame.
本实施例中，上料传送机构200包括物料输送机构200、支撑立柱901和角度调节机构900；支撑立柱安装在上料框架上，且位于下料导向漏斗101的旁侧，物料输送机构的一连接部与支撑立柱旋转式连接；角度调节机构900旋转式连接于支撑立柱901上，其伸缩杆与物料输送机构旋转式连接；物料输送机构的出料端与下料导向漏斗101的进料端口对接。In this embodiment, the feeding and conveying mechanism 200 includes a material conveying mechanism 200, a supporting column 901 and an angle adjusting mechanism 900; The connecting part is rotatably connected to the support column; the angle adjustment mechanism 900 is rotatably connected to the support column 901 , and its telescopic rod is rotatably connected to the material conveying mechanism; docking.
角度调节机构是重型液压油缸组件，其伸缩动作能改变物料输送机构上的斗轮取料机构作业时垂直高 度，扩大工作面积。臂架和支撑立柱是相应机构的承载结构组件，需满足强度和刚度要求。下料导向漏斗是由物料输送机构传输而来的物料进入集装箱的导向装置，需满足物料运动冲击的强度和耐磨要求。The angle adjustment mechanism is a heavy-duty hydraulic cylinder assembly, and its telescopic action can change the vertical height of the bucket wheel reclaiming mechanism on the material conveying mechanism during operation and expand the working area. The boom and the supporting column are the load-bearing structural components of the corresponding mechanism, which need to meet the requirements of strength and rigidity. The unloading guide funnel is a guide device for the material transmitted from the material conveying mechanism to enter the container, and it needs to meet the strength and wear resistance requirements of the material movement and impact.
实施例2：Example 2:
如图7和图8所示，本实施例所描述的一种物料上料装置，其大致结构与实施例1一致，但与实施例1不同的是：还包括将散状物料输送至物料输送机构上的斗轮取料机构803，物料输送机构200的进料部旋转式安装在斗轮取料机构803，且斗轮取料机构803上的料斗804开口与物料输送机构的输送件对应，斗轮取料机构803是散货取料部件，由旋转斗轮体、旋转驱动减速机构和动力源(电动机或液压马达)等组成，此斗轮取料机构的工作效率需与后端翻转机构的装箱效率相适应，并且在斗轮旋转过程中料斗进行取料后放料，放料后的料直接进入物料输送机构的输送件上，从而输送件运行将料输送至下料导向漏斗的端口处。As shown in Figures 7 and 8, the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but it is different from Embodiment 1 in that it also includes conveying bulk materials to material conveying The bucket wheel reclaiming mechanism 803 on the mechanism, the feeding part of the material conveying mechanism 200 is rotatably installed on the bucket wheel reclaiming mechanism 803, and the opening of the hopper 804 on the bucket wheel reclaiming mechanism 803 corresponds to the conveying part of the material conveying mechanism, The bucket wheel reclaiming mechanism 803 is a bulk cargo reclaiming part, which is composed of a rotating bucket wheel body, a rotating drive deceleration mechanism and a power source (electric motor or hydraulic motor). The packing efficiency of the hopper is adapted to suit, and during the rotation of the bucket wheel, the hopper reclaims the material and then discharges the material, and the discharged material directly enters the conveying part of the material conveying mechanism, so that the conveying part runs to convey the material to the unloading guide funnel. at the port.
作为优选，上料框架100上安装有驱动支撑立柱901旋转后定位的回转机构902，且支撑立柱901固定于第一回转机构902上。第一回转机构包含回转轴承部件9021和回转油缸部件9022，能实现改变斗轮水平面上作业幅度，扩大作业面积。回转轴承部件9021采用大直径无齿回转支承，具有最大的抗弯力矩、垂直和水平抗力，满足复杂作业工况要求。回转油缸部件9021采用高压高强度重型液压油缸组件，实现立柱结构组件(26)左右一定角度的转动，进一步满足斗轮作业的水平工作面积的扩大。Preferably, the feeding frame 100 is provided with a slewing mechanism 902 that drives the supporting column 901 to rotate and then locate, and the supporting column 901 is fixed on the first slewing mechanism 902 . The first slewing mechanism includes a slewing bearing part 9021 and a slewing oil cylinder part 9022, which can change the working range on the horizontal surface of the bucket wheel and expand the working area. The slewing bearing component 9021 adopts a large-diameter toothless slewing bearing, which has the maximum bending moment resistance, vertical and horizontal resistance, and meets the requirements of complex working conditions. The rotary oil cylinder component 9021 adopts a high-pressure, high-strength heavy-duty hydraulic oil cylinder assembly, which realizes the left and right rotation of the column structure assembly (26) at a certain angle, and further satisfies the expansion of the horizontal working area of the bucket wheel operation.
进一步地，为了提升物料输送效率，物料输送机构包括臂架802和第一皮带输送机构801，皮带输送机构801安装于臂架802上，且臂架802上设置有柔性支撑件805，柔性支撑件805位于皮带输送机构上的上部带体的下方，支撑立柱901和角度调节机构900的伸缩杆端部分别与臂架两端旋转式连接，同时物料输送机构是散货物料由斗轮取料进入集装箱的运输机构，相应参数和效率需与前端的斗轮取料机构、后端的箱体翻转总成相匹配。Further, in order to improve the material conveying efficiency, the material conveying mechanism includes an arm frame 802 and a first belt conveying mechanism 801. The belt conveying mechanism 801 is installed on the arm frame 802, and the arm frame 802 is provided with a flexible support member 805. The flexible support member 805 is located below the upper belt body on the belt conveying mechanism, and the telescopic rod ends of the support column 901 and the angle adjustment mechanism 900 are respectively connected with the two ends of the boom in a rotatable manner. The transport mechanism of the container, the corresponding parameters and efficiency need to match with the bucket wheel reclaiming mechanism at the front end and the box turning assembly at the rear end.
本实施例设置的采用斗轮式上料，可适合于各种散货(粮食、饲料、煤炭、矿粉、水泥和石料等等)进行“散改集”作业需求的物流、仓储、堆场、码头、场站和粮库等企业使用。The bucket wheel type feeding set in this embodiment can be suitable for the logistics, warehousing and storage yard of various bulk cargoes (grain, feed, coal, mineral powder, cement and stone, etc.) for the “distribution to collection” operation. , docks, stations and grain depots and other enterprises.
实施例3：Example 3:
如图9和图10所示，本实施例所描述的一种物料上料装置，其大致结构与实施例1一致，但与实施例1不同的是：物料输送机构200包括机架704和带波状挡边输送带的第二皮带输送机构，机架704的一端放置于地面上，其另一端抵靠下料导向漏斗101；第二皮带输送机构包括上横向输送部703、中间输送部702和下横向输送部701，上横向输送部703和下横向输送部701分别置于机架704的顶部和底部，中间输送部702置于机架704的中部，上横向输送部703与下料导向漏斗101的进料端口对接，支撑立柱901和角度调节机构900的伸缩杆端部分别与机架旋转式连接。As shown in FIGS. 9 and 10 , the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but the difference from Embodiment 1 is that the material conveying mechanism 200 includes a frame 704 and a belt For the second belt conveying mechanism of the corrugated sidewall conveyor belt, one end of the frame 704 is placed on the ground, and the other end abuts the unloading guide funnel 101; the second belt conveying mechanism includes an upper transverse conveying part 703, an intermediate conveying part 702 and The lower transverse conveying part 701, the upper transverse conveying part 703 and the lower transverse conveying part 701 are respectively placed at the top and bottom of the frame 704, the middle conveying part 702 is placed in the middle of the frame 704, and the upper transverse conveying part 703 and the unloading guide funnel The feed ports of 101 are butted together, and the support column 901 and the end of the telescopic rod of the angle adjustment mechanism 900 are respectively connected to the frame in a rotatable manner.
其结构第二皮带输送机构是物料输送的载体，且包括传动滚动、改向滚动、尾部滚动、改向轮、上下托辊、拉紧装置和清扫装置等机构组成，结合机架704、下料导向漏斗101和波状挡边输送带组成一台完整的波状挡边带式输送机。具有输送角度大、整体结构简单、运行平稳可靠、能耗小和布置灵活等特点。其中下料导向漏斗接收由装载机取料和自卸车运输的散状物料进入波状挡边输送带705的节点，下料导向漏斗101是通过波状挡边输送带(21)运送的物料进入翻转机构的垂直翻转状态集装箱箱口的节点，需满足物料运动冲击的强度和耐磨要求。波状挡边带式输送机作业参数和效率需与后端的翻转机构相匹配，同时第二皮带输送机构销轴铰接支撑立柱上能承载波状挡边带式输送机整体自重和输送物料载荷之总和，满足强度和刚度要求。当整套机器需要流动转移场地时，需使用角度调节机构工作下，能使波状挡边带式输送机的机架704绕支撑立柱901头部销轴转动，让下料导向漏斗101的底部离开地面一定的高度距离，满足整机移动作需要。Its structure The second belt conveying mechanism is the carrier of material conveying, and includes transmission rolling, redirecting rolling, tail rolling, redirecting wheel, upper and lower idler rollers, tensioning device and cleaning device, etc. The guide funnel 101 and the corrugated sidewall conveyor belt form a complete corrugated sidewall belt conveyor. It has the characteristics of large conveying angle, simple overall structure, stable and reliable operation, low energy consumption and flexible layout. The unloading guide funnel receives the bulk materials reclaimed by the loader and transported by the dump truck and enters the node of the corrugated sidewall conveyor belt 705. The unloading guide funnel 101 is the material conveyed by the corrugated sidewall conveyor belt (21) and enters the turning mechanism The node of the container mouth in the vertical overturned state needs to meet the strength and wear resistance requirements of the material movement impact. The operating parameters and efficiency of the corrugated sidewall belt conveyor need to be matched with the turning mechanism at the rear end. At the same time, the pin shaft of the second belt conveying mechanism is hingedly supported on the column, which can carry the total weight of the corrugated sidewall belt conveyor and the total load of the conveyed material. Meets strength and stiffness requirements. When the whole machine needs to move the site, it is necessary to use the angle adjustment mechanism to make the frame 704 of the corrugated sidewall belt conveyor rotate around the pin shaft of the head of the support column 901, so that the bottom of the unloading guide funnel 101 leaves the ground A certain height distance, to meet the needs of the whole machine movement.
本实施例采用波状挡边形式的输送机构，可实现适合于各种散货(粮食、饲料、煤炭、矿粉、水泥和石料等等)进行“散改集”作业需求的物流、仓储、堆场、码头、场站和粮库等企业使用。This embodiment adopts the conveying mechanism in the form of corrugated rib, which can realize the logistics, warehousing and stacking suitable for various bulk cargoes (grain, feed, coal, mineral powder, cement and stone, etc.) It is used by enterprises such as farms, wharves, stations and grain depots.
实施例4：Example 4:
如图1-图6所示，本实施例所描述的一种物料上料装置，其大致结构与实施例1一致，但与实施例1不同的是：上料传送机构包括抓斗取料机构201、斗杆202、斗杆油缸203、动臂204、动臂油缸205和第 二回转机构206，第二回转机构206安装于上料框架100上，抓斗取料机构201与斗杆202的一端连接，斗杆202的另一端与动臂204的一端旋转式连接，动臂204的另一端和动臂油缸205的缸体端部均旋转式连接于第二回转机构206上，动臂油缸205的活塞杆端部与动臂204旋转式连接；斗杆油缸203的缸体端部旋转式连接于动臂204上，其活塞杆端部与斗杆202的旋转式连接。As shown in Figures 1-6, the general structure of a material feeding device described in this embodiment is the same as that of Embodiment 1, but the difference from Embodiment 1 is that the feeding and conveying mechanism includes a grab reclaiming mechanism 201, the stick 202, the stick cylinder 203, the boom 204, the boom cylinder 205 and the second slewing mechanism 206, the second slewing mechanism 206 is installed on the feeding frame 100, the grab reclaiming mechanism 201 and the stick 202 are One end is connected, the other end of the stick 202 is rotatably connected with one end of the boom 204, the other end of the boom 204 and the cylinder end of the boom cylinder 205 are both rotatably connected to the second slewing mechanism 206, and the boom cylinder The end of the piston rod of 205 is rotatably connected to the boom 204;
进一地，还包括对上料框架100的底部提供支撑的伸缩支腿结构208，伸缩支腿结构208安装在上料框架100的底部，且靠近第二回转机构206。Further, a telescopic outrigger structure 208 for supporting the bottom of the loading frame 100 is also included. The telescopic outrigger structure 208 is installed at the bottom of the loading frame 100 and is close to the second rotating mechanism 206 .
上述结构中，抓斗取料结构是散货取料部件总成，由左右斗体结构组件、开闭油缸组件、旋转机构组件和悬挂销轴结构等组成，且具有破料抓料功能，其斗体大小和工作效率需与后端箱体翻转总成的装箱效率相适应。斗杆、斗杆油缸、动臂和动臂油缸组合完成上下作业面的空间需要，以使抓斗取料机构进行抓取物料后上升，此时包含内齿式回转支承和回转马达装置的第二回转机构206完成左右水平作业面的旋转空间需要，使抓取有物料的抓斗取料机构旋转至下料导向漏斗上方，从而最终实现三维立体空间范围内的物料抓取。下料导向漏斗是物料进入集装箱的导向装置，需满足物料运动冲击的强度和耐磨要求。伸缩支腿机构208由支腿件、固定于支腿件上的支腿油缸2802、固定于支腿油缸上的伸缩结构2801等组成，当开始物料抓取作业时，需先动作支腿油缸组件2802使伸缩结构组件2801与地面接触且压实，防止作业过程中由于过大的侧向倾翻力矩而引起整机侧向稳定性不足，增加安全风险。需要整机向前移动时，可动作收缩支腿油缸组件2802使伸缩结构组件2801离开地面，待到达新的作业位置后，重新动作接触压实地面。In the above structure, the grab reclaiming structure is an assembly of bulk cargo reclaiming components, which consists of left and right bucket body structure components, opening and closing oil cylinder components, rotating mechanism components, and suspension pin shaft structures, etc., and has the function of breaking and grabbing materials. The size and working efficiency of the bucket should be compatible with the packing efficiency of the rear-end box turning assembly. The combination of the stick, stick cylinder, boom and boom cylinder completes the space requirements for the upper and lower working surfaces, so that the grab reclaiming mechanism can grab the material and then rise. The second rotary mechanism 206 completes the rotation space requirements of the left and right horizontal working surfaces, so that the grab reclaiming mechanism that grabs the material rotates to the top of the unloading guide funnel, thereby finally realizing the material grabbing within the three-dimensional space. The unloading guide funnel is a guide device for the material to enter the container, and it needs to meet the strength and wear resistance requirements of the material movement and impact. The telescopic outrigger mechanism 208 is composed of outriggers, outrigger cylinders 2802 fixed on the outriggers, and telescopic structures 2801 fixed on the outrigger cylinders. 2802 makes the telescopic structure assembly 2801 contact with the ground and compact it to prevent insufficient lateral stability of the whole machine due to excessive lateral overturning moment during the operation and increase the safety risk. When the whole machine needs to move forward, the retractable outrigger cylinder assembly 2802 can be actuated to make the telescopic structure assembly 2801 leave the ground.
实施例5：Example 5:
一种物料装箱设备，包括以上所述的上料装置，其上料框架100的装箱通道内设置有将集装箱翻转至水平状或垂直状或倾斜状的翻转机构500、以及驱动翻转机构500作水平平移的平移驱动机构800，翻转机构500上设置有吊具110，吊具110上朝向下料导向漏斗的端部设置有用于对集装箱的箱门保持开启或关闭状态的自动开关门机构300，平移驱动机构800的平移驱动件800与翻转机构500连接，吊具上还安装有对集装箱外侧壁进行压紧保护的箱体保护机构4000。A material packing equipment, comprising the above-mentioned loading device, and a loading channel of the loading frame 100 is provided with a turning mechanism 500 for turning the container to a horizontal, vertical or inclined shape, and a driving turning mechanism 500 The translation drive mechanism 800 for horizontal translation, the flip mechanism 500 is provided with a spreader 110, and the end of the spreader 110 facing the unloading guide funnel is provided with an automatic door opening and closing mechanism 300 for keeping the door of the container open or closed , the translation drive member 800 of the translation drive mechanism 800 is connected with the turning mechanism 500, and a box body protection mechanism 4000 for pressing and protecting the outer side wall of the container is also installed on the spreader.
上述结构中，所述吊具110由吊具承载吊点111、吊具两侧纵梁112、中部连接横梁113、靠近箱门横梁114、靠近箱端横梁115、中间护箱纵梁116、翻转锁定止档117和吊具端梁结构118组成。其中，吊具承载吊点111是连接集装箱翻转主机的节点，也是所有部件和满载集装箱载荷的最大受力点，需满足强度和刚度要求。吊具两侧纵梁112、中部连接横梁113、靠近箱门横梁114、靠近箱端横梁115和中间护箱纵梁116组合成为整体。靠近箱门横梁114与该侧的吊具端梁结构118安装有箱门开关机构2。靠近箱端横梁115与该侧的吊具端梁结构118安装有箱体保护机构3中的端板保护机构和端板锁定机构32。中间护箱纵梁116上安装有箱体保护总成3中的侧板保护机构33，同时，端板保护机构和侧板保护机构组合防止集装箱箱体顶板变形。吊具两侧纵梁112上设置的翻转锁定挡板117是吊具主体结构11翻转竖直时的锁定结构。两吊具端梁结构118的两端内均安装有吊点锁轴机构12，且使得吊具的底面四个边角处均具有有吊点锁轴机构，各吊点锁轴机构分别与集装箱顶面的各锁孔位置对应；其中，吊点锁轴机构12由吊点转动锁轴121、锁轴转动手柄122、转锁油缸销轴123、转锁油缸组件124、转锁油缸支座125和锁轴角度指针126组成。吊点转动锁轴121***集装箱四角件的锁孔内，在转锁油缸组件124的作用下，通过转锁油缸销轴123和锁轴转动手柄122旋转吊点转动锁轴121，吊点转动锁轴的挂钩锁定集装箱，锁轴角度指针126能指示双方的结合状况，吊具承载吊点111与绳索起升机构9的吊装头97固定相连。In the above structure, the sling 110 is carried by the sling 111, the longitudinal beams 112 on both sides of the sling, the middle connecting beam 113, the beam 114 near the box door, the beam 115 near the end of the box, the longitudinal beam 116 in the middle of the protective box, and the overturning beam. The locking stop 117 and the spreader end beam structure 118 are composed. Among them, the hoisting point 111 of the spreader is the node connecting the container turning host, and it is also the maximum stress point of all components and the load of the fully loaded container, and needs to meet the requirements of strength and rigidity. Longitudinal beams 112 on both sides of the spreader, connecting beams 113 in the middle, beams 114 near the box door, beams 115 near the box end, and longitudinal beams 116 in the middle of the protective box are combined into a whole. The box door switch mechanism 2 is installed near the box door beam 114 and the spreader end beam structure 118 on the side. The end plate protection mechanism and the end plate locking mechanism 32 in the box body protection mechanism 3 are installed near the box end beam 115 and the spreader end beam structure 118 on this side. The side plate protection mechanism 33 in the box body protection assembly 3 is installed on the longitudinal beam 116 of the middle protective box. At the same time, the combination of the end plate protection mechanism and the side plate protection mechanism prevents the top plate of the container box from being deformed. The flipping locking baffles 117 provided on the longitudinal beams 112 on both sides of the spreader are the locking structures when the main structure 11 of the spreader is flipped vertically. Both ends of the end beam structures 118 of the two spreaders are installed with the lifting point locking mechanism 12, and the four corners of the bottom surface of the spreader are provided with lifting point locking mechanisms, and each lifting point locking mechanism is respectively connected with the container. The positions of the lock holes on the top surface correspond to each other; wherein, the lifting point locking shaft mechanism 12 consists of a lifting point rotating lock shaft 121, a lock shaft rotating handle 122, a rotating lock cylinder pin shaft 123, a rotating lock cylinder assembly 124, and a rotating lock cylinder support 125 It is composed of the lock shaft angle pointer 126. The lifting point rotation lock shaft 121 is inserted into the lock hole of the four corner pieces of the container. Under the action of the rotation lock cylinder assembly 124, the lifting point rotation lock shaft 121 is rotated through the rotation lock cylinder pin shaft 123 and the lock shaft rotation handle 122, and the lifting point rotation lock The hook of the shaft locks the container, the lock shaft angle pointer 126 can indicate the combination status of the two sides, and the hoisting point 111 of the hoist is fixedly connected to the hoisting head 97 of the rope hoisting mechanism 9 .
本实施例中，平移驱动机构800包括呈水平设置的平移油缸801、以及设置于上料框架100内的装箱通道相对应两侧壁的运行轨道801，翻转机构500的两侧架体21底部固定有运行钢轮802，且运行钢轮定位在运行轨道上，且平移油缸的伸缩杆端部与翻转机构的侧部架体侧面固定相连，平移油缸的缸体部固定在装箱通道的内壁上，其利用平移油缸的活塞杆伸缩来驱动翻转框架在上料框架的运行轨道上稳定平移操作，以提升使用性能，并且翻转机构水平运行移动的导向和承载的作用，并且运行钢轮上具有轮槽，且运行轨道***轮槽内，从而使得翻转机构的运行更加平稳可靠，同时满足作业过程中的承载和结构强度的要求。In this embodiment, the translation drive mechanism 800 includes a horizontal translation cylinder 801 and running rails 801 disposed in the loading frame 100 corresponding to the two side walls of the packing channel. The running steel wheel 802 is fixed, and the running steel wheel is positioned on the running track, and the end of the telescopic rod of the translation cylinder is fixedly connected to the side of the side frame of the turning mechanism, and the cylinder body of the translation cylinder is fixed on the inner wall of the packing channel On the other hand, it uses the expansion and contraction of the piston rod of the translation cylinder to drive the turning frame to perform stable translation operation on the running track of the feeding frame to improve the performance, and the turning mechanism has the functions of guiding and bearing the horizontal movement, and the running steel wheel has Wheel groove, and the running track is inserted into the wheel groove, so that the operation of the turning mechanism is more stable and reliable, and at the same time, it meets the requirements of load bearing and structural strength during operation.
本实施例中，翻转机构500包括两根第一翻转油缸71、两相互间隔设置的架体21、位于两架体21之 间的翻转架22和吊具110；吊具110固定于翻转架22的横向部底面，其上方具有下料导向漏斗的一端固定箱门开关机构113；架体21的内侧面与翻转架22外侧面之间设置有翻转承载轴承73；翻转承载轴承73的一旋转圈套一端面与翻转架22的外侧面固定，其另一旋转圈套一端面与架体21的内侧面固定；两根第一翻转油缸71的缸体尾端分别销轴铰接在两架体21的铰接支座上，其活塞杆端部铰接在翻转架22底部的铰接支座上，吊具110的底面固定有四个分别与集装箱顶面四个边角处锁孔位置对应的自动转锁111，且自动转锁11***集装箱锁孔内动作后进行锁定集装箱。In this embodiment, the overturning mechanism 500 includes two first overturning oil cylinders 71 , two frame bodies 21 spaced apart from each other, a turning frame 22 and a hanger 110 located between the two frame bodies 21 ; the hanger 110 is fixed to the turning frame 22 The bottom surface of the transverse part of the upper part of which is provided with a blanking guide funnel at one end to fix the box door switch mechanism 113; between the inner side of the frame body 21 and the outer side of the overturn frame 22, there is an overturn bearing bearing 73; One end face is fixed with the outer side of the turning frame 22, and one end face of the other rotating snare is fixed with the inner face of the frame body 21; On the support, the end of the piston rod is hinged on the hinge support at the bottom of the flip frame 22, and the bottom surface of the spreader 110 is fixed with four automatic rotation locks 111 corresponding to the positions of the lock holes at the four corners of the top surface of the container respectively. And the automatic rotation lock 11 is inserted into the container lock hole to lock the container.
上述结构中，第一翻转油缸的活塞杆端部销轴铰接在翻转架底部上靠近外侧端的铰接支座上，当第一翻转油缸的伸缩杆伸出状态时翻转架处于水平状态，且第一翻转油缸与翻转架相互平行；然而当翻转架上定位有空置的集装箱时，第一翻转油缸的活塞杆回缩，然后拉动翻转架的外侧端向下旋转，而翻转架的内侧端向上旋转，经该操作直至将集装箱翻转至竖直状态或倾斜状态，在翻转完成后油缸自锁，此时驱动平移油缸的活塞杆伸出推动翻转机构，将翻转机构上呈竖直状态或倾斜状态的集装箱顶端与下料导向漏斗的下料口对应；带装货完成后，第一翻转油缸重新伸出使得集装箱的顶端向下旋转，集装箱底端向上旋转，直至集装箱又处于水平状态，然后人们将箱门板锁紧，箱门开关机构也与箱门板脱离，然而其运行操作完全满足集装箱的翻转要求，并且经该结构的设计满足集装箱进行翻转时承载要求和结构强度要求，同时上述的第一翻转油缸采用大直径高压高强度推杆油缸，其伸缩杆在伸缩后可进行自锁，从而将集装箱的翻转后的状态进行锁定。In the above structure, the pin at the end of the piston rod of the first overturning oil cylinder is hinged on the hinged support on the bottom of the overturning frame close to the outer end. When the telescopic rod of the first overturning oil cylinder is extended, the overturning frame is in a horizontal state, and the first The overturning cylinder and the overturning frame are parallel to each other; however, when an vacant container is positioned on the overturning frame, the piston rod of the first overturning cylinder retracts, and then pulls the outer end of the overturning frame to rotate downward, while the inner end of the overturning frame rotates upward, After this operation, the container is turned over to a vertical state or a tilted state. After the turning is completed, the oil cylinder is self-locking. At this time, the piston rod that drives the translation oil cylinder extends to push the turning mechanism, and the container in the vertical or tilted state is turned on the turning mechanism. The top corresponds to the discharge port of the unloading guide funnel; after the loading of the belt is completed, the first overturning cylinder is re-extended so that the top of the container rotates downward, and the bottom of the container rotates upward until the container is in a horizontal state again, and then people put the container The door panel is locked, and the door switch mechanism is also detached from the door panel. However, its operation fully meets the container's overturning requirements, and the design of the structure meets the load-bearing requirements and structural strength requirements when the container is overturned. At the same time, the above-mentioned first inversion cylinder A large-diameter, high-pressure and high-strength push rod cylinder is used, and its telescopic rod can be self-locked after being stretched, so as to lock the container in its overturned state.
本实施例中，还包括设置在两架体21两端的称重油缸8，架体21底部的运行钢梁2130两端固定有内套管2120，架体21两端的外套管2110套于内套管2120上，架体上底部横梁的端部支座上安装有称重传感器81，且称重油缸的活塞杆端部安装在称重传感器上，其缸体尾端安装在架体上外套管2110侧面的支座上；In this embodiment, it also includes weighing cylinders 8 disposed at both ends of the two frame bodies 21 , inner sleeves 2120 are fixed at both ends of the running steel beam 2130 at the bottom of the frame body 21 , and outer sleeves 2110 at both ends of the frame body 21 are sleeved on the inner sleeves On the tube 2120, a load cell 81 is installed on the end support of the bottom beam on the frame body, and the end of the piston rod of the weighing cylinder is installed on the load cell, and the end of the cylinder body is installed on the frame body. On the support on the side of 2110;
上述结构在物料进行装载作业中，各个称重传感器5901收集的集装箱重量变化信号，并将采集到的各个重量变化信号传送至四合一变送器5902中，经过传输放大运算等过程，能得到装载物料的动态重量信息和偏载检测状态情况，并实时反映在PLC控制器的显示器5903中，完成动态实时的称重显示过程，监控装箱时超载、欠载和偏载的情况，保障生产高效和作业安全；并且四个称重油缸的活塞杆同步伸缩可以进行上升下降外套管，从而使得架体得到升降运动调节，架体升降运动后翻转架也随之进行升降运动，从而来调整定位在翻转机构中吊具上的集装箱高度，而且在升降过程中具有内套管和外套管相互配合定位，使得满足在定位有重载集装箱的翻转机构进行升降的承载要求和结构强度要求，并且保证了保证了升降运动时的稳定性和载重安全性，在升降调节完成后油缸自锁，将升降调节后的高度进行锁定；而且外套管的底端周侧和内套管的底端周侧均具有限位环体，从而在外套管下降至最低位置时利用限位环体相互限位；此称重传感装置的称重精度误差小于2％，不能作为度量衡器使用，仅满足工艺称重要求。In the above structure, during the material loading operation, the container weight change signals collected by each weighing sensor 5901 are transmitted to the four-in-one transmitter 5902. The dynamic weight information and eccentric load detection status of the loaded materials are reflected in the display 5903 of the PLC controller in real time to complete the dynamic real-time weighing display process, monitor the overload, underload and eccentric load conditions during packing to ensure production. High efficiency and safe operation; and the piston rods of the four weighing cylinders can be extended and retracted synchronously to raise and lower the outer casing, so that the frame body can be adjusted by the lifting movement. The height of the container on the spreader in the overturning mechanism, and the inner sleeve and the outer sleeve are positioned with each other during the lifting process, so as to meet the bearing requirements and structural strength requirements of lifting and lowering in the overturning mechanism with the heavy-load container positioned, and ensure that In order to ensure the stability and load safety during the lifting movement, the oil cylinder is self-locking after the lifting adjustment is completed, and the height after the lifting adjustment is locked; and the bottom peripheral side of the outer casing and the bottom peripheral side of the inner casing are It has a limit ring body, so that when the outer casing is lowered to the lowest position, the limit ring body is used to limit each other; the weighing accuracy error of this weighing sensor device is less than 2%, and it cannot be used as a weighing instrument, only for process weighing Require.
本实施例中，翻转架22的顶部两端分别安装有用于上升或下降吊具110的绳索起升机构9，且绳索起升机构9的升降部与吊具的端部固定相连；两绳索起升机构9均包括起升油缸91、两导向水平滑轮94、两横梁垂直滑轮95和两根起升承载绳索96，两起升油缸的缸体尾端分别通过螺栓固定在翻转框架顶部两端的内侧横梁142上，且两起升油缸呈交叉对角式分布；两横梁垂直滑轮分别旋转式安装在翻转框架顶部的端部侧横梁两端支座上，两导向水平滑轮分别旋转式安装在翻转框架顶部的端部内侧横梁两支座92上；两根起升承载绳索的一端形成环套通过螺栓压制固定在起升油缸的活塞杆端部固定片上，一根起升承载绳索的另一端绕过一横梁垂直滑轮后与吊具端部固定相连，一根起升承载绳索的另一端依次绕过两导向水平滑轮和一横梁垂直滑轮后与吊具端部固定相连；起升油缸的下侧面贴合有支撑板96，支撑板固定在翻转框架的顶部，起升承载绳索的端部通过连接件与吊具端部进行螺栓固定；起升承载绳索的另一端也形成环套通过螺栓将该环套压制固定在吊具的端部。In this embodiment, both ends of the top of the flip frame 22 are respectively installed with a rope lifting mechanism 9 for raising or lowering the spreader 110, and the lifting part of the rope lifting mechanism 9 is fixedly connected to the end of the spreader; The lifting mechanism 9 includes a lifting oil cylinder 91, two guide horizontal pulleys 94, two horizontal beam vertical pulleys 95 and two lifting bearing ropes 96. The cylinder ends of the two lifting oil cylinders are respectively fixed by bolts on the inner side of the two ends of the top of the flip frame. On the beam 142, and the two lifting cylinders are distributed diagonally; the vertical pulleys of the two beams are respectively rotatably installed on the supports at both ends of the beam on the end side of the top of the overturning frame, and the two guide horizontal pulleys are respectively rotatably installed on the overturning frame On the two supports 92 of the inner beam at the end of the top; one end of the two hoisting load-bearing ropes forms a ring sleeve and is pressed and fixed on the piston rod end fixing piece of the hoisting cylinder by bolts, and the other end of one hoisting load-bearing rope goes around A cross beam vertical pulley is fixedly connected to the end of the spreader, and the other end of a hoisting load rope goes around two guide horizontal pulleys and a cross beam vertical pulley in turn and is fixedly connected to the end of the spreader; There is a support plate 96, the support plate is fixed on the top of the overturning frame, the end of the lifting bearing rope is bolted to the end of the spreader through the connecting piece; the other end of the lifting bearing rope also forms a loop through the bolt. The sleeve is pressed and fixed to the end of the spreader.
上述结构中，其利用两起升油缸的活塞杆同步伸缩来收放起升承载绳索来升降调整吊具的高度，并同时单独调节集装箱的高度，两起升油缸的活塞杆在伸缩后均可自锁，从而来锁定单独调整集装箱高度；以满足装车卸箱作业要求，其承载能力同样满足工作最大载荷要求。In the above structure, it utilizes the synchronous expansion and contraction of the piston rods of the two hoisting cylinders to retract the lifting load-bearing rope to adjust the height of the spreader, and at the same time independently adjust the height of the container. Self-locking, so as to lock and adjust the height of the container independently; to meet the requirements of loading and unloading operations, and its carrying capacity also meets the requirements of the maximum working load.
本实施例中，翻转框架14顶部的两端外侧横梁141上套有承载移动套管42，且用于旋转式安装横梁垂直滑轮的支座固定在承载移动套管上，翻转框架顶部的两端外侧横梁141一端均通过支座固定有调整油缸41；调整油缸41与翻转框架14的外侧横梁141相互平行设置，其活塞杆端部安装在承载移动套管外侧的支座上；两调整油缸41呈左右交叉对称布置，从而调整油缸动作时可左右移动承载移动套管,进而通过 起升机构3中的绳索36带动吊具6实现左右移动，进一步带动吊载集装箱的吊具进行对位调整，其中在调整油缸的活塞杆进行伸缩后可进行自锁，以对调整后位置进行锁定，满足重载集装箱作业时的左右调整对位需求。In this embodiment, the outer cross beams 141 at both ends of the top of the flip frame 14 are covered with bearing moving sleeves 42 , and the supports for rotatably installing the vertical pulleys of the cross beams are fixed on the carrying moving sleeves, and the two ends of the top of the flip frame are One end of the outer beam 141 is fixed with an adjustment cylinder 41 through a support; the adjustment cylinder 41 and the outer beam 141 of the overturning frame 14 are arranged in parallel with each other, and the end of the piston rod is mounted on the support outside the bearing moving sleeve; two adjustment cylinders 41 It is arranged symmetrically on the left and right sides, so that when adjusting the action of the oil cylinder, the bearing mobile casing can be moved left and right, and then the spreader 6 is driven to move left and right through the rope 36 in the hoisting mechanism 3, which further drives the spreader for hoisting the container to adjust its position. Among them, after the piston rod of the adjustment oil cylinder is extended and retracted, it can be self-locked to lock the adjusted position to meet the requirements of left and right adjustment and alignment during heavy-load container operation.
更进一步地，翻转框架顶部两端的内侧横梁142上设置防摆缓冲机构，防摆缓冲机构54包括的缓冲外套支座5401、缓冲压缩弹簧5402、缓冲横梁组件5403和承压橡胶支座5404，缓冲外套支座5401固定于内侧横梁142上，缓冲外套支座5401设置有套管5405，套管的底端口处***有缓冲套管5406，缓冲压缩弹簧5402的两端分别与套管和缓冲套管固定相连，缓冲套管的底端固定缓冲横梁组件5403，缓冲横梁组件5403的底面固定承压橡胶支座5404。当吊具110被伸缩起升机构驱动上升后其顶面接触并顶升缓冲横梁组件5403和承压橡胶支座5404，促使缓冲压缩弹簧5402全部压缩，同时进行伸缩起升机构驱动的油缸自锁锁定，从而在缓冲压缩弹簧5402的反作用力下，达到吊具110和集装箱停止左右不稳定摆动，起到防摆缓冲作用。Further, an anti-swing buffer mechanism is provided on the inner beams 142 at both ends of the top of the flip frame. The anti-swing buffer mechanism 54 includes a buffer jacket support 5401, a buffer compression spring 5402, a buffer beam assembly 5403 and a pressure bearing rubber support 5404. The jacket support 5401 is fixed on the inner beam 142, the buffer jacket support 5401 is provided with a sleeve 5405, a buffer sleeve 5406 is inserted at the bottom port of the sleeve, and the two ends of the buffer compression spring 5402 are respectively connected with the sleeve and the buffer sleeve. Fixedly connected, the bottom end of the buffer sleeve is fixed with the buffer beam assembly 5403, and the bottom surface of the buffer beam assembly 5403 is fixed with the pressure bearing rubber support 5404. When the spreader 110 is driven up by the telescopic hoisting mechanism, its top surface contacts and lifts the buffer beam assembly 5403 and the pressure-bearing rubber support 5404, urging the buffer compression spring 5402 to be fully compressed, and at the same time, the self-locking of the oil cylinder driven by the telescopic hoisting mechanism is performed. Locked, so that under the reaction force of the buffering compression spring 5402, the spreader 110 and the container can stop erratically swinging from side to side, and play a role of anti-swing and buffering.
本实施例中，吊具11上一吊具端梁结构118的侧面固定有铰接座214，箱门开关机构包括翻转框架212和安装在吊具一端的第二翻转油缸211，翻转框架顶部的斜板215顶端与第二翻转油缸的活塞杆端部进行销轴铰接，翻转框架的顶部与吊具一端部的铰接座214进行销轴铰接，且翻转框架上相对应的左右两侧均安装有箱门开关油缸221，两处箱门开关油缸221的活塞杆端部均销轴铰接有对集装箱的箱门锁杆进行锁定后促使箱门锁杆发生旋转的箱门锁杆驱动装置22，箱门开关油缸221的活塞杆伸缩驱动箱门锁杆驱动装置22进行向内侧或外侧翻转。In this embodiment, a hinge seat 214 is fixed on the side of the hanger end beam structure 118 on the hanger 11, and the box door opening and closing mechanism includes a flip frame 212 and a second flip cylinder 211 installed at one end of the hanger. The top of the plate 215 is hinged with the end of the piston rod of the second overturning oil cylinder, the top of the overturning frame is hinged with the hinge seat 214 at one end of the spreader, and boxes are installed on the corresponding left and right sides of the overturning frame. The door switch oil cylinder 221, the end of the piston rod of the two container door switch oil cylinders 221 is hinged with a pin shaft and a container door lock rod driving device 22, which locks the container door lock rod of the container and causes the container door lock rod to rotate. The piston rod of the switch oil cylinder 221 telescopically drives the box door lock rod drive device 22 to turn inward or outward.
上述结构中，在第二翻转油缸211的活塞杆作用下，通过铰接座214与翻转框架销轴铰接结构实现翻转框架213的垂直转动，靠近或离开箱门，为后续的开关箱门准备。In the above structure, under the action of the piston rod of the second inversion oil cylinder 211, the vertical rotation of the inversion frame 213 is realized through the hinged seat 214 and the pin shaft hinge structure of the inversion frame, approaching or leaving the box door to prepare for the subsequent opening and closing of the box door.
进一步达到箱门开关的稳定性，将箱门开关油缸设置为四根，且以两两一组分别通过油缸销轴223铰接在翻转框架左右两侧的油缸支座222上，箱门开关油缸221通过油缸头部的箱门油缸销轴223与定位框架224上的长形孔2241进行宽松式铰接。To further achieve the stability of the box door switch, the box door switch oil cylinders are set to four, and two by two groups are hinged on the oil cylinder supports 222 on the left and right sides of the flip frame through the oil cylinder pins 223 respectively. The box door switch oil cylinders 221 Loosely hinged with the long hole 2241 on the positioning frame 224 through the tank door cylinder pin 223 of the cylinder head.
本实施例中，箱门锁杆驱动装置22包括定位框架224、两根旋转轴26、两个箱门锁杆抱紧装置23和两个锁杆旋转油缸234；且箱门开关油缸的活塞杆贯穿定位框架侧壁一端的定位长形孔后与定位框架224的侧壁另一端进行销轴铰接；定位框体的中部通过设置隔板225形成上下两个安装腔228，各箱门锁杆抱紧装置23分别位于于各安装腔内，上部安装腔上靠箱门中心线方向的一端上侧壁和下侧壁均设置有位置相互对应的第一弧形孔226，下部安装腔上靠箱门铰链方向的一端上侧壁和下侧壁均设置有位置相互对应的第二弧形孔227，第一弧形孔的位置和第二弧形孔的位置分别与箱门上的两锁杆位置对应；一旋转轴的两端分别对应***两第一弧形孔中，另一旋转轴的两端分别对应***两第二弧形孔中，且两旋转轴均安装箱门锁杆抱紧装置23，两锁杆旋转油缸分别固定在两安装腔的侧壁上，两锁杆旋转油缸234的活塞杆端部连接套分别套于两旋转轴26上，且活塞杆伸缩驱动箱门锁杆抱紧装置进行旋转，其中第一弧形孔和第二弧形孔均以各自的箱门锁杆的中心线为圆心而设置，从而旋转轴绕箱门锁杆的中心线进行旋转，以促使箱门锁杆发生转动进行解锁或者上锁。In this embodiment, the box door lock lever driving device 22 includes a positioning frame 224, two rotating shafts 26, two box door lock lever holding devices 23 and two lock lever rotation cylinders 234; After passing through the positioning elongated hole at one end of the side wall of the positioning frame, it is hinged with the other end of the side wall of the positioning frame 224; in the middle of the positioning frame body, two upper and lower installation cavities 228 are formed by setting the partition plate 225, and each box door lock rod holds the upper and lower mounting cavities 228. The tightening devices 23 are respectively located in each installation cavity. The upper side wall and the lower side wall of one end of the upper installation cavity in the direction of the center line of the box door are provided with first arc holes 226 corresponding to each other. The lower installation cavity is close to the box. The upper side wall and the lower side wall of one end in the direction of the door hinge are provided with second arc holes 227 corresponding to each other. The positions correspond to each other; the two ends of one rotating shaft are respectively inserted into the two first arc-shaped holes, the two ends of the other rotating shaft are respectively inserted into the two second arc-shaped holes, and the two rotating shafts are installed with box door lock rods to hold them tightly. In the device 23, two locking rod rotary oil cylinders are respectively fixed on the side walls of the two installation cavities, and the connecting sleeves of the piston rod ends of the two lock rod rotary oil cylinders 234 are respectively sleeved on the two rotary shafts 26, and the piston rod telescopically drives the box door lock rod The holding device rotates, wherein the first arc-shaped hole and the second arc-shaped hole are set with the center line of the respective box door lock lever as the center of the circle, so that the rotating shaft rotates around the center line of the box door lock lever to promote The door lock lever rotates to unlock or lock.
上述结构中，当翻转框架213垂直转动与集装箱箱门门框接触后，左侧两根箱门开关油缸组件221的活塞杆首先进行同步伸出动作，左侧的锁杆抱紧装置23动作与左侧箱门箱门锁杆接合在一起，且左侧箱门处的两锁杆旋转油缸的活塞杆伸缩分别驱动左侧箱门上的两旋转轴分别沿第一弧形孔和第二弧形孔的弧形轨迹进行位移，从而满足左侧箱门锁杆转动要求，锁杆转动后，锁杆与集装箱解锁，左侧两根箱门开关油缸组件221的活塞杆回缩带动定位框架向外侧翻转，以将左侧箱门打开；右侧两根箱门开关油缸组件221的活塞杆首先进行同步伸缩动作，右侧的锁杆抱紧装置23动作与左侧箱门箱门锁杆接合在一起，且右侧箱门处的两锁杆旋转油缸的活塞杆伸缩分别驱动右侧箱门上的两旋转轴分别沿第一弧形孔和第二弧形孔的弧形轨迹进行位移，从而满足右侧箱门锁杆转动要求，锁杆转动后，锁杆与集装箱解锁，右侧两根箱门开关油缸组件221的活塞杆回缩带动定位框架向外侧翻转，以将右侧箱门打开；如果需要自动关闭箱门时，箱门开关油缸的活塞杆伸出将箱门向内侧翻转将箱门关闭，进一步依上述步骤，左右箱门开关可分别按次序开关动作。In the above structure, when the turning frame 213 vertically rotates and contacts with the door frame of the container door, the piston rods of the two left box door switch oil cylinder assemblies 221 first perform a synchronous extension action, and the left locking rod holding device 23 moves with the left one. The box door lock levers of the side box door are joined together, and the piston rods of the two lock lever rotating oil cylinders on the left box door are telescopic and drive the two rotating shafts on the left box door along the first arc hole and the second arc respectively. The arc trajectory of the hole is displaced to meet the rotation requirements of the left box door lock lever. After the lock lever is rotated, the lock lever and the container are unlocked, and the piston rods of the two left box door switch cylinder assemblies 221 are retracted to drive the positioning frame to the outside. Turn over to open the left box door; the piston rods of the two right box door switch oil cylinder assemblies 221 first perform synchronous telescopic action, and the right lock rod holding device 23 moves to engage with the left box door box door lock rod. At the same time, the piston rods of the two lock-rod rotary oil cylinders at the right box door are telescopic and drive the two rotating shafts on the right box door to displace along the arc trajectories of the first arc hole and the second arc hole respectively, so that To meet the requirements of the right side door lock lever rotation, after the lock lever is rotated, the lock lever and the container are unlocked, and the retraction of the piston rods of the two right side door switch oil cylinder assemblies 221 drives the positioning frame to turn outward to open the right side door. ; If the box door needs to be closed automatically, the piston rod of the box door switch oil cylinder is extended to turn the box door inward to close the box door. Further, according to the above steps, the left and right box door switches can be switched in sequence respectively.
其中，靠两箱门之间中心线侧的锁杆的转动角度由定位框架224上对应的第一弧形孔开设的范围决定，靠箱门铰链线侧的锁杆的转动角度由定位框架224上对应的第二弧形孔开设的范围和转动限位机构25中 的旋转限位板255的位置决定，并且第二弧形孔的长度长于第一弧形孔，其第二弧形孔的设计可实现箱门上两锁杆的旋转方向相同的集装箱应用其箱门锁杆均向两箱门之间中心方向旋转，亦可在箱门上两锁杆的旋转方向不同的集装箱应用其靠箱门中心线的一箱门锁杆向箱门中心方向旋转，靠箱门铰链的一箱门锁杆向箱门铰链方向旋转；同时锁杆的旋转方向依锁杆上的手柄设置方向而定。Wherein, the rotation angle of the lock rod on the side of the center line between the two box doors is determined by the range of the corresponding first arc hole on the positioning frame 224, and the rotation angle of the lock rod on the side of the hinge line of the box door is determined by the positioning frame 224. The opening range of the corresponding second arc-shaped hole is determined by the position of the rotation limiting plate 255 in the rotation limiting mechanism 25, and the length of the second arc-shaped hole is longer than that of the first arc-shaped hole, and the length of the second arc-shaped hole is longer than that of the first arc-shaped hole. The design can realize the rotation direction of the two lock rods on the door of the container is the same. A box door lock lever on the center line of the box door rotates toward the center of the box door, and a box door lock lever on the box door hinge rotates in the direction of the box door hinge; at the same time, the rotation direction of the lock lever depends on the direction of the handle on the lock lever. .
进一步地，两箱门锁杆抱紧装置均包括两个抱紧件233和抱紧油缸231，两个抱紧件相互组合形成Y字形状的抱紧组件，抱紧组件纵向部和倾斜部之间具有通孔，且抱紧组件通过通孔套于旋转轴上，抱紧油缸的缸体一端与一抱紧件的倾斜部顶端销轴铰接，其活塞杆的另一端与另一抱紧件的倾斜部顶端销轴铰接；两个抱紧件的纵向部底端内侧具有与箱门锁杆圆形匹配的弧形槽232。抱紧油缸231进行伸缩动作，实现两抱紧件相对转动，进一步抱紧锁杆，实现锁杆抱紧装置23与箱门固定接合在一起，进而通过定位框架224与箱门进行固定接合在一起，满足箱门能进行转动的要求。Further, the two-box door lock lever gripping devices include two gripping members 233 and a gripping oil cylinder 231, the two gripping members are combined with each other to form a Y-shaped gripping assembly, and the longitudinal portion and the inclined portion of the gripping assembly are between the longitudinal portion and the inclined portion. There is a through hole between them, and the holding component is sleeved on the rotating shaft through the through hole. One end of the cylinder of the holding oil cylinder is hinged with the top pin of the inclined part of a holding piece, and the other end of the piston rod is connected with another holding piece. The top end of the inclined part is hinged with the pin shaft; the inner side of the bottom end of the longitudinal part of the two gripping parts has an arc-shaped groove 232 that matches the box door lock rod circularly. The holding oil cylinder 231 performs a telescopic action to realize the relative rotation of the two holding parts, and further hold the locking rod, so that the locking rod holding device 23 and the box door are fixedly joined together, and then the positioning frame 224 and the box door are fixedly joined together. , to meet the requirements of the box door can be rotated.
本实施例中，定位框体上和隔板上朝向箱门的一侧设置有两个定位槽100，且两个定位槽分别与第一弧形孔和第二弧形孔位置对应，抱紧件上的弧形槽232位置处设置有限位板236，且限位板236***于定位槽内；其中，定位槽采用圆弧定位槽，且定位槽的宽度大于锁杆的直径，当两抱紧件发生绕旋转轴中心旋转而发生抱紧装置摆动，限位板可与定位槽的内侧壁抵触，以达到限位抱紧装置的摆动范围，使得两抱紧件张开后更容易将锁杆置于两抱紧件的弧形槽之间，以便于对箱门锁杆进行抱紧；另外为了抱紧后使得锁杆更方便旋转，可在弧形槽内侧壁胶水粘合固定橡胶摩擦垫，橡胶摩擦垫的内侧面凸起有多个方形阵列的小凸块，小凸块在橡胶摩擦垫的内侧面布满，从而在抱紧后增大摩擦力。In this embodiment, two positioning grooves 100 are provided on the positioning frame body and the side of the partition plate facing the box door, and the two positioning grooves correspond to the positions of the first arc-shaped hole and the second arc-shaped hole respectively. A limit plate 236 is set at the position of the arc groove 232 on the part, and the limit plate 236 is inserted into the positioning groove; wherein, the positioning groove adopts an arc positioning groove, and the width of the positioning groove is larger than the diameter of the lock rod. The clamping device rotates around the center of the rotation axis and the clamping device swings, and the limit plate can collide with the inner side wall of the positioning groove to reach the swing range of the clamping device, making it easier to lock the two clamping parts after they are opened. The rod is placed between the arc grooves of the two holding parts, so that the lock rod of the box door can be held tightly; in addition, in order to make the lock rod more convenient to rotate after holding, the rubber friction can be fixed by glue on the inner side wall of the arc groove The inner side of the rubber friction pad is protruded with a plurality of small bumps in a square array, and the small bumps are covered on the inner side of the rubber friction pad, so as to increase the friction force after being held tightly.
本实施例中，基于定位框架上第二弧形孔227的开设长度较长，而箱门上靠箱门铰链处的锁杆解锁和开锁的旋转角度设定，以防止箱门锁杆旋转过渡，还包括对下部安装腔内的旋转轴沿第二弧形孔227轨迹位移行程进行限位的位移限位机构25；位移限位机构包括限位油缸251、旋转限位板255、限位支座256和限位销轴253；限位销轴通过限位支座安装在定位框架的隔板上，并位于第二弧形孔的旁侧；旋转限位板利用其穿孔套于限位销轴上；限位油缸的缸体一端通过油缸支座安装在定位框架的隔板上，其活塞杆端部与旋转限位板进行销轴铰接；旋转限位板的底面具有两块相互对应间隔设置的限位挡板257，两限位挡板分别位于旋转轴的两侧；旋转轴的端部从隔板上的第二弧形孔处伸出，其端部位于受限位挡板限位。In this embodiment, the opening length of the second arc-shaped hole 227 on the positioning frame is relatively long, and the unlocking and unlocking rotation angle of the lock lever on the box door at the box door hinge is set to prevent the box door lock lever from rotating transition. , and also includes a displacement limit mechanism 25 that limits the displacement of the rotating shaft in the lower installation cavity along the trajectory of the second arc-shaped hole 227; the displacement limit mechanism includes a limit oil cylinder 251, a rotation limit plate 255, and a limit support The seat 256 and the limit pin 253; the limit pin is installed on the partition plate of the positioning frame through the limit support, and is located on the side of the second arc hole; the rotation limit plate uses its perforation to cover the limit pin On the shaft; one end of the cylinder body of the limit cylinder is installed on the partition of the positioning frame through the cylinder support, and the end of the piston rod is hinged with the rotation limit plate; the bottom surface of the rotation limit plate has two corresponding intervals. The limit baffles 257 are provided, and the two limit baffles are located on both sides of the rotating shaft respectively; the end of the rotating shaft protrudes from the second arc-shaped hole on the partition plate, and its end is located at the limit of the limiting baffle. bit.
上述机构中，限位油缸251进行伸缩动作，进一步带动旋转限位板255左右转动，使得限位结构组件255的外侧弧形档板有选择性的与从第二弧形孔处伸出的旋转轴进行阻挡限位，达到限制锁杆转动角度范围和设置转动方向的要求。In the above mechanism, the limit oil cylinder 251 performs a telescopic action, which further drives the rotation limit plate 255 to rotate left and right, so that the outer arc baffle plate of the limit structure assembly 255 selectively rotates with the rotation extending from the second arc hole. The shaft is blocked and limited to meet the requirements of limiting the rotation angle range of the lock lever and setting the rotation direction.
本实施例中，所采用箱体保护机构3具体结构如下：In this embodiment, the specific structure of the adopted box body protection mechanism 3 is as follows:
吊具上另一吊具端梁结构118的侧面固定有铰接座316和油缸支座324，包括对集装箱的端壁板外侧壁进行压紧的端板保护机构，且端板保护机构安装在吊具的另一端；进一步地，端板保护机构31包括压紧板311、以及安装在吊具另一端的压紧油缸313，吊具的另一端通过铰接座与压紧板的顶部销轴铰接，压紧油缸313的活塞杆端部与压紧板顶部的斜板312顶端销轴铰接。其中压紧油缸的活塞杆伸缩驱动压紧板压紧集装箱的端壁板外侧面，或者驱动压紧板远离集装箱的端壁板外侧面。吊具和上设置有震动装置，以实现对箱体端壁和左右侧壁的变形保护和装料过程中实施振动增加装箱容量的相应作业。A hinged seat 316 and an oil cylinder support 324 are fixed on the side of another spreader end beam structure 118 on the spreader, including an end plate protection mechanism for compressing the outer side wall of the end wall plate of the container, and the end plate protection mechanism is installed on the crane. Further, the end plate protection mechanism 31 includes a pressing plate 311 and a pressing oil cylinder 313 installed at the other end of the sling, and the other end of the sling is hinged with the top pin of the pressing plate through the hinge seat, The end of the piston rod of the pressing cylinder 313 is hinged with the pin at the top of the inclined plate 312 on the top of the pressing plate. The piston rod of the pressing cylinder telescopically drives the pressing plate to press the outer side of the end wall of the container, or drives the pressing plate away from the outer side of the end wall of the container. A vibration device is arranged on the hanger and the upper part to realize the deformation protection of the end wall and the left and right side walls of the box body and the corresponding operation of increasing the packing capacity by vibration during the loading process.
进一步地，吊具1的另一端安装有对压紧板311进行锁定的锁定机构32，锁定机构32包括吊具另一端左右两侧通过油缸支座324固定有锁定油缸323、以及固定在锁定油缸323的活塞杆端部的锁定销321，压板的左右两侧分别与锁定销位置对应的锁定销孔314，其结构的锁定机构设置，使得压紧板压紧在集装箱的端壁板外侧面后，锁定油缸的活塞杆伸出促使锁定销对应***锁定销孔内进行锁定压紧板，以防止压紧板的压紧失效情况发生，其中锁定销为锥形销轴。Further, the other end of the spreader 1 is provided with a locking mechanism 32 for locking the pressing plate 311 . The locking mechanism 32 includes a locking oil cylinder 323 fixed on the left and right sides of the other end of the spreader through an oil cylinder support 324 , and a locking oil cylinder 323 fixed on the locking oil cylinder. The locking pin 321 at the end of the piston rod of 323, the left and right sides of the pressing plate are respectively the locking pin holes 314 corresponding to the position of the locking pin, and the locking mechanism of the structure is arranged so that the pressing plate is pressed against the outer side of the end wall plate of the container. , the extension of the piston rod of the locking oil cylinder prompts the locking pin to be inserted into the locking pin hole to lock the pressing plate, so as to prevent the pressing failure of the pressing plate, wherein the locking pin is a conical pin shaft.
再进一步地达到对箱门侧壁板实现保护：箱体保护机构3还包括两块位置相互对应的第一箱体保护板331、第一连接杆337和一箱体保护油缸335，箱体保护油缸固定在吊具的中间护箱纵梁116上，两第一箱体保护板的顶部位于吊具的前后两侧，且第一连接杆的两端分别贯穿安装槽的前后侧壁后与两第一箱体保护板的顶部固定相连；第一连接杆的中部固定有第一倾斜架336，箱体保护油缸的活塞杆端部与第一倾斜架336的顶部销轴铰接；箱体保护机构还包括两块位置相互对应的第二箱体保护板332、第二连接杆338和一联动杆333，两第二箱体保护板的顶部位于吊具的前后两侧，第一箱体保护板与第二箱体保护板相互 间隔设置，且第二连接杆的两端分别贯穿安装槽的前后侧壁后与两第二箱体保护板的顶部固定相连；第二连接杆的中部固定有第二倾斜架334，联动杆的两端分别套于第一倾斜架的横向杆上和第二倾斜架的横向杆上，其结构吊具两侧纵梁112上均固定有两个安装支座3310；第一连接杆的两端分别插在两安装支座的孔内，第二连接杆的两端分别插在另外两安装支座的孔内，各第一箱体保护板的顶端***各安装支座的定位槽内，并套接固定在第一连接杆端部上；各第二箱体保护板的顶端也***各安装支座的定位槽内，并套接固定在第二连接杆端部，其中的套接固定可以是在连接杆端部销孔与箱门保护板顶端的销孔对应后，在其两者销孔中***一紧定销钉进行固定，且销孔可以是螺纹孔，紧定销钉也可以是与螺纹孔匹配的紧定螺钉。To further protect the side wall panels of the box door: the box body protection mechanism 3 also includes two first box body protection plates 331 corresponding to each other, a first connecting rod 337 and a box body protection cylinder 335. The oil cylinder is fixed on the longitudinal beam 116 of the middle protective box of the spreader, the tops of the two first box protection plates are located on the front and rear sides of the spreader, and the two ends of the first connecting rod respectively penetrate through the front and rear side walls of the installation slot and the two sides. The top of the first box protection plate is fixedly connected; the middle part of the first connecting rod is fixed with a first inclined frame 336, and the end of the piston rod of the box protection oil cylinder is hinged with the top pin of the first inclined frame 336; the box protection mechanism It also includes two second box body protection plates 332, a second connecting rod 338 and a linkage rod 333 that correspond to each other. The tops of the two second box body protection plates are located on the front and rear sides of the spreader. The first box body protection plate The second box body protection plate is spaced apart from each other, and the two ends of the second connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected to the tops of the two second box body protection plates; Two inclined frames 334, the two ends of the linkage rod are respectively sleeved on the lateral rod of the first inclined frame and the lateral rod of the second inclined frame, and two mounting supports 3310 are fixed on the longitudinal beams 112 on both sides of the structural hanger. The two ends of the first connecting rod are respectively inserted into the holes of the two mounting supports, the two ends of the second connecting rod are respectively inserted into the holes of the other two mounting supports, and the top of each first box body protection plate is inserted into each mounting support. The top end of each second box body protection plate is also inserted into the positioning groove of each mounting support, and is sleeved and fixed on the end of the second connecting rod. The socket fixing can be done by inserting a set pin into the pin holes of the two pin holes after the pin hole at the end of the connecting rod corresponds to the pin hole at the top of the box door protection plate for fixing, and the pin hole can be a threaded hole , the set pin can also be a set screw that matches the threaded hole.
第一箱体保护板和第二箱体保护板组成侧板保护机构33，并且在箱体保护油缸的活塞杆伸缩来联动杆左右移动，以使得倾斜架左右摆动，进一步驱动第一箱体保护板和第二箱体保护板的下放压紧箱体侧板或收拢。The first box body protection plate and the second box body protection plate form a side plate protection mechanism 33, and the piston rod of the box body protection cylinder is extended and retracted to link the rod to move left and right, so that the tilt frame swings left and right, and further drives the first box body protection The lowering of the board and the second box body protection board compresses the box body side board or folds it.
综合上述结构的工作原理，上料装置的上料传送机构和下料导向漏斗均安装在上料框架的左端，且利用平移油缸的活塞杆呈缩回状态下，使翻转机构被平移至上料框架的右端，此时运输货车将集装箱运输至装箱通道的右端，且运输货车上的集装箱位于右端翻转机构上的吊具，翻转机构中的吊具下移，使吊具底面的四个自动转锁分别***集装箱顶面的四个长形锁孔中后，自动转锁112上的电机驱动转锁的横向延伸块旋转，使得横向延伸块顶面卡位在长形锁孔的下方的固定腔102顶部内侧壁上，此时，压紧油缸和箱体保护油缸的活塞杆均开始伸出，驱动压紧板和箱体保护板进行旋转下放，以将压紧板压紧箱体端板，箱体保护板压紧箱体侧板后，压紧油缸和箱体保护油缸发生自锁，再然后第二翻转油缸的活塞杆伸出将翻转框架翻转至与箱门的门框接触后，第二翻转油缸发生自锁，此时箱门开关油缸的活塞杆伸出驱动箱门锁杆抱紧装置与箱门锁杆接触后，箱门开关油缸发生自锁，抱紧油缸的活塞杆回缩驱动两抱紧件的纵向部相互并齐，使得锁杆的侧壁与弧形槽紧贴，使得箱门锁杆被抱紧，抱紧后抱紧油缸发生自锁，然后人工将集装箱上朝向料斗一端箱门锁杆上的手柄解锁，此时，当第一翻转油缸的伸缩杆伸出状态时翻转架处于水平状态，且第一翻转油缸与翻转框架相互平行；然而当翻转架的吊具上定位有空置的集装箱时，第一翻转油缸的活塞杆回缩，然后拉动翻转架的外侧端向下旋转，而翻转架的内侧端向上旋转，经该操作直至将集装箱翻转至竖直状态或倾斜状态，在翻转完成后第一翻转油缸自锁，此时驱动平移油缸的活塞杆伸出推动翻转机构，将翻转机构上呈竖直状态或倾斜状态的集装箱顶端与下料导向漏斗的下料口对应；锁杆旋转油缸的活塞杆开始工作，第一弧形孔处锁杆旋转油缸的活塞杆伸出，旋转轴沿第一弧形孔轨迹位移，推动锁杆抱紧装置向两箱门之间中心线位移，且该处锁杆向两箱门之间中心线旋转，此处锁杆旋转完成后油缸发生自锁；第二弧形孔处的锁杆在被抱紧时，其锁杆旋转油缸的活塞杆伸缩视此处锁杆上的手柄安装位置来定旋转方向，如该处锁杆开锁需要向箱门铰链方向旋转，则锁杆旋转油缸的活塞杆在伸出的状态下再持续伸出，使得第二弧形孔内的旋转轴再持续向箱门铰链方向位移，促使锁杆向箱门铰链方向旋转，以进行锁杆解锁，如该处锁杆开锁需要向箱门中心线方向旋转，则锁杆旋转油缸的活塞杆在伸出的状态下进行回缩，使得第二弧形孔内的旋转轴向箱门中心线方向位移，促使锁杆向箱门中心线方向旋转，以进行锁杆解锁，锁杆旋转油缸在发生动作后，且动作到位后发生自锁，从而在进行解锁后，锁杆抱紧装置仍然抱紧于锁杆上，箱门开关油缸的活塞杆回缩，以拉动整体箱门向外侧翻转，从而将箱门打开，以进行装货，待装货完成后，利用箱门开关机构将箱门关闭，然后第一翻转油缸重新伸出使得集装箱的顶端向下旋转，集装箱底端向上旋转，直至集装箱又处于水平状态，然后人们将箱门板锁紧，此时驱动平移油缸的活塞杆缩回拉动翻转机构复位至上料框架的右端，最后箱门开关机构和箱体保护机构也与集装箱脱离，最后吊具下移将已装箱的集装箱放置货车上后转锁运作使吊具解锁，然而其运行操作完全满足集装箱的翻转要求，并且经该结构的设计满足集装箱进行翻转时承载要求和结构强度要求，同时上述的第一翻转油缸采用大直径高压高强度推杆油缸，其伸缩杆在伸缩后可进行自锁，从而将集装箱的翻转后的状态进行锁定。Based on the working principle of the above structure, the feeding conveying mechanism and the feeding guide funnel of the feeding device are installed on the left end of the feeding frame, and the piston rod of the translation cylinder is in a retracted state, so that the turning mechanism is translated to the feeding frame. At this time, the transport truck transports the container to the right end of the packing aisle, and the container on the transport truck is located on the spreader on the right-hand overturning mechanism. After the locks are respectively inserted into the four elongated lock holes on the top surface of the container, the motor on the automatic turn lock 112 drives the lateral extension block of the turn lock to rotate, so that the top surface of the lateral extension block is locked in the fixed cavity below the elongated lock holes. 102 on the inner side wall of the top, at this time, the piston rods of the compression cylinder and the box protection cylinder begin to extend, and the compression plate and the box protection plate are driven to rotate and lower, so as to press the compression plate against the box end plate, After the box body protection plate presses the box body side plate, the pressing oil cylinder and the box body protection oil cylinder are self-locked, and then the piston rod of the second inversion oil cylinder extends to turn the inversion frame to contact with the door frame of the box door, and the second The flipping oil cylinder is self-locking. At this time, the piston rod of the box door switch oil cylinder extends out to drive the box door lock rod clamping device to contact the box door lock rod. The longitudinal parts of the two holding parts are aligned with each other, so that the side wall of the lock rod is in close contact with the arc groove, so that the lock rod of the box door is held tightly. The handle on one end of the box door lock lever is unlocked. At this time, when the telescopic rod of the first overturning cylinder is extended, the overturning frame is in a horizontal state, and the first overturning cylinder and the overturning frame are parallel to each other; however, when the spreader of the overturning frame is on the When an empty container is positioned, the piston rod of the first turning cylinder retracts, then pulls the outer end of the turning frame to rotate downward, and the inner end of the turning frame rotates upward, through this operation until the container is turned upright or tilted. After the flipping is completed, the first flipping cylinder is self-locking. At this time, the piston rod that drives the translation cylinder extends and pushes the flipping mechanism, which guides the top of the container in the vertical or inclined state on the flipping mechanism and the unloading port of the hopper. Correspondingly; the piston rod of the lock rod rotary oil cylinder starts to work, the piston rod of the lock rod rotary oil cylinder at the first arc hole protrudes, the rotating shaft moves along the trajectory of the first arc hole, and pushes the lock rod holding device to the space between the two box doors. The center line between the two doors is displaced, and the lock rod rotates to the center line between the two box doors. Here, the cylinder locks automatically after the lock rod rotates; when the lock rod at the second arc hole is tightened, its lock rod The piston rod of the rotary cylinder is telescopic and the rotation direction is determined according to the installation position of the handle on the lock rod. If the lock rod needs to be rotated in the direction of the hinge of the box door to unlock the lock rod, the piston rod of the lock rod rotary cylinder will be extended again. Continue to extend, so that the rotating shaft in the second arc-shaped hole continues to displace in the direction of the box door hinge, so that the lock lever rotates in the direction of the box door hinge, so as to unlock the lock lever. Rotating in the direction of the line, the piston rod of the lock rod rotating cylinder will retract in the extended state, so that the rotation axis in the second arc hole will be displaced in the direction of the center line of the box door, and the lock rod will be rotated in the direction of the center line of the box door. Rotate to unlock the lock rod. After the lock rod rotating cylinder is actuated and the action is in place, self-locking occurs, so after unlocking, the lock rod holding device is still held on the lock rod, and the piston of the box door switch cylinder is locked. The rod is retracted to pull the whole box door to turn to the outside, so that the box door is opened for loading. After the loading is completed, the box door is closed by the box door switch mechanism, and then the first turning cylinder is re-extended to make the container The top of the container rotates downward, the bottom of the container rotates upward until the container is in a horizontal state again, and then people lock the door panel, at this time, the piston rod that drives the translation cylinder retracts and pulls the flip mechanism to reset to the right end of the feeding frame, and finally the door The switch mechanism and the box protection mechanism are also separated from the container. Finally, the spreader moves down to place the packed container on the truck, and then turns the lock to unlock the spreader. However, its operation fully meets the container's overturning requirements, and through this structure The design meets the load-bearing requirements and structural strength requirements when the container is turned over. At the same time, the above-mentioned first turning oil cylinder adopts a large-diameter, high-pressure and high-strength push rod oil cylinder. to lock.
本实施例所描述的装置及设备中所有油缸的伸缩杆伸出或回缩的动力均由液压控制组件中的液压泵提供，油缸的活塞杆驱动本实施例中所有机构的运行工作，其中液压泵由PLC程序控制器和各种电气开关元件进行控制工作，无线电遥控器与液压控制组件中的无线电收发器无线相连，操控无线电遥控器的按钮来控制液压泵；并且上述结构中的所有油缸的活塞杆进行伸缩后实现自锁功能通过设置液控单向阀、平衡 阀、中位截止的滑阀或电磁球阀等等对缸体内的油液进行封堵，从而锁住油缸的活塞杆，进一步实现在翻转框架在翻转后自锁、翻转机构在平移后自锁、在吊具在左右位移和升降位移调节后自锁、对箱门板压紧和保持箱门板开启状态后自锁、对万向运行轮进行转向调节后自锁、以及对伸缩支腿进行升降调整后自锁等功能；上述结构中所有各部件之间的固定均通过高强度螺栓进行连接固定。The power for extending or retracting the telescopic rods of all the oil cylinders in the device and equipment described in this embodiment is provided by the hydraulic pump in the hydraulic control assembly, and the piston rod of the oil cylinder drives the operation of all the mechanisms in this embodiment, wherein the hydraulic pressure The pump is controlled by the PLC program controller and various electrical switching elements. The radio remote control is wirelessly connected to the radio transceiver in the hydraulic control assembly, and the buttons of the radio remote control are controlled to control the hydraulic pump; After the piston rod is stretched, the self-locking function is realized. The oil in the cylinder is blocked by setting a hydraulic control check valve, a balance valve, a spool valve with a neutral position or an electromagnetic ball valve, etc., so as to lock the piston rod of the oil cylinder. Further realize the self-locking after the flipping frame is flipped, the flipping mechanism is self-locking after translation, the self-locking after the spreader is adjusted in the left and right displacement and the lifting displacement, the self-locking after pressing the box door and keeping the box door open, Functions such as self-locking after steering adjustment to the running wheel, and self-locking after lifting and lowering adjustment of the telescopic outriggers; all components in the above structure are connected and fixed by high-strength bolts.

Claims (20)

  1. 一种物料上料装置，其特征在于，包括用于承载集装箱的上料框架，上料框架上安装有下料导向漏斗、以及将批量式散状物料传送至下料导向漏斗处的上料传送机构，下料导向漏斗所安装的位置与地面之间的距离大于待装货的集装箱长度。A material feeding device is characterized in that it includes a feeding frame for carrying a container, a feeding guide funnel is installed on the feeding frame, and a feeding conveyor for transferring bulk bulk materials to the feeding guide funnel mechanism, the distance between the location where the unloading guide hopper is installed and the ground is greater than the length of the container to be loaded.
  2. 根据权利要求1所述的物料上料装置，其特征在于，上料框架的底部安装有驱动轮组件，驱动轮组件包括转向轮总成和驱动轮总成，转向轮总成和驱动轮总成分别安装在上料框架底面的两端；The material feeding device according to claim 1, wherein a driving wheel assembly is installed at the bottom of the feeding frame, and the driving wheel assembly comprises a steering wheel assembly and a driving wheel assembly, a steering wheel assembly and a driving wheel assembly Installed on both ends of the bottom surface of the feeding frame;
  3. 根据权利要求2所述的物料上料装置，其特征在于，转向轮总成包括两个位置相互对应设置的驱动轮、转向油缸、位于两驱动轮之间的摆动件和两转向连杆，两驱动轮的支承件上均设置有转向回转机构，转向回转机构与上料框架的底部连接，摆动件的中部与上料框架的底面旋转式连接，转向油缸的活塞杆端部与摆动件的第一端旋转式连接，一转向连杆的两端分别与摆动件的第二端和一驱动轮上的支承件销轴铰接，另一转向连杆的两端分别与摆动件的第三端和另一驱动轮上的支承件销轴铰接。The material feeding device according to claim 2, wherein the steering wheel assembly comprises two driving wheels, a steering oil cylinder, a swinging member located between the two driving wheels, and two steering connecting rods, which are arranged corresponding to each other. The supporting parts of the driving wheels are all provided with a steering slewing mechanism. The steering slewing mechanism is connected with the bottom of the feeding frame, the middle part of the swinging piece is rotatably connected with the bottom surface of the feeding frame, and the end of the piston rod of the steering cylinder is connected with the first part of the swinging piece. One end is rotatably connected, the two ends of one steering link are hinged with the second end of the swing piece and the pin shaft of the support on a driving wheel, and the two ends of the other steering link are respectively connected with the third end and the third end of the swing piece. The support pin on the other drive wheel is hinged.
  4. 根据权利要求2所述的物料上料装置，其特征在于，上料传送机构包括物料输送机构、支撑立柱和角度调节机构；支撑立柱安装在上料框架上，且位于下料导向漏斗的旁侧，物料输送机构的一连接部与支撑立柱旋转式连接；角度调节机构旋转式连接于支撑立柱上，其伸缩杆与物料输送机构旋转式连接；物料输送机构的出料端与下料导向漏斗的进料端口对接。The material feeding device according to claim 2, wherein the feeding conveying mechanism comprises a material conveying mechanism, a supporting column and an angle adjusting mechanism; the supporting column is installed on the feeding frame and is located on the side of the feeding guide funnel , a connecting part of the material conveying mechanism is rotatably connected to the supporting column; the angle adjustment mechanism is rotatably connected to the supporting column, and its telescopic rod is rotatably connected to the material conveying mechanism; Feed port docking.
  5. 根据权利要求4所述的物料上料装置，其特征在于，上料框架上安装有驱动支撑立柱旋转后定位的回转机构，且支撑立柱固定于回转机构上。The material feeding device according to claim 4, wherein the feeding frame is provided with a slewing mechanism that drives the supporting column to rotate and then locate, and the supporting column is fixed on the slewing mechanism.
  6. 根据权利要求4所述的物料上料装置，其特征在于，还包括将散状物料输送至物料输送机构上的斗轮取料机构，物料输送机构的进料部旋转式安装在斗轮取料机构，且斗轮取料机构上的料斗开口与物料输送机构的输送件对应。The material feeding device according to claim 4, further comprising a bucket wheel reclaiming mechanism for conveying bulk materials to the material conveying mechanism, and the feeding part of the material conveying mechanism is rotatably installed on the bucket wheel reclaiming mechanism, and the hopper opening on the bucket wheel reclaiming mechanism corresponds to the conveying member of the material conveying mechanism.
  7. 根据权利要求3-6任一项所述的物料上料装置，其特征在于，物料输送机构包括臂架和第一皮带输送机构，皮带输送机构安装于臂架上，且臂架上设置有柔性支撑件，柔性支撑件位于皮带输送机构上的上部带体的下方，支撑立柱和角度调节机构的伸缩杆端部分别与臂架两端旋转式连接。The material feeding device according to any one of claims 3 to 6, wherein the material conveying mechanism comprises an arm frame and a first belt conveying mechanism, the belt conveying mechanism is mounted on the arm frame, and the arm frame is provided with a flexible The support piece, the flexible support piece is located below the upper belt body on the belt conveying mechanism, and the ends of the support column and the telescopic rod of the angle adjustment mechanism are respectively rotatably connected with both ends of the boom.
  8. 根据权利要求4所述的物料上料装置，其特征在于，物料输送机构包括机架和带波状挡边输送带的第二皮带输送机构，机架的一端放置于地面上，其另一端抵靠下料导向漏斗；第二皮带输送机构包括上横向输送部、中间输送部和下横向输送部，上横向输送部和下横向输送部分别置于机架的顶部和底部，中部输送部置于机架的中部，上横向输送部与下料导向漏斗的进料端口对接，支撑立柱和角度调节机构的伸缩杆端部分别与机架旋转式连接。The material feeding device according to claim 4, wherein the material conveying mechanism comprises a frame and a second belt conveying mechanism with a corrugated sidewall conveyor belt, one end of the frame is placed on the ground, and the other end of the frame is placed against the ground. The unloading guide funnel; the second belt conveying mechanism includes an upper transverse conveying part, a middle conveying part and a lower transverse conveying part, the upper transverse conveying part and the lower transverse conveying part are respectively placed on the top and bottom of the frame, and the middle conveying part is placed in the machine In the middle of the frame, the upper transverse conveying part is connected with the feeding port of the unloading guide funnel, and the ends of the telescopic rods supporting the column and the angle adjustment mechanism are respectively connected with the frame in a rotatable manner.
  9. 根据权利要求2所述的物料上料装置，其特征在于，上料传送机构包括抓斗取料机构、斗杆、斗杆油缸、动臂、动臂油缸和第二回转机构，第二回转机构安装于上料框架上，抓斗取料机构与斗杆的一端连接，斗杆的另一端与动臂的一端旋转式连接，动臂的另一端和动臂油缸的缸体端部均旋转式连接于第二回转机构上，动臂油缸的活塞杆端部与动臂旋转式连接；斗杆油缸的缸体端部旋转式连接于动臂上，其活塞杆端部与斗杆的旋转式连接。The material feeding device according to claim 2, wherein the feeding and conveying mechanism comprises a grab reclaiming mechanism, a stick, a stick cylinder, a boom, a boom cylinder and a second slewing mechanism, the second slewing mechanism Installed on the feeding frame, the grab reclaiming mechanism is connected with one end of the stick, the other end of the stick is rotatably connected with one end of the boom, and the other end of the boom and the cylinder end of the boom cylinder are both rotatable. Connected to the second slewing mechanism, the end of the piston rod of the boom cylinder is rotatably connected to the boom; the cylinder end of the stick cylinder is rotatably connected to the boom, and the end of the piston rod is rotatably connected to the stick. connect.
  10. 根据权利要求1-5、7-9任一项所述的物料上料装置，其特征在于，还包括对上料框架的底部提供支撑的伸缩支腿结构，伸缩支腿结构安装在上料框架的底部，且靠近第二回转机构。The material feeding device according to any one of claims 1-5 and 7-9, further comprising a telescopic outrigger structure that supports the bottom of the feeding frame, and the telescopic outrigger structure is installed on the feeding frame The bottom of the , and close to the second slewing mechanism.
  11. 一种物料装箱设备，其特征在于，包括权利要求1-9任一项所述的上料装置，其上料框架的装箱通道内设置有将集装箱翻转至水平状或垂直状或倾斜状的翻转机构、以及驱动翻转机构作水平平移的平移驱动机构，翻转机构上设置有吊具，吊具上朝向下料导向漏斗的端部设置有用于对集装箱的箱门保持开启或关闭状态的自动开关门机构，平移驱动机构的平移驱动件与翻转机构连接；A material packing equipment, characterized in that it includes the loading device according to any one of claims 1-9, wherein a packing channel of the loading frame is provided with a container for turning the container over to a horizontal, vertical or inclined shape. The flipping mechanism and the translational driving mechanism for driving the flipping mechanism to perform horizontal translation, the flipping mechanism is provided with a spreader, and the end of the spreader facing the unloading guide funnel is provided with an automatic switch for keeping the door of the container open or closed. The door opening and closing mechanism, the translation drive part of the translation drive mechanism is connected with the turning mechanism;
  12. 根据权利要求11所述的物料装箱设备，其特征在于，平移驱动机构包括呈水平设置的平移油缸、以及设置于上料框架内的装箱通道相对应两侧壁的运行轨道，翻转机构的两侧架体底部固定有运行钢轮，且运行钢轮定位在运行轨道上，且平移油缸的伸缩杆端部与翻转机构的侧部架体侧面固定相连，平移油缸的缸体部固定在装箱通道的内壁上，运行钢轮上具有轮槽，且运行轨道***轮槽内；The material packing equipment according to claim 11, wherein the translation driving mechanism comprises a horizontally arranged translation oil cylinder, and running rails corresponding to two side walls of the packing channel arranged in the feeding frame, and the turning mechanism Running steel wheels are fixed at the bottom of the two sides of the frame body, and the running steel wheels are positioned on the running track, and the end of the telescopic rod of the translation cylinder is fixedly connected to the side of the side frame body of the turning mechanism, and the cylinder body of the translation cylinder is fixed on the installation. On the inner wall of the box channel, there are wheel grooves on the running steel wheel, and the running track is inserted into the wheel groove;
  13. 根据权利要求11所述的物料装箱设备，其特征在于，翻转机构包括两根第一翻转油缸、两相互间隔设置的架体、位于两架体之间的翻转架和吊具；吊具固定于翻转架的横向部底面，其上方具有下料导向漏斗的一端固定箱门开关机构；架体的内侧面与翻转架外侧面之间设置有翻转承载轴承；翻转承载轴承的一旋转圈套一端面与翻转架的外侧面固定，其另一旋转圈套一端面与架体的内侧面固定；两根第一翻转油缸的缸体尾端分别销轴铰接在两架体的铰接支座上，其活塞杆端部铰接在翻转架底部的铰接支座上，吊具 的底面固定有四个分别与集装箱顶面四个边角处锁孔位置对应的自动转锁，且自动转锁***集装箱锁孔内动作后进行锁定集装箱；The material packing equipment according to claim 11, wherein the overturning mechanism comprises two first overturning oil cylinders, two racks spaced apart from each other, an overturning rack and a spreader located between the two racks; the spreader is fixed On the bottom surface of the lateral part of the overturning frame, there is an end of the feeding guide funnel above it to fix the box door switch mechanism; between the inner side of the frame body and the outer side of the overturning frame is provided with an overturning bearing bearing; one end face of a rotating snare of the overturning bearing bearing It is fixed with the outer side of the overturning frame, and one end face of the other rotating snare is fixed with the inner side of the frame body; The end of the rod is hinged on the hinged support at the bottom of the flip frame. The bottom surface of the spreader is fixed with four automatic rotation locks corresponding to the positions of the lock holes at the four corners of the top surface of the container, and the automatic rotation locks are inserted into the container lock holes. Lock the container after the action;
  14. 根据权利要求13所述的物料装箱设备，其特征在于，还包括设置在两架体两端的称重油缸，架体底部的运行钢梁两端固定有内套管，架体两端的外套管套于内套管上，架体上底部横梁的端部支座上安装有称重传感器，且称重油缸活塞杆端部安装在称重传感器上，其缸体尾端安装在架体上外套管侧面的支座上；The material packing equipment according to claim 13, characterized in that it further comprises weighing oil cylinders arranged at both ends of the two frame bodies, inner casings are fixed at both ends of the running steel beam at the bottom of the frame bodies, and outer casings are fixed at both ends of the frame bodies. Sleeve on the inner casing, a load cell is installed on the end support of the bottom beam on the frame body, and the end of the piston rod of the weighing cylinder is installed on the load cell, and the end of the cylinder body is installed on the frame body. on the support on the side of the tube;
  15. [根据细则91更正 10.09.2020]
    根据权利要求13所述的物料装箱设备，其特征在于，翻转架的顶部两端分别安装有用于上升或下降吊具的绳索起升机构，且绳索起升机构的升降部与吊具的端部固定相连；
    两绳索起升机构均包括起升油缸、两导向水平滑轮、两横梁垂直滑轮和两根起升承载绳索，两起升油缸的缸体尾端分别安装在翻转架的顶部两端，且两起升油缸呈交叉对角式分布；两横梁垂直滑轮分别旋转式安装在翻转架顶部的端部外侧横梁两端支座上，两导向水平滑轮分别旋转式安装在翻转架顶部的端部内侧横梁两支座上；起升油缸的活塞杆端部分别固定两根起升承载绳索的一端，一根起升承载绳索的另一端绕过一横梁垂直滑轮后与吊具端部固定相连，一根起升承载绳索的另一端依次绕过两导向水平滑轮和一横梁垂直滑轮后与吊具端部固定相连；起升油缸的下侧面贴合有支撑板，支撑板固定在翻转架的顶部；
    [Correction 10.09.2020 according to Rule 91]
    The material packing equipment according to claim 13, wherein a rope lifting mechanism for raising or lowering a spreader is respectively installed on both ends of the top of the overturn frame, and the lifting part of the rope lifting mechanism is connected to the end of the spreader. fixedly connected;
    Both rope hoisting mechanisms include hoisting cylinders, two guide horizontal pulleys, two beam vertical pulleys and two hoisting bearing ropes. The lift cylinders are distributed diagonally; the two vertical pulleys of the cross beam are respectively rotatably installed on the supports at both ends of the outer cross beam at the top of the turning frame, and the two guiding horizontal pulleys are respectively rotatably installed on the inner cross beam at the top of the turning frame. On the support; the end of the piston rod of the hoisting cylinder is respectively fixed with one end of two hoisting load-bearing ropes, and the other end of one hoisting load-bearing rope is fixedly connected with the end of the spreader after bypassing a vertical pulley of a beam, and one The other end of the hoisting rope goes around two guide horizontal pulleys and a beam vertical pulley in turn and is fixedly connected to the end of the spreader; the lower side of the hoisting cylinder is fitted with a support plate, which is fixed on the top of the turning frame;
  16. [根据细则91更正 10.09.2020]
    根据权利要求16所述的物料装箱设备，其特征在于，翻转架顶部的两端外侧横梁上套有承载移动套管，且用于旋转式安装横梁垂直滑轮的支座固定在承载移动套管上，翻转架顶部的两端外侧横梁一端均通过支座固定有调整油缸；调整油缸与翻转架的外侧横梁相互平行设置，其活塞杆端部安装在承载移动套管外侧的支座上；    [Correction 10.09.2020 according to Rule 91]
    The material packing equipment according to claim 16, wherein the outer beams at both ends of the top of the overturning frame are covered with load-bearing moving sleeves, and the supports for rotating the vertical pulleys of the horizontal beams are fixed on the load-bearing moving sleeves. On the top of the overturning frame, one end of the outer beams at both ends of the top of the overturning frame is fixed with an adjusting oil cylinder through the support; the adjusting oil cylinder and the outer crossbeam of the overturning frame are arranged in parallel with each other, and the end of the piston rod is installed on the support outside the bearing moving sleeve;
  17. [根据细则91更正 10.09.2020]
    根据权利要求16所述的物料装箱设备，其特征在于，翻转框架顶部两端的内侧横梁上设置有防止吊具上的集装箱发生摆动的防摆缓冲机构；    [Correction 10.09.2020 according to Rule 91]
    The material packing equipment according to claim 16, wherein an anti-swing buffer mechanism for preventing the container on the spreader from swinging is provided on the inner beams at both ends of the top of the flip frame;
  18. [根据细则91更正 10.09.2020]
    根据权利要求16所述的物料装箱设备，其特征在于，防摆缓冲机构包括的缓冲外套支座、缓冲压缩弹簧、缓冲横梁组件和承压橡胶支座，缓冲外套支座固定于内侧横梁上，缓冲外套支座设置有套管，套管的底端口处***有缓冲套管，缓冲压缩弹簧的两端分别与套管和缓冲套管固定相连，缓冲套管的底端固定缓冲横梁组件，缓冲横梁组件的底面固定承压橡胶支座；    [Correction 10.09.2020 according to Rule 91]
    The material packing equipment according to claim 16, wherein the anti-swing buffer mechanism includes a buffer jacket support, a buffer compression spring, a buffer beam assembly and a pressure-bearing rubber bearing, and the buffer jacket support is fixed on the inner beam. , the buffer jacket support is provided with a sleeve, the bottom port of the sleeve is inserted with a buffer sleeve, the two ends of the buffer compression spring are fixedly connected with the sleeve and the buffer sleeve respectively, and the buffer beam assembly is fixed at the bottom end of the buffer sleeve. The bottom surface of the buffer beam assembly is fixed with a pressure-bearing rubber bearing;
  19. [根据细则91更正 10.09.2020]
    根据权利要求11所述的物料装箱设备，其特征在于，箱门开关机构包括翻转框架和安装在吊具一端的第二翻转油缸，翻转框架顶部的斜板顶端与第二翻转油缸的活塞杆端部进行销轴铰接，翻转框架的顶部与吊具一端部的铰接座进行销轴铰接，且翻转框架上相对应的两侧均安装有箱门开关油缸，两处箱门开关油缸的活塞杆端部均销轴铰接有对集装箱的箱门锁杆进行锁定后促使箱门锁杆发生旋转的箱门锁杆驱动装置，箱门开关油缸的活塞杆伸缩驱动箱门锁杆驱动装置进行向内侧或外侧翻转；    [Correction 10.09.2020 according to Rule 91]
    The material boxing equipment according to claim 11, wherein the box door opening and closing mechanism comprises an overturning frame and a second overturning oil cylinder installed at one end of the spreader, the top of the inclined plate on the top of the overturning frame and the piston rod of the second overturning oil cylinder The ends are hinged with pins, the top of the flip frame is hinged with the hinge seat at one end of the spreader, and the tank door switch cylinders are installed on the corresponding sides of the flip frame, and the piston rods of the two tank door switch cylinders are installed. Both ends are hinged with a box door lock lever drive device that locks the box door lock lever of the container and makes the box door lock lever rotate. or flipped outside;
    箱门锁杆驱动装置包括定位框架、两根旋转轴、两个箱门锁杆抱紧装置和两个锁杆旋转油缸；且箱门开关油缸的活塞杆贯穿定位框架侧壁一端的定位孔后与定位框架的侧壁另一端进行销轴铰接；定位框体的中部通过设置隔板形成上下两个安装腔，各箱门锁杆抱紧装置分别位于于各安装腔内，上部安装腔上靠箱门中心线方向的一端上侧壁和下侧壁均设置有位置相互对应的第一弧形孔，下部安装腔上靠箱门铰链方向的一端上侧壁和下侧壁均设置有位置相互对应的第二弧形孔，第一弧形孔的位置和第二弧形孔的位置分别与箱门上的两锁杆位置对应；一旋转轴的两端分别对应***两第一弧形孔中，另一旋转轴的两端分别对应***两第二弧形孔中，且两旋转轴均安装箱门锁杆抱紧装置，两锁杆旋转油缸分别固定在两安装腔的侧壁上，且两锁杆旋转油缸的活塞杆端部连接套分别套于两旋转轴上，且活塞杆伸缩驱动箱门锁杆抱紧装置进行旋转；The box door lock rod driving device includes a positioning frame, two rotating shafts, two box door lock rod holding devices and two lock rod rotary oil cylinders; and the piston rod of the box door switch oil cylinder passes through the positioning hole at one end of the side wall of the positioning frame. It is hinged with the other end of the side wall of the positioning frame; the middle part of the positioning frame is provided with a partition to form two upper and lower installation cavities, and each box door lock rod clamping device is located in each installation cavity. The upper side wall and the lower side wall of one end in the direction of the center line of the box door are provided with first arc-shaped holes corresponding to each other, and the upper side wall and the lower side wall of one end of the lower installation cavity near the hinge direction of the box door are provided with mutually corresponding positions. Corresponding second arc-shaped holes, the position of the first arc-shaped hole and the position of the second arc-shaped hole correspond to the positions of the two locking rods on the box door respectively; the two ends of a rotating shaft are respectively inserted into the two first arc-shaped holes correspondingly The two ends of the other rotating shaft are respectively inserted into the two second arc-shaped holes, and both the two rotating shafts are equipped with a box door locking rod holding device, and the two locking rod rotating oil cylinders are respectively fixed on the side walls of the two installation cavities. And the connecting sleeves of the piston rod ends of the two lock rod rotating oil cylinders are respectively sleeved on the two rotating shafts, and the piston rod telescopic drives the box door lock rod holding device to rotate;
    两箱门锁杆抱紧装置均包括两个抱紧件和抱紧油缸，两个抱紧件相互组合形成Y字形状的抱紧组件，抱紧组件纵向部和倾斜部之间具有通孔，且抱紧组件通过通孔套于旋转轴上，抱紧油缸的缸体一端与一抱紧件的倾斜部顶端销轴铰接，其活塞杆的另一端与另一抱紧件的倾斜部顶端销轴铰接；两个抱紧件的纵向部底端内侧具有与箱门锁杆圆形匹配的弧形槽；定位框体上和隔板上朝向箱门的一侧设置有两个定位槽，且两个定位槽分别与第一弧形孔和第二弧形孔位置对应，抱紧件上的弧形槽位置处设置有限位板，且限位板***于定位槽内；The two-box door lock lever clamping devices include two clamping parts and a clamping oil cylinder, the two clamping parts are combined with each other to form a Y-shaped clamping assembly, and there is a through hole between the longitudinal part and the inclined part of the clamping assembly. And the holding component is sleeved on the rotating shaft through the through hole, one end of the cylinder of the holding oil cylinder is hinged with the top pin of the inclined part of one holding part, and the other end of the piston rod is pinned with the top pin of the inclined part of the other holding part. The shaft is hinged; the inner sides of the bottom ends of the longitudinal parts of the two gripping pieces are provided with arc-shaped grooves that are circularly matched with the lock rod of the box door; The two positioning grooves correspond to the positions of the first arc-shaped hole and the second arc-shaped hole respectively, and a limiting plate is arranged at the position of the arc-shaped groove on the holding member, and the limiting plate is inserted into the positioning groove;
    还包括对下部安装腔内的旋转轴沿第二弧形孔轨迹位移行程进行限位的位移限位机构；位移限位机构包括限位油缸、旋转限位板、限位支座和限位销轴；限位销轴通过限位支座安装在定位框架的隔板上，并位于第二弧形孔的旁侧；旋转限位板利用其穿孔套于限位销轴上；限位油缸的缸体一端通过油缸支座安装 在定位框架的隔板上，其活塞杆端部与旋转限位板进行销轴铰接；旋转限位板的底面具有两块相互对应间隔设置的限位挡板，两限位挡板分别位于旋转轴的两侧；旋转轴的端部从隔板上的第二弧形孔处伸出，其端部位于受限位挡板限位；It also includes a displacement limit mechanism for limiting the displacement stroke of the rotating shaft in the lower installation cavity along the trajectory of the second arc hole; the displacement limit mechanism includes a limit oil cylinder, a rotation limit plate, a limit support and a limit pin shaft; the limit pin shaft is installed on the partition plate of the positioning frame through the limit support, and is located on the side of the second arc hole; the rotation limit plate is sleeved on the limit pin shaft by its perforation; One end of the cylinder body is installed on the partition plate of the positioning frame through the oil cylinder support, and the end of the piston rod is hinged with the rotation limit plate; The two limit baffles are respectively located on both sides of the rotating shaft; the end of the rotating shaft protrudes from the second arc-shaped hole on the partition plate, and its end is located at the limit of the limiting baffle;
  20. [根据细则91更正 10.09.2020]
    根据权利要求11所述的物料装箱设备，其特征在于，吊具上设置有箱体保护机构，箱体保护机构包括对集装箱的端壁板外侧壁进行压紧的端板保护机构，且端板保护机构安装在吊具的另一端；    [Correction 10.09.2020 according to Rule 91]
    The material packing equipment according to claim 11, wherein the spreader is provided with a box body protection mechanism, the box body protection mechanism comprises an end plate protection mechanism for pressing the outer side walls of the end wall plates of the container, and the end plate protection mechanism The plate protection mechanism is installed at the other end of the spreader;
    端板保护机构包括压紧板、以及安装在吊具另一端的压紧油缸，吊具的另一端通过铰接座与压紧板的顶部销轴铰接，压紧油缸的活塞杆端部与压紧板顶部的斜板顶端销轴铰接；The end plate protection mechanism includes a pressing plate and a pressing oil cylinder installed at the other end of the spreader. The top pin of the inclined plate at the top of the plate is hinged;
    吊具的另一端安装有对压紧板进行锁定的锁定机构，锁定机构包括吊具另一端左右两侧固定有锁定油缸、以及固定在锁定油缸的活塞杆端部的锁定销，压板的左右两侧分别与锁定销位置对应的锁定销孔，锁定油缸的活塞杆伸出促使锁定销对应***锁定销孔内进行锁定压紧板；吊具和压紧板上设置有震动装置；The other end of the spreader is installed with a locking mechanism for locking the pressing plate. The locking mechanism includes a locking oil cylinder fixed on the left and right sides of the other end of the spreader, and a locking pin fixed on the end of the piston rod of the locking oil cylinder. There are locking pin holes corresponding to the positions of the locking pins on the sides, and the piston rod of the locking oil cylinder is extended to push the locking pins to be inserted into the locking pin holes to lock the pressing plate; the spreader and the pressing plate are provided with vibration devices;
    箱体保护机构还包括两块位置相互对应的第一箱体保护板、第一连接杆和一箱体保护油缸，箱体保护油缸安装在吊具顶部安装槽的槽底上，两第一箱体保护板的顶部位于吊具的前后两侧，且第一连接杆的两端分别贯穿安装槽的前后侧壁后与两第一箱体保护板的顶部固定相连；第一连接杆的中部固定有第一倾斜架，箱体保护油缸的活塞杆端部与第一倾斜架的顶部销轴铰接；The box protection mechanism also includes two first box protection plates corresponding to each other, a first connecting rod and a box protection oil cylinder. The box protection oil cylinder is installed on the groove bottom of the installation groove on the top of the spreader. The top of the body protection board is located on the front and rear sides of the spreader, and the two ends of the first connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two first box body protection boards; the middle part of the first connecting rod is fixed There is a first inclined frame, and the end of the piston rod of the box protection oil cylinder is hinged with the top pin of the first inclined frame;
    箱体保护机构还包括两块位置相互对应的第二箱体保护板、第二连接杆和一联动杆，两第二箱体保护板的顶部位于吊具的前后两侧，第一箱体保护板与第二箱体保护板相互间隔设置，且第二连接杆的两端分别贯穿安装槽的前后侧壁后与两第二箱体保护板的顶部固定相连；第二连接杆的中部固定有第二倾斜架，联动杆的两端分别套于第一倾斜架的横向杆上和第二倾斜架的横向杆上；The box protection mechanism also includes two second box protection plates, a second connecting rod and a linkage rod, the tops of the two second box protection plates are located on the front and rear sides of the spreader, and the first box protects The plate and the second box body protection plate are spaced apart from each other, and the two ends of the second connecting rod respectively penetrate the front and rear side walls of the installation slot and are fixedly connected with the tops of the two second box body protection plates; the middle part of the second connecting rod is fixed with a The second inclined frame, the two ends of the linkage rod are respectively sleeved on the transverse rod of the first inclined frame and the transverse rod of the second inclined frame;
    吊具的底面四个边角处安装有吊点锁轴机构，各吊点锁轴机构分别与集装箱顶面的各锁孔位置对应；吊具上设置的翻转锁定挡板。The four corners of the bottom surface of the spreader are provided with a lifting point locking mechanism, and each lifting point locking mechanism corresponds to the position of each locking hole on the top surface of the container; the spreader is provided with a flip locking baffle.
PCT/CN2020/111104 2020-08-25 2020-08-25 Material boxing device and material feeding apparatus WO2022040923A1 (en)

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CN114560313A (en) * 2022-04-07 2022-05-31 安徽力科矿山机械有限公司 Pneumatic track material collecting bin
CN114560315A (en) * 2022-03-25 2022-05-31 青海丽豪半导体材料有限公司 Silica flour transportation lifting device
CN114655647A (en) * 2022-04-02 2022-06-24 江阴铂铄机械设备有限公司 Flexible unloading collecting system
CN114714298A (en) * 2022-04-19 2022-07-08 武汉龙旗智能自动化设备有限公司 Automatic steel mould dismounting device
CN114803558A (en) * 2022-04-30 2022-07-29 杭州明度智能科技有限公司 Car loader
CN114873553A (en) * 2022-05-24 2022-08-09 云南盈联设备制造有限公司 Movable skid-mounted refueling device
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