WO2022017104A1 - Table having special-shaped load bearing members and manufacturing method for special-shaped load bearing members - Google Patents
Table having special-shaped load bearing members and manufacturing method for special-shaped load bearing members Download PDFInfo
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- WO2022017104A1 WO2022017104A1 PCT/CN2021/101483 CN2021101483W WO2022017104A1 WO 2022017104 A1 WO2022017104 A1 WO 2022017104A1 CN 2021101483 W CN2021101483 W CN 2021101483W WO 2022017104 A1 WO2022017104 A1 WO 2022017104A1
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B13/00—Details of tables or desks
- A47B13/08—Table tops; Rims therefor
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B13/00—Details of tables or desks
- A47B13/02—Underframes
- A47B13/06—Underframes of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
- B29C39/18—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/36—Removing moulded articles
Definitions
- the invention belongs to the field of furniture, and in particular relates to a table with a special-shaped load-bearing member and a manufacturing method of the special-shaped load-bearing member.
- the applicant proposes a table with a special-shaped load-bearing member and a manufacturing method of the special-shaped load-bearing member.
- the present invention provides a table with a special-shaped load-bearing member and a technical scheme of a manufacturing method of the special-shaped load-bearing member.
- the described table with special-shaped load-bearing parts is characterized by comprising a set of table legs, the table legs are matched with the special-shaped load-bearing parts, the special-shaped load-bearing parts are installed with the support part of the table board, and the table board is installed on the support part of the table board.
- the special-shaped load-bearing parts include steel parts and PU cladding parts wrapped outside the steel parts, and PU refers to polyurethane materials.
- the above-mentioned table with special-shaped load-bearing parts is characterized in that a set of diversion perforations for easy injection molding and a set of screw holes and threading holes for convenient connection with other components are provided on the steel parts, and the PU covering parts are provided with a set of holes. A first through hole corresponding to the screw hole and a second through hole corresponding to the threading hole are opened.
- Step S1 Design and manufacture steel parts
- Step S2 positioning the steel part in the mold
- Step S3 pouring the mold, so that the pouring material surrounds the steel part, the pouring material is PU, and the mold is closed after pouring and waits for drying;
- Step S4 demoulding to obtain special-shaped load-bearing parts.
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S1, if the width of the steel plate of the steel part exceeds 300 mm, a diversion perforation is provided in the middle of the steel plate, so that the casting material can be placed in the mold cavity during pouring. diversion.
- the method for manufacturing a special-shaped load-bearing member of furniture is characterized in that in the step S1, if the special-shaped load-bearing member needs to be connected and cooperated with other components during use, a screw hole and a screw hole for connection are provided on the steel member. needle.
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, all screw holes and threading holes on the steel piece are blocked with screws and plugs respectively, and the length of the screws and the plugs is left longer than the length of the screw.
- the inner wall of the mold cavity shall prevail, so that corresponding holes are formed on the formed PU covering.
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, the inner wall of the cavity of the mold has a boss for supporting and positioning the steel piece and making it suspended, and the steel piece and the The minimum distance between the inner wall of the cavity is ⁇ 5 mm.
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, a release agent needs to be sprayed on the surface of the cavity before placing the steel piece into the cavity of the mold.
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S3, the concrete pouring is a mixture of MDI and polyisocyanate, and the pouring amount is 450-550 kg/m 3 .
- the method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S3, the drying time after the mold is poured is ⁇ 1.5 hours.
- the special-shaped load-bearing part of the present invention has strong appearance plasticity, which can meet various design requirements; , the special-shaped load-bearing parts can be designed according to the actual bearing capacity of the parts, and hollow tubes can also be added to the steel parts for wiring and wiring of furniture products; the special-shaped load-bearing parts of the invention can be produced quantitatively, and the injection molding process can be suitable for mass production; The production cost of the invention is low.
- Fig. 1 is the table three-dimensional structure schematic diagram of the present invention
- Fig. 2 is a schematic view of the front structure of the table of the present invention.
- Fig. 3 is the table decomposition structure schematic diagram of the present invention.
- FIG. 4 is a schematic diagram of the exploded structure of the special-shaped load-bearing member of the present invention.
- Fig. 5 is the production method flow chart of the present invention.
- Fig. 7 is the second schematic diagram of the mold structure of the present invention, and the mold is just installed with a steel part at this time;
- FIG. 8 is the third schematic diagram of the mold structure of the present invention, at this time, the steel part is just installed with the plug.
- a table with a special-shaped load-bearing member includes two left and right table legs 8, and a special-shaped load-bearing member 3 is installed on the inner side of each table leg 8, and the two special-shaped load-bearing members 3 cooperate together.
- the table support part 9 is installed, and the table board 10 is installed on the table support part 9 .
- a set of diversion holes 100 for easy injection molding and a set of screw holes 101 and threading holes 102 for connecting with other components are provided on the steel part 1, and a first through hole 600 corresponding to the screw holes 101 is provided on the PU covering part 6 and a second through hole 601 corresponding to the threading hole.
- Step S1 Design and manufacture steel part 1;
- Step S2 positioning the steel part 1 in the mold 2;
- Step S3 pour the mold 2, so that the pouring material surrounds the steel parts, the pouring material is PU, and the mold is closed after pouring and waits for drying;
- Step S4 demoulding to obtain a special-shaped load-bearing member 3 .
- step S1 First, the structure of the embedded steel part 1 of the special-shaped load-bearing part 3 should be designed, and the thickness and structure of the steel plate of the steel part 1 should meet the load-bearing requirements of the special-shaped part, that is, the actual steel part 1.
- the upper part is the overall skeleton, and the external PU covering part 6 is only to meet the requirements of special-shaped appearance.
- a diversion hole 100 should be opened in the middle of the steel plate, so that the casting material can be guided in the cavity of the mold 2 during pouring. flow. If the special-shaped load-bearing member 3 needs to be connected and matched with other components during use, the steel member 1 is provided with screw holes 101 and thread holes 102 for connection.
- step S2 the special-shaped load-bearing member 3 is produced and processed by the mold 2 in a casting mold mode.
- the inner wall of the mold cavity should be reserved to support the positioning of the steel part 1 and make it suspended.
- the boss 7 , the boss 7 is specifically a nut.
- the position and number of the boss 7 depends on the size and shape of the steel part 1.
- the minimum distance between the steel part 1 and the inner wall of the mold 2 cavity is ⁇ 5 mm, which is less than the thickness of the steel part 1. If the PU coating 6 on the surface is too thin, it will affect its adhesion to the surface of the steel part 1, and it is easy to cause the surface PU coating 6 to fall off. moulding agent for release.
- Step S3 is particularly cast MDI mixture and a polyisocyanate, the two form a PU material
- MDI is a polyphenyl polymethylene polyisocyanates, referred to as PAPI, pouring amount by 450-550kg / m 3
- PAPI polyphenyl polymethylene polyisocyanates
- step S3 after demoulding, remove the screw 4 and the plug 5 by the way.
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- Injection Moulding Of Plastics Or The Like (AREA)
- Tables And Desks Characterized By Structural Shape (AREA)
Abstract
A table having special-shaped load bearing members. The table comprises a set of table legs (8). The special-shaped load bearing members (3) and the table legs (8) are fittedly mounted; table board supporting portions (9) and the special-shaped load bearing members (3) are fittedly mounted; a table board (10) is fittedly mounted on the table board supporting portions (9); and each of the special-shaped load bearing members (3) comprises a steel member (1) and a PU wrapping member (6) wrapped round the steel member (1). The special-shaped load bearing members (3) are high in appearance plasticity and can meet various different appearance design demands, and the surface of each PU wrapping member (6) can be made into single-color paint or manually pasted veneer; the special-shaped load bearing members (3) are high in structural plasticity, and can be designed according to the actual load bearing capacity of a component, and a hollow pipe can be additionally provided on each steel member (1) so as to be used for wiring of furniture products; the special-shaped load bearing members (3) can be produced quantitatively, and an injection molding process can be suitable for batch production; and production cost is low.
Description
本发明属于家具领域,具体涉及一种具有异形承重件的桌子及其异形承重件的制作方法。The invention belongs to the field of furniture, and in particular relates to a table with a special-shaped load-bearing member and a manufacturing method of the special-shaped load-bearing member.
现***公家具为了满足审美需求,在外观设计上会有各种创新,不再是过去直上直下的外观结构,弯曲异形不规则部件较多,针对此类外表异形且需承重要求的结构部件,现有中纤板与刨花板很难满足需求。In order to meet the aesthetic needs of modern office furniture, there will be various innovations in the appearance design. It is no longer the straight-up and straight-down appearance structure in the past, and there are many curved and irregular parts. It is difficult to meet the demand with MDF and particleboard.
基于上述问题,申请人提出了一种具有异形承重件的桌子及其异形承重件的制作方法。Based on the above problems, the applicant proposes a table with a special-shaped load-bearing member and a manufacturing method of the special-shaped load-bearing member.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提供一种具有异形承重件的桌子及其异形承重件的制作方法的技术方案。In order to make up for the deficiencies of the prior art, the present invention provides a table with a special-shaped load-bearing member and a technical scheme of a manufacturing method of the special-shaped load-bearing member.
所述的一种具有异形承重件的桌子,其特征在于包括一组桌脚,桌脚配合安装异形承重件,异形承重件配合安装桌板支撑部,桌板支撑部上配合安装桌板,所述异形承重件包括钢制件和包覆于钢制件外的PU包覆件,PU指聚氨酯材料。The described table with special-shaped load-bearing parts is characterized by comprising a set of table legs, the table legs are matched with the special-shaped load-bearing parts, the special-shaped load-bearing parts are installed with the support part of the table board, and the table board is installed on the support part of the table board. The special-shaped load-bearing parts include steel parts and PU cladding parts wrapped outside the steel parts, and PU refers to polyurethane materials.
所述的一种具有异形承重件的桌子,其特征在于所述钢制件上开设一组方便注塑的导流穿孔以及一组方便与其它部件连接的螺丝孔和穿线孔,PU包覆件上开设与螺丝孔对应的第一通孔、与穿线孔对应的第二通孔。The above-mentioned table with special-shaped load-bearing parts is characterized in that a set of diversion perforations for easy injection molding and a set of screw holes and threading holes for convenient connection with other components are provided on the steel parts, and the PU covering parts are provided with a set of holes. A first through hole corresponding to the screw hole and a second through hole corresponding to the threading hole are opened.
所述的一种家具异形承重件的制作方法,其特征在于包括The method for manufacturing a special-shaped load-bearing piece of furniture is characterized by comprising:
步骤S1:设计制作钢制件;Step S1: Design and manufacture steel parts;
步骤S2:将钢制件定位于模具内;Step S2: positioning the steel part in the mold;
步骤S3:对模具进行浇注,使浇注物包围钢制件,浇注物为PU,浇注后合模待干;Step S3: pouring the mold, so that the pouring material surrounds the steel part, the pouring material is PU, and the mold is closed after pouring and waits for drying;
步骤S4:脱模,得到异形承重件。Step S4: demoulding to obtain special-shaped load-bearing parts.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S1中,若钢制件钢板宽度超过300毫米,则在钢板中间开设导流穿孔,便于浇注时浇注物在模腔内导流。The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S1, if the width of the steel plate of the steel part exceeds 300 mm, a diversion perforation is provided in the middle of the steel plate, so that the casting material can be placed in the mold cavity during pouring. diversion.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S1中,若异形承重件在使用时需要与其它部件连接配合,则在钢制件上开设用于连接的螺丝孔和穿线孔。The method for manufacturing a special-shaped load-bearing member of furniture is characterized in that in the step S1, if the special-shaped load-bearing member needs to be connected and cooperated with other components during use, a screw hole and a screw hole for connection are provided on the steel member. needle.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,钢制件上所有的螺丝孔和穿线孔分别用螺杆和堵栓堵上,螺杆与堵栓外留长度以到模腔内壁为准,以使所形成的PU包覆件上形成对应孔位。The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, all screw holes and threading holes on the steel piece are blocked with screws and plugs respectively, and the length of the screws and the plugs is left longer than the length of the screw. The inner wall of the mold cavity shall prevail, so that corresponding holes are formed on the formed PU covering.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,所述模具的模腔内壁上具有用以支撑定位钢制件并使之悬空的凸台,钢制件与模腔内壁最小间距≥5毫米。The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, the inner wall of the cavity of the mold has a boss for supporting and positioning the steel piece and making it suspended, and the steel piece and the The minimum distance between the inner wall of the cavity is ≥5 mm.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,在将钢制件放入模具的模腔前需在模腔表面喷涂脱模剂。The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S2, a release agent needs to be sprayed on the surface of the cavity before placing the steel piece into the cavity of the mold.
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S3中,具体浇筑的是MDI与多异氰酸酯混合物,浇注量为450-550kg/m
3。
The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S3, the concrete pouring is a mixture of MDI and polyisocyanate, and the pouring amount is 450-550 kg/m 3 .
所述的一种家具异形承重件的制作方法,其特征在于所述步骤S3中,模具浇注后待干时间≥1.5小时。The method for manufacturing a special-shaped load-bearing piece of furniture is characterized in that in the step S3, the drying time after the mold is poured is ≥1.5 hours.
本发明的有益效果:本发明的异形承重件外观可塑性强,可满足各种不同外观设计需求,PU包覆件表面可做成单色油漆或手贴木皮;本发明的异形承重件结 构可塑性强,可根据部件实际承重量大小设计异形承重件,也可在钢制件上增加空心管用于家具产品走线布线;本发明的异形承重件可量化生产,注模工艺可适合批量化生产;本发明的生产成本低。Beneficial effects of the present invention: the special-shaped load-bearing part of the present invention has strong appearance plasticity, which can meet various design requirements; , the special-shaped load-bearing parts can be designed according to the actual bearing capacity of the parts, and hollow tubes can also be added to the steel parts for wiring and wiring of furniture products; the special-shaped load-bearing parts of the invention can be produced quantitatively, and the injection molding process can be suitable for mass production; The production cost of the invention is low.
图1为本发明的桌子立体结构示意图;Fig. 1 is the table three-dimensional structure schematic diagram of the present invention;
图2为本发明的桌子主视结构示意图;Fig. 2 is a schematic view of the front structure of the table of the present invention;
图3为本发明的桌子分解结构示意图;Fig. 3 is the table decomposition structure schematic diagram of the present invention;
图4为本发明的异形承重件分解结构示意图;4 is a schematic diagram of the exploded structure of the special-shaped load-bearing member of the present invention;
图5为本发明的制作方法流程图;Fig. 5 is the production method flow chart of the present invention;
图6为本发明的模具结构示意图之一;6 is one of the schematic diagrams of the mold structure of the present invention;
图7为本发明的模具结构示意图之二,此时模具刚装上钢制件;Fig. 7 is the second schematic diagram of the mold structure of the present invention, and the mold is just installed with a steel part at this time;
图8为本发明的模具结构示意图之三,此时钢制件刚装上堵栓。FIG. 8 is the third schematic diagram of the mold structure of the present invention, at this time, the steel part is just installed with the plug.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-4所示,一种具有异形承重件的桌子,包括左右两个桌脚8,每个桌脚8的内侧配合安装一异形承重件3,两个异形承重件3之间共同配合安装桌板支撑部9,桌板支撑部9上配合安装桌板10,所述异形承重件3包括钢制件1和包覆于钢制件1外的PU包覆件6。As shown in Figures 1-4, a table with a special-shaped load-bearing member includes two left and right table legs 8, and a special-shaped load-bearing member 3 is installed on the inner side of each table leg 8, and the two special-shaped load-bearing members 3 cooperate together. The table support part 9 is installed, and the table board 10 is installed on the table support part 9 .
钢制件1上开设一组方便注塑的导流穿孔100以及一组方便与其它部件连接的螺丝孔101和穿线孔102,PU包覆件6上开设与螺丝孔101对应的第一通孔600、与穿线孔对应的第二通孔601。A set of diversion holes 100 for easy injection molding and a set of screw holes 101 and threading holes 102 for connecting with other components are provided on the steel part 1, and a first through hole 600 corresponding to the screw holes 101 is provided on the PU covering part 6 and a second through hole 601 corresponding to the threading hole.
如图5-8所示,一种上述异形承重件的制作方法,包括As shown in Figures 5-8, a method for manufacturing the above-mentioned special-shaped load-bearing member, comprising:
步骤S1:设计制作钢制件1;Step S1: Design and manufacture steel part 1;
步骤S2:将钢制件1定位于模具2内;Step S2: positioning the steel part 1 in the mold 2;
步骤S3:对模具2进行浇注,使浇注物包围钢制件,浇注物为PU,浇注后合模待干;Step S3: pour the mold 2, so that the pouring material surrounds the steel parts, the pouring material is PU, and the mold is closed after pouring and waits for drying;
步骤S4:脱模,得到异形承重件3。Step S4 : demoulding to obtain a special-shaped load-bearing member 3 .
对步骤S1的进一步说明:先要对异形承重件3的内埋钢制件1结构进行设计,钢制件1的钢板厚度与结构要满足该异形件的承重需求,也就是钢制件1实际上是整体骨架,外部PU包覆件6只是满足异形外观需求,钢制件1钢板宽度超过300毫米时要在钢板中间开设导流穿孔100,便于浇注时浇注物在模具2的模腔内导流。若异形承重件3在使用时需要与其它部件连接配合,则在钢制件1上开设用于连接的螺丝孔101和穿线孔102。Further explanation of step S1: First, the structure of the embedded steel part 1 of the special-shaped load-bearing part 3 should be designed, and the thickness and structure of the steel plate of the steel part 1 should meet the load-bearing requirements of the special-shaped part, that is, the actual steel part 1. The upper part is the overall skeleton, and the external PU covering part 6 is only to meet the requirements of special-shaped appearance. When the width of the steel plate of the steel part 1 exceeds 300 mm, a diversion hole 100 should be opened in the middle of the steel plate, so that the casting material can be guided in the cavity of the mold 2 during pouring. flow. If the special-shaped load-bearing member 3 needs to be connected and matched with other components during use, the steel member 1 is provided with screw holes 101 and thread holes 102 for connection.
对步骤S2的进一步说明:异形承重件3是通过模具2以浇注模方式生产加工,在模具2制作时模腔内壁上要预留用以支撑定位钢制件1并使之悬空的凸台7,凸台7具体为螺母,凸台7的位置与数量视钢制件1的大小与形状而定,钢制件1与模具2模腔内壁最小间距≥5毫米,小于此厚度钢制件1表面的PU包覆件6太薄会影响其对钢制件1表面的附着力,容易造成表面PU包覆件6脱落,在将钢制件1放入模腔前需在模腔表面喷涂脱模剂,以便脱模。模具2浇注前先将钢制件1固定在模腔的凸台7上,钢制件1上所有的螺丝孔101采用螺杆4堵住,上述的螺母与螺丝孔101一一对应,螺杆4同时拧入螺丝孔和螺母内,所有的穿线孔102采用堵栓5堵住,此举是为了防止糊状混合物流进孔后堵塞影响后续使用,螺杆4与堵栓5外留长短以到模腔内壁为准,预留到模腔内壁是为了承重件脱模后,PU包覆件6上形成与螺丝孔101与穿线孔102对应的孔位。Further explanation of step S2: the special-shaped load-bearing member 3 is produced and processed by the mold 2 in a casting mold mode. When the mold 2 is made, the inner wall of the mold cavity should be reserved to support the positioning of the steel part 1 and make it suspended. The boss 7 , the boss 7 is specifically a nut. The position and number of the boss 7 depends on the size and shape of the steel part 1. The minimum distance between the steel part 1 and the inner wall of the mold 2 cavity is ≥5 mm, which is less than the thickness of the steel part 1. If the PU coating 6 on the surface is too thin, it will affect its adhesion to the surface of the steel part 1, and it is easy to cause the surface PU coating 6 to fall off. moulding agent for release. Before pouring the mold 2, fix the steel part 1 on the boss 7 of the mold cavity. All the screw holes 101 on the steel part 1 are blocked by the screw 4. The above-mentioned nuts correspond to the screw holes 101 one by one, and the screw 4 simultaneously Screw into the screw holes and nuts, and all the threading holes 102 are blocked with plugs 5. This is to prevent the paste mixture from flowing into the holes and blocking the subsequent use. The inner wall shall prevail, and the inner wall of the mold cavity is reserved for the purpose of forming holes corresponding to the screw holes 101 and the threading holes 102 on the PU covering member 6 after the load-bearing member is demolded.
对步骤S3的进一步说明:步骤S3中具体浇注的是MDI与多异氰酸酯混合物,两者形成PU材料,MDI为多苯基多亚甲基多异氰酸酯,简称PAPI,浇注量按 450-550kg/m
3计算,比例太大PU包覆件6固化后密度大表面光滑后续做油漆时油漆附着力差,比例太小固化后密度相对较小表面做完油漆后易碰伤,混合物注完后合模待干,待干时间≥1.5小时。
Further explanation of step S3: Step S3 is particularly cast MDI mixture and a polyisocyanate, the two form a PU material, MDI is a polyphenyl polymethylene polyisocyanates, referred to as PAPI, pouring amount by 450-550kg / m 3 Calculation, if the proportion is too large, the PU coating part 6 has a high density after curing, and the surface is smooth, and the paint adhesion is poor during subsequent painting. If the proportion is too small, the density is relatively small after curing. Dry, the time to dry is ≥ 1.5 hours.
对步骤S3的进一步说明:脱模后顺便拆出螺杆4与堵栓5。Further explanation of step S3: after demoulding, remove the screw 4 and the plug 5 by the way.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. Scope.
Claims (10)
- 一种具有异形承重件的桌子,其特征在于包括一组桌脚(8),桌脚(8)配合安装异形承重件(3),异形承重件(3)配合安装桌板支撑部(9),桌板支撑部(9)上配合安装桌板(10),所述异形承重件(3)包括钢制件(1)和包覆于钢制件(1)外的PU包覆件(6)。A table with a special-shaped load-bearing member is characterized in that it comprises a set of table legs (8), the table legs (8) are fitted with the special-shaped load-bearing member (3), and the special-shaped load-bearing member (3) is fitted with a table support portion (9) , the table plate (10) is matched with the table plate support part (9), and the special-shaped load-bearing member (3) comprises a steel part (1) and a PU covering part (6) wrapped around the steel part (1). ).
- 根据权利要求1所述的一种具有异形承重件的桌子,其特征在于所述钢制件(1)上开设一组方便注塑的导流穿孔(100)以及一组方便与其它部件连接的螺丝孔(101)和穿线孔(102),PU包覆件(6)上开设与螺丝孔(101)对应的第一通孔(600)、与穿线孔(102)对应的第二通孔(601)。A table with a special-shaped load-bearing member according to claim 1, characterized in that a set of guide holes (100) for easy injection molding and a set of screws for easy connection with other components are provided on the steel member (1). A hole (101) and a threading hole (102), a first through hole (600) corresponding to the screw hole (101) and a second through hole (601) corresponding to the threading hole (102) are provided on the PU covering (6). ).
- 一种家具异形承重件的制作方法,其特征在于包括A method for manufacturing a special-shaped load-bearing piece of furniture, which is characterized by comprising:步骤S1:设计制作钢制件(1);Step S1: Design and manufacture steel parts (1);步骤S2:将钢制件(1)定位于模具(2)内;Step S2: positioning the steel part (1) in the mold (2);步骤S3:对模具(2)进行浇注,使浇注物包围钢制件,浇注物为PU,浇注后合模待干形成PU包覆件(6);Step S3: pouring the mold (2), so that the pouring material surrounds the steel part, the pouring material is PU, and after pouring, the mold is closed and the PU covering part (6) is formed;步骤S4:脱模,得到异形承重件(3)。Step S4: demoulding to obtain a special-shaped load-bearing member (3).
- 根据权利要求3所述的一种家具异形承重件的制作方法,其特征在于所述步骤S1中,若钢制件(1)钢板宽度超过300毫米,则在钢板中间开设导流穿孔(100),便于浇注时浇注物在模腔内导流。The method for manufacturing a special-shaped load-bearing piece of furniture according to claim 3, wherein in the step S1, if the width of the steel plate of the steel part (1) exceeds 300 mm, a diversion perforation (100) is provided in the middle of the steel plate. , which is convenient for the pouring material to flow in the cavity during pouring.
- 根据权利要求4所述的一种家具异形承重件的制作方法,其特征在于所述步骤S1中,若异形承重件(3)在使用时需要与其它部件连接配合,则在钢制件(1)上开设用于连接的螺丝孔(101)和穿线孔(102)。The method for manufacturing a special-shaped load-bearing member of furniture according to claim 4, characterized in that in the step S1, if the special-shaped load-bearing member (3) needs to be connected and cooperated with other components during use, the steel member (1) ) are provided with screw holes (101) and threading holes (102) for connection.
- 根据权利要求5所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,钢制件(1)上所有的螺丝孔(101)和穿线孔(102)分别用螺杆(4) 和堵栓(5)堵上,螺杆(4)与堵栓(5)外留长度以到模腔内壁为准,以使所形成的PU包覆件(6)上形成对应孔位。The method for manufacturing a special-shaped load-bearing piece of furniture according to claim 5, characterized in that in the step S2, all screw holes (101) and threading holes (102) on the steel piece (1) are made of screw (101) respectively. 4) Plug with the plug (5), and the length of the screw (4) and the plug (5) should be left to the inner wall of the mold cavity, so that corresponding holes are formed on the formed PU covering (6).
- 根据权利要求3-6中任一所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,所述模具(2)的模腔内壁上具有用以支撑定位钢制件(1)并使之悬空的凸台(7),钢制件(1)与模腔内壁最小间距≥5毫米。The method for manufacturing a furniture special-shaped load-bearing member according to any one of claims 3-6, characterized in that in the step S2, the inner wall of the cavity of the mold (2) has a steel product for supporting and positioning steel parts. (1) For the boss (7) to be suspended, the minimum distance between the steel part (1) and the inner wall of the mold cavity is ≥5 mm.
- 根据权利要求3-6中任一所述的一种家具异形承重件的制作方法,其特征在于所述步骤S2中,在将钢制件(1)放入模具(2)的模腔前需在模腔表面喷涂脱模剂。The method for manufacturing a special-shaped load-bearing piece of furniture according to any one of claims 3-6, characterized in that in the step S2, before placing the steel piece (1) into the cavity of the mold (2), it is necessary to Spray the mold release agent on the surface of the mold cavity.
- 根据权利要求3-6中任一所述的一种家具异形承重件的制作方法,其特征在于所述步骤S3中,具体浇筑的是MDI与多异氰酸酯混合物,浇注量为450-550kg/m 3。 The manufacturing method of a furniture according to any one profiled load-bearing member as claimed in claim 3-6, wherein said step S3, pouring concrete is a polyisocyanate with MDI mixture, pouring an amount of 450-550kg / m 3 .
- 根据权利要求3-6中任一所述的一种家具异形承重件的制作方法,其特征在于所述步骤S3中,模具浇注后待干时间≥1.5小时。The method for manufacturing a special-shaped load-bearing piece of furniture according to any one of claims 3-6, wherein in the step S3, the drying time after the mold is poured is ≥1.5 hours.
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