CN105292677A - Assembled plastic tray and manufacturing method thereof - Google Patents
Assembled plastic tray and manufacturing method thereof Download PDFInfo
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- CN105292677A CN105292677A CN201410327934.6A CN201410327934A CN105292677A CN 105292677 A CN105292677 A CN 105292677A CN 201410327934 A CN201410327934 A CN 201410327934A CN 105292677 A CN105292677 A CN 105292677A
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- tray
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Abstract
The invention discloses a manufacturing method and a specific structure of an assembled plastic tray. Principally, sheets with the width of 10 mm to 50 mm and with transverse through holes are prepared; the sheets are made into a tray face plate of an integrated framework structure through an injection molding method or a filling-sealing method; different types of tray feet are assembled under the tray face plate to form multiple types of plastic trays. The tray face plate is in a rectangular framework shape and serves as an integrated structural part formed through intertwining the sheets and a plastic framework, or long strip steel wires penetrate through the through holes of the sheets, profiles and the sheets are made into the tray feet through a filing method or a cladding method, and various structures with hollow tray feet, horizontal tray feet and vertical tray feet are achieved.
Description
Technical field
The present invention relates to logistics equipment manufacturing technology field, be wherein related specifically to a kind of manufacture method and concrete structure thereof of assembled plastic pallet.
Background technology
As everyone knows, traditional logistics tray adopts planking nail system mostly, and due to wood source growing tension, people just have developed the pallet of multiple non-wood quality, and plastic pallet is exactly one of them.Due to plastic pallet structure relative complex, bearing capacity is lower, the life-span is shorter, therefore application is more difficult, although there is part manufacturer also to attempt to carry out structural development, some shapes are added to improve its force-bearing situation at key position, but effect is still not ideal enough after improving, therefore, necessaryly the more excellent plastic pallet of a kind of performance is developed again.
Summary of the invention
Object of the present invention is the weak point avoiding background technology, provides a kind of manufacture method of plastic pallet, and its selection science, bearing capacity is strong, technique is simple, enforcement is easy, the life-span is longer.
Another object of the present invention, is be implement foregoing invention method, provides the concrete structure of assembled plastic pallet, and its structure is simple, easy to assembly, be easy to scale volume production, thus is configured to a kind of plastic pallet of innovation structure.
The object of the present invention is achieved like this, a kind of manufacture method of plastic pallet, and the principal character of its innovation is:
One is prepare the sheet material that width is 10mm to 50mm band cross through hole.Described sheet material outward appearance is elongated, and be made up of sheetmetal or plastic sheet or wood chip or bamboo chip or fiber composite sheet, the width of its section is greater than thickness, is shaped with in a thickness direction multiplely to cross through hole.
Two is be spaced use sheet material in shape of lying on one's side.Shape of lying on one's side is spaced use sheet material, both can alleviate pallet deadweight, can play again the warping resistance ability that sheet material is good, is the ideal structure of structure tray panel.
Three is the tray panels adopting injection moulding sheet material to be made general frame structure.Many plies are spaced in shape of lying on one's side imbeds among molding mold cavity, or run through in through-holes and have strip shape steel wire, apply the plastics that known injection moulding injects molten condition in mold cavity, after plastics cooling, take out tray panel, be namely configured to the tray panel with general frame structural stability.
Four are or adopt embedding method sheet material to be made the tray panel of general frame structure.Many plies are spaced in shape of lying on one's side imbeds among encapsulating die die cavity, or run through in through-holes and have strip shape steel wire, apply the macromolecule resin pouring into pasty state in known embedding normal direction mold cavity, after paste resin solidification, take out tray panel, be namely configured to the tray panel with general frame structural stability.
Five is adopt completion method that section bar and sheet material are made tray foot.Among the cavity of plastics or shape, fill sheet material, fill with the gap of filling a vacancy in chamber with paste resin, after resin solidification, be namely configured to have the tray foot that high strength and high resistance ballast hold ability.
Six are or adopt cladding process that sheet material compound is made tray foot.With air gun nail, sheet material is combined into sheet bundle, on the outside face of sheet bundle, be coated with one deck plastic layer, and lateral irrigation fills out paste resin in plastic layer, after resin solidification, be namely configured to the tray foot with high resistance to compression weight capacity.
Seven is be equipped with dissimilar tray foot in the below of tray panel and form many moneys plastic pallet.Tray panel is core component of the present invention, is also universal component, thereunder equipped dissimilar tray foot, be namely configured to underloading or heavy duty, environmental protection or common, meticulous or extensive, two enter many moneys plastic pallets that fork or four enters fork.
For implementing foregoing invention method, the concrete structure of the assembled plastic pallet provided, is mainly configured with dissimilar tray foot in the below of tray panel and forms.Described tray panel, the rectangular frame-like of outward appearance to be interweaved the integral structure parts formed by sheet material and plastic frame, or run through in sheet material through hole and have strip shape steel wire.Described tray foot has hollow tray foot, horizontal tray pin, post pallet pin many moneys structure.
The present invention has following advantages compared with background technology: one is adopt modular construction to manufacture plastic pallet, easily produces the product of seriation as required.Two is make integrally-built tray panel, has both improve Support tray loading capability and service life, has considerably reduced again the consumption of plastics or resin.
Accompanying drawing explanation
By reference to the accompanying drawings the present invention is further elaborated below by citing:
Fig. 1 is sheet structure schematic diagram of the present invention;
Fig. 2 is tray panel structural representation of the present invention;
Fig. 3 is the hollow tray foot structural representation of the present invention;
Fig. 4 is horizontal tray leg structure schematic diagram of the present invention;
Fig. 5 is post pallet leg structure schematic diagram of the present invention;
Fig. 6 is assembled plastic pallet structural representation of the present invention.
In the drawings, the hollow 22. bracket planes 23. of the 01. hollow tray foot 21. of termination 14., through hole 10. tray panel 11. framework 12. interval 13., sheet material 02. monolithic 03. side 04. steel wire 15. plastics 16. resin 20. are installed seam 24. pallet foot rest 30. horizontal tray pin 31. section bar 32. cavity 33. air gun and are followed closely 34. sheet bundle 35. plastic layer 40. post pallet pin 41. machanical fastener 50. plastic pallets
Detailed description of the invention
Fig. 1 is sheet structure schematic diagram of the present invention.(01) in figure is sheet material, outward appearance is elongated, be made up of sheetmetal or plastic sheet or wood chip or bamboo chip or fiber composite sheet, preferred bamboo chip is implemented, the width of its section is 10mm to 50mm, width is greater than thickness, and thickness is minimum to be made up of monolithic (02), side (03) is shaped with multiple through hole (04) crossing thickness direction.
Fig. 2 is tray panel structural representation of the present invention.(10) in figure are tray panels, the rectangular frame-like of outward appearance, by " order " glyph framework (11), to termination (13) and multiple through hole (04) of the sheet material (01) of interval (12) shape arrangement, implement intertexture formula respectively and be fixedly connected with and form.Or run through in the through hole (04) of sheet material (01) and have strip shape steel wire (14).Panel is made integral structure; both for sheet material (01) provides stable location, interval (12) and termination (13) protection; drastically reduce the area again plastics (15) or resin (16) consumption, also easily realize heavy industrialization volume production.
Fig. 3 is the hollow tray foot structural representation of the present invention.(20) in figure are hollow tray foots, outward appearance is inversed taper platform shape, hollow (21) shape is made in inside, the upper surface of many hollow tray foots (20) is connected as a single entity, namely the bracket plane (22) of rectangle is configured to, the installation seam (23) be upturned is set in bracket plane (22) surrounding, namely the pallet foot rest (24) be made up of plastics (15) is configured to, hollow tray foot (20) is overlapped, namely achieves stacking of pallet foot rest (24).
Fig. 4 is horizontal tray leg structure schematic diagram of the present invention.(30) in figure are horizontal tray pin, outward appearance is bar cylindricality, fill sheet material (01) within the cavity (32) of plastics or shape (31), and with the gap in macromolecule resin (16) embedding cavity (32); Or by air gun nail (33), sheet material (01) is combined into sheet bundle (34), and on the outside face of sheet bundle (34), coated one deck plastic layer (35), is namely configured to have the horizontal tray pin (30) that high resistance ballast holds ability.
Fig. 5 is post pallet leg structure schematic diagram of the present invention.(40) in figure are post pallet pin, rounded or the rectangular strip column of outward appearance, it is the axis place at sheet bundle (34), preset machanical fastener (41), on the outside face of sheet bundle (34), be coated with one deck plastic layer (35), and apply macromolecule resin (16), to sheet bundle (34) and machanical fastener (41) in addition embedding fix, be namely configured to that there is post pallet pin (40) that high resistance ballast holds ability, that carry connecting device.
Fig. 6 is assembled plastic pallet structural representation of the present invention.(50) in figure are plastic pallets, outward appearance rectangular-blocklike, it is the below in tray panel (10), application machine fastener (41), installs hollow tray foot (20) or horizontal tray pin (30) or post pallet pin (40) operative activities and forms.
In row, engineering technology is all known, solid wood flitch or wooden chaff pin are honest or laminate compound foot is honest, it is all the main source of tray foot during current pallet manufactures, owing to the invention belongs to modular construction, they can continue to use as tray foot of the present invention equally, but do not form the reason of plagiarizing the present invention.
So far; to invention has been comprehensive elaboration; a kind of manufacture method of assembled plastic pallet and concrete structure thereof; to be logistics equipment manufacturing, provide a set of brand-new plastic pallet manufacture method and structure is simple, easy to assembly, the plastic pallet concrete structure that is easy to scale volume production.
Claims (8)
1. a plastic pallet manufacture method, it is characterized in that: one is prepare the sheet material that width is 10mm to 50mm band cross through hole, two is the tray panels adopting injection moulding sheet material to be made general frame structure, three are or adopt embedding method sheet material to be made the tray panel of general frame structure, four is adopt completion method that section bar and sheet material are made tray foot, five are or adopt cladding process that sheet material is made tray foot, and six is below tray panel, be equipped with dissimilar tray foot and be configured to many moneys plastic pallet.
2. the inventive method for implementing the claims 1, the concrete structure of a kind of assembled plastic pallet provided, it is characterized in that: be mainly configured with dissimilar tray foot in the below of tray panel and form, described tray panel, the rectangular frame-like of outward appearance, be to be interweaved the integral structure parts formed by sheet material and plastic frame, or run through in sheet material through hole and have strip shape steel wire, described tray foot has hollow tray foot, horizontal tray pin, post pallet pin many moneys structure.
3. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described sheet material, the width of its section is 10mm to 50mm, and width is greater than thickness, is minimumly made up of monolithic, side is shaped with multiple through hole crossing thickness.
4. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described tray panel, the rectangular frame-like of outward appearance, by " order " glyph framework, to termination and multiple through hole of the sheet material of interval shape arrangement, implement intertexture formula be respectively fixedly connected with and form, or run through in the through hole of sheet material and have strip shape steel wire.
5. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described hollow tray foot, outward appearance is inversed taper platform shape, hollow shape is made in inside, the upper surface of many hollow tray foots is connected as a single entity, namely be configured to the bracket plane of rectangle, the installation seam be upturned is set in bracket plane surrounding.
6. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described horizontal tray pin, outward appearance is bar cylindricality, is to fill sheet material within the cavity of plastics or shape, and with the gap in macromolecule resin embedding cavity; Or by air gun nail, sheet material is combined into sheet bundle, and on the outside face of sheet bundle, coated one deck plastic layer.
7. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described post pallet pin, rounded or the rectangular strip column of outward appearance, it is the axis place at sheet bundle, preset machanical fastener, on the outside face of sheet bundle, be coated with one deck plastic layer, and apply macromolecule resin, to sheet bundle and machanical fastener in addition embedding fix.
8. according to a kind of assembled plastic pallet according to claim 2, it is characterized in that described plastic pallet, outward appearance rectangular-blocklike, is the below at tray panel, application machine fastener, installs hollow tray foot or horizontal tray pin or the operative activities of post pallet pin and forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410327934.6A CN105292677A (en) | 2014-07-04 | 2014-07-04 | Assembled plastic tray and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410327934.6A CN105292677A (en) | 2014-07-04 | 2014-07-04 | Assembled plastic tray and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN105292677A true CN105292677A (en) | 2016-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410327934.6A Pending CN105292677A (en) | 2014-07-04 | 2014-07-04 | Assembled plastic tray and manufacturing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643584A (en) * | 2016-03-29 | 2016-06-08 | 苏州倍特罗智能科技有限公司 | Adjustable feed bin tray |
| CN108688934A (en) * | 2017-04-05 | 2018-10-23 | 姚本海 | A kind of grid type bamboo board and its manufacturing method |
| CN108725946A (en) * | 2017-04-24 | 2018-11-02 | 姚本海 | A kind of bamboo pallet and its manufacturing method |
| CN109573259A (en) * | 2018-11-20 | 2019-04-05 | 新索集团有限公司 | Load-bearing chassis and injection mold and Shooting Technique and plastic pallet |
| CN111990759A (en) * | 2020-07-24 | 2020-11-27 | 浙江圣奥家具制造有限公司 | Table with special-shaped bearing part and manufacturing method of special-shaped bearing part |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3915098A (en) * | 1971-07-17 | 1975-10-28 | Benvenuto Nania | Method for the manufacture of a pallet of plastics material for storing different materials or products, device for carrying said method into practice obtained thereby |
| US5453236A (en) * | 1994-02-08 | 1995-09-26 | Composite Design International, Inc. | Method of molding a load bearing pallet from recycled materials |
| GB2470745A (en) * | 2009-06-03 | 2010-12-08 | Kal Kar Ein Carmel | Pallet having frame embedded in moulded polymer |
| CN103407661A (en) * | 2013-05-17 | 2013-11-27 | 张岩 | Method for manufacturing plastic tray |
| CN103693270A (en) * | 2013-12-13 | 2014-04-02 | 王晓融 | Novel pallet and production process thereof |
| CN103708082A (en) * | 2013-12-30 | 2014-04-09 | 翡柯机械（福建）有限公司 | Production technology and production equipment for light tray |
-
2014
- 2014-07-04 CN CN201410327934.6A patent/CN105292677A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3915098A (en) * | 1971-07-17 | 1975-10-28 | Benvenuto Nania | Method for the manufacture of a pallet of plastics material for storing different materials or products, device for carrying said method into practice obtained thereby |
| US5453236A (en) * | 1994-02-08 | 1995-09-26 | Composite Design International, Inc. | Method of molding a load bearing pallet from recycled materials |
| GB2470745A (en) * | 2009-06-03 | 2010-12-08 | Kal Kar Ein Carmel | Pallet having frame embedded in moulded polymer |
| CN103407661A (en) * | 2013-05-17 | 2013-11-27 | 张岩 | Method for manufacturing plastic tray |
| CN103693270A (en) * | 2013-12-13 | 2014-04-02 | 王晓融 | Novel pallet and production process thereof |
| CN103708082A (en) * | 2013-12-30 | 2014-04-09 | 翡柯机械（福建）有限公司 | Production technology and production equipment for light tray |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643584A (en) * | 2016-03-29 | 2016-06-08 | 苏州倍特罗智能科技有限公司 | Adjustable feed bin tray |
| CN108688934A (en) * | 2017-04-05 | 2018-10-23 | 姚本海 | A kind of grid type bamboo board and its manufacturing method |
| CN108725946A (en) * | 2017-04-24 | 2018-11-02 | 姚本海 | A kind of bamboo pallet and its manufacturing method |
| CN108725946B (en) * | 2017-04-24 | 2024-05-17 | 姚本海 | Bamboo tray and manufacturing method thereof |
| CN109573259A (en) * | 2018-11-20 | 2019-04-05 | 新索集团有限公司 | Load-bearing chassis and injection mold and Shooting Technique and plastic pallet |
| CN111990759A (en) * | 2020-07-24 | 2020-11-27 | 浙江圣奥家具制造有限公司 | Table with special-shaped bearing part and manufacturing method of special-shaped bearing part |
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Application publication date: 20160203 |
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