WO2021224172A1 - Catalyseur d'hydrogenation comprenant un support et un ratio nimo specifique - Google Patents
Catalyseur d'hydrogenation comprenant un support et un ratio nimo specifique Download PDFInfo
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- WO2021224172A1 WO2021224172A1 PCT/EP2021/061555 EP2021061555W WO2021224172A1 WO 2021224172 A1 WO2021224172 A1 WO 2021224172A1 EP 2021061555 W EP2021061555 W EP 2021061555W WO 2021224172 A1 WO2021224172 A1 WO 2021224172A1
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- WIPO (PCT)
- Prior art keywords
- catalyst
- mol
- nickel
- gasoline
- active phase
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 168
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 44
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 title 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 117
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 67
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 36
- 239000011733 molybdenum Substances 0.000 claims abstract description 36
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 25
- -1 nickel aluminate Chemical class 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims description 44
- 239000002184 metal Substances 0.000 claims description 44
- 238000000034 method Methods 0.000 claims description 40
- 150000003464 sulfur compounds Chemical class 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 26
- 239000011148 porous material Substances 0.000 claims description 25
- 150000001993 dienes Chemical class 0.000 claims description 22
- 229910052739 hydrogen Inorganic materials 0.000 claims description 20
- 239000001257 hydrogen Substances 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000005987 sulfurization reaction Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 11
- 150000002739 metals Chemical class 0.000 claims description 11
- 238000004523 catalytic cracking Methods 0.000 claims description 9
- 150000003568 thioethers Chemical group 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 21
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 20
- 229910052717 sulfur Inorganic materials 0.000 description 20
- 239000011593 sulfur Substances 0.000 description 20
- 239000002243 precursor Substances 0.000 description 18
- 230000000694 effects Effects 0.000 description 17
- 238000005470 impregnation Methods 0.000 description 17
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 16
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 15
- 239000007787 solid Substances 0.000 description 15
- 238000011282 treatment Methods 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 150000001336 alkenes Chemical class 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 9
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 8
- 229910052753 mercury Inorganic materials 0.000 description 8
- 150000005673 monoalkenes Chemical class 0.000 description 8
- 230000009467 reduction Effects 0.000 description 8
- 239000003570 air Substances 0.000 description 7
- 238000001354 calcination Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- KJRCEJOSASVSRA-UHFFFAOYSA-N propane-2-thiol Chemical compound CC(C)S KJRCEJOSASVSRA-UHFFFAOYSA-N 0.000 description 6
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 5
- 238000006477 desulfuration reaction Methods 0.000 description 5
- 230000023556 desulfurization Effects 0.000 description 5
- 238000011066 ex-situ storage Methods 0.000 description 5
- 229910044991 metal oxide Inorganic materials 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 5
- QMMOXUPEWRXHJS-UHFFFAOYSA-N pent-2-ene Chemical compound CCC=CC QMMOXUPEWRXHJS-UHFFFAOYSA-N 0.000 description 5
- 238000002459 porosimetry Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000004913 activation Effects 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000012018 catalyst precursor Substances 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000005732 thioetherification reaction Methods 0.000 description 4
- 230000009466 transformation Effects 0.000 description 4
- 241001133287 Artocarpus hirsutus Species 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 229910000943 NiAl Inorganic materials 0.000 description 3
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 3
- 150000004645 aluminates Chemical class 0.000 description 3
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 229910052596 spinel Inorganic materials 0.000 description 3
- 239000011029 spinel Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000006317 isomerization reaction Methods 0.000 description 2
- 229910001960 metal nitrate Inorganic materials 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- MJRCCWJSYFOGBX-UHFFFAOYSA-N 1-propylsulfanylpentane Chemical compound CCCCCSCCC MJRCCWJSYFOGBX-UHFFFAOYSA-N 0.000 description 1
- QENGPZGAWFQWCZ-UHFFFAOYSA-N 3-Methylthiophene Chemical compound CC=1C=CSC=1 QENGPZGAWFQWCZ-UHFFFAOYSA-N 0.000 description 1
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 229910021503 Cobalt(II) hydroxide Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 229910021446 cobalt carbonate Inorganic materials 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- WHDPTDWLEKQKKX-UHFFFAOYSA-N cobalt molybdenum Chemical compound [Co].[Co].[Mo] WHDPTDWLEKQKKX-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- ZOTKGJBKKKVBJZ-UHFFFAOYSA-L cobalt(2+);carbonate Chemical compound [Co+2].[O-]C([O-])=O ZOTKGJBKKKVBJZ-UHFFFAOYSA-L 0.000 description 1
- ASKVAEGIVYSGNY-UHFFFAOYSA-L cobalt(ii) hydroxide Chemical compound [OH-].[OH-].[Co+2] ASKVAEGIVYSGNY-UHFFFAOYSA-L 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000004231 fluid catalytic cracking Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910021472 group 8 element Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 230000010198 maturation time Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052976 metal sulfide Inorganic materials 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical group [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000001577 simple distillation Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- RAOIDOHSFRTOEL-UHFFFAOYSA-N tetrahydrothiophene Chemical compound C1CCSC1 RAOIDOHSFRTOEL-UHFFFAOYSA-N 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
Classifications
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/883—Molybdenum and nickel
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- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
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- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
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- B01J35/394—Metal dispersion value, e.g. percentage or fraction
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- B01J35/615—100-500 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/12—Oxidising
- B01J37/14—Oxidising with gases containing free oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/20—Sulfiding
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/32—Selective hydrogenation of the diolefin or acetylene compounds
- C10G45/34—Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used
- C10G45/36—Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/38—Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum or tungsten metals, or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/04—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps
- C10G65/06—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps at least one step being a selective hydrogenation of the diolefins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1037—Hydrocarbon fractions
- C10G2300/104—Light gasoline having a boiling range of about 20 - 100 °C
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/30—Physical properties of feedstocks or products
- C10G2300/301—Boiling range
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
Definitions
- the present invention relates to a catalyst for the selective hydrogenation of a gasoline and the weighting of light mercaptans, and a method for carrying out jointly the selective hydrogenation of the polyunsaturated compounds to monounsaturated compounds contained in the gasoline, as well as the weighting. light sulfur compounds by reaction with unsaturated compounds.
- the conversion gasolines and more particularly those obtained from catalytic cracking, which can represent 30 to 50% of the gasoline pool, have high olefin and sulfur contents.
- FCC gasoline The sulfur present in gasolines is for this reason attributable, to nearly 90%, to gasolines resulting from catalytic cracking processes, which will be called FCC gasoline in the following ("Fluid Catalytic Cracking" according to the English terminology that this can be translated as catalytic cracking in a fluidized bed).
- FCC gasolines therefore constitute the preferred feed for the process of the present invention. More generally, the process according to the invention is applicable to any gasoline cut containing a certain proportion of diolefins, and which may also contain some lighter compounds belonging to the C3 and C4 cuts.
- the gasolines obtained from cracking units are generally rich in olefins and sulfur, but also in diolefins, the content of which, for gasolines obtained from catalytic cracking, can range up to 5% by weight.
- Diolefins are unstable compounds which can polymerize easily and must generally be removed before any treatment of these gasolines such as hydrodesulfurization treatments intended to meet specifications for the sulfur contents in gasolines.
- this hydrogenation must be selective for the diolefins and limit the hydrogenation of the olefins in order to limit the consumption of hydrogen as well as the loss of octane from the gasoline.
- the diene compounds present in the feed to be treated are unstable and tend to form gums by polymerization.
- This formation of gums causes a gradual deactivation of the hydrodesulfurization catalyst located downstream or a gradual plugging of the hydrodesulfurization reactor.
- it is therefore important to use catalysts which limit the formation of polymers that is to say catalysts having a low acidity or else whose porosity is optimized to facilitate the continuous extraction of the polymers or precursors of gums by the hydrocarbons in the feed, in order to ensure maximum cycle time for the catalyst.
- the applicant's patent FR2118309 proposes a method for preparing a catalyst on a support comprising at least one metal from group VIB and at least one metal from group VIII, deposited on a specific support comprising a metal aluminate of the MAI 2 0 4 type with a metal M chosen from nickel and cobalt.
- the Applicant's patent FR2895415 proposes a selective hydrogenation method using a catalyst with a specific support.
- the process uses a catalyst comprising at least one metal from group VIB and at least one non-noble metal from group VIII used in sulfurized form, deposited on a specific support comprising a metal aluminate of the MAI 2 0 4 type with a metal M chosen from among nickel and cobalt.
- the Applicant's patent FR2935389 proposes a selective hydrogenation method using a sulfur-containing catalyst of specific composition.
- the catalyst comprises at least one metal from group VIB and at least one metal from group VIII supported on alumina, in which the content of metal oxide from group VIB is between 4 and 20% by weight relative to the total weight of the catalyst, the metal oxide content of group VIII is less than 15% by weight relative to the total weight of the catalyst, the molar ratio of the metal of group VIII to the metal of group VIB being between 0.6 and 3.0 moles / mole, said catalyst comprising a total pore volume of between 0.4 and 1.4 cm 3 / g.
- the patent US2003 / 111391 proposes a catalyst for removing arsenic from petroleum feedstocks comprising a porous refractory support impregnated with at least 8% by weight of a metal from group VIB and a quantity of metal from group VIII such as the atomic ratio of the metal of group VIII to the metal of group VIB is between about 1.5 and 2.5. a A process for manufacturing such a catalyst and a process for removing arsenic metals from a petroleum fraction using said catalyst are also described.
- Application CN101869839 discloses a selective hydrogenation catalyst comprising between 10 and 20% by weight of nickel, measured in oxide form, between 5 and 12% by weight of molybdenum, measured in oxide form, deposited on an alumina-based support -titanium.
- Application US2015 / 290626 discloses a selective hydrogenation catalyst comprising an active phase comprising between 6 and 15% by weight of a metal from group VIII, measured in oxide form, between 4 and 10% by weight of a metal from group VIB, measured in oxide form, and an oxide support based on alumina, the molar ratio between the metal from group VIII and the metal from group VIB being greater than 3 mol / mol and less than or equal to 5 mol / mol.
- the present invention provides a new catalyst having a specific active phase, making it possible to jointly carry out the selective hydrogenation of the polyunsaturated compounds and more particularly the diolefins, as well as the heavier weight of the light sulfur compounds and more. particularly mercaptans.
- the present invention relates to a hydrotreatment catalyst comprising an active phase based on nickel and molybdenum, and a porous support consisting of alumina and / or nickel aluminate of the NiAl 2 0 4 type , characterized in that the ratio molar between the nickel contained in the active phase and in the support and the molybdenum of the active phase is greater than 2.5 mol / mol and less than 3.0 mol / mol.
- a catalyst comprising an active phase based on nickel and molybdenum, exhibiting a specific ratio between nickel and molybdenum, exhibits better activity and better selectivity in hydrogenation of all diolefins. by allowing a conversion at least as good, or even better, of the light sulfur compounds compared to the catalysts disclosed in the prior art.
- the formulation of the catalyst in the specific ranges claimed makes it possible to ensure a high de-denizing activity, better stability of the catalyst with respect to the formation of polymers, and good selectivity towards for the hydrogenation of diolefins and good activity for the conversion of mercaptans and other light sulfur compounds.
- the increase in the Ni / Mo molar ratio makes it possible to generate active NiS phases which are active for thioetherification and inactive for dedenization. Beyond a certain quantity, the NiS phases cover the active NiMoS phases for the de-dienization, thus inducing a loss of de-denizing activity.
- the increase in the specific surface of the catalyst makes it possible to adjust the respective dispersions of the NiS and NiMoS phases, up to a threshold value of specific surface inducing a loss of selectivity of the selective hydrogenation of diolefins with respect to the hydrogenation of olefins.
- a threshold value of specific surface inducing a loss of selectivity of the selective hydrogenation of diolefins with respect to the hydrogenation of olefins.
- the specific surface of said catalyst is less than 200 m 2 / g.
- the nickel content of the active phase is between 1 and 20% by weight relative to the total weight of the catalyst.
- the molybdenum content of the active phase is between 1 and 12% by weight relative to the total weight of the catalyst.
- said porous support consists of alumina and nickel aluminate.
- the molar ratio between the nickel of the porous support and the molybdenum of the active phase is between 0.5 and 1.5 mol / mol.
- the molar ratio between the nickel of the porous support and the nickel of the active phase is between 0.3 and 0.7 mol / mol.
- the nickel content included in the support is between 0.5 and 10% by weight relative to the total weight of the catalyst.
- the nickel content of the active phase measured in oxide form, is between 1 and 12% by weight relative to the total weight of the catalyst.
- the specific surface of said catalyst is between 120 and 160 m 2 / g.
- the degree of sulfurization of the metals of the active phase is at least equal to 50%.
- the catalyst has a total pore volume of between 0.3 and 0.7 cm 3 / g.
- Another object according to the invention relates to a process for the selective hydrogenation of a gasoline comprising polyunsaturated compounds and light sulfur compounds in which the process is brought into contact with gasoline, hydrogen with a catalyst according to the invention, in sulphide form, at a temperature between 80 ° C and 220 ° C, with a liquid space velocity between 1 and 10 h 1 1 and a pressure of between 0.5 and 5 MPa and with a molar ratio of hydrogen to diolefins and hydrogenating greater than 1 and less than 10 mol / mol.
- said gasoline is a gasoline from fluid bed catalytic cracking (FCC) and having a boiling point of between 0 ° C and 280 ° C.
- FCC fluid bed catalytic cracking
- Gasoline desulfurization process comprising sulfur compounds comprising the following steps: a) a selective hydrogenation step implementing a process for the selective hydrogenation of a gasoline comprising polyunsaturated compounds and light sulfur compounds according to the invention; b) a step of separating the gasoline obtained in step a) into at least two fractions comprising respectively at least one light gasoline and one heavy gasoline; c) a step of hydrodesulfurization of the heavy gasoline separated in step b) on a catalyst making it possible to at least partially decompose the sulfur compounds into H 2 S.
- group VIII according to the CAS classification corresponds to the metals of columns 8, 9 and 10 according to the new IUPAC classification.
- specific surface is meant the BET specific surface (S B ET in m 2 / g) determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established using the BRUNAUER-EMMETT-TELLER method described in the periodical "The Journal of American Societ ⁇ ', 1938, 60, 309.
- total pore volume of the catalyst or of the support used for the preparation of the catalyst is meant the volume measured by intrusion with a mercury porosimeter according to standard ASTM D4284-83 at a maximum pressure of 4000 bar (400 MPa), using a surface tension of 484 dyne / cm and a contact angle of 140 °.
- the wetting angle was taken equal to 140 ° by following the recommendations of the book “Engineering techniques, analysis and characterization treaty”, pages 1050-1055, written by Jean Charpin and Bernard Rasneur.
- the value of the total pore volume corresponds to the value of the total pore volume measured by intrusion with a mercury porosimeter measured on the sample. minus the value of the total pore volume measured by intrusion with a mercury porosimeter measured on the same sample for a pressure corresponding to 30 psi (approximately 0.2 MPa).
- the molybdenum and nickel contents are measured by X-ray fluorescence.
- the catalyst according to the invention comprises an active phase containing nickel and molybdenum, and a porous support consisting of alumina and / or a nickel aluminate, the molar ratio between nickel and molybdenum being greater than 2.5 mol / mol and less than 3.0 mol / mol, preferably between 2.6 and 2.9 mol / mol.
- the catalyst consists of an active phase of nickel and molybdenum and a support consisting of alumina and / or nickel aluminate.
- the nickel content of the active phase is advantageously between 1 and 20% by weight relative to the total weight of the catalyst, preferably between 2 and 15% by weight, and even more preferably between 4 and 13% by weight. .
- the molybdenum content of the active phase is advantageously between 1 and 12% by weight relative to the total weight of the catalyst, preferably between 1 and 10% by weight, and even more preferably between 2 and 9% by weight. .
- a catalyst is used having a total pore volume measured by mercury porosimetry of between 0.3 and 0.7 cm 3 / g and very preferably between 0.35 and 0.65 cm 3 / g.
- the mercury porosimetry is measured according to standard ASTM D4284-92 with a wetting angle of 140 °, with an Autopore III model device from the Microméritics® brand.
- the specific surface of the catalyst is preferably less than 300 m 2 / g, more preferably less than 200 m 2 / g, and even more preferably between 120 m 2 / g and 190 m 2 / g, more preferably between between 120 and 180 m / g, and more preferably between 120 and 170 m 2 / g, and even more preferably between 120 and 160 m 2 / g.
- the catalyst comprises, preferably consists of, an active phase based on nickel and molybdenum, and a porous support consisting of alumina, said catalyst comprising a molar ratio between nickel and molybdenum is greater than 2.5 mol / mol and less than 3.0 mol / mol, preferably between 2.6 and 2.9 mol / mol, and said catalyst comprises a specific surface area of less than 200 m 2 / g, and so even more preferred between 120 m 2 / g and 190 m 2 / g, more preferably between between 120 and 180 m / g, and more preferably between 120 and 170 m 2 / g, and even more preferably between 120 and 160 m 2 / g.
- the catalyst preferably comprises consists of an active phase based on nickel and molybdenum, and a porous support consisting of nickel aluminate, said catalyst comprising a molar ratio between nickel and the molybdenum is greater than 2.5 mol / mol and less than 3.0 mol / mol, preferably between 2.6 and 2.9 mol / mol, and said catalyst comprises a specific surface area of less than 200 m 2 / g, and even more preferably between 120 m 2 / g and 190 m 2 / g, more preferably between 120 and 180 m / g, and more preferably between 120 and 170 m 2 / g, and even more preferably between 120 and 160 m 2 / g.
- the catalyst preferably comprises consists of an active phase based on nickel and molybdenum, and a porous support consisting of alumina and nickel aluminate, said catalyst comprising a molar ratio between nickel and molybdenum is greater than 2.5 mol / mol and less than 3.0 mol / mol, preferably between 2.6 and 2.9 mol / mol, and said catalyst comprises a specific surface area of less than 200 m 2 / g, and even more preferably between 120 m 2 / g and 190 m 2 / g, more preferably between 120 and 180 m / g, and more preferably between 120 and 170 m 2 / g, and again more preferably between 120 and 160 m 2 / g.
- the increase in the specific surface of the catalyst makes it possible to adjust the respective dispersions of the NiS and NiMoS phases, up to a threshold value of specific surface. inducing a loss of selectivity of the selective hydrogenation of the diolefins with respect to the hydrogenation of the olefins.
- the volume of the pores of the catalyst measured by mercury porosimetry, the diameter of which is greater than 0.05 ⁇ m, is preferably between 5 and 50% of the total pore volume and preferably between 10 and 40%. of the total pore volume.
- the volume of the pores of the catalyst is preferably between 5 and 35% of the total pore volume and more preferably between 10% and 30% of the total pore volume. It has in particular been observed by the inventors that this pore distribution makes it possible to limit the formation of gums in the catalyst. Support
- the porous support is based on eta, theta, delta, chi alumina, taken alone or as a mixture.
- the process for preparing said support is advantageously carried out by dry impregnation of an alumina comprising gamma alumina.
- the porous support further comprises a nickel aluminate of the NiAl 2 0 4 type .
- the presence of spinel in the catalyst according to the invention is measured by reduction in programmed temperature RTP (or TPR for "temperature programmed reduction” according to the English terminology) as for example described in Oil & Gas Science and Technology, Rev. IFP, Vol. 64 (2009), No. 1, pp. 11-12.
- RTP programmed temperature
- the catalyst is heated under a flow of a reducing agent, for example under a flow of dihydrogen.
- the measurement of the dihydrogen consumed as a function of the temperature gives quantitative information on the reducibility of the species present.
- the presence of spinel in the catalyst is thus manifested by a consumption of hydrogen at a temperature above about 800 ° C.
- the nickel content included in said support is advantageously between 0.5 and 10% by weight relative to the total weight of the catalyst, preferably between 0.7 and 8% by weight, and even more preferably between 1 and 5% by weight.
- the molar ratio between the nickel of the porous support and the molybdenum of the active phase is advantageously between 0.5 and 1.5 mol / mol, preferably between 0.7 and 1 , 5 mol / mol, and even more preferably between 0.8 and 1.5 mol / mol.
- optimization of the nickel aluminate content relative to the molybdenum content would allow better dispersion of the active phase inducing an improvement in catalytic performance.
- the porous support comprises a nickel aluminate
- the molar ratio between the nickel of the porous support and the said nickel of the active phase is advantageously between 0.3 and 0.7 mol / mol, more preferably between 0.5 and 0, 7 mol / mol.
- the porous support is used which has a total pore volume measured by mercury porosimetry of between 0.3 and 0.7 cm 3 / g and preferably between 0.35 and 0.65 cm 3 / g.
- the volume of the pores of the porous support measured by mercury porosimetry, the diameter of which is greater than 0.05 ⁇ m, is preferably between 5 and 50% of the total pore volume and more preferably between 10 and 40% of the total pore volume.
- the volume of the pores of the porous support is preferably between 5 and 35% of the total pore volume and more preferably between 5 and 30% of the total pore volume.
- the volume of the pores of the porous support preferably represent 5 to 12% of the total pore volume and preferably 8 to 10% of the total pore volume.
- the specific surface of the support is preferably less than 300 m 2 / g, preferably less than 260 m 2 / g, preferably less than 220 m 2 / g, even more preferably less than 200 m 2 / g, and even more preferably between 120 m 2 / g and 190 m 2 / g, more preferably between 120 and 180 m / g, and more preferably between 120 and 170 m 2 / g, and even more preferably between 120 and 160 m 2 / g.
- the support that can be used in the context of the invention comprises alumina, preferably chosen from the following aluminas: gamma, delta, theta, eta, rho, chi, kappa aluminas, taken alone or as a mixture.
- alumina preferably chosen from the following aluminas: gamma, delta, theta, eta, rho, chi, kappa aluminas, taken alone or as a mixture.
- the porous support is based on eta, theta, delta, chi alumina, taken alone or as a mixture.
- the process for preparing said support is advantageously carried out by dry impregnation of an alumina as mentioned above, preferably comprising gamma alumina, with an aqueous solution. containing an appropriate amount of metal nitrate such as nickel nitrate.
- the quantity of metal nitrate corresponds to a metal content (in oxide equivalent, NiO) of 0.5 and 10% by weight relative to the total weight of the catalyst, preferably between 0.7 and 8% by weight and preferably even more preferred, between 1 and 5% by weight on the solid.
- the solid After impregnation, the solid is left to mature at a temperature below 50 ° C, preferably at room temperature for 0.5 to 24 hours, preferably between 0.5 and 12 hours, then dried at a temperature advantageously between 50 ° C and 200 ° C, preferably between 70 and 180 ° C, for a period advantageously between 1 and 48 hours, preferably between 2 and 12 hours. Finally, the solid is calcined under a flow of dry air or under a flow of humid air, preferably under a flow of humid air, at a temperature between 500 and 1100 ° C, preferably between 600 and 900 ° C, for a period of advantageously between 1 to 12 hours, preferably between 2 and 8 hours. This calcination makes it possible to form nickel aluminate.
- the solid obtained is referred to below under the term AINi.
- the catalyst according to the invention can then be prepared by means of any technique known to those skilled in the art, and in particular by impregnation of nickel and molybdenum on the selected support.
- This impregnation can for example be carried out according to the method known to those skilled in the art under the terminology of dry impregnation, in which just the quantity of elements desired in the form of salts soluble in the chosen solvent, for example of demineralized water, so as to fill the porosity of the support as exactly as possible.
- the precursor of the active phase based on nickel and the precursor of the active phase of molybdenum can be introduced simultaneously or successively.
- the impregnation of each precursor can advantageously be carried out at least twice.
- the various precursors can thus be advantageously impregnated successively with a differentiated impregnation and maturation time.
- One of the precursors can also be impregnated in several stages.
- the support thus filled with the solution is left to mature at a temperature below 50 ° C., preferably at room temperature, for a period of between 0.5 hour and 12 hours, preferably between 0.5 hour and 6 hours, and even more preferably between 0.5 and 3 hours.
- nickel and molybdenum After the introduction of nickel and molybdenum, it undergoes an activation treatment.
- the purpose of this treatment is generally to transform the molecular precursors of the elements in the oxide phase. In this case, it is an oxidizing treatment, but a simple drying of the catalyst can also be carried out.
- the catalyst precursor is dried at a temperature between 50 ° C and 200 ° C, preferably between 70 and 180 ° C, for a period typically between 0.5 to 12 hours, and even more preferably for a period of 0.5 to 5 hours.
- an oxidizing treatment also called calcination
- this is generally carried out in air or in dilute oxygen
- the treatment temperature is generally between 200 ° C and 550 ° C, preferably between 300 ° C. C and 500 ° C, and advantageously for a period typically between 0.5 to 24 hours, preferably for a period of 0.5 to 12 hours, and even more preferably for a period of 0.5 to 10 time.
- Molybdenum and nickel metal salts which can be used in the process for preparing the catalyst are, for example, nickel nitrate and ammonium heptamolybdate. Any other salt known to those skilled in the art having sufficient solubility and decomposable during the activation treatment can also be used.
- the drying and the oxidizing treatment are both carried out during the process for preparing the catalyst.
- the catalyst according to the invention is prepared according to the following steps: a) the support is brought into contact with an aqueous or organic solution comprising at least one nickel salt; b) the impregnated support is left to mature at the end of step a) at a temperature below 50 ° C, preferably at room temperature, for a period of between 0.5 hour and 24 hours, preferably between 0 , 5 hours and 12 hours; c) the matured impregnated support obtained at the end of step b) is dried at a temperature between 50 ° C and 200 ° C, preferably between 70 and 180 ° C, for a period advantageously between 1 and 48 hours, preferably between 2 and 12 hours; d) the solid obtained in step c) is calcined at a temperature between 500 ° C and 1000 ° C, preferably between 600 and 900 ° C, for a period advantageously between 1 and 12 hours, preferably between 2 and 12 hours, so as to obtain a spinel of the NiAl 2 0 4 type
- step d) the solid obtained at the end of step d) is brought into contact with a solution comprising at least one precursor of the active phase of molybdenum and then left maturing the catalyst precursor at a temperature below 50 ° C, preferably at room temperature, for a period of between 0.5 hour and 12 hours, preferably between 0.5 hour and 6 hours, and even more preferably between 0 , 5 and 3 hours; steps i) and ii) being carried out separately, in any order, or simultaneously; f) the catalyst precursor obtained in step e) is dried at a temperature of between 50 ° C and 200 ° C, preferably between 70 and 180 ° C, for a period of typically between 0.5 to 12 hours, and even more preferably for a period of 0.5 to 5 hours; g) optionally, the catalyst precursor obtained in
- the catalysts Before coming into contact with the feed to be treated, the catalysts undergo a sulfurization step.
- the sulphurization is carried out in a sulforreducing medium, that is to say in the presence of H 2 S and hydrogen, in order to convert the metal oxides into sulphides such as, for example, MoS 2 and NiS.
- Sulfurization is carried out by injecting onto the catalyst a stream containing H 2 S and hydrogen, or else a sulfur compound capable of decomposing into H 2 S in the presence of the catalyst and of hydrogen.
- Polysulfides such as dimethyldisulfide are precursors of H 2 S commonly used to sulfide catalysts. The temperature is adjusted so that the H 2 S reacts with the metal oxides to form metal sulphides.
- This sulfurization can be carried out in situ or ex situ (inside or outside the reactor) of the hydrotreatment reactor at temperatures between 200 and 600 ° C and more preferably between 250 and 500 ° C.
- the metals must be substantially sulfurized.
- An element is considered to be substantially sulfurized when the molar ratio between the sulfur (S) present on the catalyst and the said element is at least equal to 50% of the theoretical molar ratio corresponding to the total sulfurization of the element considered.
- the overall sulfurization rate is defined by the following equation: with : (S / element) catalyst molar ratio between the sulfur (S) and the element present on the catalyst, excluding the metal (Ni or Co) present in the form of aluminate.
- the catalyst comprising several metals, the molar ratio between the S present on the catalyst and all the elements must also be at least equal to 50% of the theoretical molar ratio corresponding to the total sulphurization of each sulphide element, the calculation being carried out in proportion to the relative molar fractions of each element, excluding the metal (Ni or Co) used during the preparation of the support.
- the degree of sulfurization of the metals will be greater than 70%.
- Sulfurization is carried out on the metals in the form of an oxide without having carried out a preliminary stage of reduction of the metals. Indeed, it is known that the sulphurization of reduced metals is more difficult than the sulphurization of metals in the form of oxides.
- the invention also relates to a process for treating a gasoline comprising any type of chemical family and in particular diolefins, mono-olefins, and sulfur compounds in the form of mercaptans and light sulphides.
- the present invention particularly finds its application in the transformation of conversion gasolines, and in particular gasolines from catalytic cracking, fluidized bed catalytic cracking (FCC), a coking process, a visbreaking process, or a pyrolysis process.
- the charges for which applies the invention have a boiling point of between 0 ° C and 280 ° C.
- the feeds can also contain hydrocarbons with 3 or 4 carbon atoms.
- gasolines obtained from catalytic cracking units contain, on average, between 0.5% and 5% by weight of diolefins, between 20% and 50% by weight of mono-olefins, between 10 ppm and 0, 5% by weight of sulfur, generally less than 300 ppm of mercaptans.
- Mercaptans are generally concentrated in the light fractions of gasoline and more precisely in the fraction with a boiling point below 120 ° C.
- the treatment of gasoline described in the present selective hydrogenation process mainly consists of:
- the sulfur compounds which we seek to transform are mainly the mercaptans.
- the main reaction for the transformation of mercaptans consists of a thioetherification reaction between mono-olefins and mercaptans. This reaction is illustrated below by the addition of propane-2-thiol to pent-2-ene to form a propyl-pentyl sulfide.
- the transformation of the sulfur compounds can also take place through the intermediate formation of H 2 S which can then be added to the unsaturated compounds present in the load. However, this route is in the minority under the preferred reaction conditions.
- the compounds capable of being thus transformed and made heavier are sulphides and mainly CS 2 , COS, thiophane and methyl-thiophane.
- weighting reactions of light nitrogen compounds can also be observed, and mainly nitriles, pyrrole and its derivatives.
- the feed to be treated is mixed with hydrogen before being brought into contact with the catalyst.
- the quantity of hydrogen injected is such that the molar ratio between the hydrogen and the diolefins to be hydrogenated is greater than 1 (stoichiometry) and less than 10, and preferably between 1 and 5 mol / mol. Too large an excess of hydrogen can lead to a strong hydrogenation of the monoolefins and consequently to a decrease in the octane number of the gasoline.
- All of the feed is generally injected at the inlet of the reactor when the process is carried out in a fixed bed. However, it may be advantageous, in certain cases, to inject a fraction or all of the feed between two consecutive catalytic beds placed in the reactor. This embodiment makes it possible in particular to continue operating the reactor if the inlet to the reactor is blocked by deposits of polymers, particles or gums present in the charge.
- the mixture consisting of gasoline and hydrogen is contacted with the catalyst at a temperature between 80 ° C and 220 ° C, and preferably between 90 ° C and 200 ° C, with a liquid space velocity ( LHSV) between 1 h 1 and 10 h 1 , the unit of liquid space velocity being the liter of feed per liter of catalyst and per hour (l / l. H).
- LHSV liquid space velocity
- the pressure is adjusted so that the reaction mixture is predominantly in liquid form in the reactor.
- the pressure is between 0.5 MPa and 5 MPa and preferably between 1 and 4 MPa.
- the gasoline treated under the conditions set out above has a reduced content of diolefins and mercaptans.
- the gasoline produced contains less than 1% by weight of diolefins, and preferably less than 0.5% by weight of diolefins.
- Light sulfur compounds whose boiling point is lower than that of thiophene (84 ° C) are generally converted to more than 50%. It is therefore possible to separate the light fraction from the gasoline by distillation and to send this fraction directly to the gasoline pool without additional treatment.
- the light fraction of gasoline generally has an end point of less than 120 ° C, and preferably less than 100 ° C and most preferably less than 80 ° C.
- the selective hydrogenation process according to the invention is particularly suitable for being implemented in the context of the desulfurization process described in patent application EP 1 077247.
- a subject of the present application is also a gasoline desulfurization process comprising sulfur compounds, comprising at least the following stages: a) a selective hydrogenation stage using the process described above; b) a step of separating the gasoline obtained in step a) into at least two fractions comprising respectively at least one light gasoline and one heavy gasoline; c) a step of hydrodesulfurization of the heavy gasoline separated in step b) on a catalyst making it possible to at least partially decompose the sulfur compounds into H 2 S.
- the separation step b) is preferably carried out by means of a conventional distillation column also called a splitter.
- This fractionation column must make it possible to separate a light fraction of the gasoline containing a small fraction of the sulfur and a heavy fraction preferably containing the major part of the sulfur initially present in the initial gasoline.
- This column generally operates at a pressure of between 0.1 and 2 MPa and preferably between 0.2 and 1 MPa.
- the number of theoretical plates of this separation column is generally between 10 and 100 and preferably between 20 and 60.
- the reflux rate expressed as the ratio of the liquid flow rate in the column divided by the distillate flow rate expressed in kg / h, is generally less than unity and preferably less than 0.8.
- the light gasoline obtained at the end of the separation generally contains at least all of the C5 olefins, preferably the C5 compounds and at least 20% of the C6 olefins. Generally, this light fraction has a low sulfur content, that is to say that it is generally not necessary to treat the light cut before using it as a fuel.
- Step c) of desulfurization is preferably a hydrodesulfurization step carried out by passing heavy gasoline, in the presence of hydrogen, over a hydrodesulfurization catalyst comprising at least one element from group VIII and / or at least one.
- element of group VIB at least partly in sulphide forms, at a temperature between approximately 210 ° C and approximately 350 ° C, preferably between 220 ° C and 320 ° C, under a pressure generally between approximately 1 and approximately 4 MPa , preferably between 1, 5 and 3 MPa.
- the space velocity of the liquid is between approximately 1 and approximately 20 h 1 (expressed in volume of liquid per volume of catalyst and per hour), preferably between 1 and 10 h 1 , very preferably between 3 and 8 h 1 .
- the H 2 / charge ratio is between 100 to 600 Nl / l and preferably between 300 and 600 N l / l.
- the group VIII metal content expressed as oxide is generally between 0.5 and 15% by weight, preferably between 1 and 10% by weight relative to the weight of the hydrodesulfurization catalyst.
- the group VIB metal content expressed as oxide is generally between 1.5 and 60% by weight, preferably between 3 and 50% by weight relative to the weight of hydrodesulfurization catalyst.
- the group VIII element when present, is preferably cobalt
- the group VIB element when present, is generally molybdenum or tungsten. Combinations such as cobalt-molybdenum are preferred.
- the catalyst support is usually a porous solid, such as for example an alumina, a silica-alumina or other porous solids, such as for example magnesia, silica or titanium oxide, alone or in mixture with alumina or silica-alumina.
- the density of metal from group VIB, expressed in% by weight of metal from group VIB in oxide form (the% by weight being expressed relative to the total weight of the catalyst) per unit of specific surface area is greater than 0.07 and preferably greater than 0.12.
- the catalyst according to step c) preferably has a specific surface area of less than 250 m 2 / g, more preferably less than 230 m 2 / g, and very preferably less than 190 m 2 / g.
- the deposition of metals on the support is obtained by all methods known to those skilled in the art such as, for example, dry impregnation, by excess of a solution containing the metal precursors.
- the impregnation solution is chosen so as to be able to dissolve the metal precursors in the desired concentrations.
- the molybdenum precursor can be molybdenum oxide, ammonium heptamolybdate and while the cobalt precursor can be for example cobalt nitrate, l cobalt hydroxide, cobalt carbonate.
- the precursors are generally dissolved in a medium allowing their solubilization in the desired concentrations.
- the catalyst is activated in a first stage.
- This activation can correspond either to an oxidation then to a reduction, or to a direct reduction, or to a calcination only.
- the calcination step is generally carried out at temperatures ranging from about 100 to about 600 ° C and preferably between 200 and 450 ° C, under a flow of air.
- the reduction step is carried out under conditions that convert at least some of the oxidized forms of the base metal to metal. Generally, it consists in treating the catalyst under a flow of hydrogen at a temperature preferably at least equal to 300 ° C.
- the reduction can also be carried out in part by means of chemical reducing agents.
- the catalyst is preferably used at least in part in its sulfurized form.
- the introduction of sulfur can take place before or after any activation step, that is to say calcination or reduction.
- the sulfur or a sulfur compound can be introduced ex situ, that is to say outside the reactor where the process according to the invention is carried out, or in situ, that is to say into the reactor used for the method according to the invention.
- these ex situ sulfurizations are characterized by a final passivation step.
- the sulphide phases exhibit a very high reactivity with respect to the ambient air (self-heating nature by oxidation) preventing their subsequent handling without additional treatment aimed at limiting this reactivity.
- the catalyst is preferably reduced under the conditions described above, then sulfurized by passing a charge containing at least one sulfur compound, which once decomposed leads to the attachment of sulfur to the catalyst.
- This charge can be gaseous or liquid, for example hydrogen containing H 2 S, or a liquid containing at least one sulfur compound.
- the sulfur compound is added to the catalyst ex situ.
- a sulfur compound can be introduced onto the catalyst by possibly presence of another compound.
- the catalyst is then dried and then transferred to the reactor used to carry out the process according to the invention. In this reactor, the catalyst is then treated under hydrogen in order to transform at least part of the main metal into sulphide.
- a procedure which is particularly suitable for the invention is that described in patents FR-B-2 708596 and FR-B-2 708597.
- Example 1 Preparation of catalysts A, D and F (not in conformity) and B, C and E (in accordance with the invention)
- the characteristics of the supports used for the preparation of the catalysts are presented in Table 1.
- the support containing nickel aluminate is prepared from a dry impregnation of Alumina Al-2 with an aqueous solution of nickel nitrate, the volume of the aqueous solution being equal to the volume taken up at the water corresponding to the mass of support to be impregnated (total volume of water able to penetrate into the porosity).
- the quantity of impregnated nickel nitrate corresponds to a nickel content (in oxide equivalent, NiO) of 4.65% by weight on the solid.
- the solid After impregnation, the solid is left to mature at room temperature for 12 hours, then dried in a ventilated oven at 120 ° C. for 2 hours. Finally, the solid is calcined at 750 ° C. for two hours in a muffle oven, this solid is referred to as AINi below.
- Catalysts A and B are prepared by dry impregnation of the Al-1 support. Beyond a Ni / Mo molar ratio of 3 and for molybdenum contents greater than 4% by weight, the dissolution of the species to prepare the impregnation solution is difficult.
- Catalyst C is prepared by dry impregnation of the support of the AI-2 support.
- the catalysts, D, E and F are prepared by dry impregnation of the AINi support.
- the synthesis protocol consists in carrying out a dry impregnation of a solution of ammonium heptamolybdate and nickel nitrate, the volume of the aqueous solution containing the metal precursors being equal to the water uptake volume corresponding to the mass of support to be impregnated (total volume of water capable of penetrating into the porosity).
- the concentrations of the precursors in the solution are adjusted so as to deposit the desired weight contents of metal oxides on the support.
- the solid is then left to mature at room temperature for 6 hours, then dried in a ventilated oven at 120 ° C. for 2 hours. Finally, the solid is calcined in a fixed bed crossed at 450 ° C. for two hours under air flow with a flow rate of 1 L / g / h.
- Table 2 The characteristics of the catalysts thus prepared are given in Table 2.
- catalysts A, B and C The activity of catalysts A, B and C is evaluated by a selective hydrogenation test of a mixture of model molecules carried out in a stirred autoclave reactor of 500 ml. 3 grams of catalyst are sulfurized at atmospheric pressure in a sulfurization bench under an H 2 S / H 2 mixture consisting of 15% by volume of F 2 S at 1 L / g. h of catalyst and at 350 ° C for two hours. The catalyst thus sulphurized is transferred to the reactor in the absence of air and then brought into contact with 250 ml of model charge under a total pressure of 1.5 MPa and a temperature of 130 ° C. The pressure is kept constant during the test by adding hydrogen.
- the feed used for the activity test has the following composition: 1000 ppm by weight of sulfur in the form of methyl 3-thiophene, 500 ppm by weight of sulfur in the form of propane-2-thiol, 10% by weight of olefin in the form of of hexene-1, 1% by weight of diolefin in the form of isoprene, in n-heptane.
- the duration of the test is set at 200 minutes and the gas chromatographic analysis of the liquid effluent obtained makes it possible to evaluate the activities of the various catalysts in hydrogenation of isoprene (formation of methylbutenes), hydrogenation of hexene-1 (formation of n-hexane) and weighting of light mercaptans (conversion of propane-2-thiol).
- the activity of the catalyst for each reaction is defined relative to the rate constant obtained for each reaction normalized per gram of catalyst.
- the rate constants are calculated considering an order 1 for the reaction. Activities are normalized to 100% for Catalyst A.
- the selectivity of the catalyst to the hydrogenation of isoprene is equal to the ratio of the activities of the catalyst to the hydrogenation of isoprene and 1-hexene A (isoprene) / A (1-hexene).
- the selectivity is normalized to 100% for catalyst A according to the invention.
- Performances of the Catalysts in the Model Molecule Test Catalysts B and C in accordance with the invention exhibit better activity and better selectivity in hydrogenation of diolefins while allowing at least as good, or even better, conversion of light sulfur compounds relative to the catalyst. A not in accordance with the invention.
- catalyst B exhibits superior results in terms of activity and selectivity in selective hydrogenation, and in conversion of light sulfur compounds compared to catalyst C.
- catalysts D, E and F The activity of catalysts D, E and F is evaluated under the test conditions presented in Example 2.
- the activity of the catalyst for each reaction is defined relative to the rate constant obtained for each reaction normalized per gram of catalyst.
- the rate constants are calculated considering an order 1 for the reaction.
- the activities are normalized to 100% for catalyst D.
- the selectivity of the catalyst towards the hydrogenation of isoprene is equal to the ratio of the activities of the catalyst in the hydrogenation of isoprene and hexene-1 A (isoprene) / A (hexene-1).
- the selectivity is normalized to 100% for catalyst D according to the invention.
- the results obtained on the various catalysts are reported in Table 4 below.
- Catalyst E in accordance with the invention exhibits better activity and better selectivity in hydrogenation of diolefins while allowing at least as good, or even better, conversion of light sulfur compounds compared to catalysts D and F not in accordance with the invention. .
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Abstract
Description
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Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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BR112022020367A BR112022020367A2 (pt) | 2020-05-07 | 2021-05-03 | Catalisador de hidrogenação compreendendo um suporte e uma razão específica de nimo |
US17/922,130 US20230173470A1 (en) | 2020-05-07 | 2021-05-03 | Hydrogenation catalyst comprising a carrier and a specific nickel molybdenum ratio |
CN202180033526.8A CN115443187A (zh) | 2020-05-07 | 2021-05-03 | 包含载体和特定镍钼比的加氢催化剂 |
EP21721952.6A EP4146383A1 (fr) | 2020-05-07 | 2021-05-03 | Catalyseur d'hydrogenation comprenant un support et un ratio nimo specifique |
JP2022567457A JP2023524798A (ja) | 2020-05-07 | 2021-05-03 | 担体と特定の比率のニッケル・モリブデンとを含む水素化触媒 |
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FRFR2004517 | 2020-05-07 | ||
FR2004517A FR3109899B1 (fr) | 2020-05-07 | 2020-05-07 | Catalyseur d’hydrogénation comprenant un support et un ratio NiMo spécifique |
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US (1) | US20230173470A1 (fr) |
EP (1) | EP4146383A1 (fr) |
JP (1) | JP2023524798A (fr) |
CN (1) | CN115443187A (fr) |
BR (1) | BR112022020367A2 (fr) |
FR (1) | FR3109899B1 (fr) |
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FR2118309A5 (fr) | 1970-12-16 | 1972-07-28 | Inst Francais Du Petrole | |
FR2708597B1 (fr) | 1993-07-30 | 1995-09-29 | Inst Francais Du Petrole | Procédé d'isomérisation d'oléfines sur des catalyseurs métalliques imprégnés de composés organiques soufrés avant chargement dans le réacteur. |
FR2708596B1 (fr) | 1993-07-30 | 1995-09-29 | Inst Francais Du Petrole | Procédé d'isomérisation d'oléfines externes en oléfines internes conjointement à l'hydrogénation des dioléfines. |
EP0564317B1 (fr) | 1992-04-01 | 1996-07-03 | EUROPEENNE DE RETRAITEMENT DE CATALYSEURS (en abrégé EURECAT) | Procédé de présulfuration de catalyseur de traitement d'hydrocarbures |
US5958816A (en) | 1997-02-28 | 1999-09-28 | Tricat, Inc. | Method of presulfiding and passivating a hydrocarbon conversion catalyst |
EP0707890B1 (fr) | 1994-10-07 | 2000-01-19 | Eurecat Europeenne De Retraitement De Catalyseurs | Procédé de prétraitement hors site d'un catalyseur de traitement d'hydrocarbures |
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US20030111391A1 (en) | 2001-12-17 | 2003-06-19 | Bhan Opinder Kishan | Arsenic removal catalyst and method for making same |
FR2895415A1 (fr) | 2005-12-22 | 2007-06-29 | Inst Francais Du Petrole | Procede d'hydrogenation selective mettant en oeuvre un catalyseur presentant un support specifique |
FR2935389A1 (fr) | 2008-09-04 | 2010-03-05 | Inst Francais Du Petrole | Procede d'hydrogenation selective mettant en oeuvre un catalyseur sulfure de composition specifique |
CN101869839A (zh) | 2009-04-27 | 2010-10-27 | 北京海顺德钛催化剂有限公司 | 一种催化裂化汽油选择性加氢催化剂及其制备方法 |
US20130261357A1 (en) * | 2012-03-29 | 2013-10-03 | IFP Energies Nouvelles | Process for the selective hydrogenation of a gasoline |
US20150290626A1 (en) | 2011-12-06 | 2015-10-15 | Petrochina Company Limited | Selective Hydrogenation Catalyst for Unsaturated Compound |
-
2020
- 2020-05-07 FR FR2004517A patent/FR3109899B1/fr active Active
-
2021
- 2021-05-03 EP EP21721952.6A patent/EP4146383A1/fr active Pending
- 2021-05-03 BR BR112022020367A patent/BR112022020367A2/pt unknown
- 2021-05-03 US US17/922,130 patent/US20230173470A1/en active Pending
- 2021-05-03 WO PCT/EP2021/061555 patent/WO2021224172A1/fr active Application Filing
- 2021-05-03 CN CN202180033526.8A patent/CN115443187A/zh active Pending
- 2021-05-03 JP JP2022567457A patent/JP2023524798A/ja active Pending
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EP1077247A1 (fr) | 1999-08-19 | 2001-02-21 | Institut Francais Du Petrole | Procédé de production d'essences à faible teneur en soufre |
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US20150290626A1 (en) | 2011-12-06 | 2015-10-15 | Petrochina Company Limited | Selective Hydrogenation Catalyst for Unsaturated Compound |
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FR3109899B1 (fr) | 2023-11-24 |
BR112022020367A2 (pt) | 2022-11-29 |
EP4146383A1 (fr) | 2023-03-15 |
FR3109899A1 (fr) | 2021-11-12 |
JP2023524798A (ja) | 2023-06-13 |
US20230173470A1 (en) | 2023-06-08 |
CN115443187A (zh) | 2022-12-06 |
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