WO2021109272A1 - 一种全自动石材切割机 - Google Patents

一种全自动石材切割机 Download PDF

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Publication number
WO2021109272A1
WO2021109272A1 PCT/CN2019/126853 CN2019126853W WO2021109272A1 WO 2021109272 A1 WO2021109272 A1 WO 2021109272A1 CN 2019126853 W CN2019126853 W CN 2019126853W WO 2021109272 A1 WO2021109272 A1 WO 2021109272A1
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cutting
stone
chain
driving
cutting machine
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PCT/CN2019/126853
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English (en)
French (fr)
Inventor
杨俊华
张海明
潘沛林
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广东伊元素墙体材料有限公司
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Publication of WO2021109272A1 publication Critical patent/WO2021109272A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/06—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with reciprocating saw-blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

Definitions

  • the invention relates to the technical field of ceramics and stone cutting, in particular to an automatic stone cutting machine.
  • stone As a high-end building decoration material, stone is widely used in interior decoration design, curtain wall decoration and public facilities construction. At present, the common ones on the market are mainly divided into natural stone and artificial stone. Natural stone is divided into slate and granite according to the chemical characteristics of the material. Artificial stone is divided into terrazzo and synthetic stone according to the process. Terrazzo is forged with raw materials such as cement and concrete. Synthetic stone is made of crushed natural stone as raw material, plus a binder, etc., which are pressurized and polished. With the development of architectural design, stone has long become one of the important raw materials for construction, decoration, roads, and bridge construction. Stone cutting is the most basic and most important processing method for stone processing. There are generally two types of existing stone cutting equipment. One is a larger cutting machine, but its structure is complicated and the operation is troublesome, and it is mainly aimed at large-scale stone. For cutting, there is also a small hand-held cutting machine.
  • the present invention provides an automatic stone cutting machine, which includes a frame; the frame is provided with a conveying position, a cutting position, and a feeding position in sequence according to the feeding direction of the stone; the conveying position There is a conveying device for conveying stone; the conveying device includes a plurality of feeding rollers, a chain arranged on the feeding roller, a plurality of supporting plates arranged on the chain, and a plurality of supporting plates for driving the The first driving device for the cyclic rotation of the chain; the cutting position is provided with a cutting device capable of turning and transverse sawing of the stone; the feeding position is provided with a receiving groove for receiving the stone; the receiving groove is divided into receiving according to functions Position and slitting position; the receiving position is located below the cutting position; the frame is also provided with a pushing device that pushes the stone on the receiving position to the cutting position; the slitting position A cutting edge and a second driving device for driving the cutting edge to turn and cut the stone are arranged in the
  • a guide plate is provided on both sides of the chain on the frame; a support bar is provided on the side of the guide plate facing the chain; the support bar is along the guide The guide direction of the plate extends; the supporting plate is crimped on the supporting bar, and the joint surface of the supporting bar and the supporting plate is formed with a supporting surface; the supporting surface is higher than the top of the chain.
  • the supporting plate includes a connecting plate erected on the supporting bar; one end of the connecting plate facing the chain is provided with a connecting block connected to the chain, and the connecting plate A number of external teeth are arranged on one end of the plate facing upward; the height of the tooth tips of the external teeth shows a decreasing trend from the two ends to the middle.
  • a material pressing device is provided on the frame;
  • the material pressing device includes a gantry, a pair of swing arms hinged to the gantry, a pressing roller, and a device that drives the swing arm to move.
  • the third driving device is installed on the gantry, and the output end of the third driving device is connected to the swing arm; the pressing roller is rotatably connected to a pair of the pendulum Between the arms.
  • the frame is also provided with a drive assembly for driving the turning movement of the cutting device;
  • the drive assembly includes a drive block, a drive arm and a connecting shaft;
  • the drive block is installed on the On the frame, its output end is hingedly connected with the driving arm; one end of the connecting shaft is connected with the driving arm, and the other end is connected with the cutting device.
  • a through groove is provided at the bottom of the receiving groove;
  • the pushing device includes an abutting block and a first driving cylinder that drives the abutting block to reciprocate along the through groove;
  • the first driving cylinder is in a compressed state, and the plane of the cutting edge of the cutting device is located between the abutment block and the cutting edge.
  • both sides of the frame are provided with hubs for realizing the movement of the cutting machine, and tires are installed on the hubs.
  • Figure 1 is one of the structural schematic diagrams of the automatic stone cutting machine of the present invention.
  • Fig. 3 is a partial structural diagram of B in Fig. 1;
  • Figure 4 is the second structural diagram of the automatic stone cutting machine of the present invention.
  • Fig. 5 is a partial structural diagram of C in Fig. 4;
  • Figure 6 is the third structural diagram of the automatic stone cutting machine of the present invention.
  • an automatic stone cutting machine provided by the present invention includes a frame 1; the frame 1 is sequentially provided with a conveying position, a cutting position and a feeding position according to the feeding direction of the stone.
  • the conveying position is provided with a conveying device 2 for conveying stone; the conveying device 2 includes a number of feeding rollers, a chain 21 wound on the feeding roller, and a number of sets on the chain 21
  • the cutting position is provided with a cutting device 3 capable of reversing and transversely sawing the stone;
  • the feeding position is provided with a device for receiving the stone
  • the receiving groove 4; the receiving groove 4 is divided into receiving position and longitudinal cutting position according to the function; the receiving position is located below the cutting position; the frame 1 is also provided with the receiving position
  • the stone is pushed to the pushing device 5 of the cutting position; the slitting position is provided with a cutting edge 6 and a second driving device 7 that drives the cutting
  • the supporting plate 22 in this embodiment includes a connecting plate erected on the supporting bar 9; One end of the connecting plate facing the chain is provided with a connecting block connected to the chain, and one end of the connecting plate facing upward is provided with a number of external teeth 10; It shows a decreasing trend from end to middle.
  • the bottom of the receiving groove 4 is provided with a through groove;
  • the pushing device 5 includes an abutting block 51 and driving the abutting block to reciprocate along the through groove The moving first driving cylinder; when the cutting device 3 cuts the stone, the first driving cylinder is in a compressed state, and the plane of the cutting edge of the cutting device 3 is located on the abutment block 51 and the cutting edge 6 between.
  • both sides of the frame 1 in this embodiment are provided with hubs 15 for realizing the movement of the cutting machine, and tires are installed on the hubs 15.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

一种全自动石材切割机，其包括机架（1）；所述机架（1）上根据石材的走料方向依次设置有输送位、切割位和送料位；所述输送位上设有用于输送石材的输送装置（2）；所述输送装置（2）包括若干个送料辊、绕设于所述送料辊上的链条（21）、安设于所述链条（21）上的若干个承托板（22）和用于驱动所述链条（21）循环转动的第一驱动装置（23）；所述切割位上设有可翻转横向锯切石材的切割装置（3）；所述送料位上设有用于承接石材的承接槽（4）；所述承接槽（4）内根据功能划分为承接位和纵切位；所述承接位位于所述切割位的下方；所述机架（1）上还设有将位于所述承接位上的石材推送至所述纵切位的推料装置（5）；所述纵切位内设有切削刃（6）和驱动所述切削刃（6）翻转切割石材的第二驱动装置（7）。该全自动石材切割机具有自动化程度高、锯切精度高且机动性强的优点。

Description

一种全自动石材切割机 技术领域
本发明涉及陶瓷及石材切割技术领域，具体而言，涉及一种全自动石材切割机。
背景技术
石材作为一种高档建筑装饰材料广泛应用于室内装饰设计、幕墙装饰和公共设施建设，目前市场上常见的主要分为天然石和人造石，天然石材按物料化学特性品质又分为板岩和花岗岩两种，人造石按工序分为水磨石和合成石，水磨石是以水泥、混凝土等原料锻压而成，合成石是以天然石的碎石为原料，加上粘合剂等经加压、抛光而成，随着建筑设计的发展，石材早已经成为建筑、装饰、道路、桥梁建设的重要原料之一。石材切割是石材加工最基本也是最主要一种加工方法，现有的石材切割设备一般有两种，一种是体型较大的切割机，但其结构复杂，操作麻烦，且主要针对于大型石材的切割，还有一种是小型的手持切割机。
综上所述，经过申请人海量的检索分析得知，在本领域至少存在现有的石材切割机自动化程度低、切割面不平整且需要人工进行干预切割。所以，现有的石材切割机无法满足用户的需要。
因此，需要开发或者需要改进一种全自动石材切割机来解决上述所述问题。
发明内容
本发明的目的是提供一种全自动石材切割机来解决上述所述问题。
为实现上述目的，本发明所提供的一种全自动石材切割机，其包括机架；所述机架上根据石材的走料方向依次设置有输送位、切割位 和送料位；所述输送位上设有用于输送石材的输送装置；所述输送装置包括若干个送料辊、绕设于所述送料辊上的链条、安设于所述链条上的若干个承托板和用于驱动所述链条循环转动的第一驱动装置；所述切割位上设有可翻转横向锯切石材的切割装置；所述送料位上设有用于承接石材的承接槽；所述承接槽内根据功能划分为承接位和纵切位；所述承接位位于所述切割位的下方；所述机架上还设有将位于所述承接位上的石材推送至所述切割位的推料装置；所述纵切位内设有切削刃和驱动所述切削刃翻转切割石材的第二驱动装置。
上述全自动石材切割机中所述机架上于所述链条的两侧均设置有导向板；所述导向板朝向所述链条的一侧上设有支撑条；所述支撑条沿所述导向板的导向方向延伸；所述承托板压接于所述支撑条上，且所述支撑条与所述承托板接合面形成有支撑面；所述支撑面高于所述链条的顶部。
上述全自动石材切割机中所述承托板包括架设于所述支撑条上的连接板；所述连接板朝向所述链条的一端面上设有与所述链条连接的连接块，所述连接板朝上的一端面上设有若干个外齿；所述外齿的齿顶高度由两端向中间呈递减趋势。
上述全自动石材切割机中所述机架上设有压料装置；所述压料装置包括龙门架、与所述龙门架铰接的一对摆臂、压料辊和驱动所述摆臂运动的第三驱动装置；所述第三驱动装置安设于所述龙门架上，且所述第三驱动装置的输出端与所述摆臂连接；所述压料辊转动连接于一对所述摆臂之间。
上述全自动石材切割机中所述机架上还设有用于驱动所述切割装置翻转运动的驱动组件；所述驱动组件包括驱动块、驱动臂和连接轴；所述驱动块安设于所述机架上，其输出端与所述驱动臂铰接连接；所述连接轴的一端与所述驱动臂连接，另一端与所述切割装置连接。
上述全自动石材切割机中所述承接槽的底部设有通槽；所述推料 装置包括抵接块和驱动所述抵接块沿所述通槽往复运动的第一驱动气缸；当所述切割装置切割石材时，所述第一驱动气缸处于压缩状态，所述切割装置的切割刃所在平面位于所述抵接块和所述切削刃之间。
上述全自动石材切割机中所述机架的两侧上均设有用于实现切割机移动的轮毂，所述轮毂上安设有轮胎。
上述技术方案所提供的一种全自动石材切割机，与现有技术相比，其有益效果包括：通过设置有有输送位、切割位和送料位；通过输送装置将石材从输送位输送到切割位，切割位内的切割装置和压料装置配合对石材进行横向锯切；进一步，石材掉落到承托槽内；进一步，在推料装置的作用下，石材从承接位推送到纵切位对石材进行纵向锯切，其自动化程度高、实现了横向锯切和纵向锯切，且锯切精度高，满足了用户对高效率、高精度的需求。
附图说明
图1是本发明的全自动石材切割机的结构示意图之一；
图2是图1中A的局部结构示意图；
图3是图1中B的局部结构示意图；
图4是本发明的全自动石材切割机的结构示意图之二；
图5是图4中C的局部结构示意图；
图6是本发明的全自动石材切割机的结构示意图之三；
图7是本发明的全自动石材切割机的结构示意图之四。
其中，1-机架，2-输送装置，21-链条，22-承托板，23-第一驱动装置，3-切割装置，31-驱动块，32-驱动臂，33-连接轴，4-承接槽，5-推料装置，51-抵接块，6-切削刃，7-第二驱动装置，8-导向板，9-支撑条，10-外齿，11-龙门架，12-摆臂，13-压料辊，14-第三驱动装置，15-轮毂。
具体实施方式
下面结合附图和实施例，对本发明的具体实施方式作进一步详细 描述。以下实施例用于说明本发明，但不用来限制本发明的范围。
请参阅附图1～5，本发明所提供的一种全自动石材切割机，其包括机架1；所述机架1上根据石材的走料方向依次设置有输送位、切割位和送料位；所述输送位上设有用于输送石材的输送装置2；所述输送装置2包括若干个送料辊、绕设于所述送料辊上的链条21、安设于所述链条21上的若干个承托板22和用于驱动所述链条21循环转动的第一驱动装置23；所述切割位上设有可翻转横向锯切石材的切割装置3；所述送料位上设有用于承接石材的承接槽4；所述承接槽4内根据功能划分为承接位和纵切位；所述承接位位于所述切割位的下方；所述机架1上还设有将位于所述承接位上的石材推送至所述切割位的推料装置5；所述纵切位内设有切削刃6和驱动所述切削刃翻转切割石材的第二驱动装置7。
其中，如图5所示，为了保证石材被输送至指定位置，且防止输送过程中石材位置发生偏差，本实施例中的所述机架1上于所述链条21的两侧均设置有导向板8；所述导向板8朝向所述链条21的一侧上设有支撑条9；所述支撑条9沿所述导向板8的导向方向延伸；所述承托板22压接于所述支撑条9上，且所述支撑条9与所述承托板22接合面形成有支撑面；所述支撑面高于所述链条21的顶部。
而且，为了提高摩擦系数，保证石材被顺利输送，且便于控制石材的位置，提高加工精度，本实施例中的所述承托板22包括架设于所述支撑条9上的连接板；所述连接板朝向所述链条的一端面上设有与所述链条连接的连接块，所述连接板朝上的一端面上设有若干个外齿10；所述外齿10的齿顶高度由两端向中间呈递减趋势。
如图2所示，为了保证锯切精度，防止锯切时因为石材震动而导致锯切位偏差，本实施例中的所述机架上设有压料装置；所述压料装置包括龙门架11、与所述龙门架11铰接的一对摆臂12、压料辊13和驱动所述摆臂12运动的第三驱动装置14；所述第三驱动装置14 安设于所述龙门架11上，且所述第三驱动装置14的输出端与所述摆臂12连接；所述压料辊13转动连接于一对所述摆臂12之间。
其中，如图3所示，为了实现对石材的切割，本实施例中的所述机架1上还设有用于驱动所述切割装置3翻转运动的驱动组件；所述驱动组件包括驱动块31、驱动臂32和连接轴33；所述驱动块31安设于所述机架1上，其输出端与所述驱动臂32铰接连接；所述连接轴33的一端与所述驱动臂32连接，另一端与所述切割装3置连接。
本实施例中，为了实现对石材的纵向锯切，所述承接槽4的底部设有通槽；所述推料装置5包括抵接块51和驱动所述抵接块沿所述通槽往复运动的第一驱动气缸；当所述切割装置3切割石材时，所述第一驱动气缸处于压缩状态，所述切割装置3的切割刃所在平面位于所述抵接块51和所述切削刃6之间。
为了提高该石材切割机的机动性，满足场地需要，本实施例中的所述机架1的两侧上均设有用于实现切割机移动的轮毂15，所述轮毂15上安设有轮胎。
综上，本发明实施例提供一种全自动石材切割机，其通过设置有有输送位、切割位和送料位；通过输送装置2将石材从输送位输送到切割位，切割位内的切割装置3和压料装置配合对石材进行横向锯切；进一步，石材掉落到承托槽4内；进一步，在推料装置5的作用下，石材从承接位推送到纵切位对石材进行纵向锯切。
在本发明的描述中，需要说明的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
此外，在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
以上仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明技术原理的前提下，还可以做出若干改进和替换，这些改进和替换也应视为本发明的保护范围。

Claims (7)

  1. 一种全自动石材切割机，其特征在于，其包括机架；所述机架上根据石材的走料方向依次设置有输送位、切割位和送料位；所述输送位上设有用于输送石材的输送装置；所述输送装置包括若干个送料辊、绕设于所述送料辊上的链条、安设于所述链条上的若干个承托板和用于驱动所述链条循环转动的第一驱动装置；所述切割位上设有可翻转横向锯切石材的切割装置；所述送料位上设有用于承接石材的承接槽；所述承接槽内根据功能划分为承接位和纵切位；所述承接位位于所述切割位的下方；所述机架上还设有将位于所述承接位上的石材推送至所述切割位的推料装置；所述纵切位内设有切削刃和驱动所述切削刃翻转纵向切割石材的第二驱动装置。
  2. 如权利要求1所述的全自动石材切割机，其特征在于，所述机架上于所述链条的两侧均设置有导向板；所述导向板朝向所述链条的一侧上设有支撑条；所述支撑条沿所述导向板的导向方向延伸；所述承托板压接于所述支撑条上，且所述支撑条与所述承托板接合面形成有支撑面；所述支撑面高于所述链条的顶部。
  3. 如权利要求2所述的全自动石材切割机，其特征在于，所述承托板包括架设于所述支撑条上的连接板；所述连接板朝向所述链条的一端面上设有与所述链条连接的连接块，所述连接板朝上的一端面上设有若干个外齿；所述外齿的齿顶高度由两端向中间呈递减趋势。
  4. 如权利要求1所述的全自动石材切割机，其特征在于，所述机架上设有压料装置；所述压料装置包括龙门架、与所述龙门架铰接的一对摆臂、压料辊和驱动所述摆臂运动的第三驱动装置；所述第三驱动装置安设于所述龙门架上，且所述第三驱动装置的输出端与所述摆臂连接；所述压料辊转动连接于一对所述摆臂之间。
  5. 如权利要求1所述的全自动石材切割机，其特征在于，所述机架上还设有用于驱动所述切割装置翻转运动的驱动组件；所述驱动 组件包括驱动块、驱动臂和连接轴；所述驱动块安设于所述机架上，其输出端与所述驱动臂铰接连接；所述连接轴的一端与所述驱动臂连接，另一端与所述切割装置连接。
  6. 如权利要求1所述的全自动石材切割机，其特征在于，所述承接槽的底部设有通槽；所述推料装置包括抵接块和驱动所述抵接块沿所述通槽往复运动的第一驱动气缸；当所述切割装置切割石材时，所述第一驱动气缸处于压缩状态，所述切割装置的切割刃所在平面位于所述抵接块和所述切削刃之间。
  7. 如权利要求1所述的全自动石材切割机，其特征在于，所述机架的两侧上均设有用于实现切割机移动的轮毂，所述轮毂上安设有轮胎。
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