WO2021090725A1 - Horizontal type grain hulling device - Google Patents

Horizontal type grain hulling device Download PDF

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Publication number
WO2021090725A1
WO2021090725A1 PCT/JP2020/040130 JP2020040130W WO2021090725A1 WO 2021090725 A1 WO2021090725 A1 WO 2021090725A1 JP 2020040130 W JP2020040130 W JP 2020040130W WO 2021090725 A1 WO2021090725 A1 WO 2021090725A1
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WIPO (PCT)
Prior art keywords
screen
grain
grindstone roll
roll
horizontal
Prior art date
Application number
PCT/JP2020/040130
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French (fr)
Japanese (ja)
Inventor
正明 笠田
小林 正和
Original Assignee
株式会社サタケ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社サタケ filed Critical 株式会社サタケ
Priority to CN202080077381.7A priority Critical patent/CN114667189B/en
Priority to EP20885225.1A priority patent/EP4056275A4/en
Publication of WO2021090725A1 publication Critical patent/WO2021090725A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/04Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B7/00Auxiliary devices
    • B02B7/02Feeding or discharging devices

Definitions

  • the present invention relates to a horizontal cereal molting device that removes the epidermis of cereals.
  • a cereal molting device in which a cereal chamber is formed inside a cylindrical screen and a rotating grindstone roll is provided inside the cereal chamber (Patent Documents). 1). Further, in this cereal molting device, a grain supply port is formed on one end side in the axial direction of the grain milling chamber, and a grain discharge port having a lid that can be opened and closed is formed on the other end side in the axial direction. ing.
  • the cereal molting device is installed at an angle so that the supply port is on the top and the discharge port is on the bottom. In the inclined type grain molting device described above, the grain supplied from the supply port passes through the grain mill by gravity with the discharge port closed. Then, the cereals are ground while being agitated by the rotation of the grindstone roll while passing through the grain milling chamber, and the epidermis is removed.
  • the grain supplied to the grain milling chamber may be accumulated on the discharge port side, and the grain may be ground only on the discharge port side of the grindstone roll.
  • the dehulling efficiency of cereals may decrease, and the grindstone roll may wear locally and quickly.
  • the pressure in the vicinity of the discharge port increases, the grains may be crushed, and the number of crushed grains may increase.
  • Patent Document 2 discloses a horizontal grinding type grain mill in which a cylindrical screen and a grinding roll are installed substantially horizontally.
  • the screen is divided in the circumferential direction, and each divided screen is eccentric from the axis of the grinding roll. Further, the distance between the outer peripheral surface of the grinding roll and the screen on the upper side in the rotation direction of the grinding roll is increased, and the distance between the outer peripheral surface of the grinding roll and the screen is gradually decreased toward the lower side in the rotation direction. .
  • the distance between the outer peripheral surface of the grinding roll and the screen is reduced, and the horizontal grinding type grain mill removes the grain at the retention portion where the grain density is high, and then the outer peripheral surface of the grinding roll and the screen Grains that have reached the widened part can be ground on the entire surface of the grinding roll while swirling. Therefore, by installing the grinding roll horizontally, it is possible to suppress local wear of the grinding roll and reduce crushed particles.
  • the problem to be solved by the present invention is that grain crushing is less likely to occur, local wear of the grindstone roll can be suppressed, and the distance between the outer peripheral surface of the grindstone roll and the screen can be easily adjusted. It is to provide a possible horizontal cereal molting device.
  • the invention according to claim 1 of the present application is a horizontal grain dehulling device, in which a grindstone roll, a tubular screen surrounding the grindstone roll and forming a grain milling chamber between the grindstone roll, and the screen are fixed.
  • the screen frame is provided, and the position of the axis of the screen frame can be adjusted with respect to the axis of the grindstone roll, and the width dimension between the screen and the outer peripheral surface of the grindstone roll can be adjusted.
  • the invention according to claim 2 of the present application is the horizontal cereal molting device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted to the left and right in a cross section orthogonal to the axial direction. ..
  • the invention according to claim 3 of the present application is the horizontal cereal molting device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted up and down in a cross section orthogonal to the axial direction. ..
  • the invention according to claim 4 of the present application is the axis of the screen frame so that the distance between the lower part of the screen and the outer peripheral surface of the grindstone roll is wider than the distance between the upper part of the screen and the outer peripheral surface of the grindstone roll.
  • the invention according to claim 5 of the present application is characterized in that a resistance flap protruding from the screen toward the grain mill is provided at least in a portion where the distance between the screen and the outer peripheral surface of the grindstone roll is narrow.
  • the horizontal grain peeling device according to any one of claims 1 to 4.
  • the invention according to claim 6 of the present application is characterized in that a resistance flap protruding from the screen toward the grain mill is provided at least in a portion where grains flow while falling in the rotation direction of the grindstone roll.
  • the horizontal grain dehulling device according to any one of items 1 to 5.
  • the invention according to claim 7 of the present application is the horizontal grain peeling device according to claim 6, wherein the amount of protrusion of the resistance flap can be adjusted from the outside of the machine body in which the grindstone roll and the screen are housed. is there.
  • the lid is rotatably attached to the discharge port, and a spiral guide plate for guiding grains toward the discharge port is provided on the inner peripheral surface of the screen.
  • a part of the grain mill can be narrowed in a cross section orthogonal to the axial direction.
  • cereals can be retained in this narrow portion and dehulling can be performed reliably with a grindstone roll.
  • the grain is ground on the entire surface of the grindstone roll while being swirled by the rotation of the grindstone roll, so that the grinding efficiency is good, the pressure does not rise too much, and the crushed grains can be reduced. it can.
  • it is possible to prevent the grindstone roll from being locally worn. Further, since the entire screen is eccentric with respect to the grindstone roll simply by moving the screen frame, the curved shape of the screen is not deformed.
  • the width dimension between the screen and the outer peripheral surface of the grindstone frame can be easily adjusted without deforming the curved shape of the screen. Further, the distance between the screen and the outer peripheral surface of the grindstone roll can be adjusted according to the grain size of the grain, the type of the grain, and the like, so that the versatility is high.
  • the position of the screen frame can be adjusted to the left and right, in the rotation direction of the grindstone roll, the part where the grain flows while falling is narrowed so that it easily stays in the grain milling chamber, and grinding unevenness can be reduced.
  • the position of the screen frame can be adjusted up and down, the upper part of the grain processing chamber where grains are difficult to stay can be narrowed.
  • pressure is applied to the cereals even in the upper part of the cereal chamber, so that the cereals are efficiently molted.
  • the pressure difference between the upper and lower parts of the grain processing chamber becomes smaller.
  • not only the uneven grinding of grains is reduced, but also a large amount of dropped grains are not likely to be clogged in the lower part of the grain mill and hinder smooth feeding toward the discharge port, and crushed grains are generated by high pressure. Can also be prevented.
  • the resistance flap blocks the grains passing through the narrow part, and the time for the grains to stay upstream in the rotation direction of the grindstone roll can be lengthened. As a result, the grinding efficiency is further improved.
  • the amount of protrusion of the resistance flap can be adjusted according to the particle size of grains and the like even during operation.
  • Pressure is evenly applied to the grains by narrowing the part where the grains fall and flow in the grain mill and the upper part where the grains are hard to stay. This eliminates the need for a load near the discharge portion due to the weight of the lid of the discharge port. As a result, the lid is easily opened by the force of transferring cereals, and since high pressure is not locally applied to the cereals in the grain milling chamber, crushing is less likely to occur.
  • FIG. 1 It is a perspective view which a part of the horizontal grain peeling apparatus which shows 1st Embodiment of this invention is broken. It is sectional drawing of the main part in the state which the screen of the horizontal grain peeling apparatus which shows 1st Embodiment of this invention and a grindstone roll are concentrically installed. It is sectional drawing of the main part in the state where the screen and the grindstone roll of the horizontal grain dehulling apparatus which shows the 1st Embodiment of this invention are eccentric. It is sectional drawing of the main part in the state which the screen and the grindstone roll of the horizontal grain peeling apparatus which show the 2nd Embodiment of this invention are installed concentrically. It is sectional drawing of the main part in the state where the screen and the grindstone roll of the horizontal grain dehulling apparatus which shows the 2nd Embodiment of this invention are eccentric.
  • FIG. 1 is a perspective view of a horizontal cereal molting device showing the first embodiment.
  • FIG. 2 is a side view of a horizontal cereal molting device showing the first embodiment.
  • FIG. 3 is a perspective view of the airframe according to the first embodiment.
  • FIG. 4 is a perspective view of a main part of the screen and the screen frame according to the first embodiment.
  • 5 and 6 are exploded perspective views of the screen, screen frame and resistance flap.
  • FIG. 7 is a perspective view in which a part of the horizontal grain peeling device showing the first embodiment is broken.
  • 8 and 9 are cross-sectional views of a main part of the horizontal cereal molting device showing the first embodiment.
  • the cross section is a cross section orthogonal to the axial direction (front-back direction) of the type grain molting device 1, and the vertical and horizontal directions are the directions in this cross section.
  • the horizontal grain dehulling device 1 includes the machine body 2 and a grindstone roll 18 rotatably laid inside the machine body 2 (see FIGS. 8 and 9).
  • a cylindrical screen 10 (see FIGS. 8 and 9) that surrounds the grindstone roll 18 and forms a grain mill 19 with the grindstone roll 18, and a screen frame 11 (see FIG. 7) to which the screen 10 is fixed. And have.
  • the grindstone roll 18 and the screen 10 are attached to the machine body 2 substantially horizontally.
  • the shape of the machine body 2 is a horizontally long box shape, and the side cover 2a can be opened.
  • a drive chamber 2b for accommodating a motor or the like (not shown) is installed on one end (rear end) side of the machine body 2 in the axial direction.
  • a grain supply hopper 3 is provided on the upper surface of the rear end portion of the machine body 2, so that the grain supplied from the grain supply hopper 3 is transported into the grain mill 19. It has become.
  • a discharge port 4 is provided on the other end (front end) surface of the machine body 2 in the axial direction.
  • the discharge port 4 is provided with a lid 5 rotatably attached to the shaft, and the discharge port 4 closed by the lid 5 extends from the front end portion of the grain mill 19 to the outside of the machine body 2.
  • a weight is not attached to the lid 5, and when a light pressure is applied to the lid 5 from inside the grain mill 19, the lid 5 opens and the discharge port 4 is opened.
  • a partition wall 7a for partitioning a portion where grains move inside the machine body 2 and a drive chamber 2b is provided on the rear end surface of the machine body 2.
  • Support plates 7b, 7c, and 7d that are orthogonal to each other in the axial direction are provided at the rear end, the middle portion, and the front end of the portion inside the machine body 2 where the grains move.
  • a through hole 8 is formed in the central portion of the partition wall 7a and the support plates 7b, 7c, 7d.
  • the grindstone roll 18 is rotatably fixed inside the machine body 2.
  • a spiral roll (not shown) installed below the grain supply hopper 3 is connected to the grindstone roll 18.
  • the spiral roll is rotatably fixed to the motor in the drive chamber 2b through a through hole 8 formed in the partition wall 7a. Then, the spiral roll and the grindstone roll 18 are rotated clockwise as shown in FIGS. 8 and 9 by driving the motor.
  • the screen 10 is formed of a porous metal plate and has a semicircular arc-shaped cross section in which a cylinder is divided into two by a diameter portion. Then, the upper screen 10 and the lower screen 10 having a semicircular arc shape of the screen 10 are combined to form a cylindrical shape. Overhanging pieces 10a are formed on both the left and right sides of the screen 10.
  • a spiral guide plate 12 for sending the grains input from the grain supply hopper 3 into the grain mill 19 toward the discharge port 4 is provided.
  • the guide plate 12 is attached by bolts from the outer periphery of the screen 10.
  • the screen frame 11 includes a semicircular inner frame 11a attached to the front end portion and the rear end portion of the upper screen 10 and the lower screen 10 respectively, and an intermediate portion between the front end portion and the rear end portion. Further, it is provided with a connecting frame 11b extending in the axial direction to connect the left and right ends of each inner frame 11a and the intermediate portion thereof. As shown in FIG. 6, an annular outer frame 11c is attached to the inner frame 11a provided at the front end portion and the rear end portion of the screen 10.
  • the inner diameter of the outer frame 11c is substantially the same as the inner diameter of the screen 10, and the outer diameter of the outer frame 11c is formed to be larger than the outer diameter of the inner frame 11a.
  • the screen frame 11 is fixed to the screen 10 by fixing the connecting frames 11b provided at the left and right ends of each inner frame 11a and the overhanging piece 10a of the screen 10 with bolts or the like.
  • the upper screen 10 and the screen frame 11 and the lower screen 10 and the screen frame 11 are connected via the connecting frame 11b and the overhanging piece 10a.
  • the screen 10 is fixed by the screen frame 11 so as to maintain a cylindrical shape.
  • the upper screen 10 and the screen frame 11 and the right side portion of the lower screen 10 and the screen frame 11 are fixed with the flap frame 13 for supporting the resistance flap 14 described later interposed therebetween.
  • two sets of screens 10 and screen frames 11 assembled in a cylindrical shape are continuously installed coaxially as shown in FIG.
  • Handles 16 are provided on both the left and right sides of the outer frame 11c of the screen frames 11 facing each other.
  • the two sets of screens 10 and screen frames 11 installed coaxially are arranged so as to sandwich a support plate 7c provided at an intermediate portion in the axial direction of the machine body 2.
  • the outer frame 11c of the screen frame 11 is arranged on the support plates 7b, 7c, 7d of the machine body 2, respectively.
  • the outer frame 11c of the screen frame 11 and the support plates 7b, 7c, 7d are fixed at the upper and lower portions on both the left and right sides.
  • An elongated hole 9 that is long in the left-right direction as shown in FIG. 8 is formed in one of the outer frame 11c and the support plates 7b, 7c, and 7d, and the outer frame is formed by a bolt 17 that penetrates the elongated hole 9.
  • 11c and support plates 7b, 7c, 7d are fixed.
  • the elongated holes 9 are provided in the outer frame 11c attached to the support plates 7b and 7d and the support plate 7c.
  • the bolt 17 can be loosened to move the outer frame 11c in the left-right direction along the elongated hole 9 with respect to the support plates 7b, 7c, and 7d.
  • the screen frame 11 can be moved together with the screen 10 while maintaining the cylindrical shape of the screen 10. Therefore, the position of the axial center of the screen 10 can be adjusted in the left-right direction with respect to the axial center of the grindstone roll 18 without deforming the cylindrical shape of the screen, and the screen 10 and the outer peripheral surface of the grindstone roll 18 can be adjusted. It is possible to adjust the width dimension between them.
  • the movable distance of the screen 10 is about 5 mm on each side.
  • the protrusion toward the grain chamber 19 is between the upper screen 10 and the lower screen 10.
  • the resistance flap 14 is installed along the axial direction.
  • the resistance flap 14 is made of a soft material such as rubber so as not to crush the grains in the grain mill 19, and operating bolts 15 are attached to a plurality of locations on the outer surface in the radial direction thereof.
  • the operation bolt 15 penetrates the side cover 2a and is exposed to the outside of the machine body 2, and a handle 6 is provided at the tip thereof.
  • the operation bolt 15 is screwed into the flap frame 13, and the amount of protrusion of the resistance flap 14 in the grain chamber 19 can be adjusted by rotating the handle 6. Since the flap frame 13 is fixed to the screen 10 and the screen frame 11, when the screen frame 11 is moved to the left or right, the resistance flap 14 can also be moved, so that the grain can be moulted more efficiently. It becomes.
  • the screen 10 When peeling grains using the horizontal grain peeling device 1, the screen 10 is moved to the left side, and the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 is narrowed on the right side and widened on the left side. Then, the grindstone roll 18 is rotated clockwise to supply the grain as a raw material from the grain supply hopper 3 to the grain mill 19.
  • the amount of movement of the screen 10 in the left-right direction and the amount of protrusion of the resistance flap 14 are adjusted according to the grain shape and size of the grain, the hardness of the epidermis, and the like.
  • the grains thrown into the grain mill 19 fall to the lower left side due to the rotation of the grindstone roll 18. Since the right side portion of the grain mill 19 is narrow and the resistance flap 14 protrudes, grains stay above the resistance flap 14 and are reliably ground by the grindstone roll 18. The grain that has passed through the resistance flap 14 is ground on the entire surface of the grindstone roll 18 while being swirled by the rotation of the grindstone roll 18, and is transferred toward the discharge port 4 by the guide plate 12 of the screen 10.
  • the grains transferred while being ground are refined by the time they reach the discharge port 4, and the grains are discharged from the discharge port 4 by pushing the lid 5 open.
  • the screen 10 and the grindstone roll 18 are provided horizontally, and pressure is evenly applied to the grains in the grain mill 19. As a result, even if the lid 5 of the discharge port 4 is not provided with a weight, the lid 5 can be easily opened by the force to which the grains are transferred. Further, since a high pressure is not locally applied to the grains in the grain mill 19, crushing is less likely to occur.
  • the removed epidermis is discharged to the outside of the grain mill 19 through the holes formed in the screen 10, and is discharged from the bottom of the machine body 2.
  • elongated holes 9 are formed in one of the outer frame 11c and the support plates 7b, 7c, and 7d of the screen frame 11 along the vertical direction as shown in FIG.
  • the elongated hole 9 is formed in the outer frame 11c attached to the support plate 7b.
  • a bolt 17 is inserted through the central portion of the elongated hole 9, and the axis of the screen 10 and the axis of the grindstone roll 18 are aligned with each other. Then, as shown in FIG. 11, the screen frame 11 And the screen 10 is moved downward to fix it with a bolt 17 at the upper end of the elongated hole 9. As a result, the distance between the lower part of the screen 10 and the outer peripheral surface of the grindstone roll 18 is wider than the distance between the upper part of the screen 10 and the outer peripheral surface of the grindstone roll 18. By doing so, it is possible to narrow the upper part of the grain mill 19 where the grains are hard to stay, and it is possible to apply pressure to the grains.
  • the cereals are efficiently molted even in the upper part of the grain mill 19. Further, the pressure difference between the upper part of the grain mill 19 and the lower part of the grain chamber 19 with respect to the cereal becomes smaller. As a result, uneven grinding of cereals is reduced, and it is possible to prevent a large amount of fallen cereals from clogging the lower part of the grain mill 19 or increasing pressure on the cereals to generate crushed grains.
  • the resistance flap 14 is provided on the right side of the grain milling chamber 19, so that the grain can be easily retained in the grain milling chamber 19 during the rotary transportation of the grain, which is efficient. It is possible to remove the skin.
  • the two screens 10 are continuously provided in the axial direction, but of course, only one screen 10 may be used.
  • the handle 16 is provided on the outer frame 11c provided on the support plate 7c in the intermediate portion, but the present invention is not limited to this, and the handle may be provided on all the outer frames 11c.
  • the grindstone roll 18 rotates clockwise, the right side of the grain mill 19 is narrowed.
  • the grindstone roll 18 rotates counterclockwise, the left side of the grain mill 19 may be narrowed. ..
  • the resistance flap 14 is provided on the right side of the grain mill 19, but another resistance flap is also provided on the left side of the grain chamber 19, for example, the upper side of the grain chamber 19 and the lower side of the grain chamber 19. 14 may be installed.
  • the screen 10 is divided into two in the horizontal direction, but the screen 10 may be divided in the diagonal direction.
  • the resistance flap 14 can be provided at a position closer to the upper part or the lower part of the portion where the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 is narrowed.
  • the screen 10 is divided into two, but the screen 10 may or may not be divided into three or more.
  • Resistance flaps 14 may be provided at the joint portions of the divided screens 10.
  • the overhanging pieces 10a formed on both the left and right sides of the screen 10 and the connecting frame 11b of the screen frame 11 are fixed.
  • flanges can be provided at both ends of the screen 10 in the axial direction and at the center of the screen 10 in the axial direction, and the flange and the inner frame 11a of the screen frame 11 can be fixed with bolts or the like.
  • the lid 5 of the discharge port 4 is not provided with a weight, but a weight or the like may be provided on the lid 5 in order to apply a load as needed.

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  • Adjustment And Processing Of Grains (AREA)

Abstract

The present invention comprises: a grindstone roll 18; a cylindrical screen 10 that surrounds the grindstone roll 18 and forms a grain polishing chamber 19 between the grindstone roll 18 and the cylindrical screen 10; and a screen frame 11 to which the cylindrical screen 10 is fixed, wherein the location of the axial center of the screen frame 11 can be adjusted in relation to the axial center of the grindstone roll 18, and the width dimension between the outer circumferential surfaces of the screen 10 and the grindstone roll 18 can be adjusted.

Description

横型穀類脱皮装置Horizontal grain molting device
 本発明は、穀類の表皮を除去する横型穀類脱皮装置に関する。 The present invention relates to a horizontal cereal molting device that removes the epidermis of cereals.
 従来、穀類の表皮を除去する装置として、円筒形のスクリーンの内側に精穀室を形成し、精穀室の内部に回転する砥石ロールを設けた、穀類脱皮装置が知られている(特許文献1参照)。さらに、この穀類脱皮装置は、精穀室の軸方向の一端側に穀類の供給口が形成され、軸方向の他端側には開閉することが可能な蓋を有する穀類の排出口が形成されている。そして穀類脱皮装置は、供給口が上になり、排出口が下になるよう傾斜して設置される。
 上記した傾斜型の穀類脱皮装置では、排出口を閉じた状態で、供給口から供給された穀類が重力により精穀室を通過する。そして、穀類は、精穀室を通過する間に砥石ロールの回転によって攪拌されながら研削され、表皮が除去される。
Conventionally, as a device for removing the epidermis of cereals, a cereal molting device is known in which a cereal chamber is formed inside a cylindrical screen and a rotating grindstone roll is provided inside the cereal chamber (Patent Documents). 1). Further, in this cereal molting device, a grain supply port is formed on one end side in the axial direction of the grain milling chamber, and a grain discharge port having a lid that can be opened and closed is formed on the other end side in the axial direction. ing. The cereal molting device is installed at an angle so that the supply port is on the top and the discharge port is on the bottom.
In the inclined type grain molting device described above, the grain supplied from the supply port passes through the grain mill by gravity with the discharge port closed. Then, the cereals are ground while being agitated by the rotation of the grindstone roll while passing through the grain milling chamber, and the epidermis is removed.
 しかし、上記した傾斜型の穀類脱皮装置では、精穀室に供給された穀類が、排出口側に溜まり、砥石ロールの排出口側の部分のみで穀類が研削されることがあった。その結果、穀類の脱皮効率が低下したり、砥石ロールが局部的に早く磨耗することがあった。
 さらに、精穀室の排出口付近に多量の穀類が充満するので、排出口付近の圧力が高まって穀類が砕かれ、砕粒が増加することがある。
However, in the above-mentioned inclined type grain molting device, the grain supplied to the grain milling chamber may be accumulated on the discharge port side, and the grain may be ground only on the discharge port side of the grindstone roll. As a result, the dehulling efficiency of cereals may decrease, and the grindstone roll may wear locally and quickly.
Further, since a large amount of grains are filled in the vicinity of the discharge port of the grain milling chamber, the pressure in the vicinity of the discharge port increases, the grains may be crushed, and the number of crushed grains may increase.
 特許文献2には、円筒状のスクリーン及び研削ロールをほぼ水平に設置した横形研削式精穀機が開示されている。
 上記した横形研削式精穀機は、スクリーンが周方向に分割しており、分割された各スクリーンは研削ロールの軸芯から偏心している。さらに、研削ロールの回転方向の上手側における研削ロール外周面とスクリーンとの距離を大きくし、回転方向の下手側に向かうにしたがって、徐々に研削ロール外周面とスクリーンとの距離を小さくしている。このような構成により、研削ロール外周面とスクリーンとの距離が小さくなり、横形研削式精穀機は、穀類の密度が高い滞留部分で穀類を脱皮し、その後、研削ロール外周面とスクリーンとの距離が広がった部分に達した穀類を、旋回させながら研削ロールの全面で研削することができる。このため、研削ロールを水平に設置することで、研削ロールの局部的な磨耗を抑制することができ、砕粒を少なくすることができる。
Patent Document 2 discloses a horizontal grinding type grain mill in which a cylindrical screen and a grinding roll are installed substantially horizontally.
In the above-mentioned horizontal grinding type grain mill, the screen is divided in the circumferential direction, and each divided screen is eccentric from the axis of the grinding roll. Further, the distance between the outer peripheral surface of the grinding roll and the screen on the upper side in the rotation direction of the grinding roll is increased, and the distance between the outer peripheral surface of the grinding roll and the screen is gradually decreased toward the lower side in the rotation direction. .. With such a configuration, the distance between the outer peripheral surface of the grinding roll and the screen is reduced, and the horizontal grinding type grain mill removes the grain at the retention portion where the grain density is high, and then the outer peripheral surface of the grinding roll and the screen Grains that have reached the widened part can be ground on the entire surface of the grinding roll while swirling. Therefore, by installing the grinding roll horizontally, it is possible to suppress local wear of the grinding roll and reduce crushed particles.
特開昭56-160957号公報Japanese Unexamined Patent Publication No. 56-160957 特開平9-57123号公報Japanese Unexamined Patent Publication No. 9-57123
 しかし、上記特許文献2に記載の横形研削式精穀機では、分割された各スクリーンの両側の締結部に多数の長穴が形成されており、これら長穴にそれぞれ通した固定ボルトによってフラップ台に固定されている。そして、穀類の粒径等に応じて研削ロールと各スクリーンの距離を調節する際は、両側の固定ボルトを緩めてスクリーンを移動させるので、両側及び軸方向の移動量を均等にしなければ、スクリーンの湾曲形状が変形してしまうおそれがあった。さらに、上記したスクリーンを調節する作業では、全ての固定ボルトを締めなおさなければならないため、調整作業に手間がかかることがあった。
 本発明が解決しようとする課題は、穀類の砕粒が発生しにくく、砥石ロールの局部的な磨耗を抑制でき、しかも、砥石ロールの外周面とスクリーンとの間の距離を簡単に調整することが可能な、横型穀類脱皮装置を提供することにある。
However, in the horizontal grinding type grain mill described in Patent Document 2, a large number of elongated holes are formed in the fastening portions on both sides of each of the divided screens, and the flap base is formed by the fixing bolts passed through the elongated holes. It is fixed to. When adjusting the distance between the grinding roll and each screen according to the grain size of the grain, the fixing bolts on both sides are loosened to move the screen. Therefore, the screen must be moved evenly on both sides and in the axial direction. There was a risk that the curved shape of the would be deformed. Further, in the work of adjusting the screen described above, all the fixing bolts must be retightened, which may take time and effort for the adjustment work.
The problem to be solved by the present invention is that grain crushing is less likely to occur, local wear of the grindstone roll can be suppressed, and the distance between the outer peripheral surface of the grindstone roll and the screen can be easily adjusted. It is to provide a possible horizontal cereal molting device.
 本願請求項1に係る発明は、横型穀類脱皮装置であって、砥石ロールと、該砥石ロールを囲んで該砥石ロールとの間に精穀室を形成する筒状のスクリーンと、前記スクリーンが固定されたスクリーンフレームとを備え、前記スクリーンフレームの軸心の位置を前記砥石ロールの軸心に対して調節可能として、前記スクリーンと砥石ロールの外周面との間の幅寸法を調整可能であることを特徴とする横型穀類脱皮装置ある。 The invention according to claim 1 of the present application is a horizontal grain dehulling device, in which a grindstone roll, a tubular screen surrounding the grindstone roll and forming a grain milling chamber between the grindstone roll, and the screen are fixed. The screen frame is provided, and the position of the axis of the screen frame can be adjusted with respect to the axis of the grindstone roll, and the width dimension between the screen and the outer peripheral surface of the grindstone roll can be adjusted. There is a horizontal grain dehulling device characterized by.
 本願請求項2に係る発明は、前記スクリーンフレームの軸心の位置を、軸方向に直交する断面において、左右へ調節可能であることを特徴とする請求項1に記載の横型穀類脱皮装置である。 The invention according to claim 2 of the present application is the horizontal cereal molting device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted to the left and right in a cross section orthogonal to the axial direction. ..
 本願請求項3に係る発明は、前記スクリーンフレームの軸心の位置を、軸方向に直交する断面において、上下へ調節可能であることを特徴とする請求項1に記載の横型穀類脱皮装置である。 The invention according to claim 3 of the present application is the horizontal cereal molting device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted up and down in a cross section orthogonal to the axial direction. ..
 本願請求項4に係る発明は、前記スクリーンの上部と砥石ロールの外周面との距離よりも、前記スクリーンの下部と砥石ロールの外周面との距離の方が広くなるよう、前記スクリーンフレームの軸心の位置を調節可能であることを特徴とする請求項3に記載の横型穀類脱皮装置である。 The invention according to claim 4 of the present application is the axis of the screen frame so that the distance between the lower part of the screen and the outer peripheral surface of the grindstone roll is wider than the distance between the upper part of the screen and the outer peripheral surface of the grindstone roll. The horizontal grain dehulling device according to claim 3, wherein the position of the heart can be adjusted.
 本願請求項5に係る発明は、少なくとも前記スクリーンと前記砥石ロールの外周面との距離が狭い部分に、前記スクリーンから精穀室に向かって突出する抵抗フラップが設けられていることを特徴とする請求項1乃至請求項4のうちいずれか1項に記載の横型穀類脱皮装置である。 The invention according to claim 5 of the present application is characterized in that a resistance flap protruding from the screen toward the grain mill is provided at least in a portion where the distance between the screen and the outer peripheral surface of the grindstone roll is narrow. The horizontal grain peeling device according to any one of claims 1 to 4.
 本願請求項6に係る発明は、少なくとも前記砥石ロールの回転方向において穀類が落下しながら流れる部分に、前記スクリーンから精穀室に向かって突出する抵抗フラップが設けられていることを特徴とする請求項1乃至請求項5のうちいずれか1項に記載の横型穀類脱皮装置である。 The invention according to claim 6 of the present application is characterized in that a resistance flap protruding from the screen toward the grain mill is provided at least in a portion where grains flow while falling in the rotation direction of the grindstone roll. The horizontal grain dehulling device according to any one of items 1 to 5.
 本願請求項7に係る発明は、前記抵抗フラップの突出量を、前記砥石ロール及びスクリーンが収容された機体の外側から調整可能であることを特徴とする請求項6に記載の横型穀類脱皮装置である。 The invention according to claim 7 of the present application is the horizontal grain peeling device according to claim 6, wherein the amount of protrusion of the resistance flap can be adjusted from the outside of the machine body in which the grindstone roll and the screen are housed. is there.
 本願請求項8に係る発明は、排出口に蓋を回動自在に軸着し、前記スクリーンの内周面に、前記排出口に向かって穀類を案内する螺旋状のガイドプレートを設けたことを特徴とする請求項1乃至請求項7のうちいずれか1項に記載の横型穀類脱皮装置である。 According to claim 8, the lid is rotatably attached to the discharge port, and a spiral guide plate for guiding grains toward the discharge port is provided on the inner peripheral surface of the screen. The horizontal cereal molting device according to any one of claims 1 to 7, which is characteristic.
 本発明によれば、軸方向に直交する断面において、精穀室の一部を狭くすることができる。これにより、この狭い部分に穀類を滞留させて砥石ロールによる確実な脱皮を行うことができる。さらに、穀類が滞留部分を通過した後は、砥石ロールの回転で旋回させながら、砥石ロールの全面で穀類を研削するため、研削効率がよく、圧力の高まりすぎを防いで砕粒を減少させることができる。加えて、砥石ロールが局部的に磨耗することを防ぐことができる。
 さらに、スクリーンフレームを移動するだけで、スクリーン全体が砥石ロールに対して偏心するため、スクリーンの湾曲形状が変形することがない。したがって、スクリーンの湾曲形状を変形させることなく、スクリーンと砥石フレームの外周面との間の幅寸法を簡単に調整することができる。
 さらに、穀類の粒径、穀類の種類等に応じて、スクリーンと砥石ロールの外周面との間の距離を調整できるので、汎用性が高い。
According to the present invention, a part of the grain mill can be narrowed in a cross section orthogonal to the axial direction. As a result, cereals can be retained in this narrow portion and dehulling can be performed reliably with a grindstone roll. Furthermore, after the grain has passed through the stagnant portion, the grain is ground on the entire surface of the grindstone roll while being swirled by the rotation of the grindstone roll, so that the grinding efficiency is good, the pressure does not rise too much, and the crushed grains can be reduced. it can. In addition, it is possible to prevent the grindstone roll from being locally worn.
Further, since the entire screen is eccentric with respect to the grindstone roll simply by moving the screen frame, the curved shape of the screen is not deformed. Therefore, the width dimension between the screen and the outer peripheral surface of the grindstone frame can be easily adjusted without deforming the curved shape of the screen.
Further, the distance between the screen and the outer peripheral surface of the grindstone roll can be adjusted according to the grain size of the grain, the type of the grain, and the like, so that the versatility is high.
 スクリーンフレームを左右に位置調節できるようにすれば、砥石ロールの回転方向において、穀類が落下しながら流れる部分を狭くして精穀室に滞留しやすくし、研削ムラを少なくすることができる。 If the position of the screen frame can be adjusted to the left and right, in the rotation direction of the grindstone roll, the part where the grain flows while falling is narrowed so that it easily stays in the grain milling chamber, and grinding unevenness can be reduced.
 スクリーンフレームを上下に位置調節できるようにすれば、穀類が滞留しづらい精穀室の上部を狭くすることができる。これにより、精穀室の上部においても穀類に圧力がかかるため、穀類の脱皮が効率的に行われる。さらに、精穀室の上部と下部との圧力差が小さくなる。その結果、穀類の研削ムラが少なくなるだけでなく、落下した大量の穀類が精穀室の下部に詰まって、排出口方向へのスムーズな送りを妨げるおそれもなくなり、高圧によって砕粒が発生することも防止できる。 If the position of the screen frame can be adjusted up and down, the upper part of the grain processing chamber where grains are difficult to stay can be narrowed. As a result, pressure is applied to the cereals even in the upper part of the cereal chamber, so that the cereals are efficiently molted. In addition, the pressure difference between the upper and lower parts of the grain processing chamber becomes smaller. As a result, not only the uneven grinding of grains is reduced, but also a large amount of dropped grains are not likely to be clogged in the lower part of the grain mill and hinder smooth feeding toward the discharge port, and crushed grains are generated by high pressure. Can also be prevented.
 精穀室の狭い部分に抵抗フラップを突出させれば、狭い部分を通過する穀類を抵抗フラップが遮って、砥石ロールの回転方向の上流側に穀類が滞留する時間を長くすることができる。これにより、研削効率がさらに向上する。 If the resistance flap is projected into the narrow part of the grain mill, the resistance flap blocks the grains passing through the narrow part, and the time for the grains to stay upstream in the rotation direction of the grindstone roll can be lengthened. As a result, the grinding efficiency is further improved.
 砥石ロールの回転方向において、穀類が落下して流れる部分に抵抗フラップを設けることで、穀類を回転させながら搬送させる際に、精穀室に穀類を滞留させやすくなり、効率的な穀類の脱皮が可能となる。 By providing a resistance flap in the part where the grain falls and flows in the direction of rotation of the grindstone roll, it becomes easier for the grain to stay in the grain mill when the grain is transported while rotating, and efficient grain dehulling is possible. It will be possible.
 抵抗フラップの突出量を機体の外側から調整可能とすることにより、稼動中であっても、穀類の粒径等に応じて抵抗フラップの突出量を調整できる。 By making it possible to adjust the amount of protrusion of the resistance flap from the outside of the machine body, the amount of protrusion of the resistance flap can be adjusted according to the particle size of grains and the like even during operation.
 精穀室において穀類が落下して流れる部分や、穀類が滞留しづらい上部を狭くすることで、均等に穀類に圧力がかかる。これにより、排出口の蓋の錘による排出部付近の負荷が必要なくなる。
その結果、蓋が穀類を移送する力によって簡単に開き、精穀室内の穀類に局部的に高い圧力が加わらないので、砕粒も発生しにくい。
Pressure is evenly applied to the grains by narrowing the part where the grains fall and flow in the grain mill and the upper part where the grains are hard to stay. This eliminates the need for a load near the discharge portion due to the weight of the lid of the discharge port.
As a result, the lid is easily opened by the force of transferring cereals, and since high pressure is not locally applied to the cereals in the grain milling chamber, crushing is less likely to occur.
本発明の第1の実施形態を示す横型穀類脱皮装置の斜視図である。It is a perspective view of the horizontal grain molting apparatus which shows the 1st Embodiment of this invention. 本発明の第1の実施形態を示す横型穀類脱皮装置の側面図である。It is a side view of the horizontal cereal molting apparatus which shows the 1st Embodiment of this invention. 本発明の第1の実施形態に係る機体の側部カバーを外した状態の斜視図である。It is a perspective view of the state in which the side cover of the machine body which concerns on 1st Embodiment of this invention is removed. 本発明の第1の実施形態に係るスクリーン及びスクリーンフレームの要部の分解斜視図である。It is an exploded perspective view of the main part of the screen and the screen frame which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るスクリーン、スクリーンフレーム及び抵抗フラップの要部の分解斜視図である。It is an exploded perspective view of the main part of the screen, the screen frame and the resistance flap which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るスクリーン、スクリーンフレーム及び抵抗フラップの分解斜視図である。It is an exploded perspective view of the screen, the screen frame and the resistance flap which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態を示す横型穀類脱皮装置の一部を破断した斜視図である。It is a perspective view which a part of the horizontal grain peeling apparatus which shows 1st Embodiment of this invention is broken. 本発明の第1の実施形態を示す横型穀類脱皮装置のスクリーンと砥石ロールが同心状に設置された状態の要部の断面図である。It is sectional drawing of the main part in the state which the screen of the horizontal grain peeling apparatus which shows 1st Embodiment of this invention and a grindstone roll are concentrically installed. 本発明の第1の実施形態を示す横型穀類脱皮装置のスクリーンと砥石ロールが偏心した状態の要部の断面図である。It is sectional drawing of the main part in the state where the screen and the grindstone roll of the horizontal grain dehulling apparatus which shows the 1st Embodiment of this invention are eccentric. 本発明の第2の実施形態を示す横型穀類脱皮装置のスクリーンと砥石ロールが同心状に設置された状態の要部の断面図である。It is sectional drawing of the main part in the state which the screen and the grindstone roll of the horizontal grain peeling apparatus which show the 2nd Embodiment of this invention are installed concentrically. 本発明の第2の実施形態を示す横型穀類脱皮装置のスクリーンと砥石ロールが偏心した状態の要部の断面図である。It is sectional drawing of the main part in the state where the screen and the grindstone roll of the horizontal grain dehulling apparatus which shows the 2nd Embodiment of this invention are eccentric.
 以下、本発明の実施の形態につき図面を参照する等して説明する。なお、本発明は、実施形態に限定されないことはいうまでもない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Needless to say, the present invention is not limited to the embodiments.
 〔第1の実施形態〕
 図1~図9は、本発明の第1の実施形態を示す。
 図1は第1の実施形態を示す横型穀類脱皮装置の斜視図である。図2は第1の実施形態を示す横型穀類脱皮装置の側面図である。図3は第1の実施形態に係る機体の斜視図である。図4は第1の実施形態に係るスクリーン及びスクリーンフレームの要部の斜視図である。図5及び図6はスクリーン、スクリーンフレーム及び抵抗フラップの分解斜視図である。図7は第1の実施形態を示す横型穀類脱皮装置の一部を破断した斜視図である。図8及び図9は第1の実施形態を示す横型穀類脱皮装置の要部の断面図である。
 以下の説明において、断面とは、型穀類脱皮装置1の軸方向(前後方向)に直交する断面であり、上下左右は、この断面における方向をいう。
[First Embodiment]
1 to 9 show a first embodiment of the present invention.
FIG. 1 is a perspective view of a horizontal cereal molting device showing the first embodiment. FIG. 2 is a side view of a horizontal cereal molting device showing the first embodiment. FIG. 3 is a perspective view of the airframe according to the first embodiment. FIG. 4 is a perspective view of a main part of the screen and the screen frame according to the first embodiment. 5 and 6 are exploded perspective views of the screen, screen frame and resistance flap. FIG. 7 is a perspective view in which a part of the horizontal grain peeling device showing the first embodiment is broken. 8 and 9 are cross-sectional views of a main part of the horizontal cereal molting device showing the first embodiment.
In the following description, the cross section is a cross section orthogonal to the axial direction (front-back direction) of the type grain molting device 1, and the vertical and horizontal directions are the directions in this cross section.
 図1及び図2に示すように、本実施形態において、横型穀類脱皮装置1は、機体2と、機体2の内部に回転可能に横架された砥石ロール18(図8、図9参照)と、砥石ロール18を囲み、砥石ロール18との間に精穀室19を形成する円筒状のスクリーン10(図8、図9参照)と、スクリーン10が固定されたスクリーンフレーム11(図7参照)とを備えている。砥石ロール18及びスクリーン10は、機体2にほぼ水平に取り付けられている。 As shown in FIGS. 1 and 2, in the present embodiment, the horizontal grain dehulling device 1 includes the machine body 2 and a grindstone roll 18 rotatably laid inside the machine body 2 (see FIGS. 8 and 9). , A cylindrical screen 10 (see FIGS. 8 and 9) that surrounds the grindstone roll 18 and forms a grain mill 19 with the grindstone roll 18, and a screen frame 11 (see FIG. 7) to which the screen 10 is fixed. And have. The grindstone roll 18 and the screen 10 are attached to the machine body 2 substantially horizontally.
 機体2の形状は横長の箱状であり、側部カバー2aが開放できるようになっている。機体2の軸方向の一端(後端)側には、図示しないモータ等を収容する駆動室2bが設置されている。
 図1及び図2に示されるように、機体2の後端部の上面には、穀類供給ホッパ3が設けられ、穀類供給ホッパ3から供給された穀類が精穀室19内に搬送されるようになっている。
The shape of the machine body 2 is a horizontally long box shape, and the side cover 2a can be opened. A drive chamber 2b for accommodating a motor or the like (not shown) is installed on one end (rear end) side of the machine body 2 in the axial direction.
As shown in FIGS. 1 and 2, a grain supply hopper 3 is provided on the upper surface of the rear end portion of the machine body 2, so that the grain supplied from the grain supply hopper 3 is transported into the grain mill 19. It has become.
 機体2の軸方向の他端(前端)面には、排出口4が設けられる。排出口4には、回動自在に軸着された蓋5が設けられており、蓋5で閉鎖された排出口4は精穀室19の前端部から機体2の外部に延びている。
 蓋5には錘を取り付けておらず、精穀室19内から蓋5に軽く圧力が加わると開いて排出口4が開放されるようになっている。
A discharge port 4 is provided on the other end (front end) surface of the machine body 2 in the axial direction. The discharge port 4 is provided with a lid 5 rotatably attached to the shaft, and the discharge port 4 closed by the lid 5 extends from the front end portion of the grain mill 19 to the outside of the machine body 2.
A weight is not attached to the lid 5, and when a light pressure is applied to the lid 5 from inside the grain mill 19, the lid 5 opens and the discharge port 4 is opened.
 図3に示すように、機体2の後端面には、機体2の内部の穀類が移動する部分と駆動室2bとを区画する隔壁7aが設けられる。
 機体2の内部の穀類が移動する部分の後端寄り、中間部及び前端部には、それぞれ軸方向に直交する支持プレート7b,7c,7dが設けられる。隔壁7a及び支持プレート7b,7c,7dの中央部には貫通孔8が形成されている。
As shown in FIG. 3, a partition wall 7a for partitioning a portion where grains move inside the machine body 2 and a drive chamber 2b is provided on the rear end surface of the machine body 2.
Support plates 7b, 7c, and 7d that are orthogonal to each other in the axial direction are provided at the rear end, the middle portion, and the front end of the portion inside the machine body 2 where the grains move. A through hole 8 is formed in the central portion of the partition wall 7a and the support plates 7b, 7c, 7d.
 砥石ロール18は、機体2の内部に回転可能に固定されている。砥石ロール18には、穀類供給ホッパ3の下方に設置される図示しない螺旋ロールが連結されている。螺旋ロールは、隔壁7aに形成された貫通孔8を通して駆動室2b内のモータと連結され、回転可能に固定されている。そして、モータの駆動により螺旋ロール及び砥石ロール18が図8及び図9に示すように時計回りに回転する。 The grindstone roll 18 is rotatably fixed inside the machine body 2. A spiral roll (not shown) installed below the grain supply hopper 3 is connected to the grindstone roll 18. The spiral roll is rotatably fixed to the motor in the drive chamber 2b through a through hole 8 formed in the partition wall 7a. Then, the spiral roll and the grindstone roll 18 are rotated clockwise as shown in FIGS. 8 and 9 by driving the motor.
 図4~図6に示すように、スクリーン10は、多孔の金属板で形成され、円筒を直径部分で2分割したような半円弧形状の断面を有している。そして、スクリーン10の半円弧形状の上部のスクリーン10と下部のスクリーン10を組み合わせて、円筒形状に形成してある。
 スクリーン10の左右両側部には、張出し片10aが形成されている。スクリーン10の内周面には、穀類供給ホッパ3から精穀室19に投入された穀類を排出口4に向かって送るための螺旋状のガイドプレート12が設けられている。ガイドプレート12は、スクリーン10の外周からボルトによって取り付けられている。
As shown in FIGS. 4 to 6, the screen 10 is formed of a porous metal plate and has a semicircular arc-shaped cross section in which a cylinder is divided into two by a diameter portion. Then, the upper screen 10 and the lower screen 10 having a semicircular arc shape of the screen 10 are combined to form a cylindrical shape.
Overhanging pieces 10a are formed on both the left and right sides of the screen 10. On the inner peripheral surface of the screen 10, a spiral guide plate 12 for sending the grains input from the grain supply hopper 3 into the grain mill 19 toward the discharge port 4 is provided. The guide plate 12 is attached by bolts from the outer periphery of the screen 10.
 スクリーンフレーム11は、上部のスクリーン10及び下部のスクリーン10それぞれの前端部と後端部、及び、前端部と後端部の中間部に取り付けられる半円形状の内枠11aを備えている。さらに、軸方向に延びて、各内枠11aの左右の端部、及び、その中間部を連結する連結枠11bを備えている。図6に示されるように、スクリーン10の前端部と後端部に設けられた内枠11aには、円環状の外枠11cが取り付けられている。
 外枠11cの内径は、スクリーン10の内径とほぼ同じであり、外枠11cの外径は内枠11aの外径より大きく形成されている。
The screen frame 11 includes a semicircular inner frame 11a attached to the front end portion and the rear end portion of the upper screen 10 and the lower screen 10 respectively, and an intermediate portion between the front end portion and the rear end portion. Further, it is provided with a connecting frame 11b extending in the axial direction to connect the left and right ends of each inner frame 11a and the intermediate portion thereof. As shown in FIG. 6, an annular outer frame 11c is attached to the inner frame 11a provided at the front end portion and the rear end portion of the screen 10.
The inner diameter of the outer frame 11c is substantially the same as the inner diameter of the screen 10, and the outer diameter of the outer frame 11c is formed to be larger than the outer diameter of the inner frame 11a.
 各内枠11aの左右の端部に設けた連結枠11bと、スクリーン10の張出し片10aとをボルト等で止めることにより、スクリーンフレーム11がスクリーン10に固定される。上部のスクリーン10及びスクリーンフレーム11と、下部のスクリーン10及びスクリーンフレーム11とは、連結枠11b及び張出し片10aを介して連結されている。このようにして、スクリーン10はスクリーンフレーム11によって円筒形状を維持するように固定される。上部のスクリーン10及びスクリーンフレーム11と、下部のスクリーン10及びスクリーンフレーム11の右側部分は、後述する抵抗フラップ14を支持するためのフラップフレーム13を挟んで固定されている。 The screen frame 11 is fixed to the screen 10 by fixing the connecting frames 11b provided at the left and right ends of each inner frame 11a and the overhanging piece 10a of the screen 10 with bolts or the like. The upper screen 10 and the screen frame 11 and the lower screen 10 and the screen frame 11 are connected via the connecting frame 11b and the overhanging piece 10a. In this way, the screen 10 is fixed by the screen frame 11 so as to maintain a cylindrical shape. The upper screen 10 and the screen frame 11 and the right side portion of the lower screen 10 and the screen frame 11 are fixed with the flap frame 13 for supporting the resistance flap 14 described later interposed therebetween.
 本実施形態では、円筒形状に組み立てられた2組のスクリーン10及びスクリーンフレーム11が、図6に示されるように、同軸上に連続して設置されている。互いに向き合うスクリーンフレーム11の外枠11cには、左右両側にそれぞれ取っ手16が設けられる。 In this embodiment, two sets of screens 10 and screen frames 11 assembled in a cylindrical shape are continuously installed coaxially as shown in FIG. Handles 16 are provided on both the left and right sides of the outer frame 11c of the screen frames 11 facing each other.
 図7に示すように、同軸上に設置される2組のスクリーン10及びスクリーンフレーム11は、機体2の軸方向の中間部分に設けられた支持プレート7cを挟んで配置される。機体2の支持プレート7b,7c,7dには、スクリーンフレーム11の外枠11cがそれぞれ配置される。
 そして、スクリーンフレーム11の外枠11cと支持プレート7b,7c,7dは、左右両側の上部と下部において固定される。外枠11c及び支持プレート7b,7c,7dの内のいずれか一方には、図8に示されるような左右方向に長い長孔9が形成され、長孔9を貫通するボルト17によって、外枠11cと支持プレート7b,7c,7dが固定されている。本実施形態では、長孔9は、支持プレート7b、7dに取り付けられる外枠11cと、支持プレート7cに設けられている。
As shown in FIG. 7, the two sets of screens 10 and screen frames 11 installed coaxially are arranged so as to sandwich a support plate 7c provided at an intermediate portion in the axial direction of the machine body 2. The outer frame 11c of the screen frame 11 is arranged on the support plates 7b, 7c, 7d of the machine body 2, respectively.
The outer frame 11c of the screen frame 11 and the support plates 7b, 7c, 7d are fixed at the upper and lower portions on both the left and right sides. An elongated hole 9 that is long in the left-right direction as shown in FIG. 8 is formed in one of the outer frame 11c and the support plates 7b, 7c, and 7d, and the outer frame is formed by a bolt 17 that penetrates the elongated hole 9. 11c and support plates 7b, 7c, 7d are fixed. In the present embodiment, the elongated holes 9 are provided in the outer frame 11c attached to the support plates 7b and 7d and the support plate 7c.
 このような構成により、ボルト17を緩めて、長孔9に沿って左右方向に外枠11cを支持プレート7b、7c、7dに対して移動させることが可能となる。そして、スクリーン10とともにスクリーンフレーム11を、スクリーン10の円筒形状を保ったまま移動させることができる。したがって、スクリーンの円筒形状を変形させることなく、スクリーン10の軸心の位置を、砥石ロール18の軸心に対して左右方向に調節することができ、スクリーン10と砥石ロール18の外周面との間の幅寸法を調整することが可能となる。スクリーン10の移動可能な距離は左右にそれぞれ5mm程度としている。
 スクリーンフレーム11及びスクリーン10を移動する際は、ボルト17を緩めた状態で、外枠11cに設けた取っ手16を引っ張ることにより、簡単にスクリーンフレーム11及びスクリーン10を左右に移動させることができる。
With such a configuration, the bolt 17 can be loosened to move the outer frame 11c in the left-right direction along the elongated hole 9 with respect to the support plates 7b, 7c, and 7d. Then, the screen frame 11 can be moved together with the screen 10 while maintaining the cylindrical shape of the screen 10. Therefore, the position of the axial center of the screen 10 can be adjusted in the left-right direction with respect to the axial center of the grindstone roll 18 without deforming the cylindrical shape of the screen, and the screen 10 and the outer peripheral surface of the grindstone roll 18 can be adjusted. It is possible to adjust the width dimension between them. The movable distance of the screen 10 is about 5 mm on each side.
When moving the screen frame 11 and the screen 10, the screen frame 11 and the screen 10 can be easily moved to the left and right by pulling the handle 16 provided on the outer frame 11c with the bolts 17 loosened.
 図8に示すように、ボルト17が長孔9の中央部に挿通されているときは、砥石ロール18の中心軸とスクリーン10の中心軸が同じになる。しかし、図9に示すように、スクリーンフレーム11を左へ移動させてボルト17が長孔9の右端に挿通された状態で固定すると、スクリーン10と砥石ロール18の外周面との距離(精穀室19の幅)が、右側で狭く、左側で広くなる。
 このように、精穀室19の右側を狭くして、砥石ロール18を時計回りさせると、穀類が回転しながら搬送され、精穀室19の狭い部分に滞留しやすくなる。これにより、効率的な脱皮が可能となる。
As shown in FIG. 8, when the bolt 17 is inserted through the central portion of the elongated hole 9, the central axis of the grindstone roll 18 and the central axis of the screen 10 are the same. However, as shown in FIG. 9, when the screen frame 11 is moved to the left and the bolt 17 is fixed while being inserted into the right end of the elongated hole 9, the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 (refined grain). The width of the chamber 19) is narrow on the right side and wide on the left side.
When the right side of the grain mill 19 is narrowed and the grindstone roll 18 is rotated clockwise in this way, the grains are transported while rotating, and tend to stay in the narrow portion of the grain chamber 19. This enables efficient molting.
 本実施形態では、スクリーン10と砥石ロール18の外周面との距離が狭くなる精穀室19の右側において、上部のスクリーン10と下部のスクリーン10との間に、精穀室19に向かって突出する抵抗フラップ14が、軸方向に沿って設置される。
 抵抗フラップ14は、精穀室19内の穀類を砕かないように、ゴム等の柔らかい素材によって構成され、その径方向外側面の複数個所には操作ボルト15が取り付けられている。操作ボルト15は側部カバー2aを貫通して機体2の外部に露出し、その先端にはハンドル6が設けられる。
In the present embodiment, on the right side of the grain mill 19 where the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 is narrowed, the protrusion toward the grain chamber 19 is between the upper screen 10 and the lower screen 10. The resistance flap 14 is installed along the axial direction.
The resistance flap 14 is made of a soft material such as rubber so as not to crush the grains in the grain mill 19, and operating bolts 15 are attached to a plurality of locations on the outer surface in the radial direction thereof. The operation bolt 15 penetrates the side cover 2a and is exposed to the outside of the machine body 2, and a handle 6 is provided at the tip thereof.
 操作ボルト15は、フラップフレーム13に螺合され、ハンドル6を回転操作することにより、抵抗フラップ14の精穀室19における突出量を調整できるようになっている。
 フラップフレーム13は、スクリーン10及びスクリーンフレーム11に固定されているので、スクリーンフレーム11を左右に移動させると、抵抗フラップ14も移動することがで、更に穀類の脱皮を効率的に行うことが可能となる。
The operation bolt 15 is screwed into the flap frame 13, and the amount of protrusion of the resistance flap 14 in the grain chamber 19 can be adjusted by rotating the handle 6.
Since the flap frame 13 is fixed to the screen 10 and the screen frame 11, when the screen frame 11 is moved to the left or right, the resistance flap 14 can also be moved, so that the grain can be moulted more efficiently. It becomes.
 横型穀類脱皮装置1を用いて穀類の脱皮を行う際は、スクリーン10を左側へ移動させて、スクリーン10と砥石ロール18の外周面との間の距離を右側で狭く、左側で広くする。そして、砥石ロール18を時計回りに回転させ、穀類供給ホッパ3から原料となる穀類を精穀室19へ供給する。スクリーン10の左右方向の移動量及び抵抗フラップ14の突出量は、穀類の粒形やサイズ、表皮の硬さ等に応じて調整する。 When peeling grains using the horizontal grain peeling device 1, the screen 10 is moved to the left side, and the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 is narrowed on the right side and widened on the left side. Then, the grindstone roll 18 is rotated clockwise to supply the grain as a raw material from the grain supply hopper 3 to the grain mill 19. The amount of movement of the screen 10 in the left-right direction and the amount of protrusion of the resistance flap 14 are adjusted according to the grain shape and size of the grain, the hardness of the epidermis, and the like.
 精穀室19へ投入された穀類は、砥石ロール18の回転により左側下方へ落下する。精穀室19の右側部は狭くなっており、しかも抵抗フラップ14が突出しているので、抵抗フラップ14の上方に穀類が滞留し、砥石ロール18によって確実に研削される。
 抵抗フラップ14を通過した穀類は、砥石ロール18の回転によって旋回しながら砥石ロール18の全面で研削され、スクリーン10のガイドプレート12によって排出口4に向かって移送される。
The grains thrown into the grain mill 19 fall to the lower left side due to the rotation of the grindstone roll 18. Since the right side portion of the grain mill 19 is narrow and the resistance flap 14 protrudes, grains stay above the resistance flap 14 and are reliably ground by the grindstone roll 18.
The grain that has passed through the resistance flap 14 is ground on the entire surface of the grindstone roll 18 while being swirled by the rotation of the grindstone roll 18, and is transferred toward the discharge port 4 by the guide plate 12 of the screen 10.
 研削されながら移送される穀類は排出口4に達するまでに精穀され、穀類が蓋5を押し開けることによって排出口4から排出される。スクリーン10と砥石ロール18が水平に設けられ、精穀室19の中では穀類に均等に圧力がかかる。これにより、排出口4の蓋5に錘を設けなくても、蓋5は穀類が移送される力によって簡単に開く。さらに、精穀室19内の穀類に局部的に高い圧力が加わらないので、砕粒も発生しにくい。
 除去された表皮は、スクリーン10に形成された孔を通して精穀室19の外部に排出され、機体2の底部から排出される。
The grains transferred while being ground are refined by the time they reach the discharge port 4, and the grains are discharged from the discharge port 4 by pushing the lid 5 open. The screen 10 and the grindstone roll 18 are provided horizontally, and pressure is evenly applied to the grains in the grain mill 19. As a result, even if the lid 5 of the discharge port 4 is not provided with a weight, the lid 5 can be easily opened by the force to which the grains are transferred. Further, since a high pressure is not locally applied to the grains in the grain mill 19, crushing is less likely to occur.
The removed epidermis is discharged to the outside of the grain mill 19 through the holes formed in the screen 10, and is discharged from the bottom of the machine body 2.
 〔第2の実施形態〕
 以下に、本発明の第2の実施形態について、図10及び図11に基づいて説明する。なお、第1の実施形態と同様の部分については説明を省略し、主に第1の実施形態と異なる部分について説明する。
[Second Embodiment]
The second embodiment of the present invention will be described below with reference to FIGS. 10 and 11. The description of the same parts as those of the first embodiment will be omitted, and the parts different from those of the first embodiment will be mainly described.
 第2の実施形態では、スクリーンフレーム11の外枠11c及び支持プレート7b,7c,7dのいずれか一方には、図10に示されるように上下方向に沿って長孔9を形成している。図示されている例では、支持プレート7bに取り付けられる外枠11cに長孔9を形成している。これにより、スクリーンフレーム11及びスクリーン10の位置を上下に調整することができる。 In the second embodiment, elongated holes 9 are formed in one of the outer frame 11c and the support plates 7b, 7c, and 7d of the screen frame 11 along the vertical direction as shown in FIG. In the illustrated example, the elongated hole 9 is formed in the outer frame 11c attached to the support plate 7b. Thereby, the positions of the screen frame 11 and the screen 10 can be adjusted up and down.
 図10に示すように、長孔9の中央部にボルト17を挿通させ、スクリーン10の軸心と砥石ロール18の軸心とを一致させた状態から、図11に示すように、スクリーンフレーム11及びスクリーン10を下方に移動して、長孔9の上端部でボルト17による固定を行う。これにより、スクリーン10の上部と砥石ロール18の外周面との距離よりも、スクリーン10の下部と砥石ロール18の外周面との距離の方が広くなる。
 このようにすれば、穀類が滞留しづらい精穀室19の上部を狭くすることができ、穀類に圧力をかけることができる。したがって、精穀室19の上部においても穀類の脱皮が効率的に行われる。さらに、精穀室19の上部と精穀室19の下部における穀類に対する圧力差が小さくなる。この結果、穀類の研削ムラが少なくなり、さらに、落下した大量の穀類が精穀室19の下部に詰まったり、穀類に対する圧力が高くなって砕粒が発生するのを防止できる。
As shown in FIG. 10, a bolt 17 is inserted through the central portion of the elongated hole 9, and the axis of the screen 10 and the axis of the grindstone roll 18 are aligned with each other. Then, as shown in FIG. 11, the screen frame 11 And the screen 10 is moved downward to fix it with a bolt 17 at the upper end of the elongated hole 9. As a result, the distance between the lower part of the screen 10 and the outer peripheral surface of the grindstone roll 18 is wider than the distance between the upper part of the screen 10 and the outer peripheral surface of the grindstone roll 18.
By doing so, it is possible to narrow the upper part of the grain mill 19 where the grains are hard to stay, and it is possible to apply pressure to the grains. Therefore, the cereals are efficiently molted even in the upper part of the grain mill 19. Further, the pressure difference between the upper part of the grain mill 19 and the lower part of the grain chamber 19 with respect to the cereal becomes smaller. As a result, uneven grinding of cereals is reduced, and it is possible to prevent a large amount of fallen cereals from clogging the lower part of the grain mill 19 or increasing pressure on the cereals to generate crushed grains.
 本実施形態では、砥石ロール18が時計回りをする場合に、抵抗フラップ14を精穀室19の右側に設けているので、穀類の回転搬送時に精穀室19に穀類を滞留させやすくなり、効率的な脱皮が可能となる。 In the present embodiment, when the grindstone roll 18 rotates clockwise, the resistance flap 14 is provided on the right side of the grain milling chamber 19, so that the grain can be easily retained in the grain milling chamber 19 during the rotary transportation of the grain, which is efficient. It is possible to remove the skin.
 〔その他の変形例〕
 本発明は上記の実施の形態に限定されるものではない。例えば以下のようなものも含まれる。
[Other variants]
The present invention is not limited to the above embodiments. For example, the following are also included.
 本実施形態では、2個のスクリーン10を軸方向に連続して設けたが、もちろん1個のスクリーン10だけでも良い。 In the present embodiment, the two screens 10 are continuously provided in the axial direction, but of course, only one screen 10 may be used.
 本実施形態では、中間部の支持プレート7cに設けられる外枠11cに取っ手16を設けたが、これに限らずすべての外枠11cに取っ手を設けるようにしても良い。 In the present embodiment, the handle 16 is provided on the outer frame 11c provided on the support plate 7c in the intermediate portion, but the present invention is not limited to this, and the handle may be provided on all the outer frames 11c.
 本実施形態では、砥石ロール18が時計回りに回転するので、精穀室19の右側を狭くしたが、砥石ロール18が反時計回りに回転する場合は、精穀室19の左側を狭くすると良い。 In the present embodiment, since the grindstone roll 18 rotates clockwise, the right side of the grain mill 19 is narrowed. However, when the grindstone roll 18 rotates counterclockwise, the left side of the grain mill 19 may be narrowed. ..
 本実施形態では、精穀室19の右側に抵抗フラップ14を設けたが、精穀室19の左側や、例えば、精穀室19の上側、精穀室19の下側にも別の抵抗フラップ14を設置しても良い。 In the present embodiment, the resistance flap 14 is provided on the right side of the grain mill 19, but another resistance flap is also provided on the left side of the grain chamber 19, for example, the upper side of the grain chamber 19 and the lower side of the grain chamber 19. 14 may be installed.
 本実施形態では、スクリーン10を水平方向に2分割したが、スクリーン10を斜め方向に分割してもよい。その際は、分割されたスクリーン10の接合部において、スクリーン10と砥石ロール18の外周面との距離が狭くなる部分の、上部寄り又は下部寄りの位置に抵抗フラップ14を設けることができる。 In the present embodiment, the screen 10 is divided into two in the horizontal direction, but the screen 10 may be divided in the diagonal direction. In that case, in the joint portion of the divided screen 10, the resistance flap 14 can be provided at a position closer to the upper part or the lower part of the portion where the distance between the screen 10 and the outer peripheral surface of the grindstone roll 18 is narrowed.
 本実施形態では、スクリーン10を2分割したが、3個以上に分割してもよいし、分割しなくてもよい。分割されたスクリーン10の接合部分に、それぞれ抵抗フラップ14を設けても良い。 In the present embodiment, the screen 10 is divided into two, but the screen 10 may or may not be divided into three or more. Resistance flaps 14 may be provided at the joint portions of the divided screens 10.
 本実施形態では、スクリーン10の左右両側部に形成した張出し片10aと、スクリーンフレーム11の連結枠11bとが固定されている。これに加えて、スクリーン10の軸方向の両端部や、スクリーン10の軸方向の中央部に、フランジを設け、このフランジとスクリーンフレーム11の内枠11aとをボルト等で固定することができる。これにより、スクリーン10とクリーンフレーム11とを、さらに強固に固定することができ、スクリーン10の円筒形状の変形に対して高い強度で対抗することができる。 In the present embodiment, the overhanging pieces 10a formed on both the left and right sides of the screen 10 and the connecting frame 11b of the screen frame 11 are fixed. In addition to this, flanges can be provided at both ends of the screen 10 in the axial direction and at the center of the screen 10 in the axial direction, and the flange and the inner frame 11a of the screen frame 11 can be fixed with bolts or the like. As a result, the screen 10 and the clean frame 11 can be fixed more firmly, and the deformation of the cylindrical shape of the screen 10 can be countered with high strength.
 本実施形態では、排出口4の蓋5に錘を設けないものであったが、必要に応じて負荷をかけるために、蓋5に錘などを設けるようにしても良い。 In the present embodiment, the lid 5 of the discharge port 4 is not provided with a weight, but a weight or the like may be provided on the lid 5 in order to apply a load as needed.
 上記した各実施形態における各技術的事項を、異なる他の実施形態に適用して実施することも可能である。 It is also possible to apply each technical matter in each of the above-described embodiments to other different embodiments.
 1        横型穀類脱皮装置
 2        機体
 2a       側部カバー
 2b       駆動室
 3        穀類供給ホッパ
 4        排出口
 5        蓋
 6        ハンドル
 7a       隔壁
 7b,7c,7d 支持プレート
 8        貫通孔
 9        長孔
 10       スクリーン
 10a      張出し片
 11       スクリーンフレーム
 11a      内枠
 11b      連結枠
 11c      外枠
 12       ガイドプレート
 13       フラップフレーム
 14       抵抗フラップ
 15       操作ボルト
 16       取っ手
 17       ボルト
 18       砥石ロール
 19       精穀室
1 Horizontal grain peeling device 2 Machine 2a Side cover 2b Drive chamber 3 Grain supply hopper 4 Discharge port 5 Lid 6 Handle 7a Partition 7b, 7c, 7d Support plate 8 Through hole 9 Long hole 10 Screen 10a Overhang piece 11 Screen frame 11a Frame 11b Connecting frame 11c Outer frame 12 Guide plate 13 Flap frame 14 Resistance flap 15 Operation bolt 16 Handle 17 Bolt 18 Grindstone roll 19 Milling chamber

Claims (8)

  1.  横型穀類脱皮装置であって、
     砥石ロールと、該砥石ロールを囲んで該砥石ロールとの間に精穀室を形成する筒状のスクリーンと、前記スクリーンが固定されたスクリーンフレームとを備え、
     前記スクリーンフレームの軸心の位置を前記砥石ロールの軸心に対して調節可能として、前記スクリーンと砥石ロールの外周面との間の幅寸法を調整可能であることを特徴とする横型穀類脱皮装置。
    It is a horizontal grain molting device,
    It is provided with a grindstone roll, a tubular screen that surrounds the grindstone roll and forms a grain mill between the grindstone roll, and a screen frame to which the screen is fixed.
    A horizontal grain dehulling device characterized in that the position of the axis of the screen frame can be adjusted with respect to the axis of the grindstone roll, and the width dimension between the screen and the outer peripheral surface of the grindstone roll can be adjusted. ..
  2.  前記スクリーンフレームの軸心の位置を、軸方向に直交する断面において、左右へ調節可能であることを特徴とする請求項1に記載の横型穀類脱皮装置。 The horizontal grain peeling device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted to the left and right in a cross section orthogonal to the axial direction.
  3.  前記スクリーンフレームの軸心の位置を、軸方向に直交する断面において、上下へ調節可能であることを特徴とする請求項1に記載の横型穀類脱皮装置。 The horizontal cereal molting device according to claim 1, wherein the position of the axial center of the screen frame can be adjusted up and down in a cross section orthogonal to the axial direction.
  4.  前記スクリーンの上部と砥石ロールの外周面との距離よりも、前記スクリーンの下部と砥石ロールの外周面との距離の方が広くなるよう、前記スクリーンフレームの軸心の位置を調節可能であることを特徴とする請求項3に記載の横型穀類脱皮装置。 The position of the axial center of the screen frame can be adjusted so that the distance between the lower part of the screen and the outer peripheral surface of the grindstone roll is wider than the distance between the upper part of the screen and the outer peripheral surface of the grindstone roll. The horizontal grain dehulling device according to claim 3, wherein the horizontal grain dehulling device is characterized.
  5.  少なくとも前記スクリーンと前記砥石ロールの外周面との距離が狭い部分に、前記スクリーンから精穀室に向かって突出する抵抗フラップが設けられていることを特徴とする請求項1乃至請求項4のうちいずれか1項に記載の横型穀類脱皮装置。 Of claims 1 to 4, wherein a resistance flap projecting from the screen toward the grain processing chamber is provided at least in a portion where the distance between the screen and the outer peripheral surface of the grindstone roll is narrow. The horizontal grain dehulling device according to any one of the following items.
  6.  少なくとも前記砥石ロールの回転方向において穀類が落下しながら流れる部分に、前記スクリーンから精穀室に向かって突出する抵抗フラップが設けられていることを特徴とする請求項1乃至請求項5のうちいずれか1項に記載の横型穀類脱皮装置。 Any of claims 1 to 5, wherein a resistance flap protruding from the screen toward the grain mill is provided at least in a portion where grains flow while falling in the rotation direction of the grindstone roll. The horizontal grain dehulling device according to item 1.
  7.  前記抵抗フラップの突出量を、前記砥石ロール及びスクリーンが収容された機体の外側から調整可能であることを特徴とする請求項6に記載の横型穀類脱皮装置。 The horizontal grain dehulling device according to claim 6, wherein the amount of protrusion of the resistance flap can be adjusted from the outside of the machine body in which the grindstone roll and the screen are housed.
  8.  排出口に蓋を回動自在に軸着し、前記スクリーンの内周面に、前記排出口に向かって穀類を案内する螺旋状のガイドプレートを設けたことを特徴とする請求項1乃至請求項7のうちいずれか1項に記載の横型穀類脱皮装置。 Claims 1 to 2, wherein a lid is rotatably attached to the discharge port, and a spiral guide plate for guiding grains toward the discharge port is provided on the inner peripheral surface of the screen. The horizontal grain dehulling device according to any one of 7.
PCT/JP2020/040130 2019-11-08 2020-10-26 Horizontal type grain hulling device WO2021090725A1 (en)

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