WO2021059445A1 - 画像処理装置 - Google Patents
画像処理装置 Download PDFInfo
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- WO2021059445A1 WO2021059445A1 PCT/JP2019/037949 JP2019037949W WO2021059445A1 WO 2021059445 A1 WO2021059445 A1 WO 2021059445A1 JP 2019037949 W JP2019037949 W JP 2019037949W WO 2021059445 A1 WO2021059445 A1 WO 2021059445A1
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- unit
- board
- substrate
- virtual screen
- reference unit
- Prior art date
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- 239000000758 substrate Substances 0.000 claims abstract description 153
- 238000003860 storage Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0812—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/409—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0015—Orientation; Alignment; Positioning
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0815—Controlling of component placement on the substrate during or after manufacturing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/0882—Control systems for mounting machines or assembly lines, e.g. centralized control, remote links, programming of apparatus and processes as such
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31308—Capture image asynchronously with processing of analysis, identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45029—Mount and solder parts on board
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/302—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements characterised by the form or geometrical disposition of the individual elements
- G09F9/3026—Video wall, i.e. stackable semiconductor matrix display modules
Definitions
- This specification discloses an image processing device.
- a component mounting machine that mounts a predetermined number of components on a board by repeating the work of sucking the components supplied from the component supply device with a nozzle, transferring them onto the board, and mounting them at a predetermined position on the board.
- small substrates such as LED substrates
- the assembly board is attached so that a plurality of unit boards can be removed.
- the component mounting machine can mount a plurality of components on a large number of unit boards at a time by mounting a plurality of components on the conveyed collective substrate.
- a virtual screen of the assembly board viewed from above may be displayed on the display.
- a detailed image including all the parts mounted on the unit board is displayed.
- the image processing apparatus disclosed in the present specification is made to solve the above-mentioned problems, and its main purpose is to shorten the time required to display the virtual screen of the collective substrate.
- the image processing apparatus disclosed in this specification is It is an image processing device that displays a virtual screen on a display when a collective board in which a plurality of unit boards having a common component configuration are arranged is viewed from above.
- a storage unit that stores the position information of all the parts mounted on the unit board, One unit board at a predetermined position among the plurality of unit boards is used as a reference unit board, and for the reference unit board, each part is set as the unit board based on the position information of all the parts mounted on the unit board.
- a detailed image arranged in the above is generated, and for a non-reference unit substrate other than the reference unit substrate among the plurality of unit substrates, a simplified image obtained by simplifying the unit substrate is generated, and the reference unit substrate is used as the virtual screen.
- a control unit that displays the detailed image at the position of and displays a simple virtual screen that displays the simplified image at the position of the non-reference unit board. It is equipped with.
- this image processing device when displaying a virtual screen on the display of a collective board in which a plurality of unit boards having a common component configuration are arranged from above, a detailed image is displayed at the position of the reference unit board and the non-reference unit board is displayed. Display a simple virtual screen with a simplified image displayed at the position. Therefore, the time required for the display is shortened as compared with displaying the detailed virtual screen in which the detailed images are displayed for all the unit boards on the display.
- the perspective view of the component mounting machine 10. The block diagram which shows the structure which concerns the control of a component mounting machine 10.
- Top view of the substrate 80. An explanatory diagram of information stored in the storage unit 63.
- Explanatory drawing of simple virtual screen 90. Explanatory drawing of the part information screen 95.
- Top view of the substrate 180. Explanatory drawing of simple virtual screen 190.
- FIG. 1 is a perspective view of the component mounting machine 10
- FIG. 2 is a block diagram showing a configuration related to control of the component mounting machine 10
- FIG. 3 is a plan view of the substrate 80
- FIG. 4 is an explanation of information stored in the storage unit 63. It is a figure.
- the left-right direction (X-axis), the front-back direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIG.
- the component mounting machine 10 includes a board transfer device 18, a head 24, a nozzle 37, a parts camera 40, a display 68, a reel unit 70, and a control device 60.
- the board transport device 18 is a device that transports and holds the board 80.
- the substrate transfer device 18 includes support plates 20 and 20 and conveyor belts 22 and 22 (only one of them is shown in FIG. 1).
- the support plates 20 and 20 are members extending in the left-right direction, and are provided at intervals in the front-rear direction of FIG.
- the conveyor belts 22 and 22 are bridged to the drive wheels and the driven wheels provided on the left and right sides of the support plates 20 and 20 so as to be endless.
- the substrate 80 is placed on the upper surfaces of the pair of conveyor belts 22, 22 and conveyed from left to right.
- the substrate 80 can be supported from the back surface side by a large number of supporting pins 23 erected. Therefore, the substrate transfer device 18 also serves as a substrate support device.
- the head 24 is attached to the front surface of the X-axis slider 26.
- the X-axis slider 26 is attached to the front surface of the Y-axis slider 30.
- the Y-axis slider 30 is slidably attached to a pair of left and right guide rails 32, 32 extending in the front-rear direction.
- a pair of upper and lower guide rails 28, 28 extending in the left-right direction are provided on the front surface of the Y-axis slider 30.
- the X-axis slider 26 is slidably attached to the guide rails 28 and 28.
- the head 24 moves in the left-right direction as the X-axis slider 26 moves in the left-right direction, and moves in the front-rear direction as the Y-axis slider 30 moves in the front-rear direction.
- the sliders 26 and 30 are driven by drive motors 26a and 30a (see FIG. 2), respectively.
- the head 24 has a built-in Z-axis motor 34, and the height of the nozzle 37 attached to the ball screw 35 extending along the Z-axis is adjusted by the Z-axis motor 34.
- the head 24 has a built-in Q-axis motor 36 (see FIG. 2) that rotates the nozzle 37 around the axis.
- the nozzle 37 is a member that attracts and holds a component at the tip of the nozzle and releases the component that is attracted to the tip of the nozzle.
- the nozzle 37 can supply pressure from a pressure supply source (not shown), for example, sucks a component when a negative pressure is supplied, and sucks a component when the negative pressure supply is stopped or a positive pressure is supplied. To release.
- the nozzle 37 projects downward from the bottom surface of the main body of the head 24. Further, the height of the parts attracted to the nozzle 37 is adjusted by moving the nozzle 37 up and down along the Z-axis direction by the Z-axis motor 34. By rotating the nozzle 37 by the Q-axis motor 36, the orientation of the parts attracted to the nozzle 37 is adjusted.
- the parts camera 40 is arranged in front of the board transfer device 18.
- the parts camera 40 has an imaging range above the parts camera 40, and images the parts held by the nozzles 37 from below to generate an captured image.
- the display 68 displays various images in color or in monochrome.
- the reel unit 70 is a detachable attachment of a plurality of feeders 74.
- the feeder 74 includes a reel 71.
- a tape 72 is wound around the reel 71.
- a plurality of accommodating recesses 73 are provided on the surface of the tape 72 along the longitudinal direction of the tape 72. Parts are housed in each housing recess 73. These parts are protected by a film that covers the surface of the tape 72.
- Such a tape 72 is unwound from the reel 71 toward the rear, and the film is peeled off at a predetermined component supply position 74a of the feeder 74 to expose the components.
- the parts sent out to the predetermined parts supply position 74a are attracted by the nozzle 37.
- the operation of the reel unit 70 is controlled by the feeder controller 76 (see FIG. 2) included in each feeder 74.
- the control device 60 includes a CPU 61, a storage unit 63 (ROM, RAM, HDD, etc.), an input / output interface 65, and the like, and these are connected via a bus 66.
- the control device 60 is shown for the substrate transfer device 18, the drive motor 26a for the X-axis slider 26, the drive motor 30a for the Y-axis slider 30, the Z-axis motor 34, the Q-axis motor 36, the parts camera 40, the display 68, and the nozzle 37. Do not output the drive signal to the pressure supply source. Further, the control device 60 inputs an image captured by the parts camera 40 and an input signal from an input device 69 such as a keyboard or a mouse.
- an input device 69 such as a keyboard or a mouse.
- the control device 60 is communicably connected to the feeder controller 76 of the reel unit 70. Although not shown, the sliders 26 and 30 are equipped with position sensors (not shown), and the control device 60 inputs the position information from the position sensors and drives the motors 26a of the sliders 26 and 30. Control 30a.
- the control device 60 is communicably connected to the management device 78 that manages the production program and the like.
- the substrate 80 is a collective substrate (so-called multi-chamfered substrate) in which a plurality of unit substrates having a common component configuration are arranged.
- unit substrates There are two types of unit substrates: an L-shaped first unit substrate 81 and an inverted L-shaped second unit substrate 82.
- On the substrate 80 a large number of pairs of the first unit substrate 81 and the second unit substrate 82 are arranged vertically and horizontally.
- the first and second unit substrates 81 and 82 are weakly coupled to the substrate 80. Therefore, the first and second unit substrates 81 and 82 can be easily removed from the substrate 80 by pressing.
- the substrate number is assigned to each substrate without distinguishing between the first unit substrate 81 and the second unit substrate 82.
- the specific method of assigning the board number is to set the first unit board 81 in the lower left corner of the board 80 as the board number 1, and count up one by one as it goes to the right from there, and after reaching the lower right corner. Is to count up one by one as it goes from the left end of the next higher row to the right, and repeat this in sequence.
- the substrate number of the first unit substrate 81 is an odd number
- the substrate number of the second unit substrate 82 is an even number.
- Parts with part numbers 1 to m are mounted on the first unit board 81 at predetermined positions.
- the storage unit 63 stores the position information of the parts of the first unit board 81 and the position information of the first unit board 81.
- the position information of the parts of the first unit board 81 includes the XY coordinates representing the positions of the parts of the part numbers 1 to m at the coordinates with the predetermined position (for example, the lower left angle) of the first unit board 81 as the origin.
- the rotation angle ( ⁇ ) of each component is included.
- the position information of the first unit board 81 includes the first unit boards 81 of the board numbers 1, 3, 5, ..., (2p-1) at the coordinates with the predetermined position (for example, the lower left corner) of the board 80 as the origin.
- XY coordinates representing a predetermined position (origin) of the are included.
- the positions of the parts 1 to m mounted on the first unit board 81 of the board number (2k-1) are the position information of the first unit board 81 of the board number (2k-1) and the first unit board 81. It can be obtained by using the position information of the parts of. Therefore, the storage unit 63 stores substantially the position information of all the components mounted on the first unit board 81.
- m and p are integers of 2 or more, and k is any integer from 1 to p.
- Parts with part numbers 1 to n are mounted on the second unit board 82 at predetermined positions.
- the storage unit 63 stores the position information of the parts of the second unit board 82 and the position information of the second unit board 82.
- the position information of the parts of the second unit board 82 includes the XY coordinates representing the positions of the parts 1 to n in the coordinates with the predetermined position (for example, the lower left angle) of the second unit board 82 as the origin.
- the rotation angle ( ⁇ ) of each part is included.
- the position information of the second unit board 82 includes the predetermined positions of the second unit boards 82 of the board numbers 2, 4, 6, ..., (2p) at the coordinates with the predetermined position of the board 80 (for example, the lower left corner) as the origin.
- XY coordinates representing the position (origin) are included.
- the positions of the parts 1 to n mounted on the second unit board 82 of the board number (2i) are the position information of the second unit board 82 of the board number (2i) and the positions of the parts of the second unit board 82. It can be obtained by using information. Therefore, the storage unit 63 stores substantially the position information of all the components mounted on the second unit board 82. Note that n is an integer of 2 or more, and i is any integer from 1 to p.
- the storage unit 63 is further mounted on a substrate figure (L-shaped figure and inverted L-shaped figure) used when displaying the board 80 and the first and second unit boards 81 and 82 on the display 68, and the board 80.
- the component figure used when displaying the component on the display 68 is also stored.
- the CPU 61 of the control device 60 controls each part of the component mounting machine 10 based on the production program received from the management device 78 to produce a substrate 80 on which a plurality of types and a plurality of components are mounted. Specifically, the CPU 61 controls the X-axis slider 26 and the Y-axis slider 30 so that the nozzle 37 faces the component sent to the component supply position 74a by the feeder 74, which is a component supply device. Subsequently, the CPU 61 controls the pressure of the nozzle 37 so that the component at the component supply position 74a is attracted to the nozzle 37.
- the CPU 61 controls the parts camera 40 so as to capture an image of the part attracted to the nozzle 37, and recognizes the posture of the part based on the obtained image of the part. Subsequently, the CPU 61 controls the X-axis slider 26 and the Y-axis slider 30 so that the parts are arranged directly above the designated position of the substrate 80 in consideration of the posture of the parts attracted to the nozzle 37, and the nozzle 37 controls the parts. The pressure of the nozzle 37 is controlled so as to release the parts.
- the CPU 61 repeatedly executes such a component mounting process to mount a predetermined number and types of components on the substrate 80.
- a mounting line is formed by arranging a plurality of such component mounting machines 10 in the left-right direction. When the board 80 is transported from the most upstream component mounting machine 10 of one mounting line to the most downstream component mounting machine 10, all predetermined components are mounted on the board 80. ..
- FIG. 5 is a flowchart showing an example of a simple virtual screen display routine.
- the CPU 61 When the operator inputs a display request for the simple virtual screen of the board 80 from the input device 69, the CPU 61 starts this simple virtual screen display routine. When the CPU 61 starts this routine, it first generates a simple virtual screen 90 (S100). An example of the simple virtual screen 90 is shown in FIG. Specifically, in generating the simple virtual screen 90, the CPU 61 uses the first unit board 81 of the board number 1 located at the lowermost left end position of the plurality of first unit boards 81 as the first reference unit board 91s. At the same time, the second unit board 82 of the board number 2 located at the second position from the left end of the bottom of the plurality of second unit boards 82 is set as the second reference unit board 92s.
- the CPU 61 sets each component of the first reference unit board 91s based on the position information of all the parts mounted on the first unit board 81 and the position information of the first unit board 81 of the board number 1. 1 A detailed image arranged on the reference unit substrate 91s is generated. The detailed image includes an outer frame showing the outer shape of the first unit substrate 81, a unique color of the first unit substrate 81 painted in the outer frame, and a substrate number assigned to each unit substrate. Further, with respect to the second reference unit board 92s, the CPU 61 secondizes each component based on the position information of all the parts mounted on the second unit board 82 and the position information of the second unit board 82 of the board number 2.
- a detailed image arranged on the reference unit substrate 92s is generated.
- the detailed image includes an outer frame showing the outer shape of the second unit substrate 81, a unique color of the second unit substrate 82 painted in the outer frame, and a substrate number assigned to each unit substrate.
- the CPU 61 generates a simplified image of the first unit substrate 81 for the first non-reference unit substrate 91 other than the first reference unit substrate 91s.
- the simplified image includes an outer frame showing the outer shape of the first unit substrate 81, a unique color of the first unit substrate 81 painted in the outer frame, and a substrate number assigned to each unit substrate.
- the CPU 61 generates a simplified image of the second unit substrate 82 for the second non-reference unit substrate 92 other than the second reference unit substrate 92s.
- the simplified image includes an outer frame showing the outer shape of the second unit substrate 82, a unique color of the second unit substrate 81 painted in the outer frame, and a substrate number assigned to each unit substrate.
- the CPU 61 attaches detailed images to the positions of the first reference unit substrate 91s and the positions of the second reference unit substrate 92s, and the positions of the first non-reference unit substrate 91 and the second non-reference unit substrate 92.
- a simple virtual screen 90 is generated by pasting a simplified image at a position.
- the CPU 61 displays the simple virtual screen 90 on the display 68 (S110).
- the first reference unit board 91s is an image including an L-shaped outer frame, a unique color (shown by shading in FIG. 6), a board number “1”, and a plurality of parts. Is displayed.
- the first non-reference unit substrate 91 is displayed as an image including an L-shaped outer frame, a unique color (displayed in shading in FIG. 6), and a substrate number (odd number).
- the second reference unit substrate 92s is displayed as an image including an inverted L-shaped outer frame, a unique color (displayed in white in FIG. 6), a substrate number “2”, and a plurality of parts.
- the second non-reference unit substrate 92 is displayed as an image including an inverted L-shaped outer frame, a unique color (displayed in white in FIG. 6), and a substrate number (even number).
- the parts information display button 93 and the end button 94 are also displayed on the simple virtual screen 90.
- the CPU 61 determines whether or not the part information display button 93 has been selected by the operator (S120). If the component information display button is not selected in S120, the CPU 61 determines whether or not the end button 94 has been selected by the operator (S125). If the end button is not selected in S125, the CPU 61 returns to S110 again. On the other hand, if the component information display button 93 is selected in S120, the CPU 61 displays the component information screen 95 on the display 68 (S130). An example of the component information screen 95 is shown in FIG.
- the component information screen 95 is a screen showing the position information of the parts of the first and second reference unit boards 91s and 92s and the position information of the first and second reference unit boards 91s and 92s in a tabular format.
- the component information screen 95 is generated based on the information of FIG. 4 stored in the storage unit 63.
- the close button 96 is also displayed on the component information screen 95.
- Such a component information screen 95 may be displayed on top of the simple virtual screen 90, may be displayed side by side with the simple virtual screen 90, or may be switched from the simple virtual screen 90. It may be displayed as a separate screen.
- the CPU 61 determines whether or not the close button 96 is selected by the operator (S140), and if the close button 96 is selected, closes the part information screen 95 and returns to S110. On the other hand, if the close button 96 is not selected in S140, the CPU 61 determines whether or not the position information of at least one component of the first and second reference unit boards 91s and 92s has been changed by the operator on the component information screen 95. (S150), and if it is not changed, the process returns to S130 again.
- the CPU 61 changes the position information of the component with respect to all the first boards 81 stored in the storage unit 63 (S160). , Return to S100 again. Further, if the position information of the parts of the second reference unit board 92s is changed in S150, the CPU 61 changes the position information of the parts with respect to all the second boards 82 stored in the storage unit 63 (S160). , Return to S100 again.
- the CPU 61 regenerates the simple virtual screen 90 based on the position information of the changed component in S100.
- the end button 94 is selected by the operator on the simple virtual screen 90 in S125, the CPU 61 ends the simple virtual screen display routine.
- a virtual screen of the board 80 an assembly board in which a plurality of first and second unit boards 81 and 82 are arranged
- a simple virtual screen 90 is displayed in which detailed images are displayed at positions of the first and second reference unit boards 91s and 92s and simplified images are displayed at positions of the other first and second non-reference unit boards 91 and 92s. Therefore, the time required for the display is shortened as compared with displaying the detailed virtual screen displaying the detailed images of all the first and second unit boards on the display 68.
- a substrate number (identification code) is attached to the detailed image (first and second reference unit substrates 91s, 92s) and the simplified image (first and second non-reference unit substrates 91, 92) of the simple virtual screen 90. Therefore, the operator can identify each unit board by the board number.
- the operator can recognize whether the first unit board 81 or the second unit board 82 is based on the color.
- the substrate 80 includes the first unit substrate 81 and the second unit substrate 82, detailed images (first reference unit substrate 91s and second reference unit substrate 92s) are displayed for each type. Therefore, the operator can confirm the arrangement of parts and the like from the detailed images of each type.
- the position information of the parts of the first and second reference unit boards 91s and 92s and the position information of the boards are displayed. Therefore, when displaying the position information of the parts for all the unit boards. In comparison, the time required for display is shortened.
- the CPU 61 changes the position information of the component stored in the storage unit 63 for all the first unit boards 81. .. Therefore, the work of changing the position information of the parts of each first unit board 81 can be performed in a short time. This point is the same for the second unit substrate 82.
- the substrate 80 in which a large number of pairs of the first unit substrate 81 and the second unit substrate 82 are arranged vertically and horizontally is illustrated, but as in the substrate 180 shown in FIG.
- the region in which a large number of 1-unit substrates 181 are arranged and the region in which a large number of 2nd unit substrates 182 are arranged may be separated.
- the substrate 180 has substrate numbers 1 to 27 as the first unit substrate 81, and substrate numbers 28 to 48 as the second unit substrate 82.
- the method of assigning the substrate number is the same as that of the above-described embodiment.
- FIG. 9 shows a simple virtual screen 190 corresponding to the substrate 180.
- the substrate number 1 is the first reference unit substrate 191s (detailed image)
- the substrate numbers 2 to 27 are the first non-reference unit substrate 191 (simplified image)
- the substrate number 28 is the second reference unit substrate 192s (detailed image).
- substrate numbers 29 to 48 are the second non-reference unit substrate 192 (simplified image).
- the CPU 61 executes the simple virtual screen display routine, but the virtual screen display routine shown in FIG. 10 may be executed.
- the CPU 61 starts the virtual screen display routine, the CPU 61 first displays the selection screen on the display 68 (S200).
- the selection screen includes a simple virtual screen selection button and a detailed virtual screen selection button. Subsequently, the CPU 61 determines which button is selected by the operator (S210). If the simple virtual screen selection button is selected in S210, the CPU 61 executes the simple virtual screen display routine shown in FIG. 5, and then ends the virtual screen display routine. On the other hand, if the detailed virtual screen selection button is selected in S210, the CPU 61 executes the detailed virtual screen display routine. In the simple virtual screen display routine of FIG.
- the detailed virtual screen display routine generates a detailed virtual screen instead of the simple virtual screen 90 in S100, and displays the detailed virtual screen on the display 68 instead of the simple virtual screen 90 in S110. It is the same as the simple virtual screen display routine except that it is done.
- detailed images first reference unit boards 91s
- second reference unit boards 92s are placed at all positions of the second unit boards 82. This is the arranged screen. Therefore, the time required to generate the detailed virtual screen is longer than the time required to generate the simple virtual screen 90.
- the virtual screen display routine of FIG. 10 the convenience of the operator is improved because the display 68 is switched between displaying the simple virtual screen and displaying the detailed virtual screen in response to the request of the operator.
- control device 60 of the component mounting machine 10 has been illustrated as the image processing device of the present disclosure, but the present invention is not particularly limited thereto, and for example, the management device 78 is used as the image processing device of the present disclosure. May be good. In that case, the operator can display the simple virtual screen 90 on the display connected to the management device 78 when the production program or the like is changed in the management device 78.
- the part information screen 95 is displayed when the part information display button 93 is selected by the operator, but the part information screen 95 may always be displayed when the simple virtual screen 90 is displayed.
- the component information screen 95 displays the component position information of the first and second reference unit boards 91s and 92s and the position information of the first and second reference unit boards 91s and 92s.
- the position information of the first and second unit boards 81 and 82 of the above may be displayed.
- the storage unit 63 stores the position information of the parts of the first and second unit boards 81 and 82 and the position information of the first and second unit boards 81 and 82 in the format of FIG. , May be stored in another format.
- the positions of all the components mounted on the board 80 may be displayed in coordinates with the predetermined position (for example, the lower left corner) of the board 80 as the origin.
- the predetermined position for example, the lower left corner
- only the position information of the parts of the first reference unit board 91s may be displayed on the part information screen 95.
- the position information of a certain part with respect to the first reference unit board 91s is changed by the operator, the position information of the part with respect to all the first unit boards 81 among the information stored in the storage unit 63 is also changed. It is preferable to be done. The same applies to the second unit substrate 82.
- the detailed images of the first and second reference unit substrates 91s and 92s are given a substrate number and a unique color.
- the substrate number of the detailed image may be omitted, or the unique color of the detailed image may be used. It may be omitted.
- the image processing device disclosed in this specification may be configured as follows.
- the simplified image may be an image including an outer frame set based on the outer shape of the unit substrate.
- the simplified image may include at least one of the identification code set for each unit substrate and the color set for each type of the unit substrate in addition to the outer frame. If the simplified image has an identification code, the operator can identify the unit substrate by the identification code. If the simplified image is colored, the operator can recognize what kind of unit board it is by the color. The detailed image may also be given an identification code or a color.
- the assembly substrate may include two or more types of the unit substrates.
- the reference unit substrate is displayed as a detailed image for each type.
- the control unit displays the position information of all the parts mounted on the reference unit board together with the virtual screen or separately from the virtual screen.
- the position information of the component may not be displayed on the display.
- control unit displays the simple virtual screen as the virtual screen, or the reference unit board and all of the non-reference unit boards, in response to the request of the operator. You may switch whether to display the detailed virtual screen for displaying the detailed image. This will improve the convenience of the operator.
- the control unit when the operator changes the position information of the component with respect to the reference unit substrate, the control unit stores the position information of the component in the storage unit. May be changed not only for the reference unit substrate but also for the non-reference unit substrate. In this way, the work of changing the position information of the parts of each unit board can be performed in a short time.
- the present invention can be used when displaying a virtual screen on a display when a collective board in which a plurality of unit boards are arranged is viewed from above.
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Abstract
Description
部品構成が共通の単位基板が複数配列された集合基板を上から見た仮想画面をディスプレイに表示する画像処理装置であって、
前記単位基板に実装されるすべての部品の位置情報を記憶する記憶部と、
前記複数の単位基板のうちの所定位置にある1つの単位基板を基準単位基板とし、前記基準単位基板については前記単位基板に実装されるすべての部品の位置情報に基づいて各部品を前記単位基板に配置した詳細画像を生成し、前記複数の単位基板のうち前記基準単位基板以外の非基準単位基板については前記単位基板を簡略化した簡略画像を生成し、前記仮想画面として、前記基準単位基板の位置に前記詳細画像を表示し前記非基準単位基板の位置に前記簡略画像を表示した簡易仮想画面を表示する制御部と、
を備えたものである。
Claims (7)
- 部品構成が共通の単位基板が複数配列された集合基板を上から見た仮想画面をディスプレイに表示する画像処理装置であって、
前記単位基板に実装されるすべての部品の位置情報を記憶する記憶部と、
前記複数の単位基板のうちの所定位置にある1つの単位基板を基準単位基板とし、前記基準単位基板については前記単位基板に実装されるすべての部品の位置情報に基づいて各部品を前記単位基板に配置した詳細画像を生成し、前記複数の単位基板のうち前記基準単位基板以外の非基準単位基板については前記単位基板を簡略化した簡略画像を生成し、前記仮想画面として、前記基準単位基板の位置に前記詳細画像を表示し前記非基準単位基板の位置に前記簡略画像を表示した簡易仮想画面を表示する制御部と、
を備えた画像処理装置。 - 前記簡略画像は、前記単位基板の外形に基づいて設定された外枠を含む画像である、
請求項1に記載の画像処理装置。 - 前記簡略画像は、前記外枠のほかに、前記単位基板ごとに設定された識別符号及び前記単位基板の種類ごとに設定された色の少なくとも1つを含む、
請求項2に記載の画像処理装置。 - 前記集合基板は、2以上の種類の前記単位基板を含む、
請求項1~3のいずれか1項に記載の画像処理装置。 - 前記制御部は、前記基準単位基板については前記基準単位基板に実装されるすべての部品の位置情報を前記仮想画面と共に又は前記仮想画面とは別に前記ディスプレイに表示可能であり、前記非基準単位基板については前記部品の位置情報を前記ディスプレイに表示しない、
請求項1~4のいずれか1項に記載の画像処理装置。 - 前記制御部は、操作者の要求に応じて、前記仮想画面として前記簡易仮想画面を表示するか、前記基準単位基板及び前記非基準単位基板のすべてについて前記詳細画像を表示する詳細仮想画面を表示するかを切り替える、
請求項1~5のいずれか1項に記載の画像処理装置。 - 前記制御部は、操作者が前記基準単位基板に対して前記部品の位置情報を変更したならば、前記記憶部に記憶されている前記部品の位置情報を前記基準単位基板だけでなく前記非基準単位基板についても変更する、
請求項1~6のいずれか1項に記載の画像処理装置。
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CN201980100607.8A CN114424685B (zh) | 2019-09-26 | 2019-09-26 | 图像处理装置 |
KR1020217032894A KR102507707B1 (ko) | 2019-09-26 | 2019-09-26 | 화상 처리 장치 |
PCT/JP2019/037949 WO2021059445A1 (ja) | 2019-09-26 | 2019-09-26 | 画像処理装置 |
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