WO2021057058A1 - 一种有源钳位反激变换器的多模式控制方法 - Google Patents

一种有源钳位反激变换器的多模式控制方法 Download PDF

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Publication number
WO2021057058A1
WO2021057058A1 PCT/CN2020/092747 CN2020092747W WO2021057058A1 WO 2021057058 A1 WO2021057058 A1 WO 2021057058A1 CN 2020092747 W CN2020092747 W CN 2020092747W WO 2021057058 A1 WO2021057058 A1 WO 2021057058A1
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mode
voltage
threshold
burst
threshold voltage
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PCT/CN2020/092747
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English (en)
French (fr)
Chinese (zh)
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尹向阳
王海洲
袁源
刘湘
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广州金升阳科技有限公司
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Priority to EP20867492.9A priority Critical patent/EP3916983B1/de
Priority to US17/434,007 priority patent/US11804780B2/en
Publication of WO2021057058A1 publication Critical patent/WO2021057058A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33569Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0003Details of control, feedback or regulation circuits
    • H02M1/0032Control circuits allowing low power mode operation, e.g. in standby mode
    • H02M1/0035Control circuits allowing low power mode operation, e.g. in standby mode using burst mode control
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0048Circuits or arrangements for reducing losses
    • H02M1/0054Transistor switching losses
    • H02M1/0058Transistor switching losses by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • H02M1/34Snubber circuits
    • H02M1/342Active non-dissipative snubbers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/44Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33507Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33507Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
    • H02M3/33523Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters with galvanic isolation between input and output of both the power stage and the feedback loop
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0003Details of control, feedback or regulation circuits
    • H02M1/0006Arrangements for supplying an adequate voltage to the control circuit of converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • the invention relates to a control method of a flyback converter, in particular to a multi-mode control method of an active clamp flyback converter.
  • Flyback converters are widely used in small and medium power switching power supplies due to their low cost and simple topology.
  • all the energy of the primary side cannot be transferred to the secondary side.
  • the leakage inductance energy remaining on the primary side and the junction capacitance of the MOS tube resonate to cause the drain of the main switch tube. Generate high-frequency voltage spikes.
  • the usual method is to add a suitable absorption circuit.
  • Common absorption circuits include RCD absorption circuit, LCD absorption circuit and active clamp circuit.
  • the active clamp circuit adds an additional clamp switch tube and a larger clamp capacitor, which can save the leakage inductance energy and recover this energy to the input end of the converter.
  • the active clamp circuit extracts the charge on the junction capacitance of the drain terminal of the main switching tube through the reverse excitation current after the recovery process of the leakage inductance energy is completed, so that the drain voltage of the main switching tube is reduced to Zero, so as to realize the zero voltage turn-on (ZVS) of the main switch tube, reduce the turn-on loss of the main switch tube, and further improve the power density of the product.
  • ZVS zero voltage turn-on
  • Figure 1 shows the circuit diagram of a typical active clamp flyback converter.
  • LK is the leakage inductance
  • LM is the magnetizing inductance
  • C_CLAMP is the clamping capacitor
  • S2 is the clamping switch
  • S1 is the main switch
  • C OSS is the main switch junction capacitance
  • RCS is the excitation inductance current sampling resistor
  • NS is the number of turns of the secondary winding of the transformer
  • DR is the rectifier diode
  • C OUT is the output capacitor of the converter
  • the unit 120 is the controller of the converter (that is, the main control chip of the converter)
  • the unit 130 is an isolated feedback circuit.
  • the main control chip realizes dual-loop peak current mode control through the isolation feedback unit 130 sampling the output voltage of the flyback converter and the voltage drop on the current sampling resistor RCS, and determines when the main switch S1 is turned on and when it is turned off.
  • the ZVS turn-on of the main switch S1 it is necessary to reasonably control the turn-on time of the clamp switch S2.
  • the magnetizing inductance and leakage inductance still flow negative currents, extracting energy from the switch junction capacitance, so that the switch node voltage is pulled to the ground potential.
  • FIG. 2 it is the key waveform diagram of the typical complementary mode active clamp flyback converter shown in Fig. 1 when it works in the complementary mode.
  • S1 is the gate drive waveform of the main switch
  • S2 is the gate drive waveform of the clamp switch
  • VSW is the drain voltage waveform of the main switch
  • ILM is the excitation Inductor current waveform
  • ILK is the leakage current waveform
  • Stage one t 0 ⁇ t 1 At t 0 , the driving signal S1 of the switch tube 115 switches from high level to low level, the switch tube 115 is turned off, and the output junction capacitance between the drain and source of the switch tube 115 is closed. The voltage rises rapidly to V in +nV out , the inductor 113 begins to transfer energy to the secondary side through the transformer 140, and the inductor 112 begins to resonate with the capacitor 111 through the body diode of the switch tube 114 until t 1 ;
  • Phase two t 1 ⁇ t 2 At time t 1 , the drive signal S2 of the switch tube 114 is switched from low level to high level, the switch tube 114 is turned on, and after the switch tube 114 is turned on, the inductor 113 continues through the switch tube 114 Resonates with capacitor 111 to t 2 . At this stage, the primary side continues to transfer energy to the secondary side;
  • Stage three t 2 ⁇ t 3 At time t 2 , the drive signal S2 of the switch tube 114 is switched from high level to low level, the switch tube 114 is turned off, and after the switch tube 114 is turned off, the resonance current at this time is equal to the excitation current. Therefore, in this stage, the primary side no longer transfers energy to the secondary side, and the voltage across the primary winding of the transformer is no longer clamped by the secondary side. At this time, since there is a negative excitation current on the inductor 113, the current will be drawn from the switch tube 115. The charge on the junction capacitance is output at both ends of the drain and source, so as to realize the zero voltage turn-on of the switch tube 115 in the next cycle;
  • Stage four t 3 ⁇ t 4 At time t 3 , the drive signal S1 of the switch tube 115 is switched from low level to high level, the switch tube 115 is turned on, and the inductor 113 converts the electrical energy obtained from the input voltage source 170 into and storing the magnetic energy, the primary magnetizing current increases linearly to time t 4.
  • the inductance of the magnetizing inductance is L M
  • the inductance of the leakage inductance is L K
  • the positive peak value of the magnetizing inductance current is I PKP
  • the negative peak value is I PKN
  • the drain terminal voltage of the main switch is V SW
  • the switch The parasitic capacitance of the node is C OSS .
  • L M and C OSS are fixed. From this formula, it can be seen that in order to realize the ZVS of the main switch, a certain magnitude of negative inductor current must be guaranteed, and the negative current required as the input voltage increases is also Bigger.
  • the switching frequency of the complementary mode active clamp flyback converter increases as the load decreases, and the switching loss and driving loss of the switching tube do not decrease when the output load decreases.
  • there is still a large circulating energy in the clamp switch tube path in the complementary mode at light load which will also cause the light load efficiency to decrease.
  • Patent US9991800B2 provides a multi-mode control active clamp flyback controller. This patent realizes the switching between complementary mode, normal flyback and burst mode by detecting the voltage of the feedback pin FB.
  • the power level of the complementary mode above 45W has an advantage, because if the power is too small, when working in the complementary mode The circulating current is still very large, which results in the converter having no advantage at low power levels.
  • the switching frequency in the complementary mode will increase, which will cause a large jump in the operating frequency when the mode is switched, resulting in loop instability and poor electromagnetic interference (EMI) characteristics.
  • EMI electromagnetic interference
  • Patent US10243469B1 provides a burst mode control method, which works in normal flyback burst mode when the load is less than 20%. In this mode, the energy stored on the clamp capacitor can only be connected in parallel by a large Resistance to consume; it also works in complementary mode when fully loaded, so it is only suitable for products with higher power levels.
  • Patent CN101572490A proposes a non-complementary control method. Although the control method can reduce the frequency as the load decreases, there is still a negative current, which causes the converter to have a large circulating current and low load efficiency. At the same time, the negative current Existence makes the peak current of the primary side relatively large, resulting in relatively large no-load power consumption and audible noise.
  • the purpose of the present invention is to provide a multi-mode control method of an active clamp flyback converter, which is mainly used for low-power level power supplies; it can ensure the realization of ZVS of the main switch and light load efficiency.
  • the improvement of the power consumption and the low no-load power consumption, at the same time, the frequency can be further reduced at light load, and there will be no sudden frequency changes during multi-mode conversion.
  • the present invention provides a multi-mode control method for an active clamp flyback converter.
  • the main switch tube controls the current of the primary winding of the flyback transformer
  • the clamp switch tube The node voltage on the primary side of the flyback transformer is clamped
  • the controller generates two drive signals for controlling the main switch tube and the clamped switch tube by detecting the feedback voltage at the output end of the flyback converter; it is characterized by: control After detecting the feedback voltage and comparing the set mode switching threshold voltage, the device realizes the mode switching between the trailing edge non-complementary mode, the leading edge non-complementary mode and the leading edge non-complementary Burst mode of the two driving signals; the mode switching thresholds are respectively It is the first threshold voltage V ATD of the trailing edge non-complementary mode transitioning to the leading edge non-complementary mode ; the second threshold voltage V DTA of the leading edge non-complementary mode transitioning to the trailing edge non
  • the converter When the feedback voltage is greater than the second threshold voltage V DTA , the converter works in the trailing edge non-complementary mode; when the feedback voltage is less than the first threshold voltage V ATD , the converter works in the leading edge non-complementary mode; when the feedback voltage is at the first threshold When the voltage is between the second threshold voltage and the second threshold voltage, the operating mode of the previous working cycle is maintained; when the feedback voltage is less than the third threshold voltage V Burst , the converter operates in the burst mode (Burst); the first threshold V ATD is less than The second threshold V DTA and the third threshold V Burst are smaller than the first threshold V ATD , and the three thresholds are designed independently of each other.
  • the operating frequencies of the above main switching tube and the clamp switching tube are the same, but the conduction time of the two switching tubes is different.
  • the conduction time of the main switching tube is obtained by comparing the peak current sampling voltage of the primary side with the feedback voltage.
  • the on-time of the clamp tube varies according to different working modes. When working in the non-complementary mode of the trailing edge, the on-time of the clamp tube should make the main switch tube just realize the ZVS turn-on; when working in the leading-edge non-complementary mode , The on-time of the clamp tube is fixed.
  • the leading edge non-complementary mode By adopting the trailing edge non-complementary mode to reduce the circulating current of the converter; the leading edge non-complementary mode is used to replace the ordinary flyback mode to improve the light load efficiency; the leading edge non-complementary burst mode is used when there is no load to limit the principle of the burst mode
  • the size of the edge peak current avoids the generation of audio noise, and the no-load power consumption is low, and no-load does not need to connect a large resistor in parallel with the clamp circuit to consume the energy on the clamp capacitor.
  • the controller leaves two pins for setting the first threshold and the second threshold.
  • the first and second thresholds are generally set at 5% of the feedback voltage corresponding to the load. Between 20%, the resistance of the pin can be changed according to different requirements; the third threshold is generally set between 2% and 4% of the feedback voltage corresponding to the load.
  • a fourth threshold voltage V f for frequency reduction is also set, and when the feedback voltage is less than the fourth threshold voltage V f for frequency reduction, the switching frequency of the main switch tube decreases from the maximum frequency as the feedback voltage decreases; When the feedback voltage is greater than the frequency reduction threshold voltage, the switching frequency of the main switch tube fluctuates by 5% above and below the maximum switching frequency.
  • the fourth threshold voltage is generally set at 60%-70% of the feedback voltage corresponding to the load.
  • the converter when the feedback voltage FB voltage is less than the third threshold voltage V Burst , the converter is controlled to operate in the burst mode.
  • the burst mode controls the peak current of the primary winding to a fixed value, and the feedback voltage FB voltage
  • the driving signals of the main switch and the clamp switch are turned off at the same time; when the feedback voltage FB voltage is greater than the sixth threshold voltage V Burst_H , the drive signals of the main switch and the clamp switch are normally output .
  • the fifth threshold voltage V Burst_L and the sixth threshold voltage V Burst_H are values set internally by the controller 120, the fifth threshold voltage and the sixth threshold voltage are less than the third threshold voltage, and there is a 0.5V difference between the two .
  • the beneficial effects of the multi-mode power control method of the present invention are:
  • the circulating current of the converter under heavy load is small, because the conduction time of the clamp tube is different according to different working modes, so the conduction time of the clamp tube is adaptive, and the conduction time of the clamp tube is adaptive under different input voltages. The time is different;
  • Mode switching does not affect the stability of the loop.
  • the converter works at a lighter load. At this time, the energy on the clamp capacitor is small, which will not cause output overshoot or undershoot, so it will not affect the loop. Stability
  • the light load efficiency is high, because the leakage inductance energy is not consumed by the resistance, but will be transmitted to the secondary side to the load;
  • Figure 1 is a block diagram of the existing typical ACF circuit principle
  • Figure 2 is a waveform diagram of key signals of an active clamp flyback converter in a typical complementary mode control method in the prior art
  • Fig. 3 shows the relationship between the operating frequency and mode switching of the multi-mode power supply control method of the present invention and the load;
  • Figure 5 is a key waveform diagram of the leading-edge non-complementary mode of the multi-mode power control method of the present invention.
  • Fig. 6 is a key waveform diagram of the burst mode when the multi-mode power supply control method of the present invention is no-load.
  • the multi-mode flyback power supply includes an active clamp flyback converter and a controller.
  • the active clamp flyback converter is used to adjust the input voltage and output the desired voltage.
  • the active clamp flyback converter includes a main switch tube that controls the current of the primary winding of the flyback transformer, and the primary side of the flyback transformer The voltage of the node is clamped by the clamp switch tube.
  • the controller detects the FB voltage to generate control signals for controlling the main switching tube and the clamp switching tube.
  • the multi-mode flyback power supply can operate in the trailing edge non-complementary mode, the leading edge non-complementary mode and the leading edge non-complementary burst mode (Burst mode). ) These existing modes are combined to drive work. Among them, the switching frequency of the trailing edge non-complementary mode and the leading edge non-complementary mode changes with the change of the FB voltage.
  • Back-edge non-complementary mode It means that the main switch is turned on immediately after the dead time after the clamp switch is turned off.
  • the driving signal sequence is shown in Figure 4, where S1 is the main switch drive signal, and S2 is the clamp switch drive. ; Leading edge non-complementary mode: It means that the clamp switch is turned on for a short time after the dead time after the main switch is turned off.
  • the driving signal sequence is shown in Figure 5. Among them, S1 is the main switch drive signal, and S2 is the clamp.
  • Switch tube drive; leading edge non-complementary Burst mode It means that the timing signal between the main switch tube and the clamp switch tube is leading edge non-complementary at light no-load.
  • Fig. 1 shows in schematic form an active clamp flyback power supply according to some embodiments. It includes an active clamp flyback (ACF) converter 160 and a controller 120 for adjusting the input voltage of the voltage source 170 and outputting a desired output voltage V out .
  • ACF active clamp flyback
  • the ACF converter 160 includes a primary side circuit 110, a flyback transformer 140, and a secondary side circuit 150. Both the primary winding and the secondary winding of the flyback transformer 140 have the same-named end and the different-named end, and a magnetic core coupled with the primary and secondary windings.
  • the primary side circuit 110 includes a clamp capacitor 111, a leakage inductor 112, an excitation inductor 113, a clamp switch 114, a main switch 115, and a sampling resistor 116.
  • the first terminal of the capacitor 111 is connected to the output terminal of the input power source 170.
  • the first terminal of the inductor 112 is connected to the output terminal of the input voltage source 170, and the second terminal of the inductor 112 is connected to the opposite end of the primary winding of the flyback transformer 140.
  • the first terminal of the inductor 113 is connected to the opposite end of the primary winding of the flyback transformer 140, and the second terminal of the inductor 113 is connected to the same end of the primary winding of the flyback transformer 140.
  • the drain of the switching tube 114 is connected to the second terminal of the capacitor 111, and the source of the switching tube 114 is connected to the end of the primary winding of the flyback transformer 140 with the same name.
  • the drain of the switching tube 115 is connected with the end of the same name of the primary winding of the flyback transformer 140, and the source of the switching tube 115 is connected with the first terminal of the resistor 116.
  • the second terminal of the resistor 116 is connected to the ground.
  • the switch tubes 114 and 115 are both N-channel metal oxide semiconductor (MOS) transistors.
  • the secondary circuit 150 includes an output rectifier diode 151 and an output capacitor 152.
  • the anode of the rectifier diode 151 is connected to the end of the same name of the secondary winding of the flyback transformer, and the cathode of the rectifier diode 151 is connected to the first terminal of the output capacitor 152.
  • the second terminal of the output capacitor 152 is connected to the ground.
  • the rectifier diode can also be replaced by an N-channel metal oxide semiconductor (MOS) transistor.
  • MOS metal oxide semiconductor
  • the controller 120 includes a feedback signal input port FB connected to the second port of the isolation feedback 130, a second output port D2 connected to the gate of the switch tube 114 for providing a driving signal to it, and the gate of the switch 115 It is connected to the first output port D1 for providing a driving signal to it.
  • the controller 120 is implemented by an integrated circuit, and other components of the multi-mode power supply are discrete components. In other embodiments, some discrete devices can also be integrated into an integrated circuit.
  • the controller 120 controls the switching actions of the switch tubes 115 and 114 through the GS_1 and GS_2 driving signals sent from the D1 and D2 ports, and is used to control the ACF converter 160 to adjust the output voltage to a preset value.
  • the isolated feedback circuit provides the feedback signal FB to the controller 120.
  • the controller 120 compares the FB signal with a preset reference voltage, and the result of the comparison changes the duty cycle of the switching tubes 114 and 115, thereby adjusting the output voltage to the desired value .
  • Fig. 3 shows in graphical form the switching process of each mode of the flyback converter of Fig. 1 driven by the combination of the trailing edge non-complementary mode, the leading edge non-complementary mode, and the leading edge non-complementary Burst mode.
  • the abscissa represents the FB signal in volts
  • the ordinate represents the switching frequency in kilohertz (KHz).
  • the switching frequency of the ACF converter decreases proportionally with the decrease of the FB voltage until the switching frequency reaches the preset f sw (min) clamping frequency point to prevent ACF conversion There is audible noise from the human ear on the device 160.
  • the ACF converter works in the trailing edge non-complementary active clamp flyback mode; when the feedback voltage is less than V ATD , the ACF converter works in the leading edge non-complementary active clamp flyback mode.
  • Excitation mode when the feedback voltage is between the first threshold voltage and the second threshold voltage, the converter maintains the operating mode of the previous working cycle; when the feedback voltage is less than the third threshold voltage V Burst , the converter works in burst mode (Burst).
  • the first threshold V ATD is less than the second threshold V DTA
  • the third threshold V Burst is less than the first threshold V ATD
  • the design of these three thresholds are independent of each other.
  • the first threshold and the second threshold are generally set at 5%-20% of the fixed feedback voltage corresponding to the load.
  • the third threshold is generally set at 2%-4% of the fixed feedback voltage corresponding to the load.
  • the above-mentioned fourth threshold voltage is generally set at 60%-70% of the fixed feedback voltage corresponding to the load.
  • Fig. 4 is a key waveform diagram of the trailing edge non-complementary mode of the multi-mode power supply of the present invention. The following is an analysis of the working principle of non-complementary trailing edge:
  • the first stage [T0 ⁇ T1] At T0, the main switch S1 is turned on, and the primary current flows through the magnetizing inductance, S1, and increases linearly. At T1, S1 turns off, and phase 1 ends.
  • the fifth stage [T4 ⁇ T5] At T4, the secondary side rectifier diode current naturally crosses zero, the primary side magnetizing inductance clamp voltage disappears, and the magnetizing inductance resonates with the output junction capacitance of the main switch tube S1 and the clamp switch tube S2. At T5, the clamp switch S2 is turned on, and this stage ends.
  • the secondary side rectifier diode continues to conduct, and the voltage across the magnetizing inductance is still clamped at -NVO, so the voltage across the leakage inductance is clamped at NVO-VC, the leakage inductance is reversely excited, and the leakage inductance current resonantly rises.
  • the clamp switch S2 is turned off, and this stage ends.
  • T6 ⁇ T7 Seventh stage [T6 ⁇ T7]: At T6, the clamp switch S2 is turned off, and the leakage current discharges the output capacitor of the main switch S1, and at the same time charges the output capacitor of the clamp switch S2, and the clamp capacitor voltage VC remains unchanged. change. When Vds_1 drops to zero, this phase ends.
  • the eighth stage [T7 ⁇ T8] When Vds_1 drops to zero, the body diode of the main switch tube S1 is turned on. The voltage across the leakage inductance Lk is NVO-Vin, and the leakage inductance reverse current decreases linearly. The main switch S1 must be turned on before the leakage inductance current reverses again, otherwise the zero voltage turn-on will not be realized.
  • Fig. 5 is a key waveform diagram of the leading-edge non-complementary mode of the multi-mode power supply of the present invention. The following is an analysis of cutting-edge non-complementary working principles:
  • Stage one t 0 ⁇ t 1 At t 0 the main switch tube drive signal S1 switches from high level to low level, the primary excitation current charges the output junction capacitance of the main switch tube, and the leakage inductance and clamping capacitance pass through the clamp The resonant current of the body diode of the bit switch discharges the clamp capacitor.
  • the voltage on the junction capacitance of the main switch tube rises to V in +nV out , the voltage across the drain source of the clamp switch tube drops to zero, and the transformer starts to move to the secondary side. Transfer energy.
  • Phase two t 1 ⁇ t 2 At time t 1 , because the voltage across the clamp switch tube drops to zero, the clamp switch tube realizes zero voltage turn-on, the leakage inductance and the clamp capacitor resonate through the clamp switch tube, and the resonance current gives The clamp capacitor is charged, and the energy stored in the leakage inductance is transferred to the clamp capacitor for storage. At this time, the transformer still transfers energy to the secondary side.
  • Phase three t 2 ⁇ t 3 At time t 2 , the clamp switch is turned off, the excitation current does not drop to zero, and energy continues to be transferred to the secondary side until the excitation current is zero.
  • Phase 4 t 3 ⁇ t 4 At t 3 , the excitation current is zero, the primary side no longer transfers energy to the secondary side, the voltage across the transformer winding is zero, and the transformer leakage inductance and excitation inductance are output together with the main switching tube. The junction capacitance resonates until the main switch is turned on at t 4 and enters the next cycle.
  • Fig. 6 is a key waveform diagram of the burst mode of the present invention when there is no load.
  • the converter works in Burst mode (burst mode). And entering the burst mode is realized by detecting the FB voltage.
  • the controller If the FB voltage is greater than the burst mode high threshold Burst_H (sixth threshold), the controller outputs the leading edge pulse signals of the main switch tube and the clamp switch tube;
  • the controller turns off the leading edge pulse signals of the main switch and the clamp switch.
  • the controller controls the driving signals of the main switch tube and the clamp switch tube to maintain the state of the previous cycle, and finally save the current sampled FB voltage.
  • the multi-mode flyback power supply control method of the present invention has other Implementation mode; therefore, the present invention can also be modified, replaced or changed in various other forms, all of which fall within the protection scope of the present invention.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Dc-Dc Converters (AREA)
PCT/CN2020/092747 2019-09-25 2020-05-28 一种有源钳位反激变换器的多模式控制方法 WO2021057058A1 (zh)

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CN113726132B (zh) * 2020-05-22 2024-07-09 万国半导体国际有限合伙公司 一种控制导通时间变化的反激式转换器
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EP3916983A1 (de) 2021-12-01
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CN110649817A (zh) 2020-01-03
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