WO2021056549A1 - 阵列基板及其制作方法、母板以及显示装置 - Google Patents
阵列基板及其制作方法、母板以及显示装置 Download PDFInfo
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- WO2021056549A1 WO2021056549A1 PCT/CN2019/109103 CN2019109103W WO2021056549A1 WO 2021056549 A1 WO2021056549 A1 WO 2021056549A1 CN 2019109103 W CN2019109103 W CN 2019109103W WO 2021056549 A1 WO2021056549 A1 WO 2021056549A1
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- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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Definitions
- the embodiments of the present disclosure relate to an array substrate, a manufacturing method thereof, a motherboard, and a display device.
- the signal lines in the array substrate are generally configured to provide electrical signals to a plurality of pixel units in the display area.
- the gate line is configured to provide scan signals to a plurality of pixel units in the display area.
- a large amount of electric charge may be accumulated on the gate line.
- an arc arching
- Defects such as thread breakage.
- an array substrate has a display area and a non-display area, and includes: a base substrate, a plurality of signal lines arranged on the base substrate, and at least one switch Connecting electrodes, wherein the plurality of signal lines extend from the display area to the non-display area along a first direction, and at least one of the plurality of signal lines includes a first wiring located in the display area And a second trace located in the non-display area, the second trace includes at least two sub traces that are disconnected from each other, wherein the at least two sub traces of the second trace are close to the display
- the sub-wiring of the area is directly connected to the first wiring, and every two adjacent sub-wirings in the second wiring are electrically connected to each other through the transfer electrode.
- the first wiring and the second wiring are provided in the same layer relative to the base substrate.
- the plurality of signal lines are arranged in parallel along a second direction, and the first direction and the second direction intersect;
- the first sub-wiring includes
- the extension direction of the part as the fan-out-shaped wiring is a third direction, and the third direction intersects both the first direction and the second direction.
- the first sub-wiring is connected to the transfer electrode through at least one first via
- the second sub-wiring is connected through at least one second via. Connected to the transfer electrode.
- the projection position of the first via on the surface of the base substrate is located at an end of the first sub-wiring away from the display area;
- the projection position of the second via hole on the board surface of the base substrate is located at an end of the second sub-wiring close to the display area.
- the multiple signal lines are multiple gate lines
- the array substrate includes a gate metal layer, at least one insulating layer, and a gate metal layer sequentially disposed on the base substrate.
- a conductive layer, the gate metal layer includes the plurality of gate lines, the conductive layer includes the at least one via electrode, and both the first via hole and the second via hole penetrate the at least one insulating layer.
- the array substrate further includes a thin film transistor on the base substrate, wherein the thin film transistor includes a gate, a gate insulating layer, an active layer, a source and a drain,
- the gate insulating layer is located between the gate and the active layer
- the gate metal layer further includes the gate
- the conductive layer further includes the source and the drain
- the At least one insulating layer includes the gate insulating layer.
- the array substrate further includes a thin film transistor, a passivation layer, and a pixel electrode on the base substrate, wherein the thin film transistor includes a gate, a gate insulating layer, and an active layer.
- the thin film transistor includes a gate, a gate insulating layer, and an active layer.
- Source and drain the gate insulating layer is located between the gate and the active layer
- the passivation layer is disposed on the side of the thin film transistor away from the base substrate and includes exposing the A via hole of one of the source electrode and the drain electrode
- the pixel electrode is disposed on the side of the passivation layer away from the base substrate and passes through the via hole and the source electrode and the drain electrode.
- the gate metal layer further includes the gate
- the conductive layer further includes the pixel electrode
- the pixel electrode is located in the display area
- the at least one insulating layer includes the gate insulating layer and The stack of passivation layers.
- a display device comprising: an array substrate, a counter substrate, and a flexible circuit board according to any one of the above embodiments, the counter substrate is boxed with the array substrate, The flexible circuit board is bonded to the array substrate for electrical connection.
- a motherboard including at least one array substrate unit, the array substrate unit has a display area and a non-display area, and includes: a base substrate, arranged on the base substrate The plurality of signal lines, at least one switching electrode, and the detection line, wherein the plurality of signal lines extend from the display area to the non-display area along the first direction, and at least one of the plurality of signal lines It includes a first wire located in the display area and a second wire located in the non-display area, the second wire includes at least two sub-wires that are disconnected from each other, wherein the second wire Among the at least two sub-wiring lines of the line, the sub-wiring close to the display area is directly connected to the first wiring, and each two adjacent sub-wiring lines in the second wiring are electrically connected to each other through the transfer electrode.
- the detection line is arranged in the non-display area along a second direction, the detection line is connected to a sub-wiring far away from the display area among at least two sub-wiring lines of the second wiring, the The first direction and the second direction intersect.
- the second trace includes a first sub trace and a second sub trace that are disconnected from each other, and the first sub trace and the first trace The line is directly connected, and the second sub-line is directly connected to the detection line.
- the distance between the end of the first sub-wiring away from the display area and the end of the second sub-wiring near the display area is the first The distance, the first distance is greater than or equal to 5 microns and less than or equal to 12 microns.
- the distance of the transfer electrode in a direction perpendicular to the extending direction of the first sub-line is a second distance, and the second distance is greater than or equal to 35. Micron and less than or equal to 45 microns.
- the first sub-wiring is connected to the transfer electrode through at least one first via
- the second sub-wiring is connected through at least one second via. Connected to the transfer electrode.
- the projection position of the first via on the surface of the base substrate is located at an end of the first sub-wiring away from the display area;
- the projection position of the second via hole on the board surface of the base substrate is located at an end of the second sub-wiring close to the display area.
- the plurality of signal lines are a plurality of gate lines
- the array substrate unit includes a gate metal layer and at least one insulating layer sequentially arranged on the base substrate.
- a conductive layer the gate metal layer includes the plurality of gate lines
- the conductive layer includes the at least one via electrode
- the first via and the second via both penetrate the at least one insulation
- the projections of the transfer electrode and the at least one first via on the board surface of the base substrate at least partially overlap, and the transfer electrode and the at least one second via are in the The projections on the plate surface of the base substrate at least partially overlap.
- a method for manufacturing an array substrate includes: providing a base substrate, and forming a multi-layer substrate on the base substrate.
- Signal lines and at least one switching electrode wherein the plurality of signal lines extend from the display area to the non-display area along the first direction, and at least one of the plurality of signal lines includes The first wiring in the area and the second wiring located in the non-display area, the second wiring includes at least two sub-wiring disconnected from each other, wherein at least two sub-wiring of the second wiring The sub-wiring in the wiring close to the display area is directly connected to the first wiring, and every two adjacent sub-wirings in the second wiring are electrically connected to each other through the switching electrode.
- forming a plurality of signal lines and at least one transfer electrode on the base substrate includes: sequentially forming a gate metal layer and at least one insulating layer on the base substrate A conductive layer, wherein the plurality of signal lines are a plurality of gate lines, the gate metal layer includes the plurality of gate lines, the conductive layer includes the at least one via electrode, and the at least one insulating layer It includes at least one first via hole and at least one second via hole, the first sub-wiring is connected to the transfer electrode through at least one first via, and the second sub-wiring is connected through at least one second via. The hole is connected to the transfer electrode.
- the manufacturing method further includes: forming a detection line arranged in a second direction in the non-display area, wherein the detection line and at least two sub-tracks of the second wiring line The sub-wiring at one end of the line away from the display area is connected, and the first direction and the second direction intersect.
- the manufacturing method according to at least one embodiment of the present disclosure further includes: cutting off the part where the detection line is located from the base substrate.
- FIG. 1A is a schematic diagram of a process flow of manufacturing an array substrate
- FIG. 1B is a schematic cross-sectional view of an array substrate manufactured by using the process flow shown in FIG. 1A;
- FIG. 1C is a top view of an array substrate manufactured by using the process flow shown in FIG. 1A;
- FIG. 1D is a schematic diagram of an array substrate
- FIG. 2 is a schematic diagram of an array substrate provided by at least one embodiment of the present disclosure
- 3A is a schematic diagram of a second wiring provided by at least one embodiment of the present disclosure.
- 3B is a schematic diagram of another second wiring provided by at least one embodiment of the present disclosure.
- FIG. 4A is an enlarged schematic diagram corresponding to the part inside the dashed ellipse in FIG. 3A;
- FIG. 4B is an enlarged schematic diagram corresponding to the part in the dashed ellipse in FIG. 3B;
- FIG. 5 is a schematic diagram of a motherboard for an array substrate provided by at least one embodiment of the present disclosure
- FIG. 6A is a schematic diagram of a first sub-wiring line and a second sub-wiring line provided by at least one embodiment of the present disclosure
- 6B is a schematic diagram of another first sub-wiring and second sub-wiring provided by at least one embodiment of the present disclosure
- 6C is a schematic diagram of still another first sub-wiring and second sub-wiring provided by at least one embodiment of the present disclosure
- FIG. 7 is a schematic diagram of a via hole and a second via hole provided by at least one embodiment of the present disclosure.
- FIG. 8A is a schematic cross-sectional view of a display area of an array substrate according to at least one embodiment of the present disclosure
- FIG. 8B is an example of a cross-sectional view along the dashed line AA′ in FIG. 7;
- FIG. 8C is an example of a cross-sectional view along the dashed line AA′ in FIG. 7;
- FIG. 9 is a schematic diagram of a process flow of manufacturing an array substrate according to at least one embodiment of the present disclosure.
- FIG. 10 is a schematic diagram of a display device provided by at least one embodiment of the present disclosure.
- FIG. 1A shows a process flow of manufacturing an array substrate
- FIG. 1B is a schematic cross-sectional view of an array substrate manufactured using the process flow of FIG. 1A.
- the array substrate can be used in combination with a counter substrate to form a thin film transistor Liquid crystal display (TFT-LCD).
- TFT-LCD thin film transistor Liquid crystal display
- FIG. 1A The six process steps shown in FIG. 1A will be described below with reference to the schematic cross-sectional view of the array substrate shown in FIG. 1B.
- ITO indium tin oxide
- the base substrate 801 for example, a glass substrate
- glue, expose, develop and etch for example, wet etching
- the ITO film that is not protected by the photoresist is etched away, and finally the remaining photoresist on the base substrate 801 is stripped and cleaned to form an ITO film.
- the ITO film can be It is called the first ITO (1ITO) film layer.
- a common electrode (VCOM) 802 may be formed in the 1ITO film layer.
- the gate metal layer includes a gate electrode 803 for the thin film transistor TFT and a gate line (GL) connected to the gate electrode 803, and a common electrode line electrically connected to the common electrode 802 may also be formed.
- a gate insulating layer (GI) 804 is formed by a deposition process.
- the material of the gate insulating layer 804 can be silicon nitride, and the active layer 805 is formed by a deposition process.
- a plasma-enhanced chemical vapor deposition (PECVD) process is used to deposit SiNx, a-Si and n+a-Si three-layer thin films on the base substrate 801 respectively; then, the coating, exposure, development and etching (for example, , Dry etching), the three-layer film that is not protected by the photoresist is etched away, and finally the remaining photoresist on the base substrate 801 is stripped and cleaned, thereby forming the gate insulating layer 804 and the active layer of the thin film transistor TFT 805.
- PECVD plasma-enhanced chemical vapor deposition
- the source-drain metal layer includes a source electrode 806 and a drain electrode 807 for the thin film transistor TFT, and a data line (DL) connected to the thin film transistor TFT.
- a PECVD process is used to form a uniform insulating layer on the base substrate 801; then coating, exposure, development, and etching (for example, dry etching) are carried out in sequence to remove the insulating layer that is not protected by photoresist It is etched away, and finally the remaining photoresist on the base substrate 801 is stripped and cleaned, thereby forming a passivation layer (PVX) 808.
- the passivation layer 808 is patterned to form a via 811 exposing the drain 807, and the passivation layer 808 also provides a flat surface on the side away from the base substrate, which serves as a flattening layer.
- the ITO film layer may be called the second ITO (2ITO) film layer.
- the pixel electrode 809 may be formed in the 2ITO film layer. The pixel electrode 809 is electrically connected to the drain electrode 807 through the via hole 811.
- the pixel electrode 809 may be a slit electrode, and the common electrode 802 is a plate electrode.
- the pixel electrode 809 includes a plurality of parts 81 arranged at intervals, and a slit is formed between two adjacent parts of the plurality of parts 81.
- the electric field generated at the edge of the slit electrode and the electric field generated between the slit electrode and the plate electrode can form a multi-dimensional electric field.
- FIG. 1C is a top view of an array substrate manufactured by using the process flow shown in FIG. 1A.
- the array substrate includes a plurality of pixel units PU arranged in an array, and each pixel unit PU includes a thin film transistor TFT.
- the gate electrode 803 of the thin film transistor TFT and the gate line GL are electrically connected to receive scan signals
- the source electrode 806 of the thin film transistor TFT is connected to the data line DL to receive data signals
- the drain electrode 807 is electrically connected to the pixel electrode 809.
- FIG. 1D is a schematic diagram of a motherboard of an array substrate manufactured by using the above-mentioned process flow.
- the mother board includes one or more array substrate units. These array substrate units are cut and separated to obtain an array substrate for the subsequent box forming process. Therefore, after the preparation process is completed but before the cutting process, the array substrate unit is not removed. Except for some parts, it has the same structure as the array substrate.
- the array substrate unit 60 includes a display area 610 (also referred to as an effective display area AA) and a non-display area 620 (also referred to as a peripheral area) surrounding the display area 610.
- a plurality of gate lines GL are provided in the display area 610 of the array substrate unit 60.
- the plurality of gate lines GL are configured to provide scanning signals to the gates of the thin film transistors in the plurality of pixel units. .
- an array test (Array Test) process is required.
- the purpose is to detect possible defects of the array substrate, such as broken grid lines, All grid shorts can be detected.
- it is necessary to lead all the gate lines GL in the display area 610 to the non-display area 620, and use a detection line 630 (also referred to as a shorting bar) for short-circuiting.
- a detection line 630 also referred to as a shorting bar
- the gate line GL connected to the detection line 630 is also cut accordingly, so that the gate line GL is connected to the end face of the array substrate in the non-display area ( The edges are flush due to cutting.
- the material of the gate insulating layer is silicon nitride, for example, it can be formed from NH3, SiH4, and N2 through a chemical reaction in a plasma environment.
- the plasma environment contains a lot of electrons, and the plasma The source is located above the array substrate. Since the gate metal layer is directly exposed to the plasma environment, a large amount of electric charge is easily accumulated on the gate line GL of the display area 610.
- This charge is conducted along the gate line GL, and when it is conducted to the connection between the gate line GL and the detection line 630 (for example, the line at the connection is at a right angle), the tip discharges easily, causing arching to easily occur at the bend. Phenomenon, the gate line GL may be burnt and breakage and other defects may occur.
- At least one embodiment of the present disclosure provides an array substrate.
- the array substrate has a display area and a non-display area, and includes a base substrate, a plurality of signal lines disposed on the base substrate, and at least one transfer electrode.
- the multiple signal lines extend from the display area to the non-display area along the first direction, at least one of the multiple signal lines includes a first wiring located in the display area and a second wiring located in the non-display area, and the second wiring It includes at least two sub-wires that are disconnected from each other.
- the sub-wire close to the display area is directly connected to the first wire, and every two adjacent sub-wires in the second wire are directly connected to each other.
- the individual traces are electrically connected to each other through the transfer electrode.
- At least one embodiment of the present disclosure also provides a display panel including the above-mentioned array substrate.
- At least one embodiment of the present disclosure also provides a manufacturing method corresponding to the above-mentioned array substrate.
- the signal line since the signal line adopts a disconnected design, the charge that may be accumulated on the signal line in the display area when the array substrate is manufactured will not be conducted to other traces, such as It will not be conducted to the detection line, thereby avoiding arcing at the connection between the signal line and other traces in the array substrate, and thereby avoiding defects such as breakage of the signal line.
- the array substrate 100 has a display area DR and a non-display area PR, and includes a base substrate and a plurality of signal lines arranged on the base substrate 400.
- the display area DR includes a plurality of pixel units arranged in an array, and each pixel unit includes a thin film transistor TFT, a pixel electrode, a common electrode, and other structures.
- the signal line 400 in the embodiment of the present disclosure may be a gate line, for example, the gate line is configured to provide a scan signal to the gate of the thin film transistor in the display region DR.
- the embodiments of the present disclosure include but are not limited thereto.
- the signal lines 400 in the array substrate 100 provided by the embodiments of the present disclosure may also be signal lines that provide other electrical signals.
- the plurality of signal lines 400 extend from the display area DR to the non-display area PR along the first direction D1, and at least one of the plurality of signal lines 400 includes a first wiring WL1 located in the display area DR and The second trace WL2 of the non-display area PR.
- the gate driving circuit or the driving chip provides scanning signals to the gate of the thin film transistor in the display area DR through the gate line; in order not to occupy the space of the display area DR, the gate The driving circuit or the driving chip generally needs to be arranged in the non-display area PR, so the gate line needs to extend from the display area DR to the non-display area PR.
- the gate line after the gate line extends to the non-display area PR, it needs to be electrically connected to the above-mentioned gate drive circuit or drive chip.
- the gate drive circuit or drive chip needs to provide a connection port or connection pin for each gate line. Therefore, in order to reduce To reduce the area occupied by the gate drive circuit or drive chip, part of the gate line needs to be set as a fan-out trace, so that multiple gate lines can be gathered together, and then connected to the gate drive circuit or drive chip. connection.
- the multiple signal lines 400 (for example, gate lines) in the array substrate 100 shown in FIG. 2 are divided into two groups during fan-out wiring.
- the embodiments of the present disclosure include but are not limited to this.
- the plurality of signal lines 400 may also not be grouped or divided into more groups during fan-out routing.
- the signal line 400 needs to be provided with fan-out traces.
- the three regions through which the signal line 400 extends are called the first region R1 ( That is, the display area DR), the second area R2 (the area where the fan-out wiring is provided), and the third area R3 (the area connected to other signal wiring).
- the portion of the signal line 400 located in the first region R1 ie, the display region DR
- the portion of the signal line 400 located in the second region R2 and the third region R3 is called a second wiring WL2.
- the array substrate is obtained by cutting the mother board (refer to FIG. 5), so that the end surface of the signal line 400 in the third region R3 is flush with the edge of the array substrate (obtained by the cutting).
- the second wire WL2 includes at least two sub wires SL that are disconnected from each other, and the sub wire SL close to the display area DR among the at least two sub wires SL of the second wire WL2 is directly connected to the first wire WL1 .
- the base substrate at least two sub-wirings SL that are disconnected from each other included in the second wiring WL2 are located on the same layer, that is, arranged in the same layer.
- “same-layer arrangement” means that two structural layers are formed in the same layer and the same material in the hierarchical structure. Therefore, in the manufacturing process, the two structural layers can be formed from the same material layer, and The required patterns and structures can be formed through the same patterning process.
- the second wire WL2 includes two sub wires SL that are disconnected from each other, and the sub wire SL of the two sub wires SL that is close to the display area DR It is directly connected to the first trace WL1; for another example, in other embodiments of the present disclosure, as shown in FIG. 3B, the second trace WL2 includes three sub-traces SL that are disconnected from each other. The sub-line SL close to the display area DR in the SL is directly connected to the first line WL1.
- FIGS. 3A and 3B schematically show a situation where the second trace WL2 includes two and three disconnected sub traces SL.
- the embodiments of the present disclosure include but are not limited to this, for example
- the second wiring WL2 may also include four or more sub-wiring SLs that are disconnected from each other.
- the embodiment of the present disclosure does not limit the number of the sub-wiring SL included in the second wiring WL2.
- the array substrate 100 further includes at least one transfer electrode disposed on the base substrate, and every two adjacent sub-wiring lines SL in the second wiring WL2 are electrically connected to each other through the transfer electrode.
- the adapter electrode is not shown in FIGS. 2, 3A, and 3B.
- the part in the dashed ellipse in Figure 3A is enlarged and shown in Figure 4A
- the part in the dashed ellipse in Figure 3B is enlarged and shown in Figure 4B
- the lines SL are electrically connected to each other through the transfer electrode TE
- every two adjacent sub-lines SL are electrically connected to each other through the transfer electrode TE, and the three disconnected sub-lines SL need to be provided with two correspondingly Transfer electrode TE.
- the signal line 400 since the signal line 400 adopts a disconnected design, the charge that may be accumulated on the signal line 400 in the display area DR when the array substrate 100 is manufactured will not be conducted to other circuits.
- the wire for example, will not be conducted to the detection wire described below, so that an arc can be avoided at the connection between the signal wire 400 and other wires in the array substrate 100, and the signal wire 400 can be prevented from breaking and other defects.
- some embodiments of the present disclosure provide a motherboard 10 for the above-mentioned array substrate 100, which includes at least one array substrate unit, and each array substrate unit is used to form the above-mentioned array substrate 100 after being cut.
- the motherboard includes a plurality of array substrate units, these array substrate units are, for example, arranged in an array with multiple rows and multiple columns.
- FIG. 5 only shows one array substrate unit, the embodiment of the present disclosure is not limited to this. Therefore, after the preparation process is completed but before the cutting process, the array substrate unit has the same structure as the array substrate except for the cut portion, so the following description of the same structure of the array substrate and the array substrate unit may refer to each other.
- each array substrate unit further includes a detection line TL arranged in the non-display area PR along the second direction D2.
- the detection line TL is connected to the sub-wiring SL at one end of the plurality of signal lines 400 away from the display area DR, and the first direction D1 and the second direction D2 intersect.
- the second direction D2 is perpendicular to the first direction D1.
- the detection line TL may be a detection line TL used to detect the gate line in the aforementioned array test (Array Test) process.
- Array Test array test
- the part where the inspection line TL is located needs to be cut off from the array substrate unit corresponding to the array substrate 100, for example, the inspection line TL is cut along the cutting line CL shown in FIG. 5 .
- the detection line TL used for detection is cut off, so as not to affect the normal operation of the finally manufactured display panel.
- the end surface of the signal line 400 in the third region R3 is flush with the edge of the array substrate (due to the cutting).
- the disconnection of the two disconnected sub-wirings included in the second wiring WL2 is located at the junction of the second region R2 and the third region R3.
- the embodiment of the present disclosure Including but not limited to this situation, the position of the disconnection of the second wiring WL2 may also be located in the second region R2 or in the third region R3.
- FIGS. 6A, 6B, and 6C Several implementations of the second wiring WL2 will be described below with reference to FIGS. 6A, 6B, and 6C. It should be noted that only a part of the first wiring WL1 and a part of the first wiring WL1 are shown in FIGS. 6A, 6B, and 6C. A part of the detection line TL; in addition, the transfer electrode TE is not shown in FIGS. 5 to 6C.
- the second trace WL2 includes a first sub trace SL1 and a second sub trace SL2 that are disconnected from each other.
- the trace SL1 is directly connected to the first trace WL1
- the second sub trace SL2 is directly connected to the detection line TL.
- the dotted circles in FIGS. 6A, 6B, and 6C indicate the disconnection between the first sub-line SL1 and the second sub-line SL2 included in the second line WL2.
- the first sub-line SL1 is a fan-out line
- the extension direction of the first sub-line SL1 is the third direction D3
- the third direction D3 is connected to the first The direction D1 and the second direction D2 both intersect, and the extending direction of the second sub-line SL2 is parallel to the first direction D1.
- the fan-out wiring is to make multiple signal lines 400 gather together, so the direction of the fan-out wiring intersects the first direction D1.
- the disconnection between the first sub-line SL1 and the second sub-line SL2 included in the second trace WL2 is located at the junction of the second region R2 and the third region R3.
- the first sub-line SL1 is a fan-out line
- the extension direction of the first sub-line SL1 is the third direction D3
- the third direction D3 is the same as the first direction. Both D1 and the second direction D2 intersect.
- the second sub-line SL2 includes a first portion SL21 extending along the third direction D3 and a second portion SL22 extending along the first direction D1, and the first portion SL21 and the second portion SL22 are directly connected.
- the disconnection between the first sub-wiring SL1 and the second sub-wiring SL2 included in the second wiring WL2 is located in the second region R2.
- the first sub-line SL1 includes a first portion SL11 extending along the third direction D3 and a second portion SL12 extending along the first direction D1.
- the one direction D1 and the second direction D2 both intersect, and the first portion SL11 is a fan-out trace, and the extension direction of the second sub-line SL2 is parallel to the first direction D1.
- the disconnection between the first sub-wiring SL1 and the second sub-wiring SL2 included in the second wiring WL2 is located in the third region R3.
- Figure 6A (or 6B or 6C) and the transition electrode TE shown in Figure 7 are enlarged and the part within the circle of the dotted line is shown in Figure 7.
- the following describes two disconnected sub-wiring (for example, the first sub-wiring with reference to Figure 7).
- SL1 and the second sub-line SL2) are electrically connected through the transfer electrode TE.
- the first sub-line SL1 is connected to the transfer electrode TE through at least one first via V1
- the second sub-line SL2 is connected through at least one second via.
- the hole V2 is connected to the transition electrode TE.
- the projection position of the first via hole V1 on the board surface of the base substrate 101 is located at the end of the first sub-line SL1 away from the display area DR; the projection position of the second via hole V2 on the board surface of the base substrate 101 Located at the end of the second sub-line SL2 close to the display area DR.
- Figure 7 shows four first vias V1 and four first vias V1 are distributed in a square shape.
- Figure 7 shows four second vias V2 and four second vias V2 are in a square shape. distributed.
- the embodiments of the present disclosure do not limit the number and distribution positions of the first via holes V1, as long as the first sub-line SL1 and the transition electrode TE can be electrically connected; in addition, the embodiments of the present disclosure The number and distribution positions of the second via holes V2 are not limited, as long as the second sub-wiring SL2 and the transition electrode TE can be electrically connected. The following embodiments are the same as this, and will not be repeated here.
- the distance between the end of the first sub-line SL1 away from the display area DR and the end of the second sub-line SL2 close to the display area DR is referred to as the first distance DT1.
- the first distance DT1 in order to reduce the risk that the etching cannot be formed, the first distance DT1 needs to be greater than a certain value; in addition, in order to minimize the increase in resistance caused by the transfer electrode TE to the signal line 400, the first distance DT1 needs to be less than a certain value value.
- the first distance DT1 is greater than or equal to 5 micrometers ( ⁇ m) and less than or equal to 12 micrometers ( ⁇ m).
- the first distance DT1 is greater than or equal to 7 microns and less than or equal to 10 microns.
- the distance of the transfer electrode TE in the direction perpendicular to the extension direction of the first sub-line SL1 is the second distance DT2; since the resistivity of the transfer electrode TE may be relatively large, in order to try To reduce the increase in resistance of the transfer electrode TE to the signal line 400, for example, the second distance DT2 can be greater than or equal to 35 microns and less than or equal to 45 microns; for example, the second distance DT2 is approximately equal to 40 microns. For example, when the second distance DT2 is 40 microns, the on-resistance of the transfer electrode TE is less than 20 ohms ( ⁇ ).
- FIG. 8A is a schematic cross-sectional view of the display area of the array substrate of at least one embodiment of the present disclosure
- FIG. 8B is an example of a cross-sectional view along the dashed line AA' in FIG. 7
- FIG. 8C is a cross-sectional view along the dashed line AA' in FIG. 7
- the schematic cross-sectional view shown in FIG. 8A corresponds to, for example, the array substrate of FIG. 2 or the array substrate mother board shown in FIG. 5.
- the signal line 400 is used as a gate line as an example for description.
- the array substrate includes a plurality of pixel units arranged in an array, and the pixel units include thin film transistors TFT.
- the thin film transistor TFT includes a gate 103 located on a base substrate 101, a gate insulating layer 121, an active layer 105, a source 106 and a drain 107, and the gate insulating layer 121 is located on the gate 103. And the active layer 105.
- the pixel unit further includes a common electrode 102, a pixel electrode 109, and a passivation layer 122.
- the common electrode 102 is disposed on the base substrate and is covered by the gate insulating layer 121.
- the passivation layer 122 is disposed on the side of the thin film transistor TFT away from the base substrate 101 and includes a via hole 111 exposing one of the source electrode 106 and the drain electrode 107. In the example in the figure, the drain electrode 107 is exposed by the via hole 111.
- the pixel electrode 109 is arranged on the side of the passivation layer 122 away from the base substrate and is electrically connected to the remaining drain electrode 107 through a via hole.
- the gate 103 of the thin film transistor TFT is electrically connected to the gate line to receive a scan signal, and the source 106 of the thin film transistor TFT is connected to the data line to receive a data signal.
- the pixel electrode 109 is a slit electrode, and the common electrode 102 is a plate electrode.
- the pixel electrode 109 includes a plurality of parts 11, the plurality of parts 11 are arranged at intervals, and a slit is formed between two adjacent parts of the plurality of parts 11.
- the electric field generated at the edge of the slit electrode and the electric field generated between the slit electrode and the plate electrode can form a multi-dimensional electric field.
- the material of the active layer may include polysilicon or oxide semiconductor (for example, indium gallium zinc oxide).
- the material of the gate and the gate line may include a metal material or an alloy material, such as a metal single-layer or multi-layer structure formed by molybdenum, aluminum, and titanium.
- the multi-layer structure is a multi-metal laminated layer (such as titanium, aluminum, and titanium). Three-layer metal stack (Al/Ti/Al)).
- the material of the source electrode, the drain electrode, and the data line may include a metal material or an alloy material, such as a metal single-layer or multi-layer structure formed of molybdenum, aluminum, and titanium.
- the multi-layer structure is a multi-metal laminated layer (such as titanium).
- the embodiments of the present disclosure do not specifically limit the material of each functional layer.
- the material of the pixel electrode and the common electrode may include a transparent conductive material, such as indium tin oxide (ITO).
- the array substrate 100 includes a gate metal layer 110, at least one insulating layer 120, and a conductive layer 130 arranged in sequence.
- the gate metal layer 110 includes a plurality of gate lines and gates, and the conductive layer 130 includes at least one The transfer electrode TE, the first via hole V1 and the second via hole V2 all penetrate through at least one insulating layer 120.
- the at least one insulating layer 120 is a gate insulating layer 121
- the conductive layer 130 is a source and drain electrode layer, that is, the transfer electrode TE is in the same layer as the source 106 and drain 107 of the thin film transistor.
- the transition electrode TE is made of, for example, a metal material.
- the at least one insulating layer 120 is a gate insulating layer, and the at least one insulating layer 120 is a gate insulating layer 121 and a passivation layer 122.
- the stacked conductive layer 130 may be a pixel electrode layer, that is, ,
- the transfer electrode TE and the pixel electrode in the display area are arranged in the same layer.
- the transfer electrode TE is made of, for example, an ITO material (for example, the 2TIO film layer shown in FIG. 1).
- the electrode pattern of the transfer electrode TE can be formed by a photolithography process when the conductive layer 130 is formed.
- the transfer electrode TE does not need to be too large, and the transfer electrode TE is on the surface of the base substrate 101.
- the embodiment of the present disclosure also provides a method for manufacturing an array substrate, which has a display area and a non-display area.
- the method includes: providing a base substrate, and forming a plurality of signal lines and at least one transfer electrode on the base substrate.
- the multiple signal lines extend from the display area to the non-display area along the first direction, at least one of the multiple signal lines includes a first wiring located in the display area and a second wiring located in the non-display area, and the second wiring It includes at least two sub-wires that are disconnected from each other.
- the sub-wire close to the display area is directly connected to the first wire, and every two adjacent sub-wires in the second wire are directly connected to each other.
- the individual traces are electrically connected to each other through the transfer electrode.
- FIG. 9 is a schematic diagram of a process flow of manufacturing an array substrate according to at least one embodiment of the present disclosure.
- This embodiment corresponds to the embodiment shown in FIG. 8C, for example.
- the array substrate is formed by a mother board, the mother board includes a plurality of array substrate units, and each array substrate unit is used for cutting to form a separate array substrate.
- a magnetron sputtering (sputter) process to form a uniform transparent conductive material (such as an indium tin oxide (ITO) film) on the surface of the base substrate 101 (for example, a glass substrate); Exposure, development and etching (for example, wet etching), etch away the ITO film that is not protected by the photoresist, and finally strip and clean the remaining photoresist on the base substrate 101 to form an ITO film, for example
- This ITO film layer can be referred to as the first ITO (1ITO) film layer.
- a common electrode (VCOM) 102 may be formed in the 1ITO film layer.
- the gate metal layer includes a gate 103 for the thin film transistor TFT and a gate line connected to the gate 103, and a common electrode line electrically connected to the common electrode 102 may also be formed.
- the gate line includes a first wiring WL1 located in the display area and a second wiring WL2 located in the non-display area, and the second wiring WL2 includes at least two sub-wiring SLs that are disconnected from each other.
- the gate metal layer further includes a detection line TL located in the non-display area, and the detection line TL is electrically connected to one of the at least two sub-wirings SL included in the second wiring WL2 that is far from the display region.
- the gate insulating layer 121 is formed by a deposition process.
- the material of the gate insulating layer 121 can be silicon nitride, silicon oxide, silicon oxynitride, etc., and the active layer 105 is formed by a deposition process.
- a plasma-enhanced chemical vapor deposition (PECVD) process is used to deposit SiNx, a-Si, and n+a-Si three-layer thin films on the base substrate 101 respectively; then, coating, exposure, development, and etching (such as , Dry etching), the three-layer film that is not protected by the photoresist is etched away, and finally the remaining photoresist on the base substrate 101 is stripped and cleaned, thereby forming the gate insulating layer 121 and the active layer of the thin film transistor TFT 105.
- PECVD plasma-enhanced chemical vapor deposition
- the source-drain metal layer includes a source 106 and a drain 107 for the thin film transistor TFT, and a data line connected to the thin film transistor TFT.
- a PECVD process is used to form a uniform insulating layer on the base substrate 101; then, coating, exposure, development, and etching (for example, dry etching) are carried out in sequence to remove the insulating layer that is not protected by photoresist. It is etched away, and finally the remaining photoresist on the base substrate 101 is stripped and cleaned, thereby forming a passivation layer (PVX) 122.
- the passivation layer 101 is patterned to form the via 111 exposing the drain 107 and the first via V1 and the second via V2 respectively exposing the two sub-wiring SLs of the second wiring.
- the via 111 passes through the passivation layer 122, and the first via V1 and the second via V2 pass through the stack 120 of the passivation layer 122 and the gate insulating layer 121.
- the passivation layer 122 also provides a flat surface on the side away from the base substrate and functions as a flattening layer.
- the ITO film can be called the second ITO (2ITO) film Floor.
- the pixel electrode 109 and the conversion electrode TE may be formed in the 2ITO film layer.
- the pixel electrode 109 is electrically connected to the drain electrode 107 through the via hole 111.
- the conversion electrode TE electrically connects the disconnected sub-wiring SL of the second wiring WL2 through the first via V1 and the second via V2.
- the above-mentioned process flow of manufacturing the array substrate is not limited to the above-mentioned steps, and can be modified accordingly.
- the step of forming the common electrode can be performed after the gate metal layer is formed and before the gate insulating layer is formed, or the step of forming the common electrode can be It is performed after the source and drain metal layers are formed and before the passivation layer is formed,..., the embodiment of the present disclosure does not limit this.
- an example of at least one embodiment of the present disclosure provides a manufacturing method of the array substrate 100.
- the manufacturing method includes: providing a base substrate 101 and sequentially forming on the base substrate 101 The gate metal layer 110, at least one insulating layer 120, and a conductive layer 130.
- the array substrate is formed by a mother board including a plurality of array substrate units, and each array substrate unit for forming the array substrate 100 has a display area DR and a non-display area PR.
- the gate metal layer 110 includes a plurality of gate lines, and further includes a gate of a thin film transistor, a common electrode line, a detection line TL, and the like.
- the plurality of gate lines extend from the display area DR to the non-display area PR along the first direction D1; at least one of the plurality of gate lines includes a first wiring WL1 located in the display area DR and a second wiring located in the non-display area PR. Line WL2.
- the conductive layer 130 includes at least one transfer electrode TE.
- the conductive layer 130 further includes the source and drain of a thin film transistor and a data line, or in another example, the conductive layer 130 further includes a pixel electrode.
- the second wiring WL2 includes at least two sub-wiring SLs that are disconnected from each other.
- the sub-wiring SL close to the display area DR in the second wiring WL2 is directly connected to the first wiring WL1, and each phase in the second wiring WL2
- Two adjacent sub-wires SL are electrically connected to each other through the transfer electrode TE.
- the gate metal layer 110 further includes a detection line TL arranged in the non-display area PR along the second direction D2, and the detection line TL and the plurality of gate lines
- the sub-wiring SL at one end far away from the display area DR is connected, and the first direction D1 and the second direction D2 intersect.
- the second trace WL2 includes a first sub trace SL1 and a second sub trace SL2 that are disconnected from each other, and the first sub trace SL1 and the first trace WL1 is directly contacted and connected, and the second sub-line SL2 and the detection line TL are directly contacted and connected.
- the first sub-line SL1 is connected to the transfer electrode TE through at least one first via V1
- the second sub-line SL2 is through at least one second via V2.
- the first via hole V1 and the second via hole V2 both penetrate through at least one insulating layer 120, and the projection of the transfer electrode TE and the at least one first via hole V1 on the surface of the base substrate 101 is at least Partially overlaps, and the projections of the transfer electrode TE and the at least one second via V2 on the plate surface of the base substrate 101 at least partly overlap.
- the manufacturing method provided by some embodiments of the present disclosure further includes: cutting the part where the detection line TL is located from the base substrate 101 along a predetermined cutting line CL, thereby obtaining a separate array substrate from the array substrate unit.
- the detection line TL used for detection is cut off, so as not to affect the normal operation of the finally manufactured display panel.
- the end surface of the gate line GL in the non-display area is flush with the edge (obtained by cutting) of the array substrate.
- array substrate 100 for example, it is necessary to fabricate multiple array substrates on a large motherboard first, and then perform a cutting process to form a single array substrate, and then perform a boxing process with the counter substrate, for example.
- a boxing process with the counter substrate, for example.
- the cutting process structures that are not needed for subsequent display can be cut off, for example, the inspection line TL used for inspection can be cut off.
- At least one embodiment of the present disclosure further provides a display device 1.
- the display device 1 includes any array substrate 100 provided in the embodiments of the present disclosure.
- the display device 1 is a liquid crystal display device, and includes an array substrate 100 and a counter substrate 200.
- the array substrate 100 and the counter substrate 200 are opposed to each other to form a liquid crystal cell (double cell), and the liquid crystal cell is filled with a liquid crystal material 300.
- the counter substrate 200 is, for example, a color filter substrate.
- the pixel electrode of each pixel unit of the array substrate 100 is used to apply an electric field to control the degree of rotation of the liquid crystal material 300 to perform a display operation.
- the liquid crystal display device further includes a backlight source 600 that provides a backlight for the array substrate 100.
- the display device 1 further includes a flexible circuit board 150 and an integrated circuit chip 151 provided on the flexible circuit board 150.
- the integrated circuit chip 151 may be a control chip or a driver chip or the like.
- the flexible circuit board including the chips mounted on it can be called COF (Chip On Film) mode.
- the flexible circuit board is electrically connected to the contact pads provided on the array substrate 100 through a bonding mode, thereby being connected to the contact pads on the array substrate.
- the signal line is electrically connected.
- contact pads electrically connected to the gate lines may be provided on the array substrate, thereby electrically connecting with the flexible circuit board provided with the gate driving circuit (gate driving chip), so that the gate driving
- the circuit can apply scanning signals to the gate lines; for example, contact pads electrically connected to the data lines can also be provided on the array substrate, thereby electrically connecting with the flexible circuit board provided with the data driving circuit (data driving chip) to The data driving circuit can apply the data signal to the data line.
- the display device 1 in this embodiment can be: liquid crystal panel, liquid crystal TV, display, OLED panel, OLED TV, electronic paper, mobile phone, tablet computer, notebook computer, digital photo frame, navigator, etc. Functional products or components.
- the display device 1 may also include other conventional components such as a display panel, which is not limited in the embodiment of the present disclosure.
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Abstract
Description
Claims (20)
- 一种阵列基板,具有显示区域和非显示区域,且包括:衬底基板、设置在所述衬底基板上的多条信号线和至少一个转接电极,其中,所述多条信号线沿第一方向从所述显示区域延伸至所述非显示区域,所述多条信号线中的至少一条包括位于所述显示区域内的第一走线和位于所述非显示区域的第二走线,所述第二走线包括至少两个彼此断开的子走线,其中,所述第二走线的至少两个子走线中靠近所述显示区域的子走线和所述第一走线直接连接,所述第二走线中每相邻的两个子走线通过所述转接电极彼此电连接。
- 根据权利要求1所述的阵列基板,其中,所述第一走线和所述第二走线相对于所述衬底基板同层设置。
- 根据权利要求1或2所述的阵列基板,其中,所述多条信号线沿第二方向平行设置,所述第一方向和所述第二方向相交;所述第一子走线包括作为扇出形走线的部分,作为扇出形走线的所述部分的延伸方向为第三方向,所述第三方向与所述第一方向以及所述第二方向均相交。
- 根据权利要求1-3任一所述的阵列基板,其中,所述第一子走线通过至少一个第一过孔和所述转接电极连接,所述第二子走线通过至少一个第二过孔和所述转接电极连接。
- 根据权利要求4所述的阵列基板,其中,所述第一过孔在所述衬底基板的板面上的投影位置位于所述第一子走线远离所述显示区域的一端;所述第二过孔在所述衬底基板的板面上的投影位置位于所述第二子走线靠近所述显示区域的一端。
- 根据权利要求4或5所述的阵列基板,其中,所述多条信号线为多条栅线,所述阵列基板包括在所述衬底基板上依次设置的栅金属层、至少一个绝缘层以及导电层,所述栅金属层包括所述多条栅线,所述导电层包括所述至少 一个转接电极,所述第一过孔与所述第二过孔均贯穿所述至少一个绝缘层;所述转接电极和所述至少一个第一过孔在所述衬底基板的板面上的投影至少部分重叠,且所述转接电极和所述至少一个第二过孔在所述阵列基板的板面上的投影至少部分重叠。
- 根据权利要求6所述的阵列基板,其中,所述阵列基板还包括在所述衬底基板上的薄膜晶体管,其中,所述薄膜晶体管包括栅极、栅极绝缘层、有源层、源极和漏极,所述栅极绝缘层位于所述栅极和所述有源层之间,所述栅金属层还包括所述栅极,所述导电层还包括所述源极和所述漏极,所述至少一个绝缘层包括所述栅绝缘层。
- 根据权利要求6所述的阵列基板,其中,所述阵列基板还包括在所述衬底基板上的薄膜晶体管、钝化层和像素电极,其中,所述薄膜晶体管包括栅极、栅极绝缘层、有源层、源极和漏极,所述栅极绝缘层位于所述栅极和所述有源层之间,所述钝化层设置在所述薄膜晶体管远离所述衬底基板一侧且包括暴露所述源极和所述漏极之一的过孔,所述像素电极设置在所述钝化层远离所述衬底基板一侧且通过所述过孔与所述源极和所述漏极之一电连接,所述栅金属层还包括所述栅极,所述导电层还包括所述像素电极,所述像素电极位于所述显示区,所述至少一个绝缘层包括所述栅绝缘层和所述钝化层的叠层。
- 一种显示装置,包括:根据权利要求1-8任一所述的阵列基板,对置基板,与所述阵列基板对盒,柔性电路板,与所述阵列基板邦定以电连接。
- 一种母板,包括至少一个阵列基板单元,所述阵列基板单元具有显示区域和非显示区域,且包括:衬底基板、设置在所述衬底基板上的多条信号线、至少一个转接电极和检测线,其中,所述多条信号线沿第一方向从所述显示区域延伸至所述非显示区域,所述多条信号线中的至少一条包括位于所述显示区域内的第一走线和位 于所述非显示区域的第二走线,所述第二走线包括至少两个彼此断开的子走线,其中,所述第二走线的至少两个子走线中靠近所述显示区域的子走线和所述第一走线直接连接,所述第二走线中每相邻的两个子走线通过所述转接电极彼此电连接,所述检测线设置在所述非显示区域中沿第二方向,所述检测线和所述第二走线的至少两个子走线中远离所述显示区域的子走线连接,所述第一方向和所述第二方向相交。
- 根据权利要求10所述的母板,其中,所述第二走线包括彼此断开的第一子走线和第二子走线,所述第一子走线和所述第一走线直接连接,所述第二子走线和所述检测线直接连接。
- 根据权利要求11所述的母板,其中,所述第一子走线远离所述显示区域的一端和所述第二子走线靠近所述显示区域的一端之间的距离为第一距离,所述第一距离大于等于5微米且小于等于12微米。
- 根据权利要求12所述的母板,其中,所述转接电极在垂直于所述第一子走线的延伸方向的方向上的距离为第二距离,所述第二距离大于等于35微米且小于等于45微米。
- 根据权利要求10-13任一所述的母板,其中,所述第一子走线通过至少一个第一过孔和所述转接电极连接,所述第二子走线通过至少一个第二过孔和所述转接电极连接。
- 根据权利要求14所述的母板,其中,所述第一过孔在所述衬底基板的板面上的投影位置位于所述第一子走线远离所述显示区域的一端;所述第二过孔在所述衬底基板的板面上的投影位置位于所述第二子走线靠近所述显示区域的一端。
- 根据权利要求14或15所述的母板,其中,所述多条信号线为多条栅线,所述阵列基板单元包括在所述衬底基板上依次设置的栅金属层、至少一个绝缘层以及导电层,所述栅金属层包括所述多条栅线,所述导电层包括所述至少一个转接电极,所述第一过孔与所述第二过孔均贯穿所述至少一个绝缘 层;所述转接电极和所述至少一个第一过孔在所述衬底基板的板面上的投影至少部分重叠,且所述转接电极和所述至少一个第二过孔在所述衬底基板的板面上的投影至少部分重叠。
- 一种阵列基板的制作方法,所述阵列基板具有显示区域和非显示区域,所述方法包括:提供一衬底基板,以及在所述衬底基板形成多条信号线和至少一个转接电极,其中,所述多条信号线沿第一方向从所述显示区域延伸至所述非显示区域,所述多条信号线中的至少一条包括位于所述显示区域内的第一走线和位于所述非显示区域的第二走线,所述第二走线包括至少两个彼此断开的子走线,其中,所述第二走线的至少两个子走线中靠近所述显示区域的子走线和所述第一走线直接连接,所述第二走线中每相邻的两个子走线通过所述转接电极彼此电连接。
- 根据权利要求17所述的制作方法,其中,在所述衬底基板形成多条信号线和至少一个转接电极包括:在所述衬底基板上依次形成栅金属层、至少一个绝缘层、导电层,其中,所述多条信号线为多条栅线,所述栅金属层包括所述多条栅线,所述导电层包括所述至少一个转接电极,所述至少一个绝缘层包括至少一个第一过孔和至少一个第二过孔,所述第一子走线通过至少一个第一过孔和所述转接电极连接,所述第二子走线通过至少一个第二过孔和所述转接电极连接。
- 根据权利要求17或18所述的制作方法,还包括:在所述非显示区域中形成沿第二方向设置的检测线,其中,所述检测线和所述第二走线的至少两个子走线中远离所述显示区域的一端的子走线连接,所述第一方向和所述第二方向相交。
- 根据权利要求19所述的制作方法,还包括:将所述检测线所在的部分从所述衬底基板上切割掉。
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