WO2021052409A1 - 一种使用卡扣连接的壳体结构和电子设备 - Google Patents

一种使用卡扣连接的壳体结构和电子设备 Download PDF

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Publication number
WO2021052409A1
WO2021052409A1 PCT/CN2020/115861 CN2020115861W WO2021052409A1 WO 2021052409 A1 WO2021052409 A1 WO 2021052409A1 CN 2020115861 W CN2020115861 W CN 2020115861W WO 2021052409 A1 WO2021052409 A1 WO 2021052409A1
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WO
WIPO (PCT)
Prior art keywords
housing
piece
edge
buckle
positioning piece
Prior art date
Application number
PCT/CN2020/115861
Other languages
English (en)
French (fr)
Inventor
李云超
韩冬冬
周亚民
杜红伟
Original Assignee
华为技术有限公司
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Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Publication of WO2021052409A1 publication Critical patent/WO2021052409A1/zh

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0217Mechanical details of casings

Definitions

  • the present application relates to a locking structure, in particular to a housing structure and electronic equipment connected by a buckle.
  • the threaded connection method is generally adopted. Specifically, one of the shells is drawn to form a threaded hole, and the other shell is provided with a through hole corresponding to the position of the threaded hole; then a screw is used to pass through the through hole and screw into the threaded hole to lock it. The two shells are fixedly connected.
  • the threaded connection method can make the shell detachable, it will damage the integrity of the shell due to the need to open holes and screw in the shell. Therefore, in order not to damage the integrity of the housing, the housings of some electronic devices (for example, large-screen display devices) are connected by a snap connection.
  • the buckle connection is a structure that uses the positional interference of the buckle and the housing to achieve locking
  • the reliability of the locking depends on the amount of interference between the buckle and the position of the housing. Specifically, the greater the amount of interference between the buckle and the shell, the higher the locking reliability, but the worse the detachability; the smaller the amount of interference between the buckle and the shell, the lower the locking reliability, but it is detachable The stronger the performance. Therefore, the reliability and detachability of the fit between the buckle and the housing cannot be considered at the same time.
  • the present application provides a shell structure using a buckle connection, which can improve the reliability and detachability of the shell structure during use.
  • the application also provides an electronic device using the housing structure.
  • the present application provides a shell structure with a snap connection
  • the shell structure includes: a first shell, the first shell includes a first side; a second shell, the second shell is buckled On the first side; the second housing includes a second side, the second side is located on one side of the first side; the buckle, the buckle is fixed to the first side; the buckle includes a backstop piece to prevent backlash The piece is arranged between the first side and the second side; the anti-return piece includes a connecting part, a detaching part and a stopping part; one end of the connecting part is close to the first side, and the other end extends in the direction close to the second side One end of the detachment part is connected to the end of the connecting part close to the second side, and the other end extends away from the second side; one end of the stop part is connected to the end of the connecting part close to the second side, and the other end is close to the second The direction of the side edge continues to extend; the second side edge faces the first side edge and is provided with
  • the operator when the housing needs to be disassembled, the operator can use a disassembly tool to pry the dismounting part and the connecting part of the buckle, so that the dismounting part and the connecting part are deformed in the direction close to the first side, and then drive The backstop portion is deformed in the direction close to the first side, so as to release the positional interference state of the protruding portion and the backstop portion, and realize the disassembly of the housing.
  • the technical solution provided by the present application can realize reliable installation and convenient disassembly between the shells by using the buckle structure without using screws and without damaging the appearance of the shells, with simple structure and low manufacturing cost;
  • the technical solution provided by the application does not damage the buckle, the housing and other structural parts when disassembling the housing, so that the above-mentioned structural parts can be reused and the maintenance cost is reduced.
  • the buckle includes a first positioning piece, a second positioning piece and a connecting piece; the first positioning piece is arranged at one end of the connecting piece, and the second positioning piece is arranged at the other end of the connecting piece; the first positioning piece and the second positioning piece
  • the positioning piece is bent to the same side of the connecting piece to form a first concave structure.
  • the buckle is buckled and installed on the first side through the first concave structure; the anti-return piece and the first positioning piece are arranged side by side on the first side and the second side. Between the sides. Therefore, the buckle is buckled and installed on the first side by using the first concave structure to realize the fixation of the buckle and the first housing. Then, when the second housing is buckled with the first side and passes through the protrusion When it interferes with the stop part of the buckle, the buckle realizes the fixed connection of the first housing and the second housing.
  • the buckle includes a plurality of anti-return pieces and a plurality of first positioning pieces; the plurality of anti-return pieces and a plurality of first positioning pieces are alternately distributed between the first side edge and the second side edge.
  • the multiple stop pieces can form multiple fulcrums with the second housing through the positional interference of the stop portion and the raised portion, which improves the reliability of locking the second housing by the buckle; at the same time, the multiple first The positioning piece can also support the first side at multiple points, which improves the reliability of the buckle buckling on the first side and keeps the posture of the buckle stable.
  • the first side is provided with at least one first hole;
  • the second positioning piece is provided with at least one second hole, and the second hole is arranged in a one-to-one correspondence with the first hole; and the second hole is arranged in the second hole.
  • the limit piece, one end of the limit piece is connected to the second positioning piece, and the other end extends in a direction close to the first positioning piece and the connecting piece, and forms an insert fit with the first hole. Therefore, the embedded fitting structure can prevent relative movement of the buckle with respect to the first side, and ensure that the buckle will not loosen after being buckled and installed on the first side.
  • the second side is provided with at least one third hole, and a pressing piece is arranged in the third hole.
  • One end of the pressing piece is connected to the first positioning piece, and the other end is close to the second positioning piece and the connecting piece. Extend in the direction of, pressed against the first side. As a result, the second positioning piece is pressed against the first side, which can prevent the buckle from moving relative to the first side.
  • the distance L1 between the first positioning piece and the second positioning piece is greater than the thickness B1 of the first side; the distance L2 that the compression piece extends in the direction close to the second positioning piece is greater than or equal to the distance L1 and the thickness B1 The difference.
  • the compression piece and the first side can form an interference fit and deform, so that the compression piece can apply a compression force generated by the deformation on the first side.
  • the buckle has a tendency to move to the second side under the reaction of the pressing force, so that the second positioning piece is pressed against the first side to prevent the buckle from moving relative to the first side.
  • the second housing further includes a connecting side and a third side; the third side and the second side are arranged on the same side of the connecting side, and extend in a direction away from the connecting side to form a second concave structure.
  • the shell is buckled and installed on the first side through the second concave structure. Therefore, the second concave structure can limit the large relative displacement between the second housing and the first side, so that the buckle is hidden in the second housing, and the overall appearance of the housing structure is improved.
  • the distance L3 between the end of the stop portion away from the first side edge and the first side edge is greater than the distance L4 between the first side edge and the second side edge in a state where no external force is applied.
  • the retreat part and the second side form an interference fit.
  • the retreat part will be compressed by the second side and deform in the direction of the first side, so that the retreat part exerts a pressure generated by the deformation on the second side.
  • the stop portion will interfere with the protruding portion and block the second shell, thereby restricting the relative movement of the first shell and the second shell.
  • the first housing and the second housing will not be separated from each other.
  • the present application provides an electronic device, which includes: a display screen, an optical component, and the buckle structure provided in the first aspect of the application;
  • the first housing further includes a bottom surface of the housing;
  • the bottom surface of the casing is connected, and the other end extends away from the bottom surface of the casing;
  • the second casing further includes a connecting edge, a third side and a fourth side;
  • the connecting edge is arranged at an end of the first side away from the bottom surface of the casing,
  • the connecting edge is parallel to the bottom surface of the shell;
  • the second side and the third side face the bottom surface of the shell and are arranged on the same side of the connecting edge, and extend away from the connecting edge to form a second concave structure.
  • the second shell passes through the second concave
  • the structure is buckled and installed on the first side; the fourth side is arranged on the other side of the connecting side and extends away from the second side and the third side; the display screen and the fourth side are arranged on the connecting side
  • the display screen is glued and fixed to the connecting edge by a screen-sealing glue; the optical component is arranged between the display screen and the first housing and fixed on the bottom surface of the housing.
  • the technical solution provided by this application can realize reliable installation and convenient disassembly between electronic device shells by using a snap structure without using screws or other technical solutions that damage the external hanging of the shell, with a simple structure and low manufacturing cost;
  • the technical solution provided by the embodiments of the present application does not damage the buckle, the housing, and other structural parts when the housing is disassembled, so that the above-mentioned structural parts can be reused, and maintenance costs are reduced.
  • the present application provides a large-screen display device
  • the large-screen display device includes: a first housing, the first housing includes a bottom surface of the housing and a first side, one end of the first side is connected to the bottom of the housing , The other end extends away from the bottom surface of the shell; the second shell, the second shell includes a connecting side, a second side, a third side and a fourth side; the connecting side is arranged on the first side away from the shell One end of the bottom surface of the body, the connecting edge is parallel to the bottom surface of the shell; the second side and the third side face the bottom surface of the shell and are arranged on the same side of the connecting edge, and extend in the direction away from the connecting edge to form a second concave structure, the second shell
  • the body is buckled and installed on the first side through the second concave structure; the fourth side is arranged on the other side of the connecting side and extends in a direction away from the second side and the third side; the buckle is fixed on the The first side; the buckle
  • the starting part and the stopping part form a positional interference;
  • the display screen, the display screen and the fourth side are arranged on the same side of the connecting edge, and the display screen is glued and fixed to the connecting edge by a sealing glue;
  • the optical component, the optical component is arranged on the display screen
  • the first housing are fixed to the bottom surface of the housing.
  • the technical solution provided by this application can realize reliable installation and convenient disassembly between the shells of large-screen display devices by using the snap structure without using screws or other technical solutions that damage the external hanging of the shell.
  • the structure is simple and the manufacturing cost is simple. Low;
  • the technical solution provided by the embodiments of the present application does not damage the buckle, the housing and other structural parts when the housing is disassembled, so that the above-mentioned structural parts can be reused and the maintenance cost is reduced.
  • Figure 1 is a schematic diagram of the current electronic equipment using a buckle connection
  • Figure 2 is a schematic diagram of the structure of the housing of the large-screen display device
  • FIG. 3 is an exploded view of the structure of the electronic device provided by the first embodiment of the application.
  • FIG. 4 is a schematic diagram of the C-direction structure of the buckle 300 provided by the first embodiment of the present application.
  • FIG. 5 is a schematic diagram of the cooperation between the buckle 300 and the second housing 200 provided by the first embodiment of the present application;
  • FIG. 6 is a schematic diagram of the D-direction structure of the buckle 300 provided by the first embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of the second housing 200 provided by the first embodiment of the present application.
  • FIG. 8 is an E-direction view showing an exploded structure of an electronic device provided by the first embodiment of the present application
  • FIG. 9 is a cross-sectional view of the electronic device provided by the first embodiment of the present application in the direction A of the pressing piece 332;
  • FIG. 10 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the stop piece 342 along the A direction;
  • FIG. 11 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the connecting portion 352 and the stopping portion 353 along the A direction;
  • FIG. 12 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the connecting portion 352 and the detaching portion 351 along the A direction;
  • FIG. 13 is a schematic diagram of disassembling the housing of the electronic device according to the first embodiment of the present application.
  • FIG. 14 is an exploded view of the structure of a large-screen display device provided by the second embodiment of the present application.
  • Figure 1 is a schematic diagram of current electronic devices using snap connections. As shown in Figure 1, the buckle and the housing of the electronic device are locked by position interference, and the reliability of the locking depends on the amount of interference between the buckle and the housing. Figure 1 shows two different sizes of interference K1 and K2 designed for the buckle and the housing, where the interference K1 is greater than the interference K2. After the buckle and the shell are locked, if you want to disassemble the shell, you need to apply an external force to the shell to deform the shell to eliminate interference; however, because the shell is mostly a rigid structure, the deformation range that can be generated is limited.
  • the card The greater the amount of interference between the buckle and the shell, the worse the detachability performance, and even damage the shell during the disassembly process; the smaller the interference between the buckle and the shell, the stronger the detachability performance, but the buckle and the shell lock Tight reliability will also be weakened.
  • the present application provides an electronic device that includes a housing that uses a snap structure for fixed connection, and after the housing of the electronic device is fixed and connected using the snap structure, it can have high reliability at the same time. And detachable performance.
  • the electronic device is a large-screen display device (for example, smart TV, smart screen product, social TV, Internet TV, etc.).
  • Figure 2 is a schematic diagram of the structure of the housing of the large-screen display device. As shown in Figure 2, the housing of the large-screen display device specifically includes a middle frame and a rear shell. The display screen of the large-screen display device is fixed on one of the middle frames.
  • the rear shell can be fixed to the other side of the middle frame by a snap structure.
  • Large-screen display devices are moving in the direction of being thinner and larger.
  • the middle frame width H1 of large-screen display devices is between a few millimeters and more than ten millimeters.
  • some manufacturers have set the middle frame of large-screen display devices.
  • the width H1 is about 5mm.
  • threaded connection method it needs to be positioned along the direction of the width H1 of the middle frame.
  • the middle frame is drawn to form threaded holes for screwing in.
  • the shell of a large-screen display device is usually a thin-walled structure, and the shell wall thickness is usually only 1 mm, 2 mm, or at most a few mm.
  • the threaded connection can no longer meet the development needs of large-screen display devices, and the use of a snap structure to fix the housing of the large-screen display device is the main direction of the housing structure design.
  • a large-screen display device is taken as an example, and a technical solution that uses a buckle structure to connect the housing of the electronic device and can simultaneously have high reliability and detachability is specifically explained.
  • the first housing corresponds to the rear housing of the large-screen display device
  • the second housing corresponds to the middle frame of the large-screen display device.
  • FIG. 3 is an exploded view of the structure of the electronic device provided by the first embodiment of the application.
  • the electronic device includes a first housing 100, a second housing 200 and a buckle 300.
  • the first housing 100 includes a first side 110, and the first side 110 is provided with one or more first holes 120.
  • the first side 110 includes a plurality of first holes 120
  • the plurality of first holes 120 are arranged side by side along the length direction of the first side 110 (ie, the A direction in FIG. 3).
  • the buckle 300 is a U-shaped thin-walled structure with a first concave structure 310 matching the shape of the first side 110.
  • the first concave structure 310 is buckled and installed on the first side 110 along the B direction in FIG. 3.
  • the second housing 200 has a second concave structure 260 matching the shape of the buckle 300, and is buckled and mounted on the buckle 300 and the first side 110 along the B direction through the second concave structure 260.
  • the first housing 100 and the second housing 200 may be made of metal materials, such as iron, steel, aluminum and alloys thereof; the first housing 100 and the second housing 200 may also be non-metallic. Made of materials, such as: plastic, glass, ceramics, etc.
  • the buckle 300 can be made of thin-walled metal sheets, such as iron sheets, steel sheets, aluminum alloy sheets, aluminum-magnesium alloy sheets, etc., so that the buckle 300 has good strength and hardness.
  • the buckle 300 includes a first positioning piece 330, a second positioning piece 340 and a connecting piece 320.
  • the first positioning piece 330 is arranged at one end of the connecting piece 320
  • the second positioning piece 340 is arranged at the other end of the connecting piece 320.
  • the first positioning piece 330 and the second positioning piece 340 are bent to the same side of the connecting piece 320.
  • the first positioning piece 330 is provided with one or more third holes 331, and the third hole 331 is provided with a pressing piece 332. One end of the pressing piece 332 is connected to the first positioning piece 330, and the other end is close to the second positioning piece.
  • the direction of the sheet 340 and the connecting sheet 320 extends.
  • the first positioning piece 330 is provided with a plurality of third holes 331, the plurality of third holes 331 are arranged side by side along the A direction.
  • the buckle 300 also includes one or more anti-return pieces 350.
  • the anti-return pieces 350 are arranged at the same end of the connecting piece 320 in parallel with the first positioning piece 330 along the A direction, and the anti-return pieces 350 are opposite to the first positioning piece 330.
  • the same side of the connecting piece 320 is bent.
  • the anti-return pieces 350 may be symmetrically distributed on both sides of the first positioning piece 330 along the A direction.
  • the backstop piece 350 includes a connecting portion 352, a backstop portion 353 and a detachment portion 351.
  • One end of the connecting portion 352 is connected to the connecting piece 320, and the other end extends in a direction away from the connecting piece 320, and the distance between the connecting portion 352 and the second positioning piece 340 gradually increases in the direction away from the connecting piece 320.
  • the stopping portion 353 and the detaching portion 351 are arranged side by side at an end of the connecting portion 352 away from the connecting piece 320.
  • One end of the retreat portion 353 is connected to the connection portion 352, and the other end continues to extend away from the connection portion 352.
  • the distance between the retreat portion 353 and the second positioning piece 340 gradually increases in the direction away from the connection portion 352; One end of the 351 is connected to the connecting portion 352, and the other end extends away from the connecting portion 352. The distance between the stopping portion 353 and the second positioning piece 340 gradually decreases in the direction away from the connecting portion 352.
  • FIG. 5 is a schematic diagram of cooperation between the buckle 300 and the second housing 200 provided by the first embodiment of the present application.
  • the buckle 300 may include a first positioning piece 330 and two anti-return pieces 350, wherein the two anti-return pieces 350 are arranged on both sides of the first positioning piece 330 along the A direction; in this structure Among them, the pressing piece 332 of the first positioning piece 330 is crimped on the first side 110 to form a fulcrum P, which is located just at the center of the buckle 300; in addition, the pressing pieces 332 located on both sides of the first positioning piece 330
  • the two anti-return pieces 350 are crimped to the second housing 200 through their respective anti-return portions 353, and can form an interference fit with the second housing 200 to form a fulcrum Q.
  • the buckle 300 will stop on both sides.
  • the retreat portion 353 receives the pressure F0 along the E direction from the second housing 200; at this time, since the two pressures F0 have the same direction and are symmetrical along the fulcrum P, the moment of the two pressures F0 relative to the fulcrum P can be Mutual balance, so that the posture of the buckle 300 remains stable, and does not twist with respect to the first side 110, thereby improving the locking reliability of the buckle 300.
  • the buckle 300 may include a plurality of first positioning pieces 330 and a plurality of anti-returning pieces 350, and the plurality of first positioning pieces 330 and the plurality of anti-returning pieces 350 are alternately distributed along the A direction.
  • the pressing piece 332 of the first positioning piece 330 can form multiple fulcrums P
  • the stop portion 353 and the second housing 200 can form multiple fulcrums Q
  • the multiple fulcrums P and the multiple fulcrums Q can be along the A direction Evenly distributed for a longer distance is beneficial to improve the locking reliability of the buckle 300.
  • FIG. 6 is a schematic diagram of the D-direction structure of the buckle 300 provided by the first embodiment of the present application.
  • the second positioning piece 340 is provided with one or more second holes 341, and the second holes 341 are arranged in one-to-one correspondence with the first holes 120 of the first side 110.
  • the second hole 341 is provided with a limiting piece 342, one end of the limiting piece 342 is connected to the second positioning piece 340, and the other end extends in a direction close to the first positioning piece 330 and the connecting piece 320.
  • FIG. 7 is a schematic structural diagram of the second housing 200 provided by the first embodiment of the present application.
  • the second housing 200 includes a connecting side 210, a second side 230, a third side 220 and a fourth side 240.
  • the third side 220 and the second side 230 are arranged side by side on the same side of the connecting side 210 and extend in the B direction away from the connecting side 210.
  • An end of the second side 230 away from the connecting side 210 is provided with a protruding portion 250, and the protruding portion 250 is provided facing the third side 220 and extends in a direction close to the third side 220.
  • the fourth side 240 is disposed on the other side of the connecting side 210 and extends in a direction away from the third side 220 and the second side 230.
  • Fig. 8 is an E-direction structural exploded view of the electronic device provided by the first embodiment of the present application.
  • the position of the pressing piece 332 will be Cut the electronic device in the A1-A1 direction, cut the electronic device in the A2-A2 direction at the position of the limit piece 342, and cut the electronic device in the A3-A3 direction at the position of the connection part 352 and the stop part 353 , Cut the electronic device in the A4-A4 direction at the positions of the connecting part 352 and the detaching part 351, and show the cross-sectional view along the A direction after the cutting.
  • FIGS. 9-12 show the cross-sectional view along the A direction after the cutting.
  • FIG. 9 is a cross-sectional view along the A direction of the pressing piece 332 of the electronic device according to the first embodiment of the present application.
  • the first positioning piece 330 is located in the gap between the first side 110 and the second side 230.
  • the second positioning piece 340 is located in the gap between the first side 110 and the third side 220.
  • the distance L1 between the first positioning piece 330 and the second positioning piece 340 is greater than the thickness B1 of the first side 110.
  • the distance L2 that the pressing piece 332 extends toward the second positioning piece 340 is greater than or equal to the difference ⁇ L 1 between L1 and B1.
  • the pressing piece 332 and the first side 110 can form an interference fit and deform, so that The pressing piece 332 can exert a pressing force F1 on the first side 110 caused by deformation.
  • the buckle 300 has a tendency to move to the second side 230 under the reaction of the pressing force F1, so that the second positioning piece 340 is pressed against the first side 110 to prevent the buckle 300 from being along E with respect to the first side 110. To produce relative movement.
  • FIG. 10 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the position-limiting piece 342 along the A direction.
  • the first hole 120 and the second hole 341 are arranged side by side along the E direction.
  • the end of the limiting piece 342 terminates in the first hole 120 and forms an embedded fit with the first hole 120 to prevent the buckle 300 from moving relative to the first side 110 along the G direction and ensure that the buckle 300 is buckled and installed There will be no loosening after the first side 110.
  • FIG. 11 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the connecting portion 352 and the stopping portion 353 along the A direction.
  • the connecting portion 352 and the retreating portion 353 are an integral structure.
  • the connecting portion 352 and the retreating portion 353 are gradually away from the first side 110 in the opposite direction along G, and are close to the second side 230;
  • the distance between the end far away from the first side 110 and the first side 110 is L3 in the freely stretched state without being subjected to external force, and the distance between the first side 110 and the second side 230 is L4.
  • the distance L3 is greater than the distance L4.
  • the retreat portion 353 and the second side 230 form an interference fit, and the amount of interference is ⁇ L 2 .
  • the retreat portion 353 is compressed by the second side 230 and deforms in the direction of the first side 110, so that the retreat portion 353 can apply a pressure F2 generated by the deformation on the second side 230.
  • the end is pressed against the second side 230 under the action of the pressure F2. Therefore, when the first housing 100 and the second housing 200 tend to disengage from each other along the G direction, the stop portion 353 interferes with the protrusion 250 in the G direction and jams the second housing 200. Therefore, the relative movement of the first housing 100 and the second housing 200 is restricted, so that the first housing 100 and the second housing 200 will not be separated from each other.
  • FIG. 12 is a cross-sectional view of the electronic device provided by the first embodiment of the present application at the connecting portion 352 and the detaching portion 351 in the A direction. As shown in Figure 12, the connecting portion 352 and the detaching portion 351 are an integral structure.
  • the connecting portion 352 is gradually away from the first side 110 along the B direction and is close to the second side 230; the detaching portion 351 is gradually approaching the first side along the B direction 110, away from the second side 230, the detachment portion 351 is in contact with the first side 110 at the end away from the connecting portion 352; thus, the detachment portion 351, the second side 230 and the raised portion 250 are on the first side
  • the gap between 110 and the second side 230 encloses a wedge-shaped cavity 400, that is, the dot-shaped shaded area in FIG. 10. There is also a gap between the first side 110 and the protrusion 250, so that the wedge-shaped cavity 400 communicates with the outside of the electronic device.
  • FIG. 13 is a schematic diagram of disassembling the housing of the electronic device according to the first embodiment of the present application.
  • disassembling the second housing 200 includes three steps.
  • Step 1 Use a flat-shaped removal tool 900 (such as an opening pick, a crowbar, a flat screwdriver, etc.) to extend into the wedge-shaped cavity 400 from the gap between the first side 110 and the protrusion 250.
  • Step 2 Using the raised portion 250 as a fulcrum, rotate the removal tool 900 in the counterclockwise direction in FIG. 11 to pry the connecting portion 352 and the removal portion 351 toward the first side 110 to produce deformation; due to the removal portion 351,
  • the connecting portion 352 and the stopping portion 353 are an integral structure.
  • Step 3 Disassemble the first housing 100 and the second housing 200 along the G direction.
  • the retreat portion 353 and the second side 230 form an interference fit, so that the end of the retreat portion 353 is close to the second side 230, and the retreat portion 353 interferes with the protrusion 250 in the G direction.
  • the second housing 200 is clamped, thereby restricting the relative movement of the first housing 100 and the second housing 200, so that the first housing 100 and the second housing 200 will not be separated from each other.
  • the detachment portion 351, the second side 230 and the raised portion 250 enclose a wedge-shaped cavity 400 in the gap between the first side 110 and the second side 230, passing through the first side 110 and the raised portion 250
  • the wedge-shaped cavity 400 can provide working space for the disassembly tool 900.
  • the second side 230 will also move away from the first side 110 under the action of the removal tool 900. Deformation occurs in the direction of, which increases the distance between the raised portion 250 and the first side 110; in this way, the positional interference between the stop portion 353 and the raised portion 250 along the G direction will be released, so that the first housing 100 and the second housing 200 are successfully disassembled and separated.
  • the first embodiment of the present application can use the removal tool 900 to pry the removal portion 351 to eliminate the interference between the retreat portion 353 and the protrusion 250, there is no need to worry about the design of the buckle 300 and the first housing 100 The amount of interference between the buckle 300 and the first housing 100 is too large and the first housing 100 cannot be disassembled.
  • the technical solution provided by the first embodiment of the present application can realize reliable installation and convenient disassembly between electronic device housings by using a snap structure without using screws and without damaging the appearance of the housing.
  • the structure is simple, and the manufacturing The cost is low; in addition, the technical solution provided by the first embodiment of the present application does not damage the buckle, the housing, and other structural parts when the housing is disassembled, so that the above-mentioned structural parts can be reused and the maintenance cost is reduced.
  • the electronic equipment of the first embodiment of this application includes but is not limited to: large-screen display devices (such as smart TVs, smart screen products, social TVs, Internet TVs, etc.), customer-premises equipment (customer-premises) equipment, CPE), notebook computers, tablet computers, mobile phones, smart speakers, network set-top boxes, smart home equipment, etc.
  • large-screen display devices such as smart TVs, smart screen products, social TVs, Internet TVs, etc.
  • notebook computers tablet computers
  • mobile phones smart speakers
  • network set-top boxes smart home equipment
  • the second embodiment of the present application is an embodiment in which the technical solution provided by the first embodiment of the present application is applied to a large-screen display device.
  • the second embodiment of the present application please refer to the first embodiment of the present application.
  • FIG. 14 is an exploded view of the structure of a large-screen display device provided by the second embodiment of the present application.
  • the large-screen display device includes: a first housing 100, a second housing 200, a buckle 300, a screen sealing glue 500, a display screen 600 and an optical component 700.
  • the first housing 100 includes a housing bottom surface 130 and a first side 110; one end of the first side 110 is connected to the housing bottom surface 130, and the other end extends away from the housing bottom surface 130;
  • the second housing 200 includes a connecting side 210 , The second side 230, the third side 220 and the fourth side 240; the connecting side 210 is arranged at one end of the first side 110 away from the bottom surface 130 of the housing, and the connecting side 210 is parallel to the bottom surface 130 of the housing;
  • the side 230 and the third side 220 are disposed on the same side of the connecting side 210 facing the bottom surface 130 of the housing, and extend away from the connecting side 210 to form a second concave structure 260.
  • the second housing 200 is buckled by the second concave structure 260
  • the fourth side 240 is arranged on the other side of the connecting side 210 and extends away from the second side 230 and the third side 220; the display screen 600 and the fourth side 240 It is arranged on the same side of the connecting edge 210, and the display screen 600 is glued and fixed to the connecting edge 210 by a screen sealing glue 500; the optical component 700 is arranged between the display screen 600 and the first housing 100 and is fixed to the bottom surface 130 of the housing.
  • the display screens in the embodiments of the present application include, but are not limited to: liquid-crystal display (LCD), light-emitting diode display (LED display), organic light-emitting diode display (OLED display), active matrix organic Light-emitting diode display (AMOLED display), micro-light-emitting diode display (Micro LED display), electronic paper display, etc.
  • LCD liquid-crystal display
  • LED display light-emitting diode display
  • OLED display organic light-emitting diode display
  • AMOLED display active matrix organic Light-emitting diode display
  • Micro LED display micro-light-emitting diode display
  • electronic paper display etc.
  • the technical solution provided by the second embodiment of the present application can realize reliable installation and convenient disassembly between the shells of large-screen display devices by using a snap structure without using screws or other technical solutions that damage the external hanging of the shell.
  • the structure is simple and the manufacturing cost is low; in addition, the technical solution provided by the embodiment of the present application does not damage the buckle, the housing and other structural parts when the housing is disassembled, so that the above-mentioned structural parts can be reused and the maintenance cost is reduced.

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Abstract

本申请提供了一种使用卡扣连接的壳体结构和电子设备。该壳体结构包括:第一壳体、第二壳体和卡扣;卡扣包括止退片,该止退片位于第一壳体的第一侧边和第二壳体的第二侧边之间;止退片包括连接部、拆卸部和止退部。当需要进行壳体拆卸时,作业人员可以使用拆卸工具撬动卡扣的拆卸部和连接部,带动止退部向靠近第一侧边方向产生形变,以解除凸起部和止退部的位置干涉状态,实现壳体的拆卸本申请提供的技术方案能够在不使用螺钉且不破坏壳体外观的前提下,利用卡扣结构实现壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低;并且,本申请提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。

Description

一种使用卡扣连接的壳体结构和电子设备 技术领域
本申请涉及一种锁紧结构,尤其涉及一种使用卡扣连接的壳体结构和电子设备。
背景技术
目前,电子设备在涉及到壳体连接时,一般采用的螺纹连接方式。具体来说,就是在其中一个壳体上拔模形成螺纹孔,在另一个壳体上设置与螺纹孔位置对应的通孔;然后使用螺钉穿过通孔并旋入螺纹孔锁紧,以将两个壳体固定连接。螺纹连接方式虽然能够使壳体具备可拆卸的能力,但是由于需要在壳体上开孔和旋入螺钉,会破坏壳体的完整性。因此,为了不破坏壳体的完整性,一些电子设备(例如:大屏显示设备)的壳体采用卡扣连接方式进行连接。但是,由于卡扣连接是一种利用卡扣和壳体的位置干涉实现锁紧的结构,其锁紧的可靠性取决于卡扣和壳***置的干涉量。具体来说,卡扣与壳体的干涉量越大,锁紧可靠性越高,但可拆卸性能越差;卡扣与壳体的干涉量越小,锁紧可靠性越低,但可拆卸性能越强。因此,卡扣与壳体配合的可靠性和可拆卸性能无法同时兼顾。
发明内容
本申请提供了一种使用卡扣连接的壳体结构,能够提高该壳体结构在使用过程中的可靠性和可拆卸性能。本申请还提供了一种使用该壳体结构的电子设备。
第一方面,本申请提供了一种卡扣连接的壳体结构,该壳体结构包括:第一壳体,第一壳体包括第一侧边;第二壳体,第二壳体扣合于第一侧边;第二壳体包括第二侧边,第二侧边位于第一侧边的一侧;卡扣,卡扣固定于第一侧边;卡扣包括止退片,止退片设置于第一侧边和第二侧边之间;止退片包括连接部、拆卸部和止退部;连接部一端贴近于第一侧边,另一端向靠近第二侧边的方向延伸;拆卸部一端与连接部靠近第二侧边的一端连接,另一端向远离第二侧边的方向延伸;止退部一端与连接部靠近第二侧边的一端连接,另一端向靠近第二侧边的方向继续延伸;第二侧边面向第一侧边设置有凸起部,凸起部向靠近第一侧边的方向延伸,凸起部与止退部形成位置干涉。
本申请提供的技术方案,当需要进行壳体拆卸时,作业人员可以使用拆卸工具撬动卡扣的拆卸部和连接部,使拆卸部和连接部向靠近第一侧边方向产生形变,进而带动止退部向靠近第一侧边方向产生形变,以解除凸起部和止退部的位置干涉状态,实现壳体的拆卸。由此,本申请提供的技术方案能够在不使用螺钉并且不破坏壳体外观的前提下,利用卡扣结构实现壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低;并且,本申请提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。
可选的,卡扣包括第一定位片、第二定位片和连接片;第一定位片设置于连接片的一端,第二定位片设置于连接片的另一端;第一定位片和第二定位片向连接片的同一侧弯折形成第一凹型结构,卡扣通过第一凹型结构扣合安装于第一侧边;止退片与第一定位片并列设置于第一侧边和第二侧边之间。由此,卡扣利用第一凹型结构扣合安装于第一侧边, 实现卡扣与第一壳体的固定,那么,当第二壳体扣合与第一侧边,与通过凸起部与卡扣的止退部形成位置干涉时,卡扣就实现了对第一壳体和第二壳体的固定连接。
可选的,卡扣包括多个止退片和多个第一定位片;多个止退片和多个第一定位片交替分布在第一侧边和第二侧边之间。由此,多个止退片能够通过止退部与凸起部的位置干涉与第二壳体形成多个支点,提高卡扣对第二壳体的锁紧可靠性;同时,多个第一定位片也能够多点支撑与第一侧边,提高卡扣在第一侧边扣合的可靠性,时卡扣的姿态保持稳定。
可选的,第一侧边设置有至少一个第一孔位;第二定位片设置有至少一个第二孔位,第二孔位与第一孔位一一对应设置;第二孔位内设置有限位片,限位片一端连接于第二定位片,另一端向靠近第一定位片和连接片的方向延伸,与第一孔位形成嵌入配合。由此,该嵌入配合结构能够防止卡扣相对于第一侧边产生相对移动,保证卡扣扣合安装于第一侧边之后不会产生松脱。
可选的,第二侧边设置有至少一个第三孔位,第三孔位内设置有压紧片,压紧片一端连接于第一定位片,另一端向靠近第二定位片和连接片的方向延伸,压紧于第一侧边。由此,第二定位片压紧于第一侧边,能够防止卡扣相对于第一侧边产生相对移动。
可选的,第一定位片与第二定位片之间的距离L1大于第一侧边的厚度B1;压紧片向靠近第二定位片的方向延伸的距离L2大于或者等于距离L1和厚度B1的差值。由此,压紧片与第一侧边能够形成过盈配合而发生形变,使压紧片能够在第一侧边施加一个由形变产生的压紧力。卡扣在压紧力的反作用下产生向第二侧边移动的趋势,使第二定位片压紧于第一侧边,防止卡扣相对于第一侧边产生相对移动。
可选的,第二壳体还包括连接边和第三侧边;第三侧边和第二侧边设置于连接边的同一侧,向远离连接边的方向延伸形成第二凹型结构,第二壳体通过第二凹型结构扣合安装于第一侧边。由此,第二凹型结构能够限制第二壳体和第一侧边产生大的相对位移,使卡扣隐藏在第二壳体之内,提高壳体结构的外观整体性。
可选的,止退部远离第一侧边的一端在未受到外力作用的状态下与第一侧边之间的距离L3大于第一侧边与第二侧边之间的距离L4。止退部与第二侧边形成过盈配合,止退部会受到第二侧边的压迫而向第一侧边方向产生形变,使止退部在第二侧边施加一个由形变产生的压力,当第一壳体和第二壳体产生相互脱离的趋势时,止退部会与凸起部产生位置干涉而卡住第二壳体,从而限制第一壳体和第二壳体产生相对移动,使第一壳体和第二壳体不会相互脱离。
第二方面,本申请提供一种电子设备,该电子设备包括:显示屏、光学部件和本申请第一方面提供的卡扣结构;第一壳体还包括壳体底面;第一侧边一端与壳体底面连接,另一端向远离壳体底面方向延伸;第二壳体还包括连接边、第三侧边和第四侧边;连接边设置于第一侧边的远离壳体底面的一端,连接边与壳体底面平行;第二侧边和第三侧边面向壳体底面设置于连接边的同一侧,向远离连接边的方向延伸形成第二凹型结构,第二壳体通过第二凹型结构扣合安装于第一侧边;第四侧边设置于连接边的另一侧,向远离第二侧边和第三侧边的方向延伸;显示屏与第四侧边设置于连接边的同一侧,显示屏通过封屏胶粘贴固定于连接边;光学部件设置于显示屏和第一壳体之间,固定于壳体底面。
本申请提供的技术方案,能够在不使用螺钉或者其他破坏壳体外挂的技术方案的前提下,利用卡扣结构实现电子设备壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低; 另外,本申请实施例提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。
第三方面,本申请提供一种大屏显示设备,该大屏显示设备包括:第一壳体,第一壳体包括壳体底面和第一侧边,第一侧边一端与壳体底面连接,另一端向远离壳体底面方向延伸;第二壳体,第二壳体包括连接边、第二侧边、第三侧边和第四侧边;连接边设置于第一侧边的远离壳体底面的一端,连接边与壳体底面平行;第二侧边和第三侧边面向壳体底面设置于连接边的同一侧,向远离连接边的方向延伸形成第二凹型结构,第二壳体通过第二凹型结构扣合安装于第一侧边;第四侧边设置于连接边的另一侧,向远离第二侧边和第三侧边的方向延伸;卡扣,卡扣固定于第一侧边;卡扣包括止退片,止退片设置于第一侧边和第二侧边之间;止退片包括连接部、拆卸部和止退部;连接部一端贴近于第一侧边,另一端向靠近第二侧边的方向延伸;拆卸部一端与连接部靠近第二侧边的一端连接,另一端向远离第二侧边的方向延伸;止退部一端与连接部靠近第二侧边的一端连接,另一端向靠近第二侧边的方向继续延伸;第二侧边面向第一侧边设置有凸起部,凸起部向靠近第一侧边的方向延伸,凸起部与止退部形成位置干涉;显示屏,显示屏与第四侧边设置于连接边的同一侧,显示屏通过封屏胶粘贴固定于连接边;光学部件,光学部件设置于显示屏和第一壳体之间,固定于壳体底面。
本申请提供的技术方案,能够在不使用螺钉或者其他破坏壳体外挂的技术方案的前提下,利用卡扣结构实现大屏显示设备壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低;另外,本申请实施例提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。
附图说明
图1是目前电子设备使用卡扣连接的示意图;
图2是大屏显示设备的壳体的结构示意图;
图3为本申请第一实施例提供的电子设备的结构分解图;
图4是本申请第一实施例提供的卡扣300的C向结构示意图;
图5是本申请第一实施例提供的卡扣300与第二壳体200的配合示意图;
图6是本申请第一实施例提供的卡扣300的D向结构示意图;
图7是本申请第一实施例提供的第二壳体200的结构示意图;
图8是是本申请第一实施例提供电子设备结构分解的E向视图
图9是本申请第一实施例提供的电子设备在压紧片332的A向剖视图;
图10是本申请第一实施例提供的电子设备在限位片342的A向剖视图;
图11是本申请第一实施例提供的电子设备在连接部352和止退部353的A向剖视图;
图12是本申请第一实施例提供的电子设备在连接部352和拆卸部351的A向剖视图;
图13是本申请第一实施例提供的电子设备拆卸壳体的示意图;
图14是本申请第二实施例提供的一种大屏显示设备的结构分解图。
其中,100-第一壳体,110-第一侧边,120-第一孔位,130-壳体底面,200-第二壳体,210-连接边,220-第三侧边,230-第二侧边,240-第四侧边,250-凸起部,260-第二凹型结构,300-卡扣,310-第一凹型结构,320-连接片,330-第一定位片,331-第三孔位,332-压紧片,340-第二定位片,341-第二孔位,342-限位片,350-止退片,351-拆卸部,352-连接 部,353-止退部,400-楔形腔体,500-封屏胶,600-显示屏,700-光学部件,900-拆卸工具。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述。显然,所描述的实施例是本申请的一部分实施例,而不是全部实施例。基于本申请的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的其他实施例,都属于本申请的保护范围。
图1是目前电子设备使用卡扣连接的示意图。如图1所示,电子设备的卡扣与壳体是利用位置干涉实现锁紧,其锁紧的可靠性取决于卡扣和壳***置的干涉量。图1示出了卡扣和壳体设计的两种大小不同的干涉量K1和K2,其中,干涉量K1大于干涉量K2。卡扣和壳体在锁紧之后,如果要进行拆卸,需要在壳体施加外力使壳体变形,以消除干涉;但是,由于壳体多为刚性结构,能够产生的变形幅度有限,因此,卡扣与壳体的干涉量越大,可拆卸性能越差,甚至导致拆卸过程中壳体损坏;卡扣与壳体的干涉量越小,可拆卸性能越强,但是卡扣和壳体的锁紧可靠性也会减弱。
为了解决上述问题,本申请提供了一种电子设备,该电子设备包括使用卡扣结构进行固定连接的壳体,并且电子设备的壳体使用卡扣结构固定连接之后,能够同时具备较高可靠性和可拆卸性能。在一些实施例中,该电子设备为大屏显示设备(例如:智能电视、智慧屏产品、社交电视、互联网电视等)。图2是大屏显示设备的壳体的结构示意图,如图2所示,大屏显示设备的壳体具体包括中框和后壳,其中,大屏显示设备的显示屏固定于中框的一侧,后壳则可以通过卡扣结构固定于中框的另一侧。大屏显示设备正朝着更薄更大的方向发展,目前来说,大屏显示设备的中框宽度H1多在几毫米到十几毫米之间,例如一些厂商将大屏显示设备的中框宽度H1做到了5mm左右。中框宽度H1越小,意味着大屏显示设备内部空间越小,越难以设计复杂的结构以实现壳体的连接,以一般采用的螺纹连接方式来说,需要沿着中框宽度H1方向在中框内拔模形成用于螺钉旋入的螺纹孔,然而,随着中框宽度H1的减小,中框内能够形成的螺纹孔的深度也会减小,这会使螺纹连接的可靠性下降,导致螺钉容易从螺纹孔中脱出。另外,大屏显示设备的壳体通常为薄壁结构,壳体壁厚通常只有1毫米、2毫米或者至多几毫米,在这种情况下,如果使用螺纹连接对壳体进行连接,很容易在旋入螺钉的过程中由于施力不当对壳体造成损坏。由此可见,螺纹连接已经无法满足大屏显示设备的发展需求,使用卡扣结构对大屏显示设备的壳体进行固定连接是壳体结构设计的主要方向。
本申请实施例接下来以大屏显示设备为例,对电子设备使用卡扣结构进行壳体连接,能够同时具备较高可靠性和可拆卸性能的技术方案做具体阐述说明。其中,为了便于对技术方案进行描述,在以下的内容中,第一壳体对应大屏显示设备的后壳,以第二壳体对应大屏显示设备的中框。
下面是本申请的第一实施例。
图3为本申请第一实施例提供的电子设备的结构分解图。如图3所示,该电子设备包括第一壳体100、第二壳体200和卡扣300。第一壳体100包括第一侧边110,第一侧边110设置有一个或者多个第一孔位120。当第一侧边110包括多个第一孔位120时,多个第一孔位120沿第一侧边110的长度方向(即图3中的A向)并列设置。卡扣300为U型薄壁结构,具有与第一侧边110形状匹配的第一凹型结构310,通过第一凹型结构310沿 图3中B向扣合安装于第一侧边110。第二壳体200具有与卡扣300形状匹配的第二凹型结构260,通过第二凹型结构260沿B向扣合安装于卡扣300和第一侧边110之上。
本申请实施例中,第一壳体100和第二壳体200可以使用金属材料制成,例如铁、钢、铝及其合金等;第一壳体100和第二壳体200也可以非金属材料制成,例如:塑料、玻璃、陶瓷等。卡扣300可以使用薄壁金属片制成,例如铁片、钢片、铝合金片、铝镁合金片等,以使卡扣300具有良好的强度和硬度。
图4是本申请第一实施例提供的卡扣300的C向结构示意图。如图4所示,卡扣300包括第一定位片330、第二定位片340和连接片320。第一定位片330设置于连接片320的一端,第二定位片340设置于连接片320的另一端。第一定位片330和第二定位片340向连接片320的同一侧弯折。第一定位片330设置有一个或者多个第三孔位331,第三孔位331内设置有压紧片332,压紧片332一端连接于第一定位片330,另一端向靠近第二定位片340和连接片320的方向延伸。当第一定位片330设置有多个第三孔位331时,多个第三孔位331沿A向并列设置。卡扣300还包括一个或者多个止退片350,止退片350沿A向与第一定位片330并列地设置于连接片320的同一端,并且止退片350与第一定位片330向连接片320的同一侧弯折。当卡扣300包括多个止退片350时,止退片350可以沿A向在第一定位片330的两侧对称分布。止退片350包括连接部352、止退部353和拆卸部351。连接部352一端与连接片320相连接,另一端向远离连接片320的方向延伸,连接部352与第二定位片340的距离沿远离连接片320方向逐渐增大。止退部353和拆卸部351并列设置于连接部352远离连接片320的一端。其中,止退部353一端与连接部352连接,另一端继续向远离连接部352的方向延伸,止退部353与第二定位片340的距离沿远离连接部352的方向逐渐增大;拆卸部351一端与连接部352连接,另一端远离连接部352的方向延伸,止退部353与第二定位片340的距离沿远离连接部352的方向逐渐减小。
图5是本申请第一实施例提供的卡扣300与第二壳体200的配合示意图。其中,为了便于呈现卡扣300与第二壳体200的配合状态,图5对第二壳体200的部分特征进行了去除处理。作为一种实例,卡扣300可以包括一个第一定位片330和两个止退片350,其中,两个止退片350沿A向设置于第一定位片330的两侧;在这种结构中,第一定位片330的压紧片332压接于第一侧边110之上,形成支点P,该支点P刚好位于卡扣300的中心位置;另外,位于第一定位片330两侧的两个止退片350通过各自的止退部353压接于第二壳体200,可以与第二壳体200形成过盈配合,形成支点Q,由此,卡扣300会在两侧的止退部353分别受到来自第二壳体200的沿E向的压力F0;此时,由于两处压力F0的方向相同,并且沿支点P对称,因此,两处压力F0相对于支点P的力矩能够相互平衡,从而使卡扣300的姿态保持稳定,不会相对于第一侧边110发生扭转等,从而提高卡扣300的锁紧可靠性。作为另一种实施例,卡扣300可以包括多个第一定位片330和多个止退片350,多个第一定位片330和多个止退片350地沿A向交替分布,此时,第一定位片330的压紧片332能够形成多个支点P,止退部353和第二壳体200能够形成多个支点Q,并且多个支点P和多个支点Q能够沿着A向均匀分布更长的距离,有利于提高卡扣300的锁紧可靠性。
图6是本申请第一实施例提供的卡扣300的D向结构示意图。如图6所示,第二定位片340设置有一个或者多个第二孔位341,第二孔位341与第一侧边110的第一孔位120 一一对应设置。第二孔位341内设置有限位片342,限位片342一端连接于第二定位片340,另一端向靠近第一定位片330和连接片320的方向延伸。
图7是本申请第一实施例提供的第二壳体200的结构示意图。如图7所示,第二壳体200包括连接边210、第二侧边230、第三侧边220和第四侧边240。第三侧边220和第二侧边230并列设置于连接边210的同一侧,向远离连接边210的B向延伸。第二侧边230远离连接边210的一端设置有凸起部250,凸起部250面向第三侧边220设置,向靠近第三侧边220的方向延伸。第四侧边240设置于连接边210的另一侧,向远离第三侧边220和第二侧边230的方向延伸。
图8是本申请第一实施例提供的电子设备的E向结构分解图。如图8所示,为了具体描述第一壳体100、第二壳体200和卡扣300在装配关系,本申请第一实施例在接下来的内容中,将会在压紧片332的位置对电子设备进行A1-A1向剖切、在限位片342的位置对电子设备进行A2-A2向剖切、在连接部352和止退部353的位置对电子设备进行A3-A3向剖切、在连接部352和拆卸部351的位置对电子设备进行A4-A4向剖切,并在剖切后沿A向展示剖视图,具体请参见下文对图9-图12描述的内容。
图9是本申请第一实施例提供的电子设备在压紧片332的A向剖视图。如图9所示,第一侧边110和第二侧边230之间具有间隙,第一定位片330位于第一侧边110和第二侧边230之间的间隙内。第一侧边110和第三侧边220之间具有间隙,第二定位片340位于第一侧边110和第三侧边220之间的间隙内。第一定位片330与第二定位片340之间的距离L1大于第一侧边110的厚度B1。压紧片332向靠近第二定位片340的方向延伸的距离L2大于或者等于L1和B1的差值ΔL 1,因此压紧片332与第一侧边110能够形成过盈配合而发生形变,使压紧片332能够在第一侧边110施加一个由形变产生的压紧力F1。卡扣300在压紧力F1的反作用下产生向第二侧边230移动的趋势,使第二定位片340压紧于第一侧边110,防止卡扣300相对于第一侧边110沿E向产生相对移动。
图10是本申请第一实施例提供的电子设备在限位片342的A向剖视图。如图10所示,第一孔位120和第二孔位341沿E向并列设置。限位片342的末端终止于第一孔位120内,与第一孔位120形成嵌入配合,防止卡扣300相对于第一侧边110沿G向产生相对移动,保证卡扣300扣合安装于第一侧边110之后不会产生松脱。
图11是本申请第一实施例提供的电子设备在连接部352和止退部353的A向剖视图。如图11所示,连接部352和止退部353为一体结构,连接部352和止退部353沿G向相反方向逐渐远离第一侧边110,靠近第二侧边230;止退部353远离第一侧边110的一端在未受到外力作用的自由伸展状态下与第一侧边110的距离为L3,第一侧边110与第二侧边230之间的距离为L4。距离L3大于距离L4,这样,当第二壳体200扣合安装于第一侧边110时,止退部353与第二侧边230形成过盈配合,过盈量为ΔL 2。止退部353会受到第二侧边230的压迫而向第一侧边110方向产生形变,使止退部353能够在第二侧边230施加一个由形变产生的压力F2,止退部353的末端在压力F2的作用下贴紧第二侧边230。因此,当第一壳体100和第二壳体200产生沿G向相互脱离的趋势时,止退部353会与凸起部250产生沿G向的位置干涉而卡住第二壳体200,从而限制第一壳体100和第二壳体200产生相对移动,使第一壳体100和第二壳体200不会相互脱离。
图12是本申请第一实施例提供的电子设备在连接部352和拆卸部351的A向剖视图。 如图12所示,连接部352和拆卸部351为一体结构,连接部352沿B向逐渐远离第一侧边110,靠近第二侧边230;拆卸部351沿B向逐渐靠近第一侧边110,远离第二侧边230,拆卸部351在远离连接部352的一端与第一侧边110相接触;由此,拆卸部351、第二侧边230和凸起部250在第一侧边110和第二侧边230的间隙内围成了一个楔形腔体400,即图10中的点状阴影区域。第一侧边110和凸起部250之间还具有间隙,使楔形腔体400与电子设备外部连通。
图13是本申请第一实施例提供的电子设备拆卸壳体的示意图。如图13所示,拆卸第二壳体200共包含3个步骤。步骤1:使用具有扁平形状的拆卸工具900(例如撬片、撬棒、一字型螺丝刀等),从第一侧边110和凸起部250之间的间隙伸入到楔形腔体400内。步骤2:以凸起部250为支点,沿图11中的逆时针方向旋转拆卸工具900,以撬动连接部352和拆卸部351向靠近第一侧边110方向产生形变;由于拆卸部351、连接部352和止退部353为一体结构,因此当连接部352产生形变时,能够带动止退部353向靠近第一侧边110方向移动,同时,第二侧边230在拆卸工具900的作用下也会向远离第一侧边110的方向产生形变,使凸起部250与第一侧边110的距离增大;这样,就可以将止退部353从被凸起部250卡住的状态中脱离出来,止退部353会与凸起部250产生沿G向的位置干涉就会被解除。步骤3:沿G向使第一壳体100和第二壳体200拆卸脱离。
本申请的第一实施例提供的技术方案具有以下有益效果:
首先,止退部353与第二侧边230形成过盈配合,使止退部353的末端贴紧第二侧边230,止退部353会与凸起部250产生沿G向的位置干涉而卡住第二壳体200,从而限制第一壳体100和第二壳体200产生相对移动,使第一壳体100和第二壳体200产生不会相互脱离。拆卸部351、第二侧边230和凸起部250在第一侧边110和第二侧边230的间隙内围成了一个楔形腔体400,通过第一侧边110和凸起部250之间的间隙与电子设备外部连通;该楔形腔体400可以为拆卸工具900提供作业空间,作业人员只需要将拆卸工具900伸入到楔形腔体400内,撬动连接部352和拆卸部351向靠近第一侧边110方向产生形变,就可以带动止退部353向靠近第一侧边110方向移动,同时,第二侧边230在拆卸工具900的作用下也会向远离第一侧边110的方向产生形变,使凸起部250与第一侧边110的距离增大;这样,止退部353会与凸起部250产生沿G向的位置干涉就会被解除,使第一壳体100与第二壳体200成功拆卸脱离。
并且,由于本申请第一实施例可以通过拆卸工具900撬动拆卸部351以消除止退部353与凸起部250之间的干涉,因此卡扣300和第一壳体100设计时,无需担心卡扣300和第一壳体100的干涉量过大而导致第一壳体100无法拆卸。
因此,本申请第一实施例提供的技术方案,能够在不使用螺钉并且不破坏壳体外观的前提下,利用卡扣结构实现电子设备壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低;另外,本申请第一实施例提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。
需要补充说明的是,本申请第一实施例的电子设备,包括但不限于:大屏显示设备(例如:智能电视、智慧屏产品、社交电视、互联网电视等)、用户驻地设备(customer-premises equipment,CPE)、笔记本电脑、平板电脑、手机、智能音箱、网络机顶盒、智能家居设备等。任何电子设备的任何器件由于各种原因需要在不使用螺钉并且不破坏壳体外观的前 提下实现电子设备壳体之间的可靠安装和便捷拆卸时,均可以使用本申请第一实施例提供的技术方案。
下面是本申请的第二实施例。
本申请的第二实施例是将本申请第一实施例提供的技术方案应用于大屏显示设备的实施例。有关本申请的第二实施例未公开的技术细节,请参照本申请的第一实施例。
图14是本申请第二实施例提供的一种大屏显示设备的结构分解图。如图14所示,大屏显示设备包括:第一壳体100、第二壳体200、卡扣300、封屏胶500、显示屏600和光学部件700。第一壳体100包括壳体底面130和第一侧边110;第一侧边110一端与壳体底面130连接,另一端向远离壳体底面130方向延伸;第二壳体200包括连接边210、第二侧边230、第三侧边220和第四侧边240;连接边210设置于第一侧边110的远离壳体底面130的一端,连接边210与壳体底面130平行;第二侧边230和第三侧边220面向壳体底面130设置于连接边210的同一侧,向远离连接边210的方向延伸形成第二凹型结构260,第二壳体200通过第二凹型结构260扣合安装于第一侧边110;第四侧边240设置于连接边210的另一侧,向远离第二侧边230和第三侧边220的方向延伸;显示屏600与第四侧边240设置于连接边210的同一侧,显示屏600通过封屏胶500粘贴固定于连接边210;光学部件700设置于显示屏600和第一壳体100之间,固定于壳体底面130。
其中,本申请实施例中的显示屏,包括但不限于:液晶显示屏(liquid-crystal display,LCD)、发光二极管显示屏(LED display)、有机发光二极管显示屏(OLED display)、主动矩阵有机发光二极管显示屏(AMOLED display)、微发光二极管显示屏(Micro LED display)、电子纸显示屏等。
本申请的第二实施例提供的技术方案,能够在不使用螺钉或者其他破坏壳体外挂的技术方案的前提下,利用卡扣结构实现大屏显示设备壳体之间的可靠安装和便捷拆卸,结构简单,制造成本低;另外,本申请实施例提供的技术方案在拆卸壳体时,不破坏卡扣、壳体以及其他结构件,使上述结构件可以重复使用,降低维护成本。
关于本申请提供的技术方案在其他电子设备中的应用,此处不再具体赘述,本领域技术人员在本申请的技术构思的启示下,还能够想到将本申请的技术方案应用到其他设计中,这些设计均没有超出本申请的保护范围。
本领域技术人员在考虑说明书及实践这里公开的申请后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由下面的权利要求指出。
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求来限制。

Claims (10)

  1. 一种使用卡扣连接的壳体结构,其特征在于,包括:
    第一壳体,所述第一壳体包括第一侧边;
    第二壳体,所述第二壳体扣合于所述第一侧边;
    所述第二壳体包括第二侧边,所述第二侧边位于所述第一侧边的一侧;
    卡扣,所述卡扣固定于所述第一侧边;所述卡扣包括止退片,所述止退片设置于所述第一侧边和所述第二侧边之间;所述止退片包括连接部、拆卸部和止退部;所述连接部一端贴近于所述第一侧边,另一端向靠近所述第二侧边的方向延伸;所述拆卸部一端与所述连接部靠近所述第二侧边的一端连接,另一端向远离所述第二侧边的方向延伸;所述止退部一端与所述连接部靠近所述第二侧边的一端连接,另一端向靠近所述第二侧边的方向继续延伸;
    所述第二侧边面向所述第一侧边设置有凸起部,所述凸起部向靠近所述第一侧边的方向延伸,所述凸起部与所述止退部形成位置干涉。
  2. 根据权利要求1所述的壳体结构,其特征在于,
    所述卡扣包括第一定位片、第二定位片和连接片;
    所述第一定位片设置于所述连接片的一端,所述第二定位片设置于所述连接片的另一端;所述第一定位片和所述第二定位片向所述连接片的同一侧弯折形成第一凹型结构,所述卡扣通过所述第一凹型结构扣合安装于所述第一侧边;
    所述止退片与所述第一定位片并列设置于所述第一侧边和所述第二侧边之间。
  3. 根据权利要求2所述的壳体结构,其特征在于,
    所述卡扣包括多个所述止退片和多个所述第一定位片;
    多个所述止退片和多个所述第一定位片交替分布在所述第一侧边和所述第二侧边之间。
  4. 根据权利要求2所述的壳体结构,其特征在于,
    所述第一侧边设置有至少一个第一孔位;
    所述第二定位片设置有至少一个第二孔位,所述第二孔位与所述第一孔位一一对应设置;
    所述第二孔位内设置有限位片,所述限位片一端连接于所述第二定位片,另一端向靠近所述第一定位片和所述连接片的方向延伸,与所述第一孔位形成嵌入配合。
  5. 根据权利要求2所述的壳体结构,其特征在于,
    所述第二侧边设置有至少一个第三孔位,所述第三孔位内设置有压紧片,所述压紧片一端连接于所述第一定位片,另一端向靠近所述第二定位片和所述连接片的方向延伸,压紧于所述第一侧边。
  6. 根据权利要求5所述的壳体结构,其特征在于,
    所述第一定位片与所述第二定位片之间的距离L1大于所述第一侧边的厚度B1;
    所述压紧片向靠近所述第二定位片的方向延伸的距离L2大于或者等于所述距离L1和所述厚度B1的差值。
  7. 根据权利要求1所述的壳体结构,其特征在于,
    所述第二壳体还包括连接边和第三侧边;
    所述第三侧边和所述第二侧边设置于所述连接边的同一侧,向远离所述连接边的方向延伸形成第二凹型结构,所述第二壳体通过所述第二凹型结构扣合安装于所述第一侧边。
  8. 根据权利要求1所述的壳体结构,其特征在于,
    所述止退部远离所述第一侧边的一端在未受到外力作用的状态下与所述第一侧边之间的距离L3大于所述第一侧边与所述第二侧边之间的距离L4。
  9. 一种电子设备,其特征在于,包括:显示屏、光学部件和权利要求1-8任一项所述的壳体结构;
    第一壳体还包括壳体底面;
    所述第一侧边一端与所述壳体底面连接,另一端向远离所述壳体底面方向延伸;
    第二壳体还包括连接边、第三侧边和第四侧边;所述连接边设置于所述第一侧边的远离所述壳体底面的一端,所述连接边与所述壳体底面平行;所述第二侧边和所述第三侧边面向所述壳体底面设置于所述连接边的同一侧,向远离所述连接边的方向延伸形成第二凹型结构;所述第二壳体通过所述第二凹型结构扣合安装于所述第一侧边;所述第四侧边设置于所述连接边的另一侧,向远离所述第二侧边和所述第三侧边的方向延伸;
    所述显示屏与所述第四侧边设置于所述连接边的同一侧,所述显示屏设置于所述连接边;
    所述光学部件设置于所述显示屏和所述第一壳体之间,固定于所述壳体底面。
  10. 一种大屏显示设备,其特征在于,包括:
    第一壳体,所述第一壳体包括壳体底面和第一侧边,所述第一侧边一端与所述壳体底面连接,另一端向远离所述壳体底面方向延伸;
    第二壳体,所述第二壳体包括连接边、第二侧边、第三侧边和第四侧边;所述连接边设置于所述第一侧边的远离所述壳体底面的一端,所述连接边与所述壳体底面平行;所述第二侧边和所述第三侧边面向所述壳体底面设置于所述连接边的同一侧,向远离所述连接边的方向延伸形成第二凹型结构,所述第二壳体通过所述第二凹型结构扣合安装于所述第一侧边;所述第四侧边设置于所述连接边的另一侧,向远离所述第二侧边和所述第三侧边的方向延伸;
    卡扣,所述卡扣固定于第一侧边;所述卡扣包括止退片,所述止退片设置于所述第一侧边和所述第二侧边之间;所述止退片包括连接部、拆卸部和止退部;所述连接部一端贴近于所述第一侧边,另一端向靠近第二侧边的方向延伸;所述拆卸部一端与所述连接部靠近所述第二侧边的一端连接,另一端向远离所述第二侧边的方向延伸;所述止退部一端与所述连接部靠近所述第二侧边的一端连接,另一端向靠近所述第二侧边的方向继续延伸;
    所述第二侧边面向所述第一侧边设置有凸起部,所述凸起部向靠近所述第一侧边的方向延伸,所述凸起部与所述止退部形成位置干涉;
    显示屏,所述显示屏与所述第四侧边设置于所述连接边的同一侧,所述显示屏设置于所述连接边;
    光学部件,所述光学部件设置于所述显示屏和所述第一壳体之间,固定于所述壳体底面。
PCT/CN2020/115861 2019-09-18 2020-09-17 一种使用卡扣连接的壳体结构和电子设备 WO2021052409A1 (zh)

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