WO2021051706A1 - Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method - Google Patents
Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method Download PDFInfo
- Publication number
- WO2021051706A1 WO2021051706A1 PCT/CN2019/129429 CN2019129429W WO2021051706A1 WO 2021051706 A1 WO2021051706 A1 WO 2021051706A1 CN 2019129429 W CN2019129429 W CN 2019129429W WO 2021051706 A1 WO2021051706 A1 WO 2021051706A1
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- WIPO (PCT)
- Prior art keywords
- prefabricated
- track
- longitudinal
- sleeper
- steel bars
- Prior art date
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/002—Ballastless track, e.g. concrete slab trackway, or with asphalt layers
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/008—Drainage of track
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
- E01B19/003—Means for reducing the development or propagation of noise
Definitions
- the present application belongs to the technical field of ballastless track, and more specifically, relates to an assembled ballastless track structure containing a longitudinal connection structure for a vibration damping section and an assembly method.
- Ballastless track refers to the track structure that uses concrete, asphalt mixture and other integral foundations to replace the loose gravel track bed. Compared with the ballasted track, the ballastless track avoids ballast splashing, has good smoothness, good stability, long service life, good durability, and less maintenance. It is being used more and more.
- the structure of slab ballastless track mainly involves track slabs, asphalt mortar or self-compacting concrete filling layer, base or supporting layer and other structures, wherein the base or supporting layer adopts concrete structure, and the asphalt mortar or self-compacting concrete filling laid on the base or supporting layer
- the layer is the structural layer for the adjustment of the ballastless track structure and the supporting force transmission.
- CRTS I slab ballastless track mainly include CRTS I slab type, CRTS II slab type and CRTS III slab ballastless track.
- CRTS I slab ballastless track is a unit slab, there is no longitudinal connection between the slab and the slab, and no transverse stop is provided. It is laid on the cast-in-place reinforced concrete base with convex stop, and the position is limited by the convex stop.
- each track slab after laying and installation is independent.
- CRTS II slab-type ballastless track slab adopts the longitudinal connection type.
- the ballastless track slab and the slab are connected longitudinally.
- the longitudinally connected structure is formed by longitudinally finely tying threaded steel bars and tension locks. It is equipped with horizontal stoppers to overcome CRTS I Part of the defects in the slab-type ballastless track.
- the longitudinal connection tension lock of the ballastless track plate disclosed in Patent Document 201695285U realizes the longitudinal connection by connecting and locking the steel bars longitudinally extending from the track plate.
- this connection type is basically equivalent to the way of longitudinal prestressed steel bars.
- the connection structure is complicated and the construction is cumbersome.
- the track slab may still be arched, which will affect the track.
- the longevity of the structure and the smoothness and comfort of train operation have an adverse effect.
- Patent document CN204370701U discloses a mechanical connection device for reinforcing steel bars in a prefabricated concrete building structure, which upsets the ends of the steel bars to be connected, and inserts a reinforcing steel sleeve at the end, and uses the connecting sleeve to connect Bolts realize the connection of steel bars.
- this connection method is complicated in structure and cumbersome to construct.
- the gap reserved between the retaining ring set on the reinforcing steel sleeve and the reinforcing steel bar to be connected will also cause the adjacent fabricated sleeper plates or track plates to be out of the same plane. The accuracy is difficult to control.
- the present application provides an assembled sleeper slab type ballastless track structure with a longitudinal connection structure for a vibration damping section and an assembly method.
- a plurality of prefabricated short sleeper slabs are arranged at intervals
- the longitudinal connection structure and the connection filling part are assembled and connected to form a long sleeper plate.
- the spacer area is provided with a limiting steel bar and a limiting sleeve.
- One of the limiting steel bar and the limiting sleeve is fixed to the connecting filling part, and the other is fixed to the lower part of the track.
- the foundation is fixed to form a sliding structure of the limiting steel bar and the limiting sleeve, and it is convenient for the connecting and filling part to move up and down, which can achieve the vertical and horizontal limit while buffering the vibration of the vehicle.
- the connection of the filling part is the connection at the same time. The limit is realized, the process is less and the construction is convenient.
- the longitudinal connection structure of the present application can improve the accuracy of on-site paving construction, facilitate disassembly and installation, reduce construction difficulty, increase on-site construction speed, and has a simple structure, which facilitates the positioning of sleeper plates or track plates.
- an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section is provided.
- the assembled ballastless track structure is an assembled sleeper slab type or a track slab type.
- Ballast track structure including prefabricated sleeper slabs or prefabricated track slabs, cast-in-situ layer, damping layer, track lower foundation and connection filling part, and longitudinal connection structure of prefabricated sleeper slabs or prefabricated track slabs;
- a plurality of said prefabricated sleeper panels or prefabricated track panels are arranged longitudinally at intervals, and the transverse ends of each of the prefabricated sleeper panels or prefabricated rail panels are assembled and connected to each other through a longitudinal connection structure respectively in the compartment; in part or all of the compartments, use
- the reinforced concrete structure is used as the connecting and filling part, so that the connecting and filling part and the prefabricated sleeper slab or the prefabricated track slab form an assembled integral structure, and the prefabricated sleeper slab or the prefabricated track slab forms the same structural body of the force-bearing long slab unit;
- the longitudinal connection structure includes longitudinal steel bars and split connecting sleeves; the two adjacent prefabricated sleeper plates or prefabricated track slabs are pre-embedded with longitudinal steel bars and extend out of the end faces, and are spaced apart from the matched other longitudinal steel bars.
- the longitudinal steel bars are longitudinally connected through a split connecting sleeve;
- Each of the split connecting sleeves includes two semicircular sleeves and two locking sleeves.
- the inner rings of the two semicircular sleeves are provided with threads, which are fastened at the butt joint ends of the two longitudinal steel bars and occluded and matched.
- the two lock sleeves are respectively sleeved on the two ends of the outer ring of the two semicircular sleeves that are fastened for locking.
- the lateral ends of at least part of the spacer area are respectively provided with connecting filling parts, and the upper surface of the track lower foundation of at least part of the spacer area is provided with protruding limiting steel bars; and at the same time, connecting filling parts and limiting members are provided.
- a limiting sleeve is embedded in the connecting filling part, and the limiting sleeve is slidably sleeved around the limiting steel bar, the longitudinal connecting structure, the limiting steel bar, and the
- the limiting sleeves are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several of the prefabricated sleeper plates or prefabricated track plates are assembled to form a rail unit with a predetermined length.
- At least part of the spacer area is provided with a connecting filling part at both lateral ends, at least part of the spacer area is provided with a protruding limiting sleeve on the upper surface of the track lower foundation; and at the same time is provided with a spacer area connecting the filling part and the limiting member
- the connecting and filling part is embedded with limiting steel bars, the outer wall surface of the limiting sleeve is not in contact with the connecting filling part, and the limiting steel bars are slidably arranged in the limiting sleeve, so
- the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several prefabricated sleeper plates Or prefabricated track plates are assembled to form a track unit with a predetermined length and form the same force-bearing structure.
- the prefabricated sleeper plate or the prefabricated track plate includes multiple pairs of fastener rail platforms, preferably 2-10 pairs, more preferably 4-6 pairs.
- the longitudinal ends of the prefabricated sleeper plate or the prefabricated track plate are provided with notches, and a cover plate is provided on the notches to form a smooth evacuation channel.
- the lower foundation of the track is provided with drainage ditches along its longitudinal direction.
- drainage ditches are arranged on both lateral sides of the prefabricated sleeper plate or the prefabricated track plate.
- a first limiting structure is provided on both sides of the long board unit, or a second limiting structure is provided in the board.
- a plate seam is arranged between a plurality of adjacent rail units, and a third limiting structure is arranged in part or all of the plate seams.
- an assembly method for the above-mentioned assembly type ballastless track structure including a longitudinal connection structure for the vibration damping section, including the following steps:
- S1 The prefabricated sleeper panels or prefabricated track panels manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper panels or prefabricated track panels are arranged along the longitudinal direction of the line for initial adjustment and positioning;
- S3 Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars.
- the lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting Reinforced concrete is respectively poured on-site at the lateral ends of part or all of the compartments where the limiting steel bars are not set to wrap and cover the longitudinal connection structure; the integration, horizontal/longitudinal limitation is completed at the same time through one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force-bearing structure;
- a number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside.
- a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting
- the horizontal/longitudinal limit and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates or prefabricated rail plates are assembled to form a rail unit with a predetermined length and form the same force-bearing structure.
- an assembled ballastless track structure with a longitudinal connection structure in a vibration damping section is provided.
- the assembled ballastless track structure is an assembled sleeper slab type ballastless track structure, including:
- a plurality of prefabricated sleeper panels are arranged in a longitudinally spaced arrangement, and a space is formed between two adjacent prefabricated sleeper panels;
- the longitudinal connection structure includes longitudinal steel bars pre-embedded in the prefabricated sleeper plates, and split connecting sleeves arranged in the compartment; all of the two adjacent prefabricated sleeper plates The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated sleeper plates, and one of the longitudinal steel bars in one of the prefabricated sleeper plates is corresponding to the other one of the adjacent prefabricated sleeper plates. Longitudinal connection through the split connecting sleeve;
- the connecting and filling part of a reinforced concrete structure is used, and the connecting filling part is filled in at least a part of the partition area to connect two adjacent prefabricated sleeper plates; or,
- the assembled ballastless track structure is a track slab ballastless track structure, including:
- a plurality of prefabricated track plates are arranged at intervals in a longitudinal direction, and a space is formed between two adjacent prefabricated track plates;
- the longitudinal connection structure includes longitudinal steel bars embedded in the prefabricated track slab, and a split connecting sleeve arranged in the compartment; all of the two adjacent prefabricated track slabs The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated rail slabs; one of the longitudinal steel bars in one of the prefabricated rail slabs and the other corresponding longitudinal steel bar in the adjacent other prefabricated rail slab Longitudinal connection through the split connecting sleeve;
- connection filling part of a reinforced concrete structure is adopted, and the connection filling part is filled in at least a part of the partition area to connect two adjacent prefabricated track slabs.
- split connecting sleeve includes two lock sleeves and two semicircular sleeves with threads on the inner ring;
- the two semicircular sleeves are buckled on the butt ends of the two longitudinal steel bars, and the engagement is matched;
- the two locking sleeves are respectively sleeved and locked on the two ends of the outer rings of the two semicircular sleeves that are fastened together.
- an assembly method is provided for the assembly type ballastless track structure including the longitudinal connection structure in the above-mentioned damping section, and the assembly type ballastless track structure is an assembled sleeper plate type
- the ballastless track structure includes the following steps:
- the assembly type ballastless track structure is a track slab type ballastless track structure, which includes the following steps:
- connection filling part is filled in at least a part of the spacer region.
- the assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application has a simple connection structure and only includes split connection sleeves and exposed steel bars, adjacent sleeper plates or track plates are on the same horizontal plane, Through the connection of adjacent exposed steel bars, the longitudinal and transverse horizontal positioning of the rail row structure can be completed, and the sleeper board or track board can be prefabricated by vertical moulding.
- the assembly type ballastless track structure with the longitudinal connection structure used in the vibration damping section of the present application has a simple manufacturing method.
- the adjacent sleeper plates or track plates are pre-connected through the split connecting sleeve, which improves the assembly accuracy. Reduce production costs and meet the needs of fast and efficient production of prefabricated panels.
- the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application only needs to lay the prefabricated sleeper slab or track slab in place, install the split connection sleeve, and pour the filling material at one time. That is to ensure that the sleeper board or track board is on the same level, and the construction speed on site is fast.
- the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is provided with a plurality of prefabricated sleeper plates or prefabricated track plates that can be assembled and connected correspondingly, so that it is installed along the lower foundation of the track.
- the track direction is spaced apart, and a longitudinal connection structure is correspondingly arranged between two adjacent prefabricated sleeper slabs or prefabricated track slabs for corresponding matching connection, and concrete is poured in the connection area, so that the prefabricated sleeper slab or prefabricated track slab forms an assembled integral structure, Therefore, the effective connection of the prefabricated sleeper panels or prefabricated track panels is realized, and the same force-bearing long-slab unit structure is formed, which ensures the integrity of the connection and assembly of the prefabricated sleeper panels or the prefabricated track panels, and improves the assembly of the ballastless track structure. Precision and reliability.
- a plurality of prefabricated short sleeper plates are arranged at intervals and are assembled and connected by the longitudinal connection structure and the connection filling part to form a long sleeper plate.
- Limiting steel bars and limit sleeves are arranged in the area.
- One of the limit steel bars and limit sleeves is fixed to the connecting filling part, and the other is fixed to the lower foundation of the track, forming a sliding structure of the limit steel bars and the limit sleeves, and is convenient
- the connecting and filling part moves up and down to achieve vertical and horizontal limit while buffering the vibration of the vehicle.
- the connection and filling part realizes the connection and realizes the limit at the same time, and the process is less and the construction is convenient.
- the prefabricated ballastless track structure including the longitudinal connection structure for the vibration damping section of the present application includes longitudinal steel bars and sleeves, which are pre-embedded in the prefabricated sleeper slab and another longitudinal steel bar through the longitudinal steel bars.
- the steel bars are arranged at intervals and finally connected to each other through sleeves, or by pre-embedding the sleeves in the prefabricated sleeper plates, the two ends of one longitudinal steel bar are respectively connected to the two sleeves, and the two sleeves are connected through the steel bars and the sleeves.
- the flexible setting of the two adjacent prefabricated sleeper panels can be connected.
- the assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is formed by corresponding assembly of multiple prefabricated sleeper plates.
- the overall structure is an assembly structure.
- the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is assembled into a track unit by arranging a certain length of prefabricated sleeper plates.
- the length of the sleeper board, and by setting the prefabricated sleeper board as a short board the curve adaptability of the prefabricated sleeper board can be further improved, the types and quantities of non-standard boards and curved boards can be reduced, the prefabricated cost of the sleeper board can be reduced, and the The economy of the ballast track structure also facilitates the fine adjustment of later laying;
- the assembly method of the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is to first make the sleeper plates into short slabs in the factory, and then transport them to the construction site, and connect them through the longitudinal connection structure , And connect and fix two adjacent short slabs by connecting the filling part, so as to assemble the short sleeper slab into a long sleeper slab.
- the filling part Before pouring and connecting the filling part, fix the limiting steel bar or limiting sleeve on the lower part of the track, corresponding to the casting connection
- the filling part makes it fixedly connected with the limit sleeve or with the limit steel bar, and the limit steel bar and the limit sleeve are movably connected, so as to realize the vertical and horizontal fixation of the sleeper plate and realize the cushioning effect.
- the assembly method is simple and the assembly structure stable.
- Fig. 1 is a schematic diagram of a prefabricated ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
- Figure 2 is an exploded view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
- Figure 3 is a transverse cross-sectional view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
- Figure 4 is a schematic view of the structure of the first embodiment of the limiting member
- Fig. 5 is a schematic structural diagram of a second embodiment of a limiting member
- Fig. 6 is a schematic structural diagram of a third embodiment of a limiting member
- Fig. 7 is a schematic structural diagram of a fourth embodiment of a limiting member
- Figure 8 is a longitudinal sectional view of the longitudinal connecting structure
- Figure 9 is a plan view of the longitudinal connecting structure
- Figure 10 is a partial schematic diagram of the longitudinal connection structure.
- the overall structure diagram of the assembled ballastless track structure with the longitudinal connection structure used in the vibration damping section of the preferred embodiment of the present application is shown in Figure 1 and Figure 2.
- the assembled ballastless track structure is an assembled sleeper slab type or a track slab type.
- the prefabricated sleeper plate 1 is preferably used as an example. It is stated that, of course, the prefabricated track slabs can also be correspondingly connected and assembled in the following preferred embodiments to form a ballastless track structure.
- the ballastless track structure includes prefabricated sleeper plates 1, cast-in-place layer 2 and track lower foundation 3 that are sequentially matched and arranged; more specifically, the track lower foundation 3 in the preferred embodiment is arranged along the track direction , It can be further preferably a concrete base or a foundation backfill layer made of cement concrete, which is used to carry the prefabricated sleeper slab 1 and the rails 5 arranged on the sleeper slab 1, and the train running on the rails 5; preferred embodiment
- the width and thickness of the lower foundation 3 of the middle track are not specifically limited, and they can be optimized according to actual needs, so they will not be repeated here; further preferably, as shown in FIG.
- the lower foundation 3 of the track is correspondingly provided with drainage Ditch 301, to remove and reduce the accumulation of water in the track in time
- the drainage ditch 301 in the preferred embodiment can be further preferably arranged along the track direction, and is preferably arranged in the middle of the track lower foundation 3; of course, the drainage ditch 301 can also be preferred
- the two are arranged side by side on both sides of the track lower foundation 3, or one on either side of the track lower foundation 3, which can be optimized according to actual needs, and will not be repeated here.
- the cast-in-place layer 2 in the preferred embodiment is arranged between the prefabricated sleeper plate 1 and the track lower foundation 3, which can be placed on the track lower foundation 3 through the prefabricated sleeper plate 1 and undergo corresponding connection, rough adjustment, and fine adjustment. After pouring, the prefabricated sleeper plate 1 and the track lower foundation 3 are closely attached to bear the vertical force transmitted on the prefabricated sleeper plate 1, and play the role of buffering and uniform force.
- the setting of the cast-in-place layer 2 can be Fully realize the adjustment of the prefabricated sleeper plate 1 during the construction process, ensure the levelness or flatness of the track at each position in the ballastless track, and ensure the smoothness of the track operation; in the preferred embodiment, the prefabricated sleeper plate 1 is correspondingly placed on the lower foundation of the track 3, adjust the distance between each prefabricated sleeper plate 1 and the track lower foundation 3, so that the steel rails 5 provided on each prefabricated sleeper plate 1 can be connected correspondingly, and ensure the corresponding splicing accuracy of the track; further specifically, in the preferred implementation In the example, after the prefabricated sleeper slab 1 is installed on the lower foundation 3 of the track, there is a certain distance between the two, and then the prefabricated sleeper slab 1 is roughly adjusted and finely adjusted, and the space between the two is poured into the corresponding thickness Concrete, thus forming the cast-in-place layer 2 of the ballastless track structure.
- the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3 are performed
- the "texturing" process is used to increase the roughness of the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3, and reduce the flatness, which in turn makes the cast-in-place layer 2 and the precast sleeper plate 1 and the track lower foundation 3
- the static friction force of the connection is increased, and the connection stability of the cast-in-place layer 2 with the precast sleeper plate 1 and the lower track foundation 3 is further improved, so that the precast sleeper plate 1 and the track lower foundation 3 form the same track structure through the cast-in-place layer 2.
- the force body thereby further improving the force stability of the ballastless track structure.
- the prefabricated sleeper plate 1 in the preferred embodiment is shown in Figures 1 to 2, which has a plate-like structure, and the prefabricated sleeper plate 1 is preferably a non-prestressed plate. Of course, it can also be set as a prestressed plate.
- prefabricated sleeper plates 1 can be arranged on the lower foundation 3 of the track at intervals along the track direction and correspondingly connected in series to form a whole ballastless track
- two adjacent prefabricated sleeper plates 1 are aligned and connected by side faces;
- the top of the prefabricated sleeper plate 1 is provided with a plurality of pairs of fastener bearing rails that can be installed correspondingly to the rail 5 at intervals along the track direction.
- the number of fastener bearing platforms on the prefabricated sleeper plate 1 can be set according to the length of the prefabricated sleeper plate 1 or adjacent to each other.
- the spacing between the two fastener rail platforms is optimized, such as 2 pairs, 3 pairs, 5 pairs, 6 pairs, 7 pairs, 8 pairs, 9 pairs, 10 pairs, etc., among which 4-6 pairs can be further specifically preferred. Correct.
- a longitudinal connection structure is provided between two adjacent prefabricated sleeper plates 1 in the preferred embodiment, which can be further specifically the longitudinal steel bars 102 respectively provided on the side surfaces where the two prefabricated sleeper plates 1 can be connected correspondingly in the preferred embodiment
- the longitudinal steel bars 102 are arranged along the length direction of the prefabricated sleeper plate 1, that is, along the track direction of the ballastless track structure, and the longitudinal steel bars 102 are arranged at intervals on the side of the precast sleeper plate 1 in a preferred embodiment, and then two prefabricated After the sleeper plates 1 are aligned, the longitudinal steel bars 102 on the opposite sides of the two prefabricated sleeper plates 1 can be aligned respectively, and then correspondingly connected; further preferably, in the preferred embodiment, the two longitudinal steel bars 102 corresponding to the alignment are provided with One end of the sleeve can be connected to a longitudinal steel bar 102 on the side of one of the prefabricated sleeper plates 1, and the other end can be connected to the corresponding longitudinal steel bar 102 on the side of the other pre
- two adjacent prefabricated sleeper plates 1 are pre-embedded with longitudinal steel bars 102 and extend out of the end surface, and are spaced from another matching longitudinal steel bar 102 Set, two longitudinal steel bars 102 are longitudinally connected by a split connecting sleeve 104; each split connecting sleeve 104 includes two semicircular sleeves 1041 and two locking sleeves 1042, two semicircular sleeves The inner ring of the barrel 1041 is provided with threads, which are buckled at the butt joint ends of the two longitudinal steel bars 102 and occluded and matched. tight.
- the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two locking sleeves 1042 are tapered, and the taper is smaller than the self-locking angle.
- the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two lock sleeves 1042 are also provided with mutually matched biting threads.
- connection of the longitudinal steel bars 102 is not limited to the above form. It can also be achieved by arranging lap pieces corresponding to the longitudinal steel bars 102, and welding two longitudinal bars 102 at both ends of the lap pieces to realize the longitudinal connection of the two prefabricated sleeper plates 1 ;
- the longitudinal connection structure is not limited to the above-mentioned form of longitudinal steel bars 102, which can be preferably other forms according to actual needs, such as in another preferred embodiment, the two prefabricated sleeper plates 1 are provided on the sides of the connection Plate, and then correspondingly set longitudinal bolts to connect the two prefabricated sleeper plates 1 correspondingly, so as to realize the longitudinal connection of the prefabricated sleeper plates 1; or in another preferred embodiment, by embedding the structure at the plate end of the prefabricated sleeper plate 1, For example, pre-embedded steel plates and pre-embedded iron pieces, etc., shall be firmly and reliably connected by bolting, welding, or hinged connection in the later stage, and the assembly connection of the prefabricated sleeper plate 1
- the side of the prefabricated sleeper plate 1 for connection in the preferred embodiment is provided with a plurality of longitudinal steel bars 102, which are separately arranged at the two ends of the above-mentioned side, and in the preferred embodiment, the longitudinal steel bars are respectively provided at both ends of the above-mentioned side
- the number of 102 is 4, that is, the number of longitudinal steel bars 102 provided on the connecting end of the prefabricated sleeper plate 1 is 8, and then the two prefabricated sleeper plates 1 can be connected by 8 sleeves after alignment.
- the longitudinal steel bar 102 is connected to the sleeve.
- the tube correspondingly constitutes a longitudinal connection structure to realize the longitudinal connection of the prefabricated sleeper plate 1, and then form an integral unit along the track direction; of course, the longitudinal steel bars 102 between the two prefabricated sleeper plates 1 can all be matched with sleeves.
- the connection can also be partially connected through the sleeve.
- a plurality of prefabricated sleeper plates 1 can be correspondingly connected in the longitudinal direction into a long plate unit of a certain length, and then the ballastless track structure in the preferred embodiment can pass through one or more long plate units.
- the long plate unit in the preferred embodiment can form an integral force-bearing structure through the cast-in-place layer 2 and the track lower foundation 3, that is, a track unit, and then the ballastless track structure can be composed of multiple tracks arranged in the longitudinal direction
- the units are assembled correspondingly, and each track unit is used as an overall force structure to complete the force of the ballastless track structure.
- a plate seam is provided between each long board unit, and a limit structure is correspondingly arranged in the board seam, and the limit structure correspondingly realizes the limit of the long board unit.
- the limit structure can further Preferably, it is a boss, a cylindrical member, etc.
- the limiting structure can be selectively provided, or can be provided in each plate seam, which can be optimized according to the actual situation, and will not be repeated here.
- the limit of the long board unit is not limited to the above-mentioned limit structure, it can be set in other forms according to actual needs.
- the limit structure is provided on both sides of the long board unit.
- the limit structure on the side of the long slab unit is correspondingly connected to the lower foundation of the track to realize the limit of the long slab unit.
- the limit structure can be further preferably arranged vertically on the side of the prefabricated sleeper plate 1 to anchor steel bars or connect bosses;
- a through hole structure can be vertically opened on the board surface of part or all of the prefabricated sleeper board 1 in the long board unit or a sleeve connecting the two board surfaces can be arranged to make the long board unit
- the limit of the long plate unit can be realized by planting reinforcements in the above-mentioned through holes or sleeves or setting limit steel nails.
- the reinforcing steel bars or the limit steel nails of the planting reinforcements are matched into the lower foundation of the track correspondingly to ensure The limit of the long board unit is stable.
- the limit of each long board unit can also be preferably set in other forms according to actual needs, which is relatively easy to achieve by using related technical means in the prior art, so it will not be repeated here.
- connection filling part can be provided corresponding to the longitudinal connection structure, which is preferably achieved by cast-in-situ steel reinforcement in the space between the two prefabricated sleeper panels 1 Obtained after concrete;
- connecting and filling parts can be provided correspondingly between the lateral ends of all compartments, or only part of the compartments can be correspondingly provided with connecting filling parts between the lateral ends. This can be based on actual conditions.
- the number of hoop stirrups can be one or more than one spaced along the longitudinal direction, and the connection form of the hoop stirrups and the longitudinal connection structure is not specifically limited.
- the binding connection is not specifically limited here; further, after the longitudinal connection structures of two adjacent prefabricated sleeper panels are connected correspondingly, and the hoop stirrups and the longitudinal connection structure are matched and connected to form an integral frame structure, the above integral frame structure Corresponding to the cast-in-situ reinforced concrete, the setting stability of the connection filling part between the two prefabricated sleeper slabs 1 is higher. Multiple prefabricated sleeper slabs 1 can correspondingly form a stable long slab unit, that is, form the same force-bearing structure, making the length Each prefabricated sleeper plate 1 in the slab unit is not only subjected to a single force, but an overall force, so as to ensure the force stability of the long slab unit and even the ballastless track structure.
- a gap is correspondingly provided on the side surface of the plate body 101 for mating connection, which is preferably semi-circular, and after the two prefabricated sleeper plates 1 are aligned and connected by the sides, the two gaps on the two opposite sides can be separately connected. Align and form a ring-shaped gap, as shown in Figure 1, and then set corresponding cover plates to the combined gaps, so that the area between the two steel rails 5 on the ballastless track structure is level, which is convenient for walking and also Reduce the garbage on the sleeper surface from falling into the drain 301.
- the prefabricated sleeper plate 1 is provided with semi-annular gaps in the middle of the two end surfaces for matching connection.
- the gaps are arranged so that the two ends of each end surface form a convex structure respectively, and then each longitudinal steel bar 102 can be correspondingly disposed on the two sides.
- the end faces of the raised structure that is, when the two prefabricated sleeper plates 1 are connected correspondingly, the raised structures at the ends of the two prefabricated sleeper plates 1 can be aligned correspondingly, and then the corresponding longitudinal steel bars 102 on the raised structures can be aligned respectively. In this way, the corresponding connection of the prefabricated sleeper plate 1 with the longitudinal steel bars 102 is realized.
- connection between two adjacent prefabricated sleeper plates 1 is realized by embedding longitudinal steel bars 102 on the end faces of each prefabricated sleeper plate 1. This is a preferred method in the embodiments of the present application, but It is not the only arrangement.
- each prefabricated sleeper plate 1 by correspondingly arranging sleeves on the end faces of each prefabricated sleeper plate 1, so that after the two prefabricated sleeper plates 1 are correspondingly arranged on the lower foundation 3 of the track, the two prefabricated sleepers
- the sleeves on the opposite sides of the plate 1 are aligned respectively, and then longitudinal steel bars are correspondingly arranged in each set of aligned sleeves, so that one end of the longitudinal steel bars is correspondingly connected to the sleeve on the side of a prefabricated sleeper plate 1, and the other end is connected
- the two prefabricated sleeper plates 1 can be connected by the corresponding matching of multiple sets of sleeves and longitudinal steel bars, and each set of sleeves is correspondingly connected with a longitudinal Rebar.
- the longitudinal steel bars or sleeves on the end face of the prefabricated sleeper plate 1 can be pre-embedded or arranged in other forms.
- a connecting plate is provided on the end face of the prefabricated sleeper plate 1, and then one end of the longitudinal steel bar or sleeve Correspondingly welded on the connecting plate to achieve positioning.
- a damping layer 6 is installed between the cast-in-place layer 2 and the lower track foundation 3.
- the damping layer 6 is not fixed between the self-compacting concrete layer 2 and the reinforced concrete backfill layer 3.
- the setting of the vibration layer 6 buffers the vibration generated by the running of the train.
- the vibration damping layer can be of point support, strip support or surface support.
- the vibration damping layer 6 is arranged under the post-cast layer. After pouring, the pouring layer and the vibration damping layer 6 form a unified structure, which improves the vibration quality of the track.
- a post-pouring layer can be applied first to level the lower foundation, and then directly set the damping layer, adjust the track slab system, and buffer the vibration generated by the train operation through the setting of the damping layer 6.
- a number of prefabricated sleeper plates or prefabricated track plates are arranged at intervals in the longitudinal direction.
- the connecting and filling parts 402 are respectively provided at the transverse ends of some or all of the compartments, and some or all of the compartments are provided with limiting members 4, and further, the number of the limiting members There can be one or more, which can be optimized according to the setting form of the limiting member or actual needs, and along the track direction of the ballastless track, the interval between each prefabricated sleeper plate 1 can be provided with limiting members, or Limiting members are arranged in some compartments, which can be optimized according to actual needs, and will not be repeated here.
- the limiting member 4 includes a limiting steel bar 401 and a limiting sleeve 403.
- the connecting and filling part 402 connects the longitudinal connection structure 102 at two adjacent plates to realize the connection of the two adjacent plates 101 into a whole, and the connection and filling
- the part 402 is arranged on the cast-in-situ layer 2 and the vibration-damping layer 6, so that it can adapt to the up and down displacement caused by vibration.
- the limiting steel bar 401 and the limiting sleeve 403 are arranged in cooperation with the filling part 402. Among them, the limiting steel The 401 and the limiting sleeve 402 are matched and arranged to form an integral vertical implantation structure in the connecting gap.
- the horizontal and longitudinal limitation is realized by cooperating with the connecting filling part 402.
- the vertical implantation structure and the track lower foundation The three-part movably connected structure, that is, one of the limiting steel bars 401 and the limiting sleeve 403 is fixedly connected to the track lower foundation 3, and the other is movably connected to the track lower foundation, instead of forming a fully fixed connection structure, so that the vertical While the implanted structure realizes the horizontal and vertical limit, it can ensure vertical mobility, so as to better buffer the vibration generated by the train operation.
- the connecting filling part 402 is a post-casting structure.
- a limit sleeve 403 is placed in the gap between the protrusions before pouring, and the height is leveled with the limit sleeve 403 by pouring.
- the connecting and filling part 402 is uniform; the limiting steel bar 401 is set in the limiting sleeve 403, and its bottom is fixed in the lower foundation 3 of the track to realize the horizontal and longitudinal limiting.
- the fixed connection between the bottom and the lower foundation 3 of the track includes There are several types, preferably, the bottom of the limiting steel bar 401 is threadedly connected with the track lower foundation 3 to achieve fixation.
- the limiting steel bar 401 is a T-shaped limiting screw whose head is set on the top of the limiting sleeve 403, and its head is connected with the limiting sleeve 403 and the connection filling part There is no connection between 402, so the up and down movement of the connection filling part 402 is not restricted, so as to buffer the vibration generated by the train operation, and realize the lateral and longitudinal limit at the same time.
- Embodiment 3 as shown in Figure 6, the bottom of the limiting steel bar 401 or the inverted T-shaped limiting screw is set in the lower foundation 3 of the track to realize the fixing of the limiting steel bar 401, and the top of the limiting steel bar 401 is connected to the filling part and The limit sleeve 403 is not connected to the sliding connection.
- the fourth embodiment of the limiting member 4, as shown in FIG. 7, the limiting steel bar 401 is provided in the connecting filling part 402, and the top of the limiting steel 401 is fixedly connected with the connecting filling part 402, and the bottom of the limiting steel 401 is connected to the reducing part 402.
- the vibration layer 6 is arranged at intervals, and the bottom of the limiting steel bar 401 is higher than the damping layer 6; the limiting sleeve 403 is fixed on the lower foundation 3 of the track, and the limiting sleeve 403 is not fixedly connected with the connecting filling part 402, and the limiting sleeve
- An isolation sleeve 404 is provided between 403 and the connecting filling part 402.
- the limiting sleeve is slidably connected to the separating sleeve 404, and the height of the limiting sleeve 403 is lower than the height of the connecting filling part 401, and the limiting steel bar 401 is placed
- the limit rebar 401 and the limit sleeve 403 arranged in the connecting filling part 402 match to realize the horizontal and vertical limit, and at the same time, the connection is realized by the distance between the connecting limit rebar 401 and the vibration damping layer 6
- the filling part 402 moves up and down to buffer the vibration generated by train operation.
- the method for assembling an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section includes the following steps:
- S1 The prefabricated sleeper plates 1 manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper plates are arranged in the longitudinal direction of the line and then initially adjusted and positioned;
- S2 Connect the pre-embedded longitudinal steel bars 102 of the prefabricated sleeper plate 1 through a plurality of semicircular sleeves 1041 and lock sleeves 1042 of the split connecting sleeves 104 to perform fine adjustment and positioning;
- S3 Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars.
- the lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting And connection; on the part or all of the spacers where the limiting steel bars are not provided, respectively, pouring fillers on site to wrap and cover the longitudinal connection structure; simultaneously complete the integration, horizontal/longitudinal limitation by one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper plates are assembled to form a track unit of a predetermined length and form the same stressed structure;
- a number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside.
- a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting
- the horizontal/longitudinal positioning and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates are assembled to form a rail unit of a predetermined length and form the same force-bearing structure.
- the structure of the ballastless track is simple, and the assembly method is simple and convenient.
- the ballastless track structure is effectively suitable for the application environment of the subway.
- the sleeper plate in the present application is prefabricated and then assembled through the form of assembly to complete the assembly of the ballastless track structure.
- the assembly form is simple and the assembly efficiency is high.
- the assembly efficiency of the ballastless track structure can be greatly improved, and the assembly cycle can be shortened.
- the two sleeper plates can be correspondingly connected through the longitudinal connection structure, which effectively realizes the connection of the sleeper plates; by setting the limit correspondingly at the position where the two sleeper plates are connected to each other.
- the positioning member by which the longitudinal position of the sleeper plate is limited, effectively guarantees the stability of the track operation and ensures the running accuracy of the track, and the limiting member and the longitudinal connection structure can be integrally formed, which can realize the sleeper plate at the same time. Limiting and connecting, greatly shorten the setting period of sleeper plates, and improve the setting efficiency of ballastless track
- the bottom of the limiting steel bar 401 is fixed in the lower foundation of the track, fixed by screw connection or fixed by pouring, the limiting steel bar 401 is sleeved in the limiting sleeve 403, and the limiting sleeve 403 is connected to the filling part 402 fixed connection.
- the limiting steel bars 401 are connected to the connecting filling part 402
- the limiting sleeve 403 is fixedly connected to the track lower foundation 3
- the limiting steel bars 401 are connected to the lower track foundation 3.
- the positioning sleeve 403 is slidably connected, so that the limiting steel bar 401 moves up and down with the connecting filling part 402 to dampen vibration.
- the connecting and filling part 402 is reinforced concrete, and the connecting and filling part 402 adopts an in-situ concrete pouring process.
- an assembly type ballastless track structure with a longitudinal connection structure is provided in a vibration damping section, and the assembly type ballastless track structure is an assembly type
- the sleeper slab type ballastless track structure includes: a plurality of prefabricated sleeper slabs 1, a longitudinal connection structure, and a connection filling part 402 adopting a reinforced concrete structure.
- a plurality of prefabricated sleeper plates 1 are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated sleeper plates 1.
- the longitudinal connecting structure includes longitudinal steel bars 102 pre-embedded in the prefabricated sleeper plate 1 and a split connecting sleeve 104 arranged in the partition area.
- the longitudinal steel bars 102 in two adjacent prefabricated sleeper panels 1 respectively protrude from the end faces of the corresponding prefabricated sleeper panels 1, and one longitudinal steel bar 102 in one prefabricated sleeper panel 1 corresponds to another adjacent prefabricated sleeper panel 1
- the other longitudinal steel bar 102 is longitudinally connected by a split connecting sleeve 104.
- the connecting filling part 402 is filled in at least a part of the interval area to connect two adjacent prefabricated sleeper panels 1.
- the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring.
- the two semicircular sleeves 1041 are buckled on the butting ends of the two longitudinal steel bars 102, and the engagement is matched.
- the two locking sleeves 1042 are respectively sleeved and locked on the two ends of the outer ring of the two semicircular sleeves 1041 that are fastened together.
- the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section mainly includes the following steps:
- Step 1 Arrange a predetermined number of prefabricated sleeper plates 1 along the longitudinal direction of the line and perform initial adjustment and positioning;
- Step 2 Connect one longitudinal steel bar 102 in one prefabricated sleeper plate 1 and another corresponding longitudinal steel bar 102 in another adjacent prefabricated sleeper plate 1 longitudinally through a split connecting sleeve 104;
- Step 3 Fill the connection filling part 402 in at least a part of the spacer area.
- the assembled ballastless track structure is a track slab ballastless track structure, including: a plurality of prefabricated track plates, a longitudinal connection structure and the use of The connection filling part 402 of the reinforced concrete structure.
- a plurality of prefabricated track plates are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated track plates.
- the longitudinal connection structure includes longitudinal steel bars 102 pre-embedded in the prefabricated track slab, and split connection sleeves 104 arranged in the compartment.
- the longitudinal steel bars 102 in two adjacent precast track slabs respectively protrude from the end faces of the corresponding precast track slabs, and one longitudinal steel bar 102 in one precast track slab corresponds to the other longitudinal steel bar 102 in another adjacent precast track slab.
- the steel bars 102 are longitudinally connected by a split connecting sleeve 104.
- the connecting filling part 402 is filled in at least a part of the spacer area to connect two adjacent prefabricated track plates.
- the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring.
- Two semi-circular sleeves 1041 are fastened on the butt ends of the two longitudinal steel bars 102, and the engagement is matched; the two locking sleeves 1042 are respectively sleeved and locked on the outer rings of the two semi-circular sleeves 1041 that are fastened together Both ends.
- the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section mainly includes the following steps:
- Step 1 Arrange a predetermined number of prefabricated track plates in the longitudinal direction of the line and perform initial adjustment and positioning;
- Step 2 Connect one longitudinal steel bar 102 in one prefabricated track slab to another corresponding longitudinal steel bar 102 in another adjacent precast track slab longitudinally through a split connecting sleeve 104;
- Step 3 Fill the connection filling part 402 in at least a part of the spacer area.
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Abstract
Description
Claims (12)
- 减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式或轨道板式无砟轨道结构,包括:预制轨枕板或预制轨道板、现浇层、减振层、轨道下部基础、以及连接填充部分和预制轨枕板或预制轨道板的纵向连接结构;The assembly type ballastless track structure with the longitudinal connection structure in the vibration damping section, the assembly type ballastless track structure is an assembled sleeper slab type or track slab type ballastless track structure, including: prefabricated sleeper slab or prefabricated track slab, cast-in-place layer , Vibration damping layer, track lower foundation, and longitudinal connection structure connecting filling part and prefabricated sleeper plate or prefabricated track plate;若干块所述预制轨枕板或预制轨道板纵向间隔排列设置,在间隔区各所述预制轨枕板或预制轨道板的横向两端分别通过纵向连接结构彼此装配连接;在部分或全部间隔区,采用钢筋混凝土结构作为连接填充部分,使得连接填充部分与预制轨枕板或预制轨道板形成装配整体式结构,预制轨枕板或预制轨道板形成同一受力长板单元结构体;A plurality of said prefabricated sleeper panels or prefabricated track panels are arranged longitudinally at intervals, and the transverse ends of each of the prefabricated sleeper panels or prefabricated rail panels are assembled and connected to each other through a longitudinal connection structure respectively in the compartment; in part or all of the compartments, use The reinforced concrete structure is used as the connecting and filling part, so that the connecting and filling part and the prefabricated sleeper slab or the prefabricated track slab form an assembled integral structure, and the prefabricated sleeper slab or the prefabricated track slab forms the same structural body of the force-bearing long slab unit;所述纵向连接结构包括纵向钢筋和分体式连接套筒;相邻两个预制轨枕板或预制轨道板中均预埋有纵向钢筋并伸出端面,与匹配的另一纵向钢筋间隔设置,两个纵向钢筋通过分体式连接套筒进行纵向连接;The longitudinal connection structure includes longitudinal steel bars and split connecting sleeves; the two adjacent prefabricated sleeper plates or prefabricated track slabs are pre-embedded with longitudinal steel bars and extend out of the end faces, and are spaced apart from the matched other longitudinal steel bars. The longitudinal steel bars are longitudinally connected through a split connecting sleeve;每个所述分体式连接套筒包括两个半圆形套筒和两个锁套,两个半圆形套筒内圈设有螺纹,扣合在两个纵向钢筋的对接端处且咬合匹配,两个锁套分别套设在扣合的两个半圆形套筒外圈两端进行锁紧。Each of the split connecting sleeves includes two semicircular sleeves and two locking sleeves. The inner rings of the two semicircular sleeves are provided with threads, which are fastened at the butt joint ends of the two longitudinal steel bars and occluded and matched. , The two lock sleeves are respectively sleeved on the two ends of the outer ring of the two semicircular sleeves that are fastened for locking.
- 如权利要求1所述的减振地段的含纵向连接结构的装配式无砟轨道结构,The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 1,至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位钢筋;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位套筒,所述限位套筒可滑动地套设在所述限位钢筋的***,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;At least part of the spacer area is provided with connecting filling parts at both lateral ends, at least part of the spacer area is provided with protruding limiting steel bars on the upper surface of the track lower foundation; and at the same time is provided in the spacer area connecting the filling part and the limiting member , A limit sleeve is embedded in the connection filling part, and the limit sleeve is slidably sleeved on the periphery of the limit rebar, the longitudinal connection structure, the limit rebar, and the limit sleeve The cylinders are all wrapped in the same connecting and filling part, and the four are integrally formed to realize simultaneous restriction and connection, so that several prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force. Structure或者,or,至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位套筒;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位钢筋,所述限位套筒的外壁面与所述连接填充部分不接触,所述限位钢筋可滑动地设置在所述限位套筒中,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。At least part of the spacer area is provided with a connecting filling part at both lateral ends, at least part of the spacer area is provided with a protruding limiting sleeve on the upper surface of the track lower foundation; and at the same time is provided with a spacer area connecting the filling part and the limiting member Wherein, the connecting and filling part is embedded with limiting steel bars, the outer wall surface of the limiting sleeve is not in contact with the connecting filling part, and the limiting steel bars are slidably arranged in the limiting sleeve, so The longitudinal connecting structure, the limiting steel bar, and the limiting sleeve are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several prefabricated sleeper plates Or prefabricated track plates are assembled to form a track unit with a predetermined length and form the same force-bearing structure.
- 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板中包含有多对扣件承轨台。The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 2, wherein the prefabricated sleeper plate or the prefabricated track plate contains multiple pairs of fastener rail platforms.
- 如权利要求3所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板纵向两端设置有缺口,所述缺口上设置盖板,形成平整的疏散通道。The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section of claim 3, wherein the prefabricated sleeper plate or the prefabricated track plate is provided with a gap at both longitudinal ends, and a cover plate is provided on the gap to form a flat Evacuation routes.
- 如权利要求4所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述轨道下部基础沿其纵向配置有排水沟。According to the assembly type ballastless track structure with the longitudinal connection structure of the vibration damping section according to claim 4, the lower foundation of the track is provided with a drainage ditch along its longitudinal direction.
- 如权利要求4所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板的横向两侧配置有排水沟。According to the prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 4, the prefabricated sleeper plate or the prefabricated track plate is provided with drainage ditches on both lateral sides.
- 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述长板单元两侧设置第一限位结构,或板中设置第二限位结构。According to the prefabricated ballastless track structure with longitudinal connection structure in the vibration damping section of claim 2, a first limiting structure is provided on both sides of the long slab unit, or a second limiting structure is provided in the slab.
- 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,多个相邻的所述轨道单元之间设置板缝,部分或全部所述板缝中设置第三限位结构。The assembly type ballastless track structure including the longitudinal connection structure in the vibration damping section of claim 2, wherein a plurality of adjacent track units are provided with plate seams, and a third limit is provided in part or all of the plate seams. Bit structure.
- 一种装配方法,用于如权利要求2-8中任一项所述的减振地段的含纵向连接结构的装配式无砟轨道结构,包括如下步骤:An assembling method for the assembly type ballastless track structure containing the longitudinal connection structure in the vibration damping section according to any one of claims 2-8, comprising the following steps:S1:将工厂中制造的预制轨枕板或预制轨道板搬运至施工现场,预定数量的所述预制轨枕板或预制轨道板沿线路纵向排列后进行初调定位;S1: The prefabricated sleeper panels or prefabricated track panels manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper panels or prefabricated track panels are arranged along the longitudinal direction of the line for initial adjustment and positioning;S2:通过多个分体式连接套筒(104)的半圆形套筒(1041)和锁套(1042)将所述预制轨枕板或预制轨道板预埋的纵向钢筋(102)连接在一起,进行精调定位;S2: Connect the pre-embedded longitudinal steel bars (102) of the prefabricated sleeper plate or the prefabricated track plate through a plurality of semicircular sleeves (1041) and lock sleeves (1042) of the split connecting sleeves (104), Carry out fine-tuning positioning;S3:在部分或全部间隔区的所述轨道下部基础上设置多个限位钢筋,限位钢筋外套设放置限位套筒,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位钢筋的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;S3: Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars. In the compartment where the longitudinal connection structure and the limit members are set at the same time, The lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting Reinforced concrete is respectively poured on-site at the lateral ends of part or all of the compartments where the limiting steel bars are not set to wrap and cover the longitudinal connection structure; the integration, horizontal/longitudinal limitation is completed at the same time through one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force-bearing structure;或者,or,在部分或全部间隔区的所述轨道下部基础上设置多个限位套筒,限位套筒内放置限位钢筋,限位套筒外设置防护,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位套筒的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。A number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside. At the same time, a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous limit and connection; on-site reinforced concrete is respectively poured on-site on part or all of the lateral ends of the compartment where the limit sleeve is not provided to wrap and cover the longitudinal connection structure; the whole is completed at the same time through one-time in-situ casting The horizontal/longitudinal limit and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates or prefabricated rail plates are assembled to form a rail unit with a predetermined length and form the same force-bearing structure.
- 减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式 无砟轨道结构为装配式轨枕板式无砟轨道结构,包括:The assembly type ballastless track structure with the longitudinal connection structure in the vibration damping section, the assembly type ballastless track structure is an assembly sleeper slab type ballastless track structure, including:多个预制轨枕板,多个所述预制轨枕板纵向间隔排列设置,且相邻的两个所述预制轨枕板之间形成间隔区;A plurality of prefabricated sleeper panels, the plurality of prefabricated sleeper panels are arranged in a longitudinally spaced arrangement, and a space is formed between two adjacent prefabricated sleeper panels;纵向连接结构,所述纵向连接结构包括预埋在所述预制轨枕板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨枕板中的所述纵向钢筋分别从对应的所述预制轨枕板的端面伸出,一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars pre-embedded in the prefabricated sleeper plates, and split connecting sleeves arranged in the compartment; all of the two adjacent prefabricated sleeper plates The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated sleeper plates, and one of the longitudinal steel bars in one of the prefabricated sleeper plates is corresponding to the other one of the adjacent prefabricated sleeper plates. Longitudinal connection through the split connecting sleeve;采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨枕板;或,The connecting and filling part of a reinforced concrete structure is used, and the connecting filling part is filled in at least a part of the partition area to connect two adjacent prefabricated sleeper plates; or,所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括:The assembled ballastless track structure is a track slab ballastless track structure, including:多个预制轨道板,多个所述预制轨道板纵向间隔排列设置,且相邻的两个所述预制轨道板之间形成间隔区;A plurality of prefabricated track plates, the plurality of prefabricated track plates are arranged at intervals in a longitudinal direction, and a space is formed between two adjacent prefabricated track plates;纵向连接结构,所述纵向连接结构包括预埋在所述预制轨道板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨道板中的所述纵向钢筋分别从对应的所述预制轨道板的端面伸出,一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars embedded in the prefabricated track slab, and a split connecting sleeve arranged in the compartment; all of the two adjacent prefabricated track slabs The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated rail slabs, and one of the longitudinal steel bars in one of the prefabricated rail slabs and the other corresponding longitudinal steel bar in the adjacent other prefabricated rail slab Longitudinal connection through the split connecting sleeve;采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨道板。A connection filling part of a reinforced concrete structure is adopted, and the connection filling part is filled in at least a part of the partition area to connect two adjacent prefabricated track slabs.
- 根据权利要求10所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述分体式连接套筒包括两个锁套、以及内圈均设有螺纹的两个半圆形套筒;The assembly type ballastless track structure including the longitudinal connection structure of the vibration damping section according to claim 10, wherein the split connection sleeve includes two lock sleeves and two semicircular sleeves with threads on the inner ring cylinder;两个所述半圆形套筒扣合在两个所述纵向钢筋的对接端,且咬合匹配;The two semicircular sleeves are buckled on the butt ends of the two longitudinal steel bars, and the engagement is matched;两个所述锁套分别套设并锁紧在扣合的两个所述半圆形套筒外圈的两 端。The two locking sleeves are respectively sleeved and locked on the two ends of the outer rings of the two semicircular sleeves that are snapped together.
- 一种装配方法,用于如权利要求10或11所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式无砟轨道结构,包括如下步骤:An assembly method for an assembled ballastless track structure with a longitudinal connection structure in a vibration damping section according to claim 10 or 11, wherein the assembled ballastless track structure is an assembled sleeper plate type ballastless track structure, Including the following steps:将预定数量的所述预制轨枕板沿线路纵向排列后进行初调定位;Arranging a predetermined number of the prefabricated sleeper plates along the longitudinal direction of the line and then performing initial adjustment and positioning;将一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated sleeper plates and the other corresponding longitudinal steel bar in the adjacent other prefabricated sleeper plates through the split connecting sleeve;在至少部分所述间隔区中填充所述连接填充部分;或,Filling the connecting filling part in at least part of the spacer region; or,所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括如下步骤:将预定数量的所述预制轨道板沿线路纵向排列后进行初调定位;The assembly type ballastless track structure is a track slab type ballastless track structure, including the steps of: arranging a predetermined number of the prefabricated track slabs along the longitudinal direction of the line and then performing initial adjustment and positioning;将一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated track slabs with the other corresponding longitudinal steel bar in the adjacent other prefabricated track slab through the split connecting sleeve;在至少部分所述间隔区中填充所述连接填充部分。The connection filling part is filled in at least a part of the spacer region.
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SG11202109651Y SG11202109651YA (en) | 2019-09-19 | 2019-12-27 | Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method |
BR112021020307-9A BR112021020307B1 (en) | 2019-09-19 | 2019-12-27 | ASSEMBLED BALLASTLESS RAIL STRUCTURE EQUIPPED WITH LONGITUDINAL CONNECTION STRUCTURES FOR VIBRATION DAMPENING SECTION AND MOUNTING METHOD |
IL285970A IL285970A (en) | 2019-09-19 | 2021-08-30 | Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method |
ZA2022/01832A ZA202201832B (en) | 2019-09-19 | 2022-02-11 | Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method |
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CN201910884758.9A CN110761119A (en) | 2019-09-19 | 2019-09-19 | Cold-pressed longitudinal-connection-containing assembly type ballastless track structure of vibration reduction section and assembly method |
CN201910884758.9 | 2019-09-19 |
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CN114183165A (en) * | 2021-11-26 | 2022-03-15 | 东南大学 | Elastic composite duct piece for special vibration reduction section |
CN114319005A (en) * | 2022-02-25 | 2022-04-12 | 陇东学院 | Road plate and assembled road structure |
CN114703702A (en) * | 2022-03-21 | 2022-07-05 | 成都天府轨谷科技有限公司 | Longitudinal connection device for track, track plate beam longitudinal connection structure and construction method |
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SG11202109651YA (en) | 2021-10-28 |
CN110761119A (en) | 2020-02-07 |
IL285970A (en) | 2021-10-31 |
BR112021020307A2 (en) | 2022-03-29 |
ZA202201832B (en) | 2022-05-25 |
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