WO2021051706A1 - Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method - Google Patents

Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method Download PDF

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Publication number
WO2021051706A1
WO2021051706A1 PCT/CN2019/129429 CN2019129429W WO2021051706A1 WO 2021051706 A1 WO2021051706 A1 WO 2021051706A1 CN 2019129429 W CN2019129429 W CN 2019129429W WO 2021051706 A1 WO2021051706 A1 WO 2021051706A1
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WO
WIPO (PCT)
Prior art keywords
prefabricated
track
longitudinal
sleeper
steel bars
Prior art date
Application number
PCT/CN2019/129429
Other languages
French (fr)
Chinese (zh)
Inventor
赵国堂
孙立
王森荣
娄会彬
杨艳丽
丁正全
朱彬
许国平
张世杰
韦合导
张�杰
Original Assignee
中铁第四勘察设计院集团有限公司
中国铁建股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 中铁第四勘察设计院集团有限公司, 中国铁建股份有限公司 filed Critical 中铁第四勘察设计院集团有限公司
Priority to SG11202109651Y priority Critical patent/SG11202109651YA/en
Priority to BR112021020307-9A priority patent/BR112021020307B1/en
Publication of WO2021051706A1 publication Critical patent/WO2021051706A1/en
Priority to IL285970A priority patent/IL285970A/en
Priority to ZA2022/01832A priority patent/ZA202201832B/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/008Drainage of track
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise

Definitions

  • the present application belongs to the technical field of ballastless track, and more specifically, relates to an assembled ballastless track structure containing a longitudinal connection structure for a vibration damping section and an assembly method.
  • Ballastless track refers to the track structure that uses concrete, asphalt mixture and other integral foundations to replace the loose gravel track bed. Compared with the ballasted track, the ballastless track avoids ballast splashing, has good smoothness, good stability, long service life, good durability, and less maintenance. It is being used more and more.
  • the structure of slab ballastless track mainly involves track slabs, asphalt mortar or self-compacting concrete filling layer, base or supporting layer and other structures, wherein the base or supporting layer adopts concrete structure, and the asphalt mortar or self-compacting concrete filling laid on the base or supporting layer
  • the layer is the structural layer for the adjustment of the ballastless track structure and the supporting force transmission.
  • CRTS I slab ballastless track mainly include CRTS I slab type, CRTS II slab type and CRTS III slab ballastless track.
  • CRTS I slab ballastless track is a unit slab, there is no longitudinal connection between the slab and the slab, and no transverse stop is provided. It is laid on the cast-in-place reinforced concrete base with convex stop, and the position is limited by the convex stop.
  • each track slab after laying and installation is independent.
  • CRTS II slab-type ballastless track slab adopts the longitudinal connection type.
  • the ballastless track slab and the slab are connected longitudinally.
  • the longitudinally connected structure is formed by longitudinally finely tying threaded steel bars and tension locks. It is equipped with horizontal stoppers to overcome CRTS I Part of the defects in the slab-type ballastless track.
  • the longitudinal connection tension lock of the ballastless track plate disclosed in Patent Document 201695285U realizes the longitudinal connection by connecting and locking the steel bars longitudinally extending from the track plate.
  • this connection type is basically equivalent to the way of longitudinal prestressed steel bars.
  • the connection structure is complicated and the construction is cumbersome.
  • the track slab may still be arched, which will affect the track.
  • the longevity of the structure and the smoothness and comfort of train operation have an adverse effect.
  • Patent document CN204370701U discloses a mechanical connection device for reinforcing steel bars in a prefabricated concrete building structure, which upsets the ends of the steel bars to be connected, and inserts a reinforcing steel sleeve at the end, and uses the connecting sleeve to connect Bolts realize the connection of steel bars.
  • this connection method is complicated in structure and cumbersome to construct.
  • the gap reserved between the retaining ring set on the reinforcing steel sleeve and the reinforcing steel bar to be connected will also cause the adjacent fabricated sleeper plates or track plates to be out of the same plane. The accuracy is difficult to control.
  • the present application provides an assembled sleeper slab type ballastless track structure with a longitudinal connection structure for a vibration damping section and an assembly method.
  • a plurality of prefabricated short sleeper slabs are arranged at intervals
  • the longitudinal connection structure and the connection filling part are assembled and connected to form a long sleeper plate.
  • the spacer area is provided with a limiting steel bar and a limiting sleeve.
  • One of the limiting steel bar and the limiting sleeve is fixed to the connecting filling part, and the other is fixed to the lower part of the track.
  • the foundation is fixed to form a sliding structure of the limiting steel bar and the limiting sleeve, and it is convenient for the connecting and filling part to move up and down, which can achieve the vertical and horizontal limit while buffering the vibration of the vehicle.
  • the connection of the filling part is the connection at the same time. The limit is realized, the process is less and the construction is convenient.
  • the longitudinal connection structure of the present application can improve the accuracy of on-site paving construction, facilitate disassembly and installation, reduce construction difficulty, increase on-site construction speed, and has a simple structure, which facilitates the positioning of sleeper plates or track plates.
  • an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section is provided.
  • the assembled ballastless track structure is an assembled sleeper slab type or a track slab type.
  • Ballast track structure including prefabricated sleeper slabs or prefabricated track slabs, cast-in-situ layer, damping layer, track lower foundation and connection filling part, and longitudinal connection structure of prefabricated sleeper slabs or prefabricated track slabs;
  • a plurality of said prefabricated sleeper panels or prefabricated track panels are arranged longitudinally at intervals, and the transverse ends of each of the prefabricated sleeper panels or prefabricated rail panels are assembled and connected to each other through a longitudinal connection structure respectively in the compartment; in part or all of the compartments, use
  • the reinforced concrete structure is used as the connecting and filling part, so that the connecting and filling part and the prefabricated sleeper slab or the prefabricated track slab form an assembled integral structure, and the prefabricated sleeper slab or the prefabricated track slab forms the same structural body of the force-bearing long slab unit;
  • the longitudinal connection structure includes longitudinal steel bars and split connecting sleeves; the two adjacent prefabricated sleeper plates or prefabricated track slabs are pre-embedded with longitudinal steel bars and extend out of the end faces, and are spaced apart from the matched other longitudinal steel bars.
  • the longitudinal steel bars are longitudinally connected through a split connecting sleeve;
  • Each of the split connecting sleeves includes two semicircular sleeves and two locking sleeves.
  • the inner rings of the two semicircular sleeves are provided with threads, which are fastened at the butt joint ends of the two longitudinal steel bars and occluded and matched.
  • the two lock sleeves are respectively sleeved on the two ends of the outer ring of the two semicircular sleeves that are fastened for locking.
  • the lateral ends of at least part of the spacer area are respectively provided with connecting filling parts, and the upper surface of the track lower foundation of at least part of the spacer area is provided with protruding limiting steel bars; and at the same time, connecting filling parts and limiting members are provided.
  • a limiting sleeve is embedded in the connecting filling part, and the limiting sleeve is slidably sleeved around the limiting steel bar, the longitudinal connecting structure, the limiting steel bar, and the
  • the limiting sleeves are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several of the prefabricated sleeper plates or prefabricated track plates are assembled to form a rail unit with a predetermined length.
  • At least part of the spacer area is provided with a connecting filling part at both lateral ends, at least part of the spacer area is provided with a protruding limiting sleeve on the upper surface of the track lower foundation; and at the same time is provided with a spacer area connecting the filling part and the limiting member
  • the connecting and filling part is embedded with limiting steel bars, the outer wall surface of the limiting sleeve is not in contact with the connecting filling part, and the limiting steel bars are slidably arranged in the limiting sleeve, so
  • the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several prefabricated sleeper plates Or prefabricated track plates are assembled to form a track unit with a predetermined length and form the same force-bearing structure.
  • the prefabricated sleeper plate or the prefabricated track plate includes multiple pairs of fastener rail platforms, preferably 2-10 pairs, more preferably 4-6 pairs.
  • the longitudinal ends of the prefabricated sleeper plate or the prefabricated track plate are provided with notches, and a cover plate is provided on the notches to form a smooth evacuation channel.
  • the lower foundation of the track is provided with drainage ditches along its longitudinal direction.
  • drainage ditches are arranged on both lateral sides of the prefabricated sleeper plate or the prefabricated track plate.
  • a first limiting structure is provided on both sides of the long board unit, or a second limiting structure is provided in the board.
  • a plate seam is arranged between a plurality of adjacent rail units, and a third limiting structure is arranged in part or all of the plate seams.
  • an assembly method for the above-mentioned assembly type ballastless track structure including a longitudinal connection structure for the vibration damping section, including the following steps:
  • S1 The prefabricated sleeper panels or prefabricated track panels manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper panels or prefabricated track panels are arranged along the longitudinal direction of the line for initial adjustment and positioning;
  • S3 Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars.
  • the lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting Reinforced concrete is respectively poured on-site at the lateral ends of part or all of the compartments where the limiting steel bars are not set to wrap and cover the longitudinal connection structure; the integration, horizontal/longitudinal limitation is completed at the same time through one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force-bearing structure;
  • a number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside.
  • a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting
  • the horizontal/longitudinal limit and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates or prefabricated rail plates are assembled to form a rail unit with a predetermined length and form the same force-bearing structure.
  • an assembled ballastless track structure with a longitudinal connection structure in a vibration damping section is provided.
  • the assembled ballastless track structure is an assembled sleeper slab type ballastless track structure, including:
  • a plurality of prefabricated sleeper panels are arranged in a longitudinally spaced arrangement, and a space is formed between two adjacent prefabricated sleeper panels;
  • the longitudinal connection structure includes longitudinal steel bars pre-embedded in the prefabricated sleeper plates, and split connecting sleeves arranged in the compartment; all of the two adjacent prefabricated sleeper plates The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated sleeper plates, and one of the longitudinal steel bars in one of the prefabricated sleeper plates is corresponding to the other one of the adjacent prefabricated sleeper plates. Longitudinal connection through the split connecting sleeve;
  • the connecting and filling part of a reinforced concrete structure is used, and the connecting filling part is filled in at least a part of the partition area to connect two adjacent prefabricated sleeper plates; or,
  • the assembled ballastless track structure is a track slab ballastless track structure, including:
  • a plurality of prefabricated track plates are arranged at intervals in a longitudinal direction, and a space is formed between two adjacent prefabricated track plates;
  • the longitudinal connection structure includes longitudinal steel bars embedded in the prefabricated track slab, and a split connecting sleeve arranged in the compartment; all of the two adjacent prefabricated track slabs The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated rail slabs; one of the longitudinal steel bars in one of the prefabricated rail slabs and the other corresponding longitudinal steel bar in the adjacent other prefabricated rail slab Longitudinal connection through the split connecting sleeve;
  • connection filling part of a reinforced concrete structure is adopted, and the connection filling part is filled in at least a part of the partition area to connect two adjacent prefabricated track slabs.
  • split connecting sleeve includes two lock sleeves and two semicircular sleeves with threads on the inner ring;
  • the two semicircular sleeves are buckled on the butt ends of the two longitudinal steel bars, and the engagement is matched;
  • the two locking sleeves are respectively sleeved and locked on the two ends of the outer rings of the two semicircular sleeves that are fastened together.
  • an assembly method is provided for the assembly type ballastless track structure including the longitudinal connection structure in the above-mentioned damping section, and the assembly type ballastless track structure is an assembled sleeper plate type
  • the ballastless track structure includes the following steps:
  • the assembly type ballastless track structure is a track slab type ballastless track structure, which includes the following steps:
  • connection filling part is filled in at least a part of the spacer region.
  • the assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application has a simple connection structure and only includes split connection sleeves and exposed steel bars, adjacent sleeper plates or track plates are on the same horizontal plane, Through the connection of adjacent exposed steel bars, the longitudinal and transverse horizontal positioning of the rail row structure can be completed, and the sleeper board or track board can be prefabricated by vertical moulding.
  • the assembly type ballastless track structure with the longitudinal connection structure used in the vibration damping section of the present application has a simple manufacturing method.
  • the adjacent sleeper plates or track plates are pre-connected through the split connecting sleeve, which improves the assembly accuracy. Reduce production costs and meet the needs of fast and efficient production of prefabricated panels.
  • the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application only needs to lay the prefabricated sleeper slab or track slab in place, install the split connection sleeve, and pour the filling material at one time. That is to ensure that the sleeper board or track board is on the same level, and the construction speed on site is fast.
  • the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is provided with a plurality of prefabricated sleeper plates or prefabricated track plates that can be assembled and connected correspondingly, so that it is installed along the lower foundation of the track.
  • the track direction is spaced apart, and a longitudinal connection structure is correspondingly arranged between two adjacent prefabricated sleeper slabs or prefabricated track slabs for corresponding matching connection, and concrete is poured in the connection area, so that the prefabricated sleeper slab or prefabricated track slab forms an assembled integral structure, Therefore, the effective connection of the prefabricated sleeper panels or prefabricated track panels is realized, and the same force-bearing long-slab unit structure is formed, which ensures the integrity of the connection and assembly of the prefabricated sleeper panels or the prefabricated track panels, and improves the assembly of the ballastless track structure. Precision and reliability.
  • a plurality of prefabricated short sleeper plates are arranged at intervals and are assembled and connected by the longitudinal connection structure and the connection filling part to form a long sleeper plate.
  • Limiting steel bars and limit sleeves are arranged in the area.
  • One of the limit steel bars and limit sleeves is fixed to the connecting filling part, and the other is fixed to the lower foundation of the track, forming a sliding structure of the limit steel bars and the limit sleeves, and is convenient
  • the connecting and filling part moves up and down to achieve vertical and horizontal limit while buffering the vibration of the vehicle.
  • the connection and filling part realizes the connection and realizes the limit at the same time, and the process is less and the construction is convenient.
  • the prefabricated ballastless track structure including the longitudinal connection structure for the vibration damping section of the present application includes longitudinal steel bars and sleeves, which are pre-embedded in the prefabricated sleeper slab and another longitudinal steel bar through the longitudinal steel bars.
  • the steel bars are arranged at intervals and finally connected to each other through sleeves, or by pre-embedding the sleeves in the prefabricated sleeper plates, the two ends of one longitudinal steel bar are respectively connected to the two sleeves, and the two sleeves are connected through the steel bars and the sleeves.
  • the flexible setting of the two adjacent prefabricated sleeper panels can be connected.
  • the assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is formed by corresponding assembly of multiple prefabricated sleeper plates.
  • the overall structure is an assembly structure.
  • the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is assembled into a track unit by arranging a certain length of prefabricated sleeper plates.
  • the length of the sleeper board, and by setting the prefabricated sleeper board as a short board the curve adaptability of the prefabricated sleeper board can be further improved, the types and quantities of non-standard boards and curved boards can be reduced, the prefabricated cost of the sleeper board can be reduced, and the The economy of the ballast track structure also facilitates the fine adjustment of later laying;
  • the assembly method of the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is to first make the sleeper plates into short slabs in the factory, and then transport them to the construction site, and connect them through the longitudinal connection structure , And connect and fix two adjacent short slabs by connecting the filling part, so as to assemble the short sleeper slab into a long sleeper slab.
  • the filling part Before pouring and connecting the filling part, fix the limiting steel bar or limiting sleeve on the lower part of the track, corresponding to the casting connection
  • the filling part makes it fixedly connected with the limit sleeve or with the limit steel bar, and the limit steel bar and the limit sleeve are movably connected, so as to realize the vertical and horizontal fixation of the sleeper plate and realize the cushioning effect.
  • the assembly method is simple and the assembly structure stable.
  • Fig. 1 is a schematic diagram of a prefabricated ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
  • Figure 2 is an exploded view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
  • Figure 3 is a transverse cross-sectional view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
  • Figure 4 is a schematic view of the structure of the first embodiment of the limiting member
  • Fig. 5 is a schematic structural diagram of a second embodiment of a limiting member
  • Fig. 6 is a schematic structural diagram of a third embodiment of a limiting member
  • Fig. 7 is a schematic structural diagram of a fourth embodiment of a limiting member
  • Figure 8 is a longitudinal sectional view of the longitudinal connecting structure
  • Figure 9 is a plan view of the longitudinal connecting structure
  • Figure 10 is a partial schematic diagram of the longitudinal connection structure.
  • the overall structure diagram of the assembled ballastless track structure with the longitudinal connection structure used in the vibration damping section of the preferred embodiment of the present application is shown in Figure 1 and Figure 2.
  • the assembled ballastless track structure is an assembled sleeper slab type or a track slab type.
  • the prefabricated sleeper plate 1 is preferably used as an example. It is stated that, of course, the prefabricated track slabs can also be correspondingly connected and assembled in the following preferred embodiments to form a ballastless track structure.
  • the ballastless track structure includes prefabricated sleeper plates 1, cast-in-place layer 2 and track lower foundation 3 that are sequentially matched and arranged; more specifically, the track lower foundation 3 in the preferred embodiment is arranged along the track direction , It can be further preferably a concrete base or a foundation backfill layer made of cement concrete, which is used to carry the prefabricated sleeper slab 1 and the rails 5 arranged on the sleeper slab 1, and the train running on the rails 5; preferred embodiment
  • the width and thickness of the lower foundation 3 of the middle track are not specifically limited, and they can be optimized according to actual needs, so they will not be repeated here; further preferably, as shown in FIG.
  • the lower foundation 3 of the track is correspondingly provided with drainage Ditch 301, to remove and reduce the accumulation of water in the track in time
  • the drainage ditch 301 in the preferred embodiment can be further preferably arranged along the track direction, and is preferably arranged in the middle of the track lower foundation 3; of course, the drainage ditch 301 can also be preferred
  • the two are arranged side by side on both sides of the track lower foundation 3, or one on either side of the track lower foundation 3, which can be optimized according to actual needs, and will not be repeated here.
  • the cast-in-place layer 2 in the preferred embodiment is arranged between the prefabricated sleeper plate 1 and the track lower foundation 3, which can be placed on the track lower foundation 3 through the prefabricated sleeper plate 1 and undergo corresponding connection, rough adjustment, and fine adjustment. After pouring, the prefabricated sleeper plate 1 and the track lower foundation 3 are closely attached to bear the vertical force transmitted on the prefabricated sleeper plate 1, and play the role of buffering and uniform force.
  • the setting of the cast-in-place layer 2 can be Fully realize the adjustment of the prefabricated sleeper plate 1 during the construction process, ensure the levelness or flatness of the track at each position in the ballastless track, and ensure the smoothness of the track operation; in the preferred embodiment, the prefabricated sleeper plate 1 is correspondingly placed on the lower foundation of the track 3, adjust the distance between each prefabricated sleeper plate 1 and the track lower foundation 3, so that the steel rails 5 provided on each prefabricated sleeper plate 1 can be connected correspondingly, and ensure the corresponding splicing accuracy of the track; further specifically, in the preferred implementation In the example, after the prefabricated sleeper slab 1 is installed on the lower foundation 3 of the track, there is a certain distance between the two, and then the prefabricated sleeper slab 1 is roughly adjusted and finely adjusted, and the space between the two is poured into the corresponding thickness Concrete, thus forming the cast-in-place layer 2 of the ballastless track structure.
  • the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3 are performed
  • the "texturing" process is used to increase the roughness of the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3, and reduce the flatness, which in turn makes the cast-in-place layer 2 and the precast sleeper plate 1 and the track lower foundation 3
  • the static friction force of the connection is increased, and the connection stability of the cast-in-place layer 2 with the precast sleeper plate 1 and the lower track foundation 3 is further improved, so that the precast sleeper plate 1 and the track lower foundation 3 form the same track structure through the cast-in-place layer 2.
  • the force body thereby further improving the force stability of the ballastless track structure.
  • the prefabricated sleeper plate 1 in the preferred embodiment is shown in Figures 1 to 2, which has a plate-like structure, and the prefabricated sleeper plate 1 is preferably a non-prestressed plate. Of course, it can also be set as a prestressed plate.
  • prefabricated sleeper plates 1 can be arranged on the lower foundation 3 of the track at intervals along the track direction and correspondingly connected in series to form a whole ballastless track
  • two adjacent prefabricated sleeper plates 1 are aligned and connected by side faces;
  • the top of the prefabricated sleeper plate 1 is provided with a plurality of pairs of fastener bearing rails that can be installed correspondingly to the rail 5 at intervals along the track direction.
  • the number of fastener bearing platforms on the prefabricated sleeper plate 1 can be set according to the length of the prefabricated sleeper plate 1 or adjacent to each other.
  • the spacing between the two fastener rail platforms is optimized, such as 2 pairs, 3 pairs, 5 pairs, 6 pairs, 7 pairs, 8 pairs, 9 pairs, 10 pairs, etc., among which 4-6 pairs can be further specifically preferred. Correct.
  • a longitudinal connection structure is provided between two adjacent prefabricated sleeper plates 1 in the preferred embodiment, which can be further specifically the longitudinal steel bars 102 respectively provided on the side surfaces where the two prefabricated sleeper plates 1 can be connected correspondingly in the preferred embodiment
  • the longitudinal steel bars 102 are arranged along the length direction of the prefabricated sleeper plate 1, that is, along the track direction of the ballastless track structure, and the longitudinal steel bars 102 are arranged at intervals on the side of the precast sleeper plate 1 in a preferred embodiment, and then two prefabricated After the sleeper plates 1 are aligned, the longitudinal steel bars 102 on the opposite sides of the two prefabricated sleeper plates 1 can be aligned respectively, and then correspondingly connected; further preferably, in the preferred embodiment, the two longitudinal steel bars 102 corresponding to the alignment are provided with One end of the sleeve can be connected to a longitudinal steel bar 102 on the side of one of the prefabricated sleeper plates 1, and the other end can be connected to the corresponding longitudinal steel bar 102 on the side of the other pre
  • two adjacent prefabricated sleeper plates 1 are pre-embedded with longitudinal steel bars 102 and extend out of the end surface, and are spaced from another matching longitudinal steel bar 102 Set, two longitudinal steel bars 102 are longitudinally connected by a split connecting sleeve 104; each split connecting sleeve 104 includes two semicircular sleeves 1041 and two locking sleeves 1042, two semicircular sleeves The inner ring of the barrel 1041 is provided with threads, which are buckled at the butt joint ends of the two longitudinal steel bars 102 and occluded and matched. tight.
  • the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two locking sleeves 1042 are tapered, and the taper is smaller than the self-locking angle.
  • the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two lock sleeves 1042 are also provided with mutually matched biting threads.
  • connection of the longitudinal steel bars 102 is not limited to the above form. It can also be achieved by arranging lap pieces corresponding to the longitudinal steel bars 102, and welding two longitudinal bars 102 at both ends of the lap pieces to realize the longitudinal connection of the two prefabricated sleeper plates 1 ;
  • the longitudinal connection structure is not limited to the above-mentioned form of longitudinal steel bars 102, which can be preferably other forms according to actual needs, such as in another preferred embodiment, the two prefabricated sleeper plates 1 are provided on the sides of the connection Plate, and then correspondingly set longitudinal bolts to connect the two prefabricated sleeper plates 1 correspondingly, so as to realize the longitudinal connection of the prefabricated sleeper plates 1; or in another preferred embodiment, by embedding the structure at the plate end of the prefabricated sleeper plate 1, For example, pre-embedded steel plates and pre-embedded iron pieces, etc., shall be firmly and reliably connected by bolting, welding, or hinged connection in the later stage, and the assembly connection of the prefabricated sleeper plate 1
  • the side of the prefabricated sleeper plate 1 for connection in the preferred embodiment is provided with a plurality of longitudinal steel bars 102, which are separately arranged at the two ends of the above-mentioned side, and in the preferred embodiment, the longitudinal steel bars are respectively provided at both ends of the above-mentioned side
  • the number of 102 is 4, that is, the number of longitudinal steel bars 102 provided on the connecting end of the prefabricated sleeper plate 1 is 8, and then the two prefabricated sleeper plates 1 can be connected by 8 sleeves after alignment.
  • the longitudinal steel bar 102 is connected to the sleeve.
  • the tube correspondingly constitutes a longitudinal connection structure to realize the longitudinal connection of the prefabricated sleeper plate 1, and then form an integral unit along the track direction; of course, the longitudinal steel bars 102 between the two prefabricated sleeper plates 1 can all be matched with sleeves.
  • the connection can also be partially connected through the sleeve.
  • a plurality of prefabricated sleeper plates 1 can be correspondingly connected in the longitudinal direction into a long plate unit of a certain length, and then the ballastless track structure in the preferred embodiment can pass through one or more long plate units.
  • the long plate unit in the preferred embodiment can form an integral force-bearing structure through the cast-in-place layer 2 and the track lower foundation 3, that is, a track unit, and then the ballastless track structure can be composed of multiple tracks arranged in the longitudinal direction
  • the units are assembled correspondingly, and each track unit is used as an overall force structure to complete the force of the ballastless track structure.
  • a plate seam is provided between each long board unit, and a limit structure is correspondingly arranged in the board seam, and the limit structure correspondingly realizes the limit of the long board unit.
  • the limit structure can further Preferably, it is a boss, a cylindrical member, etc.
  • the limiting structure can be selectively provided, or can be provided in each plate seam, which can be optimized according to the actual situation, and will not be repeated here.
  • the limit of the long board unit is not limited to the above-mentioned limit structure, it can be set in other forms according to actual needs.
  • the limit structure is provided on both sides of the long board unit.
  • the limit structure on the side of the long slab unit is correspondingly connected to the lower foundation of the track to realize the limit of the long slab unit.
  • the limit structure can be further preferably arranged vertically on the side of the prefabricated sleeper plate 1 to anchor steel bars or connect bosses;
  • a through hole structure can be vertically opened on the board surface of part or all of the prefabricated sleeper board 1 in the long board unit or a sleeve connecting the two board surfaces can be arranged to make the long board unit
  • the limit of the long plate unit can be realized by planting reinforcements in the above-mentioned through holes or sleeves or setting limit steel nails.
  • the reinforcing steel bars or the limit steel nails of the planting reinforcements are matched into the lower foundation of the track correspondingly to ensure The limit of the long board unit is stable.
  • the limit of each long board unit can also be preferably set in other forms according to actual needs, which is relatively easy to achieve by using related technical means in the prior art, so it will not be repeated here.
  • connection filling part can be provided corresponding to the longitudinal connection structure, which is preferably achieved by cast-in-situ steel reinforcement in the space between the two prefabricated sleeper panels 1 Obtained after concrete;
  • connecting and filling parts can be provided correspondingly between the lateral ends of all compartments, or only part of the compartments can be correspondingly provided with connecting filling parts between the lateral ends. This can be based on actual conditions.
  • the number of hoop stirrups can be one or more than one spaced along the longitudinal direction, and the connection form of the hoop stirrups and the longitudinal connection structure is not specifically limited.
  • the binding connection is not specifically limited here; further, after the longitudinal connection structures of two adjacent prefabricated sleeper panels are connected correspondingly, and the hoop stirrups and the longitudinal connection structure are matched and connected to form an integral frame structure, the above integral frame structure Corresponding to the cast-in-situ reinforced concrete, the setting stability of the connection filling part between the two prefabricated sleeper slabs 1 is higher. Multiple prefabricated sleeper slabs 1 can correspondingly form a stable long slab unit, that is, form the same force-bearing structure, making the length Each prefabricated sleeper plate 1 in the slab unit is not only subjected to a single force, but an overall force, so as to ensure the force stability of the long slab unit and even the ballastless track structure.
  • a gap is correspondingly provided on the side surface of the plate body 101 for mating connection, which is preferably semi-circular, and after the two prefabricated sleeper plates 1 are aligned and connected by the sides, the two gaps on the two opposite sides can be separately connected. Align and form a ring-shaped gap, as shown in Figure 1, and then set corresponding cover plates to the combined gaps, so that the area between the two steel rails 5 on the ballastless track structure is level, which is convenient for walking and also Reduce the garbage on the sleeper surface from falling into the drain 301.
  • the prefabricated sleeper plate 1 is provided with semi-annular gaps in the middle of the two end surfaces for matching connection.
  • the gaps are arranged so that the two ends of each end surface form a convex structure respectively, and then each longitudinal steel bar 102 can be correspondingly disposed on the two sides.
  • the end faces of the raised structure that is, when the two prefabricated sleeper plates 1 are connected correspondingly, the raised structures at the ends of the two prefabricated sleeper plates 1 can be aligned correspondingly, and then the corresponding longitudinal steel bars 102 on the raised structures can be aligned respectively. In this way, the corresponding connection of the prefabricated sleeper plate 1 with the longitudinal steel bars 102 is realized.
  • connection between two adjacent prefabricated sleeper plates 1 is realized by embedding longitudinal steel bars 102 on the end faces of each prefabricated sleeper plate 1. This is a preferred method in the embodiments of the present application, but It is not the only arrangement.
  • each prefabricated sleeper plate 1 by correspondingly arranging sleeves on the end faces of each prefabricated sleeper plate 1, so that after the two prefabricated sleeper plates 1 are correspondingly arranged on the lower foundation 3 of the track, the two prefabricated sleepers
  • the sleeves on the opposite sides of the plate 1 are aligned respectively, and then longitudinal steel bars are correspondingly arranged in each set of aligned sleeves, so that one end of the longitudinal steel bars is correspondingly connected to the sleeve on the side of a prefabricated sleeper plate 1, and the other end is connected
  • the two prefabricated sleeper plates 1 can be connected by the corresponding matching of multiple sets of sleeves and longitudinal steel bars, and each set of sleeves is correspondingly connected with a longitudinal Rebar.
  • the longitudinal steel bars or sleeves on the end face of the prefabricated sleeper plate 1 can be pre-embedded or arranged in other forms.
  • a connecting plate is provided on the end face of the prefabricated sleeper plate 1, and then one end of the longitudinal steel bar or sleeve Correspondingly welded on the connecting plate to achieve positioning.
  • a damping layer 6 is installed between the cast-in-place layer 2 and the lower track foundation 3.
  • the damping layer 6 is not fixed between the self-compacting concrete layer 2 and the reinforced concrete backfill layer 3.
  • the setting of the vibration layer 6 buffers the vibration generated by the running of the train.
  • the vibration damping layer can be of point support, strip support or surface support.
  • the vibration damping layer 6 is arranged under the post-cast layer. After pouring, the pouring layer and the vibration damping layer 6 form a unified structure, which improves the vibration quality of the track.
  • a post-pouring layer can be applied first to level the lower foundation, and then directly set the damping layer, adjust the track slab system, and buffer the vibration generated by the train operation through the setting of the damping layer 6.
  • a number of prefabricated sleeper plates or prefabricated track plates are arranged at intervals in the longitudinal direction.
  • the connecting and filling parts 402 are respectively provided at the transverse ends of some or all of the compartments, and some or all of the compartments are provided with limiting members 4, and further, the number of the limiting members There can be one or more, which can be optimized according to the setting form of the limiting member or actual needs, and along the track direction of the ballastless track, the interval between each prefabricated sleeper plate 1 can be provided with limiting members, or Limiting members are arranged in some compartments, which can be optimized according to actual needs, and will not be repeated here.
  • the limiting member 4 includes a limiting steel bar 401 and a limiting sleeve 403.
  • the connecting and filling part 402 connects the longitudinal connection structure 102 at two adjacent plates to realize the connection of the two adjacent plates 101 into a whole, and the connection and filling
  • the part 402 is arranged on the cast-in-situ layer 2 and the vibration-damping layer 6, so that it can adapt to the up and down displacement caused by vibration.
  • the limiting steel bar 401 and the limiting sleeve 403 are arranged in cooperation with the filling part 402. Among them, the limiting steel The 401 and the limiting sleeve 402 are matched and arranged to form an integral vertical implantation structure in the connecting gap.
  • the horizontal and longitudinal limitation is realized by cooperating with the connecting filling part 402.
  • the vertical implantation structure and the track lower foundation The three-part movably connected structure, that is, one of the limiting steel bars 401 and the limiting sleeve 403 is fixedly connected to the track lower foundation 3, and the other is movably connected to the track lower foundation, instead of forming a fully fixed connection structure, so that the vertical While the implanted structure realizes the horizontal and vertical limit, it can ensure vertical mobility, so as to better buffer the vibration generated by the train operation.
  • the connecting filling part 402 is a post-casting structure.
  • a limit sleeve 403 is placed in the gap between the protrusions before pouring, and the height is leveled with the limit sleeve 403 by pouring.
  • the connecting and filling part 402 is uniform; the limiting steel bar 401 is set in the limiting sleeve 403, and its bottom is fixed in the lower foundation 3 of the track to realize the horizontal and longitudinal limiting.
  • the fixed connection between the bottom and the lower foundation 3 of the track includes There are several types, preferably, the bottom of the limiting steel bar 401 is threadedly connected with the track lower foundation 3 to achieve fixation.
  • the limiting steel bar 401 is a T-shaped limiting screw whose head is set on the top of the limiting sleeve 403, and its head is connected with the limiting sleeve 403 and the connection filling part There is no connection between 402, so the up and down movement of the connection filling part 402 is not restricted, so as to buffer the vibration generated by the train operation, and realize the lateral and longitudinal limit at the same time.
  • Embodiment 3 as shown in Figure 6, the bottom of the limiting steel bar 401 or the inverted T-shaped limiting screw is set in the lower foundation 3 of the track to realize the fixing of the limiting steel bar 401, and the top of the limiting steel bar 401 is connected to the filling part and The limit sleeve 403 is not connected to the sliding connection.
  • the fourth embodiment of the limiting member 4, as shown in FIG. 7, the limiting steel bar 401 is provided in the connecting filling part 402, and the top of the limiting steel 401 is fixedly connected with the connecting filling part 402, and the bottom of the limiting steel 401 is connected to the reducing part 402.
  • the vibration layer 6 is arranged at intervals, and the bottom of the limiting steel bar 401 is higher than the damping layer 6; the limiting sleeve 403 is fixed on the lower foundation 3 of the track, and the limiting sleeve 403 is not fixedly connected with the connecting filling part 402, and the limiting sleeve
  • An isolation sleeve 404 is provided between 403 and the connecting filling part 402.
  • the limiting sleeve is slidably connected to the separating sleeve 404, and the height of the limiting sleeve 403 is lower than the height of the connecting filling part 401, and the limiting steel bar 401 is placed
  • the limit rebar 401 and the limit sleeve 403 arranged in the connecting filling part 402 match to realize the horizontal and vertical limit, and at the same time, the connection is realized by the distance between the connecting limit rebar 401 and the vibration damping layer 6
  • the filling part 402 moves up and down to buffer the vibration generated by train operation.
  • the method for assembling an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section includes the following steps:
  • S1 The prefabricated sleeper plates 1 manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper plates are arranged in the longitudinal direction of the line and then initially adjusted and positioned;
  • S2 Connect the pre-embedded longitudinal steel bars 102 of the prefabricated sleeper plate 1 through a plurality of semicircular sleeves 1041 and lock sleeves 1042 of the split connecting sleeves 104 to perform fine adjustment and positioning;
  • S3 Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars.
  • the lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting And connection; on the part or all of the spacers where the limiting steel bars are not provided, respectively, pouring fillers on site to wrap and cover the longitudinal connection structure; simultaneously complete the integration, horizontal/longitudinal limitation by one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper plates are assembled to form a track unit of a predetermined length and form the same stressed structure;
  • a number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside.
  • a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting
  • the horizontal/longitudinal positioning and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates are assembled to form a rail unit of a predetermined length and form the same force-bearing structure.
  • the structure of the ballastless track is simple, and the assembly method is simple and convenient.
  • the ballastless track structure is effectively suitable for the application environment of the subway.
  • the sleeper plate in the present application is prefabricated and then assembled through the form of assembly to complete the assembly of the ballastless track structure.
  • the assembly form is simple and the assembly efficiency is high.
  • the assembly efficiency of the ballastless track structure can be greatly improved, and the assembly cycle can be shortened.
  • the two sleeper plates can be correspondingly connected through the longitudinal connection structure, which effectively realizes the connection of the sleeper plates; by setting the limit correspondingly at the position where the two sleeper plates are connected to each other.
  • the positioning member by which the longitudinal position of the sleeper plate is limited, effectively guarantees the stability of the track operation and ensures the running accuracy of the track, and the limiting member and the longitudinal connection structure can be integrally formed, which can realize the sleeper plate at the same time. Limiting and connecting, greatly shorten the setting period of sleeper plates, and improve the setting efficiency of ballastless track
  • the bottom of the limiting steel bar 401 is fixed in the lower foundation of the track, fixed by screw connection or fixed by pouring, the limiting steel bar 401 is sleeved in the limiting sleeve 403, and the limiting sleeve 403 is connected to the filling part 402 fixed connection.
  • the limiting steel bars 401 are connected to the connecting filling part 402
  • the limiting sleeve 403 is fixedly connected to the track lower foundation 3
  • the limiting steel bars 401 are connected to the lower track foundation 3.
  • the positioning sleeve 403 is slidably connected, so that the limiting steel bar 401 moves up and down with the connecting filling part 402 to dampen vibration.
  • the connecting and filling part 402 is reinforced concrete, and the connecting and filling part 402 adopts an in-situ concrete pouring process.
  • an assembly type ballastless track structure with a longitudinal connection structure is provided in a vibration damping section, and the assembly type ballastless track structure is an assembly type
  • the sleeper slab type ballastless track structure includes: a plurality of prefabricated sleeper slabs 1, a longitudinal connection structure, and a connection filling part 402 adopting a reinforced concrete structure.
  • a plurality of prefabricated sleeper plates 1 are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated sleeper plates 1.
  • the longitudinal connecting structure includes longitudinal steel bars 102 pre-embedded in the prefabricated sleeper plate 1 and a split connecting sleeve 104 arranged in the partition area.
  • the longitudinal steel bars 102 in two adjacent prefabricated sleeper panels 1 respectively protrude from the end faces of the corresponding prefabricated sleeper panels 1, and one longitudinal steel bar 102 in one prefabricated sleeper panel 1 corresponds to another adjacent prefabricated sleeper panel 1
  • the other longitudinal steel bar 102 is longitudinally connected by a split connecting sleeve 104.
  • the connecting filling part 402 is filled in at least a part of the interval area to connect two adjacent prefabricated sleeper panels 1.
  • the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring.
  • the two semicircular sleeves 1041 are buckled on the butting ends of the two longitudinal steel bars 102, and the engagement is matched.
  • the two locking sleeves 1042 are respectively sleeved and locked on the two ends of the outer ring of the two semicircular sleeves 1041 that are fastened together.
  • the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section mainly includes the following steps:
  • Step 1 Arrange a predetermined number of prefabricated sleeper plates 1 along the longitudinal direction of the line and perform initial adjustment and positioning;
  • Step 2 Connect one longitudinal steel bar 102 in one prefabricated sleeper plate 1 and another corresponding longitudinal steel bar 102 in another adjacent prefabricated sleeper plate 1 longitudinally through a split connecting sleeve 104;
  • Step 3 Fill the connection filling part 402 in at least a part of the spacer area.
  • the assembled ballastless track structure is a track slab ballastless track structure, including: a plurality of prefabricated track plates, a longitudinal connection structure and the use of The connection filling part 402 of the reinforced concrete structure.
  • a plurality of prefabricated track plates are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated track plates.
  • the longitudinal connection structure includes longitudinal steel bars 102 pre-embedded in the prefabricated track slab, and split connection sleeves 104 arranged in the compartment.
  • the longitudinal steel bars 102 in two adjacent precast track slabs respectively protrude from the end faces of the corresponding precast track slabs, and one longitudinal steel bar 102 in one precast track slab corresponds to the other longitudinal steel bar 102 in another adjacent precast track slab.
  • the steel bars 102 are longitudinally connected by a split connecting sleeve 104.
  • the connecting filling part 402 is filled in at least a part of the spacer area to connect two adjacent prefabricated track plates.
  • the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring.
  • Two semi-circular sleeves 1041 are fastened on the butt ends of the two longitudinal steel bars 102, and the engagement is matched; the two locking sleeves 1042 are respectively sleeved and locked on the outer rings of the two semi-circular sleeves 1041 that are fastened together Both ends.
  • the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section mainly includes the following steps:
  • Step 1 Arrange a predetermined number of prefabricated track plates in the longitudinal direction of the line and perform initial adjustment and positioning;
  • Step 2 Connect one longitudinal steel bar 102 in one prefabricated track slab to another corresponding longitudinal steel bar 102 in another adjacent precast track slab longitudinally through a split connecting sleeve 104;
  • Step 3 Fill the connection filling part 402 in at least a part of the spacer area.

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Abstract

Provided is a vibration reduction section prefabricated ballastless track structure having a longitudinal connecting structure, comprising prefabricated crossties or prefabricated track plates (1), a cast-in-place layer (2), a vibration reduction layer (6), an under-track foundation (3), a junction filling portion (402), and a longitudinal connecting structure. The multiple prefabricated crossties or prefabricated track plates (1) are spaced apart from each other in a longitudinal direction. Two transverse ends of each prefabricated crosstie or prefabricated track plate (1) in a spacer region are assembled and connected to each other by means of the longitudinal connecting structure. In part or all of spacer regions, a reinforced concrete structure is used as the junction filling portion (402). The junction filling portion (402) and the prefabricated crossties or prefabricated track plates (1) form an assembled integral structure. The prefabricated crossties or prefabricated track plates (1) form a single force-bearing long-plate unit structure body, and enable assembly and connection, position limiting, and vibration reduction. In addition, the present application improves the precision of site laying and construction, facilitates removal and mounting, reduces construction difficulty, and improves construction speed.

Description

减振地段的含纵连结构的装配式无砟轨道结构及装配方法Assembly type ballastless track structure with longitudinal connection structure in vibration damping section and assembly method
相关申请的交叉引用Cross-references to related applications
本申请基于申请号为201910884758.9、申请日为2019年09月19日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is filed based on the Chinese patent application with the application number 201910884758.9 and the filing date of September 19, 2019, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby incorporated into this application by reference.
技术领域Technical field
本申请属于无砟轨道技术领域,更具体地,涉及用于减振地段的含纵向连接结构的装配式无砟轨道结构及装配方法。The present application belongs to the technical field of ballastless track, and more specifically, relates to an assembled ballastless track structure containing a longitudinal connection structure for a vibration damping section and an assembly method.
背景技术Background technique
无砟轨道是指采用混凝土、沥青混合料等整体基础取代散粒碎石道床的轨道结构。无砟轨道与有砟轨道相比,避免了道砟飞溅,平顺性好,稳定性好,使用寿命长,耐久性好,维修工作少,正在越来越多地被应用。板式无砟轨道构造主要涉及轨道板、沥青砂浆或自密实混凝土充填层、底座或支承层等结构,其中底座或支承层采用混凝土结构,铺设于底座或支承层上的沥青砂浆或自密实混凝土充填层是无砟轨道结构调整和支承传力的结构层。Ballastless track refers to the track structure that uses concrete, asphalt mixture and other integral foundations to replace the loose gravel track bed. Compared with the ballasted track, the ballastless track avoids ballast splashing, has good smoothness, good stability, long service life, good durability, and less maintenance. It is being used more and more. The structure of slab ballastless track mainly involves track slabs, asphalt mortar or self-compacting concrete filling layer, base or supporting layer and other structures, wherein the base or supporting layer adopts concrete structure, and the asphalt mortar or self-compacting concrete filling laid on the base or supporting layer The layer is the structural layer for the adjustment of the ballastless track structure and the supporting force transmission.
目前,我国板式无砟轨道型式主要有CRTS Ⅰ型板式、CRTS Ⅱ型板式和CRTS Ⅲ型板式无砟轨道。CRTS Ⅰ型板式无砟轨道为单元板,板与板之间不纵连,不设横向挡块,铺设在现浇的具有凸型挡台的钢筋混凝土底座上,由凸型挡台限位。单元板式无砟轨道结构中,铺设安装后的每块轨道板之间是独立的,其不足之处是,在线路运行一段时间后,轨道板与沥青砂浆填充层会发生剥离,轨道板的纵向端部易产生翘曲,这无疑会给列车运行的平稳性、舒适性和轨道结构的寿命造成不利的影响。尽管目前存在相应的改进连接方式的方案,但是总体来看依然难以满足板体之间的受力变形以及制备工艺复杂问题,而且无法克服目前无砟轨道异形板过多导致整个无砟轨道的装配、维修难等问题。At present, my country's slab ballastless track types mainly include CRTS Ⅰ slab type, CRTS Ⅱ slab type and CRTS Ⅲ slab ballastless track. CRTS Ⅰ slab ballastless track is a unit slab, there is no longitudinal connection between the slab and the slab, and no transverse stop is provided. It is laid on the cast-in-place reinforced concrete base with convex stop, and the position is limited by the convex stop. In the unit slab ballastless track structure, each track slab after laying and installation is independent. The disadvantage is that after the line runs for a period of time, the track slab and the asphalt mortar filling layer will peel off, and the longitudinal direction of the track slab The ends are prone to warping, which will undoubtedly have an adverse effect on the smoothness and comfort of the train operation and the life of the track structure. Although there are corresponding solutions to improve the connection method, it is still difficult to meet the stress and deformation between the plates and the complicated preparation process, and it cannot overcome the current assembly of the entire ballastless track caused by too many special-shaped plates of the ballastless track. , Difficult maintenance and other issues.
CRTS Ⅱ型板式无砟轨道板其采用纵连式,无砟轨道板与板之间纵连,通过纵向精扎螺纹钢筋和张拉锁件形成纵连结构,设有横向挡块,可以克服CRTS Ⅰ型板式无砟轨道存在的部分缺陷。例如专利文献201695285U中公开的无砟轨道板纵向连接张拉锁,其通过从轨道板纵向伸出的钢筋进行连接锁紧实现纵向连接。但是这种连接型式基本等同于纵向预应力钢筋的方式,连接构造复杂,施工起来较为烦琐,而且此刚性连接在温度力过大的情况下,轨道板仍存在上拱的可能,这将对轨道结构的寿命和列车运行的平稳性、舒适性造成不利的影响。CRTS Ⅱ slab-type ballastless track slab adopts the longitudinal connection type. The ballastless track slab and the slab are connected longitudinally. The longitudinally connected structure is formed by longitudinally finely tying threaded steel bars and tension locks. It is equipped with horizontal stoppers to overcome CRTS Ⅰ Part of the defects in the slab-type ballastless track. For example, the longitudinal connection tension lock of the ballastless track plate disclosed in Patent Document 201695285U realizes the longitudinal connection by connecting and locking the steel bars longitudinally extending from the track plate. However, this connection type is basically equivalent to the way of longitudinal prestressed steel bars. The connection structure is complicated and the construction is cumbersome. Moreover, when the temperature force of this rigid connection is too high, the track slab may still be arched, which will affect the track. The longevity of the structure and the smoothness and comfort of train operation have an adverse effect.
专利文献CN204370701U中公开的一种用于装配式混凝土建筑结构中的钢筋机械连接装置,其通过将待连接钢筋端部镦粗加工,并在端部穿设钢筋套筒,利用连接套筒与连接螺栓实现钢筋的连接。但是这种连接方式构造复杂,施工起来较为繁琐,钢筋套筒上设置的卡环与待连接钢筋之间预留的间隙也会导致相邻的装配式轨枕板或轨道板不在同一平面,施工时精度难以控制。Patent document CN204370701U discloses a mechanical connection device for reinforcing steel bars in a prefabricated concrete building structure, which upsets the ends of the steel bars to be connected, and inserts a reinforcing steel sleeve at the end, and uses the connecting sleeve to connect Bolts realize the connection of steel bars. However, this connection method is complicated in structure and cumbersome to construct. The gap reserved between the retaining ring set on the reinforcing steel sleeve and the reinforcing steel bar to be connected will also cause the adjacent fabricated sleeper plates or track plates to be out of the same plane. The accuracy is difficult to control.
发明内容Summary of the invention
针对现有技术的以上缺陷或改进需求的至少一种,本申请提供了用于减振地段的含纵向连接结构的装配式轨枕板式无砟轨道结构及装配方法,多个预制短轨枕板间隔设置并通过纵向连接结构和连接填充部分装配连接形成长的轨枕板,间隔区设置限位钢筋和限位套筒,限位钢筋和限位套筒其中一个与连接填充部分固定,另一个与轨道下部基础固定,形成限位钢筋与限位套筒的滑动结构,且便于连接填充部分上下移动,在起到纵横向限位的同时实现对车辆产生振动的缓冲,其中连接填充部分即实现的连接同时实现了限位,工序少施工方便。而且,本申请的纵向连接结构可提高现场铺设施工时的精度,方便拆卸和安装,降低施工难度,提高现场施工速度,且结构简单,方便轨枕板或轨道板的定位。In view of at least one of the above defects or improvement requirements in the prior art, the present application provides an assembled sleeper slab type ballastless track structure with a longitudinal connection structure for a vibration damping section and an assembly method. A plurality of prefabricated short sleeper slabs are arranged at intervals The longitudinal connection structure and the connection filling part are assembled and connected to form a long sleeper plate. The spacer area is provided with a limiting steel bar and a limiting sleeve. One of the limiting steel bar and the limiting sleeve is fixed to the connecting filling part, and the other is fixed to the lower part of the track. The foundation is fixed to form a sliding structure of the limiting steel bar and the limiting sleeve, and it is convenient for the connecting and filling part to move up and down, which can achieve the vertical and horizontal limit while buffering the vibration of the vehicle. The connection of the filling part is the connection at the same time. The limit is realized, the process is less and the construction is convenient. Moreover, the longitudinal connection structure of the present application can improve the accuracy of on-site paving construction, facilitate disassembly and installation, reduce construction difficulty, increase on-site construction speed, and has a simple structure, which facilitates the positioning of sleeper plates or track plates.
为了实现上述目的,按照本申请的第一个方面,提供用于减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板 式或轨道板式无砟轨道结构,包括预制轨枕板或预制轨道板、现浇层、减振层、轨道下部基础和连接填充部分以及预制轨枕板或预制轨道板的纵向连接结构;In order to achieve the above object, according to the first aspect of the present application, an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section is provided. The assembled ballastless track structure is an assembled sleeper slab type or a track slab type. Ballast track structure, including prefabricated sleeper slabs or prefabricated track slabs, cast-in-situ layer, damping layer, track lower foundation and connection filling part, and longitudinal connection structure of prefabricated sleeper slabs or prefabricated track slabs;
若干块所述预制轨枕板或预制轨道板纵向间隔排列设置,在间隔区各所述预制轨枕板或预制轨道板的横向两端分别通过纵向连接结构彼此装配连接;在部分或全部间隔区,采用钢筋混凝土结构作为连接填充部分,使得连接填充部分与预制轨枕板或预制轨道板形成装配整体式结构,预制轨枕板或预制轨道板形成同一受力长板单元结构体;A plurality of said prefabricated sleeper panels or prefabricated track panels are arranged longitudinally at intervals, and the transverse ends of each of the prefabricated sleeper panels or prefabricated rail panels are assembled and connected to each other through a longitudinal connection structure respectively in the compartment; in part or all of the compartments, use The reinforced concrete structure is used as the connecting and filling part, so that the connecting and filling part and the prefabricated sleeper slab or the prefabricated track slab form an assembled integral structure, and the prefabricated sleeper slab or the prefabricated track slab forms the same structural body of the force-bearing long slab unit;
所述纵向连接结构包括纵向钢筋和分体式连接套筒;相邻两个预制轨枕板或预制轨道板中均预埋有纵向钢筋并伸出端面,与匹配的另一纵向钢筋间隔设置,两个纵向钢筋通过分体式连接套筒进行纵向连接;The longitudinal connection structure includes longitudinal steel bars and split connecting sleeves; the two adjacent prefabricated sleeper plates or prefabricated track slabs are pre-embedded with longitudinal steel bars and extend out of the end faces, and are spaced apart from the matched other longitudinal steel bars. The longitudinal steel bars are longitudinally connected through a split connecting sleeve;
每个所述分体式连接套筒包括两个半圆形套筒和两个锁套,两个半圆形套筒内圈设有螺纹,扣合在两个纵向钢筋的对接端处且咬合匹配,两个锁套分别套设在扣合的两个半圆形套筒外圈两端进行锁紧。Each of the split connecting sleeves includes two semicircular sleeves and two locking sleeves. The inner rings of the two semicircular sleeves are provided with threads, which are fastened at the butt joint ends of the two longitudinal steel bars and occluded and matched. , The two lock sleeves are respectively sleeved on the two ends of the outer ring of the two semicircular sleeves that are fastened for locking.
进一步地,至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位钢筋;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位套筒,所述限位套筒可滑动地套设在所述限位钢筋的***,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;Further, the lateral ends of at least part of the spacer area are respectively provided with connecting filling parts, and the upper surface of the track lower foundation of at least part of the spacer area is provided with protruding limiting steel bars; and at the same time, connecting filling parts and limiting members are provided. In the spacer area, a limiting sleeve is embedded in the connecting filling part, and the limiting sleeve is slidably sleeved around the limiting steel bar, the longitudinal connecting structure, the limiting steel bar, and the The limiting sleeves are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several of the prefabricated sleeper plates or prefabricated track plates are assembled to form a rail unit with a predetermined length. The same force-bearing structure;
或者,or,
至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位套筒;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位钢筋,所述限位套筒的外壁面与所述连接填充部分不接触,所述限位钢筋可滑动地设置在所述限位套筒中,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预 制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。At least part of the spacer area is provided with a connecting filling part at both lateral ends, at least part of the spacer area is provided with a protruding limiting sleeve on the upper surface of the track lower foundation; and at the same time is provided with a spacer area connecting the filling part and the limiting member Wherein, the connecting and filling part is embedded with limiting steel bars, the outer wall surface of the limiting sleeve is not in contact with the connecting filling part, and the limiting steel bars are slidably arranged in the limiting sleeve, so The longitudinal connecting structure, the limiting steel bar, and the limiting sleeve are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several prefabricated sleeper plates Or prefabricated track plates are assembled to form a track unit with a predetermined length and form the same force-bearing structure.
进一步地,所述预制轨枕板或预制轨道板中包含有多对扣件承轨台,优选为2-10对,更优选为4-6对。Further, the prefabricated sleeper plate or the prefabricated track plate includes multiple pairs of fastener rail platforms, preferably 2-10 pairs, more preferably 4-6 pairs.
进一步地,所述预制轨枕板或预制轨道板纵向两端设置有缺口,所述缺口上设置盖板,形成平整的疏散通道。Further, the longitudinal ends of the prefabricated sleeper plate or the prefabricated track plate are provided with notches, and a cover plate is provided on the notches to form a smooth evacuation channel.
进一步地,所述轨道下部基础沿其纵向配置有排水沟。Further, the lower foundation of the track is provided with drainage ditches along its longitudinal direction.
进一步地,所述预制轨枕板或预制轨道板的横向两侧配置有排水沟。Further, drainage ditches are arranged on both lateral sides of the prefabricated sleeper plate or the prefabricated track plate.
进一步地,所述长板单元两侧设置第一限位结构,或板中设置第二限位结构。Further, a first limiting structure is provided on both sides of the long board unit, or a second limiting structure is provided in the board.
进一步地,多个相邻的所述轨道单元之间设置板缝,部分或全部所述板缝中设置第三限位结构。Further, a plate seam is arranged between a plurality of adjacent rail units, and a third limiting structure is arranged in part or all of the plate seams.
作为本申请的第二个方面,提供一种装配方法,用于上述所述的用于减振地段的含纵向连接结构的装配式无砟轨道结构,包括如下步骤:As a second aspect of the present application, an assembly method is provided for the above-mentioned assembly type ballastless track structure including a longitudinal connection structure for the vibration damping section, including the following steps:
S1:将工厂中制造的预制轨枕板或预制轨道板搬运至施工现场,预定数量的所述预制轨枕板或预制轨道板沿线路纵向排列后进行初调定位;S1: The prefabricated sleeper panels or prefabricated track panels manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper panels or prefabricated track panels are arranged along the longitudinal direction of the line for initial adjustment and positioning;
S2:通过多个分体式连接套筒的半圆形套筒和锁套将所述预制轨枕板或预制轨道板预埋的纵向钢筋连接在一起,进行精调定位;S2: Connect the pre-embedded longitudinal steel bars of the prefabricated sleeper slab or the prefabricated track slab together through a plurality of semicircular sleeves and lock sleeves of split connecting sleeves to perform fine adjustment and positioning;
S3:在部分或全部间隔区的所述轨道下部基础上设置多个限位钢筋,限位钢筋外套设放置限位套筒,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位钢筋的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;S3: Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars. In the compartment where the longitudinal connection structure and the limit members are set at the same time, The lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting Reinforced concrete is respectively poured on-site at the lateral ends of part or all of the compartments where the limiting steel bars are not set to wrap and cover the longitudinal connection structure; the integration, horizontal/longitudinal limitation is completed at the same time through one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force-bearing structure;
或者,or,
在部分或全部间隔区的所述轨道下部基础上设置多个限位套筒,限位套筒 内放置限位钢筋,限位套筒外设置防护,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位套筒的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。A number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside. At the same time, a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting The horizontal/longitudinal limit and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates or prefabricated rail plates are assembled to form a rail unit with a predetermined length and form the same force-bearing structure.
作为本申请的第三个方面,提供一种减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式无砟轨道结构,包括:As a third aspect of the present application, there is provided an assembled ballastless track structure with a longitudinal connection structure in a vibration damping section. The assembled ballastless track structure is an assembled sleeper slab type ballastless track structure, including:
多个预制轨枕板,多个所述预制轨枕板纵向间隔排列设置,且相邻的两个所述预制轨枕板之间形成间隔区;A plurality of prefabricated sleeper panels, the plurality of prefabricated sleeper panels are arranged in a longitudinally spaced arrangement, and a space is formed between two adjacent prefabricated sleeper panels;
纵向连接结构,所述纵向连接结构包括预埋在所述预制轨枕板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨枕板中的所述纵向钢筋分别从对应的所述预制轨枕板的端面伸出,一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars pre-embedded in the prefabricated sleeper plates, and split connecting sleeves arranged in the compartment; all of the two adjacent prefabricated sleeper plates The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated sleeper plates, and one of the longitudinal steel bars in one of the prefabricated sleeper plates is corresponding to the other one of the adjacent prefabricated sleeper plates. Longitudinal connection through the split connecting sleeve;
采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨枕板;或,The connecting and filling part of a reinforced concrete structure is used, and the connecting filling part is filled in at least a part of the partition area to connect two adjacent prefabricated sleeper plates; or,
所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括:The assembled ballastless track structure is a track slab ballastless track structure, including:
多个预制轨道板,多个所述预制轨道板纵向间隔排列设置,且相邻的两个所述预制轨道板之间形成间隔区;A plurality of prefabricated track plates, the plurality of prefabricated track plates are arranged at intervals in a longitudinal direction, and a space is formed between two adjacent prefabricated track plates;
纵向连接结构,所述纵向连接结构包括预埋在所述预制轨道板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨道板中的所述纵向钢筋分别从对应的所述预制轨道板的端面伸出;一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述 纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars embedded in the prefabricated track slab, and a split connecting sleeve arranged in the compartment; all of the two adjacent prefabricated track slabs The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated rail slabs; one of the longitudinal steel bars in one of the prefabricated rail slabs and the other corresponding longitudinal steel bar in the adjacent other prefabricated rail slab Longitudinal connection through the split connecting sleeve;
采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨道板。A connection filling part of a reinforced concrete structure is adopted, and the connection filling part is filled in at least a part of the partition area to connect two adjacent prefabricated track slabs.
进一步地,所述分体式连接套筒包括两个锁套、以及内圈均设有螺纹的两个半圆形套筒;Further, the split connecting sleeve includes two lock sleeves and two semicircular sleeves with threads on the inner ring;
两个所述半圆形套筒扣合在两个所述纵向钢筋的对接端,且咬合匹配;The two semicircular sleeves are buckled on the butt ends of the two longitudinal steel bars, and the engagement is matched;
两个所述锁套分别套设并锁紧在扣合的两个所述半圆形套筒外圈的两端。The two locking sleeves are respectively sleeved and locked on the two ends of the outer rings of the two semicircular sleeves that are fastened together.
作为本申请的第四个方面,提供一种装配方法,用于上述所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式无砟轨道结构,包括如下步骤:As a fourth aspect of the present application, an assembly method is provided for the assembly type ballastless track structure including the longitudinal connection structure in the above-mentioned damping section, and the assembly type ballastless track structure is an assembled sleeper plate type The ballastless track structure includes the following steps:
将预定数量的所述预制轨枕板沿线路纵向排列后进行初调定位;Arranging a predetermined number of the prefabricated sleeper plates along the longitudinal direction of the line and then performing initial adjustment and positioning;
将一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated sleeper plates and the other corresponding longitudinal steel bar in the adjacent other prefabricated sleeper plates through the split connecting sleeve;
在至少部分所述间隔区中填充所述连接填充部分;或,Filling the connecting filling part in at least part of the spacer region; or,
所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括如下步骤:The assembly type ballastless track structure is a track slab type ballastless track structure, which includes the following steps:
将预定数量的所述预制轨道板沿线路纵向排列后进行初调定位;Arranging a predetermined number of the prefabricated track plates along the longitudinal direction of the line and then performing initial adjustment and positioning;
将一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated track slabs with the other corresponding longitudinal steel bar in the adjacent other prefabricated track slab through the split connecting sleeve;
在至少部分所述间隔区中填充所述连接填充部分。The connection filling part is filled in at least a part of the spacer region.
上述进一步改进技术特征只要彼此之间未构成冲突就可以相互组合。The above-mentioned further improved technical features can be combined with each other as long as they do not conflict with each other.
总体而言,通过本申请所构思的以上技术方案与现有技术相比,能够取得下列有益效果:In general, compared with the prior art, the above technical solutions conceived in this application can achieve the following beneficial effects:
(1)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,连接结构简单,仅包含分体式连接套筒和外露钢筋,相邻轨枕板或轨道板在同一水平面,通过相邻外露钢筋连接,即可完成对轨排结构的纵向和横向水平定位,立模预制轨枕板或轨道板。(1) The assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application has a simple connection structure and only includes split connection sleeves and exposed steel bars, adjacent sleeper plates or track plates are on the same horizontal plane, Through the connection of adjacent exposed steel bars, the longitudinal and transverse horizontal positioning of the rail row structure can be completed, and the sleeper board or track board can be prefabricated by vertical moulding.
(2)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,制 造方法简便,通过分体式连接套筒预先连接好相邻轨枕板或轨道板,提高了装配精度,降低生产成本,满足了快速高效生产预制板的需要。(2) The assembly type ballastless track structure with the longitudinal connection structure used in the vibration damping section of the present application has a simple manufacturing method. The adjacent sleeper plates or track plates are pre-connected through the split connecting sleeve, which improves the assembly accuracy. Reduce production costs and meet the needs of fast and efficient production of prefabricated panels.
(3)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,现场施工仅需要将预制轨枕板或轨道板铺设到位,安装分体式连接套筒,一次浇筑填充材料,即保证了轨枕板或轨道板在同一水平面上,现场施工速度快。(3) The prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application only needs to lay the prefabricated sleeper slab or track slab in place, install the split connection sleeve, and pour the filling material at one time. That is to ensure that the sleeper board or track board is on the same level, and the construction speed on site is fast.
(4)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,其通过设置多个可对应装配连接的预制轨枕板或预制轨道板,使其在轨道下部基础上沿轨道方向间隔设置,且对应在两相邻预制轨枕板或预制轨道板之间设置纵向连接结构以对应匹配连接,并在连接区域浇筑混凝土,使得预制轨枕板或预制轨道板形成装配式整体结构,从而实现了各预制轨枕板或预制轨道板的有效连接,形成了同一受力的长板单元结构体,保证了预制轨枕板或预制轨道板连接装配的整体性,提高了无砟轨道结构的装配精度和可靠性。(4) The prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is provided with a plurality of prefabricated sleeper plates or prefabricated track plates that can be assembled and connected correspondingly, so that it is installed along the lower foundation of the track. The track direction is spaced apart, and a longitudinal connection structure is correspondingly arranged between two adjacent prefabricated sleeper slabs or prefabricated track slabs for corresponding matching connection, and concrete is poured in the connection area, so that the prefabricated sleeper slab or prefabricated track slab forms an assembled integral structure, Therefore, the effective connection of the prefabricated sleeper panels or prefabricated track panels is realized, and the same force-bearing long-slab unit structure is formed, which ensures the integrity of the connection and assembly of the prefabricated sleeper panels or the prefabricated track panels, and improves the assembly of the ballastless track structure. Precision and reliability.
(5)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,多个预制短轨枕板间隔设置并通过纵向连接结构和连接填充部分装配连接形成长的轨枕板,间隔区设置限位钢筋和限位套筒,限位钢筋和限位套筒其中一个与连接填充部分固定,另一个与轨道下部基础固定,形成限位钢筋与限位套筒的滑动结构,且便于连接填充部分上下移动,在起到纵横向限位的同时实现对车辆产生振动的缓冲,其中连接填充部分即实现的连接同时实现了限位,工序少施工方便。(5) For the assembly type ballastless track structure with longitudinal connection structure of the application for the vibration damping section, a plurality of prefabricated short sleeper plates are arranged at intervals and are assembled and connected by the longitudinal connection structure and the connection filling part to form a long sleeper plate. Limiting steel bars and limit sleeves are arranged in the area. One of the limit steel bars and limit sleeves is fixed to the connecting filling part, and the other is fixed to the lower foundation of the track, forming a sliding structure of the limit steel bars and the limit sleeves, and is convenient The connecting and filling part moves up and down to achieve vertical and horizontal limit while buffering the vibration of the vehicle. Among them, the connection and filling part realizes the connection and realizes the limit at the same time, and the process is less and the construction is convenient.
(6)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,纵向连接结构包括纵向钢筋和套筒,通过纵向钢筋预埋于所述预制轨枕板中与另一纵向钢筋间隔设置最后通过套筒彼此连接,或者通过将所述套筒预埋于所述预制轨枕板中,一根所述纵向钢筋的两端分别连接两个所述套筒,通过钢筋和套筒的灵活设置实现相邻两个预制轨枕板之间的连接。(6) The prefabricated ballastless track structure including the longitudinal connection structure for the vibration damping section of the present application, the longitudinal connection structure includes longitudinal steel bars and sleeves, which are pre-embedded in the prefabricated sleeper slab and another longitudinal steel bar through the longitudinal steel bars. The steel bars are arranged at intervals and finally connected to each other through sleeves, or by pre-embedding the sleeves in the prefabricated sleeper plates, the two ends of one longitudinal steel bar are respectively connected to the two sleeves, and the two sleeves are connected through the steel bars and the sleeves. The flexible setting of the two adjacent prefabricated sleeper panels can be connected.
(7)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,其通过多个预制轨枕板对应装配而成,其总体为装配式结构,一旦无砟轨道结构在后期应用过程中出现轨道病害,可对轨道结构病害位置的后浇区域进行对应 破除,以解锁该位置的预制轨枕板,从而可对病害位置的预制轨枕板或者轨道单元进行更换或者调整,显著降低了无砟轨道的维修时间和维修成本;(7) The assembly type ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is formed by corresponding assembly of multiple prefabricated sleeper plates. The overall structure is an assembly structure. Once the ballastless track structure is in the later stage During the application process, if there is a track disease, the post-pouring area of the track structure disease position can be correspondingly destroyed to unlock the prefabricated sleeper plate at that position, so that the prefabricated sleeper plate or track unit at the diseased position can be replaced or adjusted, which significantly reduces Maintenance time and cost of ballastless track;
(8)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构,其通过设置一定长度的预制轨枕板,以其装配成轨道单元,根据使用区域的不同,可采用不同长度规格的轨枕板,且通过采将预制轨枕板设置为短板,可以进一步提升预制轨枕板的曲线适应性,减少非标板和曲线板的种类及数量,降低轨枕板的预制成本,提高无砟轨道结构的经济性,也方便后期的铺设精调;(8) The prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of the present application is assembled into a track unit by arranging a certain length of prefabricated sleeper plates. Depending on the area of use, different The length of the sleeper board, and by setting the prefabricated sleeper board as a short board, the curve adaptability of the prefabricated sleeper board can be further improved, the types and quantities of non-standard boards and curved boards can be reduced, the prefabricated cost of the sleeper board can be reduced, and the The economy of the ballast track structure also facilitates the fine adjustment of later laying;
(9)本申请的用于减振地段的含纵向连接结构的装配式无砟轨道结构的装配方法,先将轨枕板在工厂内制成短板,再运至施工场地,通过纵向连接结构连接,并通过连接填充部分连接固定相邻两短板,实现将短轨枕板拼装成长轨枕板,在浇注连接填充部分之前,在轨道下部基础上固定限位钢筋或限位套筒,对应的浇注连接填充部分使其与限位套筒固定连接或与限位钢筋固定连接,限位钢筋和限位套筒活动连接,从而实现对轨枕板的纵横向固定和实现缓冲的作用,装配方法简单装配结构稳定。(9) The assembly method of the prefabricated ballastless track structure with longitudinal connection structure used in the vibration damping section of this application is to first make the sleeper plates into short slabs in the factory, and then transport them to the construction site, and connect them through the longitudinal connection structure , And connect and fix two adjacent short slabs by connecting the filling part, so as to assemble the short sleeper slab into a long sleeper slab. Before pouring and connecting the filling part, fix the limiting steel bar or limiting sleeve on the lower part of the track, corresponding to the casting connection The filling part makes it fixedly connected with the limit sleeve or with the limit steel bar, and the limit steel bar and the limit sleeve are movably connected, so as to realize the vertical and horizontal fixation of the sleeper plate and realize the cushioning effect. The assembly method is simple and the assembly structure stable.
附图说明Description of the drawings
图1为本申请实施例用于减振地段的含纵向连接结构的装配式无砟轨道结构的示意图;Fig. 1 is a schematic diagram of a prefabricated ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
图2为本申请实施例用于减振地段的含纵向连接结构的装配式无砟轨道结构的***图;Figure 2 is an exploded view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
图3为本申请实施例用于减振地段的含纵向连接结构的装配式无砟轨道结构的横向剖视图;Figure 3 is a transverse cross-sectional view of an assembled ballastless track structure with a longitudinal connection structure used in a vibration damping section according to an embodiment of the application;
图4为限位构件的第一实施例的结构示意图;Figure 4 is a schematic view of the structure of the first embodiment of the limiting member;
图5为限位构件的第二实施例的结构示意图;Fig. 5 is a schematic structural diagram of a second embodiment of a limiting member;
图6为限位构件的第三实施例的结构示意图;Fig. 6 is a schematic structural diagram of a third embodiment of a limiting member;
图7为限位构件的第四实施例的结构示意图;Fig. 7 is a schematic structural diagram of a fourth embodiment of a limiting member;
图8为纵向连接结构处纵向剖视图;Figure 8 is a longitudinal sectional view of the longitudinal connecting structure;
图9为纵向连接结构处平面俯视图;Figure 9 is a plan view of the longitudinal connecting structure;
图10为纵向连接结构处局部示意图。Figure 10 is a partial schematic diagram of the longitudinal connection structure.
具体实施方式detailed description
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
此外,下面所描述的本申请各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In addition, the technical features involved in the various embodiments of the application described below can be combined with each other as long as they do not conflict with each other.
本申请优选实施例中用于减振地段的含纵向连接结构的装配式无砟轨道结构的整体结构示意图如图1和图2所示,装配式无砟轨道结构为装配式轨枕板式或轨道板式无砟轨道结构,其中,无砟轨道结构通过沿纵向依次间隔排列的预制轨枕板或预制轨道板对应连接装配而成,在本申请的如下优选实施例中,优选以预制轨枕板1为例进行阐述,当然,预制轨道板也可通过如下优选实施例中的设置形式进行对应连接装配,形成无砟轨道结构。The overall structure diagram of the assembled ballastless track structure with the longitudinal connection structure used in the vibration damping section of the preferred embodiment of the present application is shown in Figure 1 and Figure 2. The assembled ballastless track structure is an assembled sleeper slab type or a track slab type. The ballastless track structure, wherein the ballastless track structure is assembled by correspondingly connected and assembled prefabricated sleeper plates or prefabricated track plates arranged at intervals along the longitudinal direction. In the following preferred embodiments of the present application, the prefabricated sleeper plate 1 is preferably used as an example. It is stated that, of course, the prefabricated track slabs can also be correspondingly connected and assembled in the following preferred embodiments to form a ballastless track structure.
在本申请的优选实施例中,无砟轨道结构包括依次匹配设置的预制轨枕板1、现浇层2和轨道下部基础3;进一步具体的,优选实施例中的轨道下部基础3沿轨道方向设置,其可进一步优选由水泥混凝土浇筑而成的混凝土底座或者基础回填层,用于承载预制轨枕板1和设置在该轨枕板1上的钢轨5,以及运行在钢轨5上的列车;优选实施例中轨道下部基础3的宽度和厚度不做具体限定,其可根据实际需要进行优选,故而在此不做赘述;进一步优选地,如图3中所示,在轨道下部基础3上对应设置有排水沟301,以及时排除并减少轨道中的积水,优选实施例中的排水沟301可进一步优选为沿轨道方向设置,且优选设置在轨道下部基础3的中部;当然,排水沟301也可优选为并排设置在轨道下部基础3两侧的两个,或者设置与轨道下部基础3任意侧的一个,这可根据实际需要进行优选,在此不做赘述。In a preferred embodiment of the present application, the ballastless track structure includes prefabricated sleeper plates 1, cast-in-place layer 2 and track lower foundation 3 that are sequentially matched and arranged; more specifically, the track lower foundation 3 in the preferred embodiment is arranged along the track direction , It can be further preferably a concrete base or a foundation backfill layer made of cement concrete, which is used to carry the prefabricated sleeper slab 1 and the rails 5 arranged on the sleeper slab 1, and the train running on the rails 5; preferred embodiment The width and thickness of the lower foundation 3 of the middle track are not specifically limited, and they can be optimized according to actual needs, so they will not be repeated here; further preferably, as shown in FIG. 3, the lower foundation 3 of the track is correspondingly provided with drainage Ditch 301, to remove and reduce the accumulation of water in the track in time, the drainage ditch 301 in the preferred embodiment can be further preferably arranged along the track direction, and is preferably arranged in the middle of the track lower foundation 3; of course, the drainage ditch 301 can also be preferred The two are arranged side by side on both sides of the track lower foundation 3, or one on either side of the track lower foundation 3, which can be optimized according to actual needs, and will not be repeated here.
进一步地,优选实施例中的现浇层2设置在预制轨枕板1和轨道下部基础 3之间,其可通过预制轨枕板1放置在轨道下部基础3上并经过对应连接、粗调、精调后浇筑得到,使得预制轨枕板1和轨道下部基础3紧密贴合,以承受预制轨枕板1上传递的垂向力,起到缓冲受力和均匀受力的作用,现浇层2的设置可充分实现施工过程中预制轨枕板1的调整,确保无砟轨道中各位置轨道的水平度或者平整度,保证轨道运行的平整性;在优选实施例中,预制轨枕板1对应放置在轨道下部基础3上后,调整各预制轨枕板1与轨道下部基础3之间的距离,使得各预制轨枕板1上设置的钢轨5可对应连接,并保证轨道的对应拼接精度;进一步具体地,在优选实施例中,预制轨枕板1设置在轨道下部基础3上之后,两者之间间隔有一定的距离,继而对预制轨枕板1进行粗调和精调,并在两者间隔的空间内浇筑对应厚度的混凝土,从而形成无砟轨道结构的现浇层2。Further, the cast-in-place layer 2 in the preferred embodiment is arranged between the prefabricated sleeper plate 1 and the track lower foundation 3, which can be placed on the track lower foundation 3 through the prefabricated sleeper plate 1 and undergo corresponding connection, rough adjustment, and fine adjustment. After pouring, the prefabricated sleeper plate 1 and the track lower foundation 3 are closely attached to bear the vertical force transmitted on the prefabricated sleeper plate 1, and play the role of buffering and uniform force. The setting of the cast-in-place layer 2 can be Fully realize the adjustment of the prefabricated sleeper plate 1 during the construction process, ensure the levelness or flatness of the track at each position in the ballastless track, and ensure the smoothness of the track operation; in the preferred embodiment, the prefabricated sleeper plate 1 is correspondingly placed on the lower foundation of the track 3, adjust the distance between each prefabricated sleeper plate 1 and the track lower foundation 3, so that the steel rails 5 provided on each prefabricated sleeper plate 1 can be connected correspondingly, and ensure the corresponding splicing accuracy of the track; further specifically, in the preferred implementation In the example, after the prefabricated sleeper slab 1 is installed on the lower foundation 3 of the track, there is a certain distance between the two, and then the prefabricated sleeper slab 1 is roughly adjusted and finely adjusted, and the space between the two is poured into the corresponding thickness Concrete, thus forming the cast-in-place layer 2 of the ballastless track structure.
进一步优选地,为提高现浇层2与预制轨枕板1和轨道下部基础3之间的连接可靠性,优选实施例中对预制轨枕板1的下表面和/或轨道下部基础3的上表面进行了“毛化”处理,即使得预制轨枕板1的下表面和/或轨道下部基础3的上表面粗糙度增大,平整度降低,继而使得现浇层2与预制轨枕板1和轨道下部基础3连接的静摩擦力增大,进一步提升现浇层2与预制轨枕板1和轨道下部基础3的连接稳定性,使得预制轨枕板1和轨道下部基础3通过现浇层2形成同一的轨道结构受力体,从而进一步提升无砟轨道结构的受力稳定性。Further preferably, in order to improve the reliability of the connection between the cast-in-place layer 2 and the prefabricated sleeper plate 1 and the track lower foundation 3, in a preferred embodiment, the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3 are performed The "texturing" process is used to increase the roughness of the lower surface of the precast sleeper plate 1 and/or the upper surface of the track lower foundation 3, and reduce the flatness, which in turn makes the cast-in-place layer 2 and the precast sleeper plate 1 and the track lower foundation 3 The static friction force of the connection is increased, and the connection stability of the cast-in-place layer 2 with the precast sleeper plate 1 and the lower track foundation 3 is further improved, so that the precast sleeper plate 1 and the track lower foundation 3 form the same track structure through the cast-in-place layer 2. The force body, thereby further improving the force stability of the ballastless track structure.
进一步地,优选实施例中的预制轨枕板1如图1~2中所示,其呈板状结构,且预制轨枕板1优选为非预应力板,当然,其也可设置为预应力板的形式,这可根据实际需要运用现有技术中的相关技术手段来实现;进一步地,多块预制轨枕板1可依次沿轨道方向间隔设置在轨道下部基础3上并对应串联形成整体的无砟轨道结构,相邻两预制轨枕板1之间以侧面对正后匹配连接;进一步地,优选实施例中预制轨枕板1的顶部沿轨道方向间隔设置有多对可对应安装钢轨5的扣件承轨台,优选实施例中预制轨枕板1上间隔设置的扣件承轨台数量为4对,当然,预制轨枕板1上扣件承轨台的设置数量可根据预制轨枕板1的长度或者相邻两扣件承轨台之间的间隔进行优选,如设置为2对、3对、5对、6对、 7对、8对、9对、10对等,其中可进一步具体优选为4~6对。Further, the prefabricated sleeper plate 1 in the preferred embodiment is shown in Figures 1 to 2, which has a plate-like structure, and the prefabricated sleeper plate 1 is preferably a non-prestressed plate. Of course, it can also be set as a prestressed plate. According to actual needs, this can be achieved by using relevant technical means in the prior art; further, multiple prefabricated sleeper plates 1 can be arranged on the lower foundation 3 of the track at intervals along the track direction and correspondingly connected in series to form a whole ballastless track In the structure, two adjacent prefabricated sleeper plates 1 are aligned and connected by side faces; further, in the preferred embodiment, the top of the prefabricated sleeper plate 1 is provided with a plurality of pairs of fastener bearing rails that can be installed correspondingly to the rail 5 at intervals along the track direction. In the preferred embodiment, there are 4 pairs of fastener bearing platforms on the prefabricated sleeper plate 1 at intervals. Of course, the number of fastener bearing platforms on the prefabricated sleeper plate 1 can be set according to the length of the prefabricated sleeper plate 1 or adjacent to each other. The spacing between the two fastener rail platforms is optimized, such as 2 pairs, 3 pairs, 5 pairs, 6 pairs, 7 pairs, 8 pairs, 9 pairs, 10 pairs, etc., among which 4-6 pairs can be further specifically preferred. Correct.
进一步地,优选实施例中的两相邻预制轨枕板1之间设置有纵向连接结构,其可进一步具体为优选实施例中两预制轨枕板1可对应连接的侧面上分别设置的纵向钢筋102,纵向钢筋102沿预制轨枕板1的长度方向设置,即沿无砟轨道结构的轨道方向设置,且纵向钢筋102在优选实施例中为间隔设置在预制轨枕板1侧面上的多个,继而两预制轨枕板1对正后,两预制轨枕板1相对侧面上的各纵向钢筋102可分别对正,并继而实现对应连接;进一步优选地,优选实施例中分别对应对正的两纵向钢筋102设置有套筒,其一端可对应连接其中一块预制轨枕板1侧面上的一根纵向钢筋102,其另一端可对应连接另一块预制轨枕板1侧面上相对应的纵向钢筋102,从而可通过套筒将两预制轨枕板1对应连接。Further, a longitudinal connection structure is provided between two adjacent prefabricated sleeper plates 1 in the preferred embodiment, which can be further specifically the longitudinal steel bars 102 respectively provided on the side surfaces where the two prefabricated sleeper plates 1 can be connected correspondingly in the preferred embodiment, The longitudinal steel bars 102 are arranged along the length direction of the prefabricated sleeper plate 1, that is, along the track direction of the ballastless track structure, and the longitudinal steel bars 102 are arranged at intervals on the side of the precast sleeper plate 1 in a preferred embodiment, and then two prefabricated After the sleeper plates 1 are aligned, the longitudinal steel bars 102 on the opposite sides of the two prefabricated sleeper plates 1 can be aligned respectively, and then correspondingly connected; further preferably, in the preferred embodiment, the two longitudinal steel bars 102 corresponding to the alignment are provided with One end of the sleeve can be connected to a longitudinal steel bar 102 on the side of one of the prefabricated sleeper plates 1, and the other end can be connected to the corresponding longitudinal steel bar 102 on the side of the other prefabricated sleeper plate 1, so that the sleeve can be used to connect The two prefabricated sleeper plates 1 are correspondingly connected.
如图8、图9、图10所示,进一步优选地,优选实施例中相邻两个预制轨枕板1中均预埋有纵向钢筋102并伸出端面,与匹配的另一纵向钢筋102间隔设置,两个纵向钢筋102通过分体式连接套筒104进行纵向连接;每个所述分体式连接套筒104包括两个半圆形套筒1041和两个锁套1042,两个半圆形套筒1041内圈设有螺纹,扣合在两个纵向钢筋102的对接端处且咬合匹配,两个锁套1042分别套设在扣合的两个半圆形套筒1041外圈两端进行锁紧。优选地,两个半圆形套筒1041的两端外圈和两个锁套1042的内圈均为锥形,且锥度均小于自锁角。优选地,两个半圆形套筒1041的两端外圈和两个锁套1042的内圈还设有相互匹配的咬合螺纹。As shown in Figure 8, Figure 9, Figure 10, further preferably, in the preferred embodiment, two adjacent prefabricated sleeper plates 1 are pre-embedded with longitudinal steel bars 102 and extend out of the end surface, and are spaced from another matching longitudinal steel bar 102 Set, two longitudinal steel bars 102 are longitudinally connected by a split connecting sleeve 104; each split connecting sleeve 104 includes two semicircular sleeves 1041 and two locking sleeves 1042, two semicircular sleeves The inner ring of the barrel 1041 is provided with threads, which are buckled at the butt joint ends of the two longitudinal steel bars 102 and occluded and matched. tight. Preferably, the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two locking sleeves 1042 are tapered, and the taper is smaller than the self-locking angle. Preferably, the outer rings at both ends of the two semicircular sleeves 1041 and the inner rings of the two lock sleeves 1042 are also provided with mutually matched biting threads.
当然,纵向钢筋102的连接不局限于上述形式,其也可通过对应纵向钢筋102设置搭接件,以搭接件的两端分别焊接两个纵向钢筋102,实现两预制轨枕板1的纵向连接;而且,纵向连接结构也不局限于上述设置纵向钢筋102的形式,其可根据实际需要优选为别的形式,如在另一优选实施例中,分别在两预制轨枕板1的侧面上设置连接板,再对应设置纵向螺栓以将两预制轨枕板1对应连接,从而实现预制轨枕板1的纵向连接;又或者在另一个优选实施例中,通过在预制轨枕板1的板端预埋结构,如预埋钢板、预埋铁件等,后期通过螺 栓连接、焊接、或者铰接等型式形成牢固可靠的连接,完成预制轨枕板1的装配连接。Of course, the connection of the longitudinal steel bars 102 is not limited to the above form. It can also be achieved by arranging lap pieces corresponding to the longitudinal steel bars 102, and welding two longitudinal bars 102 at both ends of the lap pieces to realize the longitudinal connection of the two prefabricated sleeper plates 1 ; Moreover, the longitudinal connection structure is not limited to the above-mentioned form of longitudinal steel bars 102, which can be preferably other forms according to actual needs, such as in another preferred embodiment, the two prefabricated sleeper plates 1 are provided on the sides of the connection Plate, and then correspondingly set longitudinal bolts to connect the two prefabricated sleeper plates 1 correspondingly, so as to realize the longitudinal connection of the prefabricated sleeper plates 1; or in another preferred embodiment, by embedding the structure at the plate end of the prefabricated sleeper plate 1, For example, pre-embedded steel plates and pre-embedded iron pieces, etc., shall be firmly and reliably connected by bolting, welding, or hinged connection in the later stage, and the assembly connection of the prefabricated sleeper plate 1 is completed.
进一步地,优选实施例中的预制轨枕板1用于连接的侧面上设置有多个纵向钢筋102,其分设于上述侧面的两端,且优选实施例中的上述侧面两端分别设置的纵向钢筋102的数量为4个,即预制轨枕板1连接端面上设置的纵向钢筋102为8个,继而两预制轨枕板1之间可在对正后通过8个套筒对应连接,纵向钢筋102与套筒在优选实施例中对应组成纵向连接结构,实现预制轨枕板1的纵向连接,并继而形成沿轨道方向的整体单元;当然,两预制轨枕板1之间纵向钢筋102可全部以套筒对应匹配连接,也可以部分通过套筒对应连接。Further, the side of the prefabricated sleeper plate 1 for connection in the preferred embodiment is provided with a plurality of longitudinal steel bars 102, which are separately arranged at the two ends of the above-mentioned side, and in the preferred embodiment, the longitudinal steel bars are respectively provided at both ends of the above-mentioned side The number of 102 is 4, that is, the number of longitudinal steel bars 102 provided on the connecting end of the prefabricated sleeper plate 1 is 8, and then the two prefabricated sleeper plates 1 can be connected by 8 sleeves after alignment. The longitudinal steel bar 102 is connected to the sleeve. In the preferred embodiment, the tube correspondingly constitutes a longitudinal connection structure to realize the longitudinal connection of the prefabricated sleeper plate 1, and then form an integral unit along the track direction; of course, the longitudinal steel bars 102 between the two prefabricated sleeper plates 1 can all be matched with sleeves. The connection can also be partially connected through the sleeve.
进一步地,通过纵向连接结构的对应连接,可将多个预制轨枕板1沿纵向对应连接成一定长度的长板单元,继而优选实施例中的无砟轨道结构可通过一个或者多个长板单元对应组合构成;进一步地,优选实施例中的长板单元可通过现浇层2与轨道下部基础3形成整体受力结构,即形成轨道单元,继而无砟轨道结构可由沿纵向设置的多个轨道单元对应装配而成,各轨道单元分别作为整体受力结构来完成无砟轨道结构的受力。Further, through the corresponding connection of the longitudinal connection structure, a plurality of prefabricated sleeper plates 1 can be correspondingly connected in the longitudinal direction into a long plate unit of a certain length, and then the ballastless track structure in the preferred embodiment can pass through one or more long plate units. Corresponding combination structure; further, the long plate unit in the preferred embodiment can form an integral force-bearing structure through the cast-in-place layer 2 and the track lower foundation 3, that is, a track unit, and then the ballastless track structure can be composed of multiple tracks arranged in the longitudinal direction The units are assembled correspondingly, and each track unit is used as an overall force structure to complete the force of the ballastless track structure.
进一步地,优选实施例中在每个长板单元之间设置有板缝,并在板缝中对应设置有限位结构,以限位结构对应实现长板单元的限位,该限位结构可以进一步优选为凸台、圆柱件等,限位结构可以选择性设置,也可在各板缝中均设置,这可根据实际情况进行优选,在此不做赘述。Further, in the preferred embodiment, a plate seam is provided between each long board unit, and a limit structure is correspondingly arranged in the board seam, and the limit structure correspondingly realizes the limit of the long board unit. The limit structure can further Preferably, it is a boss, a cylindrical member, etc. The limiting structure can be selectively provided, or can be provided in each plate seam, which can be optimized according to the actual situation, and will not be repeated here.
当然,长板单元的限位也不局限于设置上述限位结构,其可根据实际需要设置为别的形式,如在一个优选实施例中,在长板单元的两侧分别设置有限位结构,由长板单元侧边上的限位结构对应连接轨道下部基础,实现长板单元的限位,该限位结构可进一步优选为竖向设置在预制轨枕板1侧面上锚固钢筋或者连接凸台;相应地,在另一个优选实施例中,可通过在长板单元中的部分或全部预制轨枕板1的板面上竖向开设通孔结构或者设置连通两板面的套筒,使得长板单元装配到位后,可通过在上述通孔或套筒中植筋或者设置限位钢钉的方式实现长板单元的限位,植筋的钢筋或者限位钢钉对应匹配进轨道下部基础 中,保证长板单元的限位稳固。此外,各长板单元的限位也可根据实际需要优选设置为别的形式,这运用现有技术中的相关技术手段较容易实现,故而在此不做赘述。Of course, the limit of the long board unit is not limited to the above-mentioned limit structure, it can be set in other forms according to actual needs. For example, in a preferred embodiment, the limit structure is provided on both sides of the long board unit. The limit structure on the side of the long slab unit is correspondingly connected to the lower foundation of the track to realize the limit of the long slab unit. The limit structure can be further preferably arranged vertically on the side of the prefabricated sleeper plate 1 to anchor steel bars or connect bosses; Correspondingly, in another preferred embodiment, a through hole structure can be vertically opened on the board surface of part or all of the prefabricated sleeper board 1 in the long board unit or a sleeve connecting the two board surfaces can be arranged to make the long board unit After being assembled in place, the limit of the long plate unit can be realized by planting reinforcements in the above-mentioned through holes or sleeves or setting limit steel nails. The reinforcing steel bars or the limit steel nails of the planting reinforcements are matched into the lower foundation of the track correspondingly to ensure The limit of the long board unit is stable. In addition, the limit of each long board unit can also be preferably set in other forms according to actual needs, which is relatively easy to achieve by using related technical means in the prior art, so it will not be repeated here.
进一步地,优选实施例中的两相邻预制轨枕板1通过纵向连接结构对应连接后,可对应纵向连接结构设置连接填充部分,其优选通过在两预制轨枕板1之间的间隔区现浇钢筋混凝土后得到;当然,优选实施例中所有间隔区的横向两端之间可对应设置连接填充部分,也可仅在部分间隔区的横向两端之间对应设置连接填充部分,这可根据实际情况进行优选;进一步优选地,优选实施例在纵向连接结构上现浇钢筋混凝土前,可优选在纵向连接结构上设置环向箍筋,以将两板间隔区中的多个纵向连接结构连接成整体结构,环向箍筋的设置数量可为一个,也可为沿纵向间隔设置的多个,且环向箍筋与纵向连接结构的连接形式不做具体限定,其可通过焊接连接,也可通过捆绑连接,在此不做具体限定;进一步地,待两相邻预制轨枕板的纵向连接结构对应连接,且环向箍筋和纵向连接结构匹配连接成整体框架结构后,在上述整体框架结构上对应现浇钢筋混凝土,使得两预制轨枕板1之间的连接填充部分的设置稳定性更高,多个预制轨枕板1可对应形成稳定的长板单元,即形成同一受力结构体,使得长板单元中的各预制轨枕板1不单一受力,而是整体受力,从而确保长板单元乃至无砟轨道结构的受力稳定性。Further, after the two adjacent prefabricated sleeper panels 1 in the preferred embodiment are correspondingly connected by the longitudinal connection structure, a connection filling part can be provided corresponding to the longitudinal connection structure, which is preferably achieved by cast-in-situ steel reinforcement in the space between the two prefabricated sleeper panels 1 Obtained after concrete; Of course, in the preferred embodiment, connecting and filling parts can be provided correspondingly between the lateral ends of all compartments, or only part of the compartments can be correspondingly provided with connecting filling parts between the lateral ends. This can be based on actual conditions. Preferably; further preferably, in the preferred embodiment, before pouring reinforced concrete on the longitudinal connection structure, it is preferable to set circumferential stirrups on the longitudinal connection structure to connect the multiple longitudinal connection structures in the two-plate compartment into a whole For the structure, the number of hoop stirrups can be one or more than one spaced along the longitudinal direction, and the connection form of the hoop stirrups and the longitudinal connection structure is not specifically limited. It can be connected by welding or by The binding connection is not specifically limited here; further, after the longitudinal connection structures of two adjacent prefabricated sleeper panels are connected correspondingly, and the hoop stirrups and the longitudinal connection structure are matched and connected to form an integral frame structure, the above integral frame structure Corresponding to the cast-in-situ reinforced concrete, the setting stability of the connection filling part between the two prefabricated sleeper slabs 1 is higher. Multiple prefabricated sleeper slabs 1 can correspondingly form a stable long slab unit, that is, form the same force-bearing structure, making the length Each prefabricated sleeper plate 1 in the slab unit is not only subjected to a single force, but an overall force, so as to ensure the force stability of the long slab unit and even the ballastless track structure.
进一步优选地,在板体101用于匹配连接的侧面上对应开设有缺口,其优选呈半环形,且两预制轨枕板1以侧面对正并匹配连接后,两相对侧面上的两缺口可分别对正,并组成环形的缺口,如图1中所示,继而对应组合而成的缺口设置相应的盖板,从而使得无砟轨道结构上的两钢轨5之间的区域水平,便于行走,也减少轨枕面上的垃圾掉入排水沟301中。Further preferably, a gap is correspondingly provided on the side surface of the plate body 101 for mating connection, which is preferably semi-circular, and after the two prefabricated sleeper plates 1 are aligned and connected by the sides, the two gaps on the two opposite sides can be separately connected. Align and form a ring-shaped gap, as shown in Figure 1, and then set corresponding cover plates to the combined gaps, so that the area between the two steel rails 5 on the ballastless track structure is level, which is convenient for walking and also Reduce the garbage on the sleeper surface from falling into the drain 301.
进一步优选地,预制轨枕板1用于匹配连接的两侧端面中部对应开设有半环形的缺口,缺口的设置使得各端面的两端分别形成凸起结构,继而各纵向钢筋102可对应设置在两凸起结构的端面上,即在两预制轨枕板1对应连接时,可对应使得两预制轨枕板1端部的凸起结构对正,继而使得凸起结构上对应的 纵向钢筋102分别对正,从而实现预制轨枕板1以纵向钢筋102的对应连接。Further preferably, the prefabricated sleeper plate 1 is provided with semi-annular gaps in the middle of the two end surfaces for matching connection. The gaps are arranged so that the two ends of each end surface form a convex structure respectively, and then each longitudinal steel bar 102 can be correspondingly disposed on the two sides. The end faces of the raised structure, that is, when the two prefabricated sleeper plates 1 are connected correspondingly, the raised structures at the ends of the two prefabricated sleeper plates 1 can be aligned correspondingly, and then the corresponding longitudinal steel bars 102 on the raised structures can be aligned respectively. In this way, the corresponding connection of the prefabricated sleeper plate 1 with the longitudinal steel bars 102 is realized.
在上述优选实施例中,相邻两预制轨枕板1之间的连接通过在各预制轨枕板1的端面上预埋纵向钢筋102来实现,这是本申请实施例中的一种优选方式,但并非为唯一的设置方式,如在另一个优选实施例中,通过在各预制轨枕板1的端面上对应设置套筒,使得两预制轨枕板1对应设置在轨道下部基础3上后,两预制轨枕板1相对侧面上的套筒分别对正,继而在各组对正的套筒中对应设置纵向钢筋,使得纵向钢筋的一端对应连接在一个预制轨枕板1侧面上的套筒上,另一端连接在另一个预制轨枕板1侧面上相应的套筒上,从而使得两预制轨枕板1可通过多组套筒与纵向钢筋的对应匹配来实现对应连接,每组套筒中分别对应连接设置有纵向钢筋。In the above-mentioned preferred embodiment, the connection between two adjacent prefabricated sleeper plates 1 is realized by embedding longitudinal steel bars 102 on the end faces of each prefabricated sleeper plate 1. This is a preferred method in the embodiments of the present application, but It is not the only arrangement. For example, in another preferred embodiment, by correspondingly arranging sleeves on the end faces of each prefabricated sleeper plate 1, so that after the two prefabricated sleeper plates 1 are correspondingly arranged on the lower foundation 3 of the track, the two prefabricated sleepers The sleeves on the opposite sides of the plate 1 are aligned respectively, and then longitudinal steel bars are correspondingly arranged in each set of aligned sleeves, so that one end of the longitudinal steel bars is correspondingly connected to the sleeve on the side of a prefabricated sleeper plate 1, and the other end is connected On the corresponding sleeve on the side of the other prefabricated sleeper plate 1, so that the two prefabricated sleeper plates 1 can be connected by the corresponding matching of multiple sets of sleeves and longitudinal steel bars, and each set of sleeves is correspondingly connected with a longitudinal Rebar.
当然,预制轨枕板1端面上的纵向钢筋或者套筒可通过预埋设置,也可通过其他形式进行设置,如在预制轨枕板1的端面上设置连接板,继而将纵向钢筋或者套筒的一端对应焊接在连接板上实现定位。Of course, the longitudinal steel bars or sleeves on the end face of the prefabricated sleeper plate 1 can be pre-embedded or arranged in other forms. For example, a connecting plate is provided on the end face of the prefabricated sleeper plate 1, and then one end of the longitudinal steel bar or sleeve Correspondingly welded on the connecting plate to achieve positioning.
为了适应减振地段的需求,于现浇层2和轨道下部基础3之间设置减振层6,减振层6与自密实混凝土层2及钢筋混凝土回填层3之间均不固定,通过减振层6的设置缓冲列车运行产生的振动。优选地,减振层可为点支撑,条状支撑或者面支撑型式,减振层6设置于后浇层下部,浇筑后浇筑层与减振层6构成统一结构,提高了轨道的参振质量,为了施工方便,可以先施做后浇层,用以对下部基础进行找平,然后直接设置减振层,调整轨道板***,通过减振层6的设置缓冲列车运行产生的振动。In order to meet the needs of the damping section, a damping layer 6 is installed between the cast-in-place layer 2 and the lower track foundation 3. The damping layer 6 is not fixed between the self-compacting concrete layer 2 and the reinforced concrete backfill layer 3. The setting of the vibration layer 6 buffers the vibration generated by the running of the train. Preferably, the vibration damping layer can be of point support, strip support or surface support. The vibration damping layer 6 is arranged under the post-cast layer. After pouring, the pouring layer and the vibration damping layer 6 form a unified structure, which improves the vibration quality of the track. For the convenience of construction, a post-pouring layer can be applied first to level the lower foundation, and then directly set the damping layer, adjust the track slab system, and buffer the vibration generated by the train operation through the setting of the damping layer 6.
若干块预制轨枕板或预制轨道板纵向间隔排列设置,部分或全部间隔区的横向两端分别设置连接填充部分402,部分或者全部间隔区设有限位构件4,进一步地,限位构件的设置数量可以为一个或者多个,这可根据限位构件的设置形式或者实际需要进行优选,且沿无砟轨道的轨道方向,各预制轨枕板1之间的间隔区可均设置限位构件,或者在部分间隔区中设置限位构件,这均可根据实际需要进行优选,在此不做赘述。A number of prefabricated sleeper plates or prefabricated track plates are arranged at intervals in the longitudinal direction. The connecting and filling parts 402 are respectively provided at the transverse ends of some or all of the compartments, and some or all of the compartments are provided with limiting members 4, and further, the number of the limiting members There can be one or more, which can be optimized according to the setting form of the limiting member or actual needs, and along the track direction of the ballastless track, the interval between each prefabricated sleeper plate 1 can be provided with limiting members, or Limiting members are arranged in some compartments, which can be optimized according to actual needs, and will not be repeated here.
限位构件4包括限位钢筋401和限位套筒403,连接填充部分402通过连 接相邻两块板体处的纵向连接结构102,实现将相邻两块板体101连接成整体,连接填充部分402设于现浇层2和减振层6之上,从而使其可适应振动产生的上下的位移,限位钢筋401和限位套筒403配合连接填充部分402设置,其中,限位钢筋401和限位套筒402匹配设置,用于在连接间隙内形成整体的竖向植入结构,通过与连接填充部分402配合实现横向和纵向上的限位,竖向植入结构与轨道下部基础3部分活动连接的结构,即限位钢筋401和限位套筒403中一个与轨道下部基础3固定连接,另一个与轨道下部基础活动连接,而不形成全固定的连接结构,从而使得竖向植入结构实现横向和纵向限位的同时,保证竖向上可活动,从而较好地缓冲列车运行产生的振动。The limiting member 4 includes a limiting steel bar 401 and a limiting sleeve 403. The connecting and filling part 402 connects the longitudinal connection structure 102 at two adjacent plates to realize the connection of the two adjacent plates 101 into a whole, and the connection and filling The part 402 is arranged on the cast-in-situ layer 2 and the vibration-damping layer 6, so that it can adapt to the up and down displacement caused by vibration. The limiting steel bar 401 and the limiting sleeve 403 are arranged in cooperation with the filling part 402. Among them, the limiting steel The 401 and the limiting sleeve 402 are matched and arranged to form an integral vertical implantation structure in the connecting gap. The horizontal and longitudinal limitation is realized by cooperating with the connecting filling part 402. The vertical implantation structure and the track lower foundation The three-part movably connected structure, that is, one of the limiting steel bars 401 and the limiting sleeve 403 is fixedly connected to the track lower foundation 3, and the other is movably connected to the track lower foundation, instead of forming a fully fixed connection structure, so that the vertical While the implanted structure realizes the horizontal and vertical limit, it can ensure vertical mobility, so as to better buffer the vibration generated by the train operation.
限位构件4的实施例一,如图4所示,限位套筒403固定设于连接填充部分402内,限位套筒403的高度与连接填充部分402的高度平齐,限位套筒403底部与轨道下部基础3之间不连接,连接填充部分402为后期浇筑结构,在浇筑前于凸起之间的间隙内放置限位套筒403,并浇筑形成高度与限位套筒403平齐的连接填充部分402;限位钢筋401设于限位套筒403内,且其底部固定于轨道下部基础3内,以实现横向和纵向限位,底部与轨道下部基础3的固定连接方式有若干种,优选地,限位钢筋401底部与轨道下部基础3螺纹连接实现固定。The first embodiment of the limiting member 4, as shown in FIG. 4, the limiting sleeve 403 is fixed in the connecting filling part 402, the height of the limiting sleeve 403 is flush with the height of the connecting filling part 402, and the limiting sleeve There is no connection between the bottom of 403 and the lower foundation 3 of the track. The connecting filling part 402 is a post-casting structure. A limit sleeve 403 is placed in the gap between the protrusions before pouring, and the height is leveled with the limit sleeve 403 by pouring. The connecting and filling part 402 is uniform; the limiting steel bar 401 is set in the limiting sleeve 403, and its bottom is fixed in the lower foundation 3 of the track to realize the horizontal and longitudinal limiting. The fixed connection between the bottom and the lower foundation 3 of the track includes There are several types, preferably, the bottom of the limiting steel bar 401 is threadedly connected with the track lower foundation 3 to achieve fixation.
进一步的,实施例二,如图5所示,限位钢筋401为T型限位螺钉其头部设于限位套筒403的顶部,且其头部与限位套筒403及连接填充部分402之间不连接,因此不会限制连接填充部分402的上下移动,从而缓冲列车运行产生的振动,同时实现横向和纵向限位。实施例三,如图6所示,限位钢筋401或倒T型限位螺钉,其底部设于轨道下部基础3内实现限位钢筋401的固定,限位钢筋401的顶部与连接填充部分和限位套筒403不连接滑动连接。Further, in the second embodiment, as shown in FIG. 5, the limiting steel bar 401 is a T-shaped limiting screw whose head is set on the top of the limiting sleeve 403, and its head is connected with the limiting sleeve 403 and the connection filling part There is no connection between 402, so the up and down movement of the connection filling part 402 is not restricted, so as to buffer the vibration generated by the train operation, and realize the lateral and longitudinal limit at the same time. Embodiment 3, as shown in Figure 6, the bottom of the limiting steel bar 401 or the inverted T-shaped limiting screw is set in the lower foundation 3 of the track to realize the fixing of the limiting steel bar 401, and the top of the limiting steel bar 401 is connected to the filling part and The limit sleeve 403 is not connected to the sliding connection.
限位构件4的实施例四,如图7所示,限位钢筋401设于连接填充部分402内,且限位钢筋401的顶部与连接填充部分402固定连接,限位钢筋401的底部与减振层6间隔设置,限位钢筋401的底部高于减振层6;限位套筒403固定在轨道下部基础3上,限位套筒403与连接填充部分402不固定连接,限位 套筒403和连接填充部分402之间设有隔离套筒404,限位套筒与隔离套筒404滑动连接,且限位套筒403的高度低于连接填充部分401的高度,限位钢筋401置于限位套筒403内,设于连接填充部分402内的限位钢筋401和限位套筒403匹配实现横向和竖向限位,同时通过连接限位钢筋401与减振层6间隔高度实现连接填充部分402上下移动,以缓冲列车运行产生的振动。The fourth embodiment of the limiting member 4, as shown in FIG. 7, the limiting steel bar 401 is provided in the connecting filling part 402, and the top of the limiting steel 401 is fixedly connected with the connecting filling part 402, and the bottom of the limiting steel 401 is connected to the reducing part 402. The vibration layer 6 is arranged at intervals, and the bottom of the limiting steel bar 401 is higher than the damping layer 6; the limiting sleeve 403 is fixed on the lower foundation 3 of the track, and the limiting sleeve 403 is not fixedly connected with the connecting filling part 402, and the limiting sleeve An isolation sleeve 404 is provided between 403 and the connecting filling part 402. The limiting sleeve is slidably connected to the separating sleeve 404, and the height of the limiting sleeve 403 is lower than the height of the connecting filling part 401, and the limiting steel bar 401 is placed In the limit sleeve 403, the limit rebar 401 and the limit sleeve 403 arranged in the connecting filling part 402 match to realize the horizontal and vertical limit, and at the same time, the connection is realized by the distance between the connecting limit rebar 401 and the vibration damping layer 6 The filling part 402 moves up and down to buffer the vibration generated by train operation.
作为本申请的另一个方面,用于减振地段的含纵向连接结构的装配式无砟轨道结构的装配方法,包括如下步骤:As another aspect of the present application, the method for assembling an assembled ballastless track structure with a longitudinal connection structure for a vibration damping section includes the following steps:
S1:将工厂中制造的预制轨枕板1搬运至施工现场,预定数量的所述预制轨枕板沿线路纵向排列后进行初调定位;S1: The prefabricated sleeper plates 1 manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper plates are arranged in the longitudinal direction of the line and then initially adjusted and positioned;
S2:通过多个分体式连接套筒104的半圆形套筒1041和锁套1042将所述预制轨枕板1预埋的纵向钢筋102连接在一起,进行精调定位;S2: Connect the pre-embedded longitudinal steel bars 102 of the prefabricated sleeper plate 1 through a plurality of semicircular sleeves 1041 and lock sleeves 1042 of the split connecting sleeves 104 to perform fine adjustment and positioning;
S3:在部分或全部间隔区的所述轨道下部基础上设置多个限位钢筋,限位钢筋外套设放置限位套筒,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位钢筋的间隔区的横向两端分别现场浇筑填充物,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板装配形成预定长度的轨道单元并形成同一的受力结构体;S3: Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars. In the compartment where the longitudinal connection structure and the limit members are set at the same time, The lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting And connection; on the part or all of the spacers where the limiting steel bars are not provided, respectively, pouring fillers on site to wrap and cover the longitudinal connection structure; simultaneously complete the integration, horizontal/longitudinal limitation by one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper plates are assembled to form a track unit of a predetermined length and form the same stressed structure;
或者,or,
在部分或全部间隔区的所述轨道下部基础上设置多个限位套筒,限位套筒内放置限位钢筋,限位套筒外设置防护,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位套筒的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若 干块所述预制轨枕板装配形成预定长度的轨道单元并形成同一的受力结构体。A number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside. At the same time, a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous restriction and connection; on-site reinforced concrete is respectively poured on the lateral ends of part or all of the compartment where the restriction sleeve is not provided, and wraps and covers the longitudinal connection structure; completes the whole at the same time through one-time in-situ casting The horizontal/longitudinal positioning and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates are assembled to form a rail unit of a predetermined length and form the same force-bearing structure.
本申请中的装配式轨枕板式无砟轨道结构及其装配方法,其无砟轨道的结构简单,装配方法简便,通过将无砟轨道结构设置为多个轨枕板相互装配的形式,从而快速装配得到无砟轨道结构,有效适用于地铁的应用环境。本申请中的轨枕板,其通过预制成型,再通过装配的形式完成无砟轨道结构的装配,装配形式简单,装配效率高,能大幅提升无砟轨道结构的装配效率,缩短装配的周期,且通过在预制轨枕板的两侧端面上对应设置纵向连接结构,使得两轨枕板之间可通过纵向连接结构对应连接,有效实现了轨枕板的连接;通过在两轨枕板相互连接的位置对应设置限位构件,由其对轨枕板的纵向位置进行限位,有效保证了轨道运行的稳定性,确保了轨道的运行精度,且限位构件和纵向连接结构可一体成型,即可同时实现轨枕板的限位与连接,大幅缩短轨枕板的设置周期,提升无砟轨道的设置效率In the assembled sleeper plate type ballastless track structure and assembly method thereof in the present application, the structure of the ballastless track is simple, and the assembly method is simple and convenient. By arranging the ballastless track structure in the form of multiple sleeper plates assembling each other, it can be quickly assembled. The ballastless track structure is effectively suitable for the application environment of the subway. The sleeper plate in the present application is prefabricated and then assembled through the form of assembly to complete the assembly of the ballastless track structure. The assembly form is simple and the assembly efficiency is high. The assembly efficiency of the ballastless track structure can be greatly improved, and the assembly cycle can be shortened. By correspondingly arranging longitudinal connection structures on both end faces of the prefabricated sleeper plates, the two sleeper plates can be correspondingly connected through the longitudinal connection structure, which effectively realizes the connection of the sleeper plates; by setting the limit correspondingly at the position where the two sleeper plates are connected to each other. The positioning member, by which the longitudinal position of the sleeper plate is limited, effectively guarantees the stability of the track operation and ensures the running accuracy of the track, and the limiting member and the longitudinal connection structure can be integrally formed, which can realize the sleeper plate at the same time. Limiting and connecting, greatly shorten the setting period of sleeper plates, and improve the setting efficiency of ballastless track
其中,限位钢筋401底部固定于轨道下部基础中,通过螺纹连接的方式固定或者通过浇筑的方式固定,限位钢筋401套设于限位套筒403内,限位套筒403与连接填充部分402固定连接。Among them, the bottom of the limiting steel bar 401 is fixed in the lower foundation of the track, fixed by screw connection or fixed by pouring, the limiting steel bar 401 is sleeved in the limiting sleeve 403, and the limiting sleeve 403 is connected to the filling part 402 fixed connection.
其中,限位钢筋401的底部与轨道下部基础3之间设有高度间隔,限位钢筋401与连接填充部分402连接,限位套筒403与轨道下部基础3固定连接,限位钢筋401与限位套筒403滑动连接,从而限位钢筋401随着连接填充部分402上下移动以缓冲振动。Among them, there is a height interval between the bottom of the limiting steel bars 401 and the lower track foundation 3, the limiting steel bars 401 are connected to the connecting filling part 402, the limiting sleeve 403 is fixedly connected to the track lower foundation 3, and the limiting steel bars 401 are connected to the lower track foundation 3. The positioning sleeve 403 is slidably connected, so that the limiting steel bar 401 moves up and down with the connecting filling part 402 to dampen vibration.
优选地,连接填充部分402为钢筋混凝土,且连接填充部分402采用现场浇筑混凝土工艺。Preferably, the connecting and filling part 402 is reinforced concrete, and the connecting and filling part 402 adopts an in-situ concrete pouring process.
如图1、图2、图8和图9所示,在一种实施方式中提供了一种减振地段的含纵向连接结构的装配式无砟轨道结构,装配式无砟轨道结构为装配式轨枕板式无砟轨道结构,包括:多个预制轨枕板1、纵向连接结构和采用钢筋混凝土结构的连接填充部分402。多个预制轨枕板1纵向间隔排列设置,且相邻的两个预制轨枕板1之间形成间隔区。纵向连接结构包括预埋在预制轨枕板1中的纵向钢筋102、以及设置在间隔区的分体式连接套筒104。相邻的两个预制轨枕 板1中的纵向钢筋102分别从对应的预制轨枕板1的端面伸出,一个预制轨枕板1中的一个纵向钢筋102与相邻的另一个预制轨枕板1中对应的另一个纵向钢筋102通过分体式连接套筒104纵向连接。连接填充部分402至少填充在部分间隔区中,以连接相邻的两个预制轨枕板1。As shown in Figure 1, Figure 2, Figure 8 and Figure 9, in one embodiment, an assembly type ballastless track structure with a longitudinal connection structure is provided in a vibration damping section, and the assembly type ballastless track structure is an assembly type The sleeper slab type ballastless track structure includes: a plurality of prefabricated sleeper slabs 1, a longitudinal connection structure, and a connection filling part 402 adopting a reinforced concrete structure. A plurality of prefabricated sleeper plates 1 are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated sleeper plates 1. The longitudinal connecting structure includes longitudinal steel bars 102 pre-embedded in the prefabricated sleeper plate 1 and a split connecting sleeve 104 arranged in the partition area. The longitudinal steel bars 102 in two adjacent prefabricated sleeper panels 1 respectively protrude from the end faces of the corresponding prefabricated sleeper panels 1, and one longitudinal steel bar 102 in one prefabricated sleeper panel 1 corresponds to another adjacent prefabricated sleeper panel 1 The other longitudinal steel bar 102 is longitudinally connected by a split connecting sleeve 104. The connecting filling part 402 is filled in at least a part of the interval area to connect two adjacent prefabricated sleeper panels 1.
具体地,分体式连接套筒104包括两个锁套1042、以及内圈均设有螺纹的两个半圆形套筒1041。两个半圆形套筒1041扣合在两个纵向钢筋102的对接端,且咬合匹配。两个锁套1042分别套设并锁紧在扣合的两个半圆形套筒1041外圈的两端。Specifically, the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring. The two semicircular sleeves 1041 are buckled on the butting ends of the two longitudinal steel bars 102, and the engagement is matched. The two locking sleeves 1042 are respectively sleeved and locked on the two ends of the outer ring of the two semicircular sleeves 1041 that are fastened together.
对应地,用于上述实施方式中提供的减振地段的含纵向连接结构的装配式无砟轨道结构的装配方法主要包括如下步骤:Correspondingly, the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section provided in the above-mentioned embodiment mainly includes the following steps:
步骤一:将预定数量的预制轨枕板1沿线路纵向排列后进行初调定位;Step 1: Arrange a predetermined number of prefabricated sleeper plates 1 along the longitudinal direction of the line and perform initial adjustment and positioning;
步骤二:将一个预制轨枕板1中的一个纵向钢筋102与相邻的另一个预制轨枕板1中对应的另一个纵向钢筋102通过分体式连接套筒104纵向连接;Step 2: Connect one longitudinal steel bar 102 in one prefabricated sleeper plate 1 and another corresponding longitudinal steel bar 102 in another adjacent prefabricated sleeper plate 1 longitudinally through a split connecting sleeve 104;
步骤三:在至少部分间隔区中填充连接填充部分402。Step 3: Fill the connection filling part 402 in at least a part of the spacer area.
如图1、图2、图8和图9所示,在另一种实施方式中,装配式无砟轨道结构为轨道板式无砟轨道结构,包括:多个预制轨道板、纵向连接结构和采用钢筋混凝土结构的连接填充部分402。多个预制轨道板纵向间隔排列设置,且相邻的两个预制轨道板之间形成间隔区。纵向连接结构包括预埋在预制轨道板中的纵向钢筋102、以及设置在间隔区的分体式连接套筒104。相邻的两个预制轨道板中的纵向钢筋102分别从对应的预制轨道板的端面伸出,一个预制轨道板中的一个纵向钢筋102与相邻的另一个预制轨道板中对应的另一个纵向钢筋102通过分体式连接套筒104纵向连接。连接填充部分402至少填充在部分间隔区中,以连接相邻的两个预制轨道板。As shown in Figure 1, Figure 2, Figure 8 and Figure 9, in another embodiment, the assembled ballastless track structure is a track slab ballastless track structure, including: a plurality of prefabricated track plates, a longitudinal connection structure and the use of The connection filling part 402 of the reinforced concrete structure. A plurality of prefabricated track plates are arranged longitudinally at intervals, and a space is formed between two adjacent prefabricated track plates. The longitudinal connection structure includes longitudinal steel bars 102 pre-embedded in the prefabricated track slab, and split connection sleeves 104 arranged in the compartment. The longitudinal steel bars 102 in two adjacent precast track slabs respectively protrude from the end faces of the corresponding precast track slabs, and one longitudinal steel bar 102 in one precast track slab corresponds to the other longitudinal steel bar 102 in another adjacent precast track slab. The steel bars 102 are longitudinally connected by a split connecting sleeve 104. The connecting filling part 402 is filled in at least a part of the spacer area to connect two adjacent prefabricated track plates.
具体地,分体式连接套筒104包括两个锁套1042、以及内圈均设有螺纹的两个半圆形套筒1041。两个半圆形套筒1041扣合在两个纵向钢筋102的对接端,且咬合匹配;两个锁套1042分别套设并锁紧在扣合的两个半圆形套筒1041外圈的两端。Specifically, the split connecting sleeve 104 includes two locking sleeves 1042 and two semicircular sleeves 1041 with threads on the inner ring. Two semi-circular sleeves 1041 are fastened on the butt ends of the two longitudinal steel bars 102, and the engagement is matched; the two locking sleeves 1042 are respectively sleeved and locked on the outer rings of the two semi-circular sleeves 1041 that are fastened together Both ends.
对应地,用于上述实施方式中提供的减振地段的含纵向连接结构的装配式无砟轨道结构的装配方法主要包括如下步骤:Correspondingly, the method for assembling the assembled ballastless track structure with the longitudinal connection structure for the vibration damping section provided in the above-mentioned embodiment mainly includes the following steps:
步骤一:将预定数量的预制轨道板沿线路纵向排列后进行初调定位;Step 1: Arrange a predetermined number of prefabricated track plates in the longitudinal direction of the line and perform initial adjustment and positioning;
步骤二:将一个预制轨道板中的一个纵向钢筋102与相邻的另一个预制轨道板中对应的另一个纵向钢筋102通过分体式连接套筒104纵向连接;Step 2: Connect one longitudinal steel bar 102 in one prefabricated track slab to another corresponding longitudinal steel bar 102 in another adjacent precast track slab longitudinally through a split connecting sleeve 104;
步骤三:在至少部分间隔区中填充连接填充部分402。Step 3: Fill the connection filling part 402 in at least a part of the spacer area.
本领域的技术人员容易理解,以上所述仅为本本申请的较佳实施例而已,并不用于限制本本申请,凡在本本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本本申请的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application, All should be included in the scope of protection of this application.

Claims (12)

  1. 减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式或轨道板式无砟轨道结构,包括:预制轨枕板或预制轨道板、现浇层、减振层、轨道下部基础、以及连接填充部分和预制轨枕板或预制轨道板的纵向连接结构;The assembly type ballastless track structure with the longitudinal connection structure in the vibration damping section, the assembly type ballastless track structure is an assembled sleeper slab type or track slab type ballastless track structure, including: prefabricated sleeper slab or prefabricated track slab, cast-in-place layer , Vibration damping layer, track lower foundation, and longitudinal connection structure connecting filling part and prefabricated sleeper plate or prefabricated track plate;
    若干块所述预制轨枕板或预制轨道板纵向间隔排列设置,在间隔区各所述预制轨枕板或预制轨道板的横向两端分别通过纵向连接结构彼此装配连接;在部分或全部间隔区,采用钢筋混凝土结构作为连接填充部分,使得连接填充部分与预制轨枕板或预制轨道板形成装配整体式结构,预制轨枕板或预制轨道板形成同一受力长板单元结构体;A plurality of said prefabricated sleeper panels or prefabricated track panels are arranged longitudinally at intervals, and the transverse ends of each of the prefabricated sleeper panels or prefabricated rail panels are assembled and connected to each other through a longitudinal connection structure respectively in the compartment; in part or all of the compartments, use The reinforced concrete structure is used as the connecting and filling part, so that the connecting and filling part and the prefabricated sleeper slab or the prefabricated track slab form an assembled integral structure, and the prefabricated sleeper slab or the prefabricated track slab forms the same structural body of the force-bearing long slab unit;
    所述纵向连接结构包括纵向钢筋和分体式连接套筒;相邻两个预制轨枕板或预制轨道板中均预埋有纵向钢筋并伸出端面,与匹配的另一纵向钢筋间隔设置,两个纵向钢筋通过分体式连接套筒进行纵向连接;The longitudinal connection structure includes longitudinal steel bars and split connecting sleeves; the two adjacent prefabricated sleeper plates or prefabricated track slabs are pre-embedded with longitudinal steel bars and extend out of the end faces, and are spaced apart from the matched other longitudinal steel bars. The longitudinal steel bars are longitudinally connected through a split connecting sleeve;
    每个所述分体式连接套筒包括两个半圆形套筒和两个锁套,两个半圆形套筒内圈设有螺纹,扣合在两个纵向钢筋的对接端处且咬合匹配,两个锁套分别套设在扣合的两个半圆形套筒外圈两端进行锁紧。Each of the split connecting sleeves includes two semicircular sleeves and two locking sleeves. The inner rings of the two semicircular sleeves are provided with threads, which are fastened at the butt joint ends of the two longitudinal steel bars and occluded and matched. , The two lock sleeves are respectively sleeved on the two ends of the outer ring of the two semicircular sleeves that are fastened for locking.
  2. 如权利要求1所述的减振地段的含纵向连接结构的装配式无砟轨道结构,The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 1,
    至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位钢筋;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位套筒,所述限位套筒可滑动地套设在所述限位钢筋的***,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;At least part of the spacer area is provided with connecting filling parts at both lateral ends, at least part of the spacer area is provided with protruding limiting steel bars on the upper surface of the track lower foundation; and at the same time is provided in the spacer area connecting the filling part and the limiting member , A limit sleeve is embedded in the connection filling part, and the limit sleeve is slidably sleeved on the periphery of the limit rebar, the longitudinal connection structure, the limit rebar, and the limit sleeve The cylinders are all wrapped in the same connecting and filling part, and the four are integrally formed to realize simultaneous restriction and connection, so that several prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force. Structure
    或者,or,
    至少部分间隔区的横向两端分别设置有连接填充部分,至少部分间隔区的所述轨道下部基础上表面设置有突出的限位套筒;且同时设置有连接填充部分和限位构件的间隔区中,所述连接填充部分中埋设有限位钢筋,所述限位套筒的外壁面与所述连接填充部分不接触,所述限位钢筋可滑动地设置在所述限位套筒中,所述纵向连接结构、所述限位钢筋、所述限位套筒均被包覆在同一个所述连接填充部分中,四者一体成型实现同时限位和连接,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。At least part of the spacer area is provided with a connecting filling part at both lateral ends, at least part of the spacer area is provided with a protruding limiting sleeve on the upper surface of the track lower foundation; and at the same time is provided with a spacer area connecting the filling part and the limiting member Wherein, the connecting and filling part is embedded with limiting steel bars, the outer wall surface of the limiting sleeve is not in contact with the connecting filling part, and the limiting steel bars are slidably arranged in the limiting sleeve, so The longitudinal connecting structure, the limiting steel bar, and the limiting sleeve are all wrapped in the same connecting and filling part, and the four are integrally formed to achieve simultaneous limiting and connection, so that several prefabricated sleeper plates Or prefabricated track plates are assembled to form a track unit with a predetermined length and form the same force-bearing structure.
  3. 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板中包含有多对扣件承轨台。The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 2, wherein the prefabricated sleeper plate or the prefabricated track plate contains multiple pairs of fastener rail platforms.
  4. 如权利要求3所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板纵向两端设置有缺口,所述缺口上设置盖板,形成平整的疏散通道。The prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section of claim 3, wherein the prefabricated sleeper plate or the prefabricated track plate is provided with a gap at both longitudinal ends, and a cover plate is provided on the gap to form a flat Evacuation routes.
  5. 如权利要求4所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述轨道下部基础沿其纵向配置有排水沟。According to the assembly type ballastless track structure with the longitudinal connection structure of the vibration damping section according to claim 4, the lower foundation of the track is provided with a drainage ditch along its longitudinal direction.
  6. 如权利要求4所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述预制轨枕板或预制轨道板的横向两侧配置有排水沟。According to the prefabricated ballastless track structure with the longitudinal connection structure in the vibration damping section according to claim 4, the prefabricated sleeper plate or the prefabricated track plate is provided with drainage ditches on both lateral sides.
  7. 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述长板单元两侧设置第一限位结构,或板中设置第二限位结构。According to the prefabricated ballastless track structure with longitudinal connection structure in the vibration damping section of claim 2, a first limiting structure is provided on both sides of the long slab unit, or a second limiting structure is provided in the slab.
  8. 如权利要求2所述的减振地段的含纵向连接结构的装配式无砟轨道结构,多个相邻的所述轨道单元之间设置板缝,部分或全部所述板缝中设置第三限位结构。The assembly type ballastless track structure including the longitudinal connection structure in the vibration damping section of claim 2, wherein a plurality of adjacent track units are provided with plate seams, and a third limit is provided in part or all of the plate seams. Bit structure.
  9. 一种装配方法,用于如权利要求2-8中任一项所述的减振地段的含纵向连接结构的装配式无砟轨道结构,包括如下步骤:An assembling method for the assembly type ballastless track structure containing the longitudinal connection structure in the vibration damping section according to any one of claims 2-8, comprising the following steps:
    S1:将工厂中制造的预制轨枕板或预制轨道板搬运至施工现场,预定数量的所述预制轨枕板或预制轨道板沿线路纵向排列后进行初调定位;S1: The prefabricated sleeper panels or prefabricated track panels manufactured in the factory are transported to the construction site, and a predetermined number of the prefabricated sleeper panels or prefabricated track panels are arranged along the longitudinal direction of the line for initial adjustment and positioning;
    S2:通过多个分体式连接套筒(104)的半圆形套筒(1041)和锁套(1042)将所述预制轨枕板或预制轨道板预埋的纵向钢筋(102)连接在一起,进行精调定位;S2: Connect the pre-embedded longitudinal steel bars (102) of the prefabricated sleeper plate or the prefabricated track plate through a plurality of semicircular sleeves (1041) and lock sleeves (1042) of the split connecting sleeves (104), Carry out fine-tuning positioning;
    S3:在部分或全部间隔区的所述轨道下部基础上设置多个限位钢筋,限位钢筋外套设放置限位套筒,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位钢筋的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体;S3: Set a plurality of limit steel bars on the lower foundation of the track in part or all of the compartments, and place limit sleeves on the limit steel bars. In the compartment where the longitudinal connection structure and the limit members are set at the same time, The lateral ends of the compartment are respectively poured with reinforced concrete on site to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, and the four are integrally formed to achieve simultaneous limiting Reinforced concrete is respectively poured on-site at the lateral ends of part or all of the compartments where the limiting steel bars are not set to wrap and cover the longitudinal connection structure; the integration, horizontal/longitudinal limitation is completed at the same time through one-time in-situ casting Position and allow vertical elastic deformation, so that several of the prefabricated sleeper panels or prefabricated rail panels are assembled to form a rail unit with a predetermined length and form the same force-bearing structure;
    或者,or,
    在部分或全部间隔区的所述轨道下部基础上设置多个限位套筒,限位套筒内放置限位钢筋,限位套筒外设置防护,在同时设置有纵向连接结构和限位构件的间隔区中,在间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构、所述限位钢筋、所述限位套筒;固化后形成所述连接填充部分,四者一体成型实现同时限位和连接;在部分或全部、未设置所述限位套筒的间隔区的横向两端分别现场浇筑钢筋混凝土,包裹覆盖所述纵向连接结构;通过一次现浇同时完成整体化、横向/纵向的限位以及允许垂向的弹性变形,从而若干块所述预制轨枕板或预制轨道板装配形成预定长度的轨道单元并形成同一受力结构体。A number of limit sleeves are arranged on the lower foundation of the track in part or all of the compartments, the limit sleeves are placed with limit steel bars, and the limit sleeves are protected outside. At the same time, a longitudinal connection structure and a limit member are provided In the partition area, reinforced concrete is poured on the lateral ends of the partition area respectively to wrap and cover the longitudinal connecting structure, the limiting steel bar, and the limiting sleeve; after curing, the connecting filling part is formed, the four of them Integral molding realizes simultaneous limit and connection; on-site reinforced concrete is respectively poured on-site on part or all of the lateral ends of the compartment where the limit sleeve is not provided to wrap and cover the longitudinal connection structure; the whole is completed at the same time through one-time in-situ casting The horizontal/longitudinal limit and vertical elastic deformation are allowed, so that a plurality of prefabricated sleeper plates or prefabricated rail plates are assembled to form a rail unit with a predetermined length and form the same force-bearing structure.
  10. 减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式 无砟轨道结构为装配式轨枕板式无砟轨道结构,包括:The assembly type ballastless track structure with the longitudinal connection structure in the vibration damping section, the assembly type ballastless track structure is an assembly sleeper slab type ballastless track structure, including:
    多个预制轨枕板,多个所述预制轨枕板纵向间隔排列设置,且相邻的两个所述预制轨枕板之间形成间隔区;A plurality of prefabricated sleeper panels, the plurality of prefabricated sleeper panels are arranged in a longitudinally spaced arrangement, and a space is formed between two adjacent prefabricated sleeper panels;
    纵向连接结构,所述纵向连接结构包括预埋在所述预制轨枕板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨枕板中的所述纵向钢筋分别从对应的所述预制轨枕板的端面伸出,一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars pre-embedded in the prefabricated sleeper plates, and split connecting sleeves arranged in the compartment; all of the two adjacent prefabricated sleeper plates The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated sleeper plates, and one of the longitudinal steel bars in one of the prefabricated sleeper plates is corresponding to the other one of the adjacent prefabricated sleeper plates. Longitudinal connection through the split connecting sleeve;
    采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨枕板;或,The connecting and filling part of a reinforced concrete structure is used, and the connecting filling part is filled in at least a part of the partition area to connect two adjacent prefabricated sleeper plates; or,
    所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括:The assembled ballastless track structure is a track slab ballastless track structure, including:
    多个预制轨道板,多个所述预制轨道板纵向间隔排列设置,且相邻的两个所述预制轨道板之间形成间隔区;A plurality of prefabricated track plates, the plurality of prefabricated track plates are arranged at intervals in a longitudinal direction, and a space is formed between two adjacent prefabricated track plates;
    纵向连接结构,所述纵向连接结构包括预埋在所述预制轨道板中的纵向钢筋、以及设置在所述间隔区的分体式连接套筒;相邻的两个所述预制轨道板中的所述纵向钢筋分别从对应的所述预制轨道板的端面伸出,一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinal connection structure, the longitudinal connection structure includes longitudinal steel bars embedded in the prefabricated track slab, and a split connecting sleeve arranged in the compartment; all of the two adjacent prefabricated track slabs The longitudinal steel bars respectively protrude from the end faces of the corresponding prefabricated rail slabs, and one of the longitudinal steel bars in one of the prefabricated rail slabs and the other corresponding longitudinal steel bar in the adjacent other prefabricated rail slab Longitudinal connection through the split connecting sleeve;
    采用钢筋混凝土结构的连接填充部分,所述连接填充部分至少填充在部分所述间隔区中,以连接相邻的两个所述预制轨道板。A connection filling part of a reinforced concrete structure is adopted, and the connection filling part is filled in at least a part of the partition area to connect two adjacent prefabricated track slabs.
  11. 根据权利要求10所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述分体式连接套筒包括两个锁套、以及内圈均设有螺纹的两个半圆形套筒;The assembly type ballastless track structure including the longitudinal connection structure of the vibration damping section according to claim 10, wherein the split connection sleeve includes two lock sleeves and two semicircular sleeves with threads on the inner ring cylinder;
    两个所述半圆形套筒扣合在两个所述纵向钢筋的对接端,且咬合匹配;The two semicircular sleeves are buckled on the butt ends of the two longitudinal steel bars, and the engagement is matched;
    两个所述锁套分别套设并锁紧在扣合的两个所述半圆形套筒外圈的两 端。The two locking sleeves are respectively sleeved and locked on the two ends of the outer rings of the two semicircular sleeves that are snapped together.
  12. 一种装配方法,用于如权利要求10或11所述的减振地段的含纵向连接结构的装配式无砟轨道结构,所述装配式无砟轨道结构为装配式轨枕板式无砟轨道结构,包括如下步骤:An assembly method for an assembled ballastless track structure with a longitudinal connection structure in a vibration damping section according to claim 10 or 11, wherein the assembled ballastless track structure is an assembled sleeper plate type ballastless track structure, Including the following steps:
    将预定数量的所述预制轨枕板沿线路纵向排列后进行初调定位;Arranging a predetermined number of the prefabricated sleeper plates along the longitudinal direction of the line and then performing initial adjustment and positioning;
    将一个所述预制轨枕板中的一个所述纵向钢筋与相邻的另一个所述预制轨枕板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated sleeper plates and the other corresponding longitudinal steel bar in the adjacent other prefabricated sleeper plates through the split connecting sleeve;
    在至少部分所述间隔区中填充所述连接填充部分;或,Filling the connecting filling part in at least part of the spacer region; or,
    所述装配式无砟轨道结构为轨道板式无砟轨道结构,包括如下步骤:将预定数量的所述预制轨道板沿线路纵向排列后进行初调定位;The assembly type ballastless track structure is a track slab type ballastless track structure, including the steps of: arranging a predetermined number of the prefabricated track slabs along the longitudinal direction of the line and then performing initial adjustment and positioning;
    将一个所述预制轨道板中的一个所述纵向钢筋与相邻的另一个所述预制轨道板中对应的另一个所述纵向钢筋通过所述分体式连接套筒纵向连接;Longitudinally connecting one of the longitudinal steel bars in one of the prefabricated track slabs with the other corresponding longitudinal steel bar in the adjacent other prefabricated track slab through the split connecting sleeve;
    在至少部分所述间隔区中填充所述连接填充部分。The connection filling part is filled in at least a part of the spacer region.
PCT/CN2019/129429 2019-09-19 2019-12-27 Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method WO2021051706A1 (en)

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SG11202109651Y SG11202109651YA (en) 2019-09-19 2019-12-27 Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method
BR112021020307-9A BR112021020307B1 (en) 2019-09-19 2019-12-27 ASSEMBLED BALLASTLESS RAIL STRUCTURE EQUIPPED WITH LONGITUDINAL CONNECTION STRUCTURES FOR VIBRATION DAMPENING SECTION AND MOUNTING METHOD
IL285970A IL285970A (en) 2019-09-19 2021-08-30 Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method
ZA2022/01832A ZA202201832B (en) 2019-09-19 2022-02-11 Vibration reduction section prefabricated ballastless track structure having longitudinal connecting structure, and assembly method

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CN201910884758.9A CN110761119A (en) 2019-09-19 2019-09-19 Cold-pressed longitudinal-connection-containing assembly type ballastless track structure of vibration reduction section and assembly method
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ZA202201832B (en) 2022-05-25

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