WO2021039151A1 - 面ファスナー - Google Patents
面ファスナー Download PDFInfo
- Publication number
- WO2021039151A1 WO2021039151A1 PCT/JP2020/027098 JP2020027098W WO2021039151A1 WO 2021039151 A1 WO2021039151 A1 WO 2021039151A1 JP 2020027098 W JP2020027098 W JP 2020027098W WO 2021039151 A1 WO2021039151 A1 WO 2021039151A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- masking
- fastener
- hook
- masking member
- loop fastener
- Prior art date
Links
- 230000000873 masking effect Effects 0.000 claims abstract description 480
- 239000006249 magnetic particle Substances 0.000 claims description 42
- 239000012528 membrane Substances 0.000 claims 1
- 230000004048 modification Effects 0.000 description 73
- 238000012986 modification Methods 0.000 description 73
- 239000006260 foam Substances 0.000 description 64
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
- A44B18/0046—Fasteners made integrally of plastics
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
- A44B18/0069—Details
- A44B18/0076—Adaptations for being fixed to a moulded article during moulding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/07—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of multiple interengaging protrusions on the surfaces, e.g. hooks, coils
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
- A44B18/0003—Fastener constructions
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
- A44B18/0069—Details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T24/00—Buckles, buttons, clasps, etc.
- Y10T24/27—Buckles, buttons, clasps, etc. including readily dissociable fastener having numerous, protruding, unitary filaments randomly interlocking with, and simultaneously moving towards, mating structure [e.g., hook-loop type fastener]
Definitions
- the present invention relates to a hook-and-loop fastener having a fastener member and a masking member detachably held by the fastener member.
- Cushion bodies with hook-and-loop fasteners are used, for example, in seats for automobiles and trains.
- the hook-and-loop fastener has a base portion and a plurality of hook-shaped engaging elements erected on the base portion, and is sometimes called a hook member.
- a hook-and-loop fastener obtained by molding a thermoplastic resin is sometimes called a molded hook-and-loop fastener.
- Patent Document 1 discloses the hook-and-loop fastener 100 shown in FIG. 24.
- the hook-and-loop fastener 100 of Patent Document 1 has a fastener member 101 made of synthetic resin and an elastomer surrounding portion 102 as a masking member.
- the fastener member 101 has a base portion 103 and a hook-shaped engaging element (hook element) 104.
- the base portion 103 supports a plurality of engaging elements 104.
- the elastomer surrounding portion 102 is formed so as to completely wrap the engaging element 104 of the fastener member 101 and to be peeled off from the fastener member 101. Further, the elastomer surrounding portion 102 contains iron particles.
- the elastomer enclosing portion 102 is formed by coating the surface of the fastener member 101 on which the engaging element 104 is formed with the liquid composition, and then drying the coated liquid composition in an oven.
- a magnet is attached to a mold used for foam molding of a cushion body, so that the magnet of the mold is between the iron particles contained in the elastomer surrounding portion 102. It is held in a predetermined position of the mold by utilizing the magnetic force generated in the mold. Further, when the cushion body is foam-molded using the mold holding the hook-and-loop fastener 100, the engaging element 104 of the fastener member 101 is completely wrapped in the elastomer surrounding portion 102, so that the hook-and-loop fastener 100 It is possible to prevent the foamed resin from entering between the engaging elements 104 of the above.
- the elastomer surrounding portion 102 is peeled off from the fastener member 101 to expose the plurality of engaging elements 104 that are not contaminated with the foamed resin. Therefore, the loop member can be stably engaged with the hook-and-loop fastener 100.
- the surface fastener 100 of Patent Document 1 When the surface fastener 100 of Patent Document 1 is foam-molded while being held in the mold by using magnetic force as described above, it is wrapped in the elastomer surrounding portion (masking member) 102 as described above. Although it is possible to prevent the foamed resin from entering between the engaging elements 104, the foamed resin penetrates between the elastomer surrounding portion 102 and the mold (particularly, the magnet provided in the mold), and as a result, the elastomer is surrounded. A thin film-like foam may be formed so as to cover the portion 102.
- the thin-film foam formed between the elastomer surrounding portion 102 and the mold in this way is above the engaging element even after the elastomer surrounding portion 102 is peeled off from the fastener member 101 after foam molding of the cushion body. And may remain in the vicinity and cover the engagement area. As a result, it becomes difficult for the loop of the loop member to engage with the engaging element 104 of the hook-and-loop fastener 100, which may lead to a decrease in the engaging strength of the hook-and-loop fastener 100.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a hook-and-loop fastener capable of suppressing a decrease in engagement strength when the masking member is peeled off after foam molding of a cushion body. There is.
- the hook-and-loop fastener provided by the present invention has a fastener member and a masking member that is detachably held by the fastener member, and the fastener member is long and has a first surface.
- a base portion having a surface and a second surface, and a plurality of engaging elements projecting from the first surface of the base portion, and the masking member is arranged on the first surface of the base portion.
- the masking member covers at least a part of the engaging element, and the masking member has a masking inner surface facing the base portion and a masking outer surface arranged on the opposite side (vertical direction) to the masking inner surface. It is characterized in that at least one recess (recessed toward the base portion) is provided on the masking outer surface.
- the foam can be easily fixed to the masking outer surface of the masking member. be able to.
- the thin foam can be easily removed by peeling the masking member from the fastener member after foam molding, so that the plurality of engaging elements of the fastener member can be made difficult to be covered by the foam.
- the fastener member integrated with the foam can suppress a decrease in engagement strength.
- the recesses are arranged inward from the side edge position in the width direction of the masking member.
- the foam can be easily shredded in the region outside the width direction of the recess, thereby facilitating the foam covering the masking member. Can be removed.
- the recess of the masking member includes a vertical groove portion provided along the longitudinal direction of the fastener member. Further, it is preferable that the recesses of the masking member include a plurality of recessed portions intermittently provided along the longitudinal direction of the fastener member. Further, it is preferable that the recess of the masking member includes a plurality of lateral grooves provided along the width direction of the fastener member.
- the recess of the masking member includes a plurality of recesses having different depths from the outer surface of the masking to the bottom of the recess.
- the masking outer surface of the masking member is undulating in the height direction along the longitudinal direction of the fastener member.
- the foam formed between the masking member and the mold can be easily fixed by the masking outer surface, so that the anchor effect of fixing the foam of the masking member can be further enhanced.
- the masking member preferably contains magnetic particles.
- the hook-and-loop fastener can be more easily held with respect to the mold on which the magnet is installed.
- the self-alignment effect of the surface fastener can be improved.
- the masking member includes a masking main body having an inner surface facing the base portion and an outer surface arranged on the opposite side to the inner surface, and an outer film covering at least a part of the outer surface of the masking main body. It is preferable that the outer film portion has a portion and has a lower frictional resistance than the masking main body.
- At least one recess is provided on the outer surface of the masking body. As a result, the adhesion strength between the masking body and the outer film portion can be increased.
- the recess on the outer surface of the masking may be provided including the end portion in the width direction on the outer surface of the masking. Further, the recesses on the outer surface of the masking may be provided at both ends in the width direction on the outer surface of the masking along the longitudinal direction of the fastener member. This makes it possible to easily fix the foam formed during the foam molding of the cushion body to the masking outer surface of the masking member.
- the fastener member includes an engaging region including the plurality of engaging elements, and left and right vertical wall portions arranged outside the engaging region in the width direction and provided along the longitudinal direction of the fastener member.
- the masking member has side edges at both ends in the width direction on the masking outer surface, and the side edges are adjacent to the inside of the vertical wall portion in the longitudinal direction of the fastener member. It is preferable that they are arranged along the line.
- the hook-and-loop fastener of the present invention it is possible to suppress a decrease in engagement strength in the fastener member integrated with the foam.
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 3 is a perspective view which shows typically the fastener member of the hook-and-loop fastener shown in FIG.
- FIG. 1st molding apparatus used for manufacturing the hook-and-loop fastener shown in FIG.
- 2nd molding apparatus used for manufacturing the hook-and-loop fastener shown in FIG.
- sectional drawing which shows the main part of the bonding roller of the 2nd molding apparatus shown in FIG.
- FIG. 1 It is a schematic diagram which shows the foam form formed between the surface fastener and a mold by foam molding. It is a perspective view which shows typically the masking member which concerns on the 1st modification of Example 1. FIG. It is a perspective view which shows typically the masking member which concerns on the 2nd modification of Example 1. FIG. It is a perspective view which shows typically the masking member which concerns on the 3rd modification of Example 1. FIG. It is a perspective view which shows typically the masking member which concerns on 4th modification of Example 1. FIG. It is a perspective view which shows typically the masking member which concerns on 5th modification of Example 1. FIG. It is sectional drawing of the masking member shown in FIG. It is sectional drawing which shows typically the cross section of the surface fastener which concerns on 6th modification of Example 1.
- FIG. It is a perspective view which shows typically the surface fastener which concerns on Example 3 of this invention. It is sectional drawing of the hook-and-loop fastener shown in FIG. It is a perspective view which shows typically the fastener member of the hook-and-loop fastener shown in FIG. It is a schematic diagram which shows typically the 2nd molding apparatus used for manufacturing the surface fastener shown in FIG. It is sectional drawing which shows typically the cross section of the surface fastener which concerns on 7th modification of Example 1.
- FIG. It is sectional drawing which shows typically the cross section of the surface fastener which concerns on 8th modification of Example 1.
- FIG. It is sectional drawing which shows typically the cross section of the surface fastener which concerns on 9th modification of Example 1.
- FIG. It is sectional drawing which shows typically the cross section of the surface fastener which concerns on 1st modification of Example 3.
- FIG. It is sectional drawing which shows the conventional surface fastener.
- the present invention is not limited to the embodiments described below, and various changes can be made as long as it has substantially the same configuration as the present invention and exhibits the same effects. It is possible.
- the length and width dimensions of the hook-and-loop fastener, the number of engaging elements provided on the fastener member of the hook-and-loop fastener, the arrangement position, the formation density, and the like are not particularly limited and are arbitrary. It is possible to change to.
- FIG. 1 is a perspective view schematically showing a hook-and-loop fastener according to the first embodiment.
- FIG. 2 is a plan view of the hook-and-loop fastener
- FIG. 3 is a cross-sectional view taken along the line III-III shown in FIG.
- FIG. 4 is a perspective view schematically showing a fastener member forming a hook-and-loop fastener.
- the front-rear direction of the hook-and-loop fastener means the longitudinal direction of the fastener member to be molded in a long length, and this front-rear direction is, for example, a machine in which the fastener member is continuously molded in the manufacturing process of the hook-and-loop fastener. It is a direction along the direction (MD).
- the left-right direction means a width direction orthogonal to the front-rear direction and along the upper surface of the base portion of the fastener member.
- the left-right direction and the width direction can also be said to be orthogonal directions (CD) orthogonal to the machine direction (MD).
- the vertical direction refers to a height direction or a thickness direction orthogonal to the upper surface of the base portion of the fastener member.
- the direction in which the engaging element protrudes from the base portion is upward, and the direction on the opposite side is downward.
- the hook-and-loop fastener 10 has a fastener member 20 made of synthetic resin formed long in the front-rear direction and a masking member 30 removably held on the upper surface (first surface) side of the fastener member 20.
- the fastener member 20 is arranged outside the plate-shaped base portion 21, the engaging region 25 including a plurality of hook-shaped engaging elements 23 protruding from the upper surface of the base portion 21, and the width direction of the engaging region 25.
- the left and right vertical wall portions 22 which are provided along the longitudinal direction of the fastener member 20 and extend upward from the left and right side edges of the base portion 21, and a plurality of vertical wall portions 22 extending outward from the base portion 21 in the left-right direction. It has an ear portion 24.
- the fastener member 20 melts a synthetic resin for fasteners that does not substantially contain magnetic particles to form a predetermined shape, and supplies a monofilament 22a containing magnetic particles to the melted synthetic resin. It is formed by fixing it integrally.
- the monofilament 22a containing the magnetic particles is continuously fixed to the left and right vertical wall portions 22 of the fastener member 20 along the longitudinal direction while being bent in the vertical direction.
- the synthetic resin for fasteners used as the material of the fastener member 20 includes, for example, a thermoplastic resin such as polyester resin, polyamide resin, polypropylene resin, PVC resin, ABS resin, polyethylene resin, or a copolymer thereof. Is adopted.
- a thermoplastic resin such as polyester resin, polyamide resin, polypropylene resin, PVC resin, ABS resin, polyethylene resin, or a copolymer thereof.
- the monofilament 22a containing magnetic particles a monofilament 22a formed by mixing magnetic particles made of a metal or alloy such as iron, cobalt, or nickel with a synthetic resin such as a polyester resin or a polyamide resin is used.
- the magnetic particles refer to particles that are magnetically attracted to the magnet 73.
- the fastener member 20 is not limited to the one made of synthetic resin, and may be a woven surface fastener.
- the materials of the fastener synthetic resin, the monofilament 22a, and the magnetic particles forming the fastener member 20 are not particularly limited. Further, instead of the monofilament 22a containing magnetic particles, it is also possible to fix a metal wire rod obtained by bundling and twisting several thin metal wires made of a metal or alloy such as iron, cobalt, or nickel to a fastener member. ..
- the base portion 21 is formed in the shape of a long and narrow plate.
- the upper surface (first surface) and the lower surface (second surface) of the base portion 21 are formed to be substantially flat.
- the base portion 21 supports the left and right vertical wall portions 22 and the plurality of engaging elements 23.
- the engaging element 23 projects from the upper surface of the base portion 21.
- the upper surface of the base portion 21 refers to a surface facing upward other than the portion where the vertical wall portion 22 and the engaging element 23 of the base portion 21 are connected.
- the fact that the upper surface and the lower surface of the base portion 21 are substantially flat includes not only those that are completely flat but also those in which waviness or unevenness is formed on the main surface.
- the fastener member 20 is fixed to the cushion body as described later, the fixing strength of the fastener member 20 to the cushion body can be effectively increased.
- the left and right vertical wall portions 22 are formed on the upper surface of the base portion 21 along the front-rear direction.
- a single monofilament 22a containing magnetic particles as described above is fixed to each of the left and right vertical wall portions 22 by being bent up and down in a zigzag shape along the longitudinal direction.
- the left and right vertical wall portions 22 are provided at a constant forming pitch along the front-rear direction, and a plurality of vertical wall main bodies that support the monofilament 22a from below, and reinforcements provided on the inner side surface and the outer side surface of each vertical wall main body.
- Each has a rib 22b.
- the inner side surface of the vertical wall main body means a wall surface arranged on the side facing the engaging region 25 of the vertical wall main body
- the outer side surface means a wall surface arranged on the opposite side of the inner side surface.
- the hook-and-loop fastener 10 is attached to the mold 70 used for foam molding of the cushion body, as will be described later. At the time of mounting, the hook-and-loop fastener 10 is molded by utilizing the magnetic force generated between the magnet 73 provided in the mold 70 and the magnetic particles in the monofilament 22a fixed to the left and right vertical wall portions 22. It can be magnetically attracted to and held by the fastener mounting portion of 70.
- the self-alignment effect of the hook-and-loop fastener 10 can be exerted, and the position and orientation in which the hook-and-loop fastener 10 is attached can be automatically adjusted with high accuracy corresponding to the magnet 73.
- the vertical wall body instead of fixing the monofilament 22a containing magnetic particles along the longitudinal direction, uses, for example, a synthetic resin containing magnetic particles together with a synthetic resin for fasteners forming a base portion. It may be formed by performing two-color molding. Even when the vertical wall main body is formed by such two-color molding, the hook-and-loop fastener can be magnetically attracted to and held by the magnet 73 of the mold 70. In addition, the self-alignment effect of the hook-and-loop fastener can be exhibited.
- One reinforcing rib 22b of the vertical wall portion 22 is integrally formed on the inner side surface and the outer side surface of each vertical wall body. With such a reinforcing rib 22b, the monofilament 22a can be stably fixed to the vertical wall portion 22.
- the reinforcing rib 22b may not be provided on the inner side surface or the outer side surface of the vertical wall main body. Further, a plurality of reinforcing ribs 22b may be provided on the inner side surface and the outer side surface of the vertical wall main body, respectively.
- Each engaging element 23 has a standing portion that stands up from the upper surface of the base portion 21, and a hook-shaped engaging head (also referred to as a hook) that branches forward and backward from the upper end portion of the standing portion and extends while bending. Have.
- the branch portion that divides into the front and the rear of the engaging head is recessed downward. Further, the engaging head is formed so as to gradually become thinner and thinner toward the front hook tip and the rear hook tip.
- the maximum value of the height dimension (dimension in the height direction) of the engaging element 23 from the upper surface of the base portion 21 is smaller than the height dimension of the vertical wall portion 22.
- the height dimension of the vertical wall portion 22 refers to the height dimension from the upper surface of the base portion 21 to the top end surface (upper surface) of the vertical wall portion 22.
- the shape and size of the engaging element are not particularly limited and can be arbitrarily changed.
- the plurality of engaging elements 23 are regularly arranged in the longitudinal direction and the width direction of the base portion 21 so that a predetermined engaging force (coupling force) is obtained with the loop member to be engaged with the fastener member 20.
- a predetermined engaging force coupled force
- the engaging element rows 26 in the longitudinal direction are formed by a plurality of engaging elements 23 arranged in a row at a predetermined formation pitch along the longitudinal direction of the base portion 21.
- the engaging region 25 to which the loop of the loop member can be engaged has three rows of engaging element rows 26 along the longitudinal direction, and the three rows of engaging element rows 26 have the width direction. They are lined up in. That is, the engaging region 25 is the engaging element in the engaging element row 26 located on the far right side from the outer side surface (left side surface) of the engaging element 23 in the engaging element row 26 located on the leftmost side in the width direction. It is formed in the range up to the outer side surface (right side surface) of 23. Further, the engaging region 25 is continuously formed over substantially the entire longitudinal direction of the fastener member 20.
- the plurality of engaging elements 23 are arranged in a staggered pattern as a whole by shifting the positions of the engaging elements 23 in the longitudinal direction between the two engaging element rows 26 adjacent to each other in the width direction.
- the formation density and arrangement pattern of the engaging element 23 are not particularly limited.
- the number of engaging element rows 26 provided between the left and right vertical wall portions 22 may be two or more rows.
- the space between the left and right vertical wall portions 22 it is preferable that the engaging element rows 26 along the longitudinal direction are arranged in 3 rows or more and 6 rows or less in the width direction.
- the arrangement of the plurality of engaging elements 23 is not limited to the staggered shape as in the first embodiment, and for example, the plurality of engaging elements 23 may be aligned in the longitudinal direction and the width direction.
- Each ear portion 24 of the fastener member 20 extends outward in the width direction from the left and right side edges of the base portion 21.
- the left and right side edges of the base portion 21 are located outside the left and right vertical wall portions 22 in the width direction.
- the plurality of ears 24 arranged on the left side with respect to the base portion 21 and the plurality of ears 24 arranged on the right side are alternately arranged in the longitudinal direction of the base portion 21.
- Each ear portion 24 has an ear body portion 24a extending in the width direction from the base portion 21 and a plurality of projecting wall portions 24b protruding from the upper surface of the ear body portion 24a.
- the plurality of protruding wall portions 24b are provided at regular intervals along the longitudinal direction of the base portion 21.
- the fastener member 20 is provided with the left and right ear portions 24 as described above, the ear portions 24 can be embedded inside the cushion body when the cushion body is foam-molded. Thereby, the fixing strength of the surface fastener 10 (fastener member 20) to the cushion body can be increased.
- the shape, size, installation pattern, etc. of the selvage portion are not particularly limited. Further, the fastener member may be formed without providing the ear portion.
- the masking member 30 of the first embodiment is formed elongated in the longitudinal direction of the fastener member 20. Further, the masking member 30 is arranged on the upper surface of the base portion 21, covers the engaging region 25 (plurality of engaging elements 23) of the fastener member 20 from above, and is provided between the left and right vertical wall portions 22. There is.
- the masking member 30 has a width dimension larger than that of the engaging region 25 of the fastener member 20, and is integrally formed continuously over substantially the entire longitudinal direction of the fastener portion. Further, the masking member 30 has a symmetrical shape with respect to the center position in the width direction. In the present invention, the masking member 30 may be asymmetrical with respect to the center position in the width direction.
- the masking member 30 of the first embodiment is formed of, for example, a synthetic resin or elastomer that is softer than the synthetic resin for fasteners forming the fastener member 20, substantially contains no magnetic particles, and has thermoplasticity.
- a masking synthetic resin such as PVC resin or a masking elastomer such as polyester or polyurethane is used as the material of the masking member 30.
- the masking member 30 has a masking outer surface (masking upper surface) 31 exposed on the upper side and a masking inner surface (masking lower surface) 32 facing the base portion 21.
- the masking outer surface 31 and the masking inner surface 32 are arranged on opposite sides of the masking member 30.
- the masking outer surface 31 is arranged at a position lower than the top end surface of the vertical wall portion 22 of the fastener member 20 (a position close to the base portion 21) in the height direction. It is formed in a plane parallel to the longitudinal direction and the width direction.
- a plurality of recesses 34 which are arranged apart from the side edge position in the width direction of the masking member 30 and have a shape recessed toward the base portion 21, and the left and right side edges of the masking member 30 ( Left and right side edge portions 33 are provided at both ends in the width direction).
- the recess 34 provided on the masking outer surface 31 of the first embodiment has a bottom surface portion, and the bottom surface portion of the recessed portion 34 is located above the engaging element 23 in the height direction. In other words, it is arranged at a position farther from the base portion 21 than the upper end position of the engaging element 23.
- the recess 34 of the masking outer surface 31 is arranged so as to be separated inward from the side edge position in the width direction of the masking member 30, for example, in a plan view of the masking member 30 viewed from above. It means that 34 does not extend to the left and right side edges (both ends in the width direction) of the masking member 30, and the left and right side edge portions of the masking outer surface 31 are continuously formed as one surface in the length direction. .. Further, the recess 34 does not include a recess due to the deflection of the flexible article.
- the recess 34 provided on the masking outer surface 31 has four vertical groove portions (concave groove portions in the vertical direction) 35 provided along the longitudinal direction.
- Each flute 35 is formed linearly along the longitudinal direction.
- each vertical groove portion 35 has a groove bottom surface and a pair of left and right groove wall surfaces rising from the left and right side edges of the groove bottom surface, and when the cross section orthogonal to the longitudinal direction of the masking member 30 is viewed (FIG. 3), a space portion exhibiting a quadrangle or a substantially quadrangle is formed inside the vertical groove portion 35.
- the groove bottom surface (bottom surface portion) of each vertical groove portion 35 is provided at a position higher than the upper end position of the engaging element 23, as described above.
- the vertical groove portion 35 of the first embodiment has two types of vertical groove portions 35 having different groove depths from the position of the masking outer surface 31 to the groove bottom surface.
- the flutes 35 include two first flutes 35a arranged at positions closer to the center in the width direction and two second flutes 35b arranged on both left and right sides of the first flute 35a.
- the first vertical groove portion 35a is formed to have a larger groove depth than the second vertical groove portion 35b.
- the foamed resin that has penetrated inward beyond the vertical wall portion 22 during foam molding of the cushion body, which will be described later, is allowed to enter the deep first vertical groove portion 35a. Can be housed and held. Therefore, the fixing strength of the masking member 30 that fixes the foam can be increased. Further, by forming the second vertical groove portion 35b shallower than the first vertical groove portion 35a, the strength of the left and right ends of the masking member 30 in the width direction can be increased, and the shape (cross-sectional shape) of the masking member 30 can be increased. It can be stabilized.
- first vertical groove portion 35a and the second vertical groove portion 35b in the first embodiment are formed at positions that do not overlap the engaging element train 26 along the longitudinal direction in the width direction. That is, the two first flutes 35a are provided in the range between the engaging element rows 26 arranged in the center in the width direction of the fastener member 20 and the engaging element rows 26 arranged on both the left and right sides. There is.
- the two second vertical groove portions 35b are provided in a range between the left and right engaging element rows 26 and the left and right vertical wall portions 22, respectively.
- the left and right side edge portions 33 of the masking member 30 have the highest height on the masking outer surface 31, and are adjacent to the inside of the left and right vertical wall portions 22 of the fastener member 20 along the longitudinal direction of the fastener member 20. It is provided.
- the upper surface of the side edge portion 33 is arranged farthest from the base portion 21 in the height direction in the masking member 30, and is lower than the top end surface of the vertical wall portion 22 of the fastener member 20 in the height direction. It is arranged in the position.
- the masking outer surface 31 of the masking member 30 is arranged lower than the top end surface of the vertical wall portion 22 of the fastener member 20.
- the side edge portion 33 of the masking outer surface 31 may be formed on an inclined surface that is inclined downward from the vertical wall portion 22 of the fastener member 20 toward the masking outer surface 31.
- the masking inner surface 32 of the masking member 30 is arranged away from the base portion 21, and the distance from the base portion 21 is changed when the cross section of the masking member 30 is viewed (see FIG. 3). It is formed on a rough uneven surface.
- the cross-sectional shape of the masking inner surface 32 is formed over the entire length direction of the masking member 30. Therefore, a space portion 36 is provided between the upper surface of the base portion 21 and the masking inner surface 32 of the masking member 30. As a result, when the masking member 30 is peeled off from the fastener member 20 and removed, the masking member 30 can be more easily peeled off.
- the masking inner surface 32 is provided with two concave inner groove portions 37 extending toward the masking outer surface 31.
- the two inner groove portions 37 are provided corresponding to the positions of the left and right engaging element rows 26 of the three engaging element rows 26 of the fastener member 20.
- the depth at which each engaging element 23 in the left and right engaging element rows 26 is embedded in the masking member 30 can be made shallow, so that the masking member 30 can be easily peeled off from the fastener member 20.
- the engaging element 23 of the engaging element row 26 arranged at the center of the fastener member 20 in the width direction is embedded deeper in the masking member 30 than the left and right engaging element rows 26. As a result, the force with which the fastener member 20 holds the masking member 30 can be increased.
- the first molding apparatus 50 used for molding the fastener member 20 as shown in FIG. 5 and the masking member 30 as shown in FIG. 6 are molded and attached to the fastener member 20. It has a second molding apparatus 60 used for matching.
- the first molding apparatus 50 of FIG. 5 is arranged to face the die wheel 52 that drives and rotates in one direction (counterclockwise in the drawing) and the outer peripheral surface of the die wheel 52, and supplies a molten synthetic resin for fasteners.
- a monofilament supply section (not shown) that introduces the first nozzle section 51 and a monofilament 22a containing magnetic particles between the die wheel 52 and the resin supply port 51c of the first nozzle section 51, and a die rather than the first nozzle section 51. It has a pickup roller 53 arranged on the downstream side (front side in the mechanical direction) of the wheel 52 in the rotation direction.
- the die wheel 52 of the first molding apparatus 50 is formed in a columnar shape. Although not shown, the die wheel 52 is inserted through a plurality of laminated plates formed in a ring-shaped or donut-shaped shape having a required thickness and a central opening of the plurality of laminated plates. It also has a rotating shaft portion for fixing the laminated plate.
- the outer peripheral surface portion of the die wheel 52 (that is, the outer peripheral edge portion of the laminated plate) is illustrated for forming the vertical wall portion 22 of the fastener member 20, the engaging element 23, and the protruding wall portion 24b of the selvage portion 24.
- the forming cavity is formed by using conventionally known techniques such as electric discharge machining, laser machining, and etching machining.
- the die wheel 52 is formed so that the coolant can be circulated inside the die wheel 52 in order to efficiently cool the fastener member 20 formed on the outer peripheral surface portion thereof.
- a coolant tank (not shown) for immersing the lower half of the die wheel 52 is arranged below the die wheel 52.
- the first nozzle portion 51 is arranged with a flow path portion 51a in which the synthetic resin for fasteners forming the fastener member 20 is circulated in a molten state, and a flow path portion 51a facing the outer peripheral surface of the die wheel 52.
- the wheel facing surface 51b and the resin supply port 51c provided on the wheel facing surface 51b and allowing the molten fastener synthetic resin to flow out from the flow path portion 51a are provided.
- a certain distance corresponding to the thickness of the base portion 21 of the fastener member 20 is provided between the wheel facing surface 51b of the first nozzle portion 51 and the curved outer peripheral surface of the die wheel 52.
- the pickup roller 53 has a pair of upper holding rollers and a lower holding roller that hold the fastener member 20 formed on the outer peripheral surface of the die wheel 52 from above and below.
- the upper holding roller and the lower holding roller of the pickup roller 53 are arranged so as to face each other with a predetermined interval.
- the pickup roller 53 continuously peels the fastener member 20 formed on the outer peripheral surface of the die wheel 52 from the die wheel 52, and the peeled fastener member 20 is separated from the upper holding roller and the lower holding roller. It can be transferred to the downstream side while being sandwiched between.
- the second molding apparatus 60 of FIG. 6 has a pair of left and right bonding rollers 61a and 61b, a second nozzle portion 62 that supplies a masking synthetic resin (or a masking elastomer) in a molten state, and a bonding on the left side.
- a molding roller (masking roller) 63 that imparts a predetermined shape to the masking synthetic resin supplied to the roller 61a, a fastener supply unit (not shown) that supplies the fastener member 20 toward the right bonding roller 61b, and left and right It has a transport roller 64 that sends the fastener member 20 that has passed between the bonding rollers 61a and 61b to the downstream side.
- the left side bonding roller 61a and the right side bonding roller 61b are rotatably arranged with a predetermined distance between the two rollers.
- the bonding roller 61a on the left side and the bonding roller 61b on the right side are installed so as to rotate in opposite directions.
- the bonding roller 61b on the right side supports the fastener member 20 from the lower surface side of the base portion 21, so that the outer peripheral surface thereof is formed flat.
- the outer peripheral surface of the bonding roller 61a on the left side is shown in the figure in order to impart the shape of the vertical groove portion 35 provided on the masking outer surface 31 of the masking member 30 to the masking synthetic resin supplied from the second nozzle portion 62. It is formed in a shape as shown in 7. Specifically, on the outer peripheral surface of the bonding roller 61a on the left side, a first outer peripheral surface 65a forming the masking outer surface 31 of the masking member 30 and a radial outer side of the bonding roller 61a from the first outer peripheral surface 65a.
- the four protruding portions 65b protruding toward the surface and the second outer peripheral surface are arranged on both the left and right sides of the first outer peripheral surface 65a and formed at a position lower than the first outer peripheral surface 65a (inner position in the radial direction).
- a surface 65c is provided along the machine direction (MD).
- the synthetic resin for masking supplied from the second nozzle portion 62 is bonded before the synthetic resin is bonded to the fastener member 20.
- the first outer peripheral surface 65a, the protruding portion 65b, and the second outer peripheral surface 65c can impart the shapes of the masking outer surface 31, the vertical groove portion 35, and the side edge portion 33 of the masking member 30.
- the second nozzle portion 62 of the second molding apparatus 60 is provided so that the synthetic resin for masking can be supplied to the outer peripheral surface of the bonding roller 61a on the left side.
- the forming roller 63 is arranged between the position of the second nozzle portion 62 and the position where the left and right bonding rollers 61a and 61b are closest to each other, and is at a constant distance from the left bonding roller 61a. Is provided and arranged.
- the outer peripheral surface of the molding roller 63 is formed with the masking inner surface 32 of the masking member 30 as an uneven surface that can be formed into a predetermined surface shape shown in FIG. There is.
- a cutting device (not shown) is arranged on the downstream side of the second molding device 60.
- This cutting device (not shown) has a cutter portion that can be raised and lowered in the vertical direction. In this cutting device, by lowering the cutter portion toward the surface fastener 10 that has been conveyed, a part of the fastener member 20 can be punched out to form the left and right ear portions 24 on the fastener member 20.
- the first molding apparatus 50 manufactures the fastener member 20 in a state before the selvage portion 24 is formed.
- the molten synthetic resin for fasteners is continuously poured out from the first nozzle portion 51 and supplied to the die wheel 52.
- a monofilament 22a containing magnetic particles is introduced from a monofilament supply portion (not shown) between the outer peripheral surface of the die wheel 52 and the first nozzle portion 51.
- the base portion 21 of the fastener member 20 is formed between the first nozzle portion 51 and the die wheel 52. Further, the left and right vertical wall portions 22, the engaging element 23, and the protruding wall portion 24b of the ear portion 24 of the fastener member 20 are formed by the cavities provided on the outer peripheral surface portion of the die wheel 52, and the left and right vertical wall portions are formed.
- the monofilament 22a is fixed to 22.
- the fastener member 20 having no ear portion 24 can be continuously formed on the outer peripheral surface portion of the die wheel 52 along the machine direction (MD).
- the molded fastener member 20 is cooled by rotating half a turn while being supported on the outer peripheral surface portion of the die wheel 52.
- the fastener member 20 is continuously peeled off from the die wheel 52 by the pickup roller 53 and sent out to the second molding apparatus 60.
- the fused state masking synthetic resin is supplied to the left laminating roller 61a, and the left and right laminating rollers 61a and 61b are used to feed the fastener member 20 produced by the first forming apparatus 50.
- a process of laminating synthetic resin for masking is performed.
- the masking synthetic resin is melted from the second nozzle portion 62 and supplied toward the outer peripheral surface of the left bonding roller 61a.
- the fastener member 20 formed by the first forming apparatus 50 is supplied from the fastener supply unit (not shown) toward the bonding roller 61b on the right side.
- a first outer peripheral surface 65a, a protruding portion 65b, and a second outer peripheral surface 65c are provided on the outer peripheral surface of the bonding roller 61a on the left side.
- the shape of the outer peripheral surface of the bonding roller 61a is transferred to the masking synthetic resin supplied to the bonding roller 61a on the left side, so that the masking outer surface 31, the vertical groove portion 35, and the side edge of the masking member 30 are transferred.
- the shape of the portion 33 is formed.
- the masking synthetic resin to which the shapes of the masking outer surface 31 and the masking inner surface 32 are given by the left and right bonding rollers 61a and 61b is kept in a molten state, and the right bonding roller 61b It is pressed against the fastener member 20 supplied to the above and attached to the fastener member 20.
- a part of each engaging element 23 of the fastener member 20 is embedded in the masking synthetic resin, and a space portion 36 is provided between the base portion 21 of the fastener member 20 and the masking synthetic resin.
- the fastener member 20 After the masking synthetic resin is bonded to the fastener member 20 by the left and right bonding rollers 61a and 61b, the fastener member 20 is transported in the rotational direction by the bonding roller 61b on the right side, and further downstream by the transport roller 64. Send out. At this time, the masking member 30 is formed by curing the masking synthetic resin bonded to the fastener member 20.
- the fastener member 20 to which the masking member 30 is attached by the second forming apparatus 60 is conveyed toward a cutting apparatus (not shown), and a cutting process of partially punching a part of the fastener member 20 with the cutter portion of the cutting apparatus. I do.
- the left and right ear portions 24 are formed on the fastener member 20.
- the masking member 30 is detachably held by the fastener member 20, and the engaging region 25 of the fastener member 20 is held by the masking member 30. Is covered. Further, a plurality of vertical groove portions 35 are provided on the masking outer surface 31 of the masking member 30.
- Such a hook-and-loop fastener 10 of the first embodiment is integrally fixed at a predetermined position of the cushion body to be molded when foam molding of a cushion body (foam) such as a seat for an automobile, for example.
- foam foam molding of the cushion body that integrates the hook-and-loop fastener 10 will be briefly described.
- the mold 70 used for foam molding of the cushion body is, for example, a lower mold (fixed mold) 71 whose part is shown in FIG. 8 and an upper mold (movable mold) which is arranged so as to be able to move up and down with respect to the lower mold 71. And an injection nozzle (not shown) that injects the foamed resin 74 into the cavity space in the upper mold and the lower mold 71.
- the lower mold 71 of the mold 70 is provided with at least one fastener holding portion 72 on which the surface fastener 10 is placed and held.
- a magnet 73 capable of attracting magnetic particles in the monofilament 22a fixed to the vertical wall portion 22 of the hook-and-loop fastener 10 is embedded inside or in the vicinity of the fastener holding portion 72.
- the shape and structure of the molding die 70 are not limited, and can be arbitrarily changed.
- the surface fastener 10 is attached to the fastener holding portion 72 of the mold 70 so that the masking member 30 faces the cavity surface of the mold 70. Place it. At this time, the magnetic particles in the monofilament 22a are magnetically attracted to the magnet 73 of the mold 70, so that the surface fastener 10 is held by the fastener holding portion 72.
- the vertical wall portion 22 of the fastener member 20 is arranged at a position higher than the masking outer surface 31 of the masking member 30 in the height direction. Therefore, when the surface fastener 10 is held by the fastener holding portion 72 of the mold 70, the top end surface of the vertical wall portion 22 of the fastener member 20 can be easily brought into close contact with the mounting surface of the fastener holding portion 72.
- the masking outer surface 31 of the masking member 30 is arranged at a position lower than the top end surface of the vertical wall portion 22, the masking outer surface is held when the surface fastener 10 is held by the fastener holding portion 72 of the mold 70. 31 can be separated from the mounting surface of the fastener holding portion 72 of the mold 70. As a result, the frictional resistance generated between the surface fastener 10 and the fastener holding portion 72 of the mold 70 when the position and orientation of the surface fastener 10 are automatically adjusted by utilizing the self-alignment effect of the surface fastener 10 due to the magnetic force. It is possible to easily move the hook-and-loop fastener 10 with respect to the fastener holding portion 72 of the mold 70. As a result, the position and orientation of the hook-and-loop fastener 10 can be accurately and smoothly matched with the position and orientation of the magnet 73 arranged on the fastener holding portion 72 of the mold 70.
- the foamed resin 74 of the cushion body is injected and injected into the cavity space from the injection nozzle of the mold 70.
- the foamed resin 74 flows while foaming, and the cushion body (foamed body) is foam-molded. Therefore, the cushion body (main body of the foamed body) having a predetermined shape in the cavity space of the mold 70. Is formed.
- the foamed resin 74 may cross the left and right vertical wall portions 22 of the fastener member 20 and enter the inside of the left and right vertical wall portions 22, and such foaming may occur. Due to the entry of the resin 74, a thin portion of the foam may be continuously formed between the masking member 30 and the mold 70 from the main body of the foam. In this case, in the surface fastener 10 of the first embodiment, since the masking member 30 covers the engaging region 25 of the fastener member 20 between the left and right vertical wall portions 22 of the fastener member 20, the foamed resin 74 is the fastener member. It is possible to prevent entry between the plurality of engaging elements 23 of 20.
- the foamed resin 74 that has entered the inside of the left and right vertical wall portions 22 enters and is accommodated in the four vertical groove portions 35 provided on the masking outer surface 31 of the masking member 30.
- the adhesion area between the thin portion of the foam and the masking member 30 can be increased, and the thin portion is caught in the vertical groove portion 35. It can be made difficult to peel off from the masking member 30.
- the masking member 30 is provided with the four vertical groove portions 35 (recesses 34), so that the fixing strength between the masking member 30 and the foam is effectively increased. be able to.
- the fixing strength between the masking member 30 and the foam is paraphrased as the holding force for holding the foam of the masking member 30.
- the thin portion of the foam can be firmly held on the masking outer surface 31 of the masking member 30.
- the left and right side edge portions 33 are provided on the masking outer surface 31 of the masking member 30.
- the foam formed between the left and right side edge portions 33 of the masking member 30 and the mold 70 can be partially made thinner in the width direction to form an ultrathin portion. That is, in the first embodiment, an ultra-thin portion formed by the side edge portion 33 is provided between the main body portion and the thin portion of the foam. Further, it is also possible to continuously form such an ultra-thin portion of the foam along the longitudinal direction of the hook-and-loop fastener 10.
- the masking member 30 is attached to the fastener member 20 of the hook-and-loop fastener 10. Therefore, by peeling off the masking member 30 from the fastener member 20 and removing it after the completion of foam molding, the plurality of engaging elements 23 of the fastener member 20 can be exposed to the outside.
- the masking outer surface 31 of the masking member 30 is provided with the vertical groove portion 35 and the side edge portion 33, so that a thin portion of the foam formed between the masking member 30 and the mold 70 is formed.
- a step is provided between the masking outer surface 31 of the masking member 30 and the upper surface of the side edge portion 33, and a step is also provided between the upper surface of the side edge portion 33 and the upper surface of the vertical wall portion 22. Is provided (see FIG. 3). Therefore, a step is formed between the thin portion and the ultra-thin portion of the foam, and a step for further reducing the thickness is also formed on the outside of the ultra-thin portion.
- the thin portion of the foam is pulled without peeling from the masking member 30, thereby facilitating the ultrathin portion of the foam or its vicinity. Can be cut into. Therefore, the thin portion of the foam can be separated from the main body and removed without damaging the main body of the foam.
- the thin portion of the foam formed on the masking outer surface 31 of the masking member 30 can be easily and stably removed, the thin portion of the foam is engaged with the fastener member 20.
- the plurality of engaging elements 23 in the fastener member 20 integrated with the cushion body can be exposed as they are on the surface side of the cushion body.
- the fastener member 20 of the first embodiment it is possible to suppress a decrease in the engaging strength, and it is possible to stably exert the engaging force originally possessed by the engaging region 25.
- the loop of the loop member provided on the back surface of the skin material can be stably engaged with the engaging element 23 of the fastener member 20. Further, as a result, the skin material can be stably fixed without being lifted from the cushion body, so that the skin material can be accurately attached to the surface of the cushion body. Further, since the surface fastener 10 is firmly fixed to the cushion body, the state of attachment of the skin material to the cushion body can be stably maintained.
- the masking outer surface 31 is provided with four vertical groove portions 35 as recesses 34 for increasing the fixing strength between the masking member 30 and the foam.
- the number of flutes provided on the masking outer surface is not particularly limited, and only one flute may be provided on the masking outer surface, or a plurality of flutes of three or less or five or more. May be provided.
- the form of the recess 34 provided on the masking outer surface 31 is not limited to the vertical groove portion 35 of the above-described first embodiment, and has other forms such as the forms shown in FIGS. 9 to 14. It is also possible to provide a recess on the outer surface of the masking.
- FIGS. 9 to 14 show the masking members 30a and 30b according to the first to fifth modifications that can be detachably provided on the fastener member 20 instead of the masking member 30 of the first embodiment. It is a schematic diagram which shows 30c, 30d, 30e.
- the structures and shapes other than the recesses are formed substantially in the same manner as the masking member 30 of the first embodiment described above. .. Therefore, the description of the portion or member having substantially the same configuration as that of the masking member 30 of the first embodiment described above will be omitted by using the same reference numerals.
- the same reference numerals are given to the parts or members having substantially the same configuration as the hook-and-loop fastener 10 of the first embodiment described above. The description is omitted by using and expressing.
- the masking outer surface 31a of the masking member 30a according to the first modification is provided with a plurality of recesses 34a having a bottom surface portion and left and right side edge portions 33.
- the recess 34a of the first modification has two flutes 41 provided along the longitudinal direction and a plurality of recesses 42 intermittently provided along the longitudinal direction.
- the vertical groove portion 41 in the first modification is formed in the same manner as the first vertical groove portion 35a in the first embodiment described above.
- the plurality of recessed portions 42 in the first modification are intermittently provided along the length direction at each portion on the left side and the right side of the two vertical groove portions 41 in the width direction. In this case, each recessed portion 42 is formed adjacent to the side edge portion 33.
- the recessed portion 42 as described above is provided along the length direction, a wider fixing area between the foam and the masking member 30a can be secured as compared with the vertical groove portion 41 along the length direction. , The foam can be more easily hooked on the masking member 30a. Therefore, the holding force of the foam by the masking member 30a can be further increased.
- recessed portions 42 are provided adjacent to the left and right side edge portions 33, the upper surface of the side edge portion 33 and masking are provided between the upper surface of the side edge portion 33 and the bottom surface of the recessed portion 42. A step larger than the step between the outer surfaces 31a is formed. As a result, when the masking member 30a is peeled off from the fastener member 20, the ultrathin portion of the foam or its vicinity can be cut more easily.
- the masking member 30a is peeled off from the fastener member 20 after foam molding of the cushion body to form the masking member 30a. Since the thin portion of the foam formed between the mold 70 and the mold 70 can be easily removed, the same effect as that of the hook-and-loop fastener 10 of Example 1 described above can be obtained.
- the foam can be strongly fixed by the plurality of recessed portions 42 adjacent to the left and right side edge portions 33, for example, when the foam resin enters from one of the left and right sides to form the foam.
- the foam can be firmly held by the plurality of recesses 42 provided on one side thereof. Therefore, for example, even when the foam is formed on one of the left and right sides of the masking member 30a, the foam can be easily removed by peeling the masking member 30a from the fastener member 20.
- FIG. 10 shows the masking member 30b according to the second modification.
- the recess 34b provided on the masking outer surface 31b includes two vertical groove portions 43 provided along the longitudinal direction and a plurality of lateral groove portions 44 provided along the width direction.
- a plurality of concave groove portions are arranged in a grid pattern along the longitudinal direction and the width direction.
- the foams that enter the vertical groove portion 43 and the horizontal groove portion 44 and are accommodated can be connected to each other, so that the masking member The holding power of the foam by 30b can be increased more effectively. Therefore, the same effect as that of the surface fastener 10 of the first embodiment described above can be obtained even in the surface fastener having the masking member 30b of the second modification. Further, in the masking member 30b of the second modification, the flexibility in the longitudinal direction and the width direction of the masking member 30b can be improved by providing the vertical groove portion 43 and the horizontal groove portion 44. As a result, the masking member 30b can be more easily peeled off from the fastener member 20.
- FIG. 11 shows the masking member 30c according to the third modification.
- the recess 34c provided on the masking outer surface 31c has a plurality of lateral groove portions 45 provided along the width direction.
- each lateral groove portion 45 is continuously formed between the left and right side edge portions 33.
- the masking member 30c of the third modified example having such a lateral groove portion 45, a wider fixing area between the foam and the masking member 30c can be secured as compared with the surface fastener 10 of the first embodiment described above, and the masking member.
- the foam can be more easily hooked on the 30c. Therefore, even in the surface fastener having the masking member 30c of the third modification, the same effect as that of the surface fastener 10 of the first embodiment can be obtained.
- the flexibility in the longitudinal direction of the masking member 30c can be improved by providing the lateral groove portion 45.
- a part of the foam is housed in the lateral groove portion 45, so that when the masking member 30c is peeled off from the fastener member 20, the inside of the left and right side edge portions 33 of the masking member 30c Since the formed foam is difficult to cut in the longitudinal direction, the foam can be stably cut at the above-mentioned ultrathin portion.
- FIG. 12 shows the masking member 30d according to the fourth modification.
- the recess 34d provided on the masking outer surface 31d is a plurality of lateral groove portions 46 provided continuously along the width direction so as to include the end portion in the width direction on the masking outer surface 31d.
- the same effect as that of the first embodiment can be obtained even in the surface fastener having the masking member 30d of the fourth modification.
- the flexibility of the masking member 30d in the longitudinal direction can be further improved as compared with the third modification.
- the recesses 34e provided on the masking outer surface 31e are a plurality of first flutes 47a provided apart from the side edge position in the width direction of the masking member 30e, and the masking outer surface 31e. It has left and right second vertical groove portions 47b provided at both ends in the width direction. In this case, the left and right second vertical groove portions 47b are provided at both ends in the width direction on the masking outer surface so as to cut out the entire longitudinal direction along the longitudinal direction of the fastener member.
- the same effect as that of the first embodiment can be obtained even in the surface fastener having the masking member 30e of the fifth modification. Further, in the fifth modification, since the foam can be easily hooked at both ends in the width direction on the masking outer surface 31e, the foam can be easily peeled off from the fastener member.
- the masking outer surface 31 of the masking member 30 is formed on a plane parallel to the longitudinal direction and the width direction.
- the masking outer surface 31f of the masking member 30f undulates up and down along the longitudinal direction. It may be formed on the surface.
- the magnitude of the pressure when the masking synthetic resin is bonded to the fastener member 20 by the left and right bonding rollers 61a and 61b is changed. This makes it possible to form the masking outer surface 31f of the masking member 30f on the wavy surface described above.
- the vertical undulations of the masking outer surface 31f are formed corresponding to the positions of the engaging elements 23 of the fastener member 20. That is, the masking outer surface 31f is formed high so as to be raised in the range where the engaging element 23 is formed, and is formed low so as to be recessed in the range of the space between the engaging elements 23 in the longitudinal direction.
- the masking outer surface 31f of the masking member 30f is formed on a surface that is undulated vertically along the longitudinal direction, so that the masking outer surface 31 is formed as in the first embodiment described above.
- the effect of fixing the thin foam formed on the masking member 30f to the masking outer surface 31f during foam molding of the cushion body that is, the anchor effect
- the above-mentioned “vertical groove portion”, “recessed portion”, and “horizontal groove portion” are one form of the shape of the concave portion.
- the shape of the recess is not particularly limited as long as the recess is formed by being recessed from the outer surface of the masking.
- the hook-and-loop fastener of the second embodiment is curve-compatible, which is applied when the hook-and-loop fastener is integrated into the cushion body in a state of being curved in the width direction, for example, from the viewpoint of the use of the cushion body and the design of the product. It is a hook-and-loop fastener.
- the surface fastener of the second embodiment is formed by cutting a part of the surface fastener 10 of the first embodiment. Thereby, the curved surface fastener has a plurality of fastener engaging portions arranged along the longitudinal direction and a flexible connecting portion for connecting between the fastener engaging portions adjacent in the longitudinal direction. ..
- the fastener holding portion can be formed.
- the hook-and-loop fastener of the second embodiment can be easily attached along the fastener holding portion by using a magnetic force.
- the above-mentioned self-alignment effect of the surface fastener can be effectively exerted.
- FIG. 16 is a perspective view schematically showing a hook-and-loop fastener according to the third embodiment.
- FIG. 17 is a cross-sectional view showing a cross section orthogonal to the longitudinal direction of the hook-and-loop fastener shown in FIG.
- the hook-and-loop fastener 12 according to the third embodiment has a fastener member 80 made of synthetic resin that is formed long in the front-rear direction, and a masking member 90 that is detachably held on the upper surface side of the fastener member 80.
- the fastener member 80 of the third embodiment the left and right vertical wall portions 22 are omitted from the fastener member 20 of the first embodiment, and the engaging element rows 26 forming the engaging region 85 are changed from three rows to four rows. It is formed by increasing. That is, as shown in FIG. 18, the fastener member 80 of the third embodiment is composed of a thin plate-shaped base portion 21, a plurality of hook-shaped engaging elements 23 forming an engaging region 85, and a base portion 21. It has a plurality of ear portions 24 extending in the left-right direction. Further, the plurality of engaging elements 23 form four rows of engaging element rows 26 along the longitudinal direction, and are arranged in a staggered pattern as a whole.
- the masking member 90 of the third embodiment has a constant width dimension larger than the engaging region 85 of the fastener member 80, and is continuously formed over substantially the entire longitudinal direction of the fastener member 80.
- the masking member 90 includes a masking main body 90a, a monofilament 96 containing magnetic particles embedded in the masking main body 90a, and a plurality of fixed ribs 97 projecting from the upper surface of the masking main body 90a along the width direction. And have.
- a bent portion 98 is provided at one end of the masking member 90 in the third embodiment in the longitudinal direction to facilitate peeling of the masking member 90. It should be noted that such a bent portion 98 of the third embodiment can be provided on the masking member 30 of the first embodiment described above.
- the monofilament 96 is formed using the same material as the monofilament 22a containing magnetic particles fixed to the fastener member 20 of the first embodiment described above. Further, the monofilament 96 is linearly embedded along the longitudinal direction in the upper end portion of the masking main body 90a and in the central portion in the width direction of the masking main body 90a. Further, a slit-shaped exposed portion 99 for exposing the monofilament 96 is provided along the monofilament 96 at the upper end portion of the masking main body portion 90a.
- the fixed ribs 97 of the masking member 90 are formed along the width direction so as to cross the exposed portion 99 of the masking main body 90a and cover the monofilament 96, and each fixed rib 97 masks the masking main body 90a. It rises from the outer surface 91.
- the monofilament 96 is prevented from being separated from the masking main body 90a and falling off.
- the masking member 90 of the third embodiment may be formed without providing the fixing rib 97. Further, in the masking member 90 of the third embodiment, instead of embedding the monofilament 96 containing magnetic particles in the masking main body 90a, a masking synthetic resin forming the masking main body 90a and a synthetic resin containing magnetic particles are used. A magnetic region containing magnetic particles may be continuously formed along the longitudinal direction by performing two-color molding using and.
- the masking main body 90a has a flat masking outer surface (masking upper surface) 91 exposed on the upper side and a masking inner surface (masking lower surface) 92 facing the base portion 21.
- the masking outer surface 91 includes a plurality of recesses 94 having a shape recessed toward the base portion 21, and left and right side edge portions 93 arranged on the left and right side edges (ends in the width direction) of the masking main body portion 90a. Is provided.
- the recess 94 provided on the masking outer surface 91 has four flutes 95 provided linearly along the longitudinal direction.
- the four flutes 95 of the third embodiment are formed substantially in the same manner as the four flutes 35 provided on the masking member 30 of the first embodiment.
- the left and right side edge portions 93 are provided on the masking main body portion 90a, the strength at both the left and right end portions of the masking member 90 can be improved. Further, during foam molding of the cushion body, it is possible to prevent the foamed resin from invading the inside beyond the side edge portion 93. Further, when the surface fastener 12 is held in the molding mold of the cushion body, the contact area between the surface fastener 12 and the mold can be reduced to reduce the frictional resistance generated between the two, so that the above-mentioned self-alignment effect can be obtained. It can be demonstrated.
- the masking inner surface 92 of the masking main body 90a is arranged away from the base 21, and when the cross section of the masking member 90 is viewed (see FIG. 17), the distance from the base 21 is changed. It is formed on such an uneven surface. Therefore, a space portion is provided between the upper surface of the base portion 21 and the masking inner surface 92 of the masking member 90.
- the masking inner surface 92 is provided with two concave inner groove portions extending toward the masking outer surface 91.
- the two inner grooves are the positions of the engaging element rows 26 arranged on the leftmost side of the four engaging element rows 26 of the fastener member 80 and the engaging element rows 26 arranged on the rightmost side. It is provided according to the position. Since the masking inner surface 92 as described above is provided on the masking main body 90a, the masking member 90 can be easily peeled off from the fastener member 80.
- the manufacturing apparatus of the third embodiment includes a first molding apparatus for molding the fastener member 80 and a second molding apparatus 60a shown in FIG. 19 for molding the masking member 90.
- the first molding apparatus of the third embodiment omits the monofilament supply portion and provides a molding cavity on the outer peripheral surface portion of the die wheel 52 with respect to the first molding apparatus 50 of the first embodiment shown in FIG. It is formed by changing the shape.
- the second molding apparatus 60a shown in FIG. 19 includes a pair of left and right bonding rollers 61a and 61b, a second nozzle portion 62 for supplying a masking synthetic resin (or a masking elastomer), and a monofilament 96 containing magnetic particles. It has a monofilament supply unit (not shown) and a guide roller 66 that guides the supplied monofilament 96 to the outer peripheral surface of the left bonding roller 61a.
- the second molding apparatus 60a supplies the molding roller 63 that imparts a predetermined shape to the masking synthetic resin supplied to the left bonding roller 61a, and the fastener member 80 toward the right bonding roller 61b. It has a fastener supply unit (not shown) and a transport roller 64 that sends out the fastener member 80 to which the masking synthetic resin is bonded by the left and right bonding rollers 61a and 61b to the downstream side.
- the right-hand bonding roller 61b, the second nozzle portion 62, the fastener supply portion (not shown), and the transport roller 64 in the second molding apparatus 60a are the second molding apparatus of the first embodiment shown in FIG. It is formed in the same manner as 60.
- the above-described first embodiment Similar to the case, the first outer peripheral surface 65a forming the masking outer surface 91 of the masking member 90, the four projecting portions 65b protruding from the first outer peripheral surface 65a toward the outside in the radial direction of the bonding roller 61a, and the first A second outer peripheral surface 65c is provided on both the left and right sides of the outer peripheral surface 65a and is formed at a position lower than the first outer peripheral surface 65a (see FIG. 7).
- the outer peripheral surface of the left laminating roller 61a has a shape corresponding to the fixing ribs 97 of the masking member 90.
- a plurality of concave grooves (not shown) having a size are provided along an orthogonal direction (CD) orthogonal to the mechanical direction (MD).
- the masking inner surface 92 of the masking main body 90a is formed into a predetermined surface shape as shown in FIG. It is formed on a possible uneven surface.
- the fastener member 80 shown in FIG. 18 is manufactured by using the first molding apparatus.
- the manufacturing process of the fastener member 80 in the third embodiment is substantially the same as the manufacturing process of the fastener member 20 described in the first embodiment, except that the monofilament 22a is not supplied.
- a step of bonding the masking synthetic resin to the fastener member 80 manufactured by the first molding device is performed.
- the monofilament 96 containing the magnetic particles is guided to the outer peripheral surface of the left bonding roller 61a, and the masking synthesis is performed from the second nozzle portion 62 toward the left bonding roller 61a.
- the resin is supplied in a molten state. As a result, the monofilament 96 can be inserted and embedded at a predetermined position of the masking synthetic resin.
- the masking outer surface 91, the vertical groove portion 95, and the side edge portion 93 of the masking member 90 are formed on the masking synthetic resin supplied to the bonding roller 61a on the left side, and the fixed rib 97 is formed. Subsequently, by bringing the masking synthetic resin into contact with the molding roller 63, the masking synthetic resin is given a shape capable of forming the masking inner surface 92 of the masking member 90.
- the masking synthetic resin is bonded to the fastener member 80 by the left and right bonding rollers 61a and 61b as in the case of the first embodiment described above.
- the fastener member 80 is sent out to a cutting device (not shown) on the downstream side by a transport roller 64 to form left and right ear portions 24 on the fastener member 80.
- the surface fastener 12 can be cut to a predetermined length by the same cutting device.
- one end of the masking member 90 is partially peeled from the fastener member 80, and the peeled portion is bent to form a bent portion 98 on the masking member 90.
- the hook-and-loop fastener 12 of the third embodiment shown in FIG. 16 is manufactured.
- the hook-and-loop fastener 12 of the third embodiment manufactured in this way is integrated with the cushion body when foam molding a cushion body such as a seat for an automobile. It is fixed. At this time, according to the hook-and-loop fastener 12 of the third embodiment, substantially the same effect as that of the hook-and-loop fastener 10 of the first embodiment can be obtained. Also in the hook-and-loop fastener 12 of the third embodiment, other forms such as those shown in FIGS. 9 to 14 may be adopted as the form of the recess 94 provided in the masking outer surface 91 of the masking main body 90a. It is possible.
- the masking members according to Examples 1 to 3 described above are formed of, for example, a synthetic resin that does not substantially contain magnetic particles.
- the masking member of the present invention is not limited to this, and may contain magnetic particles.
- 10 g of the surface fastener according to the seventh modification of the first embodiment the surface fastener 10 g of the seventh modification is a masking member 30 g containing magnetic particles in the fastener member 20 of the first embodiment. Is removably held and formed.
- the masking member 30g of the seventh modification includes a masking main body 111 and an outer film portion 112 that covers at least a part of the outer surface of the masking main body 111.
- a vertical groove 48 is provided on the outer surface of the masking member 30 g as a recess 34 g.
- the masking main body 111 corresponds to the "masking member 30" of the first embodiment, and has an inner surface facing the base portion 21 and an outer surface arranged on the opposite side to the inner surface. Therefore, the outer surface of the masking main body 111 has the same shape as the masking outer surface 31 of the “masking member 30” of the first embodiment, and the outer surface of the masking main body 111 has a plurality of vertical grooves corresponding to the vertical grooves 48. Is provided.
- the masking body 111 is made of a synthetic resin containing magnetic particles.
- the outer film portion 112 of the masking member 30 g is made of a material having a lower frictional resistance than the masking main body 111, and is formed of, for example, cellophane or synthetic resin.
- the outer film portion 112 covers the entire outer surface of the masking main body 111, but in the present invention, only a part of the outer surface of the masking main body 111 is covered by the outer film portion 112. An exposed portion may be provided to expose the outer surface of the masking body 111 by covering.
- FIG. 21 shows the hook-and-loop fastener 10h according to the eighth modification of the first embodiment.
- the masking member 30h containing magnetic particles is detachably held by the fastener member 20 of the first embodiment.
- the masking member 30h of the eighth modification includes a masking main body 113 and an outer film portion 114 that covers at least a part of the outer surface of the masking main body 113.
- the difference between the masking member 30h of the eighth modification and the masking member 30g of the seventh modification shown in FIG. 20 is the shape of the outer surface of the masking body 113 and the shape of the lower surface of the outer film portion 114. is there.
- the outer surface of the masking main body 113 in the eighth modification is not formed with a recess, but is formed in a flat shape. Further, the lower surface of the outer film portion 114 that covers the masking main body 113 is also formed in a flat shape corresponding to the outer surface of the masking main body 113.
- the upper surface of the outer film portion 114, which is arranged on the side opposite to the lower surface, is formed in the same shape as the masking outer surface 31 of the “masking member 30” of the first embodiment.
- Four vertical groove portions 49 are provided as the recess 34h.
- the magnetic particles may be contained in any of the masking main bodies 111 and 113 and the outer film portions 112 and 114 in the masking members 30 g and 30 h. It may be included in both of these.
- the masking members 30g and 30h in the 7th modification and the 8th modification may be formed by two-color molding.
- the fastener members 20 of the hook-and-loop fasteners 10g and 10h but also the masking members 30g and 30h contain magnetic particles, so that the hook-and-loop fasteners 10g and 10h can be more easily held with respect to the mold in which the magnet is installed. it can.
- the self-alignment effect of the surface fasteners 10g and 10h can be improved.
- the masking members 30g and 30h are further provided with outer film portions 112 and 114 having lower frictional resistance than the outer surfaces of the masking main bodies 111 and 113 as described above, the self-alignment effect can be further enhanced. it can. Therefore, the positions and orientations of the surface fasteners 10g and 10h of the seventh modification and the eighth modification attached to the mold can be automatically adjusted with higher accuracy.
- the monofilament 22a containing magnetic particles is fixed to the left and right vertical wall portions 22. Since the masking members 30g and 30h contain magnetic particles, for example, as in the ninth modification shown in FIG. 22, the left and right vertical wall portions 22 of the fastener member 20 are synthetic resins that do not substantially contain magnetic particles. It may be formed only by.
- the shapes of the left and right vertical wall portions 22 are not limited, and for example, a plurality of vertical wall bodies may be arranged intermittently in the length direction. They may be arranged in a staggered pattern.
- the masking member 30i in the ninth modification is provided so as to cover the left and right vertical wall portions 22. In this case, the masking member 30i may at least cover the top end faces of the left and right vertical wall portions 22.
- the masking member 30i includes a masking main body 118 and an outer film portion 119 that covers at least a part of the outer surface of the masking main body 118.
- a vertical groove portion 48 similar to the above-described seventh modification is provided as a recess 34i.
- the masking members 30g and 30h are provided in the region between the left and right vertical wall portions 22 of the fastener member 20 (see FIGS. 20 and 21), and also.
- outer film portions 112 and 114 capable of reducing frictional resistance are provided on the masking outer surfaces of the masking members 30 g and 30 h.
- the masking members 30 g and the masking members 30 g and the outer film portions 112 and 114 are provided.
- 30h may be formed so as to cover the top end surface (upper surface) of the vertical wall portion 22 of the fastener member 20, for example.
- the number of layers may be three or more.
- the layer corresponding to the masking outer surface (corresponding to the outer film portion in the claim) may have a lower frictional resistance than any other layer (corresponding to the masking body in the claim).
- the masking member does not necessarily have to contain magnetic particles.
- FIG. 23 shows the surface fastener 12a according to the first modification of the third embodiment.
- the hook-and-loop fastener 12a is formed by detachably holding a masking member 115 containing magnetic particles on the fastener member 80 of the third embodiment.
- the masking member 115 of the first modification of the third embodiment includes a masking main body 116 and an outer film portion 117 that covers at least a part of the outer surface of the masking main body 116.
- a vertical groove portion 95a is provided as a recess 94a on the outer surface of the masking member 115.
- the masking main body 116 substantially corresponds to the “masking member 90” of the third embodiment, and has an inner surface facing the base portion 21 and an outer surface arranged on the opposite side to the inner surface.
- the masking main body 116 is not provided with the monofilament 96 and the fixed rib 97 of the third embodiment, the outer surface of the masking main body 116 is substantially the same as the masking outer surface 91 of the “masking member 90” of the third embodiment. Has a shape. A plurality of flutes corresponding to the flutes 95a are provided on the outer surface of the masking body 116.
- the masking body 116 is made of a synthetic resin containing magnetic particles.
- the outer film portion 117 of the masking member 115 is made of a material having a lower frictional resistance than the masking main body 116, and is formed of, for example, cellophane, synthetic resin, or a magnet sheet.
- the outer film portion 117 covers the entire outer surface of the masking main body 116, but in the present invention, the masking main body is covered by covering only a part of the outer surface of the masking main body 116 with the outer film portion 117. An exposed portion may be provided to expose the outer surface of the 116.
- the surface fastener 12a shown in FIG. 23 also has the same effect as that of the first embodiment described above. Further, in this case, the magnetic particles may be contained in either the masking main body 116 or the outer film portion 117 of the masking member 115, or may be contained in both of them. Such a masking member 115 may be formed by two-color molding.
- the masking member 115 is provided with the outer film portion 117 having a low frictional resistance, the self-alignment effect can be further enhanced, and thereby the hook-and-loop fastener attached to the mold.
- the position and orientation of 12a can be automatically adjusted with higher accuracy by corresponding to the magnet of the mold.
- the material of the masking member is not limited to synthetic resin or elastomer.
- it may be a cloth such as felt cloth or paper.
- the shape of the recess is not particularly limited, and is not limited to the one having a groove bottom surface and a pair of groove wall surfaces rising from both side edges of the groove bottom surface.
- the recess may have a slope, a smooth curved surface, a polygonal shape, a step, or a partial depression, or may be formed by a combination thereof.
- the concave portion is not limited to the vertical groove portion, the concave portion, the horizontal groove portion, and the concave portion having the shape of a combination thereof described above, but also other portions such as a groove portion that is curved in a wavy shape and a groove portion having a plurality of curved portions that are bent in a crank shape. Also includes concave recesses in shape.
- the size of the recess for example, the groove depth and groove width of the vertical groove portion and the horizontal groove portion, and the interval between adjacent grooves are not particularly limited, and may be changed according to the size and application of the hook-and-loop fastener. Is possible.
- all four flutes may be formed with the same groove depth and width, or the four flutes may be formed with different groove depths and widths.
- the recess is not limited to a portion provided along the longitudinal direction or the width direction of the fastener member, and may include a portion provided along a direction angled with respect to the longitudinal direction. ..
- the position where the recess is formed is preferably formed at a position where it does not overlap the engaging element row in the width direction, but is not limited to this. A part or all of the recesses may overlap the engaging element row in the width direction. Further, the number of recesses can be arbitrarily changed.
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Abstract
Description
マスキング部材のマスキング外面に、上述のような形態の凹部が形成されることにより、マスキング部材と金型との間に形成される発泡体を凹部内に誘い込み易くして、マスキング部材のマスキング外面に発泡体をより固定させ易くできるため、発泡体に対するマスキング部材のアンカー効果を高めることができる。
左右方向とは、前後方向に直交し、且つ、ファスナー部材のベース部の上面に沿った幅方向を言う。この場合、左右方向及び幅方向は、機械方向(MD)に直交する直交方向(CD)と言うこともできる。上下方向とは、ファスナー部材のベース部の上面に直交する高さ方向又は厚さ方向を言う。特に、ベース部に対して係合素子が突出する方向を上方とし、その反対側の方向を下方とする。
ファスナー部材20は、プレート状のベース部21と、ベース部21の上面から突出する複数のフック状の係合素子23を含む係合領域25と、係合領域25の幅方向の外側に配されるとともにファスナー部材20の長手方向に沿って設けられ、ベース部21の左右側縁部から上方に延びる左右の縦壁部22と、ベース部21から左右方向の外側に向けて延出する複数の耳部24とを有する。
本実施例1の製造装置は、図5に示したようなファスナー部材20の成形に用いられる第1成形装置50と、図6に示したようなマスキング部材30の成形とファスナー部材20への貼り合せに用いられる第2成形装置60とを有する。
成形ローラ63は、第2ノズル部62の位置と、左右の貼り合わせローラ61a,61bが最も接近する位置との間に配されており、また、左側の貼り合わせローラ61aに対して一定の間隔を設けて配されている。成形ローラ63の外周面は、マスキング部材30をファスナー部材20に貼り合せたときに、マスキング部材30のマスキング内面32が、図3に示した所定の面形状に形成可能な凹凸面に形成されている。
本実施例3に係る面ファスナー12は、前後方向に長く形成される合成樹脂製のファスナー部材80と、ファスナー部材80の上面側に取り外し可能に保持されるマスキング部材90とを有する。
本実施例3の第1成形装置は、図5に示した実施例1の第1成形装置50に対して、モノフィラメント供給部を省くこと、及び、ダイホイール52の外周面部に設ける成形用キャビティの形状を変更することによって形成されている。
これによって、図16に示した本実施例3の面ファスナー12が製造される。
なお、本実施例3の面ファスナー12においても、マスキング本体部90aのマスキング外面91に設ける凹部94の形態として、図9~図14に示した形態等のようなその他の形態を採用することも可能である。
凹部の形状は、上述したように、特に限定されるものではなく、溝底面と、溝底面の両側縁部から立ち上がる一対の溝壁面とを有するものに限るものではない。例えば、凹部は、斜面や、滑らかな曲面や、多角形状や、段差や部分的なくぼみを有していてもよいし、これらの組み合わせにより形成されていてもよい。また凹部は、上述した縦溝部、凹陥部、横溝部、及びそれらの組み合わせの形状の凹部だけでなく、例えば波形に湾曲する溝部、クランク状に折れ曲がる複数の曲がり部を備えた溝部などのその他の形状の凹部も含む。
10g,10h 面ファスナー
10i 面ファスナー
12,12a 面ファスナー
20 ファスナー部材
21 ベース部
22 縦壁部
22a モノフィラメント
22b 補強リブ
23 係合素子
24 耳部
24a 耳本体部
24b 突出壁部
25 係合領域
26 係合素子列
30,30a マスキング部材
30b,30c マスキング部材
30d,30e マスキング部材
30f,30g マスキング部材
30h,30i マスキング部材
31,31a マスキング外面(マスキング上面)
31b,31c マスキング外面
31d,31e マスキング外面
31f マスキング外面
32 マスキング内面(マスキング下面)
33 側縁部
34,34a 凹部
34b,34c 凹部
34d,34e 凹部
34g,34h 凹部
34i 凹部
35 縦溝部(縦方向の凹溝部)
35a 第1縦溝部
35b 第2縦溝部
36 空間部
37 内側溝部
41 縦溝部
42 凹陥部
43 縦溝部
44,45 横溝部
46 横溝部
47a 第1縦溝部
47b 第2縦溝部
48,49 縦溝部
50 第1成形装置
51 第1ノズル部
51a 流路部
51b ホイール対向面
51c 樹脂供給口
52 ダイホイール
53 ピックアップローラ
60,60a 第2成形装置
61a 左側の貼り合わせローラ
61b 右側の貼り合わせローラ
62 第2ノズル部
63 成形ローラ(マスキングローラ)
64 搬送ローラ
65a 第1外周面
65b 突出部
65c 第2外周面
66 案内ローラ
70 金型
71 下型(固定型)
72 ファスナー保持部
73 磁石
74 発泡樹脂
80 ファスナー部材
85 係合領域
90 マスキング部材
90a マスキング本体部
91 マスキング外面(マスキング上面)
92 マスキング内面(マスキング下面)
93 側縁部
94,94a 凹部
95,95a 縦溝部
96 モノフィラメント
97 固定リブ
98 折曲部
99 露出部
111 マスキング本体
112 外膜部
113 マスキング本体
114 外膜部
115 マスキング部材
116 マスキング本体
117 外膜部
118 マスキング本体
119 外膜部
Claims (13)
- ファスナー部材(20,80)と、前記ファスナー部材(20,80)に取り外し可能に保持されるマスキング部材(30,30a~30i,90,115)とを有し、
前記ファスナー部材(20,80)は、長尺で第1面と第2面とを有するベース部(21)と、前記ベース部(21)の前記第1面から突出する複数の係合素子(23)とを有し、
前記マスキング部材(30,30a~30i,90,115)は、前記ベース部(21)の前記第1面上に配され、且つ、少なくとも一部の前記係合素子(23)を被覆し、
前記マスキング部材(30,30a~30i,90,115)は、前記ベース部(21)に対向するマスキング内面(32,92)と、前記マスキング内面(32,92)に対して反対側に配されるマスキング外面(31,31a~31f,91)とを有し、
前記マスキング外面(31,31a~31f,91)に、少なくとも1つの凹部(34,34a~34e,34g~34i,94,94a)が設けられている
ことを特徴とする面ファスナー。 - 前記凹部(34,34a~34c,34g~34i,94,94a)は、前記マスキング部材(30,30a~30c,30f~30i,90,115)における幅方向の側縁位置から内側に離れて配されている請求項1記載の面ファスナー。
- 前記マスキング部材(30,30a,30b,30e~30i,90,115)の前記凹部(34,34a,34b,34e,34g~34i,94,94a)は、前記ファスナー部材(20,80)の長手方向に沿って設けられる縦溝部(35,35a,35b,41,43,47a,47b,48,49,95,95a)を含む請求項1又は2記載の面ファスナー。
- 前記マスキング部材(30a)の前記凹部(34a)は、前記ファスナー部材(20)の長手方向に沿って間欠的に設けられる複数の凹陥部(42)を含む請求項1~3のいずれかに記載の面ファスナー。
- 前記マスキング部材(30b,30c,30d)の前記凹部(34b,34c,34d)は、前記ファスナー部材(20)の幅方向に沿って設けられる複数の横溝部(44,45,46)を含む請求項1~4のいずれかに記載の面ファスナー。
- 前記マスキング部材(30,30a,30e~30i,90,115)の前記凹部(34,34a,34e,34g~34i,94,94a)は、前記マスキング外面(31,31a,31e,31f,91)から前記凹部(34,34a,34e,34g~34i,94,94a)の底部までの深さが異なる複数の前記凹部(34,34a,34e,34g~34i,94,94a)を含む請求項1~5のいずれかに記載の面ファスナー。
- 前記マスキング部材(30f)の前記マスキング外面(31f)は、前記ファスナー部材(20)の長手方向に沿って、高さ方向に起伏している請求項1~6のいずれかに記載の面ファスナー。
- 前記マスキング部材(30g~30i,115)は、磁性粒子を含む請求項1~7のいずれかに記載の面ファスナー。
- 前記マスキング部材(30g~30i,115)は、前記ベース部(21)に対向する内面、及び前記内面に対して反対側に配される外面を有するマスキング本体(111,113,116,118)と、前記マスキング本体(111,113,116,118)の前記外面の少なくとも一部を被覆する外膜部(112,114,117,119)とを備え、
前記外膜部(112,114,117,119)は、前記マスキング本体(111,113,116,118)よりも摩擦抵抗が低い
請求項1~8のいずれかに記載の面ファスナー。 - 前記マスキング本体(111,116,118)の前記外面に、少なくとも1つの凹部が設けられている請求項9記載の面ファスナー。
- 前記マスキング外面(31d)の前記凹部(34d)は、前記マスキング外面(31d)における幅方向の端部を含んで設けられている請求項1記載の面ファスナー。
- 前記マスキング外面(31e)の前記凹部(34e)は、前記マスキング外面(31e)における幅方向の両端部において、前記ファスナー部材(20)の長手方向に沿って設けられている請求項1記載の面ファスナー。
- 前記ファスナー部材(20)は、複数の前記係合素子(23)を含む係合領域(25)と、前記係合領域(25)の幅方向の外側に配されるとともに前記ファスナー部材(20)の長手方向に沿って設けられる左右の縦壁部(22)とを有し、
前記マスキング部材(30,30a~30c,30f~30h)は、前記マスキング外面(31,31a~31c,31f)における幅方向の両端部におのおの側縁部(33)を有し、
前記側縁部(33)は、前記縦壁部(22)の内側に隣接して、前記ファスナー部材(20)の長手方向に沿って配されている
請求項1~12のいずれかに記載の面ファスナー。
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JP2021542606A JP7265230B2 (ja) | 2019-08-30 | 2020-07-10 | 面ファスナー |
US17/634,204 US11898595B2 (en) | 2019-08-30 | 2020-07-10 | Surface fastener |
EP20859222.0A EP4023097A4 (en) | 2019-08-30 | 2020-07-10 | SURFACE FIXING DEVICE |
CN202080060801.0A CN114286631B (zh) | 2019-08-30 | 2020-07-10 | 面连接件 |
KR1020227006584A KR102632735B1 (ko) | 2019-08-30 | 2020-07-10 | 면 파스너 |
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PCT/JP2019/034183 WO2021038843A1 (ja) | 2019-08-30 | 2019-08-30 | 面ファスナー及び面ファスナーの製造方法 |
JP2019230845 | 2019-12-20 | ||
JP2019-230845 | 2019-12-20 | ||
JPPCT/JP2020/006338 | 2020-02-18 | ||
PCT/JP2020/006338 WO2021038917A1 (ja) | 2019-08-30 | 2020-02-18 | 面ファスナー及び面ファスナーの製造方法 |
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PCT/JP2020/027098 WO2021039151A1 (ja) | 2019-08-30 | 2020-07-10 | 面ファスナー |
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EP (2) | EP4023096A4 (ja) |
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CN114286632A (zh) | 2022-04-05 |
KR20220038480A (ko) | 2022-03-28 |
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