WO2021031772A1

WO2021031772A1 - Roller kiln device and production system comprising the device

Info

Publication number: WO2021031772A1
Application number: PCT/CN2020/103405
Authority: WO
Inventors: 潘建环; 王子能; 陈水福; 彭星星
Original assignee: 科达制造股份有限公司
Priority date: 2019-08-19
Filing date: 2020-07-22
Publication date: 2021-02-25
Also published as: CN110455072B; CN110455072A

Abstract

Disclosed in the present invention are a roller kiln device and a production system comprising the device. The solution comprises a kiln furnace, a kiln furniture, a burner and a slow cooling fan unit; the kiln furnace comprises a smoke discharging section, a firing section and a cooling section, the length of the cooling section being less than the sum of the length of the smoke discharging section and the length of the firing section; the cooling section comprises a rapid cooling section, a front slow cooling section, a double-layer rear slow cooling section and a double-layer fast cooling section which are sequentially provided; a hoister is provided between the front slow cooling section and the rear slow cooling section; the slow cooling fan unit is provided on the front slow cooling section and the rear slow cooling section, the burner is at least located on the firing section, and a product outputted from the front slow cooling section is delivered by means of the hoister to the double-layer rear slow cooling section for cooling, so that the rear slow cooling section and the fast cooling section can achieve twice the product cooling efficiency. By changing the length distribution of the smoke discharging section, the firing section and the cooling section, the time control of smoke discharging, firing and cooling is realized, the overall length of the kiln furnace is shortened, and the circulating cooling of hot air is realized by means of the slow cooling exhaust fan, thereby achieving the recycling of energy.

Description

一种辊道窑装置及包含该装置的生产***Roller kiln device and production system containing the device

技术领域Technical field

本发明涉及发泡陶瓷生产领域，具体涉及一种辊道窑装置及包含该装置的生产***。The invention relates to the field of foamed ceramic production, in particular to a roller kiln device and a production system containing the device.

背景技术Background technique

发泡陶瓷是一种以抛光废渣、煤灰煤渣、石材废料、尾矿等固体废弃物位主要原料，采用先进的生产工艺和发泡技术，经高温焙烧而成的高气孔率的闭孔陶瓷材料，是一种变废为宝、环保节能的绿色建材。Foamed ceramics is a kind of closed-cell ceramics with high porosity and high porosity, which is made from polishing waste slag, coal ash cinder, stone waste, tailings and other solid wastes. It adopts advanced production technology and foaming technology and is roasted at high temperature. Material is a green building material that turns waste into treasure, environmental protection and energy saving.

发泡陶瓷适用于建筑外墙保温，防火隔离带，消音降噪，建筑自保温冷热桥处理等，与传统的外墙保温材料相比，发泡陶瓷具有密度轻、热传导率低、高抗拉、高抗压、防火、耐高温、耐老化等优越性能，因此，可以广泛应用于隔音隔断、外墙保温隔热、装配式别墅、地铁等场所。Foamed ceramics are suitable for building exterior wall insulation, fire barriers, noise reduction, building self-insulation cold and hot bridge treatment, etc. Compared with traditional exterior wall insulation materials, foamed ceramics have lighter density, low thermal conductivity and high resistance It has excellent properties such as tensile strength, high compression resistance, fire resistance, high temperature resistance, aging resistance, etc. Therefore, it can be widely used in sound insulation partitions, external wall insulation, prefabricated villas, subways and other places.

由于发泡陶瓷产品用于建筑装配式结构时，其规格都较大，且入窑焙烧前呈粉末状，需要经过高温加热，使得里面的发泡剂与其他原料发生反应，才能够形成一种闭孔陶瓷材料。Because foamed ceramic products are used in building fabricated structures, their specifications are large, and they are in powder form before being roasted in the kiln. They need to be heated at high temperatures to make the foaming agent inside react with other raw materials to form a Closed cell ceramic material.

大规格的发泡陶瓷由于其规格大，在退火过快容易出现开裂的现象，烧成周期长影响生产效率，制约了产量的提升。Large-sized foamed ceramics are prone to cracking due to their large specifications. The long firing cycle affects production efficiency and restricts the increase in output.

现有技术中，申请号为201811200286.2的在先申请专利公开了一种大规格发泡陶瓷用辊道窑装置，包括用于放置产品的窑炉、位于所述窑炉内部的窑具、布置于所述窑炉上的烧嘴以及实现窑炉内部热量循环的抽热风机；所述窑炉包括依次设置的排烟段、烧成段以及冷却段，所述冷却段的长度大于所述排烟段与所述烧成段的长度之和；所述冷却段包括依次设置的急冷段、缓冷段以及快冷段；所述抽热风机位于所述缓冷段。In the prior art, the previous patent application with application number 201811200286.2 discloses a roller kiln device for large-size foamed ceramics, including a kiln for placing products, kiln furniture located inside the kiln, and The burner on the kiln and the exhaust fan that realizes the internal heat circulation of the kiln; the kiln includes a smoke exhaust section, a firing section and a cooling section arranged in sequence, and the length of the cooling section is greater than the exhaust smoke The sum of the lengths of the section and the firing section; the cooling section includes a quenching section, a slow cooling section and a quick cooling section arranged in sequence; the heat extraction fan is located in the slow cooling section.

该发明通过排烟段、烧成段及冷却段的长度分布，实现对排烟、烧成及冷却的时间控制，再通过抽热风机实现热风循环冷却，保证产品的成型质量的同时，实现了能源的循环利用，节约能源。The invention realizes the time control of smoke exhaust, firing and cooling through the length distribution of the smoke exhaust section, firing section and cooling section, and then realizes the circulation and cooling of hot air through a hot exhaust fan to ensure the molding quality of the product while achieving Recycling of energy to save energy.

但是该发明的冷却段的长度仍较长，生产效率还有提升的空间。However, the length of the cooling section of the invention is still relatively long, and there is still room for improvement in production efficiency.

因此，基于上述发泡陶瓷生产过程中的难题，有必要提出一种与其生产工艺要求相互匹配的辊道窑装置，解决以上问题。Therefore, based on the above-mentioned problems in the production of foamed ceramics, it is necessary to propose a roller kiln device that matches the requirements of its production process to solve the above problems.

发明内容Summary of the invention

为了解决上述技术问题，本发明的第一目的在于提供一种辊道窑装置，通过对各阶段长度以及烧嘴的布局情况，使得辊道窑装置与生产工艺相互匹配，得到性能优良的发泡陶瓷，并运用了双层冷却的方式，缩短了产品的烧成周期进而提升了产量，缓冷段采用热风循环***，进一步符合发泡陶瓷的工艺需求，提高了产品的成品率。In order to solve the above technical problems, the first object of the present invention is to provide a roller kiln device, through the length of each stage and the layout of the burner, so that the roller kiln device and the production process are matched with each other to obtain excellent foaming performance For ceramics, the double-layer cooling method is used to shorten the firing cycle of the product and increase the output. The slow cooling section adopts a hot air circulation system, which further meets the technological requirements of foamed ceramics and improves the product yield.

为实现上述发明目的，本发明采取的技术方案如下：To achieve the above-mentioned purpose of the invention, the technical solutions adopted by the present invention are as follows:

一种辊道窑装置，包括用于放置产品的窑炉、位于所述窑炉内部的窑具、布置于所述窑炉上的烧嘴以及实现窑炉内部热量循环的缓冷风机组，所述窑炉包括依次设置的排烟段、烧成段以及冷却段，所述冷却段的长度小于所述排烟段与所述烧成段的长度之和；A roller kiln device includes a kiln for placing products, kiln furniture located inside the kiln, a burner arranged on the kiln, and a slow cooling fan unit for realizing heat circulation inside the kiln. The kiln includes a smoke exhaust section, a firing section, and a cooling section arranged in sequence, and the length of the cooling section is less than the sum of the lengths of the smoke exhaust section and the firing section;

所述冷却段包括依次设置的急冷段、前缓冷段、双层的后缓冷段以及双层的快冷段；The cooling section includes a quenching section, a front slow cooling section, a double-layer post slow cooling section, and a double-layer fast cooling section that are sequentially arranged;

所述前缓冷段与后缓冷段之间设置有提升机；A hoist is provided between the front slow cooling section and the rear slow cooling section;

所述急冷段与前缓冷段连通；The quench section is connected with the front slow cooling section;

所述提升机用来将产品送至双层的后缓冷段的上层、下层；The hoist is used to deliver products to the upper and lower layers of the double-layer post-slow cooling section;

窑炉内部设有若干输送辊，用于将产品依次向排烟段、烧成段及冷却段输送；There are several conveying rollers inside the kiln, which are used to convey the products to the exhaust section, firing section and cooling section in sequence;

所述缓冷风机组设置于所述前缓冷段、后缓冷段，其中，设置于所述前缓冷段的风机组将所述急冷段和前缓冷段内部的热风抽出再按预设的比例供入所述前缓冷段内，设置于所述后缓冷段的风机组将所述后缓冷段内部的热风抽出再按预设的比例供入所述后缓冷段内；The slow cooling fan group is arranged in the front slow cooling section and the rear slow cooling section, wherein the fan group arranged in the front slow cooling section extracts the hot air inside the rapid cooling section and the front slow cooling section and then presses the preset Is supplied into the front slow cooling section, and the fan group arranged in the rear slow cooling section draws out the hot air from the rear slow cooling section and supplies it into the rear slow cooling section according to a preset ratio;

所述烧嘴至少位于所述烧成段。The burner is at least located in the firing section.

通过这样设置，将窑炉的后缓冷段以及快冷段设置成双层的结构，并通过设置于前缓冷段与后缓冷段之间的提升机将产品输送至后缓冷段的上下两层，从而同一时间内，窑炉的缓冷段以及快冷段的上下两层均能进行产品的冷却工序，大大提高了产品的生产效率，并有利于缩短窑炉的整体长度，减小占地面积；再者，通过风机组对前缓冲段、后缓冲段中的热量进行按比例循环，使得前缓冲段、后缓冲段的温度缓慢下降，减少产品开裂的可能。With this arrangement, the post slow cooling section and the fast cooling section of the kiln are set in a double-layer structure, and the product is transported to the rear slow cooling section through the elevator set between the front slow cooling section and the rear slow cooling section. There are two upper and lower layers, so that at the same time, both the slow cooling section and the upper and lower layers of the fast cooling section of the kiln can carry out the cooling process of the product, which greatly improves the production efficiency of the product, and helps to shorten the overall length of the kiln. Small footprint; in addition, the heat in the front buffer section and the rear buffer section is circulated proportionally through the fan unit, so that the temperature of the front buffer section and the rear buffer section slowly drops, reducing the possibility of product cracking.

作为优选，所述后缓冷段以及快冷段均包括壳体，所述壳体内水平设置有隔层，所述隔层将后缓冷段分隔成缓冷上层以及缓冷下层，将所述快冷段分隔成快冷上层以及快冷下层，所述壳体的内壁设置有保温隔热层，所述缓冷上层、缓冷下层、快冷上层以及快冷下层均设置有用于输送产品的辊棒以及驱动辊棒转动的辊棒驱动组件。Preferably, the post slow cooling section and the fast cooling section both include a shell, and a partition is horizontally arranged in the shell. The barrier separates the slow cooling section into a slow cooling upper layer and a slow cooling lower layer, The fast cooling section is divided into a fast cooling upper layer and a fast cooling lower layer. The inner wall of the shell is provided with a thermal insulation layer. The slow cooling upper layer, the slow cooling lower layer, the fast cooling upper layer and the fast cooling lower layer are all provided with products for conveying products. A roller and a roller drive assembly that drives the roller to rotate.

通过这样设置，隔层将壳体分割成缓冷上层和缓冷下层、将快冷段分隔成快冷上层以及快冷下层，产品可输送进后缓冷段中的缓冷上层或缓冷下层的辊棒上，由辊棒驱动组件驱动辊棒旋转，从而将产品向快冷上层或快冷下层输送，壳体内壁的保温隔热层对箱体进行保温，减少箱体内热量的丧失，避免造成能源浪费以及有利于使得产品的温度缓慢下降。Through this arrangement, the compartment divides the shell into a slow cooling upper layer and a slow cooling lower layer, and separates the fast cooling section into a fast cooling upper layer and a fast cooling lower layer. Products can be transported into the slow cooling upper layer or the slow cooling lower layer in the back slow cooling section. On the roller, the roller drive assembly drives the roller to rotate, so as to transport the product to the upper or lower layer of fast cooling. The heat preservation and heat insulation layer on the inner wall of the shell keeps the box warm, reducing heat loss in the box and avoiding Energy waste and conducive to slow down the product temperature.

作为优选，所述排烟段的长度占所述窑炉总长度的5％-7％；Preferably, the length of the exhaust section accounts for 5% to 7% of the total length of the kiln;

所述烧成段的长度占所述窑炉总长度的50％-53％；The length of the firing section accounts for 50%-53% of the total length of the kiln;

所述冷却段的长度占所述窑炉总长度的42％-45％。The length of the cooling section accounts for 42%-45% of the total length of the kiln.

通过这样设置，将后缓冷段与快冷段设置为双层结构后，缩短了窑炉的冷却段的长度，即缩小了冷却段与窑炉总长度的占比，并增加了烧成段的占比，有效提高窑炉的产品烧成量，从而提高产品生产的效率。With this arrangement, after the post slow cooling section and the fast cooling section are set in a double-layer structure, the length of the cooling section of the kiln is shortened, that is, the proportion of the cooling section and the total length of the kiln is reduced, and the firing section is increased. The proportion of the kiln can effectively increase the firing capacity of the kiln, thereby increasing the efficiency of product production.

作为优先，所述提升机包括设置于窑炉的前缓冷段与后缓冷段之间的支架、沿支架竖直升降的移动横梁以及驱动所述移动横梁升降的提升驱动组件，所述移动横梁的下方固定有保温箱体，所述保温箱体由结构板围构形成，所述保温箱体的内壁均设置有至少一层保温板；As a priority, the hoist includes a bracket arranged between the front slow cooling section and the rear slow cooling section of the kiln, a moving beam vertically lifting along the bracket, and a lifting drive assembly that drives the moving beam to rise and fall. A heat preservation box is fixed below the crossbeam, the heat preservation box is formed by a structural plate enclosure, and the inner wall of the heat preservation box is provided with at least one layer of heat preservation board;

所述保温箱体的两个相对设置的面各设置一开口，两个所述开口沿所述前缓冷段向所述后缓冷段输送产品的方向设置；Two oppositely arranged surfaces of the heat preservation box body are each provided with an opening, and the two openings are arranged along the direction of conveying products from the front slow cooling section to the rear slow cooling section;

所述保温箱体上位于所述开口处设置有阻断保温箱体内、外进行热量交换的封闭结构；A closed structure that blocks heat exchange between the inside and outside of the insulation box is provided at the opening on the insulation box;

所述保温箱体内设置至少一层输送辊道，每一层所述输送辊道上均设置有用于输送发泡陶瓷的辊棒传动组件。At least one layer of conveying roller table is arranged in the heat preservation box, and each layer of the conveying roller table is provided with a roller transmission assembly for conveying foamed ceramics.

通过这样设置，该提升机运用于窑炉的前缓冷段向窑炉的后缓冷段的产品移送，移送产品时，驱动组件驱动移动横梁竖直升/降，使得与移动横梁固定的保温箱体的其中一侧的开口与前缓冷段对接，并使保温箱体内的辊棒传动组件与前缓冷段内设置的用于输送产品的输送辊平齐，接着，待前缓冷段内的发泡陶瓷产品转移至保温箱体中后，驱动组件驱动移动横梁升/降，使保温箱体另一侧的开口与后缓冷段对接，并使保温箱体内的辊棒传动组件与后缓冷段内设置的用于输送产品的输送辊平齐，辊棒传动组件将保温箱体内的发泡陶瓷中产品移送至后缓冷段中的输送辊上，完成将产品从前缓冷段向后缓冷段移送的过程，封闭结构能阻断保温箱体内、外进行热交换，从而在发泡陶瓷由前缓冷段转移至保温箱体、由保温箱体转移至后缓冷段时，避免发泡陶瓷受冷而产生裂纹，在驱动组件驱动保温箱体升/降时，封闭组件能阻断保温箱体内、外发生热量交换，减少热量丧失，对发泡陶瓷产品进行保温，避免升降过程中发泡陶瓷产品在保温箱体内发生冷裂的情况，因此，在整个发泡陶瓷产品移送过程中对发泡陶瓷进行良好的保温，保持发泡陶瓷产品生产的稳定性以及可靠性，降低产品的不良率，提高生产效率。With this arrangement, the hoist is used to transfer products from the front slow cooling section of the kiln to the rear slow cooling section of the kiln. When the products are being transferred, the driving assembly drives the moving beam to rise/fall vertically, so that the heat preservation is fixed with the moving beam The opening on one side of the box body is connected to the front slow cooling section, and the roller transmission assembly in the incubator box is flush with the conveying roller set in the front slow cooling section for conveying products, and then wait for the front slow cooling section After the foamed ceramic product inside is transferred to the insulation box, the driving component drives the moving beam to rise/fall, so that the opening on the other side of the insulation box is connected to the post slow cooling section, and the roller transmission component in the insulation box is connected to The conveying rollers used to convey the products in the back slow cooling section are flush, and the roller rod transmission assembly transfers the foamed ceramic products in the incubator to the conveying rollers in the back slow cooling section to complete the product slow cooling section from the front In the process of transferring back to the slow cooling section, the closed structure can block the heat exchange between the inside and outside of the insulation box, so that when the foamed ceramic is transferred from the front slow cooling section to the insulation box, and from the insulation box to the rear slow cooling section , To avoid the foaming ceramics from being cold and causing cracks. When the drive components drive the insulation box to rise/fall, the closed components can block the heat exchange between the inside and outside of the insulation box, reduce heat loss, and keep the foamed ceramic products from insulation. The foamed ceramic products are cold cracked in the insulation box during the lifting process. Therefore, the foamed ceramics should be well insulated during the entire foamed ceramic product transfer process to maintain the stability and reliability of the foamed ceramic product production. Reduce product defect rate and improve production efficiency.

作为优选，所述封闭结构为升降门结构，所述升降门结构包括保温门板以及驱动所述保温门板竖直升降的直线伸缩件，所述直线伸缩件设置于所述保温箱体上，所述直线伸缩件的伸缩端与所述保温门板固定。Preferably, the closed structure is a lifting door structure, the lifting door structure includes a heat-preserving door panel and a linear telescopic element that drives the heat-preserving door panel to vertically lift, the linear telescopic element is arranged on the heat preservation box, the The telescopic end of the linear telescopic element is fixed with the heat preservation door panel.

通过这样设置，封闭结构的一种实施方式是通过升降直线伸缩件驱动保温门板升降，达到启闭保温箱体的开口的目的，当需要打开开口以进行向保温箱体内进发泡陶瓷产品或将保温箱体内的发泡陶瓷产品转移出时，通过直线伸缩件驱动保温门板移动，将开口打开；而在驱动组件驱动移动横梁升降时，直线伸缩件不动作，保持保温门板对保温箱体开口的封闭，从而阻断保温箱体内、外进行热量交换，在保温箱体随移动横梁升降的过程中，避免发泡陶瓷产品在保温箱体内出现冷裂，减少产品的不良率，保持发泡陶瓷生产的正常、高效运行。With this arrangement, one implementation of the closed structure is to drive the thermal insulation door panel up and down through the lifting linear telescopic element to achieve the purpose of opening and closing the opening of the thermal insulation box. When it is necessary to open the opening to enter the foamed ceramic product into the thermal insulation box or heat insulation When the foamed ceramic product in the box is transferred out, the thermal insulation door panel is driven to move by the linear expansion member to open the opening; while when the driving component drives the moving beam to rise and fall, the linear expansion member does not act to keep the insulation door panel closed to the opening of the insulation box. , So as to block the heat exchange between the inside and outside of the insulation box, and avoid the cold cracking of the foamed ceramic products in the insulation box during the rise and fall of the insulation box with the moving beam, reduce the defect rate of the product, and maintain the production of foamed ceramics. Normal and efficient operation.

作为优选，所述封闭结构为板件配合结构，所述板件配合结构包括第一板件以及第二板件，所述第一板件位于所述前缓冷段、后缓冷段上均有设置，所述第一板件竖直固定在所述前缓冷段、所述后缓冷段相向一端的端部，所述第二板件竖直固定于所述保温箱体上并位于所述开口处，所述第一板件与所述第二板件的表面贴合且为滑动配合。Preferably, the closed structure is a plate fitting structure, the plate fitting structure includes a first plate and a second plate, and the first plate is located on both the front slow cooling section and the rear slow cooling section. There is an arrangement, the first plate is vertically fixed at the ends of the front slow cooling section and the end of the rear slow cooling section opposite to each other, and the second plate is vertically fixed on the heat preservation box and is located At the opening, the surfaces of the first plate and the second plate are attached and are in sliding fit.

通过这样设置，作为封闭结构的另一种实施方式，此种封闭结构为板件配合结构，第一板件与前缓冷段或后缓冷段固定且第一板件竖直固定于前缓冷段与后缓冷段相向一端的端部，第二板件竖直固定于保温箱体上，随保温箱体升降而升降；在驱动组件驱动移动横梁升降时，保温箱体随移动横梁升降，第一板件与第二板件的表面贴合并为滑动配合，从而第一板件随保温箱体升降的过程中与第二板件保持贴合，阻断保温箱体内、外进行气体交换和热量交换，且使保温箱体内腔与前缓冷段、后缓冷段始终保持连通，对产品进行良好的保温，最大限度地避免将发泡陶瓷产品由前缓冷段向后缓冷段移送的过程中出现发泡陶瓷产品冷裂的情况发生。With this arrangement, as another embodiment of the closed structure, this closed structure is a plate fitting structure. The first plate is fixed to the front slow cooling section or the rear slow cooling section and the first plate is vertically fixed to the front slow cooling section. At the end of the opposite end of the cold section and the post slow cooling section, the second plate is vertically fixed on the insulation box body and rises and falls as the insulation box body rises and falls; when the driving component drives the moving beam to rise and fall, the insulation box body rises and falls with the moving beam , The surfaces of the first plate and the second plate are attached and combined into a sliding fit, so that the first plate stays in contact with the second plate during the lifting and lowering of the insulation box, blocking the gas exchange inside and outside the insulation box It exchanges with heat, and keeps the internal cavity of the insulation box connected with the front slow cooling section and the rear slow cooling section at all times, so that the product is well insulated, and the foamed ceramic product is avoided to the greatest extent from the front slow cooling section to the back slow cooling section Cold cracking of the foamed ceramic product occurred during the transfer process.

作为优选，所述第一板件上固定有L型板，所述第一板件与所述L型板形成一竖直滑槽，所述第二板件与所述竖直滑槽滑动配合，或者，所述第一板件上固定有L型板，所述第二板件与所述L型板形成一竖直滑槽，所述第一板件与所述竖直滑槽滑动配合。Preferably, an L-shaped plate is fixed on the first plate, the first plate and the L-shaped plate form a vertical chute, and the second plate is in sliding fit with the vertical chute , Or, an L-shaped plate is fixed on the first plate, the second plate and the L-shaped plate form a vertical chute, and the first plate is in sliding fit with the vertical chute .

通过这样设置，使得第一板件与第二板件发生相对滑移的过程中，第二板件在第一板件上的竖直滑槽内滑动或第一板件与第二板件上的竖直滑槽内滑动，竖直滑槽内进一步阻断保温箱体内、外进行气体或热量交换，更好地到达对保温箱体内的发泡陶瓷产品保温的效果。Through this arrangement, during the relative sliding of the first plate and the second plate, the second plate slides in the vertical chute on the first plate or the first plate and the second plate The vertical chute slides in the vertical chute, and the vertical chute further blocks the gas or heat exchange inside and outside the insulation box, so as to better achieve the thermal insulation effect of the foamed ceramic products in the insulation box.

作为优选，所述烧成段包括依次设置的预热段、中高温段以及烧成后段，所述烧成段中的各个阶段均设置有所述烧嘴；Preferably, the firing section includes a preheating section, a medium-high temperature section, and a post-firing section that are arranged in sequence, and each stage in the firing section is provided with the burner;

所述预热段的烧嘴数量占所述烧成段所有烧嘴总数的15％-18％；The number of burners in the preheating section accounts for 15%-18% of the total number of burners in the firing section;

所述中高温段的烧嘴数量占所述烧成段所有烧嘴总数的80％-85％。The number of burners in the medium and high temperature section accounts for 80%-85% of the total number of burners in the firing section.

通过这样设置，将烧成段长度占比提高后，则需相应增加中高温段的烧嘴的数量占比，从而可维持中高温段的温度，以满足在保证产品生产质量的条件下提高产品的生产效率。Through this setting, after increasing the proportion of the length of the firing section, the proportion of the number of burners in the medium and high temperature section needs to be increased accordingly, so that the temperature of the medium and high temperature section can be maintained to meet the requirements of improving the product under the condition of ensuring product quality Production efficiency.

作为优选，所述烧嘴包括设置于所述前缓冷段前部以及所述后缓冷段前部的补温烧嘴。Preferably, the burner includes a supplementary temperature burner arranged at the front part of the front slow cooling section and the front part of the rear slow cooling section.

通过这样设置，补温烧嘴可对前缓冷段前部以及后缓冷段前部进行温度补充，起到对于前缓冷段、后缓冷段的调温的作用，避免温度下降过大而引起产品开裂的可能。Through this setting, the supplementary temperature burner can supplement the temperature of the front part of the front slow cooling section and the front part of the rear slow cooling section, and play a role in adjusting the temperature of the front slow cooling section and the rear slow cooling section to avoid excessive temperature drops. It may cause the product to crack.

作为优选，所述缓冷风机组包括缓冷抽风机以及热风循环管道，每一所述缓冷抽风机均对应设置一所述热风循环管道，所述热风循环管道设置于所述前缓冷段、后缓冷段中且位于产品的上、下两侧；Preferably, the slow cooling fan unit includes a slow cooling exhaust fan and a hot air circulation pipe, each of the slow cooling exhaust fans is correspondingly provided with a hot air circulation pipe, and the hot air circulation pipe is arranged in the front slow cooling section, In the back slow cooling section and located on the upper and lower sides of the product;

所述缓冷抽风机包括缓冷抽风口、缓冷回风口以及缓冷排风口，所述缓冷回风口设置于所述缓冷排风口的一侧，所述缓冷抽风口与所述热风循环管道的一端连通，所述热风循环管的另一端与所述缓冷回风口连通，所述缓冷排风口与外界大气连通。The slow cooling exhaust fan includes a slow cooling air outlet, a slow cooling return air outlet, and a slow cooling air outlet. The slow cooling return air outlet is arranged on one side of the slow cooling air outlet, and the slow cooling air outlet is connected to the slow cooling air outlet. One end of the hot air circulation pipe is in communication, the other end of the hot air circulation pipe is in communication with the slow cooling return air port, and the slow cooling exhaust port is in communication with the outside atmosphere.

通过这样设置，缓冷抽风机通过缓冷抽风口抽取前缓冷段或后缓冷段内部的热风，并将热风从缓冷排风口排出至外界大气中，通过调整缓冷回风阀门的开口，以设置从热风回风口回流的热风量，缓冷抽风机将抽取的热风一部分循环供回前缓冷段或后缓冷段内，且使循环供回的热风从产品的上下两侧打入窑内，达到从产品的上、下两侧缓慢冷却产品的目的。With this arrangement, the slow cooling exhaust fan extracts the hot air from the front slow cooling section or the back slow cooling section through the slow cooling exhaust port, and discharges the hot air from the slow cooling exhaust port to the outside atmosphere. By adjusting the slow cooling return air valve The opening is used to set the amount of hot air returning from the hot air return air outlet. The slow cooling exhaust fan circulates part of the extracted hot air back to the front slow cooling section or the back slow cooling section, and makes the circulating hot air blow back from the upper and lower sides of the product. Enter the kiln to achieve the purpose of slowly cooling the product from the upper and lower sides of the product.

作为优选，所述热风循环管包括若干钢管，所述钢管贯穿所述前缓冷段、后缓冷段，所述钢管分别从所述前缓冷段、后缓冷段的一侧进入所述前缓冷段、后缓冷段，经所述前缓冷段、后缓冷段的内部，再从所述前缓冷段、后缓冷段的另一侧伸出，所述钢管的两端分别与对应的所述缓冷风机组的缓冷抽风口、缓冷回风口连接。Preferably, the hot air circulation pipe includes a plurality of steel pipes, the steel pipes penetrate the front slow cooling section and the rear slow cooling section, and the steel pipes enter the front slow cooling section and the rear slow cooling section respectively. The front slow cooling section and the rear slow cooling section pass through the inside of the front slow cooling section and the rear slow cooling section, and then extend from the other side of the front slow cooling section and the rear slow cooling section. The ends are respectively connected with the slow cooling air outlet and the slow cooling return air outlet of the corresponding slow cooling fan group.

通过这样设置，由缓冷风机组抽回的循环热风进入钢管中，由钢管中的气流通过钢管的内壁与前缓冲段、后缓冲段内的空气进行热交换，从而将前缓冲段、后缓冲段中的热量带走，实现前缓冲段、后缓冲段的温度缓慢下降。Through this arrangement, the circulating hot air drawn back by the slow cooling fan unit enters the steel pipe, and the airflow in the steel pipe passes through the inner wall of the steel pipe to exchange heat with the air in the front buffer section and the rear buffer section, thereby connecting the front buffer section and the rear buffer section. The heat in the medium is taken away, and the temperature of the front buffer section and the rear buffer section is slowly reduced.

作为优选，所述缓冷风机组设置5个，分别设置于所述前缓冷段、后缓冷段的上层的前部和后部、后缓冷段下层的前部和后部。Preferably, there are 5 slow cooling fan groups, which are respectively arranged at the front and rear of the upper layer of the front slow cooling section and the rear slow cooling section, and the front and rear of the lower layer of the rear slow cooling section.

通过这样设置，通过在前缓冷段、后缓冷段的上层的前部和后部、后缓冷段下层的前部和后部均设置缓冷抽风机，对窑炉的前缓冷段以及后缓冷段的温度进行控制，使得前缓冷段以及后缓冷段的温度缓慢下降，达到对产品缓冷的目的，冷却效果好，最大程度上降低产品开裂的可能。With this arrangement, slow cooling exhaust fans are installed at the front and rear of the upper layer of the front slow cooling section and the rear slow cooling section, and the front and rear of the lower layer of the rear slow cooling section. And the temperature of the back slow cooling section is controlled, so that the temperature of the front slow cooling section and the back slow cooling section are slowly lowered to achieve the purpose of slow cooling of the product, the cooling effect is good, and the possibility of product cracking is minimized.

作为优选，所述前缓冷段的缓冷风机组通入窑炉内部的循环热风的温度为250℃-320℃；Preferably, the temperature of the circulating hot air flowing into the kiln from the slow cooling fan unit of the front slow cooling section is 250°C-320°C;

所述后缓冷段的缓冷风机组通入窑炉内部的循环热风的温度为150℃-250℃。The temperature of the circulating hot air that the slow cooling fan group of the post slow cooling section passes into the kiln is 150°C-250°C.

通过这样设置，通过在前缓冷段、后缓冷段设置缓冷风机组，从而将循环通入前缓冷段的循环热风的温度控制在250℃-320℃，将循环通入前缓冷段的循环热风的温度控制在150℃-250℃，以达到使得窑炉内的温度逐步下降，进而达到将产品缓慢冷却的目的。Through this arrangement, by setting the slow cooling fan group in the front slow cooling section and the rear slow cooling section, the temperature of the circulating hot air circulating into the front slow cooling section is controlled at 250°C-320°C, and the circulation is passed into the front slow cooling section. The temperature of the circulating hot air is controlled at 150°C-250°C to achieve the gradual decrease of the temperature in the kiln, thereby achieving the purpose of slowly cooling the product.

基于同一发明构思，本发明的第二目的在于提供一种大规格发泡陶瓷生产***，包括上述的一种辊道窑装置。Based on the same inventive concept, the second object of the present invention is to provide a large-scale foamed ceramic production system, including the above-mentioned roller kiln device.

相对于现有技术，本发明取得了有益的技术效果：Compared with the prior art, the present invention has achieved beneficial technical effects:

1、将原窑炉的缓冷段分成前缓冷段以及后缓冷段，并将后缓冷段以及快冷段设置成双层，通过提升机将从前缓冷段输出的产品输送至双层的后缓冷段中冷却，从而后缓冷段以及快冷段能达到两倍的冷却产品效率；再通过对排烟段、烧成段及冷却段的长度分布进行改变，实现对排烟、烧成及冷却的时间控制，缩短了窑炉的整体长度，通过缓冷抽风机实现热风循环冷却，保证产品的成型质量的同时，实现了能源的循环利用，节约能源，提高生产效率并减少了窑炉的占用空间。1. Divide the slow cooling section of the original kiln into a front slow cooling section and a back slow cooling section, and set the back slow cooling section and the fast cooling section into double layers, and transport the products output from the front slow cooling section to the double Cooling in the post slow cooling section of the layer, so that the post slow cooling section and the fast cooling section can achieve twice the cooling product efficiency; and then by changing the length distribution of the smoke exhaust section, the firing section and the cooling section, the smoke exhaust , The time control of firing and cooling shortens the overall length of the kiln. The slow cooling exhaust fan is used to achieve hot air circulating cooling, which ensures the quality of the product while realizing the recycling of energy, saving energy, improving production efficiency and reducing The space occupied by the kiln is reduced.

2、通过缩短缓冷段的长度，进而减少了冷却段在窑炉总长的占比，而可增大烧成段在窑炉总长的占比，增加产品的烧成量，提高生产效率。2. By shortening the length of the slow cooling section, the proportion of the cooling section in the total length of the kiln is reduced, and the proportion of the firing section in the total length of the kiln can be increased, increasing the firing amount of the product and improving the production efficiency.

3、通过在前缓冷段、后缓冷段的上层的前部和后部、后缓冷段下层的前部和后部均设置缓冷抽风机，将循环通入前缓冷段的循环热风的温度控制在250℃-320℃，将循环通入前缓冷段的循环热风的温度控制在150℃-250℃，达到缓慢冷却产品的目的，减小产品的不良率。3. Slow cooling exhaust fans are installed at the front and rear of the upper layer of the front slow cooling section and the rear slow cooling section, and the front and rear of the lower layer of the rear slow cooling section are installed to pass the circulation into the circulation of the front slow cooling section. The temperature of the hot air is controlled at 250°C-320°C, and the temperature of the circulating hot air in the slow cooling section before being circulated is controlled at 150°C-250°C to achieve the purpose of slowly cooling the product and reduce the defect rate of the product.

4、将保温箱体内输送辊道设置为双层，提高将前缓冷段向双层的后缓冷段输送产品的效率。4. The conveying roller in the heat preservation box is set as a double layer to improve the efficiency of conveying products from the front slow cooling section to the double back slow cooling section.

5、提供一种包含大规格发泡陶瓷用辊道装置的生产***，提高发泡陶瓷的生产效率。5. Provide a production system including a roller table device for large-size foamed ceramics to improve the production efficiency of foamed ceramics.

附图说明Description of the drawings

图1是本发明实施例1中窑炉整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the kiln in Example 1 of the present invention;

图2是本发明实施例1中后缓冷段的内部结构示意图；2 is a schematic diagram of the internal structure of the post slow cooling section in embodiment 1 of the present invention;

图3是本发明实施例1中的中高温段的内部结构示意图；FIG. 3 is a schematic diagram of the internal structure of the middle and high temperature section in Embodiment 1 of the present invention;

图4是本发明实施例1中窑炉的整体温度曲线图；Figure 4 is an overall temperature curve diagram of the kiln in Example 1 of the present invention;

图5是本发明实施例1中提升机与前缓冷段、后缓冷段的安装关系示意图；Figure 5 is a schematic diagram of the installation relationship between the hoist and the front slow cooling section and the rear slow cooling section in embodiment 1 of the present invention;

图6是本发明实施例1中提升机的结构示意图；Figure 6 is a schematic diagram of the structure of the hoist in Embodiment 1 of the present invention;

图7是本发明实施例1中提升机的提升驱动组件的结构示意图；Figure 7 is a schematic structural diagram of a lifting drive assembly of a hoist in Embodiment 1 of the present invention;

图8是本发明实施例1中保温箱体的内部结构示意图；Figure 8 is a schematic diagram of the internal structure of the heat preservation box in Embodiment 1 of the present invention;

图9是图8中A部的放大图；Figure 9 is an enlarged view of part A in Figure 8;

图10是显示本发明实施例1中保温箱体内部结构的侧视图；Figure 10 is a side view showing the internal structure of the thermal insulation box in the first embodiment of the present invention;

图11是本发明实施例2中的提升机与窑炉的前缓冷段、后缓冷段的安装关系图；11 is a diagram of the installation relationship between the hoist and the front slow cooling section and the rear slow cooling section of the kiln in Embodiment 2 of the present invention;

图12是图11中B部的放大图；Figure 12 is an enlarged view of part B in Figure 11;

图13是本发明实施例2中提升机的结构示意图；Figure 13 is a schematic structural diagram of a hoist in Embodiment 2 of the present invention;

图14是本发明实施例2中提升机内部结构侧视图；Figure 14 is a side view of the internal structure of the hoist in Embodiment 2 of the present invention;

图15是本发明实施例2中的提升机的另一工作状态图。Fig. 15 is another working state diagram of the hoist in embodiment 2 of the present invention.

其中，各附图标记所指代的技术特征如下：Among them, the technical features referred to by the reference signs are as follows:

1、窑炉；101、排烟段；102、烧成段；1021、预热段；1022、中高温段；1023、烧成后段；103、冷却段；1031、急冷段；1032、前缓冷段；1033、后缓冷段；10331、壳体；10332、隔层；10333、缓冷上层；10334、缓冷下层；10335、保温隔热层；10336、辊棒；10337、辊棒驱动组件；1034、快冷段；10341、快冷上层；10342、快冷下层；105、输送辊；2、窑具；201、堇青石-莫来石板；202、垫板；2021、碳化硅大梁；2022、碳化硅小梁；3、烧嘴；4、缓冷风机组；401、缓冷抽风机；4011、缓冷抽风口；4012、缓冷回风口；40121、缓冷回风阀门；4013、缓冷排风口；5、提升机；501、支架；5011、支撑横梁；5012、支撑柱；502、移动横梁；503、提升驱动组件；5031、配重块；5032、升降驱动电机；5033、配重链条；5034、链轮组件；50341、主驱动链轮；50342、配重端定链轮；50343、配重端动链轮；50344、升降端动链轮；5035、蜗轮蜗杆减速箱；5036、传动组件；50361、直角传动齿轮箱；50362、传动轴；504、保温箱体；5040、结构板；5041、输送辊道；5042、辊棒传动组件；50421、输送辊件；50422、辊件驱动件；50423、传动带；5043、开口；5044、封闭结构；50441、保温门板；50442、直线伸缩件；50443、安装架；50444、第一板件；504441、L型板；504442、竖直滑槽；504443、保温层；504444、柔性密封块；50445、第二板件；5045、保温板；6、快冷机组；601、快冷抽风机；6011、快冷抽气口；6012、快冷回风口；60121、快冷回风阀门；4013、快冷排气口；602、冷却风机；6021、冷风进气口；6022、冷风排气口；603、冷风配风管；6031、配风阀。1. Kiln; 101, exhaust section; 102, firing section; 1021, preheating section; 1022, middle and high temperature section; 1023, post-firing section; 103, cooling section; 1031, quenching section; 1032, front slow Cold section; 1033, post slow cooling section; 10331, shell; 10332, barrier layer; 10333, slow cooling upper layer; 10334, slow cooling lower layer; 10335, thermal insulation layer; 10336, roller bar; 10337, roller drive assembly 1034, rapid cooling section; 10341, rapid cooling upper layer; 10342, rapid cooling lower layer; 105, conveyor roller; 2, kiln furniture; 201, cordierite-mullite slab; 202, backing plate; 2021, silicon carbide beam; 2022 , Silicon carbide trabeculae; 3. Burner; 4. Slow cooling fan unit; 401, Slow cooling exhaust fan; 4011, Slow cooling exhaust vent; 4012, Slow cooling return air vent; 40121, Slow cooling return air valve; 4013, Slow cooling Exhaust vent; 5. Hoist; 501, bracket; 5011, support beam; 5012, support column; 502, movable beam; 503, lifting drive assembly; 5031, counterweight; 5032, lifting drive motor; 5033, counterweight Chain; 5034, sprocket assembly; 50341, main drive sprocket; 50342, counterweight end fixed sprocket; 50343, counterweight end movable sprocket; 50344, lifting end movable sprocket; 5035, worm gear reducer; 5036, Transmission components; 50361, right-angle transmission gear box; 50362, transmission shaft; 504, insulation box body; 5040, structural plate; 5041, conveying roller table; 5042, roller transmission assembly; 50421, conveying roller parts; 50422, roller drive 50423, transmission belt; 5043, opening; 5044, closed structure; 50441, insulation door panel; 50442, linear telescopic part; 50443, mounting frame; 50444, first plate; 504441, L-shaped plate; 504442, vertical chute 504443, insulation layer; 504444, flexible sealing block; 50445, second plate; 5045, insulation board; 6, fast cooling unit; 601, fast cooling exhaust fan; 6011, fast cooling air outlet; 6012, fast cooling return air outlet 60121, quick cooling return air valve; 4013, quick cooling exhaust port; 602, cooling fan; 6021, cold air intake port; 6022, cold air exhaust port; 603, cold air distribution pipe; 6031, air distribution valve.

具体实施方式detailed description

为了使本发明的目的、技术方案及优点更加清楚明白，以下结合实施例对本发明进行进一步详细说明，但本发明要求保护的范围并不局限于下述具体实施例。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with embodiments, but the scope of protection claimed by the present invention is not limited to the following specific embodiments.

实施例1Example 1

参考图1、图2以及图3，本实施例公开了一种辊道窑装置，包括用于放置产品的窑炉1、位于窑炉 1内部的窑具2、布置于窑炉1上的烧嘴3以及实现窑炉1内部热量循环的缓冷风机组4；Referring to Figure 1, Figure 2 and Figure 3, this embodiment discloses a roller kiln device, including a kiln for placing products 1, kiln furniture located inside the

kiln

1, 2, arranged on the kiln 1 firing Nozzle 3 and slow cooling fan unit 4 that realizes the internal heat circulation of kiln 1;

参考图1，窑炉1包括依次设置的排烟段101、烧成段102以及冷却段103，冷却段103的长度小于排烟段101与烧成段102的长度之和；1, the kiln 1 includes a smoke exhaust section 101, a firing section 102 and a cooling section 103 arranged in sequence, the length of the cooling section 103 is less than the sum of the lengths of the smoke exhaust section 101 and the firing section 102;

参考图1，冷却段103包括依次设置的急冷段1031、前缓冷段1032、后缓冷段1033以及快冷段1034；急冷段1031与前缓冷段1032的内部连通，后缓冷段1033与快冷段1034均为双层结构，后缓冷段1033的上、下层分别与快冷段1034的上、下层连通；1, the cooling section 103 includes a quench section 1031, a front slow cooling section 1032, a rear slow cooling section 1033, and a rapid cooling section 1034 arranged in sequence; the quench section 1031 communicates with the interior of the front slow cooling section 1032, and the rear slow cooling section 1033 Both the rapid cooling section 1034 and the rapid cooling section 1034 are of double-layer structure, and the upper and lower layers of the post slow cooling section 1033 are respectively connected with the upper and lower layers of the rapid cooling section 1034;

参考图1，前缓冷段1032与后缓冷段1033之间设置有提升机5，提升机5将前缓冷段1032输送出来的产品向后缓冷段1033的上、下两层输送。1, a hoist 5 is provided between the front slow cooling section 1032 and the rear slow cooling section 1033, and the hoist 5 transports the products from the front slow cooling section 1032 to the upper and lower layers of the rear slow cooling section 1033.

参考图1以及图2，后缓冷段1033以及快冷段1034均包括壳体10331，后缓冷段1033与快冷段1034的壳体10331可一体形成，壳体10331内水平设置有隔层10332，隔层10332将后缓冷段1033分隔成缓冷上层10333以及缓冷下层10334，将快冷段1034分隔成快冷上层10341以及快冷下层10342，壳体10331的内壁设置有保温隔热层10335，保温隔热层10335设置至少一层；1 and 2, both the slow cooling section 1033 and the rapid cooling section 1034 include a housing 10331. The housing 10331 of the slow cooling section 1033 and the rapid cooling section 1034 can be integrally formed, and the housing 10331 is horizontally provided with a partition 10332, the barrier layer 10332 divides the post slow cooling section 1033 into the slow cooling upper layer 10333 and the slow cooling lower layer 10334, and the fast cooling section 1034 is divided into the fast cooling upper layer 10341 and the fast cooling lower layer 10342. The inner wall of the shell 10331 is provided with thermal insulation Layer 10335, heat preservation and heat insulation layer 10335 is provided with at least one layer;

参考图2，缓冷上层10333、缓冷下层10334、快冷上层10341以及快冷下层10342内均设置有用于输送产品的辊棒10336以及驱动辊棒10336转动的辊棒驱动组件10337，本实施中，辊棒驱动组件10337为驱动电机。2, the slow cooling upper layer 10333, the slow cooling lower layer 10334, the fast cooling upper layer 10341, and the fast cooling lower layer 10342 are all provided with a roller 10336 for conveying products and a roller drive assembly 10337 that drives the roller 10336 to rotate. In this implementation , The roller drive assembly 10337 is a drive motor.

烧嘴3至少位于烧成段102。The burner 3 is located at least in the firing section 102.

窑炉1内部设有若干输送辊105，便于传输产品，使得产品通过输送辊105在窑炉1内部按照移动的速度移动，保证产品依次进行排烟段、烧成段及冷却段，形成发泡陶瓷。A number of conveying rollers 105 are arranged inside the kiln 1 to facilitate the conveying of products, so that the products can move at a moving speed inside the kiln 1 through the conveying rollers 105 to ensure that the products go through the smoke exhaust section, the firing section and the cooling section in sequence to form foam ceramics.

排烟段101用于排烟；烧成段102用于焙烧产品，使其成型；冷却段103用于冷却产品，由于发泡陶瓷成型前，布料呈粉末状，含水率低，焙烧成型的产品体积较大且厚度大，其需要较长的冷却时间，否则容易出现开裂的现象。The smoke exhaust section 101 is used for exhausting smoke; the firing section 102 is used for roasting the product to shape it; the cooling section 103 is used for cooling the product, because the fabric is in powder form before the foamed ceramic is formed, and the moisture content is low. The volume is large and the thickness is large, it needs a long cooling time, otherwise it is prone to cracking.

冷却段103的长度小于排烟段101与烧成段102的长度之和，本实施例中，排烟段101的长度占窑炉1总长度的5％-7％，具体的，排烟段10111的长度占窑炉11总长度的5.5％、6.0％或6.5％；The length of the cooling section 103 is less than the sum of the lengths of the exhaust section 101 and the firing section 102. In this embodiment, the length of the exhaust section 101 accounts for 5% to 7% of the total length of the kiln 1. Specifically, the exhaust section The length of 10111 accounts for 5.5%, 6.0% or 6.5% of the total length of the furnace 11;

烧成段102的长度占窑炉1总长度的50％-53％，具体为50.5％、51.0％、51.5％、52.0％或52.5％；The length of the firing section 102 accounts for 50%-53% of the total length of the kiln 1, specifically 50.5%, 51.0%, 51.5%, 52.0% or 52.5%;

冷却段103的长度占窑炉1总长度的42％-45％，具体的，冷却段103的长度占窑炉1总长度的42.5％、43.0％、43.5％、44.0％或44.5％。The length of the cooling section 103 accounts for 42%-45% of the total length of the kiln 1. Specifically, the length of the cooling section 103 accounts for 42.5%, 43.0%, 43.5%, 44.0%, or 44.5% of the total length of the kiln 1.

此处需要说明的是，此处，将排烟段10111、烧成段10212及冷却段10313按照上述比例进行设置，在保证能将产品烧成并缓慢冷却的情况下，将后缓冷段1033以及快冷段1034设置为双层，将窑炉1在空间上水平占用空间缩短，将后缓冷段1033与快冷段1034沿竖直方向设置，达到双层同时进行冷却的目的，缩小窑炉1的整体占用空间，提高效率。It should be noted here that the smoke exhaust section 10111, the firing section 10212, and the cooling section 10313 are set according to the above-mentioned proportions. Under the condition that the product can be fired and slowly cooled, the post-slow cooling section 1033 And the rapid cooling section 1034 is set as a double layer, which shortens the horizontal space occupied by the kiln 1. The post slow cooling section 1033 and the rapid cooling section 1034 are arranged in the vertical direction to achieve the purpose of simultaneous cooling of the double layer and reduce the kiln The entire furnace 1 occupies space and improves efficiency.

烧成段102用于将布料焙烧成型，其包括依次设置的预热段1021、中高温段1022以及烧成后段1023，烧成段102中的各个阶段均设置有烧嘴3，预热段1021的烧嘴3数量占烧成段102所有烧嘴3总数的15％-18％，具体为16.0％、17.0％；The firing section 102 is used for firing the cloth into shape, which includes a preheating section 1021, a medium-high temperature section 1022 and a post-firing section 1023 arranged in sequence. Each stage in the firing section 102 is provided with a burner 3, and a preheating section The number of burners 3 in 1021 accounts for 15%-18% of the total number of burners 3 in the firing section 102, specifically 16.0% and 17.0%;

中高温段1022的烧嘴3数量占烧成段102所有烧嘴3总数的80.0％-85％，具体为81％、82％、83％或84％。The number of burners 3 in the middle and high temperature section 1022 accounts for 80.0%-85% of the total number of burners 3 in the firing section 102, specifically 81%, 82%, 83% or 84%.

如图4所示的产品烧成温度曲线，此处，烧嘴3在烧成段102的排布及长度比例，使得烧成段102的温度满足曲线进行合理布置，保证产品的烧成质量。The product firing temperature curve shown in Fig. 4, here, the arrangement and length ratio of the burner 3 in the firing section 102 make the temperature of the firing section 102 meet the curve for reasonable arrangement to ensure the firing quality of the product.

急冷段1031内部的温度高于800℃，为了防止前缓冷段1032以及后缓冷段1033冷却速度过快，使得急冷后的产品产生应力，导致开裂的现象发生，急冷段1031刚过渡到前缓冷段1032处还设置有补温烧嘴3(图中未示出)，用于对产品进行补温，使得产品能够均匀缓慢冷却。The temperature inside the quenching section 1031 is higher than 800℃. In order to prevent the cooling speed of the front slow cooling section 1032 and the rear slow cooling section 1033 from being too fast, causing stress on the quenched product and causing cracking, the quenching section 1031 has just transitioned to the front The slow cooling section 1032 is also provided with a supplementary temperature burner 3 (not shown in the figure) for supplementing the temperature of the product, so that the product can be uniformly and slowly cooled.

前缓冷段1032以及后缓冷段1033内部的温度为500℃-700℃，由于焙烧成型后的产品在500℃-700℃范围内，容易出现开裂的现象，故该段内部进行缓慢冷却，防止产品开裂，保证产品的成型质量。The internal temperature of the front slow cooling section 1032 and the rear slow cooling section 1033 is 500°C-700°C. Since the baked product is within the range of 500°C-700°C, cracking is easy to occur, so the inside of this section is slowly cooled. Prevent product cracking and ensure product molding quality.

参考图1以及图3，前缓冷段1032以及后缓冷段1033均采用热风循环冷却的方式进行冷却，缓冷风机组4包括缓冷抽风机401以及热风循环管道(图中未示出)，缓冷抽风机401包括缓冷抽风口4011、缓冷回风口4012以及缓冷排风口4013，具体地，以设置于前缓冷段1032上的缓冷抽风机401为例，缓冷抽风口4011抽取急冷段1031以及前缓冷段1032内部的热风，因急冷段1031与前缓冷段1032连通，因此，缓冷抽风口4011与前缓冷段1032内的热风循环管道的一端连通，缓冷排风口4013与外界大气连通，将缓冷抽风机401抽取的热风排到外界大气中；缓冷回风口4012设置于缓冷排风口4013的一侧，从而由缓冷排风口4013排出的热风一部分可进入缓冷回风口4012中，缓冷回风口4012处设置有缓冷回风阀门40121，缓冷回风阀门40121用于控制循环热风的量，热风出风口与设置于前缓冷段1032内的热风循环管道的另一端连通，从而将缓冷抽风机401抽出的热风循环地供回热风循环管道内，通过热风循环管道与前缓冷段1032内的热空气进行换热，达到逐步降低前缓冷段1032内温度的目的。1 and 3, the front slow cooling section 1032 and the rear slow cooling section 1033 are cooled by hot air circulation cooling. The slow cooling fan group 4 includes a slow cooling exhaust fan 401 and a hot air circulation pipe (not shown in the figure), The slow cooling exhaust fan 401 includes a slow cooling exhaust port 4011, a slow cooling return air port 4012, and a slow cooling exhaust port 4013. Specifically, the slow cooling exhaust fan 401 disposed on the front slow cooling section 1032 is taken as an example. 4011 extracts hot air from the quench section 1031 and the front slow cooling section 1032. Because the quench section 1031 is connected to the front slow cooling section 1032, the slow cooling exhaust port 4011 is connected to one end of the hot air circulation pipe in the front slow cooling section 1032. The cold exhaust port 4013 communicates with the outside atmosphere, and exhausts the hot air drawn by the slow cooling exhaust fan 401 into the outside atmosphere; the slow cooling return air port 4012 is arranged on one side of the slow cooling exhaust port 4013, so that the slow cooling exhaust port 4013 Part of the discharged hot air can enter the slow cooling return air outlet 4012. The slow cooling return air outlet 4012 is provided with a slow cooling return air valve 40121. The slow cooling return air valve 40121 is used to control the amount of circulating hot air. The hot air outlet is set in front of the air outlet. The other end of the hot air circulation pipe in the cold section 1032 is connected, so that the hot air drawn by the slow cooling exhaust fan 401 is cyclically supplied back into the hot air circulation pipe, and the hot air circulation pipe exchanges heat with the hot air in the front slow cooling section 1032. The purpose of gradually reducing the temperature in the front slow cooling section 1032 is achieved.

热风循环管道在前缓冷段1032、后缓冷段1033内均有设置，且热风循环管道位于窑炉1内产品的上、下两侧，从而使得产品的上、下两侧的空气能与热风循环管道内的流动空气进行换热，达到对产品上、下两侧缓慢下降的目的；The hot air circulation ducts are installed in the front slow cooling section 1032 and the rear slow cooling section 1033, and the hot air circulation ducts are located on the upper and lower sides of the product in the furnace 1, so that the air energy on the upper and lower sides of the product is The flowing air in the hot air circulation pipe exchanges heat to achieve the purpose of slowly lowering the upper and lower sides of the product;

热风循环管道包括若干钢管(图中未示出)，以设置于前缓冷段1032中的热风循环管为例，钢管从前缓冷段1032的一侧进入其内部，再从前缓冷段1032的另一侧伸出，使得辊道窑装置内部只有热量交换，风量大小不影响窑内压力，钢管设置于窑炉1内产品的上、下两侧。The hot air circulation pipeline includes several steel pipes (not shown in the figure). Take the hot air circulation pipe set in the front slow cooling section 1032 as an example. The steel pipe enters the inside of the front slow cooling section 1032 from one side, and then from the front slow cooling section 1032. The other side is extended so that only heat is exchanged inside the roller kiln device, and the air volume does not affect the pressure in the kiln. The steel pipes are arranged on the upper and lower sides of the product in the kiln 1.

参考图1，缓冷风机组4设置5个，分别位于前缓冷段1032、后缓冷段1033的上层的前部和后部、后缓冷段1033下层的前部和后部，通过这样设置，能够很好地控制前缓冷段1032以及后缓冷段1033中温度下降速度，减少产品开裂的可能，在后缓冷段1033的上、下层的前部和后部均设置缓冷风机组4，使得缓冷段的温度得到很好的控制，避免出现缩短冷却段103的长度后增加产品不良率的可能，达到在保证产品合格的情况下提高产品的效率的目的。Referring to Figure 1, there are 5 slow cooling fan groups 4, which are located at the front and rear of the upper layer of the front slow cooling section 1032, the rear slow cooling section 1033, and the front and rear of the lower layer of the rear slow cooling section 1033. It can well control the temperature drop rate in the front slow cooling section 1032 and the rear slow cooling section 1033, reducing the possibility of product cracking. Slow cooling fan sets 4 are installed at the front and rear of the upper and lower layers of the rear slow cooling section 1033. , So that the temperature of the slow cooling section is well controlled, avoiding the possibility of increasing the defective rate of the product after shortening the length of the cooling section 103, and achieving the purpose of improving the efficiency of the product while ensuring that the product is qualified.

参考图4，前缓冷段1032的缓冷机组的通入窑炉1内部的循环风的温度为250-320℃；后缓冷段1033的缓冷机组通入窑炉1内部的循环风的温度为150-250℃，用以符合产品冷却曲线，防止产品开裂。Referring to Figure 4, the temperature of the circulating air flowing into the furnace 1 of the slow cooling unit of the front slow cooling section 1032 is 250-320°C; the temperature of the circulating air flowing into the furnace 1 of the slow cooling unit of the rear slow cooling section 1033 The temperature is 150-250°C to meet the product cooling curve and prevent product cracking.

参考图1，快冷段1034的上层与下层均设置有快冷机组6，快冷机组6包括快冷抽风机601以及冷却风机602，快冷抽风机601包括快冷抽气口6011、快冷回风口6012以及快冷排气口4013，冷却风机602包括冷风进气口6021以及冷风排气口6022，冷风进气口6021与快冷回风口6012之间连接有冷风配风管603，冷风配风管603上设置有配风阀6031，快冷回风口6012处设置有快冷回风阀门60121；Referring to Figure 1, the upper and lower layers of the fast cooling section 1034 are equipped with a fast cooling unit 6. The fast cooling unit 6 includes a fast cooling exhaust fan 601 and a cooling fan 602. The fast cooling exhaust fan 601 includes a fast cooling exhaust port 6011, Air outlet 6012 and fast cooling exhaust port 4013. Cooling fan 602 includes cold air inlet 6021 and cold air outlet 6022. A cold air distribution pipe 603 is connected between cold air inlet 6021 and fast cooling return air outlet 6012, and cold air is distributed The pipe 603 is provided with an air distribution valve 6031, and a fast cooling return air valve 60121 is provided at the fast cooling return air outlet 6012;

快冷抽风机601的快冷抽气口6011与快冷段1034的内部连通，快冷抽风机601的快冷排气口4013与外界大气连通，冷却风机602的冷风排气口6022与快冷段1034的内部连通并与快冷抽风机601的快冷抽气口6011相隔一预设的距离设置。The fast cooling air outlet 6011 of the fast cooling fan 601 communicates with the inside of the fast cooling section 1034, the fast cooling air outlet 4013 of the fast cooling fan 601 communicates with the outside atmosphere, and the cold air outlet 6022 of the cooling fan 602 is connected to the fast cooling section The interior of the 1034 is in communication with the quick-cooling exhaust port 6011 of the quick-cooling exhaust fan 601 and is arranged at a preset distance.

快冷抽风机601抽取快冷段1034的热空气，从快冷排气口4013排至外界大气中，经配风阀6031进入冷风配风管603的外界冷气与由热风回风口回流的热气按照一定比例混合后，通过冷却风机602的冷风排气口6022供回快冷段1034内部，对产品进行快速冷却；The fast cooling exhaust fan 601 extracts hot air from the fast cooling section 1034, and exhausts it from the fast cooling exhaust port 4013 to the outside atmosphere. The outside air entering the cold air distribution pipe 603 through the air distribution valve 6031 and the hot air returning from the hot air return port follow After mixing in a certain proportion, it is supplied back into the fast cooling section 1034 through the cold air outlet 6022 of the cooling fan 602, and the product is rapidly cooled;

通过快冷回风阀门60121可调整循环进快冷段1034的混合风中热风的占比，当需要降低循环的混合风的温度时，加大配风阀6031门的开口5043和/或缩小快冷回风阀门60121的开口5043，从而使得循环进窑炉1内的气体的温度降低，加速产品表面的换热、加快产品冷却。Through the quick cooling return air valve 60121, the proportion of hot air in the mixed air circulating into the quick cooling section 1034 can be adjusted. When the temperature of the circulating mixed air needs to be reduced, the opening 5043 of the air distribution valve 6031 can be enlarged and/or reduced. The opening 5043 of the cold return air valve 60121 reduces the temperature of the gas circulating into the kiln 1 to accelerate the heat exchange on the product surface and accelerate the product cooling.

本实施例中，快冷机组6设置两个，分别位于快冷段1034的上层、下层。In this embodiment, two quick cooling units 6 are provided, which are located in the upper and lower layers of the quick cooling section 1034, respectively.

参考图3，窑具2用于辅助粉末状的布料焙烧成型，其由多块堇青石-莫来石板201拼接而成，然而，由于窑炉1内部的输送辊105存在一定的跳动，易将棚板拉开，故窑具2的底部还设有垫板202，垫板202包括沿窑炉1长度方向设置的碳化硅大梁2021和位于碳化硅大梁2021上的碳化硅小梁2022。Referring to Fig. 3, the kiln furniture 2 is used to assist the baking and molding of powdered cloth, which is formed by splicing multiple cordierite-mullite slabs 201. However, due to the certain beating of the conveying roller 105 inside the kiln 1, it is easy to The slats are opened, so the bottom of the kiln furniture 2 is also provided with a backing plate 202. The backing plate 202 includes a silicon carbide beam 2021 arranged along the length of the kiln 1 and a silicon carbide small beam 2022 located on the silicon carbide beam 2021.

窑具2位于至少两个碳化硅小梁2022上，托住窑具2，便于窑具2在垫板202上行走，防止被拉开，保证发泡陶瓷的成型质量。The kiln furniture 2 is located on at least two silicon carbide small beams 2022 and supports the kiln furniture 2 to facilitate the kiln furniture 2 to walk on the backing plate 202 to prevent it from being pulled apart and to ensure the molding quality of the foamed ceramics.

参考图5，提升机5包括支架501、移动横梁502以及提升驱动组件503，支架501设置于窑炉1的前缓冷段1032与后缓冷段1033之间，其中，后缓冷段1033为双层，移动横梁502在支架501上沿竖直方向升降，提升驱动组件503驱动移动横梁502竖直升降。5, the hoist 5 includes a bracket 501, a moving beam 502, and a lifting drive assembly 503. The bracket 501 is arranged between the front slow cooling section 1032 and the rear slow cooling section 1033 of the kiln 1, wherein the rear slow cooling section 1033 is Double-layered, the movable cross beam 502 is raised and lowered in the vertical direction on the support 501, and the lifting driving assembly 503 drives the movable cross beam 502 to rise and fall vertically.

参考图5以及图8，移动横梁502的下方还固定有保温箱体504，保温箱体504内设置有至少一层输送辊道5041，每一层输送辊道5041均设置有用于输送产品的辊棒传动组件5042。With reference to Figures 5 and 8, a heat preservation box 504 is also fixed under the moving beam 502. At least one layer of conveying rollers 5041 is provided in the heat preservation box 504, and each layer of conveying rollers 5041 is provided with rollers for conveying products. Rod transmission assembly 5042.

参考图5，保温箱体504上的两个相对设置的面上各设置一开口5043，两个开口5043沿前缓冷段1032向后缓冷段1033输送产品的方向设置，保温箱体504上位于开口5043处设置有封闭结构5044，封闭结构5044阻断保温箱体504内外进行热量交换。Referring to FIG. 5, two oppositely disposed surfaces on the insulation box 504 are provided with an opening 5043 respectively. The two openings 5043 are arranged along the direction of conveying products from the front slow cooling section 1032 to the rear slow cooling section 1033. The insulation box 504 A closed structure 5044 is provided at the opening 5043, and the closed structure 5044 blocks the heat exchange between the inside and outside of the insulation box 504.

参考图10，保温箱体504由钢制的结构板5040围构形成，结构板5040位于保温箱体504除了两个开口5043的四个面上，保温箱体504的内壁固定有至少一层保温板5045，本实施例中，保温板5045设置3层。10, the insulation box 504 is formed by a steel structural plate 5040. The structural plates 5040 are located on the four sides of the insulation box 504 except for two openings 5043. The inner wall of the insulation box 504 is fixed with at least one layer of insulation The board 5045, in this embodiment, the insulation board 5045 is provided with 3 layers.

参考图8以及图9，辊棒传动组件5042包括多个水平转动设置于保温箱体504内的输送辊件50421以及驱动输送辊件50421转动的辊件驱动件50422，输送辊件50421可与前缓冷段1032或后缓冷段1033内的辊棒10336的结构相同，本实施例中，辊件驱动件50422为电机，辊件驱动件50422与其中一根输送辊件50421同轴固定，相邻的两个输送辊件50421通过传动带50423连接，传动带50423为链条、链带或同步带，从而实现通过的一个辊件驱动电机驱动同一层输送辊道5041的所有输送辊件50421同向、同步转动。Referring to Figures 8 and 9, the roller drive assembly 5042 includes a plurality of horizontally rotating conveyor rollers 50421 arranged in the insulation box 504 and a roller driver 50422 that drives the conveyor rollers 50421 to rotate. The conveyor rollers 50421 can be connected to the front The structure of the roller bar 10336 in the slow cooling section 1032 or the post slow cooling section 1033 is the same. In this embodiment, the roller driving member 50422 is a motor, and the roller driving member 50422 is coaxially fixed with one of the conveying roller members 50421. The two adjacent conveying rollers 50421 are connected by a transmission belt 50423, which is a chain, chain belt or timing belt, so as to realize that one roller driving motor drives all the conveying rollers 50421 of the same layer of conveying roller 5041 in the same direction and synchronization. Rotate.

参考图5，本实施例中，封闭结构5044为升降门结构，升降门结构包括保温门板50441以及驱动保温门板50441竖直升降的直线伸缩件50442，本实施例中，直线伸缩件50442为液压伸缩缸，保温箱体504位于开口5043处固定设置有安装架50443，直线伸缩件50442安装于安装架50443上，直线伸缩件50442的固定端与安装架50443固定，直线伸缩件50442的伸缩端与保温门板50441固定，直线伸缩件50442伸长/缩短，从而带动保温门板50441下降/上升，从而关闭/打开保温箱体504的开口5043，当保温门板50441封闭开口5043时，能达到阻断保温箱体504内、外热量交换的目的。5, in this embodiment, the closed structure 5044 is a lift door structure, the lift door structure includes a thermal insulation door panel 50441 and a linear telescopic member 50442 that drives the thermal insulation door panel 50441 to vertically lift. In this embodiment, the linear telescopic member 50442 is hydraulic telescopic The cylinder, the insulation box 504 is located at the opening 5043, and a mounting frame 50443 is fixed. The linear telescopic element 50442 is installed on the mounting frame 50443. The fixed end of the linear telescopic element 50442 is fixed to the mounting frame 50443. The door panel 50441 is fixed, and the linear telescopic element 50442 is extended/shortened, thereby driving the thermal insulation door panel 50441 to fall/rise, thereby closing/opening the opening 5043 of the thermal insulation box 504. When the thermal insulation door 50441 closes the opening 5043, it can block the thermal insulation box. 504 The purpose of internal and external heat exchange.

参考图5、图6以及图7，支架501包括支撑横梁5011以及设置于支撑横梁5011两端的支撑柱5012，提升驱动组件503包括配重块5031、升降驱动电机5032、配重链条5033以及链轮组件5034，配重块5031沿支架501的支撑柱5012竖直升降，链轮组件5034包括主驱动链轮50341、配重端定链轮50342、配重端动链轮50343以及升降端动链轮50344，配重端定链轮50342可转动地设置在支撑横梁5011的顶部，配重端动链轮50343可转动地设置在配重块5031上，配重端定链轮50342与配重端动链轮50343的中心连线与配重块5031升降轨迹平行，升降端动链轮50344可转动地设置于移动横梁502的顶部。5, 6 and 7, the bracket 501 includes a support beam 5011 and support columns 5012 arranged at both ends of the support beam 5011, the lifting drive assembly 503 includes a counterweight 5031, a lifting drive motor 5032, a counterweight chain 5033, and a sprocket The assembly 5034, the counterweight 5031 is vertically lifted and lowered along the support column 5012 of the bracket 501, the sprocket assembly 5034 includes a main drive sprocket 50341, a counterweight end fixed sprocket 50342, a counterweight end movable sprocket 50343, and a lifting end movable sprocket 50344, the counterweight end fixed sprocket 50342 is rotatably arranged on the top of the supporting beam 5011, the counterweight end movable sprocket 50343 is rotatably arranged on the counterweight 5031, the counterweight end fixed sprocket 50342 and the counterweight end movable The center line of the sprocket 50343 is parallel to the lifting track of the counterweight 5031, and the lifting end movable sprocket 50344 is rotatably arranged on the top of the moving beam 502.

参考图6，配重链条5033以及链轮组件5034位于移动横梁502的两侧对称设置至少一对，本实施例中，配重链条5033以及链轮组件5034位于移动横梁502的两侧对称设置两对，即移动横梁502的每一侧各设置两个配重链条5033以及链轮组件5034。Referring to Figure 6, the counterweight chain 5033 and the sprocket assembly 5034 are symmetrically arranged on both sides of the moving beam 502. In this embodiment, the counterweight chain 5033 and the sprocket assembly 5034 are symmetrically arranged on both sides of the moving beam 502. Yes, that is, two counterweight chains 5033 and sprocket assemblies 5034 are provided on each side of the moving beam 502.

参考图6以及图7，提升驱动组件503还包括蜗轮蜗杆减速箱5035以及传动组件5036，蜗轮蜗杆减速箱5035为双轴输出，蜗轮蜗杆减速箱5035的输入轴与升降驱动电机5032的转轴连接，传动组件5036包括直角传动齿轮箱50361以及传动轴50362，直角传动齿轮箱50361设置一对并对称设置于驱动电机的两侧，传动轴50362对应每一直角传动齿轮箱50361设置一个，每一传动轴50362的一端与蜗轮蜗杆减速箱5035的输出轴固定，另一端与直角传动齿轮箱50361的输入轴固定，移动横梁502每一侧的两个主驱动链轮50341同轴设置且均与该侧的直角传动齿轮箱50361的输出轴同轴固定，从而蜗轮蜗杆减速箱5035每一侧的传动轴50362可带动两个主驱动链轮50341同步转动。6 and 7, the lifting drive assembly 503 also includes a worm gear reducer 5035 and a transmission assembly 5036. The worm gear reducer 5035 has a dual-shaft output. The input shaft of the worm gear reducer 5035 is connected to the shaft of the lift drive motor 5032. The transmission assembly 5036 includes a right-angle transmission gear box 50361 and a transmission shaft 50362. The right-angle transmission gear box 50361 is arranged in a pair and symmetrically arranged on both sides of the driving motor. The transmission shaft 50362 is provided for each right-angle transmission gear box 50361. Each transmission shaft One end of 50362 is fixed with the output shaft of the worm gearbox 5035, and the other end is fixed with the input shaft of the right-angle transmission gearbox 50361. The two main drive sprockets 50341 on each side of the moving beam 502 are arranged coaxially and are both aligned with the The output shaft of the right angle transmission gearbox 50361 is coaxially fixed, so that the transmission shaft 50362 on each side of the worm gearbox 5035 can drive the two main drive sprockets 50341 to rotate synchronously.

参考图7，配重链条5033一端与支撑横梁5011固定，依次绕过配重端动链轮50343、配重端定链轮50342、主驱动链轮50341以及升降端动链轮50344后，配重链条5033的另一端与支撑横梁5011固定，从而，配重块5031的重力以及驱动电机提供的扭力与移动横梁502进行平衡，在主驱动链轮50341的驱动下，与主驱动链轮50341啮合的配重链条5033带动移动横梁502升降。Referring to Fig. 7, one end of the counterweight chain 5033 is fixed to the supporting beam 5011, and after the counterweight end movable sprocket 50343, the counterweight end fixed sprocket 50342, the main drive sprocket 50341, and the lifting end movable sprocket 50344 are successively bypassed, the counterweight The other end of the chain 5033 is fixed to the supporting beam 5011, so that the gravity of the counterweight 5031 and the torsion provided by the drive motor are balanced with the moving beam 502. Driven by the main drive sprocket 50341, it meshes with the main drive sprocket 50341 The counterweight chain 5033 drives the moving cross beam 502 up and down.

本发明实施例的使用过程：The use process of the embodiment of the present invention:

第一步，升降驱动电机5032驱动经蜗轮蜗杆减速箱5035减速，驱动两侧的主驱动链轮50341转动，从而使与主驱动链轮50341啮合的配重链条5033移动，最终使得移动横梁502下降，直到保温箱体504内的输送辊道5041与前缓冷段1032中的输送辊105所在的平面平齐。In the first step, the lifting drive motor 5032 is driven by the worm gear reducer 5035 to decelerate, and drives the main drive sprocket 50341 on both sides to rotate, thereby moving the counterweight chain 5033 meshing with the main drive sprocket 50341, and finally makes the moving beam 502 descend , Until the conveying roller table 5041 in the heat preservation box 504 is flush with the plane of the conveying roller 105 in the front slow cooling section 1032.

保温箱体504靠近后缓冷段1033一侧的升降门结构将保温箱体504该侧的开口5043封闭，即该侧的直线伸缩件50442伸长，带动保温门板50441下降，将开口5043封闭。The lifting door structure on the side of the heat preservation box 504 close to the rear slow cooling section 1033 closes the opening 5043 of the side of the heat preservation box 504, that is, the linear telescopic member 50442 on this side extends, driving the heat preservation door 50441 to descend, and closes the opening 5043.

保温箱体504靠近前缓冷段1032一侧的升降门结构打开，即该侧的保温门板50441升高保持该侧的开口5043常开。The lifting door structure on the side of the thermal insulation box 504 close to the front slow cooling section 1032 is opened, that is, the thermal insulation door panel 50441 on this side is raised to keep the opening 5043 on this side normally open.

保温箱体504靠近前缓冷段1032一侧的升降门结构可在保温箱体504下降过程的前、中、后打开。The lifting door structure on the side of the heat preservation box 504 close to the front slow cooling section 1032 can be opened before, during and after the lowering process of the heat preservation box 504.

第二步，辊棒传动组件5042运转，辊件驱动件50422驱动输送辊件50421转动，将前缓冷段1032运送出的发泡陶瓷产品移动至保温箱体504内。In the second step, the roller transmission assembly 5042 is operated, and the roller driving member 50422 drives the conveying roller 50421 to rotate, and moves the foamed ceramic products conveyed from the front slow cooling section 1032 into the insulation box 504.

第三步，保温箱体504靠近后缓冷段1033一侧的升降门结构关闭，将该侧的开口5043封闭。In the third step, the lifting door structure on the side of the heat preservation box 504 close to the rear slow cooling section 1033 is closed, and the opening 5043 on this side is closed.

第四步，升降驱动电机5032反转，驱动移动横梁502上升，直到保温箱箱体内的输送辊道5041与后缓冷段1033的目标输送辊105所在的平面平齐。In the fourth step, the lifting driving motor 5032 reverses and drives the moving cross beam 502 to rise until the conveying roller table 5041 in the incubator box is flush with the plane of the target conveying roller 105 of the post slow cooling section 1033.

第五步，保温箱体504靠近后缓冷段1033一侧的升降门结构打开，辊棒传动组件5042运转，辊件驱动件50422驱动输送辊件50421转动，将发泡陶瓷产品从保温箱体504内移动至后缓冷段1033的输送辊105上，至此完成一个发泡陶瓷产品从前缓冷段1032向后缓冷段1033运送的过程，重复上述的步骤，可循环地进行发泡陶瓷产品的运送操作。In the fifth step, the lifting door structure on the side of the insulation box 504 close to the rear slow cooling section 1033 is opened, the roller transmission assembly 5042 runs, and the roller drive 50422 drives the conveying roller 50421 to rotate, and the foamed ceramic product is removed from the insulation box. Move to the conveying roller 105 of the rear slow cooling section 1033 in 504, so that the process of transporting a foamed ceramic product from the front slow cooling section 1032 to the rear slow cooling section 1033 is completed. Repeat the above steps to recycle the foamed ceramic products. Shipping operations.

实施例2Example 2

参考图11，基于实施例1，并与实施例1区别的地方在于，本实施例中，保温箱体504内设置两层的输送辊道5041。Referring to FIG. 11, based on Embodiment 1, the difference from Embodiment 1 is that in this embodiment, two layers of conveying rollers 5041 are provided in the heat preservation box 504.

参考图11以及图15，前缓冷段1032内的输送辊105所在的平面与后缓冷段1033下层的输送辊105所在的平面平齐，第一层输送辊道5041与前缓冷段1032内的输送辊105所在的平面平齐时，第一层输送辊道5041与第二层输送辊道5041分别与后缓冷段1033上层的输送辊105所在的平面、后缓冷段1033下层的输送辊105所在的平面平齐。Referring to Figures 11 and 15, the plane of the conveying roller 105 in the front slow cooling section 1032 is flush with the plane of the lower conveying roller 105 of the rear slow cooling section 1033. The first layer of conveying roller table 5041 is aligned with the front slow cooling section 1032. When the inner conveying roller 105 is on the same plane, the first layer of conveying roller 5041 and the second layer of conveying roller 5041 are respectively aligned with the plane of the upper conveying roller 105 of the post slow cooling section 1033 and the lower layer of the post slow cooling section 1033. The plane on which the conveying roller 105 is located is flush.

参考图11、图12、图13以及图14，封闭结构5044为板件配合结构，板件配合结构包括第一板件50444以及第二板件50445，第一板件50444位于前缓冷段1032、后缓冷段1033上均有设置，第一板件 50444竖直固定在前缓冷段1032、后缓冷段1033相向一端的端部，第一板件50444竖直固定在前缓冷段1032、后缓冷段1033端部的上、下两侧，第二板件50445竖直固定于保温箱体504上并位于开口5043处，第一板件50444与所述第二板件50445的表面贴合且为滑动配合，在移动横梁502升降的过程中，使得前缓冷段1032、保温箱体504以及后缓冷段1033的内部始终保持连通，达到阻断保温箱体504内、外热量交换的目的。11, 12, 13 and 14, the closed structure 5044 is a plate fitting structure, the plate fitting structure includes a first plate 50444 and a second plate 50445, the first plate 50444 is located in the front slow cooling section 1032 , The rear slow cooling section 1033 is provided, the first plate 50444 is vertically fixed on the front slow cooling section 1032, the end of the rear slow cooling section 1033 opposite one end, the first plate 50444 is vertically fixed on the front slow cooling section 1032. At the upper and lower sides of the end of the rear slow cooling section 1033, the second plate 50445 is vertically fixed on the insulation box 504 and is located at the opening 5043. The first plate 50444 and the second plate 50445 are The surface fits and is a sliding fit. During the lifting and lowering process of the moving beam 502, the interior of the front slow cooling section 1032, the insulation box 504, and the rear slow cooling section 1033 are always connected, so as to block the inside and outside of the insulation box 504. The purpose of heat exchange.

参考图11以及图12，本实施例中，第一板件50444上固定有L型板504441，第一板件50444与L型板504441形成一竖直滑槽504442，第二板件50445与竖直滑槽504442滑动配合，在其他实施例中，还可以设置为：L型板504441固定在第一板件50444上，第二板件50445与L型板504441形成一竖直滑槽504442，第一板件50444与竖直滑槽504442滑动配合。11 and 12, in this embodiment, an L-shaped plate 504441 is fixed on the first plate 50444, the first plate 50444 and the L-shaped plate 504441 form a vertical chute 504442, and the second plate 50445 is connected to the vertical The straight sliding groove 504442 is slidingly fitted. In other embodiments, it can also be configured as: the L-shaped plate 504441 is fixed on the first plate 50444, and the second plate 50445 and the L-shaped plate 504441 form a vertical sliding groove 504442. A plate 50444 is slidingly engaged with the vertical sliding groove 504442.

参考图12，第一板件50444与第二板件50445的外壁上均覆设有保温层504443。Referring to FIG. 12, the outer walls of the first plate 50444 and the second plate 50445 are covered with an insulating layer 504443.

参考图12，L型板504441的下端还水平固定有柔性密封块504444，柔性密封块504444与第二板件50445上的保温层504443表面相贴，从而，在第二板件50445在竖直滑槽504442内滑动时，柔性密封块504444一方面增强竖直滑槽50442的封闭能力，另一方面减少对保温层504443的损伤，柔性密封块504444应耐高温且具有柔性，可选用柔性石墨。12, the lower end of the L-shaped plate 504441 is also horizontally fixed with a flexible sealing block 504444. The flexible sealing block 504444 is attached to the surface of the insulation layer 504443 on the second plate 50445, so that the second plate 50445 slides vertically. When sliding in the groove 504442, the flexible sealing block 504444 enhances the sealing ability of the vertical sliding groove 50442 on the one hand, and reduces damage to the insulation layer 504443 on the other hand. The flexible sealing block 504444 should be high temperature resistant and flexible, and flexible graphite can be selected.

第一步，参考图15，升降驱动电机5032驱动移动横梁502下降，直到保温箱体504内第二层输送辊道5041与前缓冷段1032中的输送辊105所在的平面平齐。In the first step, referring to FIG. 15, the lifting driving motor 5032 drives the moving cross beam 502 to descend until the second layer conveying roller 5041 in the insulation box 504 is flush with the conveying roller 105 in the front slow cooling section 1032.

第二步，第二层输送辊道5041内的辊棒传动组件5042运转，辊件驱动件50422驱动输送辊件50421转动，将前缓冷段1032运送出的发泡陶瓷产品移动至保温箱体504内的第二层输送辊道5041上。In the second step, the roller transmission assembly 5042 in the second layer conveyor 5041 runs, and the roller driver 50422 drives the conveyor roller 50421 to rotate to move the foamed ceramic products delivered from the front slow cooling section 1032 to the insulation box. 504 on the second layer of conveying roller table 5041.

第三步，参考图11，升降驱动电机5032反转，驱动移动横梁502上升，直到保温箱体504内第一层输送辊道5041与前缓冷段1032中的输送辊105所在的平面平齐。In the third step, referring to Figure 11, the lifting drive motor 5032 reverses and drives the moving cross beam 502 to rise until the first layer of conveying roller 5041 in the insulation box 504 is flush with the conveying roller 105 in the front slow cooling section 1032. .

第四步，第一层输送辊道5041内的辊棒传动组件5042运转，辊件驱动件50422驱动输送辊件50421转动，将前缓冷段1032运送出的发泡陶瓷产品移动至保温箱体504内的第一层输送辊道5041上，发泡陶瓷产品移动至第一层输送辊道5041上，第一层输送辊道5041内的辊棒传动组件5042继续运转，将发泡陶瓷产品由保温箱体504转移至后缓冷段1033的下层的输送辊105上；In the fourth step, the roller transmission assembly 5042 in the first layer conveyor 5041 runs, and the roller driver 50422 drives the conveyor roller 50421 to rotate to move the foamed ceramic products delivered from the front slow cooling section 1032 to the insulation box. On the first layer of conveying roller 5041 in 504, the foamed ceramic product moves to the first layer of conveying roller 5041, and the roller transmission assembly 5042 in the first layer of conveying roller 5041 continues to run to transfer the foamed ceramic product from The heat preservation box 504 is transferred to the lower conveying roller 105 of the post slow cooling section 1033;

第一层输送辊道5041内的辊棒传动组件5042运转，辊件驱动件50422驱动输送辊件50421转动，将发泡陶瓷产品由保温箱体504转移至后缓冷段1033的上层的输送辊105上，输送效率高，至此，完成一个发泡陶瓷产品从前缓冷段1032向后缓冷段1033运送的过程，重复上述的步骤，可循环地进行发泡陶瓷产品的运送操作。The roller transmission assembly 5042 in the first layer conveyor 5041 runs, the roller driver 50422 drives the conveyor roller 50421 to rotate, and the foamed ceramic product is transferred from the insulation box 504 to the upper conveyor roller of the post slow cooling section 1033 105, the conveying efficiency is high. So far, the process of conveying a foamed ceramic product from the front slow cooling section 1032 to the rear slow cooling section 1033 is completed. Repeat the above steps to carry out the conveying operation of the foamed ceramic product cyclically.

实施例3Example 3

基于上述实施例，本实施例公开一种发泡陶瓷用的生产***，包括上述的辊道窑装置。Based on the above embodiment, this embodiment discloses a production system for foamed ceramics, including the above roller kiln device.

根据上述说明书的揭示和教导，本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此，本发明并不局限于上面揭示和描述的具体实施方式，对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外，尽管本说明书中使用了一些特定的术语，但这些术语只是为了方便说明，并不对发明构成任何限制。Based on the disclosure and teaching of the foregoing specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the foregoing embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the invention.

Claims

一种辊道窑装置，包括用于放置产品的窑炉、位于所述窑炉内部的窑具、布置于所述窑炉上的烧嘴以及实现窑炉内部热量循环的缓冷风机组，其特征在于，所述窑炉包括依次设置的排烟段、烧成段以及冷却段，所述冷却段的长度小于所述排烟段与所述烧成段的长度之和；A roller kiln device, comprising a kiln for placing products, kiln furniture located inside the kiln, burners arranged on the kiln, and a slow cooling fan unit for realizing heat circulation inside the kiln, and its characteristics The kiln includes a smoke exhaust section, a firing section and a cooling section arranged in sequence, and the length of the cooling section is less than the sum of the lengths of the smoke exhaust section and the firing section;

所述冷却段包括依次设置的急冷段、前缓冷段、双层的后缓冷段以及双层的快冷段；The cooling section includes a quenching section, a front slow cooling section, a double-layer post slow cooling section, and a double-layer fast cooling section that are sequentially arranged;

所述前缓冷段与后缓冷段之间设置有提升机；A hoist is provided between the front slow cooling section and the rear slow cooling section;

所述急冷段与前缓冷段连通；The quench section is connected with the front slow cooling section;

所述提升机用来将产品送至双层的后缓冷段的上层、下层；The hoist is used to deliver products to the upper and lower layers of the double-layer post-slow cooling section;

窑炉内部设有若干输送辊，用于将产品依次向排烟段、烧成段及冷却段输送；There are several conveying rollers inside the kiln, which are used to convey the products to the exhaust section, firing section and cooling section in sequence;

所述缓冷风机组设置于所述前缓冷段、后缓冷段，其中，设置于所述前缓冷段的风机组将所述急冷段和前缓冷段内部的热风抽出再按预设的比例供入所述前缓冷段内，设置于所述后缓冷段的风机组将所述后缓冷段内部的热风抽出再按预设的比例供入所述后缓冷段内；The slow cooling fan group is arranged in the front slow cooling section and the rear slow cooling section, wherein the fan group arranged in the front slow cooling section extracts the hot air inside the rapid cooling section and the front slow cooling section and then presses the preset Is supplied into the front slow cooling section, and the fan group arranged in the rear slow cooling section draws out the hot air from the rear slow cooling section and supplies it into the rear slow cooling section according to a preset ratio;

所述烧嘴至少位于所述烧成段。The burner is at least located in the firing section.
根据权利要求1所述的一种辊道窑装置，其特征在于，所述后缓冷段以及快冷段均包括壳体，所述壳体内水平设置有隔层，所述隔层将后缓冷段分隔成缓冷上层以及缓冷下层，将所述快冷段分隔成快冷上层以及快冷下层，所述壳体的内壁设置有保温隔热层，所述缓冷上层、缓冷下层、快冷上层以及快冷下层均设置有用于输送产品的辊棒以及驱动辊棒转动的辊棒驱动组件。The roller kiln device according to claim 1, wherein the post slow cooling section and the fast cooling section both include a shell, and a partition is horizontally arranged in the shell, and the partition will slow down The cold section is divided into a slow cooling upper layer and a slow cooling lower layer. The fast cooling section is divided into a fast cooling upper layer and a fast cooling lower layer. The inner wall of the shell is provided with a thermal insulation layer, the slow cooling upper layer and the slow cooling lower layer , The upper and lower layers of fast cooling are both provided with rollers for conveying products and roller drive components for driving the rollers to rotate.
根据权利要求1或2所述的一种辊道窑装置，其特征在于，所述排烟段的长度占所述窑炉总长度的5％-7％；The roller kiln device according to claim 1 or 2, characterized in that the length of the exhaust section accounts for 5% to 7% of the total length of the kiln;

所述烧成段的长度占所述窑炉总长度的50％-53％；The length of the firing section accounts for 50%-53% of the total length of the kiln;

所述冷却段的长度占所述窑炉总长度的42％-45％。The length of the cooling section accounts for 42%-45% of the total length of the kiln.
根据权利要求1或2所述的一种辊道窑装置，其特征在于，所述提升机包括设置于窑炉的前缓冷段与后缓冷段之间的支架、沿支架竖直升降的移动横梁以及驱动所述移动横梁升降的提升驱动组件，所述移动横梁的下方固定有保温箱体，所述保温箱体由结构板围构形成，所述保温箱体的内壁均设置有至少一层保温板；A roller kiln device according to claim 1 or 2, characterized in that the hoist comprises a bracket arranged between the front slow cooling section and the rear slow cooling section of the kiln, and a vertical lifting device along the bracket A moving beam and a lifting drive assembly that drives the moving beam up and down, a heat preservation box is fixed below the moving beam, the heat preservation box is formed by a structural panel, and the inner wall of the heat preservation box is provided with at least one Layer insulation board;

所述保温箱体的两个相对设置的面各设置一开口，两个所述开口沿所述前缓冷段向所述后缓冷段输送产品的方向设置；Two oppositely arranged surfaces of the heat preservation box body are each provided with an opening, and the two openings are arranged along the direction of conveying products from the front slow cooling section to the rear slow cooling section;

所述保温箱体上位于所述开口处设置有阻断保温箱体内、外进行热量交换的封闭结构；A closed structure that blocks heat exchange between the inside and outside of the insulation box is provided at the opening on the insulation box;

所述保温箱体内设置至少一层输送辊道，每一层所述输送辊道上均设置有用于输送发泡陶瓷的辊棒传动组件。At least one layer of conveying roller table is arranged in the heat preservation box, and each layer of the conveying roller table is provided with a roller transmission assembly for conveying foamed ceramics.
根据权利要求4所述的一种辊道窑装置，其特征在于，所述封闭结构为升降门结构，所述升降门结构包括保温门板以及驱动所述保温门板竖直升降的直线伸缩件，所述直线伸缩件设置于所述保温箱体上，所述直线伸缩件的伸缩端与所述保温门板固定。The roller kiln device according to claim 4, wherein the closed structure is a lifting door structure, and the lifting door structure includes a heat preservation door panel and a linear telescopic element that drives the heat preservation door panel to vertically lift, so The linear telescopic element is arranged on the heat preservation box body, and the telescopic end of the linear telescopic element is fixed to the heat preservation door panel.
根据权利要求4所述的一种辊道窑装置，其特征在于，所述封闭结构为板件配合结构，所述板件配合结构包括第一板件以及第二板件，所述第一板件位于所述前缓冷段、后缓冷段上均有设置，所述第一板件竖直固定在所述前缓冷段、所述后缓冷段相向一端的端部，所述第二板件竖直固定于所述保温箱体上并位于所述开口处，所述第一板件与所述第二板件的表面贴合且为滑动配合；优选的，所述第一板件上固定有L型板，所述第一板件与所述L型板形成一竖直滑槽，所述第二板件与所述竖直滑槽滑动配合，或者，所述第一板件上固定有L型板，所述第二板件与所述L型板形成一竖直滑槽，所述第一板件与所述竖直滑槽滑动配合。The roller kiln device according to claim 4, wherein the closed structure is a plate fitting structure, the plate fitting structure includes a first plate and a second plate, the first plate The parts are located on the front slow cooling section and the rear slow cooling section. The first plate is vertically fixed at the ends of the front slow cooling section and the end of the rear slow cooling section opposite to each other. Two plates are vertically fixed on the heat preservation box and are located at the opening, and the first plate and the second plate are in contact with the surface and are in a sliding fit; preferably, the first plate An L-shaped plate is fixed on the member, the first plate and the L-shaped plate form a vertical chute, and the second plate is in sliding fit with the vertical chute, or the first plate An L-shaped plate is fixed on the member, the second plate and the L-shaped plate form a vertical sliding groove, and the first plate is slidingly fitted with the vertical sliding groove.
根据权利要求3所述的一种辊道窑装置，其特征在于，所述烧成段包括依次设置的预热段、中高温段以及烧成后段，所述烧成段中的各个阶段均设置有所述烧嘴；The roller kiln device according to claim 3, wherein the firing section includes a preheating section, a medium-high temperature section and a post-sintering section arranged in sequence, and each stage in the firing section is Provided with the burner;

所述预热段的烧嘴数量占所述烧成段所有烧嘴总数的15％-18％；The number of burners in the preheating section accounts for 15%-18% of the total number of burners in the firing section;

所述中高温段的烧嘴数量占所述烧成段所有烧嘴总数的80％-85％。The number of burners in the medium and high temperature section accounts for 80%-85% of the total number of burners in the firing section.
根据权利要求1、2、5、6或7任一项所述的一种辊道窑装置，其特征在于，所述缓冷风机组包括缓冷抽风机以及热风循环管道，每一所述缓冷抽风机均对应设置一所述热风循环管道，所述热风循环管道设置于所述前缓冷段、后缓冷段中且位于产品的上、下两侧；The roller kiln device according to any one of claims 1, 2, 5, 6 or 7, wherein the slow cooling fan unit includes a slow cooling exhaust fan and a hot air circulation pipe, each of the slow cooling Each of the exhaust fans is provided with a hot air circulation pipe correspondingly, and the hot air circulation pipe is arranged in the front slow cooling section and the rear slow cooling section and is located on the upper and lower sides of the product;

所述缓冷抽风机包括缓冷抽风口、缓冷回风口以及缓冷排风口，所述缓冷回风口设置于所述缓冷排风口的一侧，所述缓冷抽风口与所述热风循环管道的一端连通，所述热风循环管的另一端与所述缓冷回风口连通，所述缓冷排风口与外界大气连通。The slow cooling exhaust fan includes a slow cooling air outlet, a slow cooling return air outlet, and a slow cooling air outlet. The slow cooling return air outlet is arranged on one side of the slow cooling air outlet, and the slow cooling air outlet is connected to the slow cooling air outlet. One end of the hot air circulation pipe is in communication, the other end of the hot air circulation pipe is in communication with the slow cooling return air port, and the slow cooling exhaust port is in communication with the outside atmosphere.
根据权利要求8所述的一种辊道窑装置，其特征在于，所述热风循环管包括若干钢管，所述钢管贯穿所述前缓冷段、后缓冷段，所述钢管分别从所述前缓冷段、后缓冷段的一侧进入所述前缓冷段、后缓冷段，经所述前缓冷段、后缓冷段的内部，再从所述前缓冷段、后缓冷段的另一侧伸出，所述钢管的两端分别与对应的所述缓冷风机组的缓冷抽风口、缓冷回风口连接。The roller kiln device according to claim 8, wherein the hot air circulation pipe comprises a plurality of steel pipes, and the steel pipes penetrate the front slow cooling section and the rear slow cooling section, and the steel pipes are separated from the One side of the front slow cooling section and the rear slow cooling section enters the front slow cooling section and the rear slow cooling section, passes through the inside of the front slow cooling section and the rear slow cooling section, and then from the front slow cooling section and the rear slow cooling section. The other side of the slow cooling section extends, and the two ends of the steel pipe are respectively connected with the slow cooling air outlet and the slow cooling return air outlet of the corresponding slow cooling fan unit.
一种大规格发泡陶瓷生产***，其特征在于，包括权利要求1-9任一项所述的一种辊道窑装置。A large-size foamed ceramic production system, characterized by comprising a roller kiln device according to any one of claims 1-9.