CN108437188A - A kind of glass bead insulation plate production line and its production technology - Google Patents
A kind of glass bead insulation plate production line and its production technology Download PDFInfo
- Publication number
- CN108437188A CN108437188A CN201810235156.6A CN201810235156A CN108437188A CN 108437188 A CN108437188 A CN 108437188A CN 201810235156 A CN201810235156 A CN 201810235156A CN 108437188 A CN108437188 A CN 108437188A
- Authority
- CN
- China
- Prior art keywords
- drying
- glass bead
- insulation plate
- bead insulation
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 118
- 239000011521 glass Substances 0.000 title claims abstract description 115
- 239000011324 bead Substances 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000005516 engineering process Methods 0.000 title claims description 7
- 238000001035 drying Methods 0.000 claims abstract description 200
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000002485 combustion reaction Methods 0.000 claims description 45
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 29
- 239000003345 natural gas Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 12
- 239000004005 microsphere Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 238000000748 compression moulding Methods 0.000 claims description 4
- 239000012467 final product Substances 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 239000011325 microbead Substances 0.000 description 3
- NMFHJNAPXOMSRX-PUPDPRJKSA-N [(1r)-3-(3,4-dimethoxyphenyl)-1-[3-(2-morpholin-4-ylethoxy)phenyl]propyl] (2s)-1-[(2s)-2-(3,4,5-trimethoxyphenyl)butanoyl]piperidine-2-carboxylate Chemical compound C([C@@H](OC(=O)[C@@H]1CCCCN1C(=O)[C@@H](CC)C=1C=C(OC)C(OC)=C(OC)C=1)C=1C=C(OCCN2CCOCC2)C=CC=1)CC1=CC=C(OC)C(OC)=C1 NMFHJNAPXOMSRX-PUPDPRJKSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000005571 horizontal transmission Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention proposes a kind of glass bead insulation plate production line, including transmitting device and drying unit；Transmitting device includes a pair of of conveyer chain, and it includes first drying mechanism and secondary drying mechanism that arranged for interval, which has supporting rod, drying unit, between the conveyer chain；First drying mechanism includes the side dams being set on the outside of two conveyer chains, and overhead gage is fixed between side shield, the Air heating resource to transmission drying channel hot wind supply is equipped on the outside of side shield；Secondary drying mechanism includes baking room, and drying room is equipped in baking room.Glass bead insulation plate production line provided by the present invention can effectively improve the final product quality of glass bead insulation plate, be dried to glass bead insulation plate by using the mode dried twice, ensure it with lower thermal coefficient and higher mechanical property；Production cost is also significantly reduced while improving the quality of production in such a way that recycling hot-air carries out secondary drying, the production competitiveness of enterprise can be improved.
Description
Technical field
The present invention relates to environment-friendly building materials production technology apparatus field more particularly to a kind of glass bead insulation plate production line and
Its production technology.
Background technology
Glass bead insulation plate is a kind of environment-friendly type novel inorganic light heat-insulating material, due to surface vitreous formed it is certain
Granule strength, physicochemical property is sufficiently stable, and ageing-resistant weatherability is strong, has excellent Jue Re ﹑ Fang Huo ﹑ sound absorption qualities, is suitble to all
Make light filling aggregate in multi-field and the anti-fire ﹑ of ﹑ hot absolutely inhale sound ﹑ thermal insulation materials, there is great city in building energy saving field
Field areas and development prospect.Currently, in glass bead light thermal insulation board production process, long due to spontaneously drying the time, solidification is not
Thoroughly, quality is big by effect of natural conditions；In order to ensure that there is glass bead insulation plate good mechanical property, general resistance to add
Heat or infrared heating, thermal insulation board temperature-rise period carry out from outside to inside, and surface layer is caused to be first solidifying, and are easy during moisture is outgoing
Cause stomata, influence the thermal coefficient of thermal insulation material, in addition occur surface overheat and core does impermeable situation, lead to thermal insulation board
Brittleness increases, mechanical properties decrease.
Invention content
For the defects in the prior art, an object of the present invention is to provide a kind of glass bead insulation plate production line,
The quality of production of glass bead insulation plate can be improved, while reducing production cost.
One of in order to achieve the object of the present invention, the technical solution adopted in the present invention is a kind of glass bead insulation plate
Production line, including pressure forming machine, transmitting device and drying unit；The discharge port face transmitting device of the pressure forming machine into
Expect end arrangement；The transmitting device includes the conveyer chain for conveying glass bead insulation plate of a pair of of horizontal interval arrangement, institute
Arranged for interval has supporting rod between stating conveyer chain, constitutes the transport plane of glass bead insulation plate；The drying unit includes one
Secondary drying mechanism and secondary drying mechanism；The first drying mechanism includes the side dams being set on the outside of two conveyer chains, institute
It states and is fixed with the overhead gage being arranged horizontally in above conveyer chain between side shield, constitute drying and transport glass bead insulation plate
Transmission channel is dried, the Air heating resource to transmission drying channel hot wind supply is equipped on the outside of the side shield；The secondary drying
Mechanism includes the baking room equipped with drying room.
Glass bead insulation plate in process of production, in conjunction in pressure forming machine in the prior art and the technical program
Transmitting device and drying unit can realize glass bead insulation plate by the manufacturing process of material to finished product, glass bead insulation plate system
Make raw material after pressure forming machine mixing and compression moulding, is sent out from discharge port, and by pressure forming machine discharge port
Push rod pushes on transmitting device, you can completes first drying and secondary drying by transmitting device and drying unit, it is ensured that vitreous
Micro-sphere thermal insulation plate can be dried thoroughly, and have best mechanical property.Transmitting device transports molding glass in a manner of chaindriven
Change micro-sphere thermal insulation plate, fixed supporting rod constitutes the transport plane for conveying glass bead insulation plate between conveyer chain, can be by vitreous
Micro-sphere thermal insulation plate is delivered to the other end by conveyer chain close to one end of pressure forming machine discharge port.Due to rigid molding glass bead
Thermal insulation board is not yet thoroughly dried, in order to allow glass bead insulation plate to cure as early as possible in transmission process, in transmission process, by drying
The first drying mechanism of equipment for drying carries out first drying, the side block of first drying mechanism to the glass bead insulation plate on conveyer chain
Plate and overhead gage are enclosed in the both sides and top of conveyer chain, form a closed drying transmission channel, Air heating resource can be right
Air is heated, and improves air themperature rapidly, after the air stream of heating enters transmission drying channel, you can micro- to vitreous
Pearl thermal insulation board carries out first drying can adjust the transmission speed of conveyer chain, improve the profit of heat as needed during the drying process
With rate.
It, can be by transfer carriage by glass bead after glass bead insulation plate, which is transmitted to the other end, is completed at the same time first drying
Thermal insulation board is transferred in the drying room of baking room, carry out secondary drying, for transport glass bead insulation plate transfer carriage turn by
Supporting frame and two pairs of supporting frameworks are at supporting frame includes the rectangular frame connected and composed by more connecting rods, two pairs of supporting racks
Wide to direction arranged for interval along the supporting frame of rectangle, the vertical dimensional support for piling up glass bead insulation plate can be placed by constituting
Frame, supporting rack include column and cross bar, and column is fixed on the width of supporting frame to both sides, and two pairs of supporting racks are divided into two rows, often arrange
Four to be arranged on supporting frame wide to both sides, and horizontal cross bar, more cross bars are disposed between two columns of each supporting rack
It is arranged in the space for being formed between two rows of columns and can vertically piling up glass bead insulation plate from top to bottom, two outside of supporting frame is right
It is evenly arranged multiple mounting holes for running through cross bar up and down on each cross bar on the supporting rack answered, is equipped with and stands in mounting hole
The parallel upright bar of column.Upright bar can vertically run through cross bar, be carried to be put into the glass bead insulation plate being placed on cross bar
For support, avoid the glass bead insulation plate run-off the straight for being put into transfer carriage or damage can be as needed when cross bar is inserted into upright bar
Upright bar number needed for being inserted into, to facilitate vertical stacking glass bead insulation plate；It can be effectively improved and be turned by the way of vertically piling up
The turn-over capacity for transporting frame, further, since being horizontally arranged molding glass bead insulation plate during first drying, therefore is adopted
The heated direction in secondary drying can be changed with the mode vertically piled up, make glass bead insulation plate in front and back drying twice
Abundant baking and curing makes it have good mechanical property.
Further, the " u "-shaped exhausting plate of inverted arrangement, the exhausting plate and Air heating resource are equipped with below the supporting rod
It is connected, the exhausting plate upper surface is equipped with the air outlet I being evenly arranged along conveyer chain extending direction.
In this way, exhausting plate below supporting rod can heating air stream that uniformly delivery air heating source generates, exhausting plate table
The air outlet I in face is arranged along the extending direction of conveyer chain, makes the air stream of heating that can be full of entire drying transmission channel, it is ensured that glass
Changing micro-sphere thermal insulation plate can thermally equivalent drying.
Further, the lower section of two conveyer chains is equipped with the supporting guide being fixed on side shield side wall, the support
Rail end rotation is equipped with sprocket wheel compatible with conveyer chain.
In this way, supporting rod can push conveyer chain, in order to keep away under the effect of gravity when glass bead insulation plate is transmitted in carrying
Exempt from conveyer chain overload damage, supporting guide is mounted below conveyer chain, makes conveyer chain horizontal transmission, avoid supporting rod and conveyer chain
Because of gravity sag, stable support is provided for transport glass bead insulation plate, sprocket wheel can be sequentially connected with driving devices such as motors,
Make conveyer chain even running.
Further, the Air heating resource includes interconnected combustion barrel and into air duct, an end seal of the combustion barrel
It closes, the other end is equipped with natural gas combustion engine, and combustion barrel is connected to far from natural gas combustion engine side by a warm wind pipeline
Oriented burning is fixed in exhausting plate, the periphery that combustion barrel is vertically fixed on into air duct, the upper end into air duct
The air blower blown in cylinder.
In this way, natural gas combustion engine can generate high temperature in burning, the air in combustion barrel can be heated rapidly,
In order to ensure natural gas combustion engine can continuous heating air, combustion barrel close to natural gas combustion engine side periphery on pacify
Equipped with being communicated with combustion barrel into air duct, the air blower into air duct upper end is sustainable to blast air to combustion barrel, it is possible to provide enough
Oxygen for natural gas combustion engine burn, achieve the purpose that continuous heating air, outlet air of the air by heating from exhausting plate
I is exported in mouthful, and the air stream of the heating persistently exported can be completed to carry out first drying to molding glass bead insulation plate.
Further, the combustion barrel and into being coated with thermally insulating housing outside air duct.
In this way, thermally insulating housing can be to avoid the heat loss of combustion barrel into air duct and air blower, and can be combustion barrel and
Protection is provided into air duct, dust or sundries etc. is can avoid and enters into air duct, it is ensured that air blower normal operation.
Further, the drying room includes the left drying room formed by partition wall interval and right drying room, on the partition wall
Air outlet II equipped with connection left drying room and right drying room, is additionally provided with air inlet hole, the upper end of the air inlet hole is passed through in partition wall
Wear baking room upper surface, lower end is connected to air outlet II；Be connected with air inlet hole equipped with one end above the baking room, the other end and
The secondary warm wind pipeline that transmission drying channel communicates, the secondary warm wind pipeline are equipped with the air-introduced machine to air inlet hole air blast.
In this way, the left drying room and right drying room in baking room can be used for being transported to the indoor vitrified micro-bead heat preserving of drying
Plate carries out secondary drying, and since the air outlet II on partition wall is connected to secondary warm wind pipeline by air inlet hole, secondary warm wind pipeline can
Continue warm wind being input in left drying room or right drying room under the action of air-introduced machine, it, can basis when carrying out secondary drying
The secondary drying time for needing adjustment glass bead insulation plate, make it have best mechanical property.
Further, the baking room front end sliding is equipped with a sliding door, and left drying can be closed when sliding door being made to horizontally slip
Room or right drying room, the baking room correspond to sliding door upper end and are equipped with sliding rail, and the sliding rail, which is equipped with to roll to match with sliding rail, to be merged
It is fixed on the idler wheel of sliding door upper end, baking room side both sides are equipped with the positioning column parallel with sliding door both sides.
In this way, the sliding door of baking room front end can horizontally slip in the horizontal direction, sliding door can only close one of them
Drying room, when closing left drying room, right drying room is opened；When glass bead insulation plate carries out secondary drying behaviour in left drying room
When making, operating personnel can clear up right drying room and can the glass bead insulation plate to be dried of the interior transhipment of drying room to the right；When left baking
When dry chamber completes drying, sliding door is opened and closed to the right sliding door, and right drying room closing is made to carry out secondary drying, operating personnel, that is, removable
The glass bead insulation plate for going out in left drying room to have completed drying removes, and clears up left drying room, that is, reaches in turn using baking
The purpose of dry chamber, effectively improves production efficiency, further, since idler wheel and sliding rail are coordinated using rolling, and sliding door inertia compared with
Greatly, stroke of the idler wheel beyond sliding rail is easy to cause in sliding causes sliding door to fall off, and positioning column can then stop that sliding door is slided
It is dynamic that it is avoided to fall off, improve safety in utilization.
Further, the left drying room and right drying room bottom surface are equipped with the protection guide rail parallel with each side wall.
In this way, since the frames such as glass bead insulation plate generally use transfer carriage to be dried are transported in drying room, by
It is larger in transfer carriage inertia, it is transported in drying chamber and is easy to collide with the indoor side wall of drying, protection guide rail can then be kept away
Exempt from side wall of the transfer carriage because of inertial collision drying room.
Further, dismountable draught deflector is equipped in the air outlet II, to stop that warm wind sends out air outlet II.
In this way, left drying room and right drying room by corresponding close of draught deflector in turn in use, can not be dried
The air outlet II of drying room, makes warm wind accordingly be input in the drying room dried, avoids heat loss, reaches saving
The purpose of the energy.
For the defects in the prior art, the second object of the present invention is to provide a kind of manufacture work of glass bead insulation plate
Skill can improve glass bead insulation plate production efficiency.
In order to achieve the object of the present invention two, the technical solution adopted in the present invention is a kind of glass bead insulation plate
Manufacture craft, specifically include following steps：
Step 1. pressure forming：Glass bead insulation plate raw material is mixed into simultaneously compression moulding by pressure forming machine, is obtained
Molding glass bead insulation plate；
Step 2. transmission drying：Glass bead insulation plate after molding is lain in a horizontal plane in into the transmission in transmission drying channel
In plane, the other end is delivered to by conveyer chain, in transmission process, the Air heating resource of first drying mechanism is logical to transmission drying
Heat air delivery in road realizes first drying；
Step 3. is once transported：The glass bead insulation plate being horizontally arranged on transport plane is vertically piled up in transfer carriage
On, it is sent into the drying room of baking room；
Step 4. secondary drying：Secondary drying is carried out to being transported to glass bead insulation plate in drying room, makes glass bead
Thermal insulation board thoroughly cures.
The present invention has many advantages compared with prior art and good effect：
Glass bead insulation plate production line provided by the present invention can effectively improve the final product quality of glass bead insulation plate
And production efficiency, glass bead insulation plate is dried by using the mode dried twice, avoid its occur surface overheat,
And core does impermeable situation, ensures it with lower thermal coefficient and higher mechanical property；It is adopted in transmitting drying course
It is transmitted automatically with conveyer chain, without human intervention, improves production efficiency；In addition, being carried out using recycling hot-air secondary
The mode of drying also significantly reduces production cost while improving the quality of production, and the production competitiveness of enterprise can be improved, can
It is widely used in the manufacturing of glass bead insulation plate.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar element
Or part is generally identified by similar reference numeral.In attached drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is the stereoscopic schematic diagram of the present invention.
Fig. 2 is the transfer carriage stereogram of the present invention.
Fig. 3 is the sectional view of the first drying mechanism of the present invention.
Fig. 4 is the baking room sectional view of the present invention.
Reference numeral：1- side shields, 2- overhead gages, 3- conveyer chains, 4- supporting rods, 5- supporting guides, 6- exhausting plates, 601-
Air outlet I, 7- sprocket wheel, 8- combustion barrels, 9- is into air duct, 10- natural gas combustion engines, 11- thermally insulating housings, bis- warm wind pipelines of 12-,
13- air-introduced machines, 14- baking rooms, 1401- drying rooms, 1402- air outlets II, 1403- partition wall, 1404- air inlet holes, 15- sliding rails,
16- idler wheels, 17- sliding doors, 1701- slide handles, 18- draught deflectors, 19- protect guide rail, 20- positioning columns, hot air hose of 21-
Road, 22- air blowers, 23- pressure forming machines, 24- connecting rods, 25- columns, 26- cross bars, 2601- mounting holes, 27- upright bars.
Specific implementation mode
The embodiment of technical solution of the present invention is described in detail below in conjunction with attached drawing.Following embodiment is only used for
Clearly illustrate technical scheme of the present invention, therefore be only used as example, and the protection model of the present invention cannot be limited with this
It encloses.In the description of the present application, it is to be understood that the orientation of the instructions such as term "upper", "lower", "top", "bottom" or position are closed
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand
For limitation of the present invention.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
It shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or is integral；Can be mechanical connection,
It can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary inside two elements
The interaction relationship of connection or two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Embodiment one：
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of glass bead insulation plate production line that the present embodiment is provided, including
Pressure forming machine 23, transmitting device and drying unit；The discharge port face transmitting device feed end of pressure forming machine 23 is arranged；Glass
Change micro-sphere thermal insulation plate in process of production, carries out pressure forming, transmission drying and secondary drying successively, it can be achieved that glass bead is protected
Warm plate by material to finished product manufacturing process；Transmitting device includes a pair of of horizontal interval arrangement for conveying vitrified micro-bead heat preserving
The conveyer chain 3 of plate, arranged for interval has supporting rod 4 between conveyer chain 3, constitutes the transport plane of glass bead insulation plate；Drying dress
It sets including first drying mechanism and secondary drying mechanism；First drying mechanism includes being set to a pair of of side block in two conveyer chains, 3 outside
Plate 1 is fixed with the overhead gage 2 for being arranged horizontally in 3 top of conveyer chain between side shield 1, constitutes drying and transport glass bead is protected
The drying transmission channel of warm plate, 1 outside of side shield are equipped with the Air heating resource to transmission drying channel hot wind supply；Conserving secondary drying machine
Structure includes the baking room 14 equipped with drying room 1401.Glass bead insulation plate makes raw material and mixes and press by pressure forming machine 23
It after type is made, is sent out from discharge port, and pushed on transmitting device by the push rod on 23 discharge port of pressure forming machine, transmission dress
It sets and transports molding glass bead insulation plate in a manner of chaindriven, fixed supporting rod 4 constitutes conveying vitreous between conveyer chain 3
The transport plane of micro-sphere thermal insulation plate, can by glass bead insulation plate by conveyer chain 3 close to one end of 23 discharge port of pressure forming machine
It is delivered to the other end.Since rigid molding glass bead insulation plate is not yet thoroughly dried, in order to allow glass bead insulation plate passing
Cure as early as possible during defeated, in transmission process, the glass bead on conveyer chain 3 is protected by the first drying mechanism of drying unit
Warm plate carries out first drying, and the side shield 1 and overhead gage 2 of first drying mechanism are enclosed in the both sides and top of conveyer chain 3, is formed
One closed drying transmission channel, Air heating resource can heat air, air themperature be improved rapidly, by heating
After air stream enters transmission drying channel, you can carrying out first drying to glass bead insulation plate during the drying process can basis
The transmission speed for needing adjustment conveyer chain 3, improves the utilization rate of heat.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, it is completed at the same time first drying when glass bead insulation plate is transmitted to the other end
Afterwards, glass bead insulation plate can be transferred in the drying room 1401 of baking room 14 by transfer carriage, carries out secondary drying, is used for
The transfer carriage for transporting glass bead insulation plate turns by supporting frame and two pairs of supporting frameworks at supporting frame includes by more connecting rods
24 rectangular frames connected and composed, two pairs of supporting racks are wide to direction arranged for interval along the supporting frame of rectangle, and composition can place perpendicular
To the stereoscopic supporting frame for piling up glass bead insulation plate, supporting rack includes column 25 and cross bar 26, and column 25 is fixed on load-bearing frame
For the width of frame to both sides, two pairs of supporting racks are divided into that two rows of, often arranging four, to be arranged on supporting frame wide to both sides, and the two of each supporting rack
Horizontal cross bar 26 is disposed between a column 25, more cross bars 26 are formed and can be erected between being arranged in two rows of columns 25 from top to bottom
To the space for piling up glass bead insulation plate, it is evenly arranged on each cross bar 26 on the corresponding supporting rack in two outside of supporting frame
There are multiple mounting holes 2601 for running through cross bar 26 up and down, the upright bar 27 parallel with column 25 is equipped in mounting hole 2601.It is vertical
Bar 27 can vertically run through cross bar 26, provide support to be put into the glass bead insulation plate being placed on cross bar 26, avoid
Institute can be inserted into as needed when cross bar 26 is inserted into upright bar 27 by being put into the glass bead insulation plate run-off the straight or damage of transfer carriage
The upright bar 27 needed counts, to facilitate vertical stacking glass bead insulation plate；Transfer carriage can be effectively improved by the way of vertically piling up
Turn-over capacity, further, since molding glass bead insulation plate is horizontally arranged during first drying, therefore using perpendicular
The heated direction in secondary drying can be changed to the mode of stacking, keep glass bead insulation plate abundant in front and back drying twice
Baking and curing makes it have good mechanical property.
As shown in figures 1 and 3,4 lower section of supporting rod is equipped with the " u "-shaped exhausting plate 6 of inverted arrangement, the exhausting plate 6 and sky
Gas heating source is connected, and 6 upper surface of the exhausting plate is equipped with the air outlet I601 being evenly arranged along 3 extending direction of conveyer chain.Support
The exhausting plate 6 of the lower section of bar 4 can heating air stream that uniformly delivery air heating source generates, the air outlet I601 on 6 surface of exhausting plate
Extending direction along conveyer chain 3 is arranged, makes the air stream of heating that can be full of entire drying transmission channel, it is ensured that vitrified micro-bead heat preserving
Plate can thermally equivalent drying.
As shown in figures 1 and 3, the lower section of two conveyer chains 3 is equipped with the supporting guide 5 being fixed on 1 side wall of side shield, institute
It states the rotation of 5 end of supporting guide and is equipped with sprocket wheel compatible with conveyer chain 37.Supporting rod 4 transmits glass bead insulation plate in carrying
When, conveyer chain 3 can be pushed under the effect of gravity, damaged in order to avoid conveyer chain 3 overloads, supporting guide 5 is mounted under conveyer chain 3
Side, makes 3 horizontal transmission of conveyer chain, avoids supporting rod 4 and conveyer chain 3 because of gravity sag, is provided for transport glass bead insulation plate
Stable support, sprocket wheel 7 can be sequentially connected with driving devices such as motors, make 3 even running of conveyer chain.
As shown in figures 1 and 3, Air heating resource includes interconnected combustion barrel 8 and into air duct 9, the combustion barrel 8
One end is closed, and the other end is equipped with natural gas combustion engine 10, and combustion barrel 8 passes through a warm wind far from 10 side of natural gas combustion engine
Pipeline 21 is connected to exhausting plate 6, the periphery that combustion barrel 8 is vertically fixed on into air duct 9, described into air duct 9
The air blower 22 blown in oriented combustion barrel 8 is fixed in upper end.Natural gas combustion engine 10 can generate high temperature, energy in burning
Air in enough rapid heating combustion barrels 8, in order to ensure natural gas combustion engine 10 can continuous heating air, combustion barrel 8 by
Be equipped on the periphery of nearly 10 side of natural gas combustion engine communicated with combustion barrel 8 into air duct 9, into the air blast of 9 upper end of air duct
Machine 22 is sustainable to blast air to combustion barrel 8, it is possible to provide enough oxygen burns for natural gas combustion engine 10, reaches continuous heating
The purpose of air, air I outputs from the air outlet of exhausting plate 6 by heating, the air stream of the heating persistently exported can be complete
Molding glass bead insulation plate carries out first drying in pairs.
As shown in figures 1 and 3, combustion barrel 8 and into being coated with thermally insulating housing 11 outside air duct 9.Thermally insulating housing 11 can be air inlet
Cylinder 9 and air blower 22 avoid the heat loss of combustion barrel 8, and for combustion barrel 8 and can provide protection into air duct 9, can avoid ash
Dirt or sundries etc. enter into air duct 9, it is ensured that 22 normal operation of air blower.
As shown in Figure 1 and Figure 4, drying room 1401 includes being spaced the left drying room formed and right drying room by partition wall 1403,
On the partition wall 1403 be equipped with connection left drying room and right drying room air outlet II1402, be additionally provided in partition wall 1403 into
The upper end of air holes 1404, the air inlet hole 1404 is connected to through 14 upper surface of baking room, lower end with air outlet II1402；The baking
14 top of stove room is equipped with the secondary warm wind pipeline 12 that one end is connected with air inlet hole 1404, the other end is communicated with transmission drying channel,
The secondary warm wind pipeline 12 is equipped with the air-introduced machine 13 to 1404 air blast of air inlet hole.Left drying room in baking room 14 and right baking
Dry chamber can be used for carrying out secondary drying to the glass bead insulation plate being transported in drying room 1401, due to going out on partition wall 1403
Air port II1402 is connected to secondary warm wind pipeline 12 by air inlet hole 1404, and secondary warm wind pipeline 12 can be under the action of air-introduced machine 13
Continue warm wind being input in left drying room or right drying room, when carrying out secondary drying, glass bead can be adjusted as needed
The secondary drying time of thermal insulation board, make it have best mechanical property.
As shown in Figure 1 and Figure 4,14 front end of baking room sliding is equipped with a sliding door 17, can when sliding door 17 being made to horizontally slip
Left drying room or right drying room are closed, the baking room 14 corresponds to 17 upper end of sliding door and is equipped with sliding rail 15, set on the sliding rail 15
Have and rolled with sliding rail 15 with the idler wheel 16 for being fixed on 17 upper end of sliding door is merged, 14 side both sides of the baking room are equipped with and sliding door
The parallel positioning column 20 in 17 both sides.The sliding door 17 of 14 front end of baking room can horizontally slip in the horizontal direction, sliding door 17
One of drying room 1401 can only be closed, when closing left drying room, right drying room is opened；When glass bead insulation plate is on a left side
When drying room carries out secondary drying operation, operating personnel can clear up right drying room and can the glass to be dried of the interior transhipment of drying room to the right
Change micro-sphere thermal insulation plate；When left drying room is completed to dry, sliding door 17 is opened and closed to the right sliding door 17, and right drying room closing is made to carry out
Secondary drying, the glass bead insulation plate that drying has been completed in operating personnel, that is, extensible left drying room removes, and clears up a left side
Drying room achievees the purpose that use drying room 1401 in turn, production efficiency is effectively improved, further, since idler wheel 16 and sliding rail
15 using rolling cooperation, and 17 inertia of sliding door is larger, and stroke of the idler wheel 16 beyond sliding rail 15 is easy to cause in sliding and is led
Sliding door 17 is caused to fall off, positioning column 20 can then stop that the sliding of sliding door 17 avoids it from falling off, and improve safety in utilization.
As shown in Figure 1 and Figure 4, left drying room and right drying room bottom surface are equipped with the protection guide rail parallel with each side wall
19.Since the frames such as glass bead insulation plate generally use transfer carriage to be dried are transported in drying room 1401, due to transhipment
Frame inertia is larger, is transported in drying room Room 1401 and is easy to collide with the side wall in drying room 1401, and protection guide rail 19 is then
It can avoid side wall of the transfer carriage because of inertial collision drying room 1401.
As shown in Figure 1 and Figure 4, dismountable draught deflector 18 is equipped in air outlet II1402, to stop that warm wind is sent out out
Air port II1402.Left drying room and right drying room by corresponding close of draught deflector 18 in turn in use, can not be dried
The air outlet II1402 of drying room 1401, makes warm wind accordingly be input in the drying room 1401 dried, avoids heat
It scatters and disappears, achievees the purpose that energy saving.
Embodiment two：
Present embodiment discloses a kind of manufacture crafts of glass bead insulation plate, using the glass bead described in embodiment one
Board assembly line includes the following steps：
Step 1. pressure forming：Glass bead insulation plate raw material is mixed into simultaneously compression moulding by pressure forming machine 23, is obtained
To molding glass bead insulation plate.
Step 2. transmission drying：Glass bead insulation plate after molding is lain in a horizontal plane in into the transmission in transmission drying channel
In plane, the other end is delivered to by conveyer chain 3, in transmission process, the Air heating resource of first drying mechanism is dried to transmission
Heat air delivery in channel realizes first drying.
In this step, one end of the slave transport plane of glass bead insulation plate is sent to the delivery time preferably 1 of the other end
Hour, so that the utilization rate of heat is reached best.
Step 3. is once transported：The glass bead insulation plate being horizontally arranged on transport plane is vertically piled up in transfer carriage
On, it is sent into the drying room 1401 of baking room 14.
Step 4. secondary drying：Secondary drying is carried out to being transported to glass bead insulation plate in drying room 1401, makes vitreous
Micro-sphere thermal insulation plate thoroughly cures.
In this step, the secondary drying time can be being adjusted as needed, and the time of the preferred secondary drying of the present embodiment is
It is preferred that 8 hours.
To sum up, the present invention has many advantages, such as that reasonable for structure, production efficiency is high.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that：Its according to
So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into
Row equivalent replacement；And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme should all cover in the claim of the present invention and specification.
Claims (10)
1. a kind of glass bead insulation plate production line, it is characterised in that：Including pressure forming machine (23), transmitting device and drying dress
It sets；
The discharge port face transmitting device feed end of the pressure forming machine (23) is arranged；
The transmitting device includes the conveyer chain (3) for conveying glass bead insulation plate of a pair of of horizontal interval arrangement, described
Arranged for interval has supporting rod (4) between conveyer chain (3), constitutes the transport plane of glass bead insulation plate；
The drying unit includes first drying mechanism and secondary drying mechanism；
The first drying mechanism includes the side dams (1) being set on the outside of two conveyer chains (3), between the side shield (1)
It is fixed with the overhead gage (2) being arranged horizontally in above conveyer chain (3), drying is constituted and the drying of transport glass bead insulation plate passes
Defeated channel, side shield (1) outside are equipped with the Air heating resource to transmission drying channel hot wind supply；
The secondary drying mechanism includes the baking room (14) equipped with drying room (1401).
2. glass bead insulation plate production line according to claim 1, it is characterised in that：
The " u "-shaped exhausting plate (6) of inverted arrangement, the exhausting plate (6) and Air heating resource phase are equipped with below the supporting rod (4)
Even, exhausting plate (6) upper surface is equipped with the air outlet I (601) being evenly arranged along conveyer chain (3) extending direction.
3. glass bead insulation plate production line according to claim 1, it is characterised in that：
The lower section of two conveyer chains (3) is equipped with the supporting guide (5) being fixed on side shield (1) side wall, and the support is led
The rotation of rail (5) end is equipped with conveyer chain (3) compatible sprocket wheel (7).
4. glass bead insulation plate production line according to claim 1, it is characterised in that：
The Air heating resource includes interconnected combustion barrel (8) and into air duct (9), and one end of the combustion barrel (8) is closed,
The other end is equipped with natural gas combustion engine (10), and combustion barrel (8) passes through a hot air hose far from natural gas combustion engine (10) side
Road (21) is connected to exhausting plate (6), the periphery that combustion barrel (8) are vertically fixed on into air duct (9), the air inlet
The air blower (22) blown in oriented combustion barrel (8) is fixed in the upper end of cylinder (9).
5. glass bead insulation plate production line according to claim 4, it is characterised in that：
The combustion barrel (8) and into being coated with thermally insulating housing (11) outside air duct (9).
6. glass bead insulation plate production line according to claim 1, it is characterised in that：
The drying room (1401) includes being spaced the left drying room formed and right drying room by partition wall (1403), in the partition wall
(1403) it is equipped with the air outlet II (1402) of connection left drying room and right drying room, air inlet hole is additionally provided in partition wall (1403)
(1404), the upper end of the air inlet hole (1404) is connected to through baking room (14) upper surface, lower end with air outlet II (1402)；
It is connected with air inlet hole (1404) equipped with one end above the baking room (14), two that the other end is communicated with transmission drying channel
Secondary warm wind pipeline (12), the secondary warm wind pipeline (12) are equipped with the air-introduced machine (13) to air inlet hole (1404) air blast.
7. glass bead insulation plate production line according to claim 1, it is characterised in that：
Baking room (14) the front end sliding is equipped with a sliding door (17), and left drying can be closed when sliding door (17) being made to horizontally slip
Room or right drying room, corresponding sliding door (17) upper end of the baking room (14) are equipped with sliding rail (15), and the sliding rail (15) is equipped with
Rolled with sliding rail (15) and be fixed on the idler wheel (16) of sliding door (17) upper end with merging, baking room (14) the side both sides equipped with
The parallel positioning column (20) in sliding door (17) both sides.
8. glass bead insulation plate production line according to claim 6, it is characterised in that：
The left drying room and right drying room bottom surface edge are equipped with the protection guide rail (19) parallel with each side wall of drying room.
9. glass bead insulation plate production line according to claim 6, it is characterised in that：
Dismountable draught deflector (18) is equipped in the air outlet II (1402), to stop that warm wind sends out air outlet II
(1402)。
10. a kind of production technology of glass bead insulation plate, it is characterised in that：Including the glass bead described in claim 1-9
Thermal insulation board producing line, it is further comprising the steps of：
S1. pressure forming：Glass bead insulation plate raw material is mixed into simultaneously compression moulding by pressure forming machine, obtains molding glass
Change micro-sphere thermal insulation plate；
S2. transmission drying：Glass bead insulation plate after molding is lain in a horizontal plane on the transport plane in transmission drying channel,
The other end is delivered to by conveyer chain, in transmission process, the Air heating resource of first drying mechanism is defeated into transmission drying channel
Hot wind is sent, realizes first drying；
S3:Primary transhipment：The glass bead insulation plate being horizontally arranged on transport plane is vertically piled up on transfer carriage, is sent into and dries
In the drying room of stove room；
S3. secondary drying：Secondary drying is carried out to being transported to glass bead insulation plate in drying room, keeps glass bead insulation plate thorough
Bottom cures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235156.6A CN108437188B (en) | 2018-03-21 | 2018-03-21 | Vitrified microbead insulation board production line and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235156.6A CN108437188B (en) | 2018-03-21 | 2018-03-21 | Vitrified microbead insulation board production line and production process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108437188A true CN108437188A (en) | 2018-08-24 |
| CN108437188B CN108437188B (en) | 2023-09-12 |
Family
ID=63196041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810235156.6A Active CN108437188B (en) | 2018-03-21 | 2018-03-21 | Vitrified microbead insulation board production line and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108437188B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112936542A (en) * | 2021-03-04 | 2021-06-11 | 荆州三迪建筑科技有限公司 | Paperless gypsum board drying system |
| CN114290509A (en) * | 2022-01-10 | 2022-04-08 | 临武县宏昌新型建材有限公司 | Light brick production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203372768U (en) * | 2013-06-25 | 2014-01-01 | 信阳市上天梯怡和矿产资源开发有限公司 | Perlite heat preservation plate conveying device |
| CN203893615U (en) * | 2014-02-19 | 2014-10-22 | 山东中润锦华节能科技有限公司 | Drying system for water glass expanded and vitrified small ball insulation board production |
| CN204177171U (en) * | 2014-10-21 | 2015-02-25 | 刘谦 | Hot air circulation utilizes drying unit |
| CN204388488U (en) * | 2015-01-05 | 2015-06-10 | 太原思科达科技发展有限公司 | Polyphenylene heat insulation slab circulating energy-saving baking room |
| CN204519269U (en) * | 2015-04-08 | 2015-08-05 | 黄红梅 | A kind of high-efficiency environment friendly Chinese chestnut dryer |
| CN205130229U (en) * | 2015-11-10 | 2016-04-06 | 巴中市正大防水保温工程有限公司 | Cavity glass bead heated board making devices |
| CN105803713A (en) * | 2016-04-11 | 2016-07-27 | 吴江澳明纺织品有限公司 | Spinning dryer |
-
2018
- 2018-03-21 CN CN201810235156.6A patent/CN108437188B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203372768U (en) * | 2013-06-25 | 2014-01-01 | 信阳市上天梯怡和矿产资源开发有限公司 | Perlite heat preservation plate conveying device |
| CN203893615U (en) * | 2014-02-19 | 2014-10-22 | 山东中润锦华节能科技有限公司 | Drying system for water glass expanded and vitrified small ball insulation board production |
| CN204177171U (en) * | 2014-10-21 | 2015-02-25 | 刘谦 | Hot air circulation utilizes drying unit |
| CN204388488U (en) * | 2015-01-05 | 2015-06-10 | 太原思科达科技发展有限公司 | Polyphenylene heat insulation slab circulating energy-saving baking room |
| CN204519269U (en) * | 2015-04-08 | 2015-08-05 | 黄红梅 | A kind of high-efficiency environment friendly Chinese chestnut dryer |
| CN205130229U (en) * | 2015-11-10 | 2016-04-06 | 巴中市正大防水保温工程有限公司 | Cavity glass bead heated board making devices |
| CN105803713A (en) * | 2016-04-11 | 2016-07-27 | 吴江澳明纺织品有限公司 | Spinning dryer |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112936542A (en) * | 2021-03-04 | 2021-06-11 | 荆州三迪建筑科技有限公司 | Paperless gypsum board drying system |
| CN114290509A (en) * | 2022-01-10 | 2022-04-08 | 临武县宏昌新型建材有限公司 | Light brick production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108437188B (en) | 2023-09-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2021031772A1 (en) | Roller kiln device and production system comprising the device | |
| CN204648852U (en) | The shaping baking box of a kind of porcelain tendre | |
| CN203586723U (en) | Cereal infrared drying device | |
| CN107084607A (en) | A kind of environment-friendly high-efficiency veneer drying unit | |
| CN108437188A (en) | A kind of glass bead insulation plate production line and its production technology | |
| CN203704599U (en) | Lateral multilayer air-supply curing barn | |
| CN208020469U (en) | A kind of glass bead insulation plate production line | |
| KR100707301B1 (en) | Mehod for manufacturing heat insulating material using pearlite or vermiculite | |
| CN112393571A (en) | Energy-saving type partition-free multilayer drying kiln | |
| CN205747714U (en) | A kind of insulating brick drying oven | |
| CN204047994U (en) | There is the power-saving air down-flow dense oven chamber structure of balanced ventilation | |
| CN103005656B (en) | Full-automatic tobacco flue-curing house | |
| CN212702835U (en) | Horizontal photovoltaic glass film curing oven | |
| CN206450056U (en) | Energy saving and environment friendly tea drying device | |
| CN206330369U (en) | A kind of baking oven of automobile ignition coil | |
| CN208059492U (en) | A kind of glass bead insulation plate production drying line | |
| CN206875910U (en) | Four-way air-supply alternation formula drying structure and the grain drier with the structure | |
| CN104654767A (en) | Moveable air flow guide air-blowing frame of hot air drying room | |
| CN210262348U (en) | Single-layer double-track setting machine system | |
| CN208166846U (en) | A kind of double air grid hollow glass production equipments of tempering dual chamber | |
| CN206803683U (en) | A kind of environment-friendly high-efficiency veneer drying unit | |
| CN207797642U (en) | A kind of porcelain tendre drying oven based on far infrared heating technology | |
| CN105135877A (en) | Circular conveying equipment and smokeless, odorless, energy-saved and environment-friendly wax discharge tunnel kiln using equipment | |
| CN208025963U (en) | A kind of glass bead insulation plate warming air baking room | |
| CN206247809U (en) | A kind of Multilayered baking oven for glass fibre core |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |