WO2021022490A1 - 柔性显示面板及其制作方法、柔性显示装置 - Google Patents
柔性显示面板及其制作方法、柔性显示装置 Download PDFInfo
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- WO2021022490A1 WO2021022490A1 PCT/CN2019/099504 CN2019099504W WO2021022490A1 WO 2021022490 A1 WO2021022490 A1 WO 2021022490A1 CN 2019099504 W CN2019099504 W CN 2019099504W WO 2021022490 A1 WO2021022490 A1 WO 2021022490A1
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- Prior art keywords
- release agent
- film
- display panel
- units
- adhesive layer
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Images
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
- H01L27/156—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/80—Manufacture or treatment specially adapted for the organic devices covered by this subclass using temporary substrates
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/1201—Manufacture or treatment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
Definitions
- the present disclosure relates to the field of display technology, and in particular to a flexible display panel, a manufacturing method thereof, and a flexible display device.
- a flexible display panel includes: a stretchable bottom film; an adhesive layer, the glue layer is disposed on one side surface of the stretchable bottom film; a flexible substrate, the flexible substrate includes a plurality of display units and a plurality of A connecting unit, wherein every two adjacent display units are connected by at least one connecting unit; and, a plurality of first release agent films, the plurality of first release agent films are arranged between the plurality of connection units and Between the adhesive layers, the plurality of first release agent films correspond to the plurality of connection units one to one.
- the orthographic projection of each of the plurality of connecting units on the stretchable base film is within the orthographic projection of the corresponding first release agent film on the stretchable base film;
- a plurality of display units are bonded to the adhesive layer.
- each first release agent film of the plurality of first release agent films is formed on the surface of the corresponding connection unit close to the adhesive layer.
- each first release agent film of the plurality of first release agent films is formed on the surface of the adhesive layer facing away from the stretchable base film.
- each display unit of the plurality of display units includes at least one connecting portion connected to the connected connecting unit in a one-to-one correspondence;
- the flexible display panel further includes: at least one second release agent film ,
- Each second release agent film in the at least one second release agent film is disposed between one of the at least one connection portion and the adhesive layer, and each second release agent film The molding agent film is connected to the adjacent first release agent film.
- each of the second release agent film and the adjacent first release agent film form an integral structure.
- the release force of each second release agent film on the glue layer is greater than the release force of the adjacent first release agent film on the glue layer.
- the plurality of first release agent films include acrylic type release agent films, resin release agent films, silicone atmosphere release agent films, fluorine-containing polyurethane release agent films, fluorine-containing poly At least one of silicone release agent film, fluorosilicone release agent film or propylene butane release agent film.
- each of the connection units includes a second flexible substrate film and a connection circuit that are sequentially arranged in a direction away from the adhesive layer.
- the flexible substrate further includes a thin film encapsulation layer disposed on a side of the plurality of connection units and the plurality of display units facing away from the adhesive layer.
- the orthographic projection of the portion of the thin film encapsulation layer corresponding to each of the connecting units is located within the orthographic projection of the corresponding first release agent film.
- each connection unit connected to the corresponding display unit is curved, and the two ends have opposite bending directions.
- a flexible display device including the flexible display panel described above.
- a method for manufacturing a flexible display panel includes: providing a stretchable bottom film, forming a glue layer on one surface of the stretchable bottom film; manufacturing a flexible substrate, the flexible substrate including a plurality of display units and a plurality of Connection units, wherein every two adjacent display units are connected by at least one connection unit; the surface of each connection unit of the plurality of connection units and the adhesive layer to be bonded of the plurality of display units A plurality of first release agent films are formed on the surface of the same side, or a plurality of first release agent films corresponding to the plurality of connecting units are formed on the surface of the adhesive layer on the side facing away from the stretchable base film.
- a release agent film; bonding the plurality of display units to the adhesive layer, and the orthographic projection of each connecting unit on the stretchable base film is located on the corresponding first release agent film in the Can be stretched within the orthographic projection on the base film.
- the method for preparing the flexible display panel further includes: at least one connecting portion of the plurality of display units is close to the plurality of first At least one second release agent film is formed on the surface of the release agent film, and each second release agent film in the at least one second release agent film is connected to the adjacent first release agent film .
- the method for manufacturing the flexible display panel further includes:
- the formation of the plurality of first release agent films includes at least one of a printing method or a spraying method.
- fabricating the flexible substrate includes: providing a first carrier, and sequentially forming a flexible substrate layer and a display circuit layer on one surface of the first carrier; combining the flexible substrate layer and the display circuit Layer patterning, so that the patterned flexible substrate layer includes multiple first flexible substrate films and multiple second flexible substrate films, and the patterned display circuit layer includes multiple driving circuits and multiple connecting circuits; A light emitting device is formed on a side of each of the plurality of driving circuits away from the first carrier board; the first carrier board is removed.
- Each display unit of the plurality of display units includes a first flexible substrate film, a driving circuit, and a light emitting device, and each connection unit includes a second flexible substrate film and a connection circuit.
- fabricating the flexible substrate further includes: forming a thin film encapsulation layer on a side of the plurality of display units and the plurality of connection units away from the first carrier.
- the preparation method of the flexible display panel before forming the plurality of first release agent films, further includes: sequentially bonding on the side of the flexible substrate away from the first carrier Temporary protective film and second carrier board. After the multiple display units are bonded to the adhesive layer, the method for manufacturing the flexible display panel further includes: removing the temporary protective film and the second carrier.
- FIG. 1 is a schematic structural diagram of a flexible display panel according to some embodiments of the present disclosure
- FIG. 3 is a partial top view of a flexible substrate of a flexible display panel in FIG. 1;
- FIG. 4 is a cross-sectional view of a flexible display panel along the dashed line YY' in FIG. 1 according to some embodiments of the present disclosure
- FIG. 5 is a partial top view of a flexible substrate of another flexible display panel according to some embodiments of the present disclosure.
- FIG. 6 is a cross-sectional view of another flexible display panel along the dotted line YY' in FIG. 1 according to some embodiments of the present disclosure
- FIG. 8 is a cross-sectional view of still another flexible display panel along the dotted line XX' in FIG. 1 according to some embodiments of the present disclosure
- FIG. 10 is a flowchart of a method for manufacturing a flexible display panel according to some embodiments of the present disclosure.
- FIG. 11 is a flowchart of another method for manufacturing a flexible display panel according to some embodiments of the present disclosure.
- FIG. 12A to 12J are schematic diagrams of various steps in a method for manufacturing a flexible display panel according to some embodiments of the present disclosure, wherein FIG. 12H' is a schematic diagram of alternative steps parallel to the steps shown in FIG. 12H;
- FIG. 13 is a flowchart of yet another method for manufacturing a flexible display panel according to some embodiments of the present disclosure.
- FIG. 14 is a schematic diagram of S310 in the manufacturing method of the flexible display panel in FIG. 13;
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present disclosure, unless otherwise specified, "plurality” means two or more.
- some embodiments of the present disclosure provide a flexible display panel 100, the flexible display panel 100 includes: a flexible substrate 110, an adhesive layer 120, a stretchable base film 130 and a plurality of first separation Model agent film 140.
- the flexible substrate 110 includes a plurality of display units 1 and a plurality of connection units 2, wherein every two adjacent display units 1 are connected by at least one connection unit 2.
- each two adjacent display units 1 of the plurality of display units 1 has a gap
- each two connected units 2 of the plurality of connection units 2 has a gap. Therefore, the flexible substrate 110 has a plurality of openings S formed due to the multiple above-mentioned intervals, that is, the flexible substrate 110 has a certain hollow rate, so that it is easier to follow the stretching direction (for example, The direction AB) in Figure 3 stretches out.
- the plurality of connection units 1 undergo torsional deformation, which can increase the size of the corresponding openings S in the stretching direction, that is, effectively disperse the flexible substrate 110.
- Tensile stress Therefore, the flexible substrate 110 as described above has better tensile properties.
- the adhesive layer 120 is disposed on one side surface of the stretchable base film 130, and the plurality of display units 1 are bonded to the adhesive layer 120. It can be seen that the flexible substrate 110 is adhered to one side surface of the stretchable base film 130 through the adhesive layer 120.
- the stretchable base film 130 can fix the display units 1 of the flexible substrate 110 adhered to it in the same plane to ensure that the display units 1 can still be in the same plane when the flexible display panel 100 is in a stretched state. In the same plane, the display phase difference caused by the display units 1 in different planes can be avoided. This can reduce or even avoid the display inconsistency of the display units 1 of the flexible display panel 100, which is beneficial to ensure the flexible display panel. display effect.
- the plurality of first release agent films are arranged between the plurality of connection units and the adhesive layer, the plurality of first release agent films correspond to the plurality of connection units one to one, and the plurality of The orthographic projection of each of the connecting units 2 on the stretchable base film 130 is within the orthographic projection of the corresponding first release agent film 140 on the stretchable base film 130. That is to say, the surface of each connection unit 2 close to the glue layer 120 and the glue layer 120 can be effectively separated by the corresponding first release agent film 140, so as to ensure that each connection unit 2 is not connected to the glue layer 120. Phase bonding. Therefore, each connection unit 2 will not be constrained due to its adhesion to the adhesive layer 120, which easily increases the degree of freedom of each connection unit 2. This can reduce the stress concentration of each connection unit 2 caused by being bound by the adhesive layer 120, thereby avoiding the damage of each connection unit 2 due to tensile damage due to stress.
- the flexible display panel 100 when the flexible display panel 100 is in a stretched state, the plurality of display units 1 are still fixed in the same plane under the restraint of the adhesive layer 120, and the plurality of connection units 2 can be twisted and unfolded relatively freely. That is to say, the flexible display panel 100 as described above improves the stretch reliability while ensuring the display effect.
- the adhesive layer 120 and the stretchable base film 130 do not need to be patterned, which is beneficial to reduce the process steps in the manufacturing process of the flexible display panel 100, and Reduce its production cost.
- the adhesive layer 120 and the stretchable base film 130 do not need to be patterned, which can prevent the flexible display panel 100 from being defective due to the patterning of the adhesive layer 120 and the stretchable base film 130 during the manufacturing process. It is beneficial to improve the production yield of flexible display panels.
- the patterning process of the adhesive layer 120 and the stretchable base film 130 is completed by etching.
- the flexible substrate 110 is bonded to the stretchable base film 130 through the adhesive layer 120, in the process of etching the stretchable base film 130 and the adhesive layer 120, if multiple light-emitting devices have been fabricated in the flexible substrate 110 , The light-emitting devices are easily damaged due to the foregoing etching operation; and if the light-emitting devices have not been fabricated in the flexible substrate 110, after the foregoing etching operation is completed, the light-emitting devices still need to be prepared in the display substrate 110. It is easy to damage the stretchable base film 130 and the adhesive layer 120 due to the high temperature (temperature greater than 400° C.) in the manufacturing process of each light emitting device.
- the patterning process of the adhesive layer 120 and the stretchable base film 130 is completed by laser cutting, so that the large amount of heat generated by laser cutting can easily damage the stretchable base film 130, the adhesive layer 120 and the flexible substrate 110. .
- the flexible display panel 100 provided by some embodiments of the present disclosure does not require patterning processing on the adhesive layer 120 and the stretchable base film 130, which can effectively avoid the foregoing situation.
- the plurality of first release agent films 140 include an acrylic release agent film, a resin release agent film, a silicone atmosphere release agent film, a fluorine-containing polyurethane release agent film, and a fluorine-containing polysilicone film. At least one of oxane release agent film, fluorosilicone release agent film or propane butane release agent film.
- the material of the stretchable base film 130 is selected from polydimethylsiloxane (PDMS), natural rubber, nitrile rubber, hydrogenated styrene-butadiene block copolymer (Styrene Ethylene Butylene Styrene (SEBS for short), Thermoplastic Polyurethanes (TPU for short), Polyethylene Naphthalate (PEN for short), Polyimide (PI for short), Polyetherimide At least one of amine (Polyetherimide, PEI), Polyethylene Terephthalate (PET), or Polyphenylene Sulfide (PPS).
- PDMS polydimethylsiloxane
- SEBS hydrogenated styrene-butadiene block copolymer
- SEBS hydrogenated styrene Ethylene Butylene Styrene
- TPU Polyethylene Naphthalate
- PI Polyimide
- Polyetherimide At least one of amine
- PEI Polyetherimide
- PET Polyethylene Tere
- Each of the plurality of first release agent films 140 is located between the corresponding connection unit 2 and the adhesive layer 120, and each first release agent film 140 is formed on the corresponding connection unit 2 on the surface close to the adhesive layer 120, or each first release agent film 140 is formed on the surface of the adhesive layer 120 away from the stretchable base film 130. Some embodiments of the present disclosure do not limit this.
- each first release agent film 140 is formed on the surface of the adhesive layer 120 facing away from the stretchable base film 130.
- each first release agent film 140 formed on the surface of the adhesive layer 120 and the plurality of connection units 2 may be aligned.
- each display unit 1 of the plurality of display units includes at least one connecting portion 11 connected to the connected connecting unit 1 in a one-to-one correspondence.
- the flexible display panel 100 further includes: at least one second release agent film 150, and each second release agent film 150 in the at least one second release agent film is disposed on one of the at least one connecting portion. Between the portion 11 and the adhesive layer 120, and each second release agent film 150 is connected to the adjacent first release agent film 140.
- the binding force of the adhesive layer 120 on the connection parts 11 provided with the second release agent film 150 is relatively small, which effectively increases the freedom of rotation of the connection parts 11. Therefore, when the flexible display panel 100 is in a stretched state, the degree of freedom of rotation of the connecting portion 11 adjacent to each connecting portion 11 is further increased, thereby further reducing the probability of damage of each connecting unit 2 and increasing The tensile reliability of the flexible display panel 100.
- each first release agent film 140 and each second release agent film 150 there is no limitation on the similarity of the materials of each first release agent film 140 and each second release agent film 150.
- each first release agent film 140 and the material of each second release agent film 150 are different.
- the release force of each second release agent film 150 on the glue layer 120 is greater than the release force of the adjacent first release agent film 140 on the glue layer 120.
- the release force refers to the force required to separate the release agent film from the adhesive layer 120.
- the glue layer 120 is easier to separate from the first release agent films 140, that is, the binding force of the glue layer 120 to the connection units 2 is less than that of the glue layer 120.
- the binding force to each connecting portion 11 provided with the second release agent film 150 is greater than that of the connection portion 11 provided with the second release agent film 150 that is bound by the adhesive layer 120.
- the binding force of the connecting portion 11 by the adhesive layer 120 is greater than the binding force of the connecting unit 1 connected to it by the adhesive layer 120.
- the restraining force is gradually reduced, and the deformation that occurs gradually increases, thereby reducing the sudden increase in deformation.
- the resulting stress concentration further reduces the probability of damage to each connection unit 2 and improves the tensile reliability of the flexible display panel 100.
- each display unit 1 and each connection unit 2 in the flexible display panel 100 as described above will be exemplarily introduced.
- each display unit 1 includes a first flexible substrate film 101, a driving circuit 102, and a light emitting device 103 that are sequentially arranged in a direction away from the adhesive layer 120.
- Each connection unit 2 includes a second flexible substrate film 201 and a connection circuit 202 that are sequentially arranged in a direction away from the adhesive layer 120.
- each first flexible substrate film 101 in each display unit 1 and the adhesive layer 120 are directly bonded.
- the side surface of each second flexible substrate film 201 in each connection unit 2 close to the stretchable base film indirectly contacts the adhesive layer 120 through the corresponding first release agent film 140.
- the relative positional relationship between the first flexible substrate film 101 included in each display unit 1 and the second flexible substrate film 201 included in each connection unit 2 is not limited.
- the relative positional relationship between the included driving circuit 102 and the connection circuit 202 included in each connection unit 2 is not limited.
- each first flexible substrate film 101 and each second flexible substrate film 201 are arranged in the same layer.
- each first flexible substrate film 101 and each second flexible substrate film 201 can be formed through the same process, which simplifies the manufacturing process of the flexible display panel 100.
- each drive circuit 102 and each connection circuit 202 are arranged on the same layer.
- each drive circuit 102 and each connection circuit 202 can be formed in the same manufacturing process, simplifying the manufacturing process of the flexible display panel 100 .
- some embodiments of the present disclosure do not limit the materials of the first flexible substrate film 101 and the second flexible substrate film 201 as described above.
- each first flexible substrate film 101 and the material of each second flexible substrate film 201 are selected from polyimide, polyethylene phthalate, polyetherimide, and poly(p-phenylene). At least one of ethylene glycol dicarboxylate or polyphenylene sulfide.
- the type of the light-emitting device 103 described above is not limited and exemplary here.
- the light-emitting device 103 is an OLED (Organic Light-Emitting Diode, organic light-emitting diode) light-emitting device, and a QLED (Quantum Dot Light).
- OLED Organic Light-Emitting Diode, organic light-emitting diode
- QLED Quantum Dot Light
- Micro LED Micro Light Emitting Diode, micro light-emitting diode
- the flexible substrate 110 includes other film layers in addition to the plurality of display units 1 and the plurality of connection units 2.
- the flexible substrate 110 further includes a film disposed on the side of the plurality of display units 1 and the plurality of connection units 2 facing away from the adhesive layer 120 Encapsulation layer 3.
- the thin film encapsulation layer 3 can block the penetration of water and oxygen into the inside of each display unit 1 and each connection unit 2, especially can block the water and oxygen from corroding the light emitting device 103 inside each display unit 1, and extend the use of the flexible display panel 100 life.
- the material of the thin film encapsulation layer 3 is at least one of silicon nitride, silicon oxide, aluminum oxide, or silicon oxynitride.
- the orthographic projection of the portion of the thin film encapsulation layer 3 corresponding to each connecting unit 2 is located within the orthographic projection of the corresponding first release agent film 140. In this way, it can be ensured that the part of the film encapsulation layer 3 corresponding to each connection unit 2 can move together with the corresponding connection unit 2, so as to avoid binding the connection units 2 due to the adhesion of the film encapsulation layer 3 by the adhesive layer 120.
- the orthographic projection still refers to the orthographic projection on the stretchable base film 130.
- the encapsulating film layer 3 covers the upper surface and the sides of each display unit 1 and each connection unit 2, which can ensure that each display unit 1 and each connection unit 2 are in a relatively closed environment, and prevent water and oxygen from passing between the layers.
- the penetration of the gap further prevents the water and oxygen from corroding the light emitting device 103 in each display unit 1 to improve the packaging effect of the thin film packaging layer 3.
- each display unit 1 and each connection unit 2 further include other film layers.
- the flexible display panel 100 will be exemplarily described in detail below with reference to FIGS. 8 and 9.
- each display unit 1 includes a first flexible substrate film 101, a first buffer film 104, a driving circuit 102, a first flat film 105, and a light emitting device 103 which are sequentially arranged in a direction away from the adhesive layer 120.
- the first flexible substrate film 101 is disposed on a side of the adhesive layer 120 facing away from the stretchable base film 130.
- the driving circuit 102 includes an active layer 1021, a gate insulating layer 1022, a gate electrode 1023, an interlayer insulating layer 1024, a source electrode 1025 and a drain electrode 1026.
- the gate insulating layer 1022 is disposed on one side of the active layer 1021; the gate 1023 is disposed on the side of the gate insulating layer 1022 facing away from the active layer 1021, and the gate 1023 is on the positive side of the active layer 1021.
- the projection is located in the active layer 1021; the interlayer insulating layer 1024 is arranged on the side of the gate 1023 and the gate insulating layer 1022 facing away from the active layer 1021, and covers the gate 1023; the source 1025 and the drain 1026 are arranged On the side of the interlayer insulating layer 1024 facing away from the active layer 1021, two first via holes 1027 are provided in the gate insulating layer 1022 and the interlayer insulating layer 1024. The source electrode 1025 and the drain electrode 1026 pass through different The first via hole 1027 is connected to the active layer 1021.
- the driving circuit 102 shown in FIG. 9 includes at least one driving transistor.
- the gate 1025 of the at least one driving transistor is located on the side of the active layer 1021 facing away from the first flexible substrate film 101.
- This structure is called “ “Top grid” structure.
- the above example is described by taking the “top gate” structure as an example, but this does not limit the technical solutions provided by the present disclosure.
- at least one driving transistor included in the driving circuit 102 adopts a “bottom gate” structure or other structures.
- the “bottom gate” structure is that the gate 1025 is located on the side of the active layer 1021 facing the first flexible substrate film 101.
- the light-emitting device 103 includes a first electrode 1031, a light-emitting layer (Emitting Layer, EML) 1033, and a second electrode 1034 that are sequentially stacked.
- the first electrode 1031 is disposed on a side of the first flat film 105 facing away from the adhesive layer 120, and the first electrode 1031 is connected to the driving circuit 103 through a second via 1051 disposed in the first flat film 105.
- the light emitting device 103 further includes: a hole injection layer and a hole transport layer sequentially stacked between the first electrode 1031 and the light emitting layer 1033, and sequentially stacked between the light emitting layer 1033 and the second electrode 1034 The electron transport layer and electron injection layer.
- the first electrode 1031 of the light emitting device 103 in each display unit 1 is an anode, and the anode is connected to the source electrode 1025 or the drain electrode 1026 in the driving circuit 103.
- Each display unit 1 further includes a pixel defining film 1032 disposed on a side of the first flat film 105 facing away from the adhesive layer 120, and each pixel defining film 1032 has an opening.
- the light emitting layer 1033 of the light emitting device 103 in each display unit 1 is disposed in the opening in the corresponding pixel definition film 1032.
- the second electrode 1034 of the light emitting device 103 in each display unit 1 is disposed on the side of the pixel defining film 1032 and the light emitting layer 1033 facing away from the adhesive layer 120.
- Each connection unit 2 includes a second flexible substrate 201, a second buffer film 204, a connection circuit 202, and a second flat film 205 that are sequentially arranged in a direction away from the adhesive layer 120, wherein the second flexible substrate film 201 is arranged in The adhesive layer 120 has a side facing away from the stretchable base film 130.
- connection circuit 202 is shown here in the form of a film, which represents the part of the connection circuit 202. Connect the line, but this is not a restriction on the connection circuit 202.
- the connection circuit 202 further includes at least one switch transistor.
- each connection unit 2 is set to be non-linear, for example, to have at least one bending area, so as to improve the stretchability of each connection unit 2. In this way, when the flexible display panel 100 is stretched, each connecting unit 2 can be stretched to a certain extent in at least one of its bending areas, so that the distance between the two connected display units 1 in the stretching direction is The distance increases, thereby facilitating the stretching of the flexible display panel 100.
- each connecting unit 2 connected to the corresponding display unit 1 are arranged in a curved configuration, and the two ends have opposite bending directions.
- the end of each connection unit 2 connected to the corresponding display unit 1 has a bending area as described above.
- the bending directions of the two ends are opposite, so that the part of each connecting unit 2 located between the two ends receives the opposite direction of the stress near the two ends, which is more conducive to the twisting of each connecting unit 2 and further increases
- the distance along the stretching direction between the two connected display units 1 makes the flexible display panel 100 easier to stretch and unfold along the stretching direction.
- the flexible display device 1000 includes any of the above-mentioned flexible display panels 100, and the flexible display device also includes a flexible display panel for driving the flexible display panel.
- the driving device specifically includes a driving circuit (not shown in the figure).
- the flexible display device 1000 has the same structure and beneficial effects as the flexible display panel 100 provided in the foregoing embodiments. Since the foregoing embodiment has described the beneficial effects of the flexible display panel 100 in detail, it will not be repeated here.
- Some embodiments of the present disclosure also provide a method for preparing a flexible display panel.
- the method for preparing a flexible display panel includes S100 to S400:
- the flexible substrate includes a plurality of display units and a plurality of connection units, wherein every two adjacent display units are connected by at least one connection unit.
- the method for preparing the flexible display panel Since the flexible display panel prepared by the method for preparing the flexible display panel has the advantages of ensuring the display effect, improving the stretch reliability, and improving the yield rate, the method for preparing the flexible display panel also has these advantages Advantage.
- the adhesive layer (S100) is formed on the stretchable base film and the flexible substrate (S200) is formed, and the adhesive is formed on the stretchable base film.
- an adhesive layer is formed on the stretchable base film; for example, the adhesive layer is formed on the stretchable base film and the flexible substrate is made at the same time; for another example, the first release film is formed.
- the formulation film and the formation of the adhesive layer on the stretchable base film are performed at the same time, and the list is not exhaustive here.
- the manner in which the adhesive layer is formed on one surface of the stretchable base film is not limited here.
- the preparation components for preparing the adhesive layer are coated on the stretchable base film, for example, the components include a copolymer monomer, a crosslinking agent and an initiator, and then the coated preparation components are cured Treat it to cure on the stretchable base film to form a glue layer.
- the finished glue is obtained, and the finished glue is processed by cutting, alignment, etc., and then pasted on the stretchable base film to form the said glue on one side of the stretchable base film. Glue layer.
- the finished glue layer here refers to a separate glue layer that has been manufactured.
- the finished glue layer includes the glue layer body and the upper release film that is respectively adhered to the upper and lower surfaces of the glue layer body.
- the lower release film where the upper release film and the lower release film are easier to peel from the surface of the adhesive layer body without destroying the surface viscosity, and mainly play a role in protecting the surface viscosity.
- the method for forming the plurality of first release agent films includes at least one of a printing method or a spraying method.
- the liquid external release agent used in the printing method is, for example, acrylic release agent, resin release agent, silicone release agent, atmosphere release agent, fluorine-containing polyurethane release agent, fluorine-containing poly Liquid external release agents such as silicone release agent and fluorosilicone release agent.
- the spraying method used is a spray type release agent, for example, a spray type release agent such as a propane butane release agent.
- forming the plurality of first release agent films in S300 includes:
- the function of the leveling process in S302 is to flatten the coating layers of multiple release agents and volatilize the solvent in them within a certain period of time, thereby reducing the probability of defects such as pinholes and ensuring the formation
- the plurality of first release agent films are flat.
- the manufacturing of the flexible substrate in the foregoing S200 includes:
- a first carrier is provided, and a flexible substrate layer and a display circuit layer are sequentially formed on one surface of the first carrier.
- Each display unit of the flexible substrate includes a first flexible substrate film, a driving circuit and a light emitting device, and each connection unit of the flexible substrate includes a second flexible substrate film and a connection circuit.
- the patterning process used includes a photolithography process and an etching process.
- the photolithography process refers to a process including film formation (such as chemical vapor deposition, Chemical Vapor Deposition, CVD for short), exposure, development and other processes, and a process that uses photoresist, mask, exposure machine, etc. to form patterns.
- the manufacturing of the flexible substrate in S200 further includes the following steps:
- S231 is between S230 and S240 as described above, that is, after the light emitting device is formed on the side of each driving circuit away from the first carrier, and then the plurality of display units A thin film encapsulation layer is formed with the side of the plurality of connecting units away from the first carrier, and then the first carrier is removed.
- the manufacturing method of the flexible display panel as described above further includes:
- the method for manufacturing the flexible display panel further includes:
- the temporary protective film and the second carrier can protect the patterned flexible substrate and prevent it from being damaged in the subsequent process of forming the first release film.
- the film layer of the flexible substrate that is bonded to the temporary protective film and the second carrier is an encapsulation film layer
- the temporary protective film and the second carrier Can protect the packaging film layer.
- step S232 is between step S231 and step S240, that is, first forming a thin film on the side of the plurality of display units and the plurality of connection units away from the first carrier.
- the encapsulation layer is then sequentially bonded to the temporary protective film and the second carrier on the side of the flexible substrate away from the first carrier, and then the first carrier is removed. This can ensure that the flexible substrate is in a state of being protected by the carrier before being bonded to the stretchable base film.
- the manufacturing of the flexible substrate 110 (S200) is performed, and the manufacturing process is shown in FIGS. 12B to 12E:
- the patterned flexible substrate layer 010 includes a plurality of first The flexible substrate film 101 and the plurality of second flexible substrate films 201, and the patterned display circuit layer 020 includes a plurality of driving circuits 102 and a plurality of connection circuits 202.
- each display unit 1 includes a first flexible substrate film 101, a driving circuit 102 and a light emitting device 103, each connected
- the unit 2 includes a second flexible substrate film 201 and a connection circuit 202.
- S231 is performed, and a thin film encapsulation layer 3 is formed on the side of the plurality of display units 1 and the plurality of connection units 2 away from the first carrier board 00.
- the flexible substrate 110 is formed.
- sequence of forming the adhesive layer 120 on one surface of the stretchable base film 130 (S100) and performing the manufacturing of the flexible substrate 110 (S200) is not limited.
- the temporary protective film 04 and the second carrier board 05 can protect the surface of the flexible substrate 110 that faces away from the first carrier board 00.
- the temporary protection The film 01 and the second carrier board 05 can protect the thin film encapsulation layer 3 from damage in the subsequent manufacturing process.
- the present disclosure includes various implementation methods for the production of the plurality of first release films 140.
- Step S300A is performed: forming the plurality of first release agent films 140 on the surface of each connection unit 2 on the same side as the surface of the adhesive layer to be bonded of the plurality of display units.
- the first release film 140 is formed on the surface of each connection unit 2 and the adhesive layer to be bonded of the plurality of display units 1, as shown in FIG. 12H, the second carrier board 05 is facing Bottom, make the corresponding surface of each display unit 1 face upward, so that the first release agent film 140 is formed on each connection unit 2.
- S300B is performed: forming the plurality of first release agent films 140 corresponding to the plurality of connecting units 2 one-to-one on the surface of the adhesive layer 120 facing away from the stretchable base film 130.
- S400 is performed: the plurality of display units 1 of the flexible substrate 110 are bonded to the adhesive layer 120.
- the orthographic projection of each connecting unit 2 in the flexible substrate 110 on the stretchable base film 130 is within the orthographic projection of the corresponding first release agent film 140 on the stretchable base film 130.
- each first release film 140 is formed on the surface of the corresponding connecting unit 1 close to the adhesive layer 120, that is, on the surface of each connecting unit 2 and the plurality of display units.
- the plurality of first release agent films 140 are formed on the surface on the same side as the surface of the adhesive layer 120 to be bonded, referring to FIGS. 13 and 14, the plurality of display units 1 of the flexible substrate 110 and Before the adhesive layer 120 is bonded (S400), the manufacturing method of the flexible display panel as described above further includes:
- At least one second release agent film 150 is formed on the surface of the at least one connecting portion 11 of the plurality of display units 1 close to the plurality of first release agent films 140, and at least one second release agent film Each second release agent film 150 in the agent film 150 is connected to the adjacent first release agent film 140.
- each first release agent film 140 is formed on the surface of the adhesive layer 120 facing away from the stretchable base film 130, that is, on the surface of the adhesive layer 120 away from the stretchable base film 130.
- the plurality of display units 1 of the flexible substrate 110 Before bonding with the adhesive layer 120 (S400), the manufacturing method of the flexible display panel as described above further includes:
- At least one second release agent film 150 corresponding to at least one connecting portion 11 of the plurality of display units 1 is formed on the surface of the adhesive layer 120 facing away from the stretchable base film 130, and Each second release agent film 150 in the at least one second release agent film 150 is connected to the adjacent first release agent film 140.
- each second release agent film 150 is connected to the adjacent first release agent film 140, in some embodiments of the present disclosure, each second release agent film can be formed in the same process through an integral molding process. A second release agent film 150 and a first release agent film 140 disposed adjacently.
- each first release agent film 140 is formed in one process, and each second release agent film 150 is formed in another process.
- the material used to prepare each first release agent film 140 is different from the material used to prepare each second release agent film 150.
- the material of each first release agent film 140 is a release agent material with a greater release force after film formation
- the material of each second release agent film 150 is a release agent with less release force after film formation. material.
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Abstract
Description
Claims (20)
- 一种柔性显示面板,包括:可拉伸底膜;胶层,所述胶层设置于所述可拉伸底膜的一侧表面上;柔性基板,所述柔性基板包括多个显示单元和多个连接单元,其中,每相邻的两个显示单元通过至少一个连接单元连接;以及,多个第一离型剂膜,所述多个第一离型剂膜设置于所述多个连接单元与所述胶层之间,所述多个第一离型剂膜与所述多个连接单元一一对应;其中,所述多个连接单元中的每个连接单元在所述可拉伸底膜上的正投影位于对应的第一离型剂膜在所述可拉伸底膜上的正投影之内;其中,所述多个显示单元与所述胶层黏接。
- 根据权利要求1所述的柔性显示面板,其中,所述多个第一离型剂膜中的每个第一离型剂膜形成在对应的连接单元的靠近所述胶层的表面上。
- 根据权利要求1所述的柔性显示面板,其中,所述多个第一离型剂膜中的每个第一离型剂膜形成在所述胶层的背离所述可拉伸底膜的表面上。
- 根据权利要求1所述的柔性显示面板,其中,所述多个显示单元中的每个显示单元包括与相连的连接单元一一对应连接的至少一个连接部;所述柔性显示面板还包括:至少一个第二离型剂膜,所述至少一个第二离型剂膜中的每个第二离型剂膜设置于所述至少一个连接部中的一个连接部与所述胶层之间,且每个第二离型剂膜与相邻设置的第一离型剂膜相连。
- 根据权利要求4所述的柔性显示面板,其中,所述每个第二离型剂膜与相邻的第一离型剂膜为一体结构。
- 根据权利要求4所述的柔性显示面板,其中,所述每个第二离型剂膜对所述胶层的离型力大于与其相邻的第一离型剂膜对所述胶层的离型力。
- 根据权利要求1所述的柔性显示面板,其中,所述多个第一离型剂膜包括丙烯酸型离型剂膜、树脂离型剂膜、有机硅氛类离型剂膜、含氟聚氨酯离型剂膜、含氟聚硅氧烷离型剂膜、氟硅离型剂膜或丙丁烷离型剂膜中的至少一种。
- 根据权利要求1所述的柔性显示面板,其中,所述多个显示单元中的每个显示单元包括沿远离所述胶层的方向依次设置的第一柔性衬底膜、驱动电路和发光器件。
- 根据权利要求1所述的柔性显示面板,其中,所述每个连接单元包括沿远离所述胶层的方向依次设置的第二柔性衬底膜和连接电路。
- 根据权利要求1所述的柔性显示面板,其中,所述柔性基板还包括设置于所述多个连接单元和所述多个显示单元的背向所述胶层的一侧的薄膜封装层。
- 根据权利要求10所述的柔性显示面板,其中,所述薄膜封装层的与所述每个连接单元对应的部分的正投影位于相应的第一离型剂膜的正投影之内。
- 根据权利要求1所述的柔性显示面板,其中,所述每个连接单元的与对应的显示单元连接的两端为弯曲设置,且所述两端的弯曲方向相反。
- 一种柔性显示装置,包括如权利要求1~12任一项所述的柔性显示面板,和用于驱动所述柔性显示面板的驱动电路。
- 一种柔性显示面板的制备方法,包括:提供可拉伸底膜,在所述可拉伸底膜的一侧表面上形成胶层;制作柔性基板,所述柔性基板包括多个显示单元和多个连接单元,其中,每相邻的两个显示单元通过至少一个连接单元连接;在所述多个连接单元中的每个连接单元的与所述多个显示单元的待黏接胶层的表面同侧的表面上形成多个第一离型剂膜,或,在所述胶层的背离所述可拉伸底膜的一侧表面上形成与所述多个连接单元一一对应的多个第一离型剂膜;将所述多个显示单元与所述胶层黏接,所述每个连接单元在所述可拉伸底膜上的正投影位于对应的第一离型剂膜在所述可拉伸底膜上的正投影之内。
- 根据权利要求14所述的柔性显示面板的制备方法,在所述每个连接单元的与所述多个显示单元的待黏接所述胶层的表面同侧的表面上形成所述多个第一离型剂膜的情况下,在将所述多个显示单元与所述胶层黏接之前,所述柔性显示面板的制备方法还包括:在所述多个显示单元的至少一个连接部的靠近所述多个第一离型剂膜的表面上形成至少一个第二离型剂膜,且所述至少一个第二离型剂膜中的每个第二离型剂膜与相邻设置的第一离型剂膜连接。
- 根据权利要求14所述的柔性显示面板的制备方法,在所述胶层的背离所述可拉伸底膜的一侧表面上形成与所述多个连接单元一一对应的所述多 个第一离型剂膜的情况下,在将所述多个显示单元与所述胶层黏接之前,所述柔性显示面板的制备方法还包括:在所述胶层的背离所述可拉伸底膜的一侧表面上形成与所述多个显示单元的至少一个连接部一一对应的至少一个第二离型剂膜,且所述至少一个第二离型剂膜中的每个第二离型剂膜与相邻设置的第一离型剂膜连接。
- 根据权利要求14所述的柔性显示面板的制备方法,其中,所述多个第一离型剂膜的形成方式,包括打印方式或喷涂方式中的至少一种方式。
- 根据权利要求14所述的柔性显示面板的制备方法,其中,制作柔性基板包括:提供第一载板,在所述第一载板的一侧表面上依次形成柔性衬底层和显示电路层;将所述柔性衬底层和所述显示电路层图案化,使图案化的柔性衬底层包括多个第一柔性衬底膜和多个第二柔性衬底膜,使图案化的显示电路层包括多个驱动电路和多个连接电路;在所述多个驱动电路中的每个驱动电路的背离所述第一载板的一侧形成一发光器件;去除所述第一载板;所述多个显示单元中的每个显示单元包括一个第一柔性衬底膜、一个驱动电路和一个发光器件,所述每个连接单元包括一个第二柔性衬底膜和一个连接电路。
- 根据权利要求18所述的柔性显示面板的制备方法,其中,制作柔性基板还包括:在所述多个显示单元和所述多个连接单元的背离所述第一载板的一侧形成薄膜封装层。
- 根据权利要求19所述的柔性显示面板的制备方法,在形成所述多个第一离型剂膜之前,所述柔性显示面板的制备方法还包括:在所述柔性基板的背离所述第一载板的一侧依次黏接暂时性保护膜和第二载板;在将所述多个显示单元与所述胶层黏接之后,所述柔性显示面板的制备方法还包括:去除所述暂时性保护膜和所述第二载板。
Priority Applications (3)
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PCT/CN2019/099504 WO2021022490A1 (zh) | 2019-08-06 | 2019-08-06 | 柔性显示面板及其制作方法、柔性显示装置 |
US16/966,710 US11659762B2 (en) | 2019-08-06 | 2019-08-06 | Flexible display panel and manufacturing method therefor, and flexible display apparatus |
CN201980001281.3A CN110603644B (zh) | 2019-08-06 | 2019-08-06 | 柔性显示面板及其制作方法、柔性显示装置 |
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PCT/CN2019/099504 WO2021022490A1 (zh) | 2019-08-06 | 2019-08-06 | 柔性显示面板及其制作方法、柔性显示装置 |
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CN111682049B (zh) * | 2020-06-19 | 2023-08-22 | 京东方科技集团股份有限公司 | 显示基板、显示装置及掩膜版 |
CN111653206B (zh) * | 2020-07-17 | 2022-02-08 | 上海天马微电子有限公司 | 可拉伸显示面板和显示装置 |
KR20220016422A (ko) | 2020-07-31 | 2022-02-09 | 삼성디스플레이 주식회사 | 유기 발광 표시 장치 및 유기 발광 표시 장치의 제조 방법 |
CN112397559B (zh) | 2020-11-09 | 2024-02-02 | 武汉华星光电半导体显示技术有限公司 | 可拉伸显示模组及其制备方法 |
CN114937414B (zh) * | 2022-05-23 | 2023-08-22 | 武汉华星光电半导体显示技术有限公司 | 柔性显示面板及其制作方法、显示终端 |
TWI796261B (zh) * | 2022-07-14 | 2023-03-11 | 友達光電股份有限公司 | 顯示裝置及其製造方法 |
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US11659762B2 (en) | 2023-05-23 |
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