WO2020195598A1 - 転炉型脱燐精錬炉の吹錬制御方法及び吹錬制御装置 - Google Patents
転炉型脱燐精錬炉の吹錬制御方法及び吹錬制御装置 Download PDFInfo
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- WO2020195598A1 WO2020195598A1 PCT/JP2020/008830 JP2020008830W WO2020195598A1 WO 2020195598 A1 WO2020195598 A1 WO 2020195598A1 JP 2020008830 W JP2020008830 W JP 2020008830W WO 2020195598 A1 WO2020195598 A1 WO 2020195598A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4673—Measuring and sampling devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/35—Blowing from above and through the bath
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C2300/00—Process aspects
- C21C2300/06—Modeling of the process, e.g. for control purposes; CII
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to a smelting control method and a smelting control device for a converter type dephosphorization smelting furnace.
- phosphorus (P) in hot metal is oxidized by oxygen (O) in the oxygen source (FeO) to produce phosphoric acid (P 2). It is carried out by fixing O 5 ) with a CaO-containing substance added as a dephosphorification refining agent.
- the chemical reaction formula (1) shows a [P], [Fe] component in molten iron, (FeO), (CaO) , (3CaO ⁇ P 2 O 5) component in the slag.
- the phosphofate capacity defined by the phosphorus equilibrium between slag and metal is highly temperature-dependent, and the lower the hot metal temperature, the more the equilibrium is biased toward the dephosphorization side, and conversely, the higher the hot metal temperature, the lower the dephosphorization efficiency.
- a rephosphorus phenomenon (a phenomenon in which phosphorus in slag returns to hot metal) occurs. For this reason, in the dephosphorization treatment, if excessive acid feeding is performed, the hot metal temperature rises due to various oxidation reaction heats, and the dephosphorization efficiency may decrease or rephosphorus may occur.
- Patent Document 1 accurately estimates the FeO concentration in the slag in consideration of the fire point reaction in the furnace and the slag-metal interface reaction, and at the end of the desiliconization treatment (Si concentration is 0.
- a blowing control method for carrying out a dephosphorization promotion treatment step when the FeO concentration in the slag at the time of reaching 02%) is 20% or less is disclosed.
- the dephosphorization rate constant and the phosphorus concentration in the hot metal are estimated based on the estimated value of the state quantity including the oxygen accumulation amount in the furnace and the measurement result of the smelting furnace, and the estimated value of the phosphorus concentration in the hot metal is the target.
- a blowing control method for changing the treatment conditions when the phosphorus concentration exceeds the above is disclosed.
- Patent Document 1 does not disclose or suggest a method for monitoring the transition of the FeO concentration in the slag after the end of the desiliconization treatment and the conditions for the end of the blowing treatment, and the FeO concentration in the slag at the end of the blowing treatment decreases or There remains the problem that the dephosphorization efficiency decreases or the rephosphorization phenomenon cannot be avoided due to the increase in hot metal temperature.
- Patent Document 2 describes that it is not necessary to change the treatment conditions when the estimated value of phosphorus concentration in hot metal is equal to or less than the target phosphorus concentration, and it is dephosphorized as in the method described in Patent Document 1. It is not intended to optimize the blowing treatment conditions in order to suppress the efficiency decrease or the rephosphorization phenomenon (for example, the phenomenon in which the dephosphorization rate constant becomes a negative value in Patent Document 2).
- the present invention has been made in view of the above problems, and an object of the present invention is to reduce the phosphorus concentration in the hot metal after the dephosphorization treatment by appropriately controlling the amount of blown-off oxygen, and to carry out the dephosphorization treatment step. It is an object of the present invention to provide a smelting control method and a smelting control device for a converter type dephosphorization smelting furnace capable of reducing the consumption of auxiliary raw materials in the subsequent decarburization smelting.
- the blowing control method of the converter type dephosphorization smelting furnace includes the blowing conditions including the amount of acid sent to the converter type dephosphorization smelting furnace and the amount of auxiliary raw materials input, and the converter type dephosphorization smelting furnace. Calculation of oxygen accumulation in the furnace based on the measurement results of the converter type dephosphorization smelting furnace including the flow rate and component concentration of the exhaust gas in the above and the analysis values of the components and temperature of the hot metal.
- the step, the feature point extraction step of sequentially monitoring the transition of the oxygen accumulation amount in the furnace during the blowing process, and extracting the feature points of the increase and decrease of the oxygen accumulation amount in the furnace, and the feature point extraction step were extracted.
- the blow-off oxygen amount determination step for determining the blow-off oxygen amount until the end of the blowing process and the integrated amount of acid feed into the converter type dephosphorization smelting furnace determine the blow-off oxygen amount. It is characterized by including a control step of ending the blowing process at the timing when the amount of blown oxygen determined in the step is reached.
- the blowing control method of the converter type dephosphorization smelting furnace according to the present invention is the converter type in the above invention so that the carbon mass balance and the oxygen mass balance in the furnace are matched in the step of calculating the oxygen accumulation amount in the furnace. It is characterized by including a step of sequentially correcting the measurement results of the dephosphorization smelting furnace and calculating the amount of oxygen accumulated in the furnace using the corrected measurement results.
- the feature point extraction step extracts a point where the rate of increase in the amount of oxygen accumulated in the furnace is 0 or less as a feature point. It is characterized by including steps.
- the blowing control method of the converter type dephosphorization smelting furnace is that the step of determining the amount of blown oxygen is a component analysis value or an estimated value of hot metal and slag, and a measured value for hot metal and slag temperature. Alternatively, it includes a step of calculating the amount of blown oxygen or determining it by machine learning based on at least one or more information of the estimated value, the blowing conditions, and the measurement result for the converter type dephosphorization refining furnace. It is characterized by.
- the blowing control device of the converter type dephosphorization smelting furnace includes the blowing conditions including the amount of acid sent to the converter type dephosphorization smelting furnace and the amount of auxiliary raw materials input, and the converter type dephosphorization smelting furnace. Calculation of oxygen accumulation in the furnace based on the measurement results of the converter type dephosphorization smelting furnace including the flow rate and component concentration of the exhaust gas in the above and the analysis values of the components and temperature of the hot metal.
- the feature point extraction section which sequentially monitors the transition of the oxygen accumulation amount in the furnace during the blowing process, and extracts the feature points of the increase / decrease in the oxygen accumulation amount in the furnace, and the feature point extraction section.
- the blow-off oxygen amount determination unit that determines the blow-off oxygen amount until the end of the blowing process and the integrated amount of acid feed into the converter type dephosphorization smelting furnace determine the blow-off oxygen amount. It is characterized by including a control unit that terminates the blowing process when the amount of blown oxygen determined by the unit is reached.
- the blowing control device of the converter type dephosphorization smelting furnace according to the present invention is a converter type so that the oxygen accumulation amount calculation unit in the furnace matches the carbon mass balance and the oxygen mass balance in the furnace.
- the feature is that the measurement results for the dephosphorization smelting furnace are sequentially corrected, and the amount of oxygen accumulated in the furnace is calculated using the corrected measurement results.
- the feature point extraction unit extracts a point where the rate of increase in the amount of oxygen accumulated in the furnace is 0 or less as a feature point. It is characterized by that.
- the blown-off oxygen amount determining unit is a component analysis value or estimated value of hot metal and slag, and a measured value for hot metal and slag temperature.
- the blowoff oxygen amount is calculated or determined by machine learning based on at least one or more information of the estimated value, the blowing conditions, and the measurement result of the converter type dephosphorization refining furnace. To do.
- the phosphorus concentration in the hot metal after the dephosphorization treatment can be reduced by appropriately controlling the amount of blown oxygen. It is possible to reduce the consumption of auxiliary raw materials in the decarburization smelting following the dephosphorization treatment step.
- FIG. 1 is a schematic view showing a configuration of a refining facility suitable for a blowing control method of a converter type dephosphorization refining furnace according to an embodiment of the present invention.
- FIG. 2 is a flowchart showing a flow of a blowing process according to an embodiment of the present invention.
- FIG. 3 is a diagram showing an example of changes over time in the amount of oxygen accumulated in the furnace.
- FIG. 1 is a schematic view showing a configuration of a refining facility suitable for a blowing control method of a converter type dephosphorization refining furnace according to an embodiment of the present invention.
- the refining equipment 2 suitable for the blowing control method of the converter type dephosphorization refining furnace according to the embodiment of the present invention includes the converter type dephosphorization refining furnace 100, the lance 102, and the duct 104. It has.
- a lance 102 is arranged on the molten metal 101 in the converter type dephosphorization refining furnace 100.
- High-pressure oxygen top-blown oxygen
- Impurities in the molten metal 101 are oxidized by this high-pressure oxygen and taken into the slag 103 (blown treatment).
- a duct 104 for exhaust gas smoke induction is installed in the upper part of the converter type dephosphorization refining furnace 100.
- An exhaust gas detection unit 105 is arranged inside the duct 104.
- the exhaust gas detection unit 105 detects the flow rate of the exhaust gas discharged by the blowing process and the components in the exhaust gas (for example, CO, CO 2 , O 2 , N 2 , H 2 O, Ar, etc.).
- the exhaust gas detection unit 105 measures the flow rate of the exhaust gas in the duct 104 based on, for example, the differential pressure before and after the Venturi pipe provided in the duct 104. Further, the exhaust gas detection unit 105 measures the concentration [%] of each component in the exhaust gas. The flow rate and component concentration of the exhaust gas are measured, for example, in a cycle of several seconds.
- a signal indicating the detection result of the exhaust gas detection unit 105 is sent to the control terminal 10.
- Bottom blowing gas is blown into the molten metal 101 in the converter type dephosphorization smelting furnace 100 through the ventilation holes 107 formed at the bottom of the converter type dephosphorization smelting furnace 100.
- the flow meter 108 measures the flow rate of the bottom blowing gas blown into the converter type dephosphorization refining furnace 100.
- the temperature and component concentration of the molten metal 101 are analyzed.
- the temperature and component concentration of the molten metal 101 are measured once or multiple times during the blowing process, and the supply amount (acid transfer amount) and rate (acid transfer rate) of high-pressure oxygen are measured based on the measured temperature and component concentration. And the flow rate of bottom blowing gas are determined.
- the smelting control system to which the smelting control device 1 according to the embodiment of the present invention is applied includes a control terminal 10, a smelting control device 1, and a display device 20 as main components.
- the control terminal 10 is composed of an information processing device such as a personal computer or a workstation, and controls the amount of acid transfer, the rate of acid transfer, and the flow rate of agitated gas so that the component concentration of the molten metal 101 is within a desired range. Collect data on actual values of acid transfer amount, acid transfer rate, and stirring gas flow rate.
- the smelting control device 1 is composed of an information processing device such as a personal computer or a workstation.
- the blowing control device 1 includes an input device 11, a database (DB) 12, an arithmetic processing unit 13, and an output device 14.
- the input device 11 is an input interface for inputting various measurement results and actual information related to the refining facility 2.
- the input device 11 includes a keyboard, a mouse, a pointing device, a data receiving device, a graphical user interface (GUI), and the like.
- the input device 11 receives actual data, parameter set values, and the like from the outside, writes the information to the DB 12, and transmits the information to the arithmetic processing unit 13.
- the input device 11 is input with the measurement results of the temperature and the component concentration of at least one of the molten metal 101 before the start of the smelting process and during the smelting process in the smelting facility 2.
- the measurement results of the temperature and the component concentration are input to the input device 11 by, for example, manual input by the operator or reading input from the recording medium.
- actual information is input to the input device 11 from the control terminal 10.
- the actual information includes information on the flow rate and component concentration of the exhaust gas measured by the exhaust gas detection unit 105, various measurement results in the converter type dephosphorization smelting furnace measured by the converter type dephosphorization smelting furnace measuring device 106, and acid feeding.
- Information on the amount and acid feeding rate, information on the flow rate of bottom blowing gas, information on the amount of raw materials (main raw material, auxiliary raw material) input, information on the temperature of the molten metal 101, and the like are included.
- the measurement results related to the converter type dephosphorization smelting furnace including the slag in the furnace and the level information of the molten metal are output.
- the DB 12 is a storage device in which information on the model formula and parameters of the model formula regarding the smelting process reaction in the smelting facility 2 are stored. Further, the DB 12 stores various information input to the input device 11 and calculation / analysis results in the blowing processing results calculated by the arithmetic processing unit 13.
- the component analysis value or estimated value of the hot metal and slag used for the blown oxygen amount calculation, the measured value for the hot metal and the slag temperature, or The estimated value, the slag condition, and the measurement result for the smelting facility 2 are stored in a format in which the slag treatment result including the hot metal component after the treatment is linked.
- the arithmetic processing unit 13 is an arithmetic processing device such as a CPU, and controls the operation of the entire blowing control device 1.
- the arithmetic processing unit 13 has functions as an oxygen accumulation amount calculation unit 13a in the furnace, a feature point extraction unit 13b, and a blow-off oxygen amount determination unit 13c.
- the in-core oxygen accumulation amount calculation unit 13a, the feature point extraction unit 13b, and the blown-off oxygen amount determination unit 13c are realized, for example, by the arithmetic processing unit 13 executing a computer program.
- the arithmetic processing unit 13 may have a dedicated arithmetic unit or arithmetic circuit that functions as an oxygen accumulation amount calculation unit 13a in the furnace, a feature point extraction unit 13b, and a blown oxygen amount determination unit 13c.
- the blowing control device 1 having such a configuration lowers the phosphorus concentration in the hot metal after the dephosphorization treatment by appropriately controlling the amount of blown oxygen by executing the blowing control process shown below. , Reduce the consumption of auxiliary materials in the decarburization smelting following the dephosphorization process.
- the operation of the smelting control device 1 when executing the smelting control process will be described with reference to the flowchart shown in FIG.
- FIG. 2 is a flowchart showing the flow of the wrought control process according to the embodiment of the present invention.
- the flowchart shown in FIG. 2 starts at the timing when the smelting process is started, and the smelting control process proceeds to the process of step S1.
- step S1 the arithmetic processing unit 13 acquires the measurement / analysis value of the molten metal 101.
- the arithmetic processing unit 13 acquires the measurement / analysis results obtained by temperature measurement and component analysis of the molten metal 101 sample.
- the arithmetic processing unit 13 includes exhaust gas measurement / analysis information (exhaust gas information), temperature information in the furnace and the furnace body, optical characteristic information of the furnace mouth of the converter type dephosphorization refining furnace, and vibration of the furnace body.
- the measurement result and the operation amount information related to the converter type dephosphorization smelting furnace including information, acoustic information from the furnace body, in-core slag and molten metal level information, etc. are acquired from the control terminal 10.
- converter type dephosphorization smelting furnace measurement information including exhaust gas measurement / analysis information and operation amount information are collected at regular intervals.
- step S2 If there is a large time delay between the acquisition time of the operation amount information and the acquisition time of the converter type dephosphorization smelting furnace measurement result, consider the time delay (advance the measurement information by the delay time). Create data. Further, when the measured value and the analyzed value contain a lot of noise, the measured value and the analyzed value may be replaced with a value obtained by smoothing processing such as a moving average calculation. As a result, the process of step S2 is completed, and the blowing control process proceeds to the process of step S3.
- the oxygen accumulation amount calculation unit 13a in the furnace calculates the oxygen accumulation amount in the furnace by using a well-known method. Specifically, the in-core oxygen accumulation calculation unit 13a calculates the mass balance of carbon and oxygen in the furnace by using the acquired measurement results of the converter type dephosphorization smelting furnace and the actual results of blowing conditions. , Calculate the amount of oxygen accumulated in the furnace by calculating the physical reaction model, or both. For the calculation of the amount of oxygen accumulated in the furnace, the measurement result of the converter type dephosphorization smelting furnace including the exhaust gas flow rate and components sequentially corrected so that the carbon mass balance and the oxygen mass balance in the furnace are consistent can be used. preferable.
- the oxygen accumulation concentration in the slag [mass%], the oxygen accumulation amount in the furnace per 1 ton of hot metal [kg / ton], etc. are not particularly limited, and the following steps (S4, It is preferable to output according to the shape used in the process of S5). As a result, the process of step S3 is completed, and the blowing control process proceeds to the process of step S4.
- the feature point extraction unit 13b sequentially monitors the transition of the oxygen accumulation amount in the furnace calculated in the process of step S3, and extracts the feature points of the increase / decrease in the oxygen accumulation amount in the furnace.
- a characteristic point for example, a point in which the amount of oxygen accumulated in the furnace changes from an upward trend to a downward trend can be exemplified.
- the characteristic point that the amount of oxygen accumulated in the furnace changes to a downward trend corresponds to the point that the rate-determining rate of the decarburization reaction changes to the rate-determining rate of supply of oxygen including the oxygen source in the slag, and then the FeO reduction reaction proceeds, and the decarburization reaction further proceeds.
- the rise in hot metal temperature is also promoted.
- step S4 it is a characteristic point showing that the reaction environment is changed to a condition unfavorable for the dephosphorization reaction, and the dephosphorization efficiency is changed to a condition in which a rephosphorization phenomenon can occur.
- This characteristic point can be extracted by detecting that the rate of increase in the amount of oxygen accumulated in the furnace is 0 or less, or that the rate of increase is reduced.
- step S4 not only the above feature points but also feature points regarding the absolute value and the change amount of the oxygen accumulation amount in the furnace may be extracted. As a result, the process of step S4 is completed, and the blowing control process proceeds to the process of step S5.
- the blown-off oxygen amount determining unit 13c calculates the blow-off oxygen amount based on the feature points extracted in the process of step S4.
- the amount of blown-off oxygen (the integrated amount of acid feed that keeps the component concentration of the hot metal within a predetermined range) is the amount of oxygen per ton of hot metal specified with respect to the integrated amount of acid feed per ton of hot metal at the feature points output in step S5. Is added to determine.
- the oxygen amount addition value from the acid feed integrated amount at the feature point is the component analysis value or estimated value of hot metal and slag, the measured value or estimated value of hot metal and slag temperature, the blowing conditions, and the measurement result of the smelting furnace.
- the conditions are set based on at least one or more of the information and determined for each condition.
- the component analysis value or estimated value of hot metal and slag used for calculating the amount of blown oxygen, the measured value or estimated value of hot metal and slag temperature, the blowing condition, and the smelting furnace stored in DB12. It is also possible to determine a suitable oxygen amount addition value by machine learning from the relationship between the measurement result and the result of the blowing treatment containing the hot metal component after the treatment. As a result, the process of step S5 is completed, and the blowing control process proceeds to the process of step S6.
- step S6 the arithmetic processing unit 13 determines whether or not the integrated amount of acid feed has reached the amount of blown-off oxygen output in the process of step S5. As a result of the determination, when the integrated amount of acid feed reaches the amount of blown-off oxygen (step S6: Yes), the arithmetic processing unit 13 ends the series of blowing control processes after finishing the blowing process. .. On the other hand, when the integrated amount of acid feed has not reached the amount of blown-off oxygen (step S6: No), the arithmetic processing unit 13 returns the blowing control process to the process of step S2.
- the processing cycle from the processing in step S2 to the processing in step S6 is the same as the cycle in which the converter type dephosphorization refining furnace measurement information including the exhaust gas measurement / analysis information and the operation amount information are input to the input device 11. It is preferable to set it.
- the feature point extraction unit 13b sequentially monitors the transition of the oxygen accumulation amount in the furnace during the smelting process, and oxygen in the furnace.
- the feature points of the increase / decrease in the accumulated amount are extracted, and the blown oxygen amount determining unit 13c determines the blown oxygen amount until the blowing process is completed based on the feature points extracted by the feature point extraction unit 13b.
- the arithmetic processing unit 13 terminates the blowing process at the timing when the integrated amount of oxygen sent into the converter type dephosphorization smelting furnace reaches the amount of blown oxygen. Therefore, by appropriately controlling the amount of blown oxygen. It is possible to reduce the phosphorus concentration in the hot metal after the dephosphorization treatment and reduce the consumption of auxiliary raw materials in the decarburization smelting following the dephosphorization treatment step.
- the present invention is not limited by the description and the drawings which form a part of the disclosure of the present invention according to the present embodiment.
- the method of calculating the amount of oxygen accumulated in the furnace, the method of extracting the feature amount, and the method of determining the amount of blown-off oxygen it is possible to perform more sophisticated estimation and control by utilizing data science technology, which has made remarkable progress in recent years. Become.
- other embodiments, examples, operational techniques, and the like made by those skilled in the art based on the present embodiment are all included in the category of the present invention.
- Example 1 Desiliconization and dephosphorization of the molten metal 101 are performed using a top-bottom blown converter type dephosphorization smelting furnace (oxygen gas top-blown, argon gas bottom-blown) having a capacity similar to that of the refining facility 2 shown in FIG. went. Specifically, first, iron scrap was charged into the refining facility 2, and then 300 tons of hot metal having a temperature in the range of 1200 to 1380 ° C. was charged into a converter type dephosphorization refining furnace. Next, while blowing argon gas into the hot metal for stirring from the ventilation hole 107, oxygen gas was blown from the top blowing lance 102 toward the hot metal bath surface to start desiliconization of the hot metal.
- a top-bottom blown converter type dephosphorization smelting furnace oxygen gas top-blown, argon gas bottom-blown
- the amount of iron scrap charged was adjusted so that the hot metal temperature after the completion of dephosphorization refining was 1360 ° C.
- the basicity at the time of desiliconization (CaO concentration in slag [mass%] / SiO 2 concentration in slag [mass%]) was set within the range of 0.8 to 1.0, and when about 5 minutes had passed. After that, the slag 103 was discharged, and then dephosphorization was continued while controlling the basicity within the range of 1.0 to 1.5.
- the arithmetic processing unit 13 executed the calculation of the amount of oxygen accumulated in the furnace, the extraction of feature points, and the determination of the amount of blown-off oxygen.
- a point P at which the rate of increase in the amount of oxygen accumulated in the furnace is 0 is extracted as a feature point, and in the calculation of the amount of blown oxygen, the accumulated amount of acid transfer at the feature point is used.
- dephosphorization is performed so that the integrated amount of acid feed at the end of the blowing process falls within the range of +0 to +2 Nm 3 / ton with respect to the amount of blown oxygen output from the arithmetic processing unit 13. Controlled the end time.
- Example 2 Under the same operating conditions as in Example 1, at the end of dephosphorization and blowing, the integrated amount of acid transfer at the end of the blowing process is -3 to +0 Nm 3 / compared to the amount of blown-off oxygen output from the arithmetic processing unit 13. The end time of dephosphorization was controlled so as to be within the range of ton.
- Example 3 Under the same operating conditions as in Example 1, at the end of dephosphorization and blowing, the integrated amount of acid transfer at the end of the blowing process is +2 to +5 Nm 3 / ton compared to the amount of blown-off oxygen output from the arithmetic processing unit 13. The end time of dephosphorization was controlled so as to fall within the range of.
- Table 1 below shows the results of comparing the average values of the hot metal phosphorus concentration analysis values after the blowing treatment with each of about 30 charges under the conditions shown in Examples 1 to 3.
- Example 1 the smelting treatment is carried out according to the smelting control method according to the embodiment of the present invention, and the hot metal phosphorus concentration after the smelting treatment is lower than that of Examples 2 and 3. there were.
- Example 2 the hot metal phosphorus concentration after the treatment was high because the blowing treatment time was insufficient with respect to the time required for dephosphorization, that is, the time until the hot metal phosphorus concentration reached equilibrium.
- Example 3 the hot metal phosphorus concentration after the treatment was high because the FeO concentration in the slag at the end of the treatment decreased, the dephosphorization efficiency decreased due to the hot metal temperature rise, or the rephosphorization phenomenon occurred due to the excessive acid feeding.
- the change in the amount of oxygen accumulated in the furnace FeO concentration in the slag
- the amount of blown-off oxygen is appropriately controlled, so that the phosphorus concentration in the hot metal after the treatment is reduced. It was confirmed that it was possible.
- the present invention by appropriately controlling the amount of blown-off oxygen, it is possible to reduce the phosphorus concentration in the hot metal after the dephosphorization treatment and reduce the consumption of auxiliary raw materials in the decarburization blowing following the dephosphorization treatment step. It is possible to provide a smelting control method and a smelting control device for a converter type dephosphorization smelting furnace.
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Abstract
Description
まず、図1を参照して、本発明の一実施形態である転炉型脱燐精錬炉の吹錬制御方法に好適な精錬設備の構成について説明する。
図2は、本発明の一実施形態である錬制御処理の流れを示すフローチャートである。図2に示すフローチャートは、吹錬処理が開始されたタイミングで開始となり、吹錬制御処理はステップS1の処理に進む。
図1に示す精錬設備2と同様の形式を有する、容量300tonの上底吹き転炉型脱燐精錬炉(酸素ガス上吹き、アルゴンガス底吹き)を用いて溶湯101の脱珪及び脱燐を行った。具体的には、まず、精錬設備2内に鉄スクラップを装入した後、温度が1200~1380℃の範囲内にある溶銑300tonを転炉型脱燐精錬炉に装入した。次に、通気孔107から、攪拌用としてアルゴンガスを溶銑中に吹き込みながら、上吹きランス102から酸素ガスを溶銑浴面に向けて吹き付け、溶銑の脱珪精錬を開始した。なお、鉄スクラップの装入量は、脱燐精錬終了後の溶銑温度が1360℃となるように調整した。脱珪処理中、脱珪時の塩基度(スラグ中CaO濃度[mass%]/スラグ中SiO2濃度[mass%])を0.8~1.0の範囲内とし、約5分間経過した時点でスラグ103を排出し、その後、塩基度を1.0~1.5の範囲内に制御しつつ脱燐吹錬を継続して行った。
実施例1と同様の操業条件において、脱燐吹錬末期において、吹錬処理終了における送酸積算量が、演算処理部13から出力された吹止酸素量と比較して-3から+0Nm3/tonの範囲に収まるように脱燐吹錬終了時期を制御した。
実施例1と同様の操業条件において、脱燐吹錬末期において、吹錬処理終了における送酸積算量が、演算処理部13から出力された吹止酸素量と比較して+2から+5Nm3/tonの範囲に収まるように脱燐吹錬終了時期を制御した。
実施例1~3に示す条件でそれぞれ30チャージ程度吹錬処理を実施し、吹錬処理後の溶銑燐濃度分析値の平均値を比較した結果を以下の表1に示す。実施例1は本発明の一実施形態における吹錬制御方法に即して吹錬処理を実施しており、実施例2及び実施例3と比較して吹錬処理後の溶銑燐濃度が低位であった。実施例2では、吹錬処理時間が、脱燐に要する時間、即ち溶銑燐濃度が平衡に達するまでの時間に対して、不足したため処理後の溶銑燐濃度が高位であった。一方、実施例3では、過剰送酸により、処理末期のスラグ中FeO濃度低下或いは溶銑温度上昇による脱燐効率低下若しくは復燐現象が生じたため処理後の溶銑燐濃度が高位であった。以上のことから、本発明により、脱燐処理において、炉内蓄積酸素量(スラグ中FeO濃度)推移を監視し吹止酸素量を適正に制御することで、処理後溶銑中燐濃度の低下が可能であることが確認された。
2 精錬設備
10 制御端末
11 入力装置
12 データベース(DB)
13 演算処理部
13a 炉内酸素蓄積量計算部
13b 特徴点抽出部
13c 吹止酸素量決定部
14 出力装置
20 表示装置
100 転炉型脱燐精錬炉
101 溶湯
102 ランス
103 スラグ
104 ダクト
105 排ガス検出部
107 通気孔
108 流量計
Claims (8)
- 転炉型脱燐精錬炉への送酸量及び副原料投入量を含む吹錬条件と、前記転炉型脱燐精錬炉における排ガスの流量及び成分濃度を含む転炉型脱燐精錬炉についての計測結果と、溶銑の成分及び温度の分析値と、に基づいて、炉内酸素蓄積量を算出する炉内酸素蓄積量計算ステップと、
吹錬処理中における前記炉内酸素蓄積量の推移を逐次監視し、該炉内酸素蓄積量の増減の特徴点を抽出する特徴点抽出ステップと、
前記特徴点抽出ステップにおいて抽出された特徴点に基づいて、吹錬処理が終了するまでの吹止酸素量を決定する吹止酸素量決定ステップと、
転炉型脱燐精錬炉内への送酸積算量が前記吹止酸素量決定ステップにおいて決定された吹止酸素量に到達したタイミングで吹錬処理を終了させる制御ステップと、
を含むことを特徴とする転炉型脱燐精錬炉の吹錬制御方法。 - 前記炉内酸素蓄積量計算ステップは、炉内における炭素質量収支及び酸素質量収支が整合するように転炉型脱燐精錬炉についての計測結果を逐次補正し、補正された計測結果を用いて炉内酸素蓄積量を算出するステップを含むことを特徴とする請求項1に記載の転炉型脱燐精錬炉の吹錬制御方法。
- 前記特徴点抽出ステップは、前記炉内酸素蓄積量の増加率が0以下となる点を特徴点として抽出するステップを含むことを特徴とする請求項1又は2に記載の転炉型脱燐精錬炉の吹錬制御方法。
- 前記吹止酸素量決定ステップは、溶銑及びスラグの成分分析値若しくは推定値、溶銑及びスラグ温度についての計測値若しくは推定値、吹錬条件、及び転炉型脱燐精錬炉についての計測結果のうち少なくとも1つ以上の情報に基づいて、前記吹止酸素量を計算する又は機械学習により決定するステップを含むことを特徴とする請求項1~3のうち、いずれか1項に記載の転炉型脱燐精錬炉の吹錬制御方法。
- 転炉型脱燐精錬炉への送酸量及び副原料投入量を含む吹錬条件と、前記転炉型脱燐精錬炉における排ガスの流量及び成分濃度を含む転炉型脱燐精錬炉についての計測結果と、溶銑の成分及び温度の分析値と、に基づいて、炉内酸素蓄積量を算出する炉内酸素蓄積量計算部と、
吹錬処理中における前記炉内酸素蓄積量の推移を逐次監視し、該炉内酸素蓄積量の増減の特徴点を抽出する特徴点抽出部と、
前記特徴点抽出部によって抽出された特徴点に基づいて、吹錬処理が終了するまでの吹止酸素量を決定する吹止酸素量決定部と、
転炉型脱燐精錬炉内への送酸積算量が前記吹止酸素量決定部によって決定された吹止酸素量に到達したタイミングで吹錬処理を終了させる制御部と、
を備えることを特徴とする転炉型脱燐精錬炉の吹錬制御装置。 - 前記炉内酸素蓄積量計算部は、炉内における炭素質量収支及び酸素質量収支が整合するように転炉型脱燐精錬炉についての計測結果を逐次補正し、補正された計測結果を用いて炉内酸素蓄積量を算出することを特徴とする請求項5に記載の転炉型脱燐精錬炉の吹錬制御装置。
- 前記特徴点抽出部は、前記炉内酸素蓄積量の増加率が0以下となる点を特徴点として抽出することを特徴とする請求項5又は6に記載の転炉型脱燐精錬炉の吹錬制御装置。
- 前記吹止酸素量決定部は、溶銑及びスラグの成分分析値若しくは推定値、溶銑及びスラグ温度についての計測値若しくは推定値、吹錬条件、及び転炉型脱燐精錬炉についての計測結果のうち少なくとも1つ以上の情報に基づいて、前記吹止酸素量を計算する又は機械学習により決定することを特徴とする請求項5~7のうち、いずれか1項に記載の転炉型脱燐精錬炉の吹錬制御装置。
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