JP6825711B2 - 溶湯成分推定装置、溶湯成分推定方法、及び溶湯の製造方法 - Google Patents
溶湯成分推定装置、溶湯成分推定方法、及び溶湯の製造方法 Download PDFInfo
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- 239000002184 metal Substances 0.000 title claims description 126
- 229910052751 metal Inorganic materials 0.000 title claims description 126
- 238000000034 method Methods 0.000 title claims description 73
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 56
- 229910052799 carbon Inorganic materials 0.000 claims description 56
- 238000005259 measurement Methods 0.000 claims description 30
- 238000012821 model calculation Methods 0.000 claims description 21
- 238000007670 refining Methods 0.000 claims description 18
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 14
- 230000003287 optical effect Effects 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000002893 slag Substances 0.000 claims description 11
- 238000003723 Smelting Methods 0.000 claims description 10
- 238000006114 decarboxylation reaction Methods 0.000 claims description 6
- 238000006722 reduction reaction Methods 0.000 claims description 6
- 238000001228 spectrum Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 description 31
- 238000007664 blowing Methods 0.000 description 26
- 229910052760 oxygen Inorganic materials 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 239000002253 acid Substances 0.000 description 8
- 238000001514 detection method Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 238000004364 calculation method Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 238000005261 decarburization Methods 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000004590 computer program Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000010365 information processing Effects 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4606—Lances or injectors
- C21C5/462—Means for handling, e.g. adjusting, changing, coupling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4673—Measuring and sampling devices
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/32—Blowing from above
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/205—Metals in liquid state, e.g. molten metals
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C2005/5288—Measuring or sampling devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C2300/00—Process aspects
- C21C2300/06—Modeling of the process, e.g. for control purposes; CII
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Description
まず、図1を参照して、本発明の一実施形態である溶湯成分推定装置の構成について説明する。
図2は、本発明の一実施形態である溶湯成分推定処理の流れを示すフローチャートである。図2に示すフローチャートは、吹錬処理が開始されたタイミングで開始となり、溶湯成分推定処理はステップS1の処理に進む。
2 精錬設備
10 制御端末
11 入力装置
12 モデルデータベース(モデルDB)
13 演算処理部
13a モデル決定部
13b モデル計算部
14 出力装置
20 表示装置
100 転炉
101 溶湯
102 ランス
103 スラグ
104 ダクト
105 排ガス検出部
106 分光器
107 通気孔
108 流量計
Claims (3)
- 精錬設備における吹錬処理中の炉口部の光学特性についての計測結果を含む、精錬設備についての計測情報が入力される入力装置と、
前記精錬設備における脱炭酸素効率と溶湯中炭素濃度との関係を表したモデル式及びモデルパラメータを含む、吹錬処理反応に関するモデル式及びモデルパラメータを格納するモデルデータベースと、
前記計測情報と前記モデル式及び前記モデルパラメータとを用いて溶湯中炭素濃度を含む溶湯の成分濃度を推定するモデル計算部と、
前記計測結果に基づいて溶湯中炭素濃度を推定し、推定結果に基づいて前記モデル計算部が用いる前記モデル式及び前記モデルパラメータを決定するモデル決定部と、を備え、
前記計測結果には、分光器によって計測されたスラグ中の酸化鉄の還元反応に由来するスペクトルの強度変化率が含まれる
ことを特徴とする溶湯成分推定装置。 - 精錬設備における吹錬処理中の炉口部の光学特性についての計測結果を含む、精錬設備についての計測情報と、前記精錬設備における脱炭酸素効率と溶湯中炭素濃度との関係を表したモデル式及びモデルパラメータを含む、吹錬処理反応に関するモデル式及びモデルパラメータと、を用いて、溶湯中炭素濃度を含む溶湯の成分濃度を推定するモデル計算ステップと、
前記計測結果に基づいて溶湯中炭素濃度を推定し、推定結果に基づいて前記モデル計算ステップにおいて用いる前記モデル式及び前記モデルパラメータを決定するモデル決定ステップと、を含み、
前記計測結果には、分光器によって計測されたスラグ中の酸化鉄の還元反応に由来するスペクトルの強度変化率が含まれる
ことを特徴とする溶湯成分推定方法。 - 請求項2に記載の溶湯成分推定方法を用いて推定された溶湯の成分濃度に基づいて溶湯の成分濃度を所望の範囲内に調整するステップを含むことを特徴とする溶湯の製造方法。
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PCT/JP2019/014829 WO2019220800A1 (ja) | 2018-05-14 | 2019-04-03 | 溶湯成分推定装置、溶湯成分推定方法、及び溶湯の製造方法 |
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US (1) | US11966669B2 (ja) |
EP (1) | EP3795702B1 (ja) |
JP (1) | JP6825711B2 (ja) |
KR (1) | KR102437794B1 (ja) |
CN (1) | CN112154218B (ja) |
RU (1) | RU2766093C1 (ja) |
TW (1) | TWI700374B (ja) |
WO (1) | WO2019220800A1 (ja) |
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CN111763803B (zh) * | 2020-08-18 | 2021-12-14 | 长春工业大学 | 一种氩氧精炼铁合金生产过程中的铁水温度控制方法 |
CN116547392A (zh) | 2020-12-11 | 2023-08-04 | 杰富意钢铁株式会社 | 转炉的操作方法及转炉的吹炼控制*** |
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JPS6267430A (ja) * | 1985-09-20 | 1987-03-27 | Nippon Steel Corp | 溶鉄成分の分光分析方法 |
JPS6318012A (ja) * | 1986-07-09 | 1988-01-25 | Nippon Kokan Kk <Nkk> | 冶金精錬炉における精錬用酸素の流量制御方法 |
JPH04308019A (ja) * | 1991-04-03 | 1992-10-30 | Sumitomo Metal Ind Ltd | 転炉吹錬終点制御方法 |
US5984998A (en) * | 1997-11-14 | 1999-11-16 | American Iron And Steel Institute | Method and apparatus for off-gas composition sensing |
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RU2180951C1 (ru) * | 2001-04-28 | 2002-03-27 | Пономаренко Дмитрий Александрович | Способ управления металлургической плавкой |
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US20110045422A1 (en) * | 2009-08-21 | 2011-02-24 | Alstom Technology Ltd | Optical flue gas monitor and control |
DE102009060258A1 (de) * | 2009-12-23 | 2011-06-30 | SMS Siemag Aktiengesellschaft, 40237 | Steuerung des Konverterprozesses durch Abgassignale |
CN101825567A (zh) | 2010-04-02 | 2010-09-08 | 南开大学 | 一种近红外光谱和拉曼光谱波长的筛选方法 |
CN102206727A (zh) * | 2011-05-31 | 2011-10-05 | 湖南镭目科技有限公司 | 转炉炼钢终点判断方法及判断***,控制方法及控制*** |
CN104531936B (zh) * | 2014-12-01 | 2016-08-31 | 南华大学 | 基于火焰图像特征的转炉钢水碳含量在线测量方法 |
CN106153550A (zh) | 2015-04-10 | 2016-11-23 | 南京理工大学 | 基于svm的转炉炼钢钢水碳含量在线实时动态检测方法 |
JP2017008349A (ja) | 2015-06-18 | 2017-01-12 | Jfeスチール株式会社 | 溶湯状況推定装置および溶湯状況推定方法 |
CN205024254U (zh) * | 2015-10-16 | 2016-02-10 | 唐山钢铁集团有限责任公司 | 一种转炉炉口火焰图像采集装置 |
JP6376200B2 (ja) * | 2015-11-02 | 2018-08-22 | Jfeスチール株式会社 | 溶湯状況推定装置、溶湯状況推定方法、及び溶湯の製造方法 |
JP6414045B2 (ja) * | 2015-12-25 | 2018-10-31 | Jfeスチール株式会社 | 溶湯成分推定装置及び溶湯成分推定方法 |
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EP3795702A4 (en) | 2021-12-29 |
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KR20210003917A (ko) | 2021-01-12 |
US20210216680A1 (en) | 2021-07-15 |
KR102437794B1 (ko) | 2022-08-29 |
TW201947039A (zh) | 2019-12-16 |
BR112020022857A2 (pt) | 2021-02-23 |
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CN112154218B (zh) | 2022-09-27 |
EP3795702B1 (en) | 2024-03-20 |
US11966669B2 (en) | 2024-04-23 |
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