WO2020143329A1 - 一种能够轴向让压的单层井筒及其施工方法 - Google Patents
一种能够轴向让压的单层井筒及其施工方法 Download PDFInfo
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- WO2020143329A1 WO2020143329A1 PCT/CN2019/118647 CN2019118647W WO2020143329A1 WO 2020143329 A1 WO2020143329 A1 WO 2020143329A1 CN 2019118647 W CN2019118647 W CN 2019118647W WO 2020143329 A1 WO2020143329 A1 WO 2020143329A1
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- wellbore
- layer
- telescopic unit
- plate
- pressure relief
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- 239000002356 single layer Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title abstract description 11
- 238000010276 construction Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000010410 layer Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 229920006351 engineering plastic Polymers 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D5/00—Lining shafts; Linings therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D5/00—Lining shafts; Linings therefor
- E21D5/04—Lining shafts; Linings therefor with brick, concrete, stone, or similar building materials
Definitions
- the invention relates to the technical field of mine construction engineering, in particular to a single-layer wellbore capable of axial pressure relief and a construction method thereof.
- the outer shaft walls bear the temporary supporting structure during the freezing method construction process, and because of the construction process Characteristics, after the freezing wall is melted, the outer wall of the segmented masonry does not play a role in blocking water, while the inner wall serves as a permanent support and water blocking structure, and its thickness increases with the depth of the wellbore. Therefore, The double-layer shaft wall will cause a waste of structural bearing capacity.
- the technical problem to be solved by the present invention is to provide a single-layer wellbore that satisfies both load bearing and waterproof requirements.
- a single-layer wellbore capable of withdrawing axially includes at least two single-layer well walls arranged in the vertical direction, a telescopic unit arranged between adjacent upper and lower well walls in the axial direction, and a connection phase outside the well wall
- An annular waterproof plate adjacent to the well wall, the telescopic unit includes a connecting plate abutting the end surfaces of the upper and lower well walls and supporting plates provided on both sides of the connecting plate to connect the upper and lower connecting plates.
- the inside of the telescopic unit allows at least the outer support plate to bend and deform inward.
- the telescopic unit is further provided with an annular tube fixedly connected to the upper and lower connecting plates and having a gap with at least the outer supporting plate.
- At least two reinforcing plates respectively fixedly connected to the upper and lower connecting plates and cross-fixed are also provided in the telescopic unit.
- the telescopic unit is filled with wood or engineering plastic.
- two ends of the waterproof board along the axial direction are respectively fixed with stubble embedded in the upper and lower shaft walls.
- the stubble in any section passing through the axis of the wellbore, includes a fixing plate that is in the same plane as the waterproof plate and is fixedly connected to the end surface of the waterproof plate and a pin that is fixedly connected to the fixed plate at one end and the other end toward the inside of the wellbore Rod.
- the pin rod and the fixing plate form a T-shaped stubble
- the end face of the waterproof plate and the end face of the fixing plate are welded and fixed
- the waterproof plate is embedded in the well wall and the outer surface substantially coincides with the outer surface of the well wall.
- the telescopic unit, the waterproof plate and the stubble are all segmented along the circumferential direction, and the outer side of the connecting plate in the radial direction is fixedly connected to the inner side of the waterproof plate.
- the invention also provides a construction method of the single-layer wellbore capable of axial pressure letting, including the following steps:
- Step A Lay the outer shaft wall reinforcement from the upper end of the wellbore to form a reinforced cage, fix a ring-shaped T-shaped stubble at the lower end of the reinforced cage, and cast the section of the shaft wall with a formwork;
- Step B Weld below the upper shaft wall to obtain a telescopic unit, bind the shaft wall reinforcement under the telescopic unit to obtain a lower steel bar cage, fix a ring-shaped stubble on the upper end of the lower steel bar cage, and weld an arc baffle between the upper and lower layers
- An arc-shaped baffle is welded in the circumferential direction to obtain an annular waterproof plate, and the supporting mold is used to cast the lower shaft wall;
- Step C Repeat steps A and B to complete the entire wellbore.
- the advantage of the single-layer wellbore capable of axial pressure relief provided by the present invention is that when the axial load of the wellbore is too large, the axial deformation of the telescopic unit allows pressure relief, releases strain energy, and avoids damage to the wellbore.
- the waterproof effect is ensured by installing waterproof board, and the single-layer shaft wall structure can reduce the project cost, simplify the construction process, and has a good promotion prospect.
- Embodiment 1 is a cross-sectional view of a single-layer wellbore capable of axial pressure relief provided by Embodiment 1 of the present invention
- Embodiment 2 is a cross-sectional view of a single-layer wellbore capable of axial pressure relief provided by Embodiment 2 of the present invention
- Fig. 3 is a schematic diagram of the waterproof board at the outer wall section.
- a single-layer wellbore capable of axial pressure relief includes at least two well walls 1 arranged vertically, and a telescopic unit 2 arranged between adjacent upper and lower well walls 1 in the axial direction. And an annular waterproof plate 3 connecting the adjacent well walls 1 in the axial direction on the outside of the wellbore;
- the abutting connecting plate 21 and the supporting plate 22 provided on both sides of the connecting plate 21 to connect the upper and lower connecting plates 21; when the shaft is subjected to a large axial force, the supporting plate 22 can be deformed to compress the telescopic unit 2 in the axial direction, thereby releasing Strain energy to prevent damage to the well wall 1.
- the support plate 22 can automatically return to extend the telescopic unit 2 to the original position in the axial direction.
- the support plate 22 can be a straight plate as shown in FIG. 1, or can be selected as shown in FIG. Inwardly curved plate.
- annular tube 4 fixedly connected to the upper and lower connecting plates 21 and the arc-shaped plates 22 on both sides is also provided inside the telescopic unit 2.
- the telescopic unit 2 it is also possible to form a mesh-like structure inside the telescopic unit 2 by providing two reinforcing plates 5 fixedly connected and cross-fixed to the upper and lower connecting plates 21 respectively inside the telescopic unit 2, which can increase the axial strength , And can allow radial deformation.
- the strength of the telescopic unit 2 can also be directly increased by means of fillers, for example, the interior of the telescopic unit 2 is filled with wooden strips or engineering plastics. It should be noted that the filler needs to be made of deformable or fluffy materials.
- the two ends of the waterproof plate 3 in the axial direction are also fixedly connected with an annular stub 31 embedded in the inside of the well wall 1.
- the stub 31 includes A fixing plate 32 that is welded and fixed to the end surface of the waterproof plate 3 in the same plane and one end is fixedly connected to the fixing plate 32, and the other end faces the pin rod 33 inside the wellbore; the pin rod 33 and the fixing plate 32 form a T-shaped stubble 31,
- the waterproof board 3 is embedded in the well wall 1 and the outer surface substantially coincides with the outer surface of the well wall 1.
- the outer side of the connecting plate 21 is fixedly connected to the waterproof plate 3 in the radial direction, thereby improving the fixing strength of the waterproof plate 3 and improving the waterproof effect.
- the telescopic unit 2 and its internal annular tube 4 or reinforcing plate 5 and waterproof plate 3 and stubble 31 are made of steel.
- the telescopic unit 2, the waterproof board 3 and the stubble 31 are all obtained by multi-segment welding in the circumferential direction.
- Step A From the upper end of the wellbore, the outer wall of the shaft wall is bound to form a reinforced cage, and the lower end of the reinforced cage is fixed with a ring-shaped T-shaped stub 31, and the section of the shaft wall 1 is cast with a form;
- Step B Welding below the upper shaft wall 1 to obtain the telescopic unit 2, tying the shaft wall reinforcement under the telescopic unit 2 to obtain the lower steel cage, fixing the ring joint 31 on the upper end of the lower steel cage, and welding the arc stop between the upper and lower layers 31 Plate, and weld multiple arc-shaped baffles along the circumferential direction to obtain an annular waterproof plate 3, and cast the lower shaft wall 1 with a formwork;
- Step C Repeat steps A and B to complete the entire wellbore.
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Barrages (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Buildings Adapted To Withstand Abnormal External Influences (AREA)
Abstract
一种能够轴向让压的单层井筒,包括沿竖直方向设置的至少两个单层井壁(1)、沿轴向设置于相邻上下井壁之间的伸缩单元(2)、以及在井壁外侧连接相邻井壁的环形防水板(3),所述伸缩单元(2)包括与上下井壁的端面抵接的连接板(21)和设置于连接板两侧连接上下连接板的支撑板(22)。还公开了所述单层井筒的施工方法。本能够轴向让压的单层井筒的优点在于:井筒轴向负载过大时,通过伸缩单元的轴向变形让压,释放应变能,避免井筒发生破裂损坏,在井壁连接处通过设置防水板确保防水效果,采用单层井壁结构能够降低工程造价,简化施工工艺,具有良好的推广前景。
Description
本发明涉及矿山建设工程技术领域,尤其涉及一种能够轴向让压的单层井筒及其施工方法。
随着浅部资源开采枯竭,矿产开采深度日益增加,特别是在我国中东部地区,往往面对巨厚的表土层厚度,且在开采活动等因素影响下发生较大的土体固结沉降,致使井筒在轴向上负载过大,诱发井壁损坏破裂,给后期生产带来巨大安全隐患。目前,针对厚表土地层的矿山井筒建设往往采用双层井壁及增加井壁设计厚度来解决问题,此时,外层井壁承担冻结法施工过程中的临时支护结构,且因为施工工艺特点,在冻结壁融化后,分段砌筑的外层井壁起不到堵水的作用,而内层井壁作为永久的支护挡水结构,其厚度随井筒深度而增大,因此,双层井壁会造成结构承载力的浪费。
发明内容
本发明所要解决的技术问题在于提供一种同时满足承载和防水要求的单层井筒。
本发明是通过以下技术方案解决上述技术问题的:
一种能够轴向让压的单层井筒,包括沿竖直方向设置的至少两个单层井壁、沿轴向设置于相邻上下井壁之间的伸缩单元、以及在井壁外侧连接相邻井壁的环形防水板,所述伸缩单元包括与上下井壁的端面抵接的连接板和设置于连接板两侧连接上下连接板的支撑板。
优选地,所述伸缩单元内部至少允许外侧的支撑板向内弯曲变形。
优选地,所述伸缩单元内部还设置有与上下连接板固定连接且至少与外侧的支撑板具有间隙的环形管。
优选地,所述伸缩单元内还设置有至少两个分别与上下连接板固定连接并交叉固定的加强板。
优选地,所述伸缩单元内部填充有木材或工程塑料。
优选地,所述防水板沿轴向的两端还分别固定有嵌入上下井壁内部的接茬。
优选地,在经过井筒轴线的任一剖面中,所述接茬包括与防水板处于同一平面内且与防水板的端面固定连接的固定板和一端与固定板固定连接,另一端朝向井筒内部的销杆。
优选地,所述销杆与固定板构成T形接茬,防水板的端面与固定板的端面焊接固定,防水板嵌入井壁内且外表面与井壁的外表面基本重合。
优选地,所述伸缩单元、防水板和接茬均沿周向分段拼合,连接板沿径向的外侧与防水板的内侧固定连接。
本发明还提供了所述能够轴向让压的单层井筒的施工方法,包括以下步骤:
步骤A:从井筒上端开始绑扎外层井壁钢筋形成钢筋笼,钢筋笼下端固定一个呈环 形的T形接茬,支模浇筑该段井壁;
步骤B:在上层井壁下方焊接得到伸缩单元,在伸缩单元下方绑扎井壁钢筋得到下层钢筋笼,在下层钢筋笼上端固定环形接茬,在上下层接茬之间焊接弧形挡板,并将多个弧形挡板沿周向焊接得到环形防水板,支模浇筑下层井壁;
步骤C:重复步骤A和B,浇筑完成整个井筒。
本发明提供的能够轴向让压的单层井筒的优点在于:井筒轴向负载过大时,通过伸缩单元的轴向变形让压,释放应变能,避免井筒发生破裂损坏,在井壁连接处通过设置防水板确保防水效果,采用单层井壁结构能够降低工程造价,简化施工工艺,具有良好的推广前景。
图1是本发明的实施例一所提供的能够轴向让压的单层井筒的剖面图;
图2是本发明的实施例二所提供的能够轴向让压的单层井筒的剖面图;
图3是外层井壁分段处的防水板的示意图。
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明作进一步的详细说明。
如图1所示,一种能够轴向让压的单层井筒,包括沿竖直方向设置的至少两个井壁1、沿轴向设置于相邻上下井壁1之间的伸缩单元2、以及在井筒外侧沿轴向连接相邻井壁1的环形防水板3;所述防水板3与上下两个井壁1固定配合,所述伸缩单元2包括与相邻两个井壁1的端面抵接的连接板21和设置于连接板21两侧连接上下连接板21的支撑板22;井筒沿轴向受力较大时,支撑板22能够变形使伸缩单元2沿轴向压缩,从而释放应变能,防止井壁1发生破损。在井筒轴向受力撤去后,支撑板22能够自动回位使伸缩单元2沿轴向伸长到原始位置。
井筒在使用时其径向也会受到压力,因此外侧的支撑板22仅能向支撑单元2内部弯曲变形,所述支撑板22可以采用图1所示的直板,也可以选用图2所示的向内弯曲的弧形板。
为了加强伸缩单元2的强度,伸缩单元2内部还设置有与上下连接板21和两侧的弧形板22固定连接的环形管4。
参考图2,也可以通过在伸缩单元2内部设置两个分别与上下连接板21固定连接并交叉固定的加强板5,从而在伸缩单元2内部构成类似网状的结构,既能提高轴向强度,又能允许径向变形。当然也可以直接通过填料的方式来提高伸缩单元2的强度,例如在伸缩单元2内部填充木条或工程塑料,需要注意的是填料需要选用能够变形或蓬松的物料。
为了提高防水效果,所述防水板3沿轴向的两端还分别固定连接有嵌入井壁1内部的环形接茬31,在经过井筒轴线的剖面中看,所述接茬31包括与防水板3处于同一平面内且与防水板3的端面焊接固定的固定板32和一端与固定板32固定连接,另一端朝向井筒内部的销杆33;所述销杆33与固定板32构成T形接茬31,防水板3嵌入井壁1内且外表面与井壁1的外表面基本重合。
所述连接板21沿径向的外侧与防水板3固定连接,从而提高防水板3的固定强度,提高防水效果。优选实施例中,所述伸缩单元2及其内部的环形管4或加强板5和防水板3及接茬31均采用钢材制作。为了便于加工,伸缩单元2、防水板3和接茬31均沿周向由多段拼合焊接得到。
本实施例提供的能够轴向让压的单层井筒的施工方法包括以下步骤:
步骤A:从井筒上端开始绑扎外层井壁钢筋形成钢筋笼,钢筋笼下端固定一个呈环形的T形接茬31,支模浇筑该段井壁1;
步骤B:在上层井壁1下方焊接得到伸缩单元2,在伸缩单元2下方绑扎井壁钢筋得到下层钢筋笼,在下层钢筋笼上端固定环形接茬31,在上下层接茬31之间焊接弧形挡板,并将多个弧形挡板沿周向焊接得到环形防水板3,支模浇筑下层井壁1;
步骤C:重复步骤A和B,浇筑完成整个井筒。
参考图3,由于施工工艺问题,在冻结地层施工时,开挖一定深度后就需要及时支护,所以单层井壁需要分段开挖和浇筑,故各分段之间就会存在新老混凝土接茬,而在新旧井壁1连接处会出现渗水的情况,可以通过防水板3和接茬31的配合在连接处实现防水,在不需要设置伸缩单元2的连接处的施工方法如下:
按步骤A方法浇筑上层井壁1,然后绑扎下层井壁钢筋,固定接茬31,焊接连接固定板3和上下段的接茬31,然后浇筑下层井壁即可。
需要注意的时,在浇筑过程中,如果下层井壁1本身还需要向下继续浇筑,则在其钢筋笼的下端同样需要固定接茬31。
Claims (10)
- 一种能够轴向让压的单层井筒,其特征在于:包括沿竖直方向设置的至少两个单层井壁、沿轴向设置于相邻上下井壁之间的伸缩单元、以及在井壁外侧连接相邻井壁的环形防水板,所述伸缩单元包括与上下井壁的端面抵接的连接板和设置于连接板两侧连接上下连接板的支撑板。
- 根据权利要求1所述的一种能够轴向让压的单层井筒,其特征在于:所述伸缩单元内部至少允许外侧的支撑板向内弯曲变形。
- 根据权利要求2所述的一种能够轴向让压的单层井筒,其特征在于:所述伸缩单元内部还设置有与上下连接板固定连接且至少与外侧的支撑板具有间隙的环形管。
- 根据权利要求2所述的一种能够轴向让压的单层井筒,其特征在于:所述伸缩单元内还设置有至少两个分别与上下连接板固定连接并交叉固定的加强板。
- 根据权利要求2所述的一种能够轴向让压的单层井筒,其特征在于:所述伸缩单元内部填充有木材或工程塑料。
- 根据权利要求1所述的一种能够轴向让压的单层井筒,其特征在于:所述防水板沿轴向的两端还分别固定有嵌入上下井壁内部的接茬。
- 根据权利要求6所述的一种能够轴向让压的单层井筒,其特征在于:在经过井筒轴线的任一剖面中,所述接茬包括与防水板处于同一平面内且与防水板的端面固定连接的固定板和一端与固定板固定连接,另一端朝向井筒内部的销杆。
- 根据权利要求7所述的一种能够轴向让压的单层井筒,其特征在于:所述销杆与固定板构成T形接茬,防水板的端面与固定板的端面焊接固定,防水板嵌入井壁内且外表面与井壁的外表面基本重合。
- 根据权利要求6所述的一种能够轴向让压的单层井筒,其特征在于:所述伸缩单元、防水板和接茬均沿周向分段拼合,连接板沿径向的外侧与防水板的内侧固定连接。
- 权利要求1-9任一项所述的能够轴向让压的单层井筒的施工方法,其特征在于:包括以下步骤:步骤A:从井筒上端开始绑扎外层井壁钢筋形成钢筋笼,钢筋笼下端固定一个呈环形的T形接茬,支模浇筑该段井壁;步骤B:在上层井壁下方焊接得到伸缩单元,在伸缩单元下方绑扎井壁钢筋得到下层钢筋笼,在下层钢筋笼上端固定环形接茬,在上下层接茬之间焊接弧形挡板,并将多个弧形挡板沿周向焊接得到环形防水板,支模浇筑下层井壁;步骤C:重复步骤A和B,浇筑完成整个井筒。
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