WO2020140990A1 - 线圈盘和烹饪炊具 - Google Patents
线圈盘和烹饪炊具 Download PDFInfo
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- WO2020140990A1 WO2020140990A1 PCT/CN2020/070346 CN2020070346W WO2020140990A1 WO 2020140990 A1 WO2020140990 A1 WO 2020140990A1 CN 2020070346 W CN2020070346 W CN 2020070346W WO 2020140990 A1 WO2020140990 A1 WO 2020140990A1
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- winding
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- rib
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
- H05B6/1245—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
- H05B6/1227—Cooking devices induction cooking plates or the like and devices to be used in combination with them for wok pans and wok pans supports for induction cooking plates
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2206/00—Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
- H05B2206/02—Induction heating
- H05B2206/022—Special supports for the induction coils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present application relates to the technical field of coil disks, in particular to a coil disk and cooking utensils.
- the main purpose of the present application is to provide a coil disk, which aims to provide a new winding method to prevent the coil disk from generating odor during use.
- the coil disk proposed in this application includes:
- a support structure which is located in the middle of the coil disk
- a first clamping rib one end of the first clamping rib is connected to the support structure, and the other end extends away from the support structure;
- a second clamping rib is located below the first clamping rib, one end of the second clamping rib is connected to the support structure, and the other end is away from the support structure extend;
- the first clamping rib, the second clamping rib, and the support structure enclose to form a first clamping gap for winding the enameled wire.
- the number of the first clamping ribs is plural, and the plurality of the first clamping ribs are arranged radially along the circumferential direction of the support structure; and/or,
- the number of the second clamping ribs is plural, and the plurality of second clamping ribs are arranged radially along the circumferential direction of the support structure, so that the first clamping gap is along the circumference of the support structure Arranged towards.
- the width of the first clamping rib gradually increases outward from the support structure; and/or,
- the width of the second clamping rib gradually increases outward from the support structure.
- the first clamping rib and the second clamping rib have straight sections, so that the radial cross section of the first clamping gap has a straight section; and/or,
- the first clamping rib and the second clamping rib have a stepped section, so that the radial cross section of the first clamping gap has a stepped section; and/or,
- the first clamping rib and the second clamping rib have arc-shaped curved sections, so that the radial cross-section of the first clamping gap has an arc-shaped curved section.
- the number of layers of the coil winding wound in the first clamping gap is 2-5 layers.
- the height H of the first clamping gap is 2-20 mm.
- the coil disk includes an inner ring heating area and an outer ring heating area;
- the first clamping gap includes an inner clamping gap located in the inner ring heating zone and an outer clamping gap located in the outer ring heating zone.
- the inner clamping gap and the outer clamping gap are inclined upward. And the tilt angle is different.
- the outer winding gap includes a first winding gap and a second winding gap that are arranged up and down, and the inclination angles of the first winding gap and the second winding gap are different.
- the support structure includes an inner support structure located in the inner ring heating zone and an outer support structure located in the outer ring heating zone;
- the first wire clamping rib includes a first inner wire clamping rib and a first outer wire clamping rib
- the second wire clamping rib includes a second inner wire clamping rib and a second outer wire clamping rib
- the first inner wire clamping rib and the second inner wire clamping rib are inclined upward from the inner support structure toward the outer ring heating zone, so as to be between the first inner wire clamping rib and the second inner wire clamping rib Forming inner clamping gap;
- the first outer wire clamping ribs and the second outer wire clamping ribs are inclined upward from the outer support structure in a direction away from the inner ring heating zone to be between the first outer wire clamping ribs and the second outer wire clamping ribs Form the outer clamping gap.
- the coil disk includes an inner ring heating zone and an outer ring heating zone;
- the first clamping gap includes an inner clamping gap located in the inner ring heating zone and an outer clamping string located in the outer ring heating zone gap;
- the outer clamping gap includes a first winding gap and a second winding gap that are arranged up and down, and/or, the inner clamping gap includes a third winding gap and a fourth winding that are arranged up and down gap;
- the first winding gap and the second winding gap are respectively provided with a first coil winding and a second coil winding; and/or, the third winding gap and the fourth winding gap are respectively provided with a third coil winding And the fourth coil winding.
- the first coil winding and the second coil winding are independent of each other; or,
- the first coil winding is connected in series with the second coil winding; or,
- the first coil winding is connected in parallel with the second coil winding.
- the third coil winding and the fourth coil winding are independent of each other; or,
- the third coil winding is connected in series with the fourth coil winding; or,
- the third coil winding is connected in parallel with the fourth coil winding.
- the coil disk includes a control circuit board, and a first switching circuit is provided on the control circuit board, and the first switching circuit is respectively connected to the first coil winding and the second coil winding to switch the first Connection relationship between a coil winding and a second coil winding; and/or,
- a second switching circuit is provided on the control circuit board, and the second switching circuit is respectively connected to the third coil winding and the fourth coil winding to switch the connection relationship between the third coil winding and the fourth coil winding.
- the coil disk further includes:
- the first inductance L1 is smaller than the second inductance L2 and/or the fourth inductance L4;
- the first resistance R1 is greater than the second resistance R2 and/or the fourth resistance R4;
- the third inductance L3 is smaller than the fourth inductance L4 and/or the second inductance L2;
- the third resistance R3 is greater than the fourth resistance R4 and/or the second resistance R2.
- the height h1 of the coil winding located in the inner clamping gap is equivalent to the height h2 of the coil winding located in the outer clamping gap.
- the first clamping gap includes an inner arc segment, and the inner arc segment extends downwardly from the support structure.
- the first clamping gap further includes a transition section and an outer arc section; the inner arc section is provided as a concave arc downward from the support structure, and the outer arc section is formed as a concave arc upward from the transition section It is provided that the inner arc segment and the outer arc segment are connected by a transition segment arc.
- a first heat dissipation opening is provided on the first clamping bar; and/or,
- a second heat dissipation opening is opened on the second clamping rib.
- first gap there is a first gap between two adjacent first clamping ribs, and the second clamping rib is located between two adjacent first clamping ribs corresponding to the first gap.
- the coil disk further includes a coil support, the coil support is located below the second clamping rib, and the second clamping rib, the coil support, and the support structure are enclosed to form a second clamp Line gap
- the first clamping gap and the second clamping gap are communicated through the opening.
- the first clamping gap enters the second clamping gap, or from The second gap enters the first clamping gap, so that the enameled wire is alternately wound between the first clamping gap and the second clamping gap through the opening.
- the opening is provided along the radial direction of the coil disk, and each time the enameled wire passes through the opening, it enters from the first clamping gap to the second clamping gap, or from the second gap to the first clamping gap, to The coils in the first clamping gap and the second clamping gap are sequentially wound alternately.
- the enameled wire is wound on the winding In the gap, the coil is clamped by the first clamping rib and the second clamping rib, so as to achieve the fixing of the coil.
- the fixing of the coil does not need to use glue, so that when the coil heats up No odor is generated, which is beneficial to the user's use; in addition, the efficiency of winding and fixing the coil in this way is greatly increased, and the stability of the coil after winding is greatly increased; it is worth noting that due to the first clamping bar Both the second clamping rib and the second clamping rib have free ends, which makes the movement of the first clamping rib and the second clamping rib more flexible. When the coil is wound into the first clamping gap, it facilitates the entry and clamping of the coil. Especially when multi-layer coils are provided, it is advantageous to arrange the coils in the first clamping gap.
- FIG. 1 is a schematic structural diagram of an embodiment of a coil disk of the present application.
- FIG. 2 is a schematic diagram of the cross-sectional structure of FIG. 1;
- FIG. 3 is a schematic structural diagram of another embodiment of a coil disk of the present application.
- FIG. 4 is a schematic diagram of the cross-sectional structure of FIG. 3;
- FIG. 5 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 6 is a schematic diagram of the cross-sectional structure of FIG. 5;
- FIG. 7 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 8 is a schematic diagram of the back structure of FIG. 7;
- FIG. 9 is a schematic cross-sectional structure diagram of FIG. 7;
- FIG. 10 is a schematic structural diagram of yet another embodiment of the coil disk of the present application.
- FIG. 11 is a partially enlarged view at A in FIG. 10;
- FIG. 12 is a schematic diagram of the detailed structure when the coil winding of FIG. 10 is not wound;
- FIG. 13 is a schematic diagram of the internal structure of yet another embodiment of the coil disk of the present application.
- FIG. 14 is a schematic structural diagram of yet another embodiment of the coil disk of the present application.
- FIG. 15 is a schematic diagram of the back structure of FIG. 14;
- FIG. 16 is a schematic cross-sectional structure diagram of FIG. 14;
- 17 is a schematic diagram of the internal structure of another embodiment of the coil disk of the present application.
- FIG. 19 is a schematic structural diagram of an embodiment of a cooking cooker of the present application.
- FIG. 20 is a schematic structural diagram of another embodiment of a coil disk of the present application.
- FIG. 21 is a schematic diagram of the structure of the external magnetic strip in FIG. 20;
- FIG. 22 is a schematic diagram of the structure of the internal magnetic strip in FIG. 20;
- FIG. 23 is a schematic structural diagram of yet another embodiment of the coil disk of the present application.
- FIG. 24 is a schematic structural view of FIG. 23 from another angle
- FIG. 25 is a schematic diagram of the internal structure of FIG. 23;
- 26 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 27 is a schematic diagram of the structure of FIG. 26 after installing the coil winding
- FIG. 28 is a schematic structural view of FIG. 27 from another angle
- FIG. 29 is a schematic diagram of the internal structure of FIG. 27;
- FIG. 30 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 31 is a schematic structural view of FIG. 30 from another angle
- FIG. 32 is a schematic structural view of the back of FIG. 30;
- FIG. 33 is a schematic diagram of the structure of the internal magnetic strip in FIG. 30;
- FIG. 34 is a schematic diagram of the structure of the external magnetic strip in FIG. 30;
- FIG. 35 is a schematic structural diagram of an embodiment of a coil base of the present application.
- FIG. 36 is a schematic structural view of FIG. 35 from another angle
- FIG. 37 is a partially enlarged view at A in FIG. 36;
- FIG. 38 is a schematic diagram of a part of the structure of the base disk of the coil coil base of the utility model
- FIG. 40 is a schematic structural view of an unwound coil of a coil disk base of the present application.
- FIG. 41 is a partially enlarged view at B in FIG. 40;
- FIG. 42 is a partial enlarged view at C in FIG. 40;
- 43 is a schematic diagram of the structure of the coil coil winding coil of the present application.
- FIG. 44 is a partially enlarged view at D in FIG. 43;
- FIG. 45 is a partially enlarged view at E of FIG. 43;
- 46 is a schematic structural diagram of another embodiment of a coil disk of the present application.
- Fig. 47 is a partially enlarged view at F in Fig. 46;
- FIG. 48 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 49 is a schematic diagram of the cross-sectional structure at A-A in FIG. 48;
- FIG. 50 is a schematic structural diagram of yet another embodiment of a coil disk of the present application.
- FIG. 51 is a partially enlarged view of G in FIG. 50;
- FIG. 52 is a schematic diagram of the cross-sectional structure at B-B in FIG. 50;
- FIG. 53 is a schematic structural diagram of an embodiment of a cooking cooker of the present application.
- FIG. 54 is a partially enlarged view at H of FIG. 53;
- 55 is a schematic structural diagram of another embodiment of a cooking cooker according to this application.
- FIG. 56 is a partially enlarged view of an embodiment at I in FIG. 55;
- FIG. 57 is a partially enlarged view of another embodiment at I in FIG. 55;
- FIG. 58 is a schematic structural diagram of an embodiment of a disk holder of this application.
- 59 is a schematic structural view of an embodiment of a coil winding and a magnetic stripe bracket
- FIG. 60 is a schematic diagram of the front view of FIG. 59;
- 61 is a schematic diagram of a front view of another embodiment of a coil winding (including a first coil winding and a second coil winding) and a magnetic stripe bracket;
- FIG. 62 is a schematic diagram of a front view of another embodiment of the coil winding and the magnetic stripe bracket;
- FIG. 63 is a schematic structural diagram of an embodiment of a coil winding
- 64 is a schematic structural view of another embodiment of a coil winding
- FIG. 65 is a schematic structural view of an embodiment of a tray base and a pot after installation
- FIG. 66 is a schematic sectional view of FIG. 65;
- FIG. 67 is a schematic structural view of another embodiment of the disk base and the heating device after installation.
- the present application mainly proposes a coil plate, which is mainly used in cooking utensils to increase the stability and reliability of coil installation, at the same time, avoid the use of glue in the fixing process of the coil, and avoid the generation of odor during the use of the coil plate.
- the coil disk can be adapted to different working platforms to heat different pots and pans.
- the arrangement shape, size, relative positional relationship, etc. of the coil windings 800 located in the wire clamping gap can be changed as desired to make the heating of the coil disk more uniform.
- the coil disk includes:
- a support structure 300 which is located in the middle of the coil disk
- the first clamping rib 100 The first clamping rib 100,
- One end of the first clamping bar 100 is connected to the support structure 300, and the other end extends away from the support structure 300;
- a second clamping rib 200 is located below the first clamping rib 100, one end of the second clamping rib 200 is connected to the support structure 300, and the other end is away from The direction of the support structure 300 extends;
- the first clamping rib 100, the second clamping rib 200, and the support structure 300 surround to form a clamping gap for winding the enameled wire.
- the shape of the supporting structure 300 may be many. Taking a columnar shape as an example, the cross-section of the supporting structure 300 may be triangular, circular, elliptical, square, etc., taking a circular shape as an example .
- the support structure is located in the middle of the coil disk, it can be understood that the support structure is provided in the middle region of the entire coil disk, and is not affected by the specific shape and composition of the coil disk (either a whole coil disk or multiple sub-coil disks) The combined coil disk).
- the first clamping rib 100 and the second clamping rib 200 are disposed on the side wall of the support structure 300.
- first clamping rib 100 and the second clamping rib 200 may be many ways to connect the first clamping rib 100 and the second clamping rib 200 to the support structure 300, such as through screw connection, snap connection, adhesive, etc. Of course, in some embodiments, it may also be The first clamping rib 100 and the second clamping rib 200 are integrally formed with the support structure 300.
- the shape and structure of the first clamping rib 100 and the second clamping rib 200 may be the same or different, as long as the first clamping gap 400 can be formed between the first clamping rib 100 and the second clamping rib 200 can.
- the first clamping rib 100 is introduced as an example.
- the second clamping rib 200 is matched with the first clamping rib 100 to form a first clamping gap 400 that is needed.
- first clamping rib 100 There may be many shapes of the first clamping rib 100, and different shapes can be set according to different shapes of pots, so that the coil winding 800 in the first clamping gap 400 is adapted to the shape of the pot; the first clamping line
- the shape of the rib 100 can also be set according to the requirements of different working conditions.
- an elongated shape is used as an example.
- One end of the first clamping bar 100 is fixedly connected to the support structure 300, and the other end extends away from the support structure 300, and may extend perpendicular to the length of the support structure 300, or may extend obliquely upward or downward, specifically
- the extension method is determined according to specific working conditions or actual needs.
- the first clamping rib 100 and the second clamping rib 200 are made of an insulating hard material and hard plastic.
- the number of the first clamping ribs 100 is multiple, and the plurality of first clamping ribs 100 are arranged radially along the circumferential direction of the support structure 300; and/or
- the number of the second clamping ribs 200 is plural, and the plurality of second clamping ribs 200 are arranged radially along the circumference of the support structure 300, so that the clamping gap is along the support structure 300. Arranged circumferentially.
- first clamping ribs 100 is connected to the support structure 300, and the other end is radiated around the support structure 300; similarly, one end of the plurality of second clamping ribs 200 is all connected to the support structure 300
- the other end of the connection is centered on the support structure 300 and radiates around.
- the first clamping gaps 400 are arranged along the circumferential direction of the support structure 300.
- the second clamping rib 200 located below the first clamping rib 100 may include various situations, and different situations may be set according to different requirements:
- the first case the second clamping rib 200 is located directly below the first clamping rib 100.
- the cross section of the first clamping gap 400 is arranged in an inverted U shape; in the second case, the second clamping rib 200 Part is located directly under the first clamping rib 100, and partly located directly under the gap between two adjacent first clamping ribs 100; in the third case, the second clamping rib 200 is completely located between the two adjacent first clamping ribs
- the gap between the wire ribs 100 is directly below.
- the projections of the first wire ribs 100 and the second wire ribs 200 in the horizontal plane do not intersect.
- the following uses the third scenario as an example for specific explanation:
- first gap 110 between two adjacent first clamping ribs 100, and a second gap 210 between adjacent second clamping ribs 200, and the second clamping ribs 200 correspond to the first
- the gap 110 is located between two adjacent first clamping ribs 100.
- the first clamping rib 100 corresponds to the second gap 210 between two adjacent second clamping ribs 200.
- the number of layers of the enameled wire in the first clamping gap 400 can be set according to requirements. Specifically, the number of layers of the coil winding 800 wound in the clamping gap is 2 to 5 layers. Too few layers are not conducive to improving the working efficiency of the coil disk. Too many layers are not conducive to the stability of the winding of the coil winding 800. Regarding the distance between the first clamping rib 100 and the second clamping rib 200, that is, the height H of the clamping gap is 2-20 mm. The gap between the clamping wires is too small, which is not conducive to the entry and winding of the enameled wire.
- a first clamping gap 400 is formed between the first clamping rib 100 and the second clamping rib 200, and the enameled wire is wound In the winding gap, the coil is clamped by the first clamping rib 100 and the second clamping rib 200, so as to achieve the fixing of the coil.
- the coil is fixed without using glue.
- both the first clamping rib 100 and the second clamping rib 200 have free ends, the movements of the first clamping rib 100 and the second clamping rib 200 are more flexible, when the coil is wound into the first clamping gap It is beneficial to the entry and clamping of the coils, especially when the multi-layer coils are arranged, to facilitate the arrangement of the coils in the first clamping gap.
- a plurality of second clamping ribs 200 are connected to the support structure 300 to form a coil support 500 for the coil winding 800 to be installed.
- adjacent second clamping ribs 200 are connected to each other, and there may be many connection positions. Take the end away from the support structure 300 as an example.
- the width of the first clamping rib 100 gradually increases outward from the support structure 300; and/or, the width of the second clamping rib 200 The width gradually increases outward from the support structure 300.
- the width of the first clamping rib 100 may be increased, the width of the second clamping rib 200 may be increased, or the width of the first clamping rib 100 and the second clamping rib 200 may be increased. The width increases at the same time.
- the first clamping rib 100 and the second clamping rib 200 are arranged in a sheet shape, and as the distance between the first clamping rib 100 and the second clamping rib 200 is farther from the support structure 300, the first clamping rib 100
- the first clamping rib 100 is provided with a first heat dissipation opening; and/or, the second clamping rib 200 is provided with a second heat dissipation mouth.
- the first heat dissipation opening is opened along the length direction of the first wire clamping rib 100
- the second heat dissipation opening is opened along the length direction of the second wire clamping rib 200.
- the heat can be dissipated in time when the coil disk is in operation, thereby preventing the coil temperature from being too high and affecting the work of the coil disk.
- a mounting slot is opened on the side of the second clamping rib 200 facing away from the first clamping rib 100 for the magnetic strip 600 to be installed. It is worth noting that the groove width and/or groove depth of the installation groove gradually increases along the extension direction of the first clamping gap 400 (opened from the self-supporting structure 300), so that the installation groove can be gradually widened or thickened.
- the magnetic stripe 600 generates a stronger magnetic field in the peripheral portion of the coil disk.
- the magnetic stripe 600 can be conveniently installed on the coil disk and is adapted to the winding of the coil (by gradually increasing the width of the magnetic stripe 600 to reduce the gap between two adjacent magnetic stripe 600 with the coil disk The trend of increasing diameter increases) to make the heating of the coil disk more uniform.
- the first clamping gap 400 may have different shapes to meet different public requirements.
- the radial cross section of 400 has a stepped section; and/or, the first clamping rib 100 and the second clamping rib 200 have curved curved sections so that the radial section of the first clamping gap 400 has Curved curved section.
- the first clamping gap 400 may be all straight sections, or some straight sections; all may be stepped sections, or partly stepped sections; all may be curved sections, or may be partly Curved curved section.
- the first clamping gap 400 is a straight clamping gap, and when the coil is wound into the first clamping gap 400 At this time, the coils are arranged in a straight ring (the same number of coil layers).
- the first clamping gap 400 is a gap with a step.
- the number of coil layers is different, and the position with a large number of coil layers can be There are many, inside, middle and outside of the ring.
- such arrangement makes more coils on the outside of the coil disk, so that the average magnetic field outside the coil disk is weaker (as the diameter of the coil disk increases, the gap between adjacent magnetic stripes 600 It also gradually increases, resulting in the area where the coil between the magnetic strips 600 is located, the strength of the magnetic field is gradually weakened) and the resulting heating efficiency is not high, so that the inner and outer sides of the coil disk are heated uniformly during operation.
- first clamping rib 100 and the second clamping rib 200 that make the first clamping gap 400 curved
- first clamping rib 100 is arranged in an arc (the coil is along the first clamping rib 100 is arranged in the longitudinal direction)
- second clamping rib 200 is arranged in an arc shape (the coils are arranged along the length direction of the second clamping rib 200), or both the first clamping rib 100 and the second clamping rib 200 are in an arc
- the shape is arranged (the coils are arranged along the length direction of the first clamping rib 100 or the second clamping rib 200).
- first clamping rib 100 and the second clamping rib 200 Taking the arrangement of the first clamping rib 100 and the second clamping rib 200 as an example, and the curves of the first clamping rib 100 and the second clamping rib 200 are equivalent, so that the bending of the first clamping gap 400
- the extending direction is the same as the extending direction of the first clamping rib 100 and the second clamping rib 200, and the first clamping gap 400 is evenly arranged (that is, the width of the entire first clamping gap 400 is equivalent), which is beneficial to the enameled wire Uniform clamping, which is conducive to the uniform work of the coil disk.
- the first clamping gap 400 in order to further improve the efficiency and uniformity of coil coil heating, includes an inner arc segment 850 that is from the support structure 300 Bend down and extend.
- the inner arc segment 850 may have many forms, such as a concave arc, a convex arc, or both a concave arc and a convex arc.
- the density of the enameled wire (number of turns of the enameled wire per unit radial dimension) wound around the inner arc segment 850 is increased, which is beneficial to increase the efficiency of the middle of the coil disk. Normally, the magnetic field strength at the middle position of the coil disk is strong.
- the inner arc section 850 is set as a concave arc as an example, so that the density of the enameled wire (number of turns of the enameled wire per unit radial size) wound around the inner arc section 850 gradually decreases along the radial direction of the coil disk, that is, the inner arc section
- the density of the coils close to the support structure 300 in the 850 is relatively strong, and this arrangement is adapted to the tendency of the strength of the magnetic field to gradually weaken from the middle to the surroundings, so as to further fully and reasonably use the strength of the magnetic field.
- the shape of the first clamping gap 400 is set so that the coil winding 800 wound in the first clamping gap 400 has the function of magnetic concentrating to fully utilize the magnetic field to improve The working efficiency of the coil disk.
- the first clamping gap 400 further includes a transition section 860 and an outer arc section 870; the inner arc section 850 is arranged in a concave arc downward from the support structure 300, and the outer arc section 870 is formed from the The transition section 860 is arranged in a concave arc upward, and the inner arc section 850 and the outer arc section 870 are connected by a transition arc of the transition section 860.
- the transition section 860 may be a straight section or a concave arc section.
- the first clamping gap 400 gradually decreases and then gradually increases from the support structure 300 (the middle of the coil disk) to the surroundings, which also causes the winding
- the density of the coil in the first clamping gap 400 gradually decreases first, and then gradually increases.
- the coil disk further includes a coil holder 500, and the coil holder 500 is located below the second clamping bar 200,
- the second clamping rib 200, the coil support 500 and the support structure 300 are enclosed to form a second clamping gap 430; the clamping gap and the second clamping gap 430 are communicated through the opening 450, in the coil disk
- the second clamping gap 430 are communicated through the opening 450, in the coil disk
- the second clamping rib 200 is located below the gap between two adjacent first clamping ribs 100, that is, the first clamping rib 100 and the second clamping rib 200 are in the up-down direction Partially overlapping or not overlapping.
- the gap between two adjacent second clamping ribs 200 is connected, that is, the number of openings 450 may be multiple.
- the clamping gap may be switched at each opening 450 (switching between the first clamping gap 400 and the second clamping gap 430), or only at the same opening 450 Switch the clamping gap.
- the coil winding 800 can switch the clamping gap every time it is wound, or switch to another clamping gap after winding multiple turns, and switch back to the original clamping gap after winding multiple turns in another clamping gap Continue winding.
- the opening 450 is provided along the radial direction of the coil disk, and the enameled wire enters the second clamping gap from the first clamping gap 400 every time it passes through the opening 450 430, or enter the first clamping gap 400 from the second gap 210, so that the coils in the first clamping gap 400 and the second clamping gap 430 are sequentially wound alternately.
- the coil when passing through the opening 450, the coil enters the second clamping gap 430 from the first clamping gap 400, and after winding one turn in the second clamping gap 430 , Return to the first clamping gap 400 through the same opening 450 to continue winding, and thus alternately reciprocate.
- the coil winding 800 By winding the coil winding 800 in this way, the coils in the first clamping gap 400 and the second clamping gap 430 are evenly wound, thereby greatly improving the uniformity of the coil disk during operation, and at the same time, winding in this way avoids After winding a clamping gap (taking the first clamping gap 400 as an example), a transition section 860 must be provided to enter another clearance gap (taking the second clamping gap 430 as an example) to continue winding. The existence of the transition section 860 is completely avoided, making the winding of the double-layer coil more compact and regular, and the work uniformity is better.
- the coil disk in order to further improve the working efficiency and uniformity of the work of the coil disk, includes an inner ring heating area and an outer ring heating area; the first clamping gap 400 includes the inner ring
- the inner clamping gap 410 of the heating zone and the outer clamping gap 420 located in the outer ring heating zone are inclined upward and at different inclination angles. It is worth noting that in this embodiment, only two heating zones are used as an example for description. In other embodiments, three, four, or more heating zones may be included, and the positional relationship between multiple heating zones , You can refer to the inner ring heating zone and the outer ring heating zone in this embodiment for reasonable reasoning. It should be understood that the technical solutions of multiple heating zones are based on the two heating zones in this embodiment, and should belong to the protection scope of the present application.
- the coil disk includes at least two heating zones, one is an inner ring heating zone located in the center of the coil disk, and the inner ring heating zone may be arranged in a circular shape or a circular ring shape; the other is The ring is arranged in the outer ring heating zone around the inner ring heating zone, and the outer ring heating zone is arranged in a circular ring shape.
- the inner ring heating zone and the outer ring heating zone are heated by different coil windings 800 respectively, so that an inner clamping gap 410 and an outer clamping gap 420 are respectively provided.
- the starting point for the inner clamping gap 410 and the outer clamping gap 420 to be inclined upward is the support structure 300, that is, the support structure 300 is inclined upward away from the support structure 300.
- tilting can be straight or tilted. Take concave tilt as an example.
- the inner ring gap and the outer ring gap By setting the inner ring gap and the outer ring gap to different inclination angles (different slopes when linearly inclined and different curvatures when curved), the distance between the coil of the coil disk and the heated pan is diversified, thus It makes the heating of the coil disk have higher adaptability (it can be adapted to many different working conditions) and better uniformity.
- the outer clamping gap 420 in order to further improve the adaptability and uniformity of the work of the coil disk, includes a first winding gap 421 and a second winding gap 422 arranged in an up-and-down manner.
- the inclination angles of the first winding gap 421 and the second winding gap 422 are different.
- the first winding gap 421 and the second winding gap 422 in the outer ring heating zone are stacked, and their inclination angles are different, which further enriches the distance between the coil winding 800 and the pot. Improves adaptability and uniformity.
- the arc-shaped inclination curvatures are different.
- FIGS. 7-9 there is an internal clamping gap 410, a first winding gap 421, and a second winding
- the extension lines of the straight line where the line gap 422 is located have different curvatures R1, R2, and R3.
- the coil windings 800 in the first winding gap 421 and the second winding gap 422 can be connected in series, in parallel, or can work independently of each other.
- the coil winding 800 in the first winding gap 421 and the coil winding 800 in the second winding gap 422 can be selectively used according to the requirements of specific working conditions, and the first winding gap 421 and the first winding gap can be used in series or parallel.
- the support structure 300 includes an inner support structure 310 located in the inner ring heating zone and an outer support structure 320 located in the outer ring heating zone;
- the first clamping rib 100 includes a first inner clamping rib 121 and a first outer clamping rib 122
- the second clamping rib 200 includes a second inner clamping rib 221 and a second outer clamping rib 222;
- the first inner wire clamping rib 121 and the second inner wire clamping rib 221 are inclined upward from the inner support structure 310 toward the outer ring heating zone to clamp the first inner wire clamping rib 121 and the second inner wire
- the inner clamping gap 410 is formed between the wire ribs 221;
- the first outer wire clamping ribs 122 and the second outer wire clamping ribs 222 are inclined upward from the outer support structure 320 in a direction away from the inner ring heating zone, so that the first outer wire clamping ribs 122 and the second outer wire clamping ribs 122 An outer clamping gap 420 is formed between the clamping wires. It is worth noting that in other embodiments, the number of support structures can be adjusted according to the zoning of the heating zone. In this embodiment, only the basic inner and outer support structures are used for description. It should be understood that the technical solutions of multiple support structures are based on the inner and outer support structures in this embodiment, and should belong to the protection scope of the present application.
- the inner support structure 310 is arranged in the center of the coil disk in a column shape
- the outer support structure 320 is looped around the outer side of the inner support structure 310, and there is a gap between the inner support mechanism and the outer support structure 320.
- the first inner clamp rib 121 and the second inner clamp rib 221 extend from the inner support structure 310 to the outer support structure 320, and the first inner clamp rib 121 is located above the second inner clamp rib 221 (in the form of There are several situations, including direct, completely staggered, and partially staggered. For details, see the above embodiment).
- the first inner wire clamping rib 121 and the second inner wire clamping rib 221 may be linear or long arc-shaped to ensure that the first inner wire clamping gap 410 is inclined upward.
- first outer clamping rib 122 and the second outer clamping rib 222 extend from the outer support structure 320 away from the inner support structure 310, and the first outer clamping rib 122 is located above the second outer clamping rib 222 (There are many forms at the top, including several cases of being right, completely staggered, and partially staggered. For details, see the above embodiment).
- the first outer clamping ribs 122 and the second outer clamping ribs 222 may be linear or long arc-shaped, so as to ensure that the first outer clamping rib gap 420 is inclined upward.
- the outer support structure 320 is arranged in a circular ring shape, and a plurality of first outer wire clamping ribs 122 and second outer wire clamping ribs 222 are arranged along the circumferential direction of the outer support structure 320.
- the coil disk in order to further improve the adaptability of the coil disk and the utilization rate of the coil disk for energy, includes an inner ring heating area and an outer ring heating area;
- the clip The wire gap includes an inner clamping gap 410 located in the inner ring heating zone and an outer clamping gap 420 located in the outer ring heating zone;
- the outer clamping gap 420 includes a first winding gap 421 that is arranged up and down And a second winding gap 422, and/or, the inner clamping gap 410 includes a third winding gap 411 and a fourth winding gap 412 arranged in an up-and-down arrangement;
- the winding gap 422 is provided with a first coil winding 810 and a second coil winding 820, respectively; and/or, the third winding gap 411 and the fourth winding gap 412 are provided with a third coil winding 830 and a fourth coil, respectively Winding 840.
- the inner ring heating area of the coil disk may be a single layer or multiple layers. Taking two layers as an example, a third winding gap 411 and a fourth winding gap 412 are respectively provided. A third coil winding 830 is wound in the corresponding third winding gap 411, and a fourth coil winding 840 is wound in the fourth winding gap 412.
- the outer ring heating area of the coil disk can be a single layer or multiple layers. Taking two layers as an example, a first winding gap 421 and a second winding gap 422 are provided respectively, corresponding to the first winding The first coil winding 810 is wound in the wire gap 421, and the second coil winding 820 is wound in the second wire gap 422.
- the first coil winding 810 and the second coil winding 820 are mutually independent; or, the first coil winding 810 and the second coil winding 820 are connected in series; or, the first coil winding 810 and the first coil winding 810 The two coil windings 820 are connected in parallel.
- the third coil winding 830 and the fourth coil winding 840 are independent of each other; or, the third coil winding 830 and the fourth coil winding 840 are connected in series; or, the third coil winding 830 and the first Four coil windings 840 are connected in parallel.
- the first coil winding 810 and the third coil winding 830 may be connected in series or parallel, or the second coil winding 820 and the third The series or parallel of the coil winding 830 (or the fourth coil winding 840).
- the coils at different positions are adapted to different heating requirements of the cookware.
- the inner ring heating zone and the outer ring heating zone can be selectively used, and the inner ring heating zone and the outer ring heating zone can be used at the same time. The following is a specific explanation from the perspective of the heating position and the large and small power of the coil plate:
- the third coil winding 830 and the fourth coil winding 840 select the third coil winding 830 and the fourth coil winding 840, or use the third coil winding 830 and the fourth coil winding 840 in series or in parallel; when the third coil winding 830 is used, the power is large, The power is smaller when the fourth coil winding 840 is used, and the power when the third coil winding 830 and the fourth coil winding 840 are used in parallel is greater than when the third coil winding 830 is used alone;
- the power is greater, The power is smaller when the second coil winding 820 is used, and the power when the first coil winding 810 and the second coil winding 820 are used in parallel is greater than when the first coil winding 810 is used alone.
- the coil disk includes a control circuit board, and a first switching circuit is provided on the control circuit board, and the first switching circuit and the first coil are respectively
- the winding 810 is connected to the second coil winding 820 to switch the connection relationship between the first coil winding 810 and the second coil winding 820; and/or, a second switching circuit is provided on the control circuit board, the second switching The circuit is connected to the third coil winding 830 and the fourth coil winding 840, respectively, to switch the connection relationship between the third coil winding 830 and the fourth coil winding 840.
- a first switching circuit is provided to control the operation of the first coil winding 810, or the operation of the second coil winding 820, or the first coil winding 810 and the second coil winding 820 operate in series or parallel.
- the third coil winding 830 can be controlled to work according to requirements, or the fourth coil winding 840 can be operated, or the third coil winding 830 and the fourth coil winding 840 can be operated in series or in parallel.
- the first switching circuit and the second switching circuit are controlled by the main control circuit on the control circuit board, and the main control circuit can coordinate the work of the first switching circuit and the second switching circuit according to instructions or requirements, to Make the work of the coil disk work as required.
- the coil disk further includes:
- the first inductance L1 is smaller than the second inductance L2 and/or the fourth inductance L4;
- the first resistance R1 is greater than the second resistance R2 and/or the fourth resistance R4;
- the third inductance L3 is smaller than the fourth inductance L4 and/or the second inductance L2;
- the third resistance R3 is greater than the fourth resistance R4 and/or the second resistance R2.
- the first coil winding 810 is located above the second coil winding 820, and the third coil winding 830 is located above the fourth coil winding 840, so that the first coil winding 810 and the third coil winding 830 are more suitable For high power operation, the second coil winding 820 and the fourth coil winding 840 are suitable for lower power operation.
- the first coil winding 810 needs to be configured with a smaller first inductance L1 and a larger first resistance R1
- the second coil winding 820 is configured with a smaller second inductance L2 and a smaller second resistance R2, that is, L1 ⁇ L2, R1>R2
- the third coil winding 830 needs to be configured with a smaller third inductance L1
- the fourth coil winding 840 should be configured with a smaller fourth inductance L4 and The smaller fourth resistance R4, that is, L3 ⁇ L4, R3>R4.
- different coil windings 800 can be selected for different working needs, and different coil windings 800 are configured with inductance and resistance suitable for them, so that the corresponding coil windings 800 can be adapted to the working requirements.
- the way of configuring the inductance can be realized by setting the number of turns of the coil winding 800, the more the number of turns of the coil, the greater the inductance, and the smaller the number of turns of the coil, the smaller the inductance.
- the number of turns of the first coil winding 810 may be set to be less than the number of turns of the second coil winding 820, and the number of turns of the third coil winding 830 may be set to be less than the number of turns of the fourth coil winding 840.
- the inductance and resistance can be further defined, L1 ⁇ L4, R1>R4; L3 ⁇ L2, R3>R2, so that The first coil winding 810 (outer ring heating zone) can be matched with the fourth coil winding 840 (inner ring heating zone) so that the third coil winding 830 (inner ring heating zone) can be matched with the second coil winding 820 (outer ring heating zone) Area) matching use.
- the coil winding 800 on the coil can be arbitrarily configured and used, which can meet the needs of the coil to save energy and extend the service life of the IGBT.
- the coil winding 800 in different situations is provided without increasing the total height of the coil disk, and the coil located in the inner clamping gap 410
- the height h1 of the winding 800 corresponds to the height h2 of the coil winding 800 located in the outer clamping gap 420.
- the height of the two-layer coil winding 800 (overlapping up and down) is equivalent to the height of the coil winding 800 in the single-layer inner ring heating zone.
- the height of the two layers of coil windings 800 (overlapping up and down) is equivalent to the height of the coil windings 800 of the single layer outer ring heating zone. Since the coil winding 800 is tilted, the height of the single layer can be adjusted to the double layer by adjusting the tilt angle of the coil winding 800.
- the coil disk can fully utilize the space reasonably and avoid additional increase
- the height of the coil plate makes the coil plate applicable to the existing working platform, which greatly reduces the manufacturing cost of cooking utensils.
- the present application also proposes a cooking cooker including a base 700 and a coil plate.
- the specific structure of the coil plate refers to the above embodiments. Since the cooking cooker adopts all the technical solutions of all the above embodiments, At least all the beneficial effects brought by the technical solutions of the above embodiments will not be repeated here. Among them, the coil disk is mounted on the base 700.
- the coil disk further includes:
- the coil holder 100 which has an inner heating zone 200 located in the middle of the coil holder 100 and a heating zone 300 located outside the periphery of the coil holder 100;
- An internal magnetic strip 500, the internal magnetic strip 500 is disposed corresponding to the internal heating zone 200;
- An external magnetic strip 400, the external magnetic strip 400 is disposed corresponding to the external heating zone 300;
- the area of the outer magnetic stripe 400 covering the outer heating zone 300 is larger than the area of the inner magnetic stripe 500 covering the inner heating zone 200.
- the overall shape of the coil holder 100 may be many, such as polygons such as triangles, quadrilaterals, ellipses, and circles.
- the overall arrangement is circular.
- the outer heating zone 300 is arranged in a ring shape, and is sleeved outside the inner heating zone 200.
- the inner heating zone 200 mainly affects the heating efficiency in the middle of the coil disk
- the outer heating zone 300 mainly affects the heating efficiency in the peripheral region of the coil disk.
- the internal magnetic stripe 500 there may be many shapes of the internal magnetic stripe 500, such as a long strip shape, a round shape, and a fan shape.
- the number of the internal magnetic strips 500 is plural.
- One end of the plurality of internal magnetic strips 500 extends toward the middle of the inner heating zone 200, and the other end radiates around the inner heat exchange heating zone.
- the external magnetic stripe 400 there may be many shapes of the external magnetic stripe 400, such as a long strip shape, a round shape, and a fan shape.
- the number of the external magnetic strips 400 is plural.
- One end of the plurality of external magnetic strips 400 extends at the junction of the outer heating zone 300 and the inner heating zone 200, and the other end is radiated around the outer heat exchange heating zone.
- the area of the outer magnetic strip 400 covering the outer heating zone 300 is larger than the area of the inner magnetic strip 500 covering the inner heating zone 200.
- the coverage area of a single external magnetic strip 400 is equivalent to the coverage area of a single internal magnetic strip 500, increase the number of external magnetic strips 400 and increase the arrangement density of the external magnetic strips 400 in the external heating zone 300, so as to increase the total coverage area the goal of.
- the number of the external magnetic stripe 400 is equal to the number of the internal magnetic stripe 500
- the area of the single external magnetic stripe 400 is increased to increase the total area covered by the external magnetic stripe 400. Therefore, the purpose of enhancing the magnetic field strength of the outer heating zone 300 is achieved.
- the external magnetic stripe 400 and the internal magnetic stripe 500 are set independently of each other. In this way, it is only necessary to adjust the number of the magnetic stripe. The purpose of increasing the strength of the magnetic field can be easily achieved.
- the inner magnetic stripe 500 and the outer magnetic stripe 400 can be integrally formed.
- the width of the magnetic stripe gradually increases in the direction from the inner heating zone 200 to the outer heating zone 300, so that a single The magnetic field length of the magnetic stripe gradually increases along the length of the magnetic stripe.
- the number of heating zones on the coil disk may be many, not only including the inner heating zone 200 and the outer heating zone 300, such as three, four, etc. In this embodiment, only including The two basic heating zones are used as examples.
- the magnetic field strength of the outer coil winding 330 passing through the outer heating zone 300 is increased , Greatly reducing the difference in the magnetic field strength at the location of the outer coil winding 330 and the inner coil winding 220, so that the magnetic field strength in the middle and surrounding of the coil disk is equivalent, so that the heating efficiency of the coil disk to the middle and surrounding of the pot is equivalent, making The pot can be heated uniformly; at the same time, by increasing the magnetic field strength of the outer ring coil, the utilization rate of the outer ring coil is greatly increased, which is conducive to improving the working efficiency of the coil disk.
- an inner coil winding 220 is wound around the inner heating zone 200, the inner coil winding 220 has an inner plane heating winding 221 in the middle of the inner heating zone 200, and is located at the edge and The inner inclined plane heating winding 222 is inclined upward; the inner magnetic strip 500 includes an inner plane section 510 provided corresponding to the inner plane heating winding 221 and an inner inclined section 520 provided corresponding to the inner inclined plane heating winding 222.
- the middle part of the inner coil winding 220 is arranged horizontally, and the surrounding part extends obliquely upward from the horizontal part. That is, the middle portion of the inner coil winding 220 is arranged in a plane (inner plane heating winding 221), and the edge portion of the inner coil winding 220 is arranged in an inclined plane (inner slope heating winding 222) from the plane portion upward.
- tilt refers to the extension trend, so there are many specific implementation methods, such as plane tilt, arc tilt, and wave tilt.
- the coil density of the inclined portion is greater than the coil density of the planar portion.
- the inner inclined section 520 compensates the magnetic field strength of the inner inclined plane heating winding 222, so that the inner inclined plane heating winding 222 and the inner plane heating winding 221 are located
- the magnetic field strength is comparable, which is conducive to uniform heating.
- the inner inclined heating coil 222 is closer to the pot, which is beneficial to the heating of the pot.
- the width of the inner magnetic strip 500 gradually increases from the middle to the edge of the inner heating zone 200.
- the strength of the magnetic field also increases with the extending direction of the magnetic stripe.
- the inner coil winding 220 whose area is gradually increased is compensated, which greatly reduces the adjacent two internal magnetic stripe 500.
- the difference between the distances makes the heating efficiency in the middle and the periphery of the inner heating zone 200 comparable.
- the inner inclined heating winding 222 is arranged in an arc shape, and the inner inclined section 520 is arranged corresponding to the inner inclined heating winding 222 in an arc shape, so that The distance between the inner inclined section 520 and the inner inclined heating winding 222 is equivalent to the distance between the inner plane section 510 and the inner planar heating winding 221.
- the inner inclined heating winding 222 is arranged in a concave arc shape without affecting the operation of the inner plane heating winding 221, and the number of coil windings is increased within a limited height, thereby increasing within a limited height space
- the working efficiency of the inner ramp heating winding 222 By extending the inner inclined section 520 along the inner inclined plane heating winding 222 arc, the inner inclined section 520 not only provides sufficient magnetic field strength for the inner inclined plane heating winding 222, but also maintains the equivalent of the inner plane section 510 to the inner plane heating winding 221 The distance between them makes the heating effect of the inner slope heating winding 222 and the inner plane heating winding 221 equivalent, which is conducive to uniform heating.
- the inner magnetic strip 500 further includes a protruding section 530, the protruding section 530 and the inner plane section 510 are inclined away from the inner One end of the segment 520 is connected, and the protruding segment 530 is perpendicular to the inner plane segment 510.
- the protruding section 530 is arranged along the height direction of the coil disk, and the central position of the inner heating zone 200 is concentratedly arranged. In this way, the magnetic field strength in the middle of the inner heating zone 200 is greatly increased, thereby greatly improving the heating efficiency in the middle of the inner heating zone 200 . It is beneficial to improve the heating efficiency in a limited space, fully and reasonably use the space, and improve the compactness of the structure.
- a mounting hole 231 is opened at the bottom of the inner support structure 230 for the protruding section 530 of the inner magnetic strip 500 to be installed.
- the protrusion 530 extends vertically upward from the mounting hole 231 and is inserted into the inner support structure 230.
- the mounting hole 231 penetrates along the height direction of the inner support structure 230.
- an inner support structure 230 is provided in the middle of the inner heating zone 200, and the first inner clamping rib 210 is provided on the inner support structure 230; the first inner clamping wire
- a first inner winding gap 240 is formed between the rib 210 and the coil holder 100, and the inner coil winding 220 is disposed in the first inner winding gap 240.
- the shape of the first inner clamping rib 210 may be many, taking the straight section and the arc section as an example, so that the first inner winding gap 240 may also have a straight section and an arc section, thereby connecting with the inner coil
- the inner plane heating winding 221 of the winding 220 corresponds to the inner slope heating winding 222.
- first inner clamping rib 210 is fixedly connected to the inner supporting structure 230, and the other end extends from the inner supporting structure 230 to the edge of the inner heating zone 200, so that the first inner clamping rib 210, the inner supporting structure 230 and the coil support 100
- the first inner winding gap 240 is formed by enclosing.
- the plurality of first inner clamping ribs 210 are arranged in a ring shape along the support structure, so that the first inner winding gaps are arranged in a ring shape. In this way, the winding of the inner coil winding 220 is facilitated.
- the shape of the inner coil winding 220 can be realized by adjusting the arrangement of the first inner clamping ribs 210.
- the winding in the first inner winding gap 240 is exemplified by dense winding.
- the coil disk also includes a second inner wire clamp, one end of the second inner wire clamp and the inner support
- the structure 230 is connected and is located above the first inner clamping rib 210, and a second inner winding gap (not shown) is formed between the second inner clamping rib and the first inner clamping rib 210
- the inner coil winding 220 is disposed in the second inner winding gap (not shown).
- the shape of the second inner clamping rib is similar to the shape of the first inner clamping rib 210, and also has a straight section and an arc-shaped section.
- the second inner clamping ribs are provided corresponding to the first inner clamping ribs 210, so that a second inner limit gap having a straight section and an arc-shaped section is formed between the second inner clamping ribs and the first inner clamping ribs 210.
- the width of the first inner clamping rib 210 is greater than the width of the second inner clamping rib, and the length of the first inner clamping rib 210 is greater than that of the second inner clamping rib length.
- a plurality of second inner clamping ribs are arranged along the circumferential direction of the inner support structure 230, corresponding to the first inner clamping ribs 210, so that the second inner limit gaps are arranged in a ring shape along the circumferential direction of the inner support structure 230.
- the winding in the second inner winding gap takes dense winding as an example.
- the coil disk further includes an inner insulation rib, and a plurality of the inner insulation ribs are along the first inner clamping line
- the ribs 210 are arranged in the longitudinal direction to form a plurality of inner winding grooves arranged along the longitudinal direction of the first inner clamping rib 210 on the first inner clamping rib 210.
- the shape of the cross section of the inner insulation rib may be various, such as a triangle, a square, and other polygons.
- the inner insulation ribs may extend along the width direction of the first inner clamping ribs 210, and the inner insulation ribs extend in a concave arc so that a plurality of inner insulation ribs can be enclosed to form a ring.
- the inner spacer ribs on the same first inner clamp rib 210 are arranged along the length of the first inner clamp rib 210, and the inner spacer ribs at the same position on the adjacent first inner clamp rib 210 are along the circumferential direction of the inner support structure 230 Arranged to form inner winding grooves extending circumferentially of the inner support structure 230.
- the number of coils that can be wound in the same inner winding slot can be set according to requirements, such as 1 turn, 2 turns, 3 turns, etc.
- the inner coil winding 220 is formed by the inner winding slot.
- the connection between the first inner clamping rib 210, the inner isolation rib and the inner support structure 230 may be detachable (via screws, snaps, glue, etc.) or may be integrally formed.
- the solution in which the first inner cable rib 210 and the second inner cable rib are provided is easier to implement.
- a double-layer coil structure is formed in the middle of the coil winding (the lower layer is densely wound and the upper layer is sparsely wound), which is beneficial to greatly improve the heating efficiency of the inner heating zone 200.
- an outer coil winding 330 is wound around the outer heating zone 300, the outer coil winding 330 has an outer planar heating winding 331 located in the middle of the outer heating zone 300, and is located at the edge and The outer inclined heating winding 332 is inclined upward; the outer magnetic strip 400 includes an outer planar section 410 provided corresponding to the outer planar heating winding 331, and an outer inclined section 420 provided corresponding to the outer inclined heating winding.
- the portion of the outer coil winding 330 near the outer support structure 340 is horizontally arranged, and the surrounding portion extends obliquely upward from the horizontal portion. That is, the central portion of the outer coil winding 330 is arranged in a plane (outer plane heating winding 331), and the edge portion of the outer coil winding 330 is arranged in an inclined plane (outer inclined heating coil 332) from the planar portion.
- tilt refers to the extension trend, so there are many specific implementation methods, such as plane tilt, arc tilt, and wave tilt.
- the coil density of the inclined portion is greater than the coil density of the planar portion.
- the outer inclined section 420 compensates the magnetic field strength of the outer inclined heating winding 332, so that the outer inclined heating winding 332 and the outer plane heating winding 331 are located
- the magnetic field strength is comparable, which is conducive to uniform heating.
- the outer inclined heating winding 332 is closer to the pot, which is beneficial to the heating of the pot.
- the width of the outer magnetic stripe 400 gradually increases from the middle to the edge of the outer heating zone 300.
- the strength of the magnetic field also increases with the extending direction of the magnetic stripe.
- the outer coil winding 330 that gradually increases in area is compensated, which greatly reduces the adjacent two external magnetic stripe 400. The difference between the distances makes the heating efficiency in the middle and the periphery of the outer heating zone 300 comparable.
- the outer inclined heating winding 332 is arranged in an arc shape, and the outer inclined section 420 corresponds to the outer inclined heating winding 332 in an arc shape , So that the distance between the outer inclined section 420 and the outer inclined heating winding 332 is equivalent to the distance between the outer planar section 410 and the outer planar heating winding 331.
- the outer inclined heating winding 332 is arranged in a concave arc shape, without affecting the operation of the outer plane heating winding 331, the number of coil windings is increased outside the limited height, thereby increasing outside the limited height space
- the working efficiency of the outer ramp heating winding 332 By extending the outer inclined section 420 along the outer inclined heating winding 332 in an arc shape, the outer inclined section 420 not only provides sufficient magnetic field strength for the outer inclined heating winding 332, but also maintains the equivalent of the outer planar section 410 to the outer planar heating winding 331 The distance between them makes the heating effect of the outer inclined heating winding 332 and the outer planar heating winding 331 comparable, which is conducive to uniform heating.
- an outer support structure 340 is provided between the inner heating zone 200 and the outer heating zone 300; the outer support structure 340 is provided with a first outer A wire clamping rib 310; a first outer winding gap 350 is formed between the first outer wire clamping rib 310 and the coil holder 100, and the outer coil winding 330 is disposed in the first outer winding gap 350.
- the shape of the first outer clamping rib 310 may be many.
- the first outer winding gap 350 may also have a straight section and an arc section, so as to connect with the outer coil
- the outer plane heating winding 331 of the winding 330 corresponds to the outer inclined heating winding 332.
- first outer wire clamping rib 310 is fixedly connected to the outer support structure 340, and the other end extends from the outer support structure 340 to the edge of the heating zone 300, so that the first outer wire clamping rib 310, the outer support structure 340, and the coil support 100
- the first outer winding gap 350 is enclosed.
- the plurality of first outer clamping ribs 310 are arranged in a ring shape along the support structure, so that the first outer winding gaps are arranged in a ring shape. In this way, it is advantageous for the winding of the outer coil winding 330.
- the shape of the outer coil winding 330 can be realized by adjusting the arrangement of the first outer clamping ribs 310.
- the winding in the first outer winding gap 350 is exemplified by dense winding.
- the coil disk further includes a second outer clamping rib 320, and one end of the second outer clamping rib 320 is connected to the
- the outer support structure 340 is connected and located above the first outer clamping rib 310, and a second outer winding gap 360 is formed between the second outer clamping rib 320 and the first outer clamping rib 310,
- the outer coil winding 330 is disposed in the second outer winding gap 360.
- the shape of the second outer clamping rib 320 is similar to the shape of the first outer clamping rib 310, and also has a straight section and an arc-shaped section.
- the second outer clamping rib 320 is disposed corresponding to the first outer clamping rib 310, so that a second outer limit having a straight section and an arc-shaped section is formed between the second outer clamping rib 320 and the first outer clamping rib 310 gap.
- the width of the first outer clamp rib 310 is greater than the width of the second outer clamp rib 320, and the length of the first outer clamp rib 310 is greater than the length of the second outer clamp rib The length of tendon 320.
- a plurality of second outer clamping ribs 320 are arranged along the circumferential direction of the outer support structure 340 corresponding to the first outer clamping ribs 310, so that the second outer limit gaps are arranged in a ring shape along the circumferential direction of the outer support structure 340.
- the enameled wire can be simply and reliably wound outside the first outer winding gap 350 and the second winding gap.
- the winding in the second outer winding gap 360 is exemplified by dense winding.
- a double-layer coil structure is formed in the middle of the coil winding (both upper and lower layers are densely wound), which is beneficial to greatly improve the heating efficiency of the outer heating zone 300.
- the coil disk also includes an outer insulation rib 370, a plurality of the outer insulation ribs 370 along the first outer
- the clamping ribs 310 are arranged in the longitudinal direction to form a plurality of outer winding grooves 371 arranged on the first outer clamping ribs 310 along the longitudinal direction of the first outer clamping ribs 310.
- the shape of the cross section of the outer insulation rib 370 may be various, such as a triangle, a square, and other polygons.
- the outer insulation ribs 370 may extend in the width direction of the first outer clamping ribs 310, and the outer insulation ribs 370 extend in a concave arc so that a plurality of outer insulation ribs 370 may be enclosed to form a ring.
- the outer isolation ribs 370 on the same first outer clamping rib 310 are arranged along the length of the first outer clamping rib 310, and the outer isolation ribs 370 at the same position on the adjacent first outer clamping rib 310 are along the outer support structure 340.
- the outer winding groove 371 Arranged circumferentially to form an outer winding groove 371 extending circumferentially of the outer support structure 340.
- the number of coils that can be wound outside the same outer winding slot 371 can be set according to requirements, such as 1 turn, 2 turns, 3 turns, etc.
- the outer coil winding 330 is formed by the outer winding slot 371 taking slack winding as an example.
- the connection between the first outer clamping rib 310, the outer isolation rib 370, and the outer support structure 340 may be detachable (via screws, snaps, glue, etc.), or may be integrally formed.
- the solution in which the first outer clamping rib 310 and the second outer clamping rib 320 are provided is easier to implement.
- the outer spacer 370 Through the arrangement of the outer spacer 370, a double-layer coil structure is formed in the middle of the coil winding (the lower layer is densely wound and the upper layer is sparsely wound), which is conducive to greatly improving the heating efficiency of the outer heating zone 300.
- the coil disk base 100 includes:
- the base plate 110 which has a winding area
- a limiting piece 120 is disposed on the base plate 110, and a winding gap for coil installation is formed between the limiting piece 120 and an inner side wall or an outer side wall of the winding area.
- the base plate 110 may have various shapes, such as a flat plate shape, an arc-shaped plate shape, or a three-dimensional structure composed of multiple parts such as a bottom and a side wall.
- the winding area may be provided on any desired area on the base plate 110, such as the bottom, the side wall, and the like.
- the winding area is an area that generates heat when the coil tray base 100 works, and the coil is wound in the winding area.
- the limiter 120 there can be many shapes of the limiter 120, and different shapes of the limiter 120 can be selected according to the substrate 110 of different shapes, or the shape of the limiter 120 can be set according to different working conditions.
- One end of the limiting piece 120 is connected to the base plate 110, and the other end extends along the extending direction of the base plate 110.
- the limiting piece 120 is made of insulating material, such as hard plastic.
- connection methods between the limiting piece 120 and the base plate 110 such as screw connection, snap connection, adhesive, etc.
- the limiting plate 120 and the base plate 110 may also be integrally formed .
- the limiter 120 may be disposed on the inner side or the outer side of the base plate 110.
- the limiter 120 and the inner side wall of the base 110 form a winding
- the limiting piece 120 is disposed on the outer side of the base plate 110
- a winding gap is formed between the limiting piece 120 and the outer side wall of the base plate 110.
- the coil is wound into the winding gap, the coil is clamped by the side wall of the stopper 120 and the base plate 110, so that the coil is fixed.
- a winding gap is formed between the limiting plate 120 and the inner or outer side wall of the base plate 110, and the coil is wound in the winding gap so that the coil It is clamped by the side wall of the base plate 110 and the limiting piece 120 to fix the coil.
- the coil is fixed without using glue, so that no odor will be generated when the coil generates heat. It is beneficial to the user's use; in addition, the efficiency of winding and fixing the coil in this way is greatly increased, and the stability of the coil after winding is greatly increased.
- the number of the limiting pieces 120 is multiple, and the plurality of limiting pieces 120 are arranged at intervals along the circumferential direction of the base plate 110.
- the plurality of limiting gaps are arranged along the circumferential direction of the base plate 110, so that the coil is restricted by the limiting pieces 120 at multiple positions in the extending direction of the coil It is clamped with the base plate 110, so that the installation of the coil is more stable and reliable.
- the arrangement shape of the limiting pieces 120 is the winding shape of the coil, and the shape of the coil can be realized by setting the arrangement shape of the limiting pieces 120 (the first coil is located at the (At the junction of the bit piece 120 and the substrate 110, the coil is wound on this basis). In this way, in the process of manufacturing the coil disk, it is more convenient to control the shape of the coil conveniently and reliably.
- the structure of the coil disk is specifically described below by taking a specific structure of the base disk 110 as an example.
- the base disk 110 has a receiving cavity, and the winding area includes a bottom winding area located at the bottom of the base disk. And a peripheral winding area located on the sidewall 112 of the substrate.
- the base plate 110 includes a bottom and a peripheral side wall surrounding the periphery of the bottom. The peripheral side wall extends from the peripheral edge of the bottom to one side of the bottom to enclose a container for heating (such as a pot) to be installed Containment cavity. In order to heat the container to be heated more evenly, or to achieve more heating methods, winding areas are provided on the bottom and peripheral side walls of the substrate.
- the limiting piece 120 includes a bottom limiting piece 121, and a support structure 125 extending toward the inside of the base plate is provided at the bottom of the base plate; one end of the bottom limiting piece 121 It is fixedly connected to the supporting structure 125 and the other end extends along the bottom surface 111 of the base plate to form a bottom winding gap 123 between the bottom limiting piece 121 and the bottom surface 111 of the base plate.
- the support structure 125 there may be many shapes of the support structure 125. Taking a columnar shape as an example, any structure that can provide a connection for the bottom stopper 121 and a gap between the connection point and the bottom surface 111 of the base plate may be used.
- the supporting structure 125 is provided at the middle of the bottom and extends toward the middle of the base plate, and a plurality of bottom limiting pieces 121 radiate from the supporting structure 125 to the surroundings.
- the connection position between the bottom limiting piece 121 and the support structure 125 can be set according to the radial dimension of the winding. Different connection positions determine different sizes of the bottom winding gap 123.
- the other end of the bottom limiting piece 121 extends along the bottom surface 111 to make the bottom winding gap 123 uniform. When the winding enters the bottom winding gap 123, the winding can be stably held no matter where it is.
- the support structure 125 and the bottom limiting piece 121 inside the base plate, the operation of the limiting piece 120 is less interfered by the external environment as much as possible, so that the stability of the limiting piece 120 is improved.
- the bottom of the base plate is provided with a bottom heat dissipation port 113 corresponding to the position of the bottom limiting piece 121.
- the shape and size of the bottom heat dissipation opening 113 are equivalent to the shape and size of the bottom restraining piece 121.
- the bottom heat dissipation opening 113 is located directly under the bottom restraining piece 121. Through the setting of the bottom heat dissipation port 113, the bottom limiting sheet 121 can dissipate heat very well, which is conducive to the stable operation of the bottom winding area.
- the bottom limiting sheet 121 is reduced in the process of forming the bottom limiting sheet 121 in the process of integral growth with the substrate 110, that is, the bottom heat dissipating opening 113 is beneficial to the bottom positioning Formation of sheet 121.
- the limiting piece 120 includes a side wall limiting piece 122, and a rib 126 extending toward the inside of the base plate 110 is provided on the base plate side wall 112; One end of the wall limiting piece 122 is fixedly connected to the supporting rib 126, and the other end extends from the bottom to the top along the side wall 112 of the base plate to be between the side wall limiting piece 122 and the base plate side wall 112
- the sidewall winding gap 124 is formed.
- the ribs 126 there may be many shapes of the ribs 126. Taking an annular shape as an example, any structure that can provide a connection for the side wall stopper 122 and a gap between the connection point and the base plate side wall 112 Yes.
- the rib 126 is provided at an edge position of the bottom and extends upward, and a plurality of side wall limiting pieces 122 extend along the inner side wall of the base plate 110 from different positions of the rib 126.
- the connection position of the side wall limiting piece 122 and the rib 126 can be set according to the radial dimension of the winding. Different connection positions determine different sizes of the side wall winding gap 124.
- the other end of the side wall stopper 122 extends along the inner side wall of the base plate 110, so that the side wall winding gap 124 is uniform. When the winding enters the side wall winding gap 124, the winding can be Stable clamping.
- the rib 126 and the side wall limiting piece 122 inside the base plate 110, the operation of the limiting piece 120 is less interfered by the external environment as much as possible, so that the stability of the limiting piece 120 is improved.
- the bottom of the base plate 110 defines a side wall heat dissipation opening 114 corresponding to the position of the side wall limiting piece 122.
- the shape and size of the side wall heat dissipation opening 114 are equivalent to the shape and size of the side wall restraining piece 122.
- the side wall heat dissipation opening 114 is located outside the side wall restraining piece 122. Through the arrangement of the side wall heat dissipation opening 114, the side wall limiting piece 122 can dissipate heat very well, which is conducive to the stable operation of the side heating zone.
- the side wall stopper 122 reduces the difficulty of forming the side wall stopper 122 in the process of growing together with the substrate 110, that is, the side wall heat dissipation opening 114 is provided with This facilitates the formation of the side wall limiting piece 122.
- the inner side wall of the base plate 110 may have many shapes. Taking an arc shape as an example, the inner side wall of the base plate 110 is provided with a concave arc, and the side wall limiting piece 122 is provided with a concave arc , So that the side wall winding gap 124 is evenly arranged along the length direction of the side wall limiting piece 122.
- the shape of the side wall stopper 122 is the same as the shape of the inner side wall of the base plate, and the curvature of the two is the same, so that the winding gap 124 of the side wall is very uniform, which is conducive to the stable installation of the winding.
- an inner winding slot 131 is formed in the middle of the base plate 110, and an inner lead 310 hole is opened at the bottom of the inner winding slot 131 for internal
- the lead wire 310 passes through, so that the inner lead wire 310 is compressed by the winding in the inner winding groove 131, and/or, an outer winding groove 132 is formed on the edge of the base plate 110 for the outer winding after the winding
- the lead 320 is installed.
- the inner winding groove 131 there are many ways to form the inner winding groove 131, which can be directly opened on the base plate 110, or can be formed by installing parts on the base plate 110, such as by setting a plurality of limit ribs 126 To form an enclosure.
- the length of the inner winding groove 131 can be set as required, for example, 1/4 ring, 1/2 ring, complete ring, etc. It is worth noting that the inner lead 310 is a wire drawn from the input end of the winding, and the outer lead 320 is a wire drawn from the output end of the winding.
- the inner lead 310 first passes through the inner winding slot 131 through the inner lead 310 through the inner winding slot 131, and then the winding is wound in the inner winding slot 131, and the winding in the inner winding slot 131 (the winding is at least (Including the first coil), pressed above the inner lead 310, so set, so that the end of the inner lead 310 can be very stable fixed, thereby avoiding the displacement of the winding in the extension direction and causing dimensional errors, which is conducive to improving the winding The accuracy of the coil.
- the outer winding groove 132 may be formed in various ways as the inner winding groove 131, and its length may also be 1/4 ring, 1/2 ring, and complete ring.
- the outer winding groove 132 is provided at the edge of the base plate 110 to fix the winding after the winding is completed.
- the outer winding slot 132 is formed at a position higher than the inner winding slot 131, so that the outer winding slot 132 is closer to the position where the winding is to be completed. At the end of the winding, the winding extends along the outer winding slot 132, and at least the last winding is provided in the outer winding slot 132. After the winding is completed, the outer lead 320 extends from the outer winding slot 132.
- the coil disk usually further includes a disk base 200 matched with the coil disk group, and the disk base 200 is fixedly connected to the coil disk group.
- the base plate 110 has a receiving cavity
- the disc base 200 is installed in the receiving cavity
- the magnetic stripe is provided corresponding to the winding coil.
- an inner limiting rib 210 is provided on the bottom of the disk base 200, and the side of the inner limiting rib 210 away from the disk base 200 is installed in the inner winding groove 131 of the base plate 110; and /Or, an outer limiting rib 220 is provided at the bottom of the disk base 200, and the side of the outer limiting rib 220 away from the disk base 200 is installed in the outer winding groove 132 of the base plate 110.
- an inner limiting rib 210 is provided corresponding to the inner winding groove 131
- an outer limiting rib 220 is provided corresponding to the outer winding groove 132.
- the inner limit rib 210 is installed in the inner winding groove 131 to suppress and limit the inner lead 310, thereby achieving further (limiting the vertical direction and increasing the compression strength) to limit the inner lead
- the purpose of 310; the outer limit rib 220 is installed in the outer winding groove 132 to suppress and limit the outer lead 320, so as to further (limit the vertical direction and increase the compression strength) to limit the outer lead 320 purpose.
- a positioning hole 127 penetrating through the substrate 110 is opened at the bottom of the base plate 110 for the inner lead 310 to pass through and fasten before winding.
- the hole diameter of the positioning hole 127 is 2-10 mm, the distance L between the center of the positioning hole 127 and the bottom winding gap 123 (the bottom limit gap 123 and the position close to the support structure 125) is 0-6 mm, and the positioning hole 127 is located at the bottom winding
- the inner side of the wire gap 123; the upper surface of the positioning hole 127 is flat or slightly lower than the surface of the substrate 110 near the bottom winding gap 123, and the distance range is 0 to 6mm (this setting is advantageous for the inner lead 310 to enter and pass through the positioning hole 127);
- the bottom surface of the positioning hole 127 does not exceed the bottom surface of the base plate 110. This arrangement facilitates the inner lead 310 to pass through the positioning hole.
- the wire groove 128 is used for fixing, and the bottom of the base plate 110 is provided with a wire groove 128 for the inner lead 310 to be fastened before winding.
- a thread buckle groove 128 is provided on the inner side of the bottom winding gap 123, the opening of the thread buckle groove 128 is provided in the clockwise direction, and the thread groove retaining rib 129 is provided in the counterclockwise direction; the upper surface of the thread groove retaining rib 129 is close to the bottom
- the surface of the base plate 110 of the winding gap 123 is flat or slightly lower in the distance range of 0 to 6 mm (this configuration is advantageous for the inner lead 310 to enter and pass through the wire groove 128), and the bottom surface of the groove groove rib 129 does not exceed the bottom surface of the base plate 110, so
- the arrangement facilitates the inner lead 310 to protrude from the buckle groove 128; the buckle groove 128 is an open type, and the shapes of the buckle groove 128 and the wire groove rib 129 are not limited to elong
- the present application also proposes a coil disk, which includes a disk base 200 and a coil disk base 100.
- a coil disk base 100 For the specific structure of the coil disk base 100, refer to the above embodiments. Since this coil disk adopts all the technical solutions of all the above embodiments, Therefore, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be elaborated here.
- the disk base 200 is connected to the coil disk base 100.
- the present application also proposes a cooking cooker.
- the cooking cooker includes a coil tray or a coil tray holder 100.
- the cooking cooker adopts all the above embodiments. All the technical solutions therefore have at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.
- the cooking utensils can be cooking equipment that uses coil electromagnetic heating, such as rice cookers, induction cookers, electric ovens, microwave ovens, and electric ovens.
- the cooking utensil in order to improve the convenience of connecting the base 400 to the coil plate, includes a base 400 on which a positioning post 410 is provided; the coil plate holder 100 or the plate holder 200 corresponds to the positioning
- the post 410 is provided with a positioning hole 260; the cooking appliance further includes a fastener 420, and the fastener 420 is fixedly connected to the positioning post 410 passing through the positioning hole 260.
- the positioning post 410 is vertically arranged upward, and the cross-sectional shape of the positioning post 410 may be many, such as a circle, an ellipse, and a polygon, etc. Taking a circular arrangement as an example.
- the positioning hole 260 opened on the coil base 100 as an example, when the coil base 100 is installed on the base 400, the positioning hole 260 is sleeved on the positioning column 410.
- the fastener 420 is fixedly connected to the positioning post 410 to prevent the positioning post 410 from falling out of the positioning hole 260. In this way, the assembly process between the coil base 100 and the base 400 is greatly simplified, which is beneficial to improve the assembly efficiency of the coil base 100.
- the positioning post 410 is a stepped post, the positioning hole 260 is a stepped hole, and the step of the positioning post 410 is in contact with the step of the positioning hole 260, In order to define the distance between the base 400 and the coil disk base 100 or the disk base 200.
- the large diameter end of the stepped shaft is located at the lower part, and the small diameter end is located at the upper part; the large diameter end of the stepped hole is located at the lower part, and the small diameter end is located at the upper part.
- the top of the large-diameter end of the stepped shaft is in contact with the top of the large-diameter end of the stepped hole to support the coil base 100, so that the distance between the base 400 and the coil base 100 can be achieved by the specific size at the setting stage.
- the fastener 420 may be many ways to connect the fastener 420 to the fixed column, such as a snap connection, a direct snap connection, or an adhesive connection.
- the positioning post 410 is extended out of the positioning hole 260, and then under the action of pressure and/or high temperature, the extended positioning post 410 is deformed so that the size of the deformed portion is larger than The diameter of the positioning hole 260, so that the positioning column 410 and the positioning hole 260 are fixed.
- the fastener 420 is formed by deforming a portion of the positioning post 410 that protrudes from the positioning hole 260 by pressing and/or melting.
- a hot pressing process is used as an example, that is, the portion where the positioning pillar 410 protrudes is simultaneously heated and pressurized.
- the connection process of the coil tray base 100 and the base 400 is further greatly simplified, which is beneficial to further improve the assembly efficiency of the cooking utensils.
- the present application proposes a coil disk having an irregularly shaped heating zone, so as to make the heating effect more uniform.
- the coil disk includes a disk base 100 and a first coil winding 200, and a first winding groove is provided on the peripheral side wall of the disk base 100, so The first coil winding 200 is wound in the first winding slot along a preset trajectory, and the first coil winding 200 is arranged in a special shape to improve the uniformity of the heating effect of the coil disk.
- the first coil winding 200 is shaped to include at least the following two aspects.
- the first coil winding 200 is shaped to be shaped in the height direction of the peripheral side wall of the disk holder.
- the first coil winding 200 can form a plurality of heating zones with a height difference, which can further improve the uniformity of the heating effect of the coil disk;
- the overall shape of the first coil winding 200 is irregularly arranged, for example, the first coil winding 200 can be arranged elliptically Or in a polygonal configuration, so that the first coil winding 200 can be adapted to an elliptical heating appliance or a polygonal heating appliance, which can make the distance between the heating appliance and the coil winding smaller, so that the heating effect of the heating appliance can be more uniform .
- the preset trajectory has peaks and valleys, and there is a height difference between the peaks and the valleys, so that the first coil winding 200 forms a height difference Multiple heating zones.
- the preset trajectory has a peak portion and a valley portion, and the peak portion and the valley portion There is a height difference between them, so multiple heating zones with height differences can be formed, so that the heating zone can be decomposed, that is, the strongest magnetic field area has been changed from a central position to the peak heating zone and valley heating Two heating positions in the zone, the strongest magnetic field in the peak heating zone is concentrated in the middle heating position of the peak heating zone, the strongest magnetic field in the valley heating zone is concentrated in the middle heating position of the valley heating zone, and the peak heating There is a height difference between the zone and the valley heating zone, and the heights of the intermediate heating positions of the two are different, so the uniformity of the heating effect of the coil disk can be further improved.
- the first coil winding 200 includes an upper half-turn winding 210, a transition winding 220, and a lower half-turn winding 230 that are sequentially wound along the height direction of the disk base 100; the upper half-turn winding 210 is formed In the first heating zone, the transition winding 220 forms a second heating zone, and the lower half-turn winding 230 forms a third heating zone.
- the first heating zone, the second heating zone, and the third heating zone are distributed in order in the height direction of the disk base 100, the areas with the strongest magnetic fields in the first heating zone, the second heating zone, and the third heating zone
- the different heights can further make the high-temperature heating areas of the first heating area, the second heating area, and the third heating area have different heights, so that the uniformity of the heating effect of the coil disk in the height direction of the disk base 100 can be improved.
- the upper half-turn winding 210, the transition winding 220 and the lower half-turn winding 230 is staggered along the circumferential direction of the disk base 100, so that the heating effect of the first heating zone, the second heating zone, and the third heating zone in the circumferential direction of the disk base 100 can be further improved Uniformity.
- the design of the present application is not limited to this.
- the first coil winding 200 may further include N first half-turn windings sequentially wound along the height direction of the disk base 100, where N is greater than or equal to A positive integer of 4; in addition, the first coil winding 200 may further include M second half-turn windings sequentially wound along the circumferential direction of the disk base 100, where M is a positive integer greater than or equal to 2.
- the first coil winding 200 includes a plurality of irregular toroidal coils arranged in a nested manner, and each of the irregular toroidal coils includes multiple sets of upper, transition, and lower segments connected in sequence;
- the upper section of the irregular loop coil constitutes the upper half-turn winding 210, a plurality of transition sections of the irregular loop coil form the transition winding 220, and a plurality of lower sections of the irregular loop coil form the lower half-turn winding 230.
- each irregular loop coil is connected in sequence at the head and end, and each irregular loop coil may be divided into multiple groups of sequentially connected upper, transition, and lower segments.
- the disk base 100 further includes a magnetic stripe bracket 400, and the magnetic stripe bracket 400 is provided with a magnetic stripe 500;
- the magnetic strip 500 is disposed corresponding to the upper half-turn winding 210 and/or the lower half-turn winding 230.
- the magnetic strip 500 is provided corresponding to the upper half-turn winding 210; as shown in FIG. 61, in the second embodiment, the magnetic strip 500 corresponds to The lower half-turn winding 230 is arranged; as shown in FIG.
- the magnetic strip 500 is arranged corresponding to the upper half-turn winding 210 and the lower half-turn winding 230, because the magnetic strip 500 corresponds to the upper half
- the coil winding 210 and/or the lower half-turn winding 230 are provided, and the magnetic strip 500 has a converging effect on the magnetic induction wires generated by the upper half-turn winding 210 and/or the lower half-turn winding 230, so that the concentration density of the magnetic induction wires It is larger, so that the heating device per unit area (not shown) can contact more magnetic induction lines, so that the heating rate of the coil disk can be increased.
- the design of the present application is not limited to this.
- the magnetic strip 500 may also be provided corresponding to the transition winding 220.
- a second winding slot is provided on the bottom wall of the disk base 100, and a second coil winding 300 is wound in the second winding slot.
- the second coil winding 300 at the bottom and the first coil winding 200 at the side wall can heat the bottom and the side wall of the heating appliance at the same time. In this way, tumbling heating can be achieved, so that the heating effect of the coil disk is more uniform.
- the second coil winding 300 includes a plurality of sub-coil windings (not shown).
- the shapes of the plurality of sub-coil windings are configured to fully cover the bottom of the disk base 100.
- the bottom of the disk base 100 is round, and the coil winding includes two A semi-circular sub-coil winding or four 90° sector-shaped sub-coil windings.
- the second coil winding 300 is concentric and the second coil winding 300 is a sparse coil winding, that is, the second coil winding 300 Sparsely formed.
- Sparse winding and dense winding are two common winding methods of coil winding. Among them, the advantages of the dense winding method are close contact between the wires, the magnetic field is strong, the area is large, and the efficiency is high. The disadvantage of the dense winding method is poor heat dissipation. And enameled wire is prone to short circuit risk.
- the advantages of the sparse winding method are convenient winding, good heat dissipation effect, low risk of short circuit, and easy quality control;
- the disadvantage of the sparse winding method is that the space occupied by the winding is larger than the dense winding, on the one hand, the coupling between the windings is reduced , The leakage inductance will be greater than that of dense winding; on the other hand, the distributed capacitance between the loose wires is larger, and the loss of high-frequency transformers working at higher frequencies will increase.
- the second coil winding 300 has a concentric circle shape, and the second coil winding 300 is formed by a sparse winding process. In this way, the second coil winding 300 has a good heat dissipation effect and quality is easy to control.
- the design of the present application is not limited to this.
- the second coil winding 300 may also be arranged in a polygonal shape, and the second coil winding 300 may be wound by a sparse or dense winding process. Made.
- the first coil winding 200 is arranged in an oval shape or a polygonal shape, so that the first coil winding 200 can be adapted to an elliptical heating appliance Or a polygonal heating device, and thus the distance between the heating device and the coil winding can be made smaller, so that the heating effect of the heating device can be made more uniform.
- the polygon includes quadrilateral, hexagon, octagon and other shapes.
- a housing cavity in which the heating appliance is placed is provided in the tray base 100, and the housing cavity is configured to fit the shape of the heating appliance; the first coil winding 200 is wound around On the outer peripheral wall of the accommodating cavity.
- the accommodating cavity may be arranged in an oval shape or a polygon shape.
- the present application also proposes a cooking appliance (not shown).
- the cooking appliance includes the coil disk.
- the specific structure of the coil disk refer to the above embodiments. Since the cooking appliance proposed in this application uses all the technologies of all the above embodiments The solution therefore has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.
- the cooking appliance is a rice cooker, and in other embodiments, the cooking appliance may also be an induction cooker, an electric pressure cooker, a cooking machine, an electric cooker, a wall-breaking machine, and the like.
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Abstract
一种线圈盘和烹饪炊具,其中,所述线圈盘包括:支撑结构(300),所述支撑结构(300)位于线圈盘的中部;第一夹线筋(100),所述第一夹线筋(100)的一端与所述支撑结构(300)连接,另一端向远离所述支撑结构(300)的方向延伸;第二夹线筋(200),所述第二夹线筋(200)位于所述第一夹线筋(100)的下方,所述第二夹线筋(200)的一端与所述支撑结构(300)连接,另一端向远离所述支撑结构(300)的方向延伸;所述第一夹线筋(100)、第二夹线筋(200),以及所述支撑结构(300)围合形成供漆包线绕制的第一夹线间隙。
Description
优先权信息
本申请要求2019年1月3日申请的、“申请号为201910013910.6、名称为线圈盘和烹饪炊具”、“申请号为201920022962.5、名称为线圈盘和烹饪炊具”、“申请号为201920017254.2、名称为线圈盘座、线圈盘和烹饪炊具”、“申请号为201920017272.0、名称为线圈盘和烹饪炊具”、“申请号为201920022963.X、名称为线圈盘和烹饪器具”的五个中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及线圈盘技术领域,特别涉及一种线圈盘和烹饪炊具。
随着技术的发展,线圈盘的使用越来越广泛,如应用于电磁炉、电饭煲等烹饪炊具中。现有的线圈盘的线圈,通常通过胶水固定。当线圈工作发热时,会使得胶水产生异味,不利于用户对烹饪炊具的使用。
发明内容
本申请的主要目的是提供一种线圈盘,旨在提供一种新的绕线方式,避免线圈盘在使用过程中产生异味。
为实现上述目的,本申请提出的线圈盘,包括:
支撑结构,所述支撑结构位于线圈盘的中部;
第一夹线筋,所述第一夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;
第二夹线筋,所述第二夹线筋位于所述第一夹线筋的下方,所述第二夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;
所述第一夹线筋、第二夹线筋,以及所述支撑结构围合形成供漆包线绕制的第一夹线间隙。
优选地,所述第一夹线筋的数量为多个,多个所述第一夹线筋沿所述支撑结构的周向呈辐射状排布;和/或,
所述第二夹线筋的数量为多个,多个所述第二夹线筋沿所述支撑结构的周向呈辐射状排布,以使第一夹线间隙沿所述支撑结构的周向排布。
优选地,所述第一夹线筋的宽度自所述支撑结构向外逐渐增加;和/或,
所述第二夹线筋的宽度自所述支撑结构向外逐渐增加。
优选地,所述第一夹线筋和所第二夹线筋具有平直段,以使所述第一夹线间隙的径向截面具有平直段;和/或,
所述第一夹线筋和所第二夹线筋具有阶梯段,以使所述第一夹线间隙的径向截面具有阶梯段;和/或,
所述第一夹线筋和所第二夹线筋具有弧形弯曲段,以使所述第一夹线间隙的径向截面具有弧形弯曲段。
优选地,绕制于所述第一夹线间隙中的线圈绕组的层数为2~5层。
优选地,所述第一夹线间隙的高度H为2~20mm。
优选地,所述线圈盘包括内环加热区和外环加热区;
所述第一夹线间隙包括位于所述内环加热区的内夹线间隙和位于所述外环加热区的外夹线间隙,所述内夹线间隙和所述外夹线间隙向上倾斜设置且倾斜角度不同。
优选地,所述外夹线间隙包括呈上下排布的第一绕线间隙和第二绕线间隙,所述第一绕线间隙和第二绕线间隙的倾斜角度不同。
优选地,所述支撑结构包括位于所述内环加热区的内支撑结构和位于所述外环加热区的外支撑结构;
所述第一夹线筋包括第一内夹线筋和第一外夹线筋,所述第二夹线筋包括第二内夹线筋和第二外夹线筋;
所述第一内夹线筋和第二内夹线筋自内支撑结构朝外环加热区的方向、向上倾斜设置,以在所述第一内夹线筋和第二内夹线筋之间形成内夹线间隙;
所述第一外夹线筋和第二外夹线筋自外支撑结构朝远离内环加热区的方向、向上倾斜设置,以在所述第一外夹线筋和第二外夹线之间形成外夹线间隙。
优选地,所述线圈盘包括内环加热区和外环加热区;所述第一夹线间隙包括位于所述内环加热区的内夹线间隙和位于所述外环加热区的外夹线间隙;
所述外夹线间隙包括呈上下排布的第一绕线间隙和第二绕线间隙,和/或,所述内夹线间隙包括呈上下排布的第三绕线间隙和第四绕线间隙;
所述第一绕线间隙和第二绕线间隙分别设置有第一线圈绕组和第二线圈绕组;和/或,所述第三绕线间隙和第四绕线间隙分别设置有第三线圈绕组和第四线圈绕组。
优选地,所述第一线圈绕组与所述第二线圈绕组相互独立;或者,
所述第一线圈绕组与所述第二线圈绕组串联;或者,
所述第一线圈绕组与所述第二线圈绕组并联。
优选地,所述第三线圈绕组与所述第四线圈绕组相互独立;或者,
所述第三线圈绕组与所述第四线圈绕组串联;或者,
所述第三线圈绕组与所述第四线圈绕组并联。
优选地,所述线圈盘包括控制电路板,所述控制电路板上设置第一切换电路,所述第一切换电路分别与所述第一线圈绕组和第二线圈绕组连接,以切换所述第一线圈绕组和第二线圈绕组的连接关系;和/或,
所述控制电路板上设置第二切换电路,所述第二切换电路分别与所述第三线圈绕组和第四线圈绕组连接,以切换所述第三线圈绕组和第四线圈绕组的连接关系。
优选地,所述线圈盘还包括:
与所述第一线圈绕组配置的第一电感L1和第一电阻R1;
与所述第二线圈绕组配置的第二电感L2和第二电阻R2;
与所述第三线圈绕组配置的第三电感L3和第三电阻R3;
与所述第四线圈绕组配置的第四电感L4和第四电阻R4;
所述第一电感L1小于所述第二电感L2和/或第四电感L4;
所述第一电阻R1大于所述第二电阻R2和/或第四电阻R4;
所述第三电感L3小于所述第四电感L4和/或第二电感L2;
所述第三电阻R3大于所述第四电阻R4和/或第二电阻R2。
优选地,位于所述内夹线间隙内的线圈绕组的高度h1,和位于外夹线间隙内的线圈绕组的高度h2相当。
优选地,所述第一夹线间隙包括内弧段,所述内弧段自所述支撑结构向下弯曲延伸。
优选地,所述第一夹线间隙还包括过渡段和外弧段;所述内弧段自所述支撑结构向下呈凹弧设置,所述外弧段自所述过渡段向上呈凹弧设置,所述内弧段和所述外弧段通过过渡段圆弧过渡连接。
优选地,所述第一夹线筋上开设有第一散热口;和/或,
所述第二夹线筋上开设有第二散热口。
优选地,相邻的两所述第一夹线筋之间具有第一间隙,所述第二夹线筋对应所述第一间隙位于相邻两所述第一夹线筋之间。
优选地,所述线圈盘还包括线圈支架,所述线圈支架位于所述第二夹线筋的下方,所述第二夹线筋、线圈支架以及所述支撑结构之间围合形成第二夹线间隙;
所述第一夹线间隙和第二夹线间隙通过开口连通,在线圈盘的漆包线的绕制过程中,当漆包线经过开口时,从第一夹线间隙进入到第二夹线间隙,或者从第二间隙进入到第一夹线间隙,以使漆包线通过开口在第一夹线间隙和第二夹线间隙之间交替绕制。
优选地,开口沿所述线圈盘的径向设置,漆包线每次经过该开口时都从第一夹线间隙进入到第二夹线间隙,或者从第二间隙进入到第一夹线间隙,以使第一夹线间隙和第二夹线间隙中的线圈依次交替绕制。
本申请技术方案中,通过在第一夹线筋和第二夹线筋的设置,以在第一夹线筋和第二夹线筋之间形成第一夹线间隙,漆包线绕制在绕线间隙中,使得线圈被第一夹线筋和第二夹线筋夹持,从而实现对线圈的固定,相较于现有的固定方式,线圈的固定不需要使用胶水,从而在线圈发热时也不会产生异味,有利于用户的使用;另外,通过该种方式绕制和固定线圈的效率大幅增加,绕制后的线圈稳定性的得到大幅增加;值得说明的是,由于第一夹线筋和第二夹线筋均具有自由端,使得第一夹线筋和第二夹线筋的活动更加灵活,当向第一夹持间隙中绕制线圈时,有利于线圈的进入和夹持,特别是在设置多层线圈时,有利于线圈在第一夹持间隙中的排布。
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请线圈盘一实施例的结构示意图;
图2为图1的剖面结构示意图;
图3为本申请线圈盘另一实施例的结构示意图;
图4为图3的剖面结构示意图;
图5为本申请线圈盘又一实施例的结构示意图;
图6为图5的剖面结构示意图;
图7为本申请线圈盘再一实施例的结构示意图;
图8为图7的背面结构示意图;
图9为图7的剖面结构示意图;
图10为本申请线圈盘还一实施例的结构示意图;
图11为图10中A处的局部放大图;
图12为图10未绕制线圈绕组时的细节结构示意图;
图13为本申请线圈盘还一实施例的内部结构示意图;
图14为本申请线圈盘还一实施例的结构示意图;
图15为图14的背面结构示意图;
图16为图14的剖面结构示意图;
图17为本申请线圈盘还一实施例的内部结构示意图;
图18为本申请线圈盘一实施例中线圈绕组与控制电路板连接的示意图;
图19为本申请烹饪炊具一实施例的结构示意图;
图20为本申请线圈盘另一实施例的结构示意图;
图21为图20中外部磁条的结构示意图;
图22为图20中内部磁条的结构示意图;
图23为本申请线圈盘再一实施例的结构示意图;
图24为图23另一角度的结构示意图;
图25为图23的内部结构示意图;
图26为本申请线圈盘再一实施例的结构示意图;
图27为图26安装线圈绕组后的结构示意图;
图28为图27另一角度的结构示意图;
图29为图27的内部结构示意图;
图30为本申请线圈盘再一实施例的结构示意图;
图31为图30另一角度的结构示意图;
图32为图30背面的结构示意图;
图33为图30中内部磁条的结构示意图;
图34为图30中外部磁条的结构示意图;
图35为本申请线圈盘座一实施例的结构示意图;
图36为图35另一角度的结构示意图;
图37为图36中A处的局部放大图;
图38为实用新型线圈盘座的基盘的部分结构示意图;
图39为实用新型线圈盘的盘座的结构示意图;
图40为本申请线圈盘座未绕线圈的结构示意图;
图41为图40中B处的局部放大图;
图42为图40中C处的局部放大图;
图43为本申请线圈盘座绕线圈的结构示意图;
图44为图43中D处的局部放大图;
图45为图43中E处的局部放大图;
图46为本申请线圈盘另一实施例的结构示意图;
图47为图46中F处的局部放大图;
图48为本申请线圈盘又一实施例的结构示意图;
图49为图48中A-A处的剖面结构示意图;
图50为本申请线圈盘再一实施例的结构示意图;
图51为图50中G处的局部放大图;
图52为图50中B-B处的剖面结构示意图;
图53为本申请烹饪炊具一实施例的结构示意图;
图54为图53中H处的局部放大图;
图55为本申请烹饪炊具另一实施例的结构示意图;
图56为图55中I处一实施例的局部放大图;
图57为图55中I处另一实施例的局部放大图;
图58为本申请盘座一实施例的结构示意图;
图59为线圈绕组与磁条支架一实施例的结构示意图;
图60为图59的主视结构示意图;
图61为线圈绕组(包括第一线圈绕组和第二线圈绕组)与磁条支架另一实施例的主视结构示意图;
图62为线圈绕组与磁条支架再一实施例的主视结构示意图;
图63为线圈绕组一实施例的结构示意图;
图64为线圈绕组另一实施例的结构示意图;
图65为盘座一实施例与锅具安装后的结构示意图;
图66为图65的剖视结构示意图;
图67为盘座另一实施例与加热器具安装后的结构示意图。
下表格为说明书附图1至19所对应的标号说明(其他附图的标号说明可参照具体实施例中响应部分的内容):
标号 | 名称 | 标号 | 名称 |
100 | 第一夹线筋 | 110 | 第一间隙 |
120 | 内夹线筋 | 121 | 第一内夹线筋 |
122 | 第一外夹线筋 | 160 | 第一散热口 |
200 | 第二夹线筋 | 210 | 第二间隙 |
220 | 外夹线筋 | 221 | 第二内夹线筋 |
222 | 第二外夹线筋 | 300 | 支撑结构 |
310 | 内支撑结构 | 320 | 外支撑结构 |
400 | 第一夹线间隙 | 410 | 内夹线间隙 |
411 | 第三绕线间隙 | 412 | 第四绕线间隙 |
420 | 外夹线间隙 | 421 | 第一绕线间隙 |
422 | 第二绕线间隙 | 430 | 第二夹线间隙 |
450 | 开口 | 500 | 线圈支架 |
600 | 磁条 | 700 | 底座 |
800 | 线圈绕组 | 810 | 第一线圈绕组 |
820 | 第二线圈绕组 | 830 | 第三线圈绕组 |
840 | 第四线圈绕组 | 850 | 内弧段 |
860 | 过渡段 | 870 | 外弧段 |
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。同时,全文中出现的“和/或”的含义为,包括三个方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请主要提出一种线圈盘,主要应用于烹饪炊具中,以增加线圈安装的稳定性和可靠性,同时,避免在线圈的固定过程中使用胶水,避免在线圈盘的使用过程中产生异味。同时,通过设置不同形状的夹线筋形状,使得线圈盘可以适用于不同的工作平台,以对不同的锅具进行加热。通过对夹线间隙中的结构进行改进,使得位于夹线间隙中的线圈绕组800的排列形状、尺寸、相对位置关系等得到想要的改变,以使线圈盘的加热更加均匀。
以下将主要描述线圈盘的具体结构。
参照图1至图6,在本申请实施例中,该线圈盘包括:
支撑结构300,所述支撑结构300位于线圈盘的中部;
第一夹线筋100,
所述第一夹线筋100的一端与所述支撑结构300连接,另一端向远离所述支撑结构300的方向延伸;
第二夹线筋200,所述第二夹线筋200位于所述第一夹线筋100的下方,所述第二 夹线筋200的一端与所述支撑结构300连接,另一端向远离所述支撑结构300的方向延伸;
所述第一夹线筋100、第二夹线筋200,以及所述支撑结构300围合形成供漆包线绕制的夹线间隙。
具体地,本实施例中,支撑结构300的形状可以有很多,以呈柱状设置为例,支撑结构300的横截面可以为三角形、圆形、椭圆形、方形等等,以呈圆形为例。支撑结构位于线圈盘的中部,则可以理解为将支撑结构设置在线圈盘整体的中部区域,不受线圈盘的具体形状和组成(既可以为整体的线圈盘,也可以为由多个子线圈盘组合而成的线圈盘)的限制。第一夹线筋100和第二夹线筋200设置在支撑结构300的侧壁上。第一夹线筋100和第二夹线筋200和支撑结构300的连接方式可以有很多,可以通过,如通过螺钉连接、卡扣连接、胶粘等,当然,在一些实施例中,也可以将第一夹线筋100和第二夹线筋200与支撑结构300一体成型设置。
第一夹线筋100和第二夹线筋200的形状和结构可以相同,也可以不同,只要在第一夹线筋100和第二夹线筋200之间能形成第一夹线间隙400即可。下面以介绍第一夹线筋100为例,第二夹线筋200有第一夹线筋100配合,以围合形成所需要的第一夹线间隙400。
第一夹线筋100的形状可以有很多,可以根据不同形状的锅具来设置不同的形状,从而使得第一夹线间隙400中的线圈绕组800与锅具的形状适配;第一夹线筋100的形状还可以根据不同的工况需求来设置,本实施例中,以呈长条形设置为例。第一夹线筋100的一端与支撑结构300固定连接,另一端向远离支撑结构300的方向延伸,可以沿垂直于支撑结构300的长度方向延伸,也可以倾斜向上或者倾斜向下延伸,具体的延伸方式根据具体的工况或者实际需求确定。第一夹线筋100和和第二夹线筋200由绝缘的硬质材料制成,与硬质塑料。
为了提高绕线效果,所述第一夹线筋100的数量为多个,多个所述第一夹线筋100沿所述支撑结构300的周向呈辐射状排布;和/或,所述第二夹线筋200的数量为多个,多个所述第二夹线筋200沿所述支撑结构300的周向呈辐射状排布,以使夹线间隙沿所述支撑结构300的周向排布。即多个第一夹线筋100的一端均与支撑结构300连接,另一端以支撑结构300为中心,向四周辐射排列;同理,多个第二夹线筋200的一端均与支撑结构300连接,另一端以支撑结构300为中心,向四周辐射排列。如此,使得第一夹线间隙400沿支撑结构300的周向排布。使得漆包线绕制到第一夹线间隙400中时,可以多个位置被夹持,从而提高漆包线被夹持的稳定性。
关于第一夹线筋100和第二夹线筋200的相对位置关系,第二夹线筋200位于第一夹线筋100的下方可以包括多种情形,可以根据不同的需求设置不同的情形:第一种情形,第二夹线筋200位于第一夹线筋100的正下方,此时的第一夹线间隙400的截面呈倒U形设置;第二种情形,第二夹线筋200的部分位于第一夹线筋100的正下方,部分位于相邻两第一夹线筋100之间的间隙正下方;第三种情形,第二夹线筋200完全位于相邻两第一夹线筋100之间的间隙正下方,此时,第一夹线筋100和第二夹线筋200在水平面内的投影不相交。下面以第三种情形为例进行具体的说明:
相邻的两所述第一夹线筋100之间具有第一间隙110,相邻的第二夹线筋200之间具有第二间隙210,所述第二夹线筋200对应所述第一间隙110位于相邻的两所述第一夹线筋100之间,第一夹线筋100对应第二间隙210位于相邻的两第二夹线筋200之间。当第一夹线筋100、第二夹线筋200和支撑结构300一体注塑成型时,有利于脱模,并且,如此设置,使得线圈绕组800的两侧间隔被支撑(第一夹线筋100和第二夹线筋200交替支撑),从而使得线圈绕组800更加稳定地被夹持。
关于第一夹线间隙400中漆包线的层数,可以根据需求来设置,具体地,绕制于所述夹线间隙中的线圈绕组800的层数为2~5层。层数太少,不利于提高线圈盘的工作效 率,层数太多,不利于线圈绕组800的绕制的稳定性。关于第一夹线筋100和第二夹线筋200之间的距离,即夹线间隙的高度H为2~20mm。夹线间隙太小,不利于漆包线的进入和绕制,间隙太大,不利于绕制后漆包线的稳定性。
本实施例中,通过在第一夹线筋100和第二夹线筋200的设置,以在第一夹线筋100和第二夹线筋200之间形成第一夹线间隙400,漆包线绕制在绕线间隙中,使得线圈被第一夹线筋100和第二夹线筋200夹持,从而实现对线圈的固定,相较于现有的固定方式,线圈的固定不需要使用胶水,从而在线圈发热时也不会产生异味,有利于用户的使用;另外,通过该种方式绕制和固定线圈的效率大幅增加,绕制后的线圈稳定性的得到大幅增加;值得说明的是,由于第一夹线筋100和第二夹线筋200均具有自由端,使得第一夹线筋100和第二夹线筋200的活动更加灵活,当向第一夹持间隙中绕制线圈时,有利于线圈的进入和夹持,特别是在设置多层线圈时,有利于线圈在第一夹持间隙中的排布。
值得说明的是,在一些实施例中,多个第二夹线筋200与支撑结构300连接后组合形成线圈支架500,以供线圈绕组800安装。在一些实施例中,为了提高线圈支架500的稳定性,相邻的第二夹线筋200之间相互连接,连接的位置可以有很多,以远离支撑结构300的一端为例。
在一些实施例中,为了提高漆包线被夹持的稳定性,所述第一夹线筋100的宽度自所述支撑结构300向外逐渐增加;和/或,所述第二夹线筋200的宽度自所述支撑结构300向外逐渐增加。本实施例中,既可以是第一夹线筋100的宽度得到增加,也可以是第二夹线筋200的宽度得到增加,还可以是第一夹线筋100和第二夹线筋200的宽度同时增加。第一夹线筋100和第二夹线筋200呈片状设置,并且,随着第一夹线筋100和第二夹线筋200距离支撑结构300的距离越远,第一夹线筋100和第二夹线筋200的宽度越大,如此,使得第一夹线筋100和第二夹线筋200夹持线圈绕组800的面积,随着线圈绕组800直径的增加而逐渐增加。如此,有利于增加第一夹线间隙400夹持线圈绕组800的稳定性。
为了提高线圈盘工作的稳定性,降低线圈盘工作时的温度所述第一夹线筋100上开设有第一散热口;和/或,所述第二夹线筋200上开设有第二散热口。第一散热口沿第一夹线筋100的长度方向开设,第二散热口沿第二夹线筋200的长度方向开设。第一散热口和第二散热口的形状可以有很多,如长条形,圆形、多边形等均可。通过第一散热口和第二散热快的设置,使得线圈盘在工作时,热量可以及时的散出,从而避免线圈温度过高而影响线圈盘工作。
在一些实施例中,为了提高结构的紧凑性,所述第二夹线筋200背对所述第一夹线筋100的一侧开设有安装槽,以供磁条600安装。值得说明的是,安装槽的槽宽和/或槽深,沿第一夹线间隙400的延伸方向(自支撑结构300开设)逐渐增加,以使得安装槽可以安装逐渐变宽或者逐渐变厚的磁条600,以在线圈盘的周边部分产生更强的磁场。如此,磁条600可以便捷的安装在线圈盘上,并且与线圈的绕制相适配(通过逐渐增加磁条600的宽度,以减小相邻两磁条600之间的间隙随着线圈盘直径的增加而增加的趋势),以使线圈盘的加热更加均匀。
第一夹线间隙400可以有不同的形状,以适应不同的公开需求,下面举几个例子进行说明,所述第一夹线筋100和所第二夹线筋200具有平直段,以使所述第一夹线间隙400的径向截面具有平直段;和/或,所述第一夹线筋100和所第二夹线筋200具有阶梯段,以使所述第一夹线间隙400的径向截面具有阶梯段;和/或,所述第一夹线筋100和所第二夹线筋200具有弧形弯曲段,以使所述第一夹线间隙400的径向截面具有弧形弯曲段。
本实施例中,第一夹线间隙400可以全部为平直段,也可以部分为平直段;可以全部为阶梯段,也可以部分为阶梯段;可以全部为弧形弯曲段,也可以部分为弧形弯曲段。 当第一夹线筋100和第二夹线筋200均为平直的夹线筋时,第一夹线间隙400为平直的夹线间隙,当线圈绕制到第一夹线间隙400中时,线圈排列呈平直(线圈层数相同)的圆环。
当第一夹线筋100和/或第二夹线筋200为具有阶梯的板时,第一夹线间隙400为具有阶梯的间隙,此时线圈的层数不同,线圈层数多的位置可以有很多,圆环内侧、中部和外侧均可。以多层设置在外侧为例,如此设置使得线圈盘外侧的线圈较多,如此,可以补偿由于线圈盘外侧平均磁场较弱(随着线圈盘直径的增加,相邻磁条600之间的间隙也逐渐增加,导致磁条600之间的线圈所在的区域,磁场强度逐渐变弱)而导致的加热效率不高,使得线圈盘的内侧和外侧在工作过程中,加热均匀。
使得第一夹线间隙400呈弧形弯曲的第一夹线筋100和第二夹线筋200的形式可以有很多,如第一夹线筋100呈弧形设置(线圈沿第一夹线筋100的长度方向排列),或者第二夹线筋200呈弧形设置(线圈沿第二夹线筋200的长度方向排列),或者第一夹线筋100和第二夹线筋200均呈弧形设置(线圈沿第一夹线筋100或者第二夹线筋200的长度方向排列)。以第一夹线筋100和第二夹线筋200均呈弧形设置为例,并且,第一夹线筋100和第二夹线筋200的曲线相当,使得第一夹线间隙400的弯曲延伸方向与第一夹线筋100和第二夹线筋200的延伸方向相同,并且,第一夹线间隙400均匀设置(即整个第一夹线间隙400的宽度相当),有利于对漆包线的均匀夹持,从而有利于线圈盘的均匀工作。
在一些实施例中,参见图14~16,为了进一步提高线圈盘加热的效率和均匀性,所述第一夹线间隙400包括内弧段850,所述内弧段850自所述支撑结构300向下弯曲延伸。内弧段850的形式可以有很多,如呈凹弧,或者凸弧,或者为凹弧和凸弧同时存在。通过将第一夹线间隙400设为包括内弧段850,绕制在内弧段850的漆包线密度(单位径向尺寸内漆包线的圈数)增加,如此,有利于增加线圈盘中部的效率。通常情况下,线圈盘中间位置的磁场强度较强,此时通过设置多的线圈,以充分利用较强的磁场强度,从而提高线圈盘的工作效率。内弧段850以设置为凹弧为例,使得绕制在内弧段850的漆包线密度(单位径向尺寸内漆包线的圈数)沿线圈盘的径向方向逐渐减小,即在内弧段850内靠近支撑结构300的线圈密度较强,该排列方式与磁场的强度从中部向四周逐渐减弱的趋势相适配,从而进一步充分合理的利用磁场强度。当线圈盘的外侧设置有多层线圈或者设置有大于内侧的磁场强度时,通过增加线圈盘内侧(内弧段850)的加热效率,有利于提高整个线圈盘的加热均匀性。
为了进一步提高线圈盘的工作效率,通过对第一夹线间隙400的形状进行设置,使得绕制在第一夹线间隙400中的线圈绕组800具有聚磁的功能,以充分的利用磁场来提高线圈盘的工作效率。具体地,所述第一夹线间隙400还包括过渡段860和外弧段870;所述内弧段850自所述支撑结构300向下呈凹弧设置,所述外弧段870自所述过渡段860向上呈凹弧设置,所述内弧段850和所述外弧段870通过过渡段860圆弧过渡连接。其中,过渡段860可以为平直段,也可以为凹弧段。通过内弧段850、外弧段870以及过渡段860的设置,使得第一夹线间隙400从支撑结构300(线圈盘中部)向四周延伸的过程中,先逐渐降低然后逐渐增加,也使得绕制与第一夹线间隙400中的线圈密度先逐渐减小,然后逐渐增加。当磁场经过如此设置的线圈绕组800时,将经过线圈的磁场得到充分利用,从而有效的提高线圈盘的工作效率的工作均匀性。
在一些实施例中,参照图10~12,为了进一步的提高线圈盘工作的均匀性,所述线圈盘还包括线圈支架500,所述线圈支架500位于所述第二夹线筋200的下方,所述第二夹线筋200、线圈支架500以及所述支撑结构300之间围合形成第二夹线间隙430;所述夹线间隙和第二夹线间隙430通过开口450连通,在线圈盘的漆包线的绕制过程中,当漆包线经过开口450时,从夹线间隙进入到第二夹线间隙430,或者从第二间隙210进入到夹线间隙,以使漆包线通过开口450在夹线间隙和第二夹线间隙430之间交替绕 制。
具体地,本实施例中,第二夹线筋200位于相邻的两第一夹线筋100之间的间隙的下方,即第一夹线筋100和第二夹线筋200在上下方向上部分重叠或者不重叠。第二夹线筋200与线圈支架500之间具有间隙,并且,由于第二夹线筋200沿支撑结构300的周向间隔分布,使得第一夹线间隙400与第二夹线间隙430通过相邻的两第二夹线筋200之间的间隙连通,即开口450的个数可以有多个。在线圈绕组800的绕制过程中,可以每个开口450处均切换夹线间隙(第一夹线间隙400和第二夹线间隙430之间的切换),也可以只在同一个开口450处切换夹线间隙。线圈绕组800可以每绕一圈就切换夹线间隙,也可以在绕制多圈后切换至另一夹线间隙,并且在另一夹线间隙中绕制多圈后切换回原来的夹线间隙继续绕制。
以每经过同一开口450处时切换夹线间隙为例,开口450沿所述线圈盘的径向设置,漆包线每次经过该开口450时都从第一夹线间隙400进入到第二夹线间隙430,或者从第二间隙210进入到第一夹线间隙400,以使第一夹线间隙400和第二夹线间隙430中线圈依次交替绕制。以现在第一夹线间隙400中绕制为例,在经过开口450时,线圈从第一夹线间隙400进入到第二夹线间隙430,在第二夹线间隙430中绕制一圈后,通过同一开口450回到第一夹线间隙400中继续绕制,如此交替往复。通过如此绕制线圈绕组800,使得第一夹线间隙400和第二夹线间隙430中的线圈均匀绕制,从而大幅的提高了线圈盘工作的时的均匀性,同时,如此绕制,避免在绕制完一夹线间隙(以第一夹线间隙400为例)后,必须要设置过渡段860才能进入到另一间隙间隙(以第二夹线间隙430为例)中继续绕制,完全避免了过渡段860的存在,使得双层线圈的绕制更加紧凑、规整,工作均匀性更好。
在一些实施例中,为了进一步去的提高线圈盘工作的工作效率和均匀性,所述线圈盘包括内环加热区和外环加热区;所述第一夹线间隙400包括位于所述内环加热区的内夹线间隙410和位于所述外环加热区的外夹线间隙420,所述内夹线间隙410和所述外夹线间隙420向上倾斜设置且倾斜角度不同。值得说明的是,本实施例中仅以两个加热区为例进行说明,在其他的实施例中,可以包括三个、四个甚至更多的加热区,多个加热区之间的位置关系,可以参照本实施例中内环加热区和外环加热区进行合理的推理。应当理解的是,多个加热区的技术方案以本实施例中的两个加热区为基础,应当属于本申请的保护范围。
具体地,本实施例中,线圈盘至少包括两个加热区,一个是位于线圈盘中央的内环加热区,内环加热区可以呈圆形设置,也可以呈圆环形设置;另一个为环设于内环加热区周围的外环加热区,外环加热区呈圆环形设置。内环加热区和外环加热区分别由不同的线圈绕组800进行加热,从而分别设置有内夹线间隙410和外夹线间隙420。
值得说明的是,内夹线间隙410和外夹线间隙420向上倾斜设置的起点为支撑结构300,即从支撑结构300向远离支撑结构300的上方倾斜。倾斜的方式有多种,可以为呈直线倾斜,也可以为呈弧形倾斜,以呈凹弧倾斜为例。通过将内环间隙和外环间隙设置为倾斜角度不同(呈直线倾斜时斜率不同,呈弧形倾斜时曲率不同),使得线圈盘的线圈与被加热锅具之间的距离具有多样性,从而使得线圈盘的加热具有更高的适应能力(可以适应于多种不同的工况)和更好的均匀性。
在一些实施例中,为了进一步的提高线圈盘工作的适应性和均匀性,所述外夹线间隙420包括呈上下排布的第一绕线间隙421和第二绕线间隙422,所述第一绕线间隙421和第二绕线间隙422的倾斜角度不同。本实施例中,在外环加热区的第一绕线间隙421和第二绕线间隙422层叠设置,并且二者的倾斜角度不同,进一步的丰富了线圈绕组800与锅具之间的距离,提高了适应性和均匀性。
关于倾斜角度的不同,当倾斜的方式为弧形倾斜时,体现为弧形倾斜曲率不同,参照图7~9,图中体现有内夹线间隙410、第一绕线间隙421和第二绕线间隙422所在直 线的延长线,各延长线的曲率R1、R2、R3均不同。
值得说明的是,在线圈盘的使用过程中,第一绕线间隙421和第二绕线间隙422中的线圈绕组800可以串联、并联,也可以相互独立工作。可以根据具体的工况需求,选择性的使用第一绕线间隙421中的线圈绕组800、第二绕线间隙422中的线圈绕组800,串联或者并联的同时使用第一绕线间隙421和第二绕线间隙422中的线圈绕组800。
下面提供一种实现上面实施例的具体结构方案:
所述支撑结构300包括位于所述内环加热区的内支撑结构310和位于所述外环加热区的外支撑结构320;
所述第一夹线筋100包括第一内夹线筋121和第一外夹线筋122,所述第二夹线筋200包括第二内夹线筋221和第二外夹线筋222;
所述第一内夹线筋121和第二内夹线筋221自内支撑结构310朝外环加热区的方向、向上倾斜设置,以在所述第一内夹线筋121和第二内夹线筋221之间形成内夹线间隙410;
所述第一外夹线筋122和第二外夹线筋222自外支撑结构320朝远离内环加热区的方向、向上倾斜设置,以在所述第一外夹线筋122和第二外夹线之间形成外夹线间隙420。值得说明的是,在其他实施例中,支撑结构的数量可以根据加热区的分区情况进行调整,本实施例中,仅以基础的内、外支撑结构进行说明。应当理解的是,多个支撑结构的技术方案以本实施例中的内、外两个支撑结构为基础,应当属于本申请的保护范围。
其中,内支撑结构310呈柱状设置于线圈盘的中央,外支撑结构320环设在内支撑结构310的外侧,内支撑机构和外支撑结构320之间具有间隙。第一内夹线筋121和第二内夹线筋221从内支撑结构310向外支撑结构320延伸,第一内夹线筋121位于第二内夹线筋221的上方(在上方的形式有多种,包括正对、完全错开和部分错开几种情形,具体地请参见上面的实施例)。第一内夹线筋121和第二内夹线筋221可以呈直线形,也可以呈长条弧形,保证第一内夹线间隙410向上倾斜即可。
同理,第一外夹线筋122和第二外夹线筋222从外支撑结构320向远离内支撑结构310的方向延伸,第一外夹线筋122位于第二外夹线筋222的上方(在上方的形式有多种,包括正对、完全错开和部分错开几种情形,具体地请参见上面的实施例)。第一外夹线筋122和第二外夹线筋222可以呈直线形,也可以呈长条弧形,保证第一外夹线间隙420向上倾斜即可。外支撑结构320呈圆环形设置,多个第一外夹线筋122和第二外夹线筋222沿外支撑结构320的周向排布。
在一些实施例中,参见图17~图20,为了进一步的提高线圈盘的适应性,提高线圈盘对能量的利用率,所述线圈盘包括内环加热区和外环加热区;所述夹线间隙包括位于所述内环加热区的内夹线间隙410和位于所述外环加热区的外夹线间隙420;所述外夹线间隙420包括呈上下排布的第一绕线间隙421和第二绕线间隙422,和/或,所述内夹线间隙410包括呈上下排布的第三绕线间隙411和第四绕线间隙412;所述第一绕线间隙421和第二绕线间隙422分别设置有第一线圈绕组810和第二线圈绕组820;和/或,所述第三绕线间隙411和第四绕线间隙412分别设置有第三线圈绕组830和第四线圈绕组840。
具体地,本实施例中,线圈盘的内环加热区可以为单层,也可以设置为多层,以两层为例,分别设置有第三绕线间隙411和第四绕线间隙412,对应的第三绕线间隙411中绕制有第三线圈绕组830,第四绕线间隙412中绕制有第四线圈绕组840。同理,线圈盘的外环加热区可以为单层,也可以设置为多层,以两层为例,分别设置有第一绕线间隙421和第二绕线间隙422,对应的第一绕线间隙421中绕制有第一线圈绕组810,第二绕线间隙422中绕制有第二线圈绕组820。
其中,关于线圈绕组800之间的关系:
所述第一线圈绕组810与所述第二线圈绕组820相互独立;或者,所述第一线圈绕组810与所述第二线圈绕组820串联;或者,所述第一线圈绕组810与所述第二线圈绕 组820并联。所述第三线圈绕组830与所述第四线圈绕组840相互独立;或者,所述第三线圈绕组830与所述第四线圈绕组840串联;或者,所述第三线圈绕组830与所述第四线圈绕组840并联。当然,在一些实施例中,根据特殊的需求,可以实现第一线圈绕组810和第三线圈绕组830(或者第四线圈绕组840)的串联或者并联,也可以实现第二线圈绕组820和第三线圈绕组830(或者第四线圈绕组840)的串联或者并联。
由于不同层的线圈绕组800距离被加热锅具之间的距离不同,使得不同位置的线圈适应于不同的锅具加热需求。具体地,为了不同的工况需求,可选择的使用内环加热区、外环加热区,内环加热区和外环加热区同时使用。下面从加热的位置和线圈盘大、小功率的角度来具体说明:
当仅中部需要加热时,选择第三线圈绕组830、第四线圈绕组840,或者串联或者并列的同时使用第三线圈绕组830和第四线圈绕组840;使用第三线圈绕组830时功率较大,使用第四线圈绕组840时功率较小,第三线圈绕组830和第四线圈绕组840并联使用时的功率大于单独使用第三线圈绕组830时的功率;
当仅周边需要加热时,选择第一线圈绕组810、第二线圈绕组820,或者串联或者并列的同时使用第一线圈绕组810和第二线圈绕组820;使用第一线圈绕组810时功率较大,使用第二线圈绕组820时功率较小,第一线圈绕组810和第二线圈绕组820并联使用时的功率大于单独使用第一线圈绕组810时的功率。
当中部和周边都需要加热时,在内环加热区和外环加热区各选一组线圈绕组800搭配进行工作,如选择第三线圈绕组830,以及并联使用第一线圈绕组810和第二线圈绕组820。
其中,为了提高线圈绕组800工作的智能化和便捷性控制,所述线圈盘包括控制电路板,所述控制电路板上设置第一切换电路,所述第一切换电路分别与所述第一线圈绕组810和第二线圈绕组820连接,以切换所述第一线圈绕组810和第二线圈绕组820的连接关系;和/或,所述控制电路板上设置第二切换电路,所述第二切换电路分别与所述第三线圈绕组830和第四线圈绕组840连接,以切换所述第三线圈绕组830和第四线圈绕组840的连接关系。本实施例中,通过设置第一切换电路,根据需求控制第一线圈绕组810工作,或者第二线圈绕组820工作,或者第一线圈绕组810和第二线圈绕组820串联或者并联工作。同理,通过设置第二切换电路,根据需求控制第三线圈绕组830工作,或者第四线圈绕组840工作,或者第三线圈绕组830和第四线圈绕组840串联或者并联工作。当然,在一些实施例中,第一切换电路和第二切换电路由控制电路板上的主控电路控制,主控电路可以根据指令或者需求协调第一切换电路和第二切换电路的工作,以使线圈盘的工作按照需求进行工作。
在一些实施例中,为了进一步的提高线圈盘对能量的利用率,和延长控制电路板上IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)的使用寿命,所述线圈盘还包括:
与所述第一线圈绕组810配置的第一电感L1和第一电阻R1;
与所述第二线圈绕组820配置的第二电感L2和第二电阻R2;
与所述第三线圈绕组830配置的第三电感L3和第三电阻R3;
与所述第四线圈绕组840配置的第四电感L4和第四电阻R4;
所述第一电感L1小于所述第二电感L2和/或第四电感L4;
所述第一电阻R1大于所述第二电阻R2和/或第四电阻R4;
所述第三电感L3小于所述第四电感L4和/或第二电感L2;
所述第三电阻R3大于所述第四电阻R4和/或第二电阻R2。
具体地,本实施例中,第一线圈绕组810位于第二线圈绕组820的上方,第三线圈绕组830位于第四线圈绕组840的上方,使得第一线圈绕组810和第三线圈绕组830适合较高功率的工作,第二线圈绕组820和第四线圈绕组840适合较低功率的工作。此时, 需要为第一线圈绕组810配置较小的第一电感L1,较大的第一电阻R1,为第二线圈绕组820配置较小的第二电感L2和较小第二电阻R2,即L1<L2,R1>R2;同理,需要为第三线圈绕组830配置较小的第三电感L1,较大的第三电阻R1,为第四线圈绕组840配置较小的第四电感L4和较小第四电阻R4,即L3<L4,R3>R4。如此设置,使得不同的工作需要可以选择不同的线圈绕组800,并且为不同的线圈绕组800配置有与之适应的电感和电阻,以使得对应的线圈绕组800可以适配工作需求。如此,在充分合理的利用电能的同时,也避免控制电路板上的IGBT产生较高的温度,从而使得IGBT的工作温度,同时有利于延长IGBT的使用寿命。其中,配置电感的方式可以通过设置线圈绕组800的匝数来实现,线圈匝数越多电感越大,线圈匝数越少电感越小。因此,可以将第一线圈绕组810的匝数设置为少于第二线圈绕组820的匝数,第三线圈绕组830的匝数设置为少于第四线圈绕组840的匝数。
为了进一步的达到内环加热区和外环加热区的线圈绕组800协调工作的目的,可以对电感和电阻进一步进行限定,L1<L4,R1>R4;L3<L2,R3>R2,如此,使得第一线圈绕组810(外环加热区)可以与第四线圈绕组840(内环加热区)匹配使用,使得第三线圈绕组830(内环加热区)可以与第二线圈绕组820(外环加热区)匹配使用。如此,使得线圈上的线圈绕组800可以任意配置使用,均能满足线圈满节能和延长IGBT使用寿命的需求。
值得说明的是,上述仅以内环加热区和外环加热区各两组线圈绕组800进行距离说明,可以理解的是,可以将上述方案推广到每个加热区设置多组线圈绕组800,也可以推广到设置更多的加热区域。凡属于上述推广的,均属于本申请的发明构思。
在一些实施例中,参照图13,为了使得线圈盘适用于现有的工作平台,不增加线圈盘总高度的情况下设置不同情形的线圈绕组800,位于所述内夹线间隙410内的线圈绕组800的高度h1,和位于外夹线间隙420内的线圈绕组800的高度h2相当。当外环加热区设置两层线圈绕组800时,两层线圈绕组800(上下重叠)的高度,与单层的内环加热区的线圈绕组800的高度相当。反之,当内环加热区设置两层线圈绕组800时,两层线圈绕组800(上下重叠)的高度,与单层的外环加热区的线圈绕组800的高度相当。由于线圈绕组800倾斜设置,可以通过调节线圈绕组800的倾斜角度来实现单层的高度与双层相当。本实施例中,通过将内夹线间隙410中的线圈绕组800的高度h1设置为与外夹线间隙420中的线圈绕组800的高度h2相当,使得线圈盘充分合理的利用空间,避免额外增加线圈盘的高度,从而使得线圈盘可以应用于现有的工作平台上,大幅的降低了烹饪炊具的制造成本。
参见图19,本申请还提出一种烹饪炊具,该烹饪炊具包括底座700和线圈盘,该线圈盘的具体结构参照上述实施例,由于本烹饪炊具采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,线圈盘安装于底座700上。
参照图20至图25,在本申请实施例中,该线圈盘还包括:
线圈支架100,所述线圈支架100具有位于线圈支架100中部的内加热区200和位于线圈支架100周缘外加热区300;
内部磁条500,所述内部磁条500对应所述内加热区200设置;
外部磁条400,所述外部磁条400对应所述外加热区300设置;
所述外部磁条400覆盖外加热区300的面积大于所述内部磁条500覆盖内加热区200的面积。
具体地,本实施例中,线圈支架100的整体外形可以有很多,如三角形、四边形等多边形,椭圆形、圆形等均可,本实施例中,以整体呈圆形设置为例。内加热区200的形状可以有很多,如三角形、四边形、圆形、圆环形等均可,以呈圆形设置为例。外加热区300呈环形设置,套设在内加热区200的外侧。内加热区200主要影响线圈盘中部 的加热效率,外加热区300主要影响线圈盘周边区域的加热效率。
内部磁条500的形状可以有很多,如长条形、圆形、扇形等均可。内部磁条500的数量为多个,多个内部磁条500的一端向内加热区200的中部延伸,另一端向内换热加热区的四周辐射排布。同理,外部磁条400的形状也可以有很多,如长条形、圆形、扇形等均可。外部磁条400的数量为多个,多个外部磁条400的一端向外加热区300与内加热区200的交界处延伸,另一端向外换热加热区的四周辐射排布。
实现外部磁条400覆盖外加热区300的面积大于内部磁条500覆盖内加热区200的面积的方式有多种。在单个外部磁条400的覆盖面积与单个内部磁条500的覆盖面积相当时,增加外部磁条400的数量,增加外部磁条400在外加热区300的排布密度,从而达到增加总的覆盖面积的目的。在外部磁条400的数量与内部磁条500的数量相当时,增加单个外部磁条400的面积,以增加外部磁条400覆盖的总面积。从而达到增强外加热区300的磁场强度的目的。其中,当所述外部磁条400的数量大于所述内部磁条500的数量时,所述外部磁条400与所述内部磁条500相互独立设置,如此,只需要调整磁条的数量,就可以简单的实现增加磁场强度的目的。
值得说明的是,在一些实施例中,内部磁条500和外部磁条400可以一体成型设置,此时,磁条的宽度沿内加热区200到外加热区300的方向逐渐增加,以使单个磁条的磁场长度沿磁条的长度方向逐渐增强。
另外,关于线圈盘上加热区的数量,加热区的数量可以有很多,可以不仅仅包括内加热区200和外加热区300,如三个、四个等等,本实施例中,仅以包括基础的两个加热区为例进行说明。
本实施例中,通过将外部磁条400覆盖外加热区300的面积,设置为大于内部磁条500覆盖内加热区200的面积,使得通过外加热区300的外线圈绕组330的磁场强度得到增加,大幅的减小了外线圈绕组330和内线圈绕组220所在位置的磁场强度差,以使得线圈盘中部和四周的磁场强度相当,从而使得线圈盘对锅具中部和四周的加热效率相当,使得锅具可以得到均匀的加热;同时,通过增加外环线圈的磁场强度,使得外环线圈的利用率得到大幅的增加,有利于提高线圈盘的工作效率。
参照图25至图24,下面分别解释设置于内加热区200和外加热区300的线圈绕组和磁条的结构以及位置关系;
为了进一步提高内加热区200的加热效率,在所述内加热区200绕制有内线圈绕组220,所述内线圈绕组220具有位于内加热区200中部的内平面加热绕组221,和位于边缘且向上倾斜设置内斜面加热绕组222;内部磁条500包括对应所述内平面加热绕组221设置的内平面段510,和对应内斜面加热绕组222设置的内倾斜段520。
具体地,本实施例中,内线圈绕组220的中部呈水平设置,四周的部分自水平的部分向上倾斜延伸。即内线圈绕组220中部的部分排列呈平面(内平面加热绕组221),内线圈绕组220边缘的部分自平面部分向上排列呈倾斜面(内斜面加热绕组222)。其中,倾斜指的延伸趋势,因此具体的实现方式有很多,如平面倾斜、弧面倾斜、波浪面倾斜等均可。在内线圈绕组220的径向方向上,倾斜部分的线圈密度大于平面部分的线圈密度。通过将内部磁条500设置于内斜面加热绕组222对应的内倾斜段520,使得内倾斜段520补偿内斜面加热绕组222的磁场强度,以使内斜面加热绕组222和内平面加热绕组221所在区域的磁场强度相当,从而有利于均匀加热。另外,通过内斜面加热绕组222的设置,在增加内加热区200边缘加热效率的同时,使得内斜面加热绕组222距离锅具更近,有利于对锅具的加热。
另外,为了提高线圈盘内加热区200的加热均匀性,所述内部磁条500的宽度沿所述内加热区200的中部至边缘的方向逐渐增加。随着内部磁条500宽度的增加,使得磁场强度也随着磁条的延伸方向增加,如此,刚好对面积逐渐增加的内线圈绕组220进行补偿,大幅的减小了相邻两内部磁条500之间的距离差,使得内加热区200的中部和周 边的加热效率相当。
在一些实施例中,为了进一步提高线圈盘中部的加热效率,所述内斜面加热绕组222呈弧形设置,所述内倾斜段520对应所述内斜面加热绕组222呈弧形设置,以使所述内倾斜段520与所述内斜面加热绕组222之间的距离,与内平面段510至内平面加热绕组221之间的距离相当。
本实施例中,将内斜面加热绕组222设置呈凹弧形在不影响内平面加热绕组221工作的情况下,在有限的高度内增加了线圈绕组的数量,从而在有限的高度空间内增加了内斜面加热绕组222的工作效率。通过将内倾斜段520沿内斜面加热绕组222弧形延伸,使得内倾斜段520不仅仅为内斜面加热绕组222提供足够的磁场强度,也保持有相当于内平面段510至内平面加热绕组221之间的距离,使得内斜面加热绕组222和内平面加热绕组221的加热效果相当,有利于均匀加热。
在另一些实施例中,为了提高内加热区200中间位置的加热效率,所述内部磁条500还包括凸出段530,所述凸出段530与所述内平面段510远离所述内倾斜段520的一端连接,所述凸出段530与所述内平面段510垂直。凸出段530沿线圈盘的高度方向设置,集中设置内加热区200中间的位置,如此,大幅的增加了内加热区200中部的磁场强度,从而有利益大幅提高内加热区200中部的加热效率。有利于在有限的空间内提高加热效率,充分合理的利用了空间,提高了结构的紧凑性。
值得说明的是,内支撑结构230的形状可以有很多,以整体外形呈柱状为例。在一些实施例中,为了提高凸出段530的安装稳定性,同时合理的利用空间,在内支撑结构230的底部开设有安装孔231,以供内部磁条500的凸出段530安装。凸出段530从安装孔231竖直向上延伸***到内支撑结构230内,安装孔231沿内支撑结构230的高度方向贯穿。
为了提高内线圈绕组220的安装稳定性和便捷性,所述内加热区200域的中间设置有内支撑结构230,内支撑结构230上设置有第一内夹线筋210;第一内夹线筋210与线圈支架100之间形成第一内绕线间隙240,所述内线圈绕组220设置于所述第一内绕线间隙240内。其中,第一内夹线筋210的形状可以有很多,以具有平直段和弧形段为例,使得第一内绕线间隙240也可以具有平直段与弧形段,从而与内线圈绕组220的内平面加热绕组221和内斜面加热绕组222对应。
第一内夹线筋210的一端与内支撑结构230固定连接,另一端自内支撑结构230向内加热区200的边缘延伸,使得第一内夹线筋210、内支撑结构230和线圈支架100围合形成第一内绕线间隙240。多个第一内夹线筋210沿支撑结构排列成环形,使得第一内绕间隙排列成环形,如此,有利于内线圈绕组220的绕制。使得内线圈绕组220的形状可以通过调整第一内夹线筋210的排列来实现。内线圈绕组220在绕制过程中,只需要将漆包线夹持与第一内绕线间隙240中即可。使得漆包线可以简单、可靠的绕制在第一内绕线间隙240内。在第一内绕线间隙240中的绕组以密绕为例。
为了提高内加热区200的加热效率,充分合理的利用空间,缩小线圈盘的面积,所述线圈盘还包括第二内夹线筋,所述第二内夹线筋的一端与所述内支撑结构230连接,且位于所述第一内夹线筋210的上方,所述第二内夹线筋和所述第一内夹线筋210之间形成第二内绕线间隙(图未示),所述内线圈绕组220设置于所述第二内绕线间隙(图未示)内。
具体地,本实施例中,第二内夹线筋的形状与第一内夹线筋210的形状相似,也具有平直段和弧形段。第二内夹线筋对应第一内夹线筋210设置,使得第二内夹线筋和第一内夹线筋210之间形成具有平直段和弧形段的第二内限位间隙。为了提高第二内限位间隙中线圈绕组的稳定性,第一内夹线筋210的宽度大于第二内夹线筋的宽度,第一内夹线筋210的长度大于第二内夹线筋的长度。多个第二内夹线筋沿内支撑结构230的周向,与第一内夹线筋210对应排布,使得第二内限位间隙沿内支撑结构230的周向排列 呈圆环。内线圈绕组220在绕制过程中,只需要将漆包线夹持与第一内绕线间隙240和第二绕线间隙中即可。使得漆包线可以简单、可靠的绕制在第一内绕线间隙240和第二绕线间隙内。在第二内绕线间隙(图未示)中的绕组以密绕为例。通过第二内夹线筋的设置,在线圈绕组的中部形成了双层线圈结构(上、下两层均为密绕),有利于大幅的提高内加热区200的加热效率。
为了提高内加热区200的加热效率和充分合理的利用空间的同时,简化线圈盘的加工工艺,所述线圈盘还包括内隔离筋,多个所述内隔离筋沿所述第一内夹线筋210的长度方向排列,以在第一内夹线筋210上形成多个沿所述第一内夹线筋210长度方向排列的内绕线槽。
具体地,本实施例中,内隔离筋的横截面的形状可以有多种,如三角形、方形等多边形。内隔离筋可以沿第一内夹线筋210的宽度方向延伸,内隔离筋呈凹弧延伸,以使多个内隔离筋可以围合形成圆环。同一第一内夹线筋210上的内隔离筋沿第一内夹线筋210的长度方向排列,相邻第一内夹线筋210上相同位置的内隔离筋沿内支撑结构230的周向排列,以形成沿内支撑结构230周向延伸的内绕线槽。同一内绕线槽内可以绕制的线圈数量可以根据需求进行设置,如1圈、2圈、3圈等均可。通过内绕线槽形成内线圈绕组220以疏绕为例。第一内夹线筋210、内隔离筋和内支撑结构230之间的连接,可以为相互可拆卸(通过螺钉、卡扣或者胶粘等)连接,也可以一体成型设置。相较于同时设置第一内夹线筋210和第二内夹线筋的方案,设置第一内夹线筋210和内隔离筋的方案更加容易实现。通过内隔离筋的设置,在线圈绕组的中部形成了双层线圈结构(下层为密绕、上层为疏绕),有利于大幅的提高内加热区200的加热效率。
为了进一步提高外加热区300的加热效率,在所述外加热区300绕制有外线圈绕组330,所述外线圈绕组330具有位于外加热区300中部的外平面加热绕组331,和位于边缘且向上倾斜设置外斜面加热绕组332;外部磁条400包括对应所述外平面加热绕组331设置的外平面段410,和对应外倾斜加热绕组设置的外倾斜段420。
具体地,本实施例中,外线圈绕组330靠近外支撑结构340的部分呈水平设置,四周的部分自水平的部分向上倾斜延伸。即外线圈绕组330中部的部分排列呈平面(外平面加热绕组331),外线圈绕组330边缘的部分自平面部分向上排列呈倾斜面(外斜面加热绕组332)。其中,倾斜指的延伸趋势,因此具体的实现方式有很多,如平面倾斜、弧面倾斜、波浪面倾斜等均可。在外线圈绕组330的径向方向上,倾斜部分的线圈密度大于平面部分的线圈密度。通过将外部磁条400设置于外斜面加热绕组332对应的外倾斜段420,使得外倾斜段420补偿外斜面加热绕组332的磁场强度,以使外斜面加热绕组332和外平面加热绕组331所在区域的磁场强度相当,从而有利于均匀加热。另外,通过外斜面加热绕组332的设置,在增加外加热区300边缘加热效率的同时,使得外斜面加热绕组332距离锅具更近,有利于对锅具的加热。
另外,为了提高线圈盘外加热区300的加热均匀性,所述外部磁条400的宽度沿所述外加热区300的中部至边缘的方向逐渐增加。随着外部磁条400宽度的增加,使得磁场强度也随着磁条的延伸方向增加,如此,刚好对面积逐渐增加的外线圈绕组330进行补偿,大幅的减小了相邻两外部磁条400之间的距离差,使得外加热区300的中部和周边的加热效率相当。
在一些实施例中,为了进一步提高线圈盘外加热区300域的加热效率,所述外斜面加热绕组332呈弧形设置,所述外倾斜段420对应所述外斜面加热绕组332呈弧形设置,以使所述外倾斜段420与所述外斜面加热绕组332之间的距离,与外平面段410至外平面加热绕组331之间的距离相当。
本实施例中,将外斜面加热绕组332设置呈凹弧形在不影响外平面加热绕组331工作的情况下,在有限的高度外增加了线圈绕组的数量,从而在有限的高度空间外增加了外斜面加热绕组332的工作效率。通过将外倾斜段420沿外斜面加热绕组332弧形延伸, 使得外倾斜段420不仅仅为外斜面加热绕组332提供足够的磁场强度,也保持有相当于外平面段410至外平面加热绕组331之间的距离,使得外斜面加热绕组332和外平面加热绕组331的加热效果相当,有利于均匀加热。
为了提高外线圈绕组330的安装稳定性和便捷性,所述内加热区200域和所述外加热区300域之间的位置设置有外支撑结构340;外支撑结构340上设置有第一外夹线筋310;第一外夹线筋310与线圈支架100之间形成第一外绕线间隙350,所述外线圈绕组330设置于所述第一外绕线间隙350内。其中,第一外夹线筋310的形状可以有很多,以具有平直段和弧形段为例,使得第一外绕线间隙350也可以具有平直段与弧形段,从而与外线圈绕组330的外平面加热绕组331和外斜面加热绕组332对应。
第一外夹线筋310的一端与外支撑结构340固定连接,另一端自外支撑结构340向外加热区300的边缘延伸,使得第一外夹线筋310、外支撑结构340和线圈支架100围合形成第一外绕线间隙350。多个第一外夹线筋310沿支撑结构排列成环形,使得第一外绕间隙排列成环形,如此,有利于外线圈绕组330的绕制。使得外线圈绕组330的形状可以通过调整第一外夹线筋310的排列来实现。外线圈绕组330在绕制过程中,只需要将漆包线夹持与第一外绕线间隙350中即可。使得漆包线可以简单、可靠的绕制在第一外绕线间隙350外。在第一外绕线间隙350中的绕组以密绕为例。
为了提高外加热区300的加热效率,充分合理的利用空间,缩小线圈盘的面积,所述线圈盘还包括第二外夹线筋320,所述第二外夹线筋320的一端与所述外支撑结构340连接,且位于所述第一外夹线筋310的上方,所述第二外夹线筋320和所述第一外夹线筋310之间形成第二外绕线间隙360,所述外线圈绕组330设置于所述第二外绕线间隙360内。
具体地,本实施例中,第二外夹线筋320的形状与第一外夹线筋310的形状相似,也具有平直段和弧形段。第二外夹线筋320对应第一外夹线筋310设置,使得第二外夹线筋320和第一外夹线筋310之间形成具有平直段和弧形段的第二外限位间隙。为了提高第二外限位间隙中线圈绕组的稳定性,第一外夹线筋310的宽度大于第二外夹线筋320的宽度,第一外夹线筋310的长度大于第二外夹线筋320的长度。多个第二外夹线筋320沿外支撑结构340的周向,与第一外夹线筋310对应排布,使得第二外限位间隙沿外支撑结构340的周向排列呈圆环。外线圈绕组330在绕制过程中,只需要将漆包线夹持与第一外绕线间隙350和第二绕线间隙中即可。使得漆包线可以简单、可靠的绕制在第一外绕线间隙350和第二绕线间隙外。在第二外绕线间隙360中的绕组以密绕为例。通过第二外夹线筋320的设置,在线圈绕组的中部形成了双层线圈结构(上、下两层均为密绕),有利于大幅的提高外加热区300的加热效率。
为了提高外加热区300的加热效率和充分合理的利用空间的同时,简化线圈盘的加工工艺,所述线圈盘还包括外隔离筋370,多个所述外隔离筋370沿所述第一外夹线筋310的长度方向排列,以在第一外夹线筋310上形成多个沿所述第一外夹线筋310长度方向排列的外绕线槽371。
具体地,本实施例中,外隔离筋370的横截面的形状可以有多种,如三角形、方形等多边形。外隔离筋370可以沿第一外夹线筋310的宽度方向延伸,外隔离筋370呈凹弧延伸,以使多个外隔离筋370可以围合形成圆环。同一第一外夹线筋310上的外隔离筋370沿第一外夹线筋310的长度方向排列,相邻第一外夹线筋310上相同位置的外隔离筋370沿外支撑结构340的周向排列,以形成沿外支撑结构340周向延伸的外绕线槽371。同一外绕线槽371外可以绕制的线圈数量可以根据需求进行设置,如1圈、2圈、3圈等均可。通过外绕线槽371形成外线圈绕组330以疏绕为例。第一外夹线筋310、外隔离筋370和外支撑结构340之间的连接,可以为相互可拆卸(通过螺钉、卡扣或者胶粘等)连接,也可以一体成型设置。相较于同时设置第一外夹线筋310和第二外夹线筋320的方案,设置第一外夹线筋310和外隔离筋370的方案更加容易实现。通过外隔 离筋370的设置,在线圈绕组的中部形成了双层线圈结构(下层为密绕、上层为疏绕),有利于大幅的提高外加热区300的加热效率。
参照图35至图45,在本申请实施例中,该线圈盘座100包括:
基盘110,所述基盘110具有绕线区域;
限位片120,所述限位片120设置于所述基盘110上,所述限位片120与所述绕线区域的内侧壁或者外侧壁之间形成供线圈安装的绕线间隙。
具体地,本实施例中,基盘110的形状可以有多种,如呈平板状、弧形板状或者由底部、侧壁等多个部分组成的立体结构等均可。本实施例中,以基盘包括底部及自底部向上延伸的侧壁为例,绕线区域可以设置在基盘110上的任何所需要的区域,如底部,侧壁等。绕线区域为线圈盘座100工作时,使锅具等产生热量的区域,线圈绕制在绕线区域。
限位片120的形状可以有很多,可以根据不同形状的基盘110选择不同形状限位片120,也可以根据不同的工况需求来设置限位片120的形状,本实施例中,以呈长条形设置为例。限位片120的一端与基盘110连接,另一端沿基盘110的延伸方向延伸。限位片120由绝缘材质制成,如硬质塑料等。限位片120与基盘110的连接方式可以有很多,如通过螺钉连接、卡扣连接、胶粘等,当然,在一些实施例中,也可以将限位片120与基盘110一体成型设置。
限位片120可以设置在基盘110的内侧面,也可以设置在外侧面,当限位片120设置于基盘110的内侧面时,限位片120与基盘110的内侧壁之间形成绕线间隙,当限位片120设置于基盘110的外侧面时,限位片120与基盘110的外侧壁之间形成绕线间隙。当线圈绕制到绕线间隙中时,线圈被限位片120和基盘110的侧壁夹紧,使得线圈固定。
本实施例中,通过在基盘110上设置限位片120,以在限位片120和基盘110的内侧壁或者外侧壁之间形成绕线间隙,线圈缠绕在绕线间隙中,使得线圈被基盘110的侧壁和限位片120夹持,从而实现对线圈的固定,相较于现有的固定方式,线圈的固定不需要使用胶水,从而在线圈发热时也不会产生异味,有利于用户的使用;另外,通过该种方式绕制和固定线圈的效率大幅增加,绕制后的线圈稳定性的得到大幅增加。
为了进一步提高线圈安装的稳定性,所述限位片120的数量为多个,多个所述限位片120沿所述基盘110的周向间隔排布。通过将多个限位片120沿基盘110的周向排布,使得多个限位间隙沿基盘110的周向排布,如此,使得线圈在其延伸方向上多处被限位片120和基盘110夹持,从而使得线圈的安装更加稳定可靠。
值得说明的是,在一些实施例中,限位片120的排布形状即为线圈的绕制形状,可以通过设置限位片120的排布形状来实现线圈的形状(第一圈线圈位于限位片120与基盘110的连接处,线圈在此基础上进行绕制)。如此,在制造线圈盘的过程中,更加有利于便捷、可靠的控制线圈的形状。
下面以一种具体的基盘110结构为例,对线圈盘的结构进行具体的说明,所述基盘110具有收容腔,所述绕线区域包括位于所述基盘底部的底部绕线区,和位于所述基盘侧壁112上的周侧绕线区。本实施例中,基盘110包括底部和围设在底部周缘的周侧壁,周侧壁自底部的周缘向底部的一侧延伸,以围合形成供待加热容器(如锅具)安装的收容腔。为了更加均匀的对待加热容器进行加热,或者为了实现更多的加热方式,在基盘的底部和周侧壁上均设置有绕线区域。
为了提高线圈安装的稳定性,所述限位片120包括底部限位片121,所述基盘的底部设置有向所述基盘内部延伸的支撑结构125;所述底部限位片121的一端与所述支撑结构125固定连接,另一端沿所述基盘底面111延伸,以在所述底部限位片121和基盘底面111之间形成底部绕线间隙123。
本实施例中,支撑结构125的形状可以有很多,以呈柱状设置为例,凡是可以为底部限位片121提供连接,并且连接点与基盘底面111之间具有间隙的结构均可。支撑结 构125设置底部中间的位置,并且向基盘的中部延伸,多个底部限位片121自支撑结构125向四周辐射。底部限位片121与支撑结构125连接的位置可以根据绕线的径向尺寸来设置,不同的连接位置,决定着底部绕线间隙123不同的尺寸。绕线的径向尺寸越大,底部绕线间隙123越大,绕线的径向尺寸越小,底部绕线间隙123越小。底部限位片121的另一端沿底面111延伸,使得底部绕线间隙123均匀,当绕线进入到底部绕线间隙123时,不论在哪个位置,绕线均可以被稳定的夹持。另外,通过将支撑结构125和底部限位片121设置在基盘的内部,使得限位片120的工作尽可能少的受到外部环境的干扰,使得限位片120的稳定性得到提高。
在一些实施例中,所述基盘的底部对应所述底部限位片121的位置开设有底部散热口113。底部散热口113的形状和尺寸与底部限位片121的形状和尺寸相当,底部散热口113位于底部限位片121的正下方。通过底部散热口113的设置,使得底部限位片121可以非常好的散热,有利于底部绕线区的稳定工作。同时,通过底部散热口113的设置,使得底部限位片121在与基盘110一体成长的工艺中,降低底部限位片121形成工艺的难度,即底部散热口113的设置有利于底部限位片121的形成。
为了提高侧部线圈安装的稳定性,所述限位片120包括侧壁限位片122,所述基盘侧壁112上设置有向所述基盘110内部延伸的筋条126;所述侧壁限位片122的一端与所述支筋条126固定连接,另一端沿所述基盘的侧壁112自下而上延伸,以在侧壁限位片122和基盘侧壁112之间形成侧壁绕线间隙124。
本实施例中,筋条126的形状可以有很多,以呈圆环状设置为例,凡是可以为侧壁限位片122提供连接,并且连接点与基盘侧壁112之间具有间隙的结构均可。筋条126设置底部的边缘位置,并且向上延伸,多个侧壁限位片122自筋条126的不同位置沿基盘110的内侧壁延伸。侧壁限位片122与筋条126连接的位置可以根据绕线的径向尺寸来设置,不同的连接位置,决定着侧壁绕线间隙124不同的尺寸。绕线的径向尺寸越大,侧壁绕线间隙124越大,绕线的径向尺寸越小,侧壁绕线间隙124越小。侧壁限位片122的另一端沿基盘110的内侧壁延伸,使得侧壁绕线间隙124均匀,当绕线进入到侧壁绕线间隙124时,不论在哪个位置,绕线均可以被稳定的夹持。另外,通过将筋条126和侧壁限位片122设置在基盘110的内部,使得限位片120的工作尽可能少的受到外部环境的干扰,使得限位片120的稳定性得到提高。
在一些实施例中,所述基盘110的底部对应所述侧壁限位片122的位置开设有侧壁散热口114。侧壁散热口114的形状和尺寸与侧壁限位片122的形状和尺寸相当,侧壁散热口114位于侧壁限位片122的外侧。通过侧壁散热口114的设置,使得侧壁限位片122可以非常好的散热,有利于侧部加热区的稳定工作。同时,通过侧壁散热口114的设置,使得侧壁限位片122在与基盘110一体成长的工艺中,降低侧壁限位片122形成工艺的难度,即侧壁散热口114的设置有利于侧壁限位片122的形成。
值得说明的是,基盘110的内侧壁可以有很多的形状,以呈弧形设置为例,所述基盘110的内侧壁呈凹弧设置,所述侧壁限位片122呈凹弧设置,以使所述侧壁绕线间隙124沿所述侧壁限位片122的长度方向均匀设置。本实施例中,侧壁限位片122的形状和基盘内侧壁的形状相当,并且二者的曲率相当,使得侧壁绕线间隙124非常的均匀,有利于绕线的稳定安装。
在一些实施例中,为了进一步的提高线圈绕线的稳定性,所述基盘110的中部形成有内绕线槽131,所述内绕线槽131的底部开设有内引线310孔以供内引线310穿过,以使内引线310被内绕线槽131中的绕线压紧,和/或,所述基盘110的边缘形成有外绕线槽132,以供绕线结束后的外引线320安装。
本实施例中,内绕线槽131形成的方式有多种,可以直接在基盘110上开设,也可以通过在基盘110上设置零部件来形成,如通过设置多根限位筋条126来围合形成。内绕线槽131的长度可以需求进行设置,如,1/4圆环,1/2圆环,完整的圆环等均可。值 得说明的是,内引线310为绕线的进线端所引出的导线,外引线320为绕线的出线端所引出的导线。内引线310首先自内绕线槽131经过内引线310孔穿出内绕线槽131,绕线再在内绕线槽131内缠绕,缠绕在内绕线槽131中的绕线(绕线至少包括第一绕线圈),压在内引线310的上方,如此设置,使得内引线310端可以非常稳定的固定,从而避免了绕线在延伸方向上发生位移而导致尺寸误差,有利于提高绕线线圈的精度。值得说明的是,内绕线槽131与底部绕线间隙123之间具有间距,内绕线槽131和底部绕线间隙123之间通过导线的过渡段330连接,如此,既可以保证绕线线圈的位置和数量的准确,又可以根据需求设置内绕线槽131的位置,有利于提高线圈盘座100结构布局的合理性,有利于提高线圈盘座100使用的稳定性。
同理,外绕线槽132的形成方式也可以如内绕线槽131有多种,其长度也可以为1/4圆环,1/2圆环,完整的圆环。外绕线槽132设置在基盘110的边缘,以便绕制结束后的绕线固定。在一些实施例中,为了进一步的便于外引线320的固定,外绕线槽132形成位置高于内绕线槽131的位置,使得外绕线槽132更加的靠近绕线将要完成的位置。在绕制将要结束时,绕线沿外绕线槽132延伸,在外绕线槽132内至少设置有最后一绕线圈,绕线完成之后,外引线320从外绕线槽132延伸出来。
线圈盘通常还包括与线圈盘组配合的盘座200,盘座200与线圈盘组固定连接。当基盘110具有收容腔时,盘座200安装于收容腔中,磁条对应绕制线圈设置。具体地,所述盘座200的底部设置有内限位凸筋210,所述内限位凸筋210远离所述盘座200的一侧安装于基盘110的内绕线槽131内;和/或,所述盘座200的底部设置有外限位凸筋220,所述外限位凸筋220远离所述盘座200的一侧安装于基盘110的外绕线槽132内。在盘座200面向基盘110的一侧,对应内绕线槽131设置有内限位凸筋210,对应外绕线槽132设置有外限位凸筋220。当绕线结束后,内限位凸筋210安装至内绕线槽131中,以压制和限位内引线310,从而达到进一步(对竖直方向进行限位和增加压紧强度)限制内引线310的目的;外限位凸筋220安装至外绕线槽132中,以压制和限位外引线320,从而达到进一步(对竖直方向进行限位和增加压紧强度)限制外引线320的目的。
可以理解的是,在另外一些实施例中,参见图46~图52,还有很多可以固定内引线310和外引线320的方式,以实现对内引线310的进一步的固定。下面举两个例子进行说明:
通过定位孔127的定位,基盘110的底部开设有贯穿所述基盘110的定位孔127,以供内引线310在绕线前穿过紧固。定位孔127的孔径为2~10mm,定位孔127中心与底部绕线间隙123(底部限位间隙123与靠近支撑结构125的位置)之间的距离L为0~6mm,定位孔127位于底部绕线间隙123的内侧;定位孔127上表面与靠近底部绕线间隙123的基盘110表面持平或略低,距离范围0~6mm(如此设置有利于内引线310进入并穿过定位孔127);定位孔127的底面不超过基盘110的底面,如此设置有利于内引线310从定位孔穿出。
通过扣线槽128固定,基盘110的底部开设有扣线槽128,以供内引线310在绕线前安装紧固。具体地,在底部绕线间隙123的内侧设置一个扣线槽128,扣线槽128开口设置在顺时针方向,线槽挡筋129设置在逆时针方向;线槽挡筋129上表面与靠近底部绕线间隙123的基盘110表面持平或略低距离范围0~6mm(如此设置有利于内引线310进入并穿过扣线槽128),线槽挡筋129底面不超过基盘110底面,如此设置有利于内引线310从扣线槽128伸出;扣线槽128为开口式的,扣线槽128和线槽挡筋129形状不限于长条形,可为圆形、方形等。
本申请还提出一种线圈盘,该线圈盘包括盘座200和线圈盘座100,该线圈盘座100的具体结构参照上述实施例,由于本线圈盘采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,所述盘座200与所述线圈盘座100连接。
本申请还提出一种烹饪炊具,参照图53至图57,该烹饪炊具包括线圈盘或者线圈盘座100,该烹饪炊具的具体结构参照上述实施例,由于本烹饪炊具采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。值得说明的是,烹饪炊具可以为电饭煲、电磁炉、电烤炉、微波炉、电烤箱等使用线圈电磁加热的烹饪设备。
在一些实施例中,为了提高底座400与线圈盘连接的便捷性,所述烹饪炊具包括底座400,所述底座400上设置有定位柱410;线圈盘座100或者盘座200上对应所述定位柱410设置有定位孔260;所述烹饪炊具还包括紧固件420,所述紧固件420与穿过所述定位孔260的定位柱410固定连接。
具体地,本实施例中,定位柱410竖直向上设置,定位柱410横截面的形状可以有很多,如圆形、椭圆形以及多边形等,以呈圆形设置为例。以定位孔260开设在当线圈盘座100上为例,当线圈盘座100安装至底座400上时,定位孔260套设在定位柱410上。紧固件420与定位柱410固定连接,以防止定位柱410从定位孔260中脱落。如此,大幅的简化了线圈盘座100与底座400之间的装配工艺,有利于提高线圈盘座100的装配效率。
其中,为了更好的对线圈盘座100进行定位,所述定位柱410为阶梯柱,所述定位孔260为阶梯孔,所述定位柱410的阶梯与所述定位孔260的阶梯抵接,以限定所述底座400与所述线圈盘座100或者盘座200的距离。阶梯轴的大径端位于下部,小径端位于上部;阶梯孔的大径端位于下部,小径端位于上部。阶梯轴大径端的顶部与阶梯孔的大径端的顶部抵接,以支撑线圈盘座100,从而可以通过设置阶段的具体尺寸实现底座400与线圈盘座100之间的距离。
其中,紧固件420与固定柱连接的方式可以有很多,如通过卡扣连接,直接卡接、胶粘连接等均可。在一些实施例中,为了进一步提高连接效率,将定位柱410伸出定位孔260,然后在压力和/或高温的作用下,使得伸出的定位柱410发生形变,以使形变部分的尺寸大于定位孔260的孔径,从而实现定位柱410和定位孔260的固定。具体地,所述紧固件420由所述定位柱410伸出所述定位孔260的部分通过挤压和/或熔融的方式变形而成。本实施例中,以热压工艺为例,即对定位柱410伸出的部分同时进行加热和加压。如此,进一步大幅的简化了线圈盘座100与底座400的连接工艺,有利于进一步提高烹饪炊具的装配效率。
本申请提出一种线圈盘,该线圈盘具有不规则形状的加热区,从而能够使得加热效果更均匀。
在本申请一实施例中,如图58和图59所示,该线圈盘包括盘座100和第一线圈绕组200,所述盘座100的周侧壁上设有第一绕线槽,所述第一线圈绕组200沿预设轨迹绕制于所述第一绕线槽中,所述第一线圈绕组200呈异形设置,以提高所述线圈盘加热效果的均匀性。
在此需要说明的是,第一线圈绕组200呈异形设置至少包括如下两方面,第一,第一线圈绕组200在盘座的周侧壁的高度方向上呈异形设置,如此,第一线圈绕组200能够形成具有高度差的多个加热区,进而能够提高线圈盘加热效果的均匀性;第二,第一线圈绕组200的整体形状呈异形设置,例如,第一线圈绕组200可以呈椭圆形设置或呈多边形设置,如此,第一线圈绕组200可以适配椭圆形的加热器具或多边形的加热器具,进而能够使得加热器具与线圈绕组的间距较小,因此能够使得加热器具的加热效果更为均匀。
具体地,如上两方面的效果将在下文的第一实施例和第二实施例中进行详细说明。
在本申请第一实施例中,所述预设轨迹具有峰部和谷部,所述峰部和所述谷部之间具有高度差,以使所述第一线圈绕组200形成具有高度差的多个加热区。
由于本申请提出的线圈盘的第一线圈绕组200沿预设轨迹绕制于所述第一绕线槽中, 所述预设轨迹具有峰部和谷部,所述峰部和所述谷部之间具有高度差,因此能够形成具有高度差的多个加热区,如此,能够将加热区进行分解,即:磁场最强区域由原来的一个中间位置变成了峰部加热区和谷部加热区两个加热位置,峰部加热区的磁场最强区域集中在峰部加热区的中间加热位置,谷部加热区的磁场最强区域集中在谷部加热区的中间加热位置,而峰部加热区和谷部加热区之间具有高度差,两者的中间加热位置高度不同,因此能够进一步地改善线圈盘加热效果的均匀性。
进一步地,请参照图2和图3,现对所述第一线圈绕组200的结构进行说明。本实施例中,所述第一线圈绕组200包括沿所述盘座100的高度方向依次绕制的上半圈绕组210、过渡绕组220和下半圈绕组230;所述上半圈绕组210形成第一加热区,所述过渡绕组220形成第二加热区,所述下半圈绕组230形成第三加热区。由于第一加热区、第二加热区和第三加热区在所述盘座100的高度方向上依次分布,因此,第一加热区、第二加热区和第三加热区的磁场最强区域的高度不同,进而能够使得第一加热区、第二加热区和第三加热区的高温加热区域的高度不同,因此能够改善线圈盘在盘座100的高度方向上加热效果的均匀性。
进一步地,请继续参照图59和图60,为了进一步提高线圈盘加热效果的均匀性,本申请一实施例中,所述上半圈绕组210、所述过渡绕组220和所述下半圈绕组230沿所述盘座100的周向呈错开设置,如此,能够进一步地改善所述第一加热区、所述第二加热区所述第三加热区在盘座100的周向上的加热效果的均匀性。
然本申请的设计不限于此,在其他实施例中,所述第一线圈绕组200还可以包括沿所述盘座100的高度方向依次绕制的N个第一半圈绕组,N为大于等于4的正整数;另外,所述第一线圈绕组200还可以包括沿所述盘座100的周向依次绕制的M个第二半圈绕组,M为大于等于2的正整数。
进一步地,请仍参照图59和图60,现对所述第一线圈绕组200的结构进行详细说明。本实施例中,所述第一线圈绕组200包括多个呈嵌套设置的不规则环形线圈,每一所述不规则环形线圈包括多组依次连接的上段、过渡段和下段;多个所述不规则环形线圈的上段组成所述上半圈绕组210,多个所述不规则环形线圈的过渡段组成所述过渡绕组220,多个所述不规则环形线圈的下段组成所述下半圈绕组230。
具体地,本实施例中,多个所述不规则环形线圈首末端依次相连,每一不规则环形线圈可分割为多组依次连接的上段、过渡段和下段。
进一步地,为了提高第一线圈绕组200的磁感线强度,本申请一实施例中,所述盘座100还包括磁条支架400,所述磁条支架400上设置有磁条500;所述磁条500对应所述上半圈绕组210和/或所述下半圈绕组230设置。
具体地,如图60所示,在第一实施例中,所述磁条500对应所述上半圈绕组210设置;如图61所示,在第二实施例中,所述磁条500对应所述下半圈绕组230设置;如图62所示,在第三实施例中,所述磁条500对应所述上半圈绕组210和下半圈绕组230设置,由于磁条500对应上半圈绕组210和/或下半圈绕组230设置,磁条500对上半圈绕组210和/或下半圈绕组230产生的磁感线具有收束的作用,因此可使磁感线的聚集密度更大,因此能够使得单位面积的加热器具(图未示)接触更多的磁感线,从而能够提高线圈盘的加热速率。
然本申请的设计不限于此,在其他实施例中,所述磁条500还可以对应过渡绕组220设置。
进一步地,请参照图63和图64,所述盘座100的底壁上设有第二绕线槽,所述第二绕线槽中绕制有第二线圈绕组300。如此,底部的第二线圈绕组300与侧壁的第一线圈绕组200能够使得加热器具的底部和侧壁同时受热,如此,能够实现翻滚加热,使得线圈盘加热效果更为均匀。
作为一种优选方式,本申请一实施例中,所述第二线圈绕组300包括多个子线圈绕 组(图未示)。优选地,本实施例中,多个所述子线圈绕组的形状被配置为全面覆盖所述盘座100的底部,例如,本实施例中,盘座100的底部呈圆形,线圈绕组包括两个半圆形的子线圈绕组或四个90°扇形的子线圈绕组。
进一步地,请继续参照图64,本申请一实施例中,所述第二线圈绕组300呈同心圆形,且所述第二线圈绕组300为疏绕线圈绕组,即所述第二线圈绕组300疏绕而成。疏绕和密绕是线圈绕组常见的两种绕制方式,其中,密绕方式的优点是线与线之间紧贴,磁场强,面积大,效率高;密绕方式的缺点是散热差,且漆包线容易产生短路风险。疏绕方式的优点是绕线方便、散热效果好、不易产生短路风险、品质便于管控;疏绕方式的缺点是绕组占用的空间相对于密绕要大些,一方面降低了绕组间的耦合度,漏感会比密绕大;另一方面疏绕的线间分布电容较大,对工作在较高频率的高频变压器损耗也会加大。
本实施例中,所述第二线圈绕组300呈同心圆形,且第二线圈绕组300采用疏绕工艺绕制而成,如此,第二线圈绕组300的散热效果好,品质便于管控。然本申请的设计不限于此,在其他实施例中,如图63所示,所述第二线圈绕组300还可以呈多边形设置,所述第二线圈绕组300可以由疏绕或密绕工艺绕制而成。
进一步地,在本申请第二实施例中,请参照图65至图67,考虑到常规线圈盘的盘座100大多呈碗形设置,因此只能适用圆形的加热器具10(如锅具),为了使得线圈盘可以适配不同形状的锅具,本实施例中,所述第一线圈绕组200呈椭圆形设置或呈多边形设置,如此,第一线圈绕组200可以适配椭圆形的加热器具或多边形的加热器具,进而能够使得加热器具与线圈绕组的间距较小,因此能够使得加热器具的加热效果更为均匀。本实施例中,所述多边形包括四边形、六边形和八边形等形状。
作为一种优选方式,所述盘座100内设有放置加热器具的容置腔,所述容置腔被配置为与所述加热器具的形状适配;所述第一线圈绕组200绕制在所述容置腔的外周壁上。具体地,本实施例中,所述容置腔可以呈椭圆形或多边形设置。
本申请还提出一种烹饪器具(图未示),该烹饪器具包括所述线圈盘,该线圈盘的具体结构参照上述实施例,由于本申请提出的烹饪器具采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
在此需要说明的是,本实施例中,所述烹饪器具为电饭煲,在其他实施例中,所述烹饪器具还可以为电磁炉、电压力锅、炒菜机、电炖锅、破壁机等。
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。
Claims (63)
- 一种线圈盘,其中,包括:支撑结构,所述支撑结构位于线圈盘的中部;第一夹线筋,所述第一夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;第二夹线筋,所述第二夹线筋位于所述第一夹线筋的下方,所述第二夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;所述第一夹线筋、第二夹线筋,以及所述支撑结构围合形成供漆包线绕制的第一夹线间隙。
- 如权利要求1所述的线圈盘,其中,所述第一夹线筋的数量为多个,多个所述第一夹线筋沿所述支撑结构的周向呈辐射状排布;和/或,所述第二夹线筋的数量为多个,多个所述第二夹线筋沿所述支撑结构的周向呈辐射状排布,以使第一夹线间隙沿所述支撑结构的周向排布。
- 如权利要求1所述的线圈盘,其中,所述第一夹线筋的宽度自所述支撑结构向外逐渐增加;和/或,所述第二夹线筋的宽度自所述支撑结构向外逐渐增加。
- 如权利要求1所述的线圈盘,其中,所述第一夹线筋和所第二夹线筋具有平直段,以使所述第一夹线间隙的径向截面具有平直段;和/或,所述第一夹线筋和所第二夹线筋具有阶梯段,以使所述第一夹线间隙的径向截面具有阶梯段;和/或,所述第一夹线筋和所第二夹线筋具有弧形弯曲段,以使所述第一夹线间隙的径向截面具有弧形弯曲段。
- 如权利要求1至4中任意一项所述的线圈盘,其中,绕制于所述第一夹线间隙中的线圈绕组的层数为2~5层。
- 如权利要求1至4中任意一项所述的线圈盘,其中,所述第一夹线间隙的高度H为2~20mm。
- 如权利要求1所述的线圈盘,其中,所述线圈盘至少包括内环加热区和外环加热区;所述第一夹线间隙包括位于所述内环加热区的内夹线间隙和位于所述外环加热区的外夹线间隙,所述内夹线间隙和所述外夹线间隙向上倾斜设置且倾斜角度不同。
- 如权利要求7所述的线圈盘,其中,所述外夹线间隙包括呈上下排布的第一绕线间隙和第二绕线间隙,所述第一绕线间隙和第二绕线间隙的倾斜角度不同。
- 如权利要求7所述的线圈盘,其中,所述支撑结构至少包括位于所述内环加热区的内支撑结构和位于所述外环加热区的外支撑结构;所述第一夹线筋包括第一内夹线筋和第一外夹线筋,所述第二夹线筋包括第二内夹线筋和第二外夹线筋;所述第一内夹线筋和第二内夹线筋自内支撑结构朝外环加热区的方向、向上倾斜设置,以在所述第一内夹线筋和第二内夹线筋之间形成内夹线间隙;所述第一外夹线筋和第二外夹线筋自外支撑结构朝远离内环加热区的方向、向上倾斜设置,以在所述第一外夹线筋和第二外夹线筋之间形成外夹线间隙。
- 如权利要求1所述的线圈盘,其中,所述线圈盘包括内环加热区和外环加热区;所述第一夹线间隙包括位于所述内环加热区的内夹线间隙和位于所述外环加热区的外夹线间隙;所述外夹线间隙包括呈上下排布的第一绕线间隙和第二绕线间隙,和/或,所述内夹 线间隙包括呈上下排布的第三绕线间隙和第四绕线间隙;所述第一绕线间隙和第二绕线间隙分别设置有第一线圈绕组和第二线圈绕组;和/或,所述第三绕线间隙和第四绕线间隙分别设置有第三线圈绕组和第四线圈绕组。
- 如权利要求10所述的线圈盘,其中,所述第一线圈绕组与所述第二线圈绕组相互独立;或者,所述第一线圈绕组与所述第二线圈绕组串联;或者,所述第一线圈绕组与所述第二线圈绕组并联。
- 如权利要求10所述的线圈盘,其中,所述第三线圈绕组与所述第四线圈绕组相互独立;或者,所述第三线圈绕组与所述第四线圈绕组串联;或者,所述第三线圈绕组与所述第四线圈绕组并联。
- 如权利要求10所述的线圈盘,其中,所述线圈盘包括控制电路板,所述控制电路板上设置第一切换电路,所述第一切换电路分别与所述第一线圈绕组和第二线圈绕组连接,以切换所述第一线圈绕组和第二线圈绕组的连接关系;和/或,所述控制电路板上设置第二切换电路,所述第二切换电路分别与所述第三线圈绕组和第四线圈绕组连接,以切换所述第三线圈绕组和第四线圈绕组的连接关系。
- 如权利要求10所述的线圈盘,其中,所述线圈盘还包括与所述第一线圈绕组配置的第一电感L1和第一电阻R1;与所述第二线圈绕组配置的第二电感L2和第二电阻R2;与所述第三线圈绕组配置的第三电感L3和第三电阻R3;与所述第四线圈绕组配置的第四电感L4和第四电阻R4;所述第一电感L1小于所述第二电感L2和/或第四电感L4;所述第一电阻R1大于所述第二电阻R2和/或第四电阻R4;所述第三电感L3小于所述第四电感L4和/或第二电感L2;所述第三电阻R3大于所述第四电阻R4和/或第二电阻R2。
- 如权利要求10所述的线圈盘,其中,位于所述内夹线间隙内的线圈绕组的高度h1,和位于外夹线间隙内的线圈绕组的高度h2相当。
- 如权利要求1所述的线圈盘,其中,所述第一夹线间隙包括内弧段,所述内弧段自所述支撑结构向下弯曲延伸。
- 如权利要求16所述的线圈盘,其中,所述第一夹线间隙还包括过渡段和外弧段;所述内弧段自所述支撑结构向下呈凹弧设置,所述外弧段自所述过渡段向上呈凹弧设置,所述内弧段和所述外弧段通过过渡段圆弧过渡连接。
- 如权利要求1所述的线圈盘,其中,所述第一夹线筋上开设有第一散热口;和/或,所述第二夹线筋上开设有第二散热口。
- 如权利要求1所述的线圈盘,其中,相邻的两所述第一夹线筋之间具有第一间隙,所述第二夹线筋对应所述第一间隙位于相邻两所述第一夹线筋之间。
- 如权利要求1所述的线圈盘,其中,所述线圈盘还包括线圈支架,所述线圈支架位于所述第二夹线筋的下方,所述第二夹线筋、线圈支架以及所述支撑结构之间围合形成第二夹线间隙;所述第一夹线间隙和第二夹线间隙通过开口连通,在线圈盘的漆包线的绕制过程中,当漆包线经过开口时,从第一夹线间隙进入到第二夹线间隙,或者从第二夹线间隙进入到第一夹线间隙,以使漆包线通过开口在第一夹线间隙和第二夹线间隙之间交替绕制。
- 如权利要求20所述的线圈盘,其中,开口沿所述线圈盘的径向设置,漆包线每次经过该开口时都从第一夹线间隙进入到第二夹线间隙,或者从第二间隙进入到第一夹线间隙,以使第一夹线间隙和第二夹线间隙中的线圈依次交替绕制。
- 如权利要求1所述的线圈盘,其中,所述线圈盘还包括:线圈支架,所述线圈支架具有位于线圈支架中部的内加热区和位于线圈支架周缘的外加热区;所述内加热区的中间设置有内支撑结构,内支撑结构上设置有第一内夹线筋;第一内夹线筋与线圈支架之间形成第一内绕线间隙,内线圈绕组设置于所述第一内绕线间隙内;内部磁条,所述内部磁条对应所述内加热区设置;外部磁条,所述外部磁条对应所述外加热区设置;所述外部磁条覆盖外加热区的面积大于所述内部磁条覆盖内加热区的面积。
- 如权利要求22所述的线圈盘,其中,所述外部磁条与所述内部磁条相互独立设置,并且所述外部磁条的数量大于所述内部磁条的数量。
- 如权利要求22所述的线圈盘,其中,所述内线圈绕组具有位于内加热区中部的内平面加热绕组,和位于边缘且向上倾斜设置内斜面加热绕组;内部磁条包括对应所述内平面加热绕组设置的内平面段,和对应内斜面加热绕组设置的内倾斜段。
- 如权利要求24所述的线圈盘,其中,所述内斜面加热绕组呈弧形设置,所述内倾斜段对应所述内斜面加热绕组呈弧形设置,以使所述内倾斜段与所述内斜面加热绕组之间的距离,与内平面段至内平面加热绕组之间的距离相当。
- 如权利要求24所述的线圈盘,其中,所述内部磁条还包括凸出段,所述凸出段与所述内平面段远离所述内倾斜段的一端连接,所述凸出段与所述内平面段垂直。
- 如权利要求24所述的线圈盘,其中,所述内部磁条的宽度沿所述内加热区的中部至边缘的方向逐渐增加。
- 如权利要求22至27中任意一项所述的线圈盘,其中,所述线圈盘还包括第二内夹线筋,所述第二内夹线筋的一端与所述内支撑结构连接,且位于所述第一内夹线筋的上方,所述第二内夹线筋和所述第一内夹线筋之间形成第二内绕线间隙,所述内线圈绕组设置于所述第二内绕线间隙内。
- 如权利要求28所述的线圈盘,其中,所述线圈盘还包括内隔离筋,多个所述内隔离筋沿所述第一内夹线筋的长度方向排列,以在第一内夹线筋上形成多个沿所述第一内夹线筋长度方向排列的内绕线槽。
- 如权利要求22所述的线圈盘,其中,所述内支撑结构的底部开设有安装孔,以供内部磁条的凸出段安装。
- 如权利要求22所述的线圈盘,其中,在所述外加热区绕制有外线圈绕组,所述外线圈绕组具有位于外加热区中部的外平面加热绕组,和位于边缘且向上倾斜设置外斜面加热绕组;外部磁条包括对应所述外平面加热绕组设置的外平面段,和对应外倾斜加热绕组设置的外倾斜段。
- 如权利要求31所述的线圈盘,其中,所述外斜面加热绕组呈弧形设置,所述外倾斜段对应所述外斜面加热绕组呈弧形设置,以使所述外倾斜段与所述外斜面加热绕组之间的距离,与外平面段至外平面加热绕组之间的距离相当。
- 如权利要求31所述的线圈盘,其中,所述外部磁条的宽度沿所述外加热区的中部至边缘的方向逐渐增加。
- 如权利要求31至33中任意一项所述的线圈盘,其中,所述内加热区域和所述外加热区域之间的位置设置有外支撑结构;外支撑结构上设置有第一外夹线筋;第一外夹线筋与线圈支架之间形成第一外绕线间隙,所述外线圈绕组设置于所述第一外绕线间隙内。
- 如权利要求34所述的线圈盘,其中,所述线圈盘还包括第二外夹线筋,所述第二外夹线筋的一端与所述外支撑结构连接,且位于所述第一外夹线筋的上方,所述第 二外夹线筋和所述第一外夹线筋之间形成第二外绕线间隙,所述外线圈绕组设置于所述第二外绕线间隙内。
- 如权利要求34所述的线圈盘,其中,所述线圈盘还包括外隔离筋,多个所述外隔离筋沿所述第一外外夹线筋的长度方向排列,以在第一外夹线筋上形成多个沿所述第一外夹线筋长度方向排列的外绕线槽。
- 如权利要求1所述的线圈盘,其中,所述线圈盘包括线圈盘盘座和底盘,所述盘座与所述线圈盘座连接,所述线圈盘还包括:基盘,所述基盘具有绕线区域;所述绕线区域包括位于所述基盘底部的底部绕线区,和位于所述基盘侧部的周侧绕线区;限位片,所述限位片设置于所述基盘上,所述限位片与所述底部绕线区和/或所述周侧绕线区的内侧壁或者外侧壁之间形成供线圈安装的绕线间隙。
- 如权利要求37所述的线圈盘,其中,所述限位片的数量为多个,多个所述限位片沿所述基盘的周向间隔排布。
- 如权利要求37所述的线圈盘,其中,所述限位片包括底部限位片,所述基盘的底部设置有向所述基盘内部延伸的支撑结构;所述底部限位片的一端与所述支撑结构固定连接,另一端沿所述基盘的底面延伸,以在所述底部限位片和基盘底面之间形成底部绕线间隙。
- 如权利要求39所述的线圈盘,其中,所述基盘的底部对应所述底部限位片的位置开设有底部散热口。
- 如权利要求37所述的线圈盘,其中,所述基盘的侧壁上设置有向所述基盘内部延伸的筋条;所述限位片的一端与所述筋条固定连接,另一端沿所述基盘的侧壁自下而上延伸,以在侧壁限位片和基盘的侧壁之间形成侧壁绕线间隙。
- 如权利要求41所述的线圈盘,其中,所述基盘的侧壁上对应所述侧壁限位片的位置开设有侧壁散热口。
- 如权利要求41所述的线圈盘,其中,所述基盘的内侧壁呈凹弧设置,所述侧壁限位片呈凹弧设置,以使所述侧壁绕线间隙沿所述侧壁限位片的长度方向均匀设置。
- 如权利要求37至43中任意一项所述的线圈盘,其中,所述基盘的中部形成有内绕线槽,所述内绕线槽的底部开设有内引线孔以供内引线穿过,以使内引线被内绕线槽中的绕线压紧,和/或,所述基盘的边缘形成有外绕线槽,以供绕线结束后的外引线安装。
- 如权利要求37至43中任意一项所述的线圈盘,其中,基盘的底部开设有贯穿所述基盘的定位孔,以供内引线在绕线前穿过定位。
- 如权利要求37至43中任意一项所述的线圈盘,其中,基盘的底部开设有扣线槽,以供内引线在绕线前安装紧固。
- 如权利要求37所述的线圈盘,其中,所述盘座的底部设置有内限位凸筋,所述内限位凸筋远离所述盘座的一侧安装于基盘的内绕线槽内;和/或,所述盘座的底部设置有外限位凸筋,所述外限位凸筋远离所述盘座的一侧安装于基盘的外绕线槽内。
- 如权利要求1所述的线圈盘,其中,所述线圈盘还包括:盘座,所述盘座的周侧壁上设有第一绕线槽;以及,第一线圈绕组,所述第一线圈绕组沿预设轨迹绕制于所述第一绕线槽中,所述第一线圈绕组呈异形设置,以提高所述线圈盘加热的均匀性。
- 如权利要求48所述的线圈盘,其中,所述预设轨迹具有峰部和谷部,所述峰部和所述谷部之间具有高度差,以使所述第一线圈绕组形成具有高度差的多个加热区。
- 如权利要求49所述的线圈盘,其中,所述第一线圈绕组包括沿所述盘座的高 度方向依次绕制的上半圈绕组、过渡绕组和下半圈绕组;所述上半圈绕组形成第一加热区,所述过渡绕组形成第二加热区,所述下半圈绕组形成第三加热区。
- 如权利要求50所述的线圈盘,其中,所述上半圈绕组、所述过渡绕组和所述下半圈绕组沿所述盘座的周向呈错开设置。
- 如权利要求51所述的线圈盘,其中,所述第一线圈绕组包括多个呈嵌套设置的不规则环形线圈;每一所述不规则环形线圈包括多组依次连接的上段、过渡段和下段;多个所述不规则环形线圈的上段组成所述上半圈绕组,多个所述不规则环形线圈的过渡段组成所述过渡绕组,多个所述不规则环形线圈的下段组成所述下半圈绕组。
- 如权利要求50所述的线圈盘,其中,所述盘座还包括磁条支架,所述磁条支架上设置有磁条;所述磁条对应所述上半圈绕组和/或所述下半圈绕组设置。
- 如权利要求48至53任意一项所述的线圈盘,其中,所述盘座的底壁上设有第二绕线槽,所述第二绕线槽中绕制有第二线圈绕组。
- 如权利要求54所述的线圈盘,其中,所述第二线圈绕组包括多个子线圈绕组。
- 如权利要求54所述的线圈盘,其中,所述第二线圈绕组呈同心圆形,且所述第二线圈绕组为疏绕线圈绕组。
- 如权利要求48所述的线圈盘,其中,所述第一线圈绕组呈椭圆形设置或呈多边形设置。
- 如权利要求47所述的线圈盘,其中,所述盘座内设有放置加热器具的容置腔,所述容置腔被配置为与所述加热器具的形状适配;所述第一线圈绕组绕制在所述容置腔的外周壁上。
- 一种烹饪炊具,其中,所述烹饪炊具包括线圈盘座或者线圈盘;其中,所述线圈盘包括线圈盘盘座和底盘,所述盘座与所述线圈盘座连接,所述线圈盘还包括:基盘,所述基盘具有绕线区域;所述绕线区域包括位于所述基盘底部的底部绕线区,和位于所述基盘侧部的周侧绕线区;限位片,所述限位片设置于所述基盘上,所述限位片与所述底部绕线区和/或所述周侧绕线区的内侧壁或者外侧壁之间形成供线圈安装的绕线间隙。
- 如权利要求59所述的烹饪炊具,其中,所述烹饪炊具包括底座,所述底座上设置有定位柱;线圈盘座或者盘座上对应所述定位柱设置有定位孔;所述烹饪炊具还包括紧固件,所述紧固件与穿过所述定位孔的定位柱固定连接。
- 如权利要求60所述的烹饪炊具,其中,所述定位柱为阶梯柱,所述定位孔为阶梯孔,所述定位柱的阶梯与所述定位孔的阶梯抵接,以限定所述底座与所述线圈盘座或者盘座的距离。
- 如权利要求60所述的烹饪炊具,其中,所述紧固件由所述定位柱伸出所述定位孔的部分通过挤压和/或熔融的方式变形而成。
- 一种烹饪炊具,其中,包括线圈盘,所述线圈盘包括:支撑结构,所述支撑结构位于线圈盘的中部;第一夹线筋,所述第一夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;第二夹线筋,所述第二夹线筋位于所述第一夹线筋的下方,所述第二夹线筋的一端与所述支撑结构连接,另一端向远离所述支撑结构的方向延伸;所述第一夹线筋、第二夹线筋,以及所述支撑结构围合形成供漆包线绕制的第一夹线间隙。
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CN201920017272.0U CN209748848U (zh) | 2019-01-03 | 2019-01-03 | 线圈盘和烹饪炊具 |
CN201920022962.5U CN210053612U (zh) | 2019-01-03 | 2019-01-03 | 线圈盘和烹饪炊具 |
CN201920022963.XU CN209608890U (zh) | 2019-01-03 | 2019-01-03 | 线圈盘和烹饪器具 |
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