WO2020134081A1 - Medium nozzle for die steel cutting - Google Patents
Medium nozzle for die steel cutting Download PDFInfo
- Publication number
- WO2020134081A1 WO2020134081A1 PCT/CN2019/098744 CN2019098744W WO2020134081A1 WO 2020134081 A1 WO2020134081 A1 WO 2020134081A1 CN 2019098744 W CN2019098744 W CN 2019098744W WO 2020134081 A1 WO2020134081 A1 WO 2020134081A1
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- WO
- WIPO (PCT)
- Prior art keywords
- medium
- cutting
- spray head
- electrode wire
- die steel
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/36—Supply or regeneration of working media
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
Definitions
- the utility model relates to the field of die steel processing equipment, in particular to a medium nozzle for cutting die steel.
- Die steel is often used to make cold die, hot die or die-casting die, which has greater hardness and is therefore not easy to process. In the cutting process, it is easy to cause the cutting knife to break the knife, the cutting surface is rough, and it is difficult to meet the processing accuracy requirements.
- the cutting knife acting on it is likely to break the knife, or slip, offset during the cutting process, and the cutting knife or the die steel workpiece to be cut is likely to have a positional deviation during the cutting process .
- the prior art often uses heat treatment to reduce the difficulty of processing die steel.
- the die steel itself has thermal fatigue characteristics.
- the heat treatment during the processing especially the quenching temperature of the heat treatment, will affect the austenite grain size of the cutting surface of the die steel, the solid solubility of the alloy elements, and the uniformity of the workpiece surface structure, which will affect the die The overall thermal fatigue performance of the finished steel workpiece.
- the cutting surface In the service process of die steel, the cutting surface needs to be subjected to cooling and lubricating treatment during each demolding process. This frequent sudden heat quenching during service will further deteriorate the thermal fatigue performance of the die steel workpiece.
- the surface of the existing die steel workpiece after cutting is formed by the influence of rapid heat and cold during the processing process, forming a heat-affected layer, the crystal structure of which is dissimilated, and a thermally modified layer is formed inwardly, which affects the stress strength of the workpiece and makes the cut workpiece easy to deform and crack .
- the purpose of the present invention is to provide a medium spray head for die steel cutting.
- a media spray head for die steel cutting is proposed, which is fixed to the lower end of a support column of the cutting head, wherein the support column is a hollow structure, and the media spray head is provided on the support column and the cutting
- a gas-liquid three-way valve is connected to the upper end of the support column for introducing a gas medium or a liquid medium into the hollow structure, the gas medium or liquid medium runs along the hollow inside the support column
- the structure flows to the media nozzle; the outer surface of the media nozzle is provided with a groove for accommodating the electrode wire, the depth of the groove does not exceed the diameter of the electrode wire, and the inner wall or the outer side of the groove is also provided
- the gas medium or liquid medium in the hollow structure is led out to the part where the
- the gas medium includes an inert gas, a sulfur removal gas, a carbon removal gas, or a mixture thereof;
- the liquid medium is deionized water or an oily medium, and a metal powder is further mixed in the liquid medium, and the metal powder includes iron , Rhenium, titanium, tungsten, manganese, chromium, magnesium, or any combination thereof.
- the above-mentioned media spray head for die steel cutting wherein the media spray head is a disc-shaped structure, the wheel shaft of which is convex and connected to the lower end of the support column, and the disc-shaped structure is around the connection
- the radial rotation of the piece; the groove for accommodating the electrode wire is provided in the circumferential direction of the roulette structure, and the direction of the groove is the same as the rotation direction of the medium spray head.
- the above-mentioned medium spray head for die steel cutting wherein the medium spray head is a sphere or a flat sphere, and a connecting member is provided in the short diameter direction thereof, and the connecting member is connected to the lower end of the support column.
- the long diameter of the sphere and the flat sphere rotates around the radial direction of the connecting member;
- the groove for accommodating the electrode wire is provided on the surface of the dielectric nozzle perpendicular to the circumferential direction of the connecting member, and the direction of the groove is The rotation direction of the media nozzle is the same.
- the through holes or pores are arranged along the rotation direction of the sphere, oblate sphere, or roulette.
- the above media nozzle for die steel cutting wherein the lower surface of the media nozzle is a flat structure, and different grooves are alternately arranged on the flat structure; the depth of each groove is different, The difference between the depths of the grooves is at least the diameter of the electrode wire.
- the thickness of the lower surface of the medium spray head is increased at the location where the grooves are interlaced.
- the thickness of the lower surface of the media nozzle decreases from the middle to the edge.
- the gas medium sprayed by the medium spray head includes nitrogen, oxygen or a mixture thereof.
- the gas medium is compressed air.
- the above-mentioned medium spray head for die steel cutting wherein the liquid powder sprayed by the medium spray head contains nano-level metal powder whose diameter does not exceed 50 nm, and the liquid medium is mixed with the nano Powder suspension.
- the utility model is provided with a medium spray head with through holes or pores between the support column of the cutting head and the electrode wire, and the medium spray head is the part where the electrode wire contacts the mold steel workpiece to be processed in the cutting state Provide gaseous or liquid media. Therefore, the cutting head of the present invention can use the medium to reduce the austenite formed in the cutting process and reduce the thickness of the metamorphic layer on the cutting surface during the process of wire EDM. Furthermore, the utility model can ensure the mechanical strength and thermal strain performance of the finished cutting surface after cutting through the above process, improve the service life of the cutting surface, and effectively prevent the workpiece from being deformed and cracked.
- a through hole or a hole for providing a liquid medium or a gas medium is provided in the groove containing the electrode wire, and the gas medium or liquid medium passes through the through hole
- the wire exerts pressure on the workpiece.
- the pressure forces the contact strength between the electrode wire and the workpiece or maintains the distance between the two in a relatively stable range, and reduces the effect of electrostatic force and blasting force during the cutting process. And tremor. Therefore, the cut surface of the utility model is smoother and smoother, which can save the processing cost for the subsequent process.
- the surface of the dielectric nozzle structure can also be provided with grooves of different depths for multiple groups of electrode wires to be bypassed alternately.
- the electric wires can be superimposed by the interlacing of the electrode wires, and the electric field strength of the electrode wires can be increased due to the relative movement between the electrode wires.
- it acts on the die steel workpiece for cutting, it can achieve several times the effect of superposition of the electrode wires of each group.
- the invention can greatly improve the cutting efficiency through the staggered superposition of electrode wires while ensuring the cutting effect.
- FIG. 1 is a schematic diagram of the overall structure of a cutting head in a cutting processing device according to the present invention
- FIG. 2 is a schematic view of the structure of the medium nozzle of the roulette structure in the utility model
- FIG. 3 is a schematic structural diagram of a medium sprinkler with a flat sphere structure in the present invention.
- FIG. 4 is a schematic view of the structure of a medium nozzle with a "meter" groove in the utility model.
- the cutting processing equipment for mold steel usually includes:
- a cutting platform 1 on which a die steel workpiece to be processed is provided, and the cutting platform is used to fix the die steel workpiece to be processed or for the workpiece to move relative to the cutting device 2 on its surface;
- the cutting device 2 includes a wire walking mechanism and an electrode wire.
- the wire walking mechanism includes a plurality of axles that drive the electrode wire to reciprocate or move in one direction, thereby making the electrode wire of the cutting head portion relatively to the to-be-processed Mold steel workpiece movement.
- the electrode ribbon is charged, and the electrode wire is discharged between the mold steel workpiece to be processed, generating electrostatic force and explosive force to remove the surface of the mold steel workpiece to be processed that is in contact with the electrode wire Location
- the protection device 4 is coated on the outside of the cutting device 2 to avoid sparks or metal debris generated during the cutting process.
- a gas supply or liquid supply pipe can also be connected inside the protection device, and the liquid supply pipe sprays liquid on the surface of the workpiece at the cutting position to keep the temperature stable during the cutting process.
- the gas supply pipeline outputs a specific gas to the surface of the workpiece at the cutting site to ensure the cutting effect.
- the support column 21 of the fixed cutting head is provided as a hollow structure, and a media spray head 24 is connected to the lower end thereof.
- the medium spray head 24 is disposed between the support column and the electrode wire.
- the upper end of the support column 21 is connected with a gas-liquid three-way valve 25 for introducing a gas medium or a liquid medium into the hollow structure.
- the gas medium or the liquid medium flows along the hollow structure inside the support column 21 to the medium spray head 24.
- the outer surface of the medium nozzle 24 is provided with a groove for accommodating the electrode wire 23, the depth of the groove does not exceed the diameter of the electrode wire 23, and the inner wall or the outer side of the groove is further provided with a through hole 26 Or a hole, the through hole 26 or the hole is at least partially in contact with the gas medium or liquid medium contained in the hollow structure inside the support column 21; in the cut state, the through hole 26 or the hole is in the phase of the electrode wire 23 During the movement of the mold steel workpiece to be processed, the gas medium or the liquid medium in the hollow structure is led out to the part where the surface of the electrode wire 23 contacts the mold steel workpiece to be processed; or The holes 26 or pores lead out the gas medium or liquid medium in the hollow structure and coat the surface of the electrode wire 23.
- the above-mentioned medium nozzle 24 is a sphere, a flat sphere, or a roulette-shaped structure, and a connecting member 27 is provided in the diameter direction thereof, the connecting member and the lower end of the support column 21 Connection, the sphere, flat sphere or roulette-shaped structure rotates around the radial direction of the connecting member 27; the groove accommodating the electrode wire 23 is provided on the surface of the medium spray head 24 perpendicular to the circumference of the connecting member 27 Upwards, the direction of the groove is the same as the direction of rotation of the medium nozzle 24; the through holes 26 or holes are arranged along the rotation direction of the sphere, oblate sphere, or roulette.
- the lower surface is a flat structure, and different grooves are alternately arranged on the flat structure; the depths of the grooves are different, and the difference between the depths of the grooves is at least the diameter of the electrode wire 23.
- the grooves are staggered in a "meter" shape, and the thickness of the lower surface of the media nozzle 24 at the portion where the grooves are staggered increases.
- the utility model can perform electric spark cutting under special medium after pretreatment of the mold steel workpiece to be processed.
- the electrode wire 23 is driven to move relative to the mold steel workpiece to be processed. In the cutting state, the electrode wire and the mold steel workpiece to be processed are discharged to erode the surface of the mold steel workpiece to be processed and the electrode wire Contact area
- a gas medium is synchronously supplied to the part where the surface of the electrode wire 23 contacts the mold steel workpiece to be processed;
- the gas medium includes nitrogen, oxygen, compressed air, or the like mixture;
- the liquid medium is synchronously supplied to the part of the surface of the electrode wire 23 that contacts the mold steel workpiece to be processed; the liquid medium is deionized water or an oily medium.
- Metal powder with a diameter of less than 50 nanometers is also mixed in the liquid medium, and the metal powder includes any one of iron, rhenium, titanium, tungsten, manganese, chromium, and magnesium, or a mixture thereof.
- the utility model applies electrostatic force and blasting force to the die steel on the surface of the workpiece under the action of cutting electric sparks to locally melt it
- the dissolved sulfide and carbon impurities can be oxidized by the introduced oxygen, and then by nitrogen or inert gas.
- the above-mentioned dielectric nozzle directly introduces a liquid medium containing nano metal at the cutting point, the nano powder interacts with the electrode wire, and it is embedded between the crystals during the restoration of the rigidity of the molten metal on the cutting surface. , Forming a new dense protective layer on the cutting surface.
- the protective layer is polarized by the above-mentioned metal powder through electromagnetic excitation and fused into the surface of the austenite or metamorphic layer formed by the cutting action. Due to the fusion effect of the nano-sized metal particles, the remelting of the austenite or metamorphic layer is caused The physical properties of the layer change, greatly improving the hardness and brittleness of the cutting surface, making it difficult to deform and crack.
- the present invention also provides a temperature sensor at a portion where the surface of the guide wheel of the wire walking mechanism 22 contacts the electrode wire 23.
- the electrode wire 23 is bypassed by the guide wheel, and the temperature sensor on the guide wheel can detect the temperature of the electrode wire 23, and determine the melting point temperature status by the temperature of the electrode wire.
- the opening of the gas-liquid three-way valve 25 is expanded, and the flow rate of the gas medium or liquid medium drawn from the through hole 26 or the pore is increased to take away excess heat .
- the temperature of the electrode wire at the cutting point after the auxiliary cooling of the liquid or gas medium reaches the position of the guide wheel is generally between 240 and 300 °C, and the corresponding melting point temperature is more suitable for the stable formation and maintenance of the remelted layer structure.
- the above process also depends on the pretreatment of the workpiece.
- the steps include: the first step, heat treating the die steel workpiece to be processed to a critical temperature or above; the second step, slowly annealing the heat-treated die steel workpiece to 250°C at an annealing rate not exceeding 30°C per hour. Slow annealing can keep the overall performance of the workpiece stable and further prevent cracking and deformation during cutting. The reason is that before cutting, the rate of cooling and heating of the workpiece surface to the center is inconsistent, and the temperature difference will produce non-uniform expansion within the mechanism, resulting in an uneven internal stress.
- the temperature difference between the cutting point and the metal increases, and the above-mentioned unbalanced stress further acts to increase the tensile stress near the cutting point, resulting in fracture of the cutting surface.
- Slow annealing can keep the temperature of the internal and external surfaces of the metal tend to be consistent, which can effectively reduce the above stress and improve the cutting effect.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
Claims (7)
- 一种用于模具钢切割的介质喷头,其特征在于,固定于切割头的支撑柱(21)下端,所述支撑柱(21)为中空结构,所述介质喷头(24)设置在所述支撑柱和切割头的电极丝之间,所述支撑柱(21)的上端连接有气液三通阀(25)用于向所述中空结构内导入气体介质或液体介质,所述气体介质或液体介质沿所述支撑柱(21)内部的中空结构流向所述介质喷头(24);A medium spray head for die steel cutting, characterized in that it is fixed to the lower end of a support column (21) of the cutting head, the support column (21) is a hollow structure, and the medium spray head (24) is provided on the support Between the column and the electrode wire of the cutting head, an upper end of the support column (21) is connected with a gas-liquid three-way valve (25) for introducing a gas medium or liquid medium into the hollow structure, the gas medium or liquid The medium flows along the hollow structure inside the support column (21) to the medium nozzle (24);所述介质喷头(24)的外表面设置有容纳所述电极丝(23)的凹槽,所述凹槽的深度不超过所述电极丝(23)的直径,所述凹槽的内壁或外侧还设置有通孔(26)或孔隙,所述通孔(26)或孔隙至少部分地与所述支撑柱(21)内部中空结构所容纳的气体介质或液体介质接触;The outer surface of the medium nozzle (24) is provided with a groove for accommodating the electrode wire (23), the depth of the groove does not exceed the diameter of the electrode wire (23), the inner wall or the outer side of the groove A through hole (26) or an aperture is also provided, the through hole (26) or the aperture being at least partially in contact with the gas medium or liquid medium contained in the hollow structure inside the support column (21);切割状态下,所述通孔(26)或孔隙在所述电极丝(23)相对待加工的模具钢工件运动的过程中,将所述中空结构内的气体介质或液体介质引出至所述电极丝(23)的表面与所述待加工的模具钢工件相接触的部位;或者所述通孔(26)或孔隙将所述中空结构内的气体介质或液体介质引出并包覆于所述电极丝(23)的表面。In the cutting state, during the movement of the electrode wire (23) relative to the mold steel workpiece to be processed, the through hole (26) or the pore leads the gas medium or liquid medium in the hollow structure to the electrode The part where the surface of the wire (23) is in contact with the mold steel workpiece to be processed; or the through hole (26) or the pore leads the gas medium or liquid medium in the hollow structure to be drawn out and coated on the electrode The surface of the wire (23).
- 如权利要求1所述的用于模具钢切割的介质喷头,其特征在于,所述The medium spray head for die steel cutting according to claim 1, characterized in that介质喷头(24)为轮盘状结构,其轮轴凸起并与所述支撑柱(21)的下端连接,所述轮盘状结构绕所述连接件(27)的径向转动;The medium nozzle (24) is a wheel-shaped structure, the wheel shaft of which is convex and connected to the lower end of the support column (21), and the wheel-shaped structure rotates around the radial direction of the connecting member (27);容纳所述电极丝(23)的凹槽设置于所述轮盘结构的周向上,所述凹槽的方向与所述介质喷头(24)转动的方向相同。A groove for accommodating the electrode wire (23) is provided in the circumferential direction of the roulette structure, and the direction of the groove is the same as the rotation direction of the medium spray head (24).
- 如权利要求1所述的用于模具钢切割的介质喷头,所述介质喷头(24)为球体、扁球体,其短直径方向设置有连接件(27),所述连接件与所述支撑柱(21)的下端连接,所述球体、扁球体的长直径绕所述连接件(27)的径向转动;The medium spray head for die steel cutting according to claim 1, wherein the medium spray head (24) is a sphere or a flat sphere, and a connecting member (27) is provided in a short diameter direction thereof, the connecting member and the support column (21) the lower end is connected, and the long diameter of the sphere and the flat sphere rotates around the radial direction of the connecting member (27);容纳所述电极丝(23)的凹槽设置于所述介质喷头(24)表面垂直于所述连接件(27)的周向上,所述凹槽的方向与所述介质喷头(24)转动的方向相同;A groove for accommodating the electrode wire (23) is provided on the surface of the media nozzle (24) perpendicular to the circumferential direction of the connector (27), and the direction of the groove is the same as that of the media nozzle (24) The same direction;
- 如权利要求3或2所述的用于模具钢切割的介质喷头,所述通孔(26)或孔隙沿所述介质喷头的转动方向排布。The medium spray head for die steel cutting according to claim 3 or 2, wherein the through holes (26) or pores are arranged along the rotation direction of the medium spray head.
- 如权利要求3或2所述的用于模具钢切割的介质喷头,所述介质喷头(24)的 下表面为扁平结构,所述扁平结构上交错的设置有不同凹槽;所述各凹槽的深度不同,所述各凹槽的深度的差值至少为所述电极丝(23)的直径。The medium spray head for die steel cutting according to claim 3 or 2, the lower surface of the medium spray head (24) is a flat structure, and different grooves are staggered on the flat structure; the grooves The depth of each groove is different, and the difference between the depths of the grooves is at least the diameter of the electrode wire (23).
- 如权利要求1-5所述的用于模具钢切割的介质喷头,在所述凹槽交错的部位所述介质喷头(24)的下表面厚度增加。The medium spray head for die steel cutting according to claims 1-5, wherein the thickness of the lower surface of the medium spray head (24) is increased at the position where the grooves are interlaced.
- 如权利要求1-6所述的用于模具钢切割的介质喷头,在所述凹槽交错为“米”字形,所述介质喷头(24)的下表面的厚度由中间向边缘递减。The medium spray head for die steel cutting according to claims 1-6, wherein the grooves are staggered in a "meter" shape, and the thickness of the lower surface of the medium spray head (24) decreases from the middle to the edge.
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JP2021600008U JP3234838U (en) | 2018-12-28 | 2019-07-31 | Medium spray head for cutting mold steel |
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CN201811627716.9 | 2018-12-28 | ||
CN201811627716.9A CN109465512B (en) | 2018-12-28 | 2018-12-28 | Medium spray head for cutting die steel |
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CN113894879A (en) * | 2021-11-22 | 2022-01-07 | 扬州大学 | Processing zither panel unloader |
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CN109465512B (en) * | 2018-12-28 | 2024-05-24 | 太仓成和信精密科技有限公司 | Medium spray head for cutting die steel |
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- 2018-12-28 CN CN201811627716.9A patent/CN109465512B/en active Active
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2019
- 2019-07-31 WO PCT/CN2019/098744 patent/WO2020134081A1/en active Application Filing
- 2019-07-31 JP JP2021600008U patent/JP3234838U/en active Active
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CN113894879A (en) * | 2021-11-22 | 2022-01-07 | 扬州大学 | Processing zither panel unloader |
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Publication number | Publication date |
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JP3234838U (en) | 2021-11-11 |
CN109465512B (en) | 2024-05-24 |
CN109465512A (en) | 2019-03-15 |
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