CN107900615B - A kind of Wire EDM and surface peening combined machining method and device - Google Patents

A kind of Wire EDM and surface peening combined machining method and device Download PDF

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Publication number
CN107900615B
CN107900615B CN201711116006.5A CN201711116006A CN107900615B CN 107900615 B CN107900615 B CN 107900615B CN 201711116006 A CN201711116006 A CN 201711116006A CN 107900615 B CN107900615 B CN 107900615B
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workpiece
wire
working media
electric discharge
discharge
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CN107900615A (en
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王祥志
干为民
肖华星
江炜
徐波
黄亮
张田
谭臻
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Changzhou Institute of Technology
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Changzhou Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H5/00Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention discloses a kind of Wire EDMs and surface peening combined machining method and device, belong to special process field.Combined machining method of the invention are as follows: step S1, prepare the electric discharge working solution of Wire-cut Electrical Discharge Machining;Step S2, preparation is used for the atomization working media of strengthening workpiece finished surface;Step S3, under the heat effect caused by the electric discharge of step S3, workpiece surface forming material ablation, work pieces process region coating metal reaches burning point and forms activating area, meanwhile, the electric discharge working solution of interpolar evaporates depleted because of discharge process;Step S5, atomization working media is sprayed into the state of step S4, and workpiece surface metallurgical bonding is strengthened;Step S6, step S3-S5 is repeated, workpiece electric spark cutting processing is completed and the synchronous of finished surface is strengthened.The present invention, which once discharges, can complete spark discharge cutting and the double operation of surface peening, have a dual effect, be remarkably improved the physical and chemical performance on Wire-cut Electrical Discharge Machining surface.

Description

A kind of Wire EDM and surface peening combined machining method and device
Technical field
The present invention relates to a kind of wire electric discharge machine method and devices, more specifically to a kind of wire electric discharge Cutting and surface peening combined machining method and device.
Background technique
Wire EDM is to utilize the shifting of metal electrode silk based on the galvano-cautery phenomenon generated when pulsed discharge between electrode Dynamic completing Metal Cutting, material removes the hardness and toughness without being bound by metal material, is with a wide range of applications.So And generated high temperature easily forms heat affected layer, that is, metamorphic layer in workpiece surface when due to interpolar metal discharge, to influence The surface mechanical properties of workpiece.For this problem, currently used method is to carry out surface after spark cutting processing Reprocessing is to eliminate influence of the damaged surface layer to surface property, but this method is more many and diverse, subsequent to be surface-treated When need again clamping, fixed workpiece, increase process, reduce production efficiency, increase production cost.
Summary of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome in the prior art workpiece need additionally to carry out surface after Wire-cut Electrical Discharge Machining The deficiency of processing provides a kind of Wire EDM and surface peening combined machining method and device, technical solution of the present invention Energy is provided for surface peening jointly using the energy of energy and the metal oxidation of Wire EDM interpolar pulsed discharge, and nothing It must be additionally provided energy, metallurgical bonding layer can be formed in finished surface, which can complete electrical fire Flower electric discharge cutting and the double operation of surface peening, have a dual effect, and the technical solution improves production efficiency, reduces life Produce cost.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of Wire EDM and surface peening combined machining method of the invention, comprising the following steps:
Step S1, the electric discharge working solution for preparing Wire-cut Electrical Discharge Machining, using water or Water-based working liquid for electrical as electric spark The electric discharge working solution of linear cutter;
Step S2, preparation is used for the working media of strengthening workpiece finished surface, using imflammable gas or combustion-supporting property gas, Cooling liquid and solid particle form the atomization working media of gas, liquid, solid three-phase coexistence as strengthening workpiece finished surface Medium;
Step S3, carry out spark cutting processing, the electric discharge working solution of Wire-cut Electrical Discharge Machining brought by wire electrode or High pressure sprays into interpolar;
Step S4, under the heat effect caused by the electric discharge of step S3, workpiece surface forming material ablation, work pieces process area Domain coating metal reaches burning point and forms activating area, meanwhile, the electric discharge working solution of interpolar evaporates depleted because of discharge process;
Step S5, atomization working media is sprayed into the state of step S4, atomization working media is replenished in time to interpolar, with Above-mentioned activating area contact, the solid particle and work pieces process region coating metal being atomized in working media form metallurgical junction It closes, strengthens finished surface;
Step S6, it repeats the above steps, completes workpiece electric spark cutting processing and the synchronous of finished surface is strengthened.
Further, the step S5 includes:
Step S5-1, the metal of the imflammable gas or combustion-supporting property gas and activating area that are atomized in working media generates oxygen Change reaction to be further formed bigger activating area and melt the coating metal of activating area;
Step S5-2, the solid particle being atomized in working media is heated in activating area, and with imflammable gas or help Combustion property gas generates oxidation reaction and enters molten metal, so that melting, which occurs, with matrix diffuses to form metallurgical bonding;
Step S5-3, the cooling liquid being atomized in working media cools down finished surface, completes to work pieces process The reinforcing on surface.
Further, the solid particle is metal, semiconductor or insulator particle.
Further, the granularity of the solid particle is 0.001mm-100mm.
A kind of Wire EDM and surface peening complex machining device of the invention, which includes for cutting workpiece Cutting assembly and reinforcing elements for strengthening workpiece finished surface, the cutting assembly includes wire electrode, and described is strong Changing component includes solid particle container, liquid container, gas container and atomising device, the solid particle container, liquid Container and gas container are connect with atomising device respectively, to input solid particle, liquids and gases to atomising device respectively, The solid particle inputted in it, liquids and gases are converted atomization working media, the atomization dress by the atomising device It sets and is equipped with nozzle, the atomization working media in atomising device to be sprayed into the processing gap of workpiece.
Further, the reinforcing elements further include the bracket for being used to support atomising device, the atomising device It is rotatably connected with bracket, the branch is provided with mobile mechanism, to drive atomising device to move up and down.
Further, the device further include for control in atomization working medium pressure and atomization working media it is solid, The control system of liquid, three Phase Proportion of gas.
3. beneficial effect
Using technical solution provided by the invention, compared with existing well-known technique, there is following remarkable result:
(1) a kind of Wire EDM of the invention and surface peening combined machining method, utilize Wire EDM pole Between the energy of pulsed discharge and the energy of metal oxidation provide energy jointly for surface peening, and energy need not be additionally provided, i.e., Finished surface can be made to form metallurgical bonding layer, it is strong with surface which can complete spark discharge cutting Change double operation, have a dual effect, improve production efficiency, reduces energy loss.
(2) a kind of Wire EDM of the invention and surface peening combined machining method are atomized consolidating in working media Body particle and imflammable gas or combustion-supporting property gas generate oxidation reaction and enter molten metal, expand so that melting occur with matrix It dissipates, and then forms metallurgical bonding, strengthen finished surface, metallurgical bonding layer bond strength is high, imitates to the reinforcing of workpiece machining surface Fruit is good.
(3) a kind of Wire EDM of the invention and surface peening complex machining device, the device are equipped with solid particle Container, liquid container, gas container and atomising device, and the device is equipped with control system, can control solid particle, liquid The ratio of body and gas enables the atomization working media of the three-phase coexistence to play a role to greatest extent, improves workpiece Surface peening effect, it is practical.
(4) a kind of Wire EDM of the invention and surface peening complex machining device, the device are equipped with and are used to support The bracket of atomising device, the bracket are able to drive atomising device and move up and down, and atomising device is rotatably connected with bracket, mist Makeup, which is set, to enable the atomization working media in atomising device more precisely, more easily to spray into relative to holder pivots Into the processing gap of workpiece, atomization working media is avoided to be ejected into outside processing gap and result in waste of resources, energy conservation and environmental protection, together When, the apparatus structure is simple, and it is easy to use, it is economical and practical.
Detailed description of the invention
Fig. 1 is the schematic illustration of a kind of Wire EDM and surface peening complex machining device of the invention;
Fig. 2 (a) is indicated using the work after Wire EDM and surface peening combined machining method of the invention and device The microcosmic picture of part finished surface;
Fig. 2 (b) indicates the microcosmic picture using the workpiece machining surface after conventional Wire-cut Electrical Discharge Machining.
Label declaration in schematic diagram:
1, workpiece;2, protective film;3, wire electrode;4, solid particle container;5, bracket;6, gas container;7, liquid container; 8, atomising device;9, nozzle.
Specific embodiment
To further appreciate that the contents of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment
Referring to figs. 1 and 2, a kind of Wire EDM of the present embodiment and surface peening combined machining method, it is main Want the following steps are included:
Step S1, the electric discharge working solution for preparing Wire-cut Electrical Discharge Machining, using water or Water-based working liquid for electrical as electric spark The electric discharge working solution of linear cutter;
Step S2, the medium for preparing strengthening workpiece finished surface, using imflammable gas or combustion-supporting property gas, cooling liquid Body and solid particle form medium of the atomization working media of gas, liquid, solid three-phase coexistence as strengthening workpiece finished surface;Its In, it should be noted that the cooling liquid is non-combustible liquid medium, is mainly used for cooling down;
Step S3, carry out spark cutting processing, the electric discharge working solution of Wire-cut Electrical Discharge Machining brought by wire electrode or High pressure sprays into interpolar, i.e., using to-and-fro thread feed electric spark wire cutting mode or low-speed wire cutting Wire EDM mode to workpiece into Row cutting processing, Wire EDM can process various shape complexity and accurate tiny workpiece, and its machining allowance is small, adds Work precision is high, with short production cycle, manufacturing cost is low, wherein spark cutting described in the present embodiment is processed as conventional electricity Spark linear cutter, details are not described herein again for process;
Step S4, under the heat effect caused by the electric discharge of step S3, workpiece surface forming material ablation, work pieces process area Domain coating metal reaches burning point and forms activating area, meanwhile, the electric discharge working solution of interpolar evaporates depleted because of discharge process;
Step S5, atomization working media is sprayed into the state of step S4, atomization working media is replenished in time to interpolar, with Above-mentioned activating area contact, the solid particle and work pieces process region coating metal being atomized in working media form metallurgical junction It closes, strengthens finished surface;Specifically, when workpiece forms processing gap by cutting, the electric discharge working solution in the region cut Rapid evaporation consumption strengthens the finished surface of workpiece at this point, spraying into atomization working media immediately;More specifically, the step Rapid S5 includes the following steps:
Step S5-1, the metal of the imflammable gas or combustion-supporting property gas and activating area that are atomized in working media generates oxygen Change reaction to be further formed bigger activating area and melt the coating metal of activating area, imflammable gas or combustion-supporting property gas More strong oxidation reaction occurs for body and metal, releases a large amount of heat, so that bigger region of activation is formed, meanwhile, largely Heat coating metal can also be melted;
Step S5-2, the solid particle being atomized in working media is heated in activating area, and with imflammable gas or help Combustion property gas generates oxidation reaction and enters molten metal, so that melting, which occurs, with matrix diffuses to form metallurgical bonding;Specifically, The solid particle is metal, semiconductor or insulator particle, and metallurgical bonding described herein is not limited solely to two pieces metal Interface between the counterdiffusion of atom phase and the binder course that is formed, the metallurgical bonding of the present embodiment further includes metal and semiconductor, metal Atom phase counterdiffusion with insulator and the binder course formed, metallurgical bonding layer bond strength are high, to the strong of workpiece machining surface It is good to change effect.Meanwhile matrix described herein refers to work pieces process region coating metal.In addition, as a preferred embodiment, this The granularity of the solid particle of embodiment is 0.001mm-100mm, and the solid particle in the particle size range can be complete in region of activation It is melted, so that melting diffusion preferably occur with matrix, improves the intensity of metallurgical bonding layer.
Step S5-3, the cooling liquid being atomized in working media cools down finished surface, completes to work pieces process The reinforcing on surface.
Step S6, it repeats the above steps, completes workpiece electric spark cutting processing and the synchronous of finished surface is strengthened, electrical fire The wire electrode of yarn cutting is per one panel region of cutting of advancing forward, i.e., jet atomization work is situated between in the processing gap in the region Matter carries out surface peening, and then wire electrode advances forward cut a panel region again, then sprays mist in the processing gap in the region Change working media and carry out surface peening, loops back and forth like this, when completing the cutting of entire workpiece, the finished surface of workpiece also one And reinforcing is completed, primary electric discharge completes spark discharge cutting and the double operation of surface peening, has a dual effect, mentions High production efficiency, reduces production cost.
A kind of Wire EDM and surface peening combined machining method of the invention, utilizes Wire EDM interpolar arteries and veins The energy of energy and the metal oxidation of impulse electricity provides energy jointly for surface peening, and need not be additionally provided energy, can Finished surface is set to form metallurgical bonding layer, it is energy-efficient.
Referring to figs. 1 and 2, the present embodiment gives a kind of Wire EDM and surface peening Compound Machining fills It sets, mainly includes the cutting assembly for cutting workpiece 1 and the reinforcing elements for 1 finished surface of strengthening workpiece, the cutting Component includes wire electrode 3, and wire electrode 3 is connect with the pulse power, to realize electric discharge cutting, and, it is preferable that the wire electrode 3 Periphery is additionally provided with protective film 2, with guard electrode silk 3, extends the service life of wire electrode 3.Above-mentioned reinforcing elements include solid Container for granule 4, liquid container 7, gas container 6, atomising device 8 and atomization gas ejecting system, wherein solid particle container 4, liquid Body container 7 and gas container 6 are connect with atomising device 8 respectively, to input solid particle, liquid to atomising device 8 respectively And the solid particle inputted in it, liquids and gases are converted atomization working media by gas, atomising device 8, meanwhile, it is above-mentioned Atomization gas ejecting system is electrically connected with atomising device 8, is worked for controlling atomising device 8, in addition, atomising device 8 is equipped with nozzle 9, the atomization working media in atomising device 8 to be sprayed into the processing gap of workpiece 1.Further, which is additionally provided with use The control system of three Phase Proportion of solid, liquid, gas, the control system in control atomization working medium pressure and atomization working media The ratio that solid particle, liquids and gases can reasonably be regulated and controled allows it to play a role to greatest extent, and this is System can also regulate and control the pressure of atomization working media, to adjust pressure when atomization working media sprays as needed, make mist Changing working media can accurately spray into the processing gap of workpiece, avoid because pressure is too small so that being atomized working media cannot spray It is mapped in work pieces process gap or because pressure is excessive so that atomization working media splashes to outside processing gap.In use, first Be added respectively correspondingly in solid particle container 4, liquid container 7 and gas container 6 respectively solid particle, liquid and Gas, above-mentioned control system and atomization gas ejecting system control under, solid particle, liquids and gases according to a certain percentage into Enter atomising device 8, is finally sprayed when appropriate from nozzle 9.It should be noted that the solid particle of the present embodiment, liquid Gentle body can collective effect, metallurgical bonding layer etc. is formed with the machining area coating metal of workpiece 1, to reinforce work pieces process table The intensity in face, as a preferred embodiment, in the present embodiment, the gas in gas container 6 is imflammable gas or combustion-supporting property Gas, the solid particle in solid particle container 4 are metallic particles, semiconductor or insulator particle, and liquid is cooling liquid, In this way, with the coating metal of workpiece 1 oxidation reaction can occur for imflammable gas or combustion-supporting property gas, a large amount of heat is released, Activating area is formed, and the coating metal of solid particle and workpiece 1 is melted, to make the surface layer of solid particle and workpiece 1 gold Melting diffusion occurs for category, to form metallurgical bonding layer, cooling liquid cools down finished surface, realizes and adds to workpiece 1 The reinforcing on work surface.
Further, above-mentioned reinforcing elements are additionally provided with the bracket 5 for being used to support atomising device 8, above-mentioned atomization dress It sets 8 to be rotatably connected with bracket 5, and bracket 5 is equipped with mobile mechanism, to drive atomising device 8 to move up and down.It is using When, it can according to need angle position and the height and position that atomising device 8 is adjusted by bracket 5, more accurately so as to nozzle 9 The processing gap of alignment pieces 1 enables atomization working media more precisely, to be more easily injected to the processing gap of workpiece 1 In, avoid atomization working media from being ejected into outside processing gap and result in waste of resources, energy conservation and environmental protection.
A kind of Wire EDM and surface peening complex machining device of the invention is strong by Wire EDM and surface Change and organically combine, time processing can complete cutting and surface peening, reduce process, improve production efficiency, and should Apparatus structure is simple, easy to use, economical and practical.
The present embodiment only carries out the workpiece machining surface of simple Wire EDM such as by taking conventional mold steel workpiece as an example Shown in Fig. 2 (b), as seen from the figure, which forms metamorphic layer, later, is processed using processing method of the invention, Shown in finished surface such as Fig. 2 (a), as seen from the figure, which forms metallurgical bonding layer, greatly improves work pieces process table The intensity in face.
A kind of Wire EDM and surface peening combined machining method and device of the invention, utilizes Wire EDM The energy of energy and the metal oxidation of interpolar pulsed discharge provides energy jointly for surface peening, and time processing can complete electrical fire Flower electric discharge cutting and the double operation of surface peening being capable of the processing of fast and reliable ground strengthening workpiece using technical solution of the present invention Surface enhances the mechanical performance of workpiece.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field Art personnel are enlightened by it, without departing from the spirit of the invention, without creatively designing and the technical solution Similar frame mode and embodiment, are within the scope of protection of the invention.

Claims (4)

1. a kind of Wire EDM and surface peening combined machining method, it is characterised in that: the following steps are included:
Step S1, the electric discharge working solution for preparing Wire-cut Electrical Discharge Machining, is cut using water or Water-based working liquid for electrical as wire electric discharge Cut the electric discharge working solution of processing;
Step S2, preparation is used for the working media of strengthening workpiece finished surface, using imflammable gas or combustion-supporting property gas, cooling Property liquid and solid particle form Jie of the atomization working media as strengthening workpiece finished surface of gas, liquid, solid three-phase coexistence Matter;
Step S3, Wire-cut Electrical Discharge Machining is carried out, the electric discharge working solution of Wire-cut Electrical Discharge Machining is brought by wire electrode or height Pressure sprays into interpolar;
Step S4, under the heat effect caused by the electric discharge of step S3, workpiece surface forming material ablation, work pieces process region table Layer metal reaches burning point and forms activating area, meanwhile, the electric discharge working solution of interpolar evaporates depleted because of discharge process;
Step S5, atomization working media is sprayed into the state of step S4, atomization working media is replenished in time to interpolar, and above-mentioned Activating area contact, be atomized working media in solid particle and work pieces process region coating metal formed metallurgical bonding, by force Change finished surface;
Step S6, step S3-S5 is repeated, workpiece electric spark cutting processing is completed and the synchronous of finished surface is strengthened.
2. a kind of Wire EDM according to claim 1 and surface peening combined machining method, it is characterised in that: institute The step S5 stated includes:
Step S5-1, it is anti-that the metal of the imflammable gas or combustion-supporting property gas and activating area that are atomized in working media generates oxidation Bigger activating area should be further formed and melt the coating metal of activating area;
Step S5-2, be atomized working media in solid particle be heated in activating area, and with imflammable gas or combustion-supporting property Gas generates oxidation reaction and enters molten metal, so that melting, which occurs, with matrix diffuses to form metallurgical bonding;
Step S5-3, the cooling liquid being atomized in working media cools down finished surface, completes to workpiece machining surface Reinforcing.
3. a kind of Wire EDM according to claim 1 and surface peening combined machining method, it is characterised in that: institute The solid particle stated is metal, semiconductor or insulator particle.
4. a kind of Wire EDM according to claim 1 or 2 or 3 and surface peening combined machining method, feature Be: the granularity of the solid particle is 0.001mm-100mm.
CN201711116006.5A 2017-11-13 2017-11-13 A kind of Wire EDM and surface peening combined machining method and device Active CN107900615B (en)

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CN109530836A (en) * 2018-12-28 2019-03-29 太仓新思成模具钢有限公司 A kind of cutting head and its cutting process method for mould steel
CN109465512B (en) * 2018-12-28 2024-05-24 太仓成和信精密科技有限公司 Medium spray head for cutting die steel
CN110653436B (en) * 2019-10-30 2020-07-28 常州工学院 Brush plating-electric spark deposition composite strengthening processing method

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