WO2020118667A1 - 设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板 - Google Patents

设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板 Download PDF

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Publication number
WO2020118667A1
WO2020118667A1 PCT/CN2018/121145 CN2018121145W WO2020118667A1 WO 2020118667 A1 WO2020118667 A1 WO 2020118667A1 CN 2018121145 W CN2018121145 W CN 2018121145W WO 2020118667 A1 WO2020118667 A1 WO 2020118667A1
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WO
WIPO (PCT)
Prior art keywords
glass
sealant
vacuum
glass plate
stainless steel
Prior art date
Application number
PCT/CN2018/121145
Other languages
English (en)
French (fr)
Inventor
徐宝安
Original Assignee
淄博环能海臣环保技术服务有限公司
徐宝安
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Application filed by 淄博环能海臣环保技术服务有限公司, 徐宝安 filed Critical 淄博环能海臣环保技术服务有限公司
Publication of WO2020118667A1 publication Critical patent/WO2020118667A1/zh

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • C03C27/08—Joining glass to glass by processes other than fusing with the aid of intervening metal
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/249—Glazing, e.g. vacuum glazing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22—Glazing, e.g. vaccum glazing

Definitions

  • the invention relates to using vacuum brazing technology to braze and seal glass and metal to manufacture a functional vacuum glass plate. It belongs to the field of glass building materials.
  • the mainstream of functional glass is insulating glass and vacuum glass.
  • Insulating glass insulation performance is not ideal, because there is no mutual support between the two layers of glass, can not rely on each other, making the glass weak resistance to wind pressure, easy to break due to glass resonance. At the same time, because there is no protective frame around the insulating glass, it is easy to break the insulating glass due to bumping the glass corners during transportation and installation.
  • Vacuum glass is supported by sandwiching two layers of glass plates, and the periphery is sealed and sealed by sealing and adhesive bonding.
  • Vacuum glass is the best transparent energy-saving vacuum glass at present. It has a series of advantages such as light weight, thin thickness, small heat transfer coefficient and good sound insulation effect. It is an ideal energy-saving building material. However, because of its expensive production cost and the inability to meet the safety requirements of toughened glass required by high-rise buildings, it has not yet been applied on a large scale. Because the sealing adhesive around the vacuum glass is bonded to a low-temperature glass fusion seal, its manufacturing process, cost, yield, mechanical properties and size specifications are greatly restricted, and it is difficult to achieve the tempering treatment of the glass plate. The glass strength and safety performance are affected. Once the glass frit edge is damaged due to stress and other reasons, the entire vacuum glass will lose good sound insulation and thermal insulation performance.
  • the two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a glass plate integrated with evenly distributed convex support points Embossed glass plate with raised frame support belt; raised frame support belt with the height of raised frame support belt and dot matrix raised support point; or between the edges of two glass plates
  • the two glass plates are complementary in contour shape and size to the edge of the glass plate.
  • the height of the raised frame support band and the relative support of the dot matrix raised support points are superimposed on the total height of the raised frame support band; on the two glass plates One of them is provided with two sides of the communication, connected and sealed by connecting fasteners and airtight sealants;
  • the embossed glass plate with dot matrix raised support points and raised frame support bands after applying the airtight sealant on the raised frame support bands, or on the dot matrix convex After applying transparent glue on the supporting points and applying airtight sealant on the raised frame support tape, the two glass plates are sealed and bonded by complementary snap-fit bonding;
  • the peripheral groove of the hollow laminated glass plate is filled with a structural sealant that does not react chemically with the airtight sealant to form a bonded raised frame support with a grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall ;
  • the two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a lattice depression support point for mold pressing and stretching And the embossed glass plate of the concave frame support belt; between the edges of the two glass plates, there is a concave frame support belt with the height of the concave frame support belt and the dot matrix concave support point; or two glass plates On the edge, there is a concave frame support belt, the height of the concave frame support belt is the same height as the dot matrix concave support point; or the height of the concave frame support belt and the edge of the two glass plates are provided with the dot matrix concave support The total height of the relative support of the points is equal to the total height;
  • One of the two glass plates is provided with two sides of the connection, connected and sealed by connecting fasteners and airtight sealants;
  • the embossed glass plate with dot matrix recessed support points and recessed frame support belts after applying airtight sealant on the recessed frame support belts, or recessed in the dot matrix
  • the two concave border support belts of the two glass plates are complementarily snapped and sealed;
  • the peripheral groove of the hollow laminated glass plate is filled with a structural sealant that does not react chemically with the airtight sealant to form a bonded bottom frame support grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall , Made of glass blanks;
  • At least one glass blank is sent into the vacuum furnace, which is heated and evacuated; after that, the vacuum furnace is cooled by moist air and then opened to produce a vacuum-controlled thermal insulation glass with a double-sealed glass seal cavity with roller support board.
  • a method for manufacturing a vacuum-regulated thermal insulation glass plate provided with a roller-supported double-glue sealed glass partition cavity includes a glass plate, an adhesive sealant, and a vacuum furnace.
  • one of the two glass plates is provided with two sides of the communication, and the joint sealing pipe is connected and sealed by connecting fasteners and airtight sealant;
  • the two glass plates are provided with dot matrix
  • the peripheral groove of the hollow laminated glass plate is filled with structural sealant that does not chemically react with the airtight sealant to form a bonded frame support with a grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall.
  • the high-humidity air is introduced into the vacuum furnace, and the exhaust check valve provided at the mouth of the connected sealing pipe is closed instantly; the air generates pressure, and the stainless steel frame is quickly under the action of the air pressure Compact and soften the airtight sealant and the structural sealant layer, and make it stick and solidify;
  • the quality of the glass and stainless steel bonded by the airtight sealant and the structural sealant is improved;
  • the vacuum furnace door is opened, and the insulated glass plate body is provided with a hollow inlet and exhaust communication sealing pipe, and the glass plate body is provided with a periphery
  • the high-humidity air is introduced into the vacuum furnace, and the exhaust check valve provided on the mouth of the connected sealing pipe is closed instantly; the air absorbs heat and expands to generate pressure, and the stainless steel frame is quickly compacted and softened under the action of air pressure.
  • the airtight sealant and the structural sealant layer are allowed to release heat and solidify. After that, the hot air is discharged and the cold air is filled to cool the vacuum furnace, or the cooling device provided in the vacuum furnace is turned on to cool the vacuum furnace.
  • the stainless steel frame The structural sealant inside will naturally cool down and solidify;
  • the quality of glass and stainless steel bonding by hot-melt airtight sealant and structural sealant is improved; when the temperature of the vacuum furnace is reduced to 50°C-55°C, the vacuum furnace door is opened to make an insulating glass plate body.
  • the two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a glass plate integrated with evenly distributed convex support points Embossed glass plate with raised frame support belt; raised frame support belt with the height of raised frame support belt and dot matrix raised support point; or between the edges of two glass plates
  • the two glass plates are complementary in contour shape and size to the edge of the glass plate.
  • the height of the raised frame support band and the relative support of the dot matrix raised support points are superimposed on the total height of the raised frame support band; on the two glass plates One of them is provided with two sides of the communication, connected and sealed by connecting fasteners and airtight sealants;
  • the embossed glass plate with dot matrix raised support points and raised frame support bands after applying the airtight sealant on the raised frame support bands, or on the dot matrix convex After applying transparent glue on the supporting points and applying airtight sealant on the raised frame support tape, the two glass plates are sealed and bonded by complementary snap-fit bonding;
  • the peripheral groove of the hollow laminated glass plate is filled with a structural sealant that does not react chemically with the airtight sealant to form a bonded raised frame support with a grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall ; Or on the periphery of the two glass plates covered with two glass plates, and sealed by an airtight sealant, an airtight sealing ring with a metal thin strip with good plasticity used as an isolation sealing layer is bonded;
  • the outer periphery of the hollow laminated glass plate is covered with a closed-loop corrugated stainless steel frame with an inverted “U” section.
  • the grooves of the corrugated stainless steel frame are filled with structural sealant that does not chemically react with the airtight sealant;
  • the self-elasticity of the inverted “U”-shaped closed-loop corrugated stainless steel frame is stretched with the outer periphery of the hollow laminated glass plate body, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross section of the inverted “U”-shaped closed-loop corrugated stainless steel frame , And tightly adhere to the outer periphery of the hollow laminated glass plate;
  • the two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a lattice depression support point for mold pressing and stretching And the embossed glass plate of the concave frame support belt; between the edges of the two glass plates, there is a concave frame support belt with the height of the concave frame support belt and the dot matrix concave support point; or two glass plates On the edge, there is a concave frame support belt, the height of the concave frame support belt is the same height as the dot matrix concave support point; or the height of the concave frame support belt and the edge of the two glass plates are provided with the dot matrix concave support The total height of the relative support of the points is equal to the total height;
  • One of the two glass plates is provided with two sides of the connection, connected and sealed by connecting fasteners and airtight sealants;
  • the embossed glass plate with dot matrix recessed support points and recessed frame support belts after applying airtight sealant on the recessed frame support belts, or recessed in the dot matrix
  • the two concave border support belts of the two glass plates are complementarily snapped and sealed;
  • the peripheral groove of the hollow laminated glass plate is filled with a structural sealant that does not react chemically with the airtight sealant to form a bonded bottom frame support grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall ;
  • a layer of metal tape with good plasticity is used as an airtight sealing ring for the isolation sealing layer;
  • the outer periphery of the hollow laminated glass plate is covered with a closed-loop corrugated stainless steel frame with an inverted “U” section.
  • the grooves of the corrugated stainless steel frame are filled with structural sealant that does not chemically react with the airtight sealant;
  • the self-elasticity of the inverted “U”-shaped closed-loop corrugated stainless steel frame is stretched with the outer periphery of the hollow laminated glass plate body, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross section of the inverted “U”-shaped closed-loop corrugated stainless steel frame , And tightly adhere to the outer periphery of the hollow laminated glass plate;
  • At least one glass blank is sent into the vacuum furnace, which is heated and evacuated; after that, the vacuum furnace is cooled by moist air and then opened to produce a vacuum-controlled thermal insulation glass with a double-sealed glass seal cavity with roller support board.
  • a method for manufacturing a vacuum-regulated thermal insulation glass plate provided with a roller-supported double-glue sealed glass partition cavity includes a glass plate, an adhesive sealant, and a vacuum furnace.
  • one of the two glass plates is provided with two sides of the communication, and the joint sealing pipe is connected and sealed by connecting fasteners and airtight sealant;
  • the two glass plates are provided with dot matrix
  • the peripheral groove of the hollow laminated glass plate is filled with structural sealant that does not chemically react with the airtight sealant to form a bonded frame support with a grooved bottom, and a closed structural sealant ring on both sides of the glass groove wall.
  • the corresponding closed-loop structure sealant layer is also longer, so the formed adhesive connection sealant layer is thicker, making the structural sealant and glass and stainless steel High bonding strength and good airtight sealing performance;
  • the high-humidity air is introduced into the vacuum furnace, and the exhaust check valve provided at the mouth of the connected sealing pipe is closed instantly; the air generates pressure, and the stainless steel frame is quickly under the action of the air pressure Compact and soften the airtight sealant and the structural sealant layer, and make it stick and solidify;
  • the quality of the glass and stainless steel bonded by the airtight sealant and the structural sealant is improved;
  • the vacuum furnace door is opened, and the insulated glass plate body is provided with a hollow inlet and exhaust communication sealing pipe, and the glass plate body is provided with a periphery
  • the corresponding closed-loop structure sealant layer is also longer, so the formed adhesive connection sealant layer is thicker, making the structural sealant and glass and stainless steel High bonding strength and good airtight sealing performance;
  • the high-humidity air is introduced into the vacuum furnace, and the exhaust check valve provided on the mouth of the connected sealing pipe is closed instantly; the air absorbs heat and expands to generate pressure, and the stainless steel frame is quickly compacted and softened under the action of air pressure.
  • the airtight sealant and the structural sealant layer are allowed to release heat and solidify. After that, the hot air is discharged and the cold air is filled to cool the vacuum furnace, or the cooling device provided in the vacuum furnace is turned on to cool the vacuum furnace.
  • the stainless steel frame The structural sealant inside will naturally cool down and solidify;
  • the quality of glass and stainless steel bonding by hot-melt airtight sealant and structural sealant is improved; when the temperature of the vacuum furnace is reduced to 50°C-55°C, the vacuum furnace door is opened to make an insulating glass plate body.
  • the glass plate includes glass original, tempered glass, cloth glass, embossed glass, halogenated glass, frosted glass, coated glass, coated glass
  • the functional film includes antireflection film, metal film and decorative film; if the surface of the glass panel is compounded with a coating film, the coating film must be removed at the bonding surface of the glass panel.
  • the surface of a calender roll on the glass calender is engraved with the same shape and size, and is supported by the bumps A series of pits arranged in a lattice of objects, as a printing die for bumps;
  • Bumped embossed glass plate is a glass plate that is rolled at a suitable temperature position in the glass tin bath when the original flat glass sheet is produced by the glass calender; the surface of a calender roll on the glass calender used is engraved There are a series of pits with uniform shape and size, and arranged in a dot matrix of the bump support; the embossed glass plate of the bump is cut, edged and tempered;
  • the embossed glass plate is the original flat glass edging and shaping, heated by the tempering furnace, the convex point is calendered by the glass calender, the supporting frame is bent, and tempered after forming; one calender on the glass calender used
  • the surface of the roller is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support;
  • convex cladding glass plate or corrugated glass plate is the glass plate in the glass tin bath at a suitable temperature position in the production of flat glass original sheet, the glass concave point is rolled by the glass calender; the surface of a calender roll on the glass calender used The upper part is engraved with a series of convex tips of uniform shape and size, and arranged according to the lattice of the concave support; the concave embossed glass plate is cut, edged and tempered;
  • the convex cladding glass plate or corrugated glass plate after edging and shaping heated by the tempering furnace, the convex point is stretched by the glass mold, the supporting frame is bent, and after forming, it is tempered;
  • the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering method; that is, first print the low-temperature glass powder paste on a flat glass according to the dot array pattern of the bump support, and then The flat glass is fed into a tempering sintering furnace and heated to a suitable temperature of the melting point of the glass frit paste, so that the glass frit paste accumulation body is transformed into glass bumps fused to the surface of the flat glass, and then the support frame is bent to be tempered deal with;
  • the support is a support coated with an adhesive on at least one end, and includes a high-hard glass support, a high-hard metal support, a high-hard ceramic support, a columnar or spherical or a ring-shaped lattice support, which is equal to or close to the height of the raised frame support belt Arranged; or supported by a support insulation material pad with an aerogel insulation pad bonded to the end support surface, the surface of the support aerogel insulation pad at both ends of the insulation material pad, coated with hot melt adhesive, or Glass glue, or ultraviolet curing glue, or water glass glue.
  • the tempered glass panel with appropriate thickness flat glass according to the design size is cut, edging and tempered as raw materials; the glass bonding surface needs to be degreased, cleaned and dried.
  • the Unicom sealing pipe is a pipe with a cross section of "T" and a threaded pipe on the outer wall of the head pipe.
  • the pipe thread is correspondingly provided with a nut with a root at the root and a tapered upward shape.
  • the cap is screwed and sealed on the hollow laminated glass plate, or the outer wall of the pipe is provided with threaded fittings.
  • the thread of the fitting is correspondingly provided with a nut with a root at the root and a conical upward shape.
  • the airtight sealant and the nut are screwed. Tightly sealed on the hollow laminated glass plate body; the joint sealing pipe is provided with a fastening and sealing pipe corresponding to the opening of the glass plate, and the inlet and exhaust pipe heads are sealed and fixed on the glass plate by airtight sealant, fastening and sealing pipe fittings
  • a cross section with a “T” shape is provided with a stop head, a ventilation groove is provided on the stop head, and a threaded pipe fitting or magnetic material is provided on the outer wall of the pipe.
  • first airtight sealant includes butyl type sealant, Such as polyisobutylene adhesive, hot melt butyl adhesive;
  • second sealant is cured weathering structural sealant, including elastic sealant for insulating glass, such as polysulfide, silicone, polyurethane; hot melt structural sealant Including hot melt polyisobutylene glue, hot melt butyl glue.
  • Equipped with roller-supported double-glue sealed glass partition cavity vacuum-regulated thermal insulation glass plate which manufactures a raised frame support belt corresponding to the size of the glass panel, the height of the raised frame support belt, and the width of the sealing surface bonded by the airtight sealant
  • the raised frame support belt is sealed with airtight sealant and must be degreased, cleaned, and dried
  • the raised frame support belt is the same thickness as the thermal insulation lighting glass plate, and the edge is edging. Rectangular glass strips or metal strips are bonded to the raised frame support belt formed on the edge of the glass plate by airtight sealant; or raised frame support strips are rectangular glass strips or metal strips formed by airtight sealant bonding ;
  • the supporting frame of the raised frame is a "U" shaped metal profile whose outer width corresponds to the width of the edge of the glass plate, and is formed by including hot melt welding and laser welding;
  • the supporting frame of the raised frame is a "U" shaped metal profile whose outer width corresponds to the width of the edge of the glass plate, and is formed by bonding with an airtight sealant; the cross section is an inverted “U” shaped profile at the place where the airtight sealant is bonded.
  • the supporting frame of the raised frame is a "T" shaped metal profile whose outer width is slightly larger than the width of the edge of the insulated lighting glass plate, and is formed by air-tight sealant bonding; the corner connection of the "T" shaped metal profile is provided with a supplementary corner adhesive Patch
  • the thin metal strip with good plasticity that extends the bonding thickness of the airtight sealant is an aluminum strip or a stainless steel strip.
  • the outer periphery of the hollow laminated glass body is covered with a closed-loop corrugated stainless steel frame with an inverted "U” shape;
  • the "U” corrugated stainless steel groove profile is a stainless steel strip that is formed by stamping and stretching of the mold, or "U” corrugated stainless steel
  • the groove profile is a stainless steel strip, which is rolled and formed by a rolling mill;
  • the closed-loop corrugated stainless steel frame is a "U"-shaped corrugated stainless steel profile, which is made by bending welding or cutting and welding.
  • the inverted "U” shaped closed-loop corrugated stainless steel frame groove must be deoiled, cleaned, and dried when used;
  • the outer periphery of the hollow laminated glass plate body is wrapped with a closed-loop stainless steel frame with a cross section of "L" and an anti-"L” shaped stainless steel frame.
  • the protective frame is formed by a hollow laminated glass plate;
  • the "L” shaped stainless steel profile is a stainless steel strip, Stamping and drawing by die, or "L” shaped stainless steel profiles are stainless steel strips, rolled and formed by a rolling mill;
  • closed-loop "L” shaped stainless steel frames are "L” shaped stainless steel profiles, which are welded by bending, or Cutting and welding stainless steel frame;
  • the other port of the main inlet and exhaust pipe three-way or four-way pipe is connected to the vacuum valve, and the vacuum valve is connected to the one interface of the dryer.
  • the dryer is equipped with an electric heating dehumidification device and an air exhaust valve;
  • One of the interfaces of the dryer is connected in parallel with the mother pipe and the three-way or four-way fittings, the vacuum valve and the low thermal conductivity gas including argon and carbon dioxide cylinders; at the same time, the dryer also passes through the mother pipe and the three-way or four-way respectively
  • Pipe fittings and vacuum valves are connected with high thermal conductivity gas including hydrogen and helium cylinders; also connected with mother pipe and three-way or four-way pipe fittings, vacuum valve and atmospheric air inlet pipe; main inlet and exhaust pipes are through three-way or four-way pipe fittings
  • the other interface is connected to a vacuum valve.
  • the vacuum valve is connected to the vacuum pump set through a pipeline.
  • a vacuum meter is provided on the main intake and exhaust pipelines. Manual, automatic or artificial intelligence controls the opening and closing of the vacuum pump set; Vacuum control glass system with bonded stainless steel frame;
  • the vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping.
  • the rough pumping pump reaches the set vacuum
  • the rough pumping pump is turned off and the fine pumping pump is started until the set vacuum is pumped off.
  • the vacuum pump is turned off; when the vacuum degree When it drops to the set value, start the vacuum pump set again;
  • the glass frame supports the complementary buckling double glue bonded stainless steel frame vacuum control glass. After the vacuum degree of the glass is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame support. Vacuum degree, judge whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value;
  • the glass frame supports complementary snap-fit double-glued stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system;
  • the functional vacuum glass manufactured by the invention can be manufactured by sealing and bonding the glass and the stainless steel frame through double glue. It can achieve very good glass bonding quality, solve the problem of vacuum glass tempering, and thus solve the safety problem of vacuum glass, and well meet the energy saving requirements of facility agriculture and buildings.
  • the functional vacuum glass has a simple manufacturing process, and ordinary tempered glass is widely used in materials. The manufacturing cost is greatly reduced, the safety and yield are greatly improved, and the structural form can be diversified.
  • the glass plate is thin, light weight, high strength, safety, long life, large size, high yield, strong functionality, low energy consumption, high efficiency light transmission, safety, low cost, anti-condensation, easy to mass production and so on.
  • 13 and 14 are connection schematic diagrams of the air intake and exhaust system of the glass curtain wall of the present invention.
  • Fig. 1 the stretched glass support frame 8 on the upper side of the tempered glass 5 with dotted sintering support bumps 6 and the tempered glass 3 on the lower side with the dotted matrix sintered support bumps 6 in terms of outline shape and size Corresponding to each other, complementary complementary, spaced to form a vacuum interlayer 4.
  • the closed-loop "U"-shaped stainless steel corrugated protective frame 1 is bonded to the structural sealant 2 and the airtight sealant 11 to form a glass plate frame supporting complementary stainless steel frame vacuum glass plates.
  • the air inlet and exhaust pipes provided with roller-supported double-glue sealed glass partition cavity vacuum control insulation glass plates are connected in parallel with the main inlet and exhaust pipes 19;
  • the other port of the main inlet and exhaust pipe 19 three-way or four-way pipe is connected to the vacuum valve F3, and the vacuum valve F3 is connected to the interface of the dryer 20.
  • the dryer 20 is provided with an electric heating dehumidification device and an air exhaust valve 22;
  • One of the interfaces of the dryer 20 is connected in parallel through a mother pipe and a three-way or four-way pipe fitting, a vacuum valve F2 and a low thermal conductivity gas including an argon cylinder 24, a carbon dioxide cylinder 23, a hydrogen cylinder 26, and a helium cylinder 25; ,
  • the dryer 20 is also connected to the air intake pipe 27 through the mother pipe and the three-way or four-way pipe fittings, the vacuum valve F1; the main inlet and exhaust pipe 19 is connected to the vacuum valve F4 through another interface of the three-way or four-way pipe fittings, vacuum
  • the valve F4 is connected to a vacuum pump group consisting of a vacuum pump 17, an air exhaust pipe 29, a vacuum pump 28, a vacuum pump 30, an air exhaust pipe 18, a vacuum valve F5, F6, F7, F8, F9, and F10 through a pipeline.
  • the vacuum pump group is located in the air On the exhaust pipe 16. There is a vacuum meter on the main intake and exhaust pipe
  • the artificial intelligence controller 21 controls the opening and closing of the vacuum pump set; it composes a glass frame supporting a complementary snap-fit metal brazed stainless steel frame vacuum regulating glass system;
  • the vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping.
  • the rough pumping pump reaches the set vacuum
  • the rough pumping pump is turned off and the fine pumping pump is started until the set vacuum is pumped off.
  • the vacuum pump is turned off; when the vacuum degree When it drops to the set value, start the vacuum pump set again;
  • the glass frame supports the complementary buckling metal brazing stainless steel frame vacuum control glass. After the vacuum is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame supporting the complementary buckling metal brazing stainless steel frame vacuum to regulate the vacuum degree in the glass cavity To determine whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value;
  • the glass frame supports complementary buckling metal brazing stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system;
  • a vacuum gauge is provided on the inlet and exhaust pipes of the vacuum control insulation glass plate provided with a roller-supported double-glue sealed glass partition cavity And vacuum valve F16, vacuum gauge Or artificial intelligence vacuum gauge, vacuum valve F16 or artificial intelligence vacuum valve; vacuum valve F16 through three-way or four-way pipe fittings, including welding, bonding, bolt sealing pipe fittings, and the main intake and exhaust pipes 19 Sealed parallel connection. Others are equivalent to Figure 13.

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Abstract

一种设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，包含组成间隔夹层腔体的两张玻璃板，至少之一有点阵凸起支撑点和边框支撑带，玻璃板之一上设联通密封管件，在凸起边框支撑带上涂覆气密密封胶后，将两张玻璃板的凸起边框支撑带互补扣合粘接封闭，中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接凸起边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环。

Description

设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板 技术领域
本发明涉及一种利用真空钎焊技术，对玻璃和金属进行钎焊封接，制造一种功能真空玻璃板。属于玻璃建材领域。
 背景技术
目前，功能玻璃主流有中空玻璃、真空玻璃。
 技术问题
中空玻璃保温性能并不理想，因两层玻璃之间没有相互支撑，不能互相借力，使得玻璃抗风压能力弱，容易因玻璃共振而破碎。同时，因为中空玻璃周边没有保护边框，很容易在运输、安装过程中因磕碰了玻璃边角而造成中空玻璃的破碎。
真空玻璃是由两层玻璃板夹层设支撑，周边通过密封粘接剂粘接抽真空封闭制成。真空玻璃是目前节能效果最好的透明功能真空玻璃，具有重量轻、厚度薄、传热系数小、隔音效果好等一系列优点，是理想的节能建筑材料。但是因为其昂贵的生产成本，及尚无法达到高层建筑所要求的钢化玻璃安全性要求，目前尚未得到大规模的应用。由于真空玻璃周边密封粘接剂粘接为低温玻璃熔封，使其制造工艺、成本、成品率，机械性能和尺寸规格均受到了极大的限制，而且很难实现对玻璃板的钢化处理，使玻璃强度和安全性能受到影响。一旦玻璃熔封边由于应力等原因损坏漏真空，则整个真空玻璃将丧失良好的隔音、保温性能。
 技术解决方案
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，包括玻璃板、粘接密封剂。
（A）将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有与玻璃板一体，均匀分布有点阵凸起支撑点和凸起边框支撑带的压花玻璃板；凸起边框支撑带高度与点阵凸起支撑点等高度的凸起边框支撑带；或两张玻璃板的边沿之间，设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿互补对应，凸起边框支撑带高度与点阵凸起支撑点的相对支撑叠加总高度等高的凸起边框支撑带；在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
 将两张轮廓形状、尺寸大小相互对应，设有点阵凸起支撑点和凸起边框支撑带的压花玻璃板，在凸起边框支撑带上涂覆气密密封胶后，或在点阵凸起支撑点上涂覆透明胶、在凸起边框支撑带上涂覆气密密封胶后，将两张玻璃板的凸起边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接凸起边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；
（B）或将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有模具压制拉伸成型的点阵下凹支撑点和下凹边框支撑带的压花玻璃板；两张玻璃板的边沿之间，设有下凹边框支撑带高度与点阵下凹支撑点等高度的下凹边框支撑带；或两张玻璃板的边沿上，设有下凹边框支撑带，下凹边框支撑带高度与点阵下凹支撑点等高；或下凹边框支撑带高度与两张玻璃板的边沿设有与点阵下凹支撑点的相对支撑叠加总高度等高；
在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
将两张轮廓形状、尺寸大小相互对应，设有点阵下凹支撑点和下凹边框支撑带的压花玻璃板，在下凹边框支撑带上涂覆气密密封胶后，或在点阵下凹支撑点上涂覆透明胶、在下凹边框支撑带上涂覆气密密封胶后，将两张玻璃板的下凹边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接下凹边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
之后，将至少一张的玻璃板毛坯送入真空炉内，加热抽真空；之后对真空炉通湿空气冷却后开炉，制得设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板。
一种制造设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的方法，包括玻璃板、粘接密封胶、真空炉。将两张轮廓形状、尺寸大小相互对应，在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；两张玻璃板上设有点阵支撑点和边框支撑带的压花玻璃板，在边框支撑带上涂覆气密密封胶后，或在点阵支撑点上涂覆透明胶、在边框支撑带上涂覆气密密封胶后，将两张玻璃板的边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
之后，将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；钎焊炉的玻璃托盘上，或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯抽真空；气密密封胶和结构密封胶内的气体被全部排出；
当达到真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的气密密封胶和结构密封胶层，并使之粘接凝固；
通过上述工艺，提高玻璃与不锈钢通过气密密封胶和结构密封胶粘接的质量；打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带，玻璃中空夹层真空度可调控的保温采光玻璃板；
或将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯加热抽真空；热熔气密密封胶和结构密封胶内的气体被全部排出；
当达到加热温度、真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，或开启真空炉内设有的冷却装置对真空炉降温；
或对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，通过放出热空气，充入冷空气对真空炉降温，或开启真空炉内设有的冷却装置对真空炉降温，不锈钢边框内的结构密封胶会自然降温凝固；
通过上述工艺，提高玻璃与不锈钢通过热熔气密密封胶和结构密封胶粘接的质量；当真空炉温降低到50℃-55℃后，打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，包括玻璃板、粘接密封剂。
（A）将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有与玻璃板一体，均匀分布有点阵凸起支撑点和凸起边框支撑带的压花玻璃板；凸起边框支撑带高度与点阵凸起支撑点等高度的凸起边框支撑带；或两张玻璃板的边沿之间，设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿互补对应，凸起边框支撑带高度与点阵凸起支撑点的相对支撑叠加总高度等高的凸起边框支撑带；在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
 将两张轮廓形状、尺寸大小相互对应，设有点阵凸起支撑点和凸起边框支撑带的压花玻璃板，在凸起边框支撑带上涂覆气密密封胶后，或在点阵凸起支撑点上涂覆透明胶、在凸起边框支撑带上涂覆气密密封胶后，将两张玻璃板的凸起边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接凸起边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；或在两张玻璃板盖合粘接封闭的玻璃板周边上，通过气密密封胶粘接设有一层塑性良好的金属薄带作为隔离密封层的气密密封环；
中空夹层玻璃板体的周边外侧，包裹上截面为倒“U”形的闭环波纹不锈钢边框，波纹不锈钢边框的槽内，填充有与气密密封胶不产生化学反应的结构密封胶；利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性，与中空夹层玻璃板体的周边外侧进行拉伸套装，并利用闭环波纹不锈钢边框的自身回弹，使截面为倒“U”形闭环波纹不锈钢边框，与中空夹层玻璃板体的周边外侧紧密贴合粘接在一起；
或中空夹层玻璃板体的周边外侧，包裹上截面为“L”和反“L”形，涂覆有结构密封胶的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框，制成玻璃板毛坯；
（B）或将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有模具压制拉伸成型的点阵下凹支撑点和下凹边框支撑带的压花玻璃板；两张玻璃板的边沿之间，设有下凹边框支撑带高度与点阵下凹支撑点等高度的下凹边框支撑带；或两张玻璃板的边沿上，设有下凹边框支撑带，下凹边框支撑带高度与点阵下凹支撑点等高；或下凹边框支撑带高度与两张玻璃板的边沿设有与点阵下凹支撑点的相对支撑叠加总高度等高；
在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
将两张轮廓形状、尺寸大小相互对应，设有点阵下凹支撑点和下凹边框支撑带的压花玻璃板，在下凹边框支撑带上涂覆气密密封胶后，或在点阵下凹支撑点上涂覆透明胶、在下凹边框支撑带上涂覆气密密封胶后，将两张玻璃板的下凹边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接下凹边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；
或在两张玻璃板盖合粘接封闭的玻璃板周边上，通过气密密封胶粘接设有一层塑性良好的金属薄带作为隔离密封层的气密密封环；
中空夹层玻璃板体的周边外侧，包裹上截面为倒“U”形的闭环波纹不锈钢边框，波纹不锈钢边框的槽内，填充有与气密密封胶不产生化学反应的结构密封胶；利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性，与中空夹层玻璃板体的周边外侧进行拉伸套装，并利用闭环波纹不锈钢边框的自身回弹，使截面为倒“U”形闭环波纹不锈钢边框，与中空夹层玻璃板体的周边外侧紧密贴合粘接在一起；
或中空夹层玻璃板体的周边外侧，包裹上截面为“L”和反“L”形，涂覆有结构密封胶的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框，制成玻璃板毛坯；
之后，将至少一张的玻璃板毛坯送入真空炉内，加热抽真空；之后对真空炉通湿空气冷却后开炉，制得设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板。
一种制造设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的方法，包括玻璃板、粘接密封胶、真空炉。将两张轮廓形状、尺寸大小相互对应，在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；两张玻璃板上设有点阵支撑点和边框支撑带的压花玻璃板，在边框支撑带上涂覆气密密封胶后，或在点阵支撑点上涂覆透明胶、在边框支撑带上涂覆气密密封胶后，将两张玻璃板的边框支撑带互补扣合粘接封闭；
中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
之后，将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；钎焊炉的玻璃托盘上，或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯抽真空；气密密封胶和结构密封胶内的气体被全部排出；在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用，和气密密封胶和结构密封胶排出气体后在自身内聚力的作用下，气密密封胶、结构密封胶和玻璃粘接表面、不锈钢粘接表面充分浸渍润湿，实现气密密封胶和结构密封胶对玻璃及不锈钢边框的粘接；
同时，由于截面为“U”形闭环不锈钢边框凹槽设计较深，使与其对应的闭环结构密封胶层同样较长，因此形成的粘接连接密封层较厚，使得结构密封胶与玻璃和不锈钢粘接强度高，气密密封性能好；
当达到真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的气密密封胶和结构密封胶层，并使之粘接凝固；
通过上述工艺，提高玻璃与不锈钢通过气密密封胶和结构密封胶粘接的质量；打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板；
或将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯加热抽真空；热熔气密密封胶和结构密封胶内的气体被全部排出；在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用，和热熔气密密封胶和结构密封胶排出气体后在自身内聚力的作用下，热熔气密密封胶、结构密封胶和玻璃粘接表面、不锈钢粘接表面充分浸渍润湿，实现热熔气密密封胶和结构密封胶对玻璃及不锈钢边框的粘接；
同时，由于截面为“U”形闭环不锈钢边框凹槽设计较深，使与其对应的闭环结构密封胶层同样较长，因此形成的粘接连接密封层较厚，使得结构密封胶与玻璃和不锈钢粘接强度高，气密密封性能好；
当达到加热温度、真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，或开启真空炉内设有的冷却装置对真空炉降温；
或对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，通过放出热空气，充入冷空气对真空炉降温，或开启真空炉内设有的冷却装置对真空炉降温，不锈钢边框内的结构密封胶会自然降温凝固；
通过上述工艺，提高玻璃与不锈钢通过热熔气密密封胶和结构密封胶粘接的质量；当真空炉温降低到50℃-55℃后，打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其玻璃板包括玻璃原片、钢化玻璃、布纹玻璃、压花玻璃、卤化玻璃、磨沙玻璃、镀膜玻璃，镀膜玻璃的功能膜包括增透膜、金属膜，装饰膜；玻璃面板表面复合有镀膜的，则玻璃面板粘接面处必须除去镀膜。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其压花玻璃板、波纹玻璃板，为平板玻璃通过相应模具热压拉伸成形，或为平板玻璃通过加热用相应模具正负压，吹制拉伸成形；凸点玻璃原片是采用压延法生产的平板印花玻璃，所用玻璃压延机上的一根压延辊的表面上刻有形状和尺寸相等，且按所述凸点支撑物点阵排列的系列凹坑，作为凸点的印花模；
凸点压花玻璃板为在生产平板玻璃原片时，在玻璃锡槽中的适合温度位置上，经玻璃压延机压延上玻璃凸点；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凸点支撑物点阵排列的系列凹坑；凸点压花玻璃板经过裁切、磨边、钢化处理；
或凸点压花玻璃板为平板玻璃原片磨边整形后，通过钢化炉加热，经玻璃压延机压延凸点，折弯支撑边框，成型后，进行钢化处理；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凸点支撑物点阵排列的系列凹坑；
或凸包玻璃板或波纹玻璃板为在生产平板玻璃原片时，在玻璃锡槽中的适合温度位置上，经玻璃压延机压延上玻璃凹点；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凹点支撑物点阵排列的系列凸尖；凹点压花玻璃板经过裁切、磨边、钢化处理；
或凸包玻璃板或波纹玻璃板经过磨边整形后，通过钢化炉加热，经玻璃模具拉伸凸点，折弯支撑边框，成型后，进行钢化处理；
或凸点玻璃板是玻璃原片，通过印刷玻璃粉膏，然后用烧结法制成的；即先将低温玻璃粉膏按所述凸点支撑物点阵排列图案印刷到一平板玻璃上，然后将该平板玻璃送入钢化烧结炉，加热到玻璃粉膏熔点的某一适宜温度，令玻璃粉膏堆积体转化为与平板玻璃表面熔合在一起的玻璃凸点，之后，折弯支撑边框，进行钢化处理；
支撑为至少一端涂有粘接剂的支撑，包括与凸起边框支撑带高度相等或接近的包括高硬玻璃支撑、高硬金属支撑、高硬陶瓷支撑，柱状或球状或环状支撑点阵状排列；或支撑为端头支撑面上粘接有气凝胶隔热垫的支撑隔热材料垫，支撑隔热材料垫两端气凝胶绝热垫的表面，涂覆有包括热熔胶、或玻璃胶、或紫外线固化胶、或水玻璃胶。
将适当厚度平板玻璃按照设计尺寸裁截处理，磨边处理，钢化处理的钢化玻璃面板，作为原材料使用；玻璃粘接表面需进行脱油、清洁、烘干处理。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其中空夹层玻璃板体上的开孔设于玻璃面板上，或设于凸起边框支撑带和凸起边框支撑带上；联通密封管件为剖面为“T”形的设有挡头管的外壁上设有螺纹的管件，管件螺纹对应设有根部为齿楞，向上为锥形的螺帽，通过气密密封胶和螺帽旋紧密封在中空夹层玻璃板体上，或管的外壁上设有螺纹的管件，管件螺纹对应设有根部为齿楞，向上为锥形的螺帽，通过气密密封胶、螺帽旋紧密封在中空夹层玻璃板体上；联通密封管件上设有与玻璃板开孔对应的紧固密封管件，进排气管头通过气密密封胶、紧固密封管件锁紧密封固定在玻璃板上的进排气管头开孔上，剖面为“T”形的设有挡头、挡头上设有通气沟槽、管的外壁上设有螺纹的管件或为磁性材料。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其环形封闭玻璃支撑边框，通过第一道气密密封胶粘接；第一道气密密封胶包括丁基类密封胶，如聚异丁烯胶 、热熔丁基胶；第二道密封胶为固化耐候结构密封胶，包括中空玻璃用弹性密封胶，如聚硫类、硅酮类、聚胺酯类；热融形式的结构密封胶包括热熔聚异丁烯胶 、热熔丁基胶。 
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其制作与玻璃面板尺寸对应的凸起边框支撑带，凸起边框支撑带的高度，及气密密封胶粘接密封面宽度按照设计尺寸而定；凸起边框支撑带气密密封胶粘接表面，须进行脱油、清洁、烘干处理；凸起边框支撑带，为与保温采光玻璃板支撑等厚，边沿磨边的矩形玻璃条或金属条，通过气密密封胶粘接到玻璃板边沿上成型的凸起边框支撑带；或凸起边框支撑带，为矩形玻璃条或金属条，通过气密密封胶粘接成型；
或凸起边框支撑带为外宽度对应于玻璃板边沿宽度的“U”形金属型材，通过包括热熔焊接、激光焊接成型；
或凸起边框支撑带为外宽度对应于玻璃板边沿宽度的“U”形金属型材，通过气密密封胶粘接成型；截面为倒“U”形型材在气密密封胶粘接处，设有加大密封连接面的与倒“U”形型材气密密封胶粘接处形状对应的气密密封胶粘接插接填充补丁；
或凸起边框支撑带为外宽度略微大于保温采光玻璃板边沿宽度的 “T”形金属型材，通过气密密封胶粘接成型；在“T”形金属型材的拐角连接处设有补角粘接补丁；
延长气密密封胶粘接厚度的塑性良好的金属薄带，为铝带或不锈钢带。
中空夹层玻璃板体的周边外侧，包裹有截面为倒“U”形的闭环波纹不锈钢边框；“U”形波纹不锈钢槽型材为不锈钢板条通过模具冲压拉伸成型，或“U”形波纹不锈钢槽型材为不锈钢板条，通过辊压轧制机轧制成型；闭环波纹不锈钢边框为“U”形波纹不锈钢槽型材，通过折弯焊接，或裁切焊接制成的弹缩闭环波纹不锈钢边框；
倒“U”形的闭环波纹不锈钢边框槽使用时须进行脱油、清洁、烘干处理；
中空夹层玻璃板体的周边外侧，包裹有截面为“L”和反“L”形的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框；“L”形不锈钢型材为不锈钢板条，通过模具冲压拉伸成型，或“L”形不锈钢型材为不锈钢板条，通过辊压轧制机轧制成型；闭环“L”形不锈钢边框为“L”形不锈钢型材，通过折弯焊接，或裁切焊接制成的不锈钢边框；
“L”形不锈钢型材使用时须进行脱油、清洁、烘干处理。
设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的使用方法，至少一张玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃的进排气管上或设有真空表和真空阀，真空表或为人工智能真空表，真空阀或为人工智能真空阀；真空阀通过三通或四通管件，用包括焊接、粘接、螺帽密封管件栓接的方式，与主进排气管道密封并联连接；
主进排气管三通或四通管件的另一接口与真空阀连接，真空阀与干燥器一接口连接，干燥器上设有电加热除湿装置和对空排气阀；
干燥器的接口之一分别通过母管和三通或四通管件、真空阀与低导热系数气体包括氩气、二氧化碳钢瓶并联密封连接；同时，干燥器还分别通过母管和三通或四通管件、真空阀，与高导热系数气体包括氢气、氦气钢瓶连接；还通过母管和三通或四通管件、真空阀与大气进气管连接；主进排气管通过三通或四通管件另一接口，与真空阀连接，真空阀通过管道与真空泵组连接，主进排气管道上设有真空表，人工、自动或人工智能控制真空泵组启闭；组成玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃***；
真空泵组设有粗抽和细抽两台并联真空泵，当粗抽真空泵抽到设定真空后，粗抽真空泵关闭，细抽真空泵启动，直到抽到设定真空后细抽真空泵关闭；当真空度降低到设定数值时，再次启动真空泵组；
玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃的真空度降低到设定值后，自动关闭真空阀，真空泵测量玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃腔体内的真空度，判断装置是否漏真空，当真空降到设定值后自动打开真空阀；
玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃***根据设计要求，通过对***通入高导热系数气体的氢气或氦气实现装置的良好散热；
通过对***通入空气，实现装置的常规散热；
通过对***通入低导热系数气体的氩气或二氧化碳，实现装置的常规保温；
通过对***抽真空，实现装置的良好保温。
 有益效果
本发明制造的功能真空玻璃，可实现玻璃与不锈钢边框通过双胶密封粘接制造。能够实现很好的玻璃粘接质量，解决了真空玻璃的失钢化难题，从而解决了真空玻璃的安全问题，很好达到了设施农业及建筑物的节能要求。使得功能真空玻璃具有制作工艺简单，在材质上广泛应用普通钢化玻璃，在制作成本上大幅下降，在安全和成品率上大幅提高，结构形式上可多样化。玻璃板较薄、重量轻，高强度、安全、寿命长、大尺寸、成品率高，功能性强、低能耗、高效透光、安全、低造价、防结露，便于大规模生产等特点。
 附图说明
图1至图12是本发明的剖视图；
图13、图14是本发明的玻璃幕墙进排气***的连接示意图。
图中：1“U”形不锈钢波纹保护边框、2结构密封胶、3下侧钢化平板玻璃、4真空夹层、5上侧钢化平板玻璃、6烧结支撑凸点、7水玻璃、8拉伸玻璃支撑边框、9进排气管、10单向阀、11气密密封胶、12 拉伸支撑凸点、13压花支撑凸点、14内侧 “L”形不锈钢保护边框、15外侧 “L”形不锈钢保护边框、16空气排气管、17真空泵、18空气排气管、19主进排气管道、20干燥器、21人工智能控制器、22干燥器排气阀、23二氧化碳钢瓶、24氩气钢瓶、25氦气钢瓶、26氢气钢瓶、27空气进气管、28真空泵、29空气排气管、30真空泵。
 本发明的最佳实施方式
如图1所示：分布有点阵烧结支撑凸点6上侧钢化玻璃5的拉伸玻璃支撑边框8，和分布有点阵烧结支撑凸点6的下侧钢化玻璃3，在轮廓形状、尺寸大小上相互对应，互补扣合，间隔组成真空夹层4。通过闭环“U”形不锈钢波纹保护边框1，和结构密封胶2、气密密封胶11粘接，制成玻璃板边框支撑互补扣合不锈钢边框真空玻璃板。
如图13所示：设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的进排气管与主进排气管道19密封并联连接；
主进排气管19三通或四通管件的另一接口与真空阀F3连接，真空阀F3与干燥器20接口连接，干燥器20上设有电加热除湿装置和对空排气阀22；
干燥器20的接口之一分别通过母管和三通或四通管件、真空阀F2与低导热系数气体包括氩气钢瓶24、二氧化碳钢瓶23、氢气钢瓶26、氦气钢瓶25并联密封连接；同时，干燥器20还通过母管和三通或四通管件、真空阀F1与空气进气管连接27；主进排气管19通过三通或四通管件另一接口，与真空阀F4连接，真空阀F4通过管道与真空泵17、空气排气管29、真空泵28、真空泵30、空气排气管18、真空阀F5、F6、F7、F8、F9、F10组成的真空泵组连接，真空泵组设在空气排气管16上。主进排气管道上设有真空表
Figure dest_path_image002
人工智能控制器21控制真空泵组启闭；组成玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃***；
真空泵组设有粗抽和细抽两台并联真空泵，当粗抽真空泵抽到设定真空后，粗抽真空泵关闭，细抽真空泵启动，直到抽到设定真空后细抽真空泵关闭；当真空度降低到设定数值时，再次启动真空泵组；
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的真空度降低到设定值后，自动关闭真空阀，真空泵测量玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃腔体内的真空度，判断装置是否漏真空，当真空降到设定值后自动打开真空阀；
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃***根据设计要求，通过对***通入高导热系数气体的氢气或氦气实现装置的良好散热；
通过对***通入空气，实现装置的常规散热；
通过对***通入低导热系数气体的氩气或二氧化碳，实现装置的常规保温；
通过对***抽真空，实现装置的良好保温。
如图14所示：设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的进排气管上设有真空表 和真空阀F16，真空表 或为人工智能真空表，真空阀F16或为人工智能真空阀；真空阀F16通过三通或四通管件，用包括焊接、粘接、螺帽密封管件栓接的方式，与主进排气管道19密封并联连接。其它等同于图13。

Claims (10)

  1. 设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，包括玻璃板、粘接密封剂，其特征是：
    （A）将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有与玻璃板一体，均匀分布有点阵凸起支撑点和凸起边框支撑带的压花玻璃板；凸起边框支撑带高度与点阵凸起支撑点等高度的凸起边框支撑带；或两张玻璃板的边沿之间，设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿互补对应，凸起边框支撑带高度与点阵凸起支撑点的相对支撑叠加总高度等高的凸起边框支撑带；在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
     将两张轮廓形状、尺寸大小相互对应，设有点阵凸起支撑点和凸起边框支撑带的压花玻璃板，在凸起边框支撑带上涂覆气密密封胶后，或在点阵凸起支撑点上涂覆透明胶、在凸起边框支撑带上涂覆气密密封胶后，将两张玻璃板的凸起边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接凸起边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；
    （B）或将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有模具压制拉伸成型的点阵下凹支撑点和下凹边框支撑带的压花玻璃板；两张玻璃板的边沿之间，设有下凹边框支撑带高度与点阵下凹支撑点等高度的下凹边框支撑带；或两张玻璃板的边沿上，设有下凹边框支撑带，下凹边框支撑带高度与点阵下凹支撑点等高；或下凹边框支撑带高度与两张玻璃板的边沿设有与点阵下凹支撑点的相对支撑叠加总高度等高；
    在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
    将两张轮廓形状、尺寸大小相互对应，设有点阵下凹支撑点和下凹边框支撑带的压花玻璃板，在下凹边框支撑带上涂覆气密密封胶后，或在点阵下凹支撑点上涂覆透明胶、在下凹边框支撑带上涂覆气密密封胶后，将两张玻璃板的下凹边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接下凹边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
    之后，将至少一张的玻璃板毛坯送入真空炉内，加热抽真空；之后对真空炉通湿空气冷却后开炉，制得设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板。
  2. 一种制造权利要求1的产品设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的方法，包括玻璃板、粘接密封胶、真空炉，其特征是：将两张轮廓形状、尺寸大小相互对应，在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；两张玻璃板上设有点阵支撑点和边框支撑带的压花玻璃板，在边框支撑带上涂覆气密密封胶后，或在点阵支撑点上涂覆透明胶、在边框支撑带上涂覆气密密封胶后，将两张玻璃板的边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
    之后，将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；钎焊炉的玻璃托盘上，或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯抽真空；气密密封胶和结构密封胶内的气体被全部排出；
    当达到真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的气密密封胶和结构密封胶层，并使之粘接凝固；
    通过上述工艺，提高玻璃与不锈钢通过气密密封胶和结构密封胶粘接的质量；打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带，玻璃中空夹层真空度可调控的保温采光玻璃板；
    或将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯加热抽真空；热熔气密密封胶和结构密封胶内的气体被全部排出；
    当达到加热温度、真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，或开启真空炉内设有的冷却装置对真空炉降温；
    或对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，通过放出热空气，充入冷空气对真空炉降温，或开启真空炉内设有的冷却装置对真空炉降温，不锈钢边框内的结构密封胶会自然降温凝固；
    通过上述工艺，提高玻璃与不锈钢通过热熔气密密封胶和结构密封胶粘接的质量；当真空炉温降低到50℃-55℃后，打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板。
  3. 设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，包括玻璃板、粘接密封剂，其特征是：
    （A）将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有与玻璃板一体，均匀分布有点阵凸起支撑点和凸起边框支撑带的压花玻璃板；凸起边框支撑带高度与点阵凸起支撑点等高度的凸起边框支撑带；或两张玻璃板的边沿之间，设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿互补对应，凸起边框支撑带高度与点阵凸起支撑点的相对支撑叠加总高度等高的凸起边框支撑带；在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
     将两张轮廓形状、尺寸大小相互对应，设有点阵凸起支撑点和凸起边框支撑带的压花玻璃板，在凸起边框支撑带上涂覆气密密封胶后，或在点阵凸起支撑点上涂覆透明胶、在凸起边框支撑带上涂覆气密密封胶后，将两张玻璃板的凸起边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接凸起边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；或在两张玻璃板盖合粘接封闭的玻璃板周边上，通过气密密封胶粘接设有一层塑性良好的金属薄带作为隔离密封层的气密密封环；
    中空夹层玻璃板体的周边外侧，包裹上截面为倒“U”形的闭环波纹不锈钢边框，波纹不锈钢边框的槽内，填充有与气密密封胶不产生化学反应的结构密封胶；利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性，与中空夹层玻璃板体的周边外侧进行拉伸套装，并利用闭环波纹不锈钢边框的自身回弹，使截面为倒“U”形闭环波纹不锈钢边框，与中空夹层玻璃板体的周边外侧紧密贴合粘接在一起；
    或中空夹层玻璃板体的周边外侧，包裹上截面为“L”和反“L” 形，涂覆有结构密封胶的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框，制成玻璃板毛坯；
    （B）或将组成间隔夹层腔体的两张玻璃板，在轮廓形状、尺寸大小上相互对应，至少两张玻璃板其中之一上，设有模具压制拉伸成型的点阵下凹支撑点和下凹边框支撑带的压花玻璃板；两张玻璃板的边沿之间，设有下凹边框支撑带高度与点阵下凹支撑点等高度的下凹边框支撑带；或两张玻璃板的边沿上，设有下凹边框支撑带，下凹边框支撑带高度与点阵下凹支撑点等高；或下凹边框支撑带高度与两张玻璃板的边沿设有与点阵下凹支撑点的相对支撑叠加总高度等高；
    在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；
    将两张轮廓形状、尺寸大小相互对应，设有点阵下凹支撑点和下凹边框支撑带的压花玻璃板，在下凹边框支撑带上涂覆气密密封胶后，或在点阵下凹支撑点上涂覆透明胶、在下凹边框支撑带上涂覆气密密封胶后，将两张玻璃板的下凹边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接下凹边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环；
    或在两张玻璃板盖合粘接封闭的玻璃板周边上，通过气密密封胶粘接设有一层塑性良好的金属薄带作为隔离密封层的气密密封环；
    中空夹层玻璃板体的周边外侧，包裹上截面为倒“U”形的闭环波纹不锈钢边框，波纹不锈钢边框的槽内，填充有与气密密封胶不产生化学反应的结构密封胶；利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性，与中空夹层玻璃板体的周边外侧进行拉伸套装，并利用闭环波纹不锈钢边框的自身回弹，使截面为倒“U”形闭环波纹不锈钢边框，与中空夹层玻璃板体的周边外侧紧密贴合粘接在一起；
    或中空夹层玻璃板体的周边外侧，包裹上截面为“L”和反“L” 形，涂覆有结构密封胶的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框，制成玻璃板毛坯；
    之后，将至少一张的玻璃板毛坯送入真空炉内，加热抽真空；之后对真空炉通湿空气冷却后开炉，制得设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板。
  4. 一种制造权利要求1的产品设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的方法，包括玻璃板、粘接密封胶、真空炉，其特征是：将两张轮廓形状、尺寸大小相互对应，在两张玻璃板之一上设有联通两侧、通过连接紧固件和气密密封胶粘接密封的联通密封管件；两张玻璃板上设有点阵支撑点和边框支撑带的压花玻璃板，在边框支撑带上涂覆气密密封胶后，或在点阵支撑点上涂覆透明胶、在边框支撑带上涂覆气密密封胶后，将两张玻璃板的边框支撑带互补扣合粘接封闭；
    中空夹层玻璃板体的周边凹槽内，填充有与气密密封胶不产生化学反应的结构密封胶，形成粘接边框支撑带槽底，和两侧玻璃槽壁的封闭结构密封胶环，制成玻璃板毛坯；
    之后，将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；钎焊炉的玻璃托盘上，或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯抽真空；气密密封胶和结构密封胶内的气体被全部排出；在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用，和气密密封胶和结构密封胶排出气体后在自身内聚力的作用下，气密密封胶、结构密封胶和玻璃粘接表面、不锈钢粘接表面充分浸渍润湿，实现气密密封胶和结构密封胶对玻璃及不锈钢边框的粘接；
    同时，由于截面为“U”形闭环不锈钢边框凹槽设计较深，使与其对应的闭环结构密封胶层同样较长，因此形成的粘接连接密封层较厚，使得结构密封胶与玻璃和不锈钢粘接强度高，气密密封性能好；
    当达到真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的气密密封胶和结构密封胶层，并使之粘接凝固；
    通过上述工艺，提高玻璃与不锈钢通过气密密封胶和结构密封胶粘接的质量；打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板；
    或将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内；关闭真空炉门，对真空炉内中空夹层玻璃板毛坯加热抽真空；热熔气密密封胶和结构密封胶内的气体被全部排出；在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用，和热熔气密密封胶和结构密封胶排出气体后在自身内聚力的作用下，热熔气密密封胶、结构密封胶和玻璃粘接表面、不锈钢粘接表面充分浸渍润湿，实现热熔气密密封胶和结构密封胶对玻璃及不锈钢边框的粘接；
    同时，由于截面为“U”形闭环不锈钢边框凹槽设计较深，使与其对应的闭环结构密封胶层同样较长，因此形成的粘接连接密封层较厚，使得结构密封胶与玻璃和不锈钢粘接强度高，气密密封性能好；
    当达到加热温度、真空度和设定抽真空时间后，对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，或开启真空炉内设有的冷却装置对真空炉降温；
    或对真空炉通入高湿度空气，联通密封管件管口上设有的排气单向阀瞬间关闭；空气吸热升温膨胀产生压力，不锈钢边框在气压的作用下，迅速压实软化状态的热熔气密密封胶和结构密封胶层，并使之放热凝固，之后，通过放出热空气，充入冷空气对真空炉降温，或开启真空炉内设有的冷却装置对真空炉降温，不锈钢边框内的结构密封胶会自然降温凝固；
    通过上述工艺，提高玻璃与不锈钢通过热熔气密密封胶和结构密封胶粘接的质量；当真空炉温降低到50℃-55℃后，打开真空炉门，制成保温玻璃板体上设有中空进排气联通密封管件，玻璃板体周边上设有两种环形封闭粘接密封带和不锈钢闭环保护框，玻璃中空夹层真空度可调控的保温采光玻璃板。。
  5. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其特征是：玻璃板包括玻璃原片、钢化玻璃、布纹玻璃、压花玻璃、卤化玻璃、磨沙玻璃、镀膜玻璃，镀膜玻璃的功能膜包括增透膜、金属膜，装饰膜；玻璃面板表面复合有镀膜的，则玻璃面板粘接面处必须除去镀膜。
  6. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其特征是：压花玻璃板、波纹玻璃板，为平板玻璃通过相应模具热压拉伸成形，或为平板玻璃通过加热用相应模具正负压，吹制拉伸成形；凸点玻璃原片是采用压延法生产的平板印花玻璃，所用玻璃压延机上的一根压延辊的表面上刻有形状和尺寸相等，且按所述凸点支撑物点阵排列的系列凹坑，作为凸点的印花模；
    凸点压花玻璃板为在生产平板玻璃原片时，在玻璃锡槽中的适合温度位置上，经玻璃压延机压延上玻璃凸点；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凸点支撑物点阵排列的系列凹坑；凸点压花玻璃板经过裁切、磨边、钢化处理；
    或凸点压花玻璃板为平板玻璃原片磨边整形后，通过钢化炉加热，经玻璃压延机压延凸点，折弯支撑边框，成型后，进行钢化处理；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凸点支撑物点阵排列的系列凹坑；
    或凸包玻璃板或波纹玻璃板为在生产平板玻璃原片时，在玻璃锡槽中的适合温度位置上，经玻璃压延机压延上玻璃凹点；所用玻璃压延机上的一根压延辊的表面上，刻有形状和尺寸均一，且按所述凹点支撑物点阵排列的系列凸尖；凹点压花玻璃板经过裁切、磨边、钢化处理；
    或凸包玻璃板或波纹玻璃板经过磨边整形后，通过钢化炉加热，经玻璃模具拉伸凸点，折弯支撑边框，成型后，进行钢化处理；
    或凸点玻璃板是玻璃原片，通过印刷玻璃粉膏，然后用烧结法制成的；即先将低温玻璃粉膏按所述凸点支撑物点阵排列图案印刷到一平板玻璃上，然后将该平板玻璃送入钢化烧结炉，加热到玻璃粉膏熔点的某一适宜温度，令玻璃粉膏堆积体转化为与平板玻璃表面熔合在一起的玻璃凸点，之后，折弯支撑边框，进行钢化处理；
    支撑为至少一端涂有粘接剂的支撑，包括与凸起边框支撑带高度相等或接近的包括高硬玻璃支撑、高硬金属支撑、高硬陶瓷支撑，柱状或球状或环状支撑点阵状排列；或支撑为端头支撑面上粘接有气凝胶隔热垫的支撑隔热材料垫，支撑隔热材料垫两端气凝胶绝热垫的表面，涂覆有包括热熔胶、或玻璃胶、或紫外线固化胶、或水玻璃胶；
    将适当厚度平板玻璃按照设计尺寸裁截处理，磨边处理，钢化处理的钢化玻璃面板，作为原材料使用；玻璃粘接表面需进行脱油、清洁、烘干处理。
  7. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其特征是：中空夹层玻璃板体上的开孔设于玻璃面板上，或设于凸起边框支撑带和凸起边框支撑带上；联通密封管件为剖面为“T”形的设有挡头管的外壁上设有螺纹的管件，管件螺纹对应设有根部为齿楞，向上为锥形的螺帽，通过气密密封胶和螺帽旋紧密封在中空夹层玻璃板体上，或管的外壁上设有螺纹的管件，管件螺纹对应设有根部为齿楞，向上为锥形的螺帽，通过气密密封胶、螺帽旋紧密封在中空夹层玻璃板体上；联通密封管件上设有与玻璃板开孔对应的紧固密封管件，进排气管头通过气密密封胶、紧固密封管件锁紧密封固定在玻璃板上的进排气管头开孔上，剖面为“T”形的设有挡头、挡头上设有通气沟槽、管的外壁上设有螺纹的管件或为磁性材料。
  8. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其特征是：环形封闭玻璃支撑边框，通过第一道气密密封胶粘接；第一道气密密封胶包括丁基类密封胶，如聚异丁烯胶、热熔丁基胶；第二道密封胶为固化耐候结构密封胶，包括中空玻璃用弹性密封胶，如聚硫类、硅酮类、聚胺酯类；热融形式的结构密封胶包括热熔聚异丁烯胶、热熔丁基胶。
  9. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板，其特征是：制作与玻璃面板尺寸对应的凸起边框支撑带，凸起边框支撑带的高度，及气密密封胶粘接密封面宽度按照设计尺寸而定；凸起边框支撑带气密密封胶粘接表面，须进行脱油、清洁、烘干处理；凸起边框支撑带，为与保温采光玻璃板支撑等厚，边沿磨边的矩形玻璃条或金属条，通过气密密封胶粘接到玻璃板边沿上成型的凸起边框支撑带；或凸起边框支撑带，为矩形玻璃条或金属条，通过气密密封胶粘接成型；
    或凸起边框支撑带为外宽度对应于玻璃板边沿宽度的“U”形金属型材，通过包括热熔焊接、激光焊接成型；
    或凸起边框支撑带为外宽度对应于玻璃板边沿宽度的“U”形金属型材，通过气密密封胶粘接成型；截面为倒“U”形型材在气密密封胶粘接处，设有加大密封连接面的与倒“U”形型材气密密封胶粘接处形状对应的气密密封胶粘接插接填充补丁；
    或凸起边框支撑带为外宽度略微大于保温采光玻璃板边沿宽度的 “T”形金属型材，通过气密密封胶粘接成型；在“T”形金属型材的拐角连接处设有补角粘接补丁；
    延长气密密封胶粘接厚度的塑性良好的金属薄带，为铝带或不锈钢带；
    中空夹层玻璃板体的周边外侧，包裹有截面为倒“U”形的闭环波纹不锈钢边框；“U”形波纹不锈钢槽型材为不锈钢板条通过模具冲压拉伸成型，或“U”形波纹不锈钢槽型材为不锈钢板条，通过辊压轧制机轧制成型；闭环波纹不锈钢边框为“U”形波纹不锈钢槽型材，通过折弯焊接，或裁切焊接制成的弹缩闭环波纹不锈钢边框；
    倒“U”形的闭环波纹不锈钢边框槽使用时须进行脱油、清洁、烘干处理；
    中空夹层玻璃板体的周边外侧，包裹有截面为“L”和反“L”形的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框；“L”形不锈钢型材为不锈钢板条，通过模具冲压拉伸成型，或“L”形不锈钢型材为不锈钢板条，通过辊压轧制机轧制成型；闭环“L”形不锈钢边框为“L”形不锈钢型材，通过折弯焊接，或裁切焊接制成的不锈钢边框；
    “L”形不锈钢型材使用时须进行脱油、清洁、烘干处理。
  10. 根据权利要求1或2所述的设有辊压支撑双胶密封玻璃间隔腔体真空调控保温玻璃板的使用方法，其特征是：至少一张玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃的进排气管上或设有真空表和真空阀，真空表或为人工智能真空表，真空阀或为人工智能真空阀；真空阀通过三通或四通管件，用包括焊接、粘接、螺帽密封管件栓接的方式，与主进排气管道密封并联连接；
    主进排气管三通或四通管件的另一接口与真空阀连接，真空阀与干燥器一接口连接，干燥器上设有电加热除湿装置和对空排气阀；
    干燥器的接口之一分别通过母管和三通或四通管件、真空阀与低导热系数气体包括氩气、二氧化碳钢瓶并联密封连接；同时，干燥器还分别通过母管和三通或四通管件、真空阀，与高导热系数气体包括氢气、氦气钢瓶连接；还通过母管和三通或四通管件、真空阀与大气进气管连接；主进排气管通过三通或四通管件另一接口，与真空阀连接，真空阀通过管道与真空泵组连接，主进排气管道上设有真空表，人工、自动或人工智能控制真空泵组启闭；组成玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃***；
    真空泵组设有粗抽和细抽两台并联真空泵，当粗抽真空泵抽到设定真空后，粗抽真空泵关闭，细抽真空泵启动，直到抽到设定真空后细抽真空泵关闭；当真空度降低到设定数值时，再次启动真空泵组；
    玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃的真空度降低到设定值后，自动关闭真空阀，真空泵测量玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃腔体内的真空度，判断装置是否漏真空，当真空降到设定值后自动打开真空阀；
    玻璃边框支撑互补扣合双胶粘接不锈钢边框真空调控玻璃***根据设计要求，通过对***通入高导热系数气体的氢气或氦气实现装置的良好散热；
    通过对***通入空气，实现装置的常规散热；
    通过对***通入低导热系数气体的氩气或二氧化碳，实现装置的常规保温；
    通过对***抽真空，实现装置的良好保温。
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