WO2020051820A1 - 新型台式切割机 - Google Patents
新型台式切割机 Download PDFInfo
- Publication number
- WO2020051820A1 WO2020051820A1 PCT/CN2018/105394 CN2018105394W WO2020051820A1 WO 2020051820 A1 WO2020051820 A1 WO 2020051820A1 CN 2018105394 W CN2018105394 W CN 2018105394W WO 2020051820 A1 WO2020051820 A1 WO 2020051820A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cutting machine
- flushing
- frame
- collection bin
- waste collection
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0235—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/003—Scarfing, desurfacing or deburring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/06—Machines, apparatus, or equipment specially designed for scarfing or desurfacing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/015—Frames, beds, pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
Definitions
- the utility model belongs to the technical field of mechanical design, and particularly relates to a novel desktop cutting machine.
- Cutting machine is divided into flame cutting machine, plasma cutting machine, laser cutting machine, water cutting and so on.
- Cutting metal parts and other parts will generate dust, debris, and welding slag, which will pollute related parts and workpieces on the machine tool, affect normal cutting, and the dust will spread out, which will affect the operating environment, especially the operator. Good health. Therefore, a dust removal device is installed on the cutting machine.
- the existing dust removal device is relatively simple, and the dust removal effect is not ideal; moreover, the existing cleaning structure is relatively complicated and the operation is inconvenient.
- the technical problem to be solved by the utility model is to provide a new desktop cutting machine.
- the desktop numerical control cutting machine is provided with a dust suction structure and a flushing structure, which has good cleaning effect and high cleaning efficiency.
- a technical solution adopted by the present utility model is to provide a new desktop cutting machine including a frame and a cutting gun.
- a beam is arranged above the frame, and the beam is provided with the cutting gun.
- the cutting machine is also provided with a driving mechanism for driving the cutting gun to move along the length of the beam.
- the driving mechanism includes a driving motor.
- the frame is provided with a grid-shaped workbench.
- a waste bar is provided below the workbench. Crumb collection bin
- the waste collection bin is provided with a cleaning device.
- the cleaning device includes a dust suction structure and a washing structure.
- the dust suction structure includes a suction nozzle and a driving unit for driving the suction nozzle to walk and an auxiliary walking unit.
- One side is set to the front, and the drive unit and the auxiliary walking unit are respectively provided on the left and right sides of the frame.
- the drive unit includes a lead screw, a nut, and a rotary motor, and the rotary motor is connected to the lead screw, and the nut
- the auxiliary walking unit includes a slide rail and a slider sleeved on the slide rail, and the suction nozzle is connected to the nut and the slide block through a cross bar, respectively.
- the rod is parallel to the beam; the suction nozzle is connected to an external dust box, and the dust box is provided with a suction pump;
- the bottom surface of the waste collection bin is an inclined surface and the direction of inclination is gradually downward from back to front.
- the lowest point of the bottom surface is provided with a drainage port, which is connected to a waste water collection tank.
- the rear side wall is provided with a flushing pipe.
- the flushing pipe includes a flushing main pipe and a flushing branch pipe which are integrally connected.
- the flushing main pipe is provided in the rear side wall and is connected to an external water source.
- the flushing branch pipe penetrates the rear side wall and extends into waste. Collect in the warehouse.
- flushing branches there are 2-4 flushing branches, and all the flushing branches are evenly distributed along the length of the rear side wall.
- the included angle between the flushing branch and the horizontal plane is 30-60 °.
- the included angle between the bottom surface of the waste collection bin and the horizontal plane is 10-30 °.
- the lower end of the suction nozzle is in contact with the highest point of the bottom surface of the waste collection bin.
- the utility model includes a rack and a cutting gun.
- the rack is provided with a grid-shaped workbench.
- a waste collection bin is provided below the workbench.
- the waste collection bin is provided with a dust suction structure and a washing structure. The waste debris is dropped from the grid-type workbench to the waste debris collection bin. After the cutting is completed, the dust collection structure in the cabin will first remove the waste debris in the bin, and then rinse the structure to flush the bottom surface of the bin. Multiple cleaning, Good cleaning effect and high cleaning efficiency.
- FIG. 1 is a schematic structural diagram of the present invention
- FIG. 2 is a schematic structural diagram in the direction A-A in FIG. 1;
- FIG. 2 is a schematic structural diagram in the direction A-A in FIG. 1;
- FIG. 3 is an enlarged view of A1 in FIG. 2;
- FIG. 4 is an enlarged view of A2 in FIG. 2;
- FIG. 5 is a schematic structural diagram in the direction of B-B in FIG. 1; FIG.
- Cutting gun 1 driving motor 2, cross beam 3, table 4, waste collection bin 5, suction nozzle 51, lead screw 52, nut 53, slide rail 55, slider 56, cross bar 57, bottom surface 58, drainage port 59
- a new type of desktop cutting machine as shown in Figs. 1-5, includes a frame and a cutting gun 1.
- a beam 3 is provided above the frame, and the cutting gun is provided with the beam.
- the cutting machine is also provided with a driving mechanism for driving the cutting gun to move along the length of the cross beam.
- the driving mechanism includes a driving motor 2.
- the frame is provided with a grid-shaped workbench 4 and a waste chip is arranged below the workbench. Collection bin 5;
- the waste collection bin is provided with a cleaning device.
- the cleaning device includes a dust suction structure and a washing structure.
- the dust suction structure includes a suction nozzle 51 and a driving unit for driving the suction nozzle to walk and an auxiliary walking unit.
- a cutting gun will be provided.
- One side is set to the front, and the drive unit and the auxiliary walking unit are respectively provided on the left and right sides of the frame.
- the drive unit includes a lead screw 52, a nut 53, and a rotary electric machine (not shown in the figure).
- the rotating electrical machine is connected to the lead screw, the nut is sleeved on the lead screw and is engaged with the lead screw, the auxiliary walking unit includes a slide rail 55 and a slider 56 sleeved on the slide rail, and the suction nozzle passes A rod 57 is respectively connected to a nut and a slider, the cross bar is parallel to the cross beam, and the rotating motor drives the screw to rotate so as to drive the nut to drive the suction nozzle to move along the length of the screw; the suction nozzle is connected to an external dust box (Not shown in the figure), the dust collecting box is provided with a suction pump (not shown in the figure);
- the bottom surface 58 of the waste collection bin is an inclined surface and the direction of inclination is gradually descending from back to front.
- the lowest point of the bottom surface is provided with a drainage port 59 that is connected to a waste water collection pond (not shown in the figure).
- a flushing pipe is provided on the rear side wall of the waste collection bin, and the flushing pipe includes a flushing main pipe 510 and a flushing branch pipe 511 which are integrally connected; The branch pipe penetrates the rear side wall and extends into the waste collection bin.
- flushing branches There are 2-4 flushing branches, and all the flushing branches are evenly distributed along the length direction of the rear side wall.
- first included angle ⁇ 1 between the flushing branch and the rear side wall, and the first included angle is 30-60 °.
- the included angle ⁇ 2 between the bottom surface of the waste collection bin and the horizontal plane is 10-30 °.
- the lower end of the suction nozzle is in contact with the highest point of the bottom surface of the waste collection bin.
- the waste chip is dropped from the grid-type workbench to the waste chip collection bin.
- the dust suction structure in the cabin first sucks the waste chip in the bin , And then flush the structure to flush the bottom surface of the chamber, multiple cleaning, good cleaning effect, and high cleaning efficiency.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
一种台式切割机,包括机架和切割枪(1),机架的上方设有横梁(3),横梁设有该切割枪,机架设有工作台(4),工作台的下方设有废屑收集仓(5);废屑收集仓设有吸尘结构和冲洗结构,吸尘结构包括吸嘴(51)、驱动单元以及辅助行走单元,驱动单元包括丝杠(52)、螺母(53)和旋转电机,辅助行走单元包括滑轨(55)和滑块(56),吸嘴连接外部集尘箱;废屑收集仓的底面(58)为斜面,底面的最低点设有排水口(59),废屑收集仓的后侧壁设有冲洗管道。该台式切割机设有吸尘结构和冲洗结构,清洁效果佳,且清洁效率高。
Description
本实用新型属于机械设计技术领域,具体涉及一种新型台式切割机。
数控切割机的发展必须要适应现代机械加工业发展的要求。切割机分为火焰切割机、等离子切割机、激光切割机、水切割等。
切割金属板料等零件会产生烟尘、碎屑与焊渣等,会对机床上相关的零件及工件产生污染,影响正常切割,而且烟尘飘散出来,对操作环境会产生影响,特别是对操作人员的身体健康。因此,在切割机上便会安装有除尘装置。但现有的除尘装置比较简单,除尘效果不理想;而且现有的清洁结构比较复杂,操作不方便。
实用新型内容
本实用新型所要解决的技术问题是:提供一种新型台式切割机,该台式数控切割机设有吸尘结构和冲洗结构,清洁效果佳,且清洁效率高。
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种新型台式切割机,包括机架和切割枪,所述机架的上方设有横梁,所述横梁设有所述切割枪,所述切割机还设有驱动切割枪沿横梁的长度方向移动的驱动机构,所述驱动机构包括驱动电机,所述机架设有栅条形的工作台,所述工作台的下方设有废屑收集仓;
所述废屑收集仓设有清洁装置,所述清洁装置包括吸尘结构和冲洗结构,所述吸尘结构包括吸嘴和驱动吸嘴行走的驱动单元以及辅助行走单元,将设有切割枪的一侧设为前方,所述驱动单元和所述辅助行走单元分别设于机架的左右两侧,所述驱动单元包括丝杠、螺母和旋转电机,所述旋转电机连接丝杠,所述螺母套设于丝杠且与所述丝杠相啮合,所述辅助行走单元包括滑 轨和套设于滑轨上的滑块,所述吸嘴通过横杆分别连接螺母和滑块,所述横杆与所述横梁平行;所述吸嘴连接外部集尘箱,所述集尘箱设有抽吸泵;
所述废屑收集仓的底面为斜面且倾斜的方向为自后向前逐渐往下,所述底面的最低点设有排水口,所述排水口连接废水收集池;所述废屑收集仓的后侧壁设有冲洗管道,所述冲洗管道包括一体连接的冲洗总管和冲洗分管,所述冲洗总管设于后侧壁内且连接外部水源,所述冲洗分管穿出后侧壁伸入废屑收集仓内。
进一步地说,所述吸嘴设有1-3个,所有所述吸嘴沿横杆的长度方向均匀分布。
进一步地说,所述冲洗分管设有2-4个,所有所述冲洗分管沿后侧壁的长度方向均匀分布。
进一步地说,所述冲洗分管与水平面之间的夹角为30-60°。
进一步地说,所述废屑收集仓的底面与水平面之间的夹角为10-30°。
进一步地说,所述吸嘴的下端与所述废屑收集仓的底面的最高点相接。
本实用新型的有益效果:
本实用新型包括机架和切割枪,机架设有栅条形的工作台,工作台的下方设有废屑收集仓,废屑收集仓设有吸尘结构和冲洗结构,本实用新型在切割时,废屑自栅条型的工作台掉落至废屑收集仓,待切割完毕后,舱内的吸尘结构先将仓内的废屑吸除,然后冲洗结构冲洗仓内底面,多重清洁,清洁效果佳,且清洁效率高。
图1为本实用新型的结构示意图;
图2为图1中A-A方向的结构示意图;
图3为图2中A1的放大图;
图4为图2中A2的放大图;
图5为图1中B-B方向的结构示意图;
图中各部分的附图标记如下:
切割枪1、驱动电机2、横梁3、工作台4、废屑收集仓5、吸嘴51、丝杠52、 螺母53、滑轨55、滑块56、横杆57、底面58、排水口59、冲洗总管510和冲洗分管511。
以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。在不背离本实用新型精神和实质的情况下,对本实用新型方法、步骤或条件所作的修改或替换,均属于本实用新型的保护范围。
实施例:一种新型台式切割机,如图1-图5所示,包括机架和切割枪1,所述机架的上方设有横梁3,所述横梁设有所述切割枪,所述切割机还设有驱动切割枪沿横梁的长度方向移动的驱动机构,所述驱动机构包括驱动电机2,所述机架设有栅条形的工作台4,所述工作台的下方设有废屑收集仓5;
所述废屑收集仓设有清洁装置,所述清洁装置包括吸尘结构和冲洗结构,所述吸尘结构包括吸嘴51和驱动吸嘴行走的驱动单元以及辅助行走单元,将设有切割枪的一侧设为前方,所述驱动单元和所述辅助行走单元分别设于机架的左右两侧,所述驱动单元包括丝杠52、螺母53和旋转电机(图未示出),所述旋转电机连接丝杠,所述螺母套设于丝杠且与所述丝杠相啮合,所述辅助行走单元包括滑轨55和套设于滑轨上的滑块56,所述吸嘴通过横杆57分别连接螺母和滑块,所述横杆与所述横梁平行,所述旋转电机驱动丝杠旋转从而驱动螺母带动吸嘴沿丝杠的长度方向移动;所述吸嘴连接外部集尘箱(图未示出),所述集尘箱设有抽吸泵(图未示出);
所述废屑收集仓的底面58为斜面且倾斜的方向为自后向前逐渐往下,所述底面的最低点设有排水口59,所述排水口连接废水收集池(图未示出);所述废屑收集仓的后侧壁设有冲洗管道,所述冲洗管道包括一体连接的冲洗总管510和冲洗分管511,所述冲洗总管设于后侧壁内且连接外部水源,所述冲洗分管穿出后侧壁伸入废屑收集仓内。
所述吸嘴设有1-3个,所有所述吸嘴沿横杆的长度方向均匀分布。
所述冲洗分管设有2-4个,所有所述冲洗分管沿后侧壁的长度方向均匀分布。
所述冲洗分管与所述后侧壁之间具有第一夹角α1,所述第一夹角为 30-60°。
所述废屑收集仓的底面与水平面之间的夹角α2为10-30°。
所述吸嘴的下端与所述废屑收集仓的底面的最高点相接。
本实用新型的工作原理为:
本实用新型工作时,本实用新型在切割时,废屑自栅条型的工作台掉落至废屑收集仓,待切割完毕后,舱内的吸尘结构先将仓内的废屑吸除,然后冲洗结构冲洗仓内底面,多重清洁,清洁效果佳,且清洁效率高。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。
Claims (6)
- 一种新型台式切割机,其特征在于:包括机架和切割枪(1),所述机架的上方设有横梁(3),所述横梁设有所述切割枪,所述切割机还设有驱动切割枪沿横梁的长度方向移动的驱动机构,所述驱动机构包括驱动电机(2),所述机架设有栅条形的工作台(4),所述工作台的下方设有废屑收集仓(5);所述废屑收集仓设有清洁装置,所述清洁装置包括吸尘结构和冲洗结构,所述吸尘结构包括吸嘴(51)和驱动吸嘴行走的驱动单元以及辅助行走单元,将设有切割枪的一侧设为前方,所述驱动单元和所述辅助行走单元分别设于机架的左右两侧,所述驱动单元包括丝杠(52)、螺母(53)和旋转电机,所述旋转电机连接丝杠,所述螺母套设于丝杠且与所述丝杠相啮合,所述辅助行走单元包括滑轨(55)和套设于滑轨上的滑块(56),所述吸嘴通过横杆(57)分别连接螺母和滑块,所述横杆与所述横梁平行;所述吸嘴连接外部集尘箱,所述集尘箱设有抽吸泵;所述废屑收集仓的底面(58)为斜面且倾斜的方向为自后向前逐渐往下,所述底面的最低点设有排水口(59),所述排水口连接废水收集池;所述废屑收集仓的后侧壁设有冲洗管道,所述冲洗管道包括一体连接的冲洗总管(510)和冲洗分管(511),所述冲洗总管设于后侧壁内且连接外部水源,所述冲洗分管穿出后侧壁伸入废屑收集仓内。
- 根据权利要求1所述的新型台式切割机,其特征在于:所述吸嘴设有1-3个,所有所述吸嘴沿横杆的长度方向均匀分布。
- 根据权利要求1所述的新型台式切割机,其特征在于:所述冲洗分管设有2-4个,所有所述冲洗分管沿后侧壁的长度方向均匀分布。
- 根据权利要求1所述的新型台式切割机,其特征在于:所述冲洗分管与水平面之间的夹角为30-60°。
- 根据权利要求1所述的新型台式切割机,其特征在于:所述废屑收集仓的底面与水平面之间的夹角为10-30°。
- 根据权利要求1所述的新型台式切割机,其特征在于:所述吸嘴的下端与所述废屑收集仓的底面的最高点相接。
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