WO2019210562A1 - 一种玻璃保温容器接腰封口的生产方法 - Google Patents

一种玻璃保温容器接腰封口的生产方法 Download PDF

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Publication number
WO2019210562A1
WO2019210562A1 PCT/CN2018/093234 CN2018093234W WO2019210562A1 WO 2019210562 A1 WO2019210562 A1 WO 2019210562A1 CN 2018093234 W CN2018093234 W CN 2018093234W WO 2019210562 A1 WO2019210562 A1 WO 2019210562A1
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WIPO (PCT)
Prior art keywords
bottle
bottle liner
liner
water
waist
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PCT/CN2018/093234
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English (en)
French (fr)
Inventor
陈金如
汤鸿光
汤正富
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顺帆家庭用品(南通)有限公司
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Publication of WO2019210562A1 publication Critical patent/WO2019210562A1/zh

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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00—Blowing glass; Production of hollow glass articles
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/20—Uniting glass pieces by fusing without substantial reshaping
    • C03B23/207—Uniting glass rods, glass tubes, or hollow glassware
    • C03B23/213—Joining projections or feet
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00—Annealing glass products
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/06—Cutting or splitting glass tubes, rods, or hollow products
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00—Blowing glass; Production of hollow glass articles
    • C03B9/30—Details of blowing glass; Use of materials for the moulds
    • C03B9/32—Giving special shapes to parts of hollow glass articles
    • C03B9/325—Forming screw-threads or lips at the mouth of hollow glass articles; Neck moulds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

Definitions

  • the invention relates to a glass thermal insulation container, in particular to a production method for a glass thermal insulation container to be connected with a waist seal.
  • the existing method for the glass insulated container to be connected with the waist seal is as shown in Fig. 1.
  • the bottle liner blown by the bubble blowing machine first cuts the inner and outer bottle mouth, the bottom of the outer bottle is connected with the tail tube, and the outer bottle is lined with the waist to cut the waist.
  • the head rotates, and the preheating of the fire head is preheated to the waist part.
  • the waist station When the temperature of the bottle and the waist rises to an appropriate temperature, the waist station is entered, and the waist is quickly heated by the artificially connected waist, so that the waist is melted.
  • the upper and lower sections of the outer bottle are burned and connected, and the upper part of the outer bottle is manually lifted by 1MM.
  • the waist bottle is hand-joined and sent to the annealing zone for annealing, feeding into the conveyor belt, and the manual bottle is placed on the hand sealing platform.
  • the bottle is manually sealed, and then cold-annealed to complete the waist sealing.
  • this production method puts the asbestos particles on the upper part of the bottle, and the bottle is filled with water in the subsequent processing.
  • the asbestos particles are to be expanded, some outside.
  • the bottle can not withstand the radial pressure, in the subsequent processing, it is easy to burst
  • the bottle phenomenon, and the manual bottle is taken on the hand sealing table to manually seal the bottle, so that the labor intensity is increased and the production efficiency is low.
  • the object of the present invention is to provide a method for producing a glass insulated container with a waist seal for improving production efficiency and reducing labor intensity.
  • the present invention provides the following technical solution, a method for producing a glass insulated container with a waist seal, comprising the following steps:
  • the outer bottle liner 2 after the waist is annealed with the annealing fire head to the waist portion, so that the temperature of the waist portion is 500-750 ° C, and the bile mouth of the inner bottle liner is sintered by heating the fire head, so that The bile mouth temperature of the inner bottle liner is 1000-1100 ° C, so that the position of the bile mouth is semi-molten, although the inner bottle bile mouth is subjected to the cuffing treatment by the pressure wheel, and the outer bottle liner is further fired by the fire.
  • a bottle mouth at which time the temperature of the outer bottle bile port is 1300 to 1400 ° C, and the inner bottle liner and the bile mouth portion of the outer bottle liner are sealed, and then annealed after sealing;
  • the product after annealing is subjected to air-cooling treatment, and the inside of the bile is cooled, and the outside of the product is externally cooled by water cooling, so that the operation is completed and waiting for the next operation.
  • the marking line on the outer bottle 2 is a circular arc connection 20 mm - 25 mm downward.
  • the heat insulating layer having the heat insulating effect in the bottle liner is glass fiber, asbestos, rock wool or aerogel felt.
  • the marking line on the outer bottle is 22.5 mm downward at the arc connection.
  • the air-cooling in the step G is a cold air box, and a cold air pipe is disposed on one side of the cold air box, the cold air pipe is inserted into the bottle liner, and then the cold air box is turned on, and the air enters the bottle liner through the cold air pipe. Internal, thus reaching the effect of cold wind.
  • the water cooling in the step G is a water-cooled bottle, and the water-cooled bottle is annularly wrapped around the water-cooled tube, and a water tank is arranged on one side of the water-cooled bottle, and one end of the water-cooled tube is disposed at the bottom end of the water tank, and the water-cooled tube is further One end is arranged at the upper end of the water tank, and a water pump is arranged at the water-cooled pipe at the upper end of the water tank.
  • the bottle liner is placed in the water-cooled bottle, and the water pump on the water-cooled pipe is opened, so that the water in the water tank is assisted by the water-cooled pipe on the outer surface of the water-cooled bottle.
  • the reciprocating motion is performed so that the outer surface of the bottle is water-cooled.
  • the invention provides a method for producing a glass insulated container with a waist seal, wherein the asbestos particles are expanded at the bottom of the bottle, and the asbestos particles are expanded to generate an axial force and a slight radial component, and the bottle can withstand The axial force is large enough, so the bottle is not easy to burst in the subsequent processing, thereby improving the production efficiency, increasing the inner bottle flanging process and reducing the energy consumption.
  • the air-cooled air is a cold air box, and a cold air duct is arranged on one side of the cold air box.
  • the cold air duct is inserted into the bottle liner, and then the cold air box is opened, and the air enters the bottle liner through the cold air tube, thereby reaching the cold air.
  • the effect is that the water is cooled into a water-cooled bottle, and the water-cooled bottle is surrounded by a water-cooled tube, and a water tank is arranged on one side of the water-cooled bottle, one end of the water-cooled tube is disposed at the bottom end of the water tank, and the other end of the water-cooled tube is disposed at the upper end of the water tank.
  • the water-cooled pipe at the upper end of the water tank is further provided with a water pump, and the bottle liner is placed in the water-cooled bottle, and the water pump on the water-cooled pipe is opened, so that the water in the water tank is circulated and reciprocated on the outer surface of the water-cooled bottle with the aid of the water-cooled pipe.
  • the outer surface of the bottle liner is water-cooled, and the combination of air cooling and water cooling combines the cooling effect of the bile bottle, and reduces the waiting time of the bile bottle, thereby improving the working efficiency.
  • FIG. 1 is a schematic structural diagram of a process for producing a glass insulated container with a waist seal according to the present invention.
  • FIG. 2 is a schematic view showing the air-cooling structure of a method for producing a glass insulated container with a waist seal according to the present invention.
  • FIG. 3 is a schematic view showing the water-cooling structure of a method for producing a glass insulated container with a waist seal according to the present invention.
  • the present invention provides the following technical solutions.
  • the volume inside the inner bottle 1 is smaller than the volume inside the outer bottle 2;
  • Tube 3 Take the inner bottle liner 1 and the outer bottle liner 2 semi-finished product, and then cut the bottle mouth of the inner bottle liner 1 and the outer bottle liner 2, and then weld the tail on the bottom surface of the outer bottle liner 2 near the side waist portion.
  • Tube 3 Take the inner bottle liner 1 and the outer bottle liner 2 semi-finished product, and then cut the bottle mouth of the inner bottle liner 1 and the outer bottle liner 2, and then weld the tail on the bottom surface of the outer bottle liner 2 near the side waist portion.
  • Tube 3 Take the inner bottle liner 1 and the outer bottle liner 2 semi-finished product, and then cut the bottle mouth of the inner bottle liner 1 and the outer bottle liner 2, and then weld the tail on the bottom surface of the outer bottle liner 2 near the side waist portion.
  • Tube 3 Take the inner bottle liner 1 and the outer bottle liner 2 semi-finished product, and then cut the bottle mouth of the inner bottle liner 1 and the outer bottle liner 2, and then weld the tail on the bottom surface of
  • a longitudinal marking line is drawn at the upper middle portion of the outer bottle liner 2 to which the tail pipe 3 has been connected, that is, at the lower end position of the circular arc joint on the outer bottle liner 2, and the outer bottle liner 2 is passed through a flame. After heating, the wind turbine is cold-exploded transversely;
  • the inner bottle liner 1 is placed in the lower portion of the outer bottle liner 2, and the outer bottom of the inner bottle liner 1 and the inner bottom portion of the outer bottle liner 2 are fixed with asbestos to form a combination.
  • a bottle liner and a heat insulating layer in the bottle liner is fixed between the outer bottle liner 2 and the inner bottle liner 1;
  • the outer bottle liner 2 after the waist is annealed with the annealing fire head 9 to the waist portion, so that the temperature of the waist portion is 500-750 ° C, and the heat of the inner bottle bladder 1 is melted by the heating head 10
  • the mouth is such that the bile temperature of the inner bottle liner 1 is 1000-1100 ° C, so that the position of the bile mouth is semi-molten, although the pressure bottle 5 is used for the cuffing of the inner bottle bile, and the fire is repeatedly used 11 Blowing the outer bottle liner 2 bottles, at which time the temperature of the outer bottle liner 2 is 1300-1400 ° C, and the inner bottle liner 1 and the bile portion of the outer bottle liner 2 are sealed. Annealing after sealing;
  • the product after annealing is subjected to air-cooling treatment, and the inside of the bile is cooled, and the outside of the product is externally cooled by water cooling, so that the operation is completed and waiting for the next operation.
  • the marking line on the outer bottle 2 is a circular arc connection 20 mm - 25 mm downward.
  • the heat insulating layer having the heat insulating effect in the bottle liner is glass fiber, asbestos, rock wool or aerogel felt.
  • the marking line on the outer bottle 2 is 22.5 mm downward at the arc connection.
  • the air cooling in the step G is the cold air box 12, and the cold air duct 13 is disposed on the side of the cold air box 12, the cold air tube 13 is inserted into the bottle liner, and then the cold air box 12 is opened, and the air passes through the cold air.
  • the tube 13 enters the interior of the bottle to achieve the effect of cold air.
  • the water cooling in the step G is a water-cooled bottle 14 , and the water-cooled bottle 14 is annularly wound around the water-cooled tube 15 , and the water-cooled bottle 14 is disposed on the water-cooled bottle 14 side with a water tank 16 , and one end of the water-cooled tube 15 is disposed at the bottom end of the water tank 16 .
  • the other end of the water-cooling pipe 15 is disposed at the upper end of the water tank 16.
  • the water-cooling pipe 15 at the upper end of the water tank 16 is further provided with a water pump 17, and the bottle is placed in the water-cooled bottle 14, and the water pump 17 on the water-cooling pipe 15 is opened to operate.
  • the water in the water tank 16 is circulated and reciprocated on the outer surface of the water-cooled bottle 14 with the aid of the water-cooling tube 15, so that the outer surface of the bottle liner is water-cooled.
  • the method for producing a glass insulated container with a waist seal provided by the present embodiment the method for producing a glass insulated container with a waist seal provided by the present invention, wherein the asbestos particles are expanded by placing asbestos particles on the bottom of the bottle liner.
  • the axial force and the slight radial component force are generated, and the bottle can withstand a large enough axial force, so the bottle liner is not easy to burst in the subsequent processing, thereby improving the production efficiency, increasing the inner bottle flanging process, and reducing the energy consumption.
  • the air cooling is the cold air box 12, and the cold air duct 13 is disposed on the side of the cold air box 12, the cold air tube 13 is inserted into the bottle liner, and then the cold air box 12 is opened, and the air enters the bottle liner through the cold air tube 13
  • the water is cooled to the water-cooled bottle 14, and the water-cooled bottle 14 is annularly wound around the water-cooled tube 15, and the water-cooled bottle 15 is provided with a water tank 16 at one end, and one end of the water-cooled tube 15 is disposed at the bottom of the water tank 16.
  • the other end of the water-cooling pipe 15 is disposed at the upper end of the water tank 16.
  • the water-cooling pipe 15 at the upper end of the water tank 16 is further provided with a water pump 17, and the bottle is placed in the water-cooled bottle 14, and the water pump 17 on the water-cooling pipe 15 is opened to operate
  • the water in the water tank 16 is
  • the cold tube 15 assists in the cyclic reciprocating movement on the outer surface of the water-cooled bottle 14, so that the outer surface of the bottle liner is water-cooled, and the combination of air cooling and water cooling combines the cooling effect on the bile bottle, and reduces the waiting of the bile bottle. Time, which increases work efficiency.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Packages (AREA)
  • Thermally Insulated Containers For Foods (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

一种玻璃保温容器接腰封口的生产方法，吹制内瓶胆（1）和外瓶胆（2），对内瓶胆（1）和外瓶胆（2）割口，在外瓶胆（2）底部焊接尾管（3），在外瓶胆（2）中上部划线并横向切开，将内瓶胆（1）放入外瓶胆（2）下部形成组合瓶胆，将石棉放在内外瓶胆底部之间；将组合瓶胆放入接腰机夹头（4）中，对外瓶胆（2）腰部重新熔接并退火处理；将内瓶胆（1）和外瓶胆（2）的胆口部进行封口并退火处理；对退火产品内部进行风冷降温，外部进行水冷降温，从而使其完成操作等待下一工序的操作。

Description

一种玻璃保温容器接腰封口的生产方法 技术领域
本发明涉及一种玻璃保温容器，特别是一种玻璃保温容器接腰封口的生产方法。
背景技术
现有的玻璃保温容器接腰封口的方法，如图1所示，先在经吹泡机吹制的瓶胆先割内外瓶瓶口，外瓶底部接尾管，外瓶腰部划线切腰，将内瓶瓶胆放入外瓶上段并在内外瓶腰上部塞石棉将内瓶固定，将组合瓶胆瓶口向下放入接腰机夹头，再将外瓶下部对线放正，夹头旋转，预热火头对接腰部位进行预热，当瓶胆接腰部温度上升到适当温度时，进入接腰工位，人工用接腰火头对切腰部进行快速加热，使接腰部成熔熔状态，将外瓶上下段烧熔连接，人工将外瓶上段提1MM，手拉接腰园盘将接腰瓶胆送入退火区进行退火，送入输送带，人工取瓶胆放在手封台上对瓶进行人工封口，再冷风退火，完成接腰封口，但这种生产方法通过将石棉粒放在瓶胆接腰上部，瓶胆在后续加工中要注入水，石棉粒要膨胀，有些外瓶承受不住径向压力，在后续加工中，容易产生爆瓶现象，且需要人工取瓶胆放在手封台上对瓶进行人工封口，使得人员劳动强度增大，生产效率低。
发明内容
本发明的目的在于提供一种提高生产效率，降低劳动强度的一种玻璃保温容器接腰封口的生产方法。
为实现上述目的，本发明提供如下技术方案，一种玻璃保温容器接腰封口的生产方法，包括如下步骤，
A、通过吹泡机将玻璃材料吹制内瓶胆和外瓶胆，所述内瓶胆内的容积小 于外瓶胆内的容积；
B、取吹制完成的内瓶胆和外瓶胆半成品，然后先割内瓶胆和外瓶胆的瓶口，再在所述外瓶胆底面靠近侧腰部位进行焊接尾管；
C、在已经接好尾管的所述外瓶胆的中上部即在所述外瓶胆上圆弧连接处的下端位置划纵向记号线，并将所述外瓶胆通过火焰加热后用砂轮机冷爆横向切开；
D、将所述内瓶胆放入所述外瓶胆的下部中，并用石棉将所述内瓶胆的外底部和所述外瓶胆的内底部之间进行固定，形成组合瓶胆,并在瓶胆内放入具有隔热效果的隔热层固定在外瓶胆和内瓶胆之间；
E、将组合瓶胆瓶口向上放入接腰机夹头中，再将切割下来的所述外瓶胆的中上部与组合瓶胆中所述外瓶胆上的划线进行对线放正，旋转接腰机夹头，并用预热火头对接腰部位进行预热，加热至550～600℃时，用接腰火头对接腰部位加热至1300～1400℃，使接腰部位呈熔融状态，然后将所述外瓶胆的下部和中上部烧熔连接，并通过机械手将所述外瓶胆的中上部上提0.5mm-1.5mm，使接腰部位的连接处圆滑光洁；
F、将接腰后的所述外瓶胆2用退火火头对接腰部位进行退火处理，使接腰部位温度为500～750℃，同时用加热火头烧熔所述内瓶胆的胆口，使所述内瓶胆的胆口温度为1000-1100℃，使胆口位置呈半熔融状态,虽然用压轮对内瓶胆胆口进行翻边处理，同时再用排火烧熔所述外瓶胆瓶口，此时所述外瓶胆胆口的温度为1300～1400℃，将所述内瓶胆和所述外瓶胆的胆口部进行封口，封口后进行退火处理；
G、将退火完成的产品通过先进行风冷处理，将其胆口内部进行降温处理，而产品的外部则通过水冷进行外部降温，从而使其完成操作等待下一工序的操作。
进一步，所述外瓶胆2上的记号线为圆弧连接处向下20mm-25mm。
进一步，所述瓶胆内放入具有隔热效果的隔热层为玻璃纤维、石棉、岩棉或气凝胶毡。
进一步，所述所述外瓶胆上的记号线为圆弧连接处向下22.5mm。
进一步，所述步骤G中的风冷为冷风箱，位于冷风箱一侧设有冷风管，所述冷风管插接在瓶胆内，然后开启冷风箱，其空气则通过冷风管进入到瓶胆内部，从而到达冷风的效果。
进一步，所述步骤G中的水冷为水冷瓶，位于水冷瓶外表环形缠绕着水冷管，位于水冷瓶一侧设有水箱，所述水冷管一端设有在水箱底端，所述水冷管的另一端设置在水箱上端，位于水箱上端的水冷管处还设水泵，其瓶胆放置在水冷瓶内，水冷管上的水泵开设运转，使其水箱内的水在水冷管辅助下在水冷瓶外表面进行循环往复的运动，从而使得瓶胆的外表面进行水冷。
与现有技术相比，本发明的技术方案具有如下优点：
1.本发明所提供的一种玻璃保温容器接腰封口的生产方法，其通过将石棉粒放在瓶胆底部，石棉粒膨胀，产生轴向力和轻微的径向分力，瓶胆能承受足够大的轴向力，因此瓶胆在后续加工中不易爆瓶，从而提高了生产效率，增加内瓶翻边工艺，降低能耗。
2.风冷为冷风箱，位于冷风箱一侧设有冷风管，所述冷风管插接在瓶胆内，然后开启冷风箱，其空气则通过冷风管进入到瓶胆内部，从而到达冷风的效果，水冷为水冷瓶，位于水冷瓶外表环形缠绕着水冷管，位于水冷瓶一侧设有水箱，所述水冷管一端设有在水箱底端，所述水冷管的另一端设置在水箱上端，位于水箱上端的水冷管处还设水泵，其瓶胆放置在水冷瓶内，水冷管上的水泵开设运转，使其水箱内的水在水冷管辅助下在水冷瓶外表面进行循环往复的运动，从而使得瓶胆的外表面进行水冷，其通过风冷和水冷两者相结合对胆瓶冷却效果好，同时减少了胆瓶等待的时间，从而提高了工作效率。
具体实施方式
下面结合附图和实施例对本发明进一步说明。
图1为本发明一种玻璃保温容器接腰封口的生产方法的流程结构原理图。
图2为本发明一种玻璃保温容器接腰封口的生产方法的风冷结构示意图。
图3为本发明一种玻璃保温容器接腰封口的生产方法的水冷结构示意图。
图中：1.内瓶胆；2.外瓶胆；3.尾管；4.接腰机夹头；5.压轮；6.预热火头；7.接腰火头；8.机械手；9.退火火头；10.加热火头；11.排火；12.冷风箱；13.冷风管；14.水冷瓶；15.水冷管；16.水箱；17.水泵。
实施例
如图1-3所示，本发明实施例所述的为实现上述目的，本发明提供如下技术方案，A、通过吹泡机将玻璃材料吹制内瓶胆1和外瓶胆2，所述内瓶胆1内的容积小于外瓶胆2内的容积；
B、取吹制完成的内瓶胆1和外瓶胆2半成品，然后先割内瓶胆1和外瓶胆2的瓶口，再在所述外瓶胆2底面靠近侧腰部位进行焊接尾管3；
C、在已经接好尾管3的所述外瓶胆2的中上部即在所述外瓶胆2上圆弧连接处的下端位置划纵向记号线，并将所述外瓶胆2通过火焰加热后用砂轮机冷爆横向切开；
D、将所述内瓶胆1放入所述外瓶胆2的下部中，并用石棉将所述内瓶胆1的外底部和所述外瓶胆2的内底部之间进行固定，形成组合瓶胆,并在瓶胆内放入具有隔热效果的隔热层固定在外瓶胆2和内瓶胆1之间；
E、将组合瓶胆瓶口向上放入接腰机夹头4中，再将切割下来的所述外瓶胆2的中上部与组合瓶胆中所述外瓶胆2上的划线进行对线放正，旋转接腰机夹头4，并用预热火头6对接腰部位进行预热，加热至550～600℃时，用接腰火头7对接腰部位加热至1300～1400℃，使接腰部位呈熔融状态，然后将所述外瓶胆2的下部和中上部烧熔连接，并通过机械手8将所述外瓶胆2的中上部上提0.5mm-1.5mm，使接腰部位的连接处圆滑光洁；
F、将接腰后的所述外瓶胆2用退火火头9对接腰部位进行退火处理，使接腰部位温度为500～750℃，同时用加热火头10烧熔所述内瓶胆1的胆口，使所述内瓶胆1的胆口温度为1000-1100℃，使胆口位置呈半熔融状态,虽然用压轮5对内瓶胆胆口进行翻边处理，同时再用排火11烧熔所述外瓶胆2瓶 口，此时所述外瓶胆2胆口的温度为1300～1400℃，将所述内瓶胆1和所述外瓶胆2的胆口部进行封口，封口后进行退火处理；
G、将退火完成的产品通过先进行风冷处理，将其胆口内部进行降温处理，而产品的外部则通过水冷进行外部降温，从而使其完成操作等待下一工序的操作。
进一步，所述外瓶胆2上的记号线为圆弧连接处向下20mm-25mm。
进一步，所述瓶胆内放入具有隔热效果的隔热层为玻璃纤维、石棉、岩棉或气凝胶毡。
进一步，所述所述外瓶胆2上的记号线为圆弧连接处向下22.5mm。
进一步，所述步骤G中的风冷为冷风箱12，位于冷风箱12一侧设有冷风管13，所述冷风管13插接在瓶胆内，然后开启冷风箱12，其空气则通过冷风管13进入到瓶胆内部，从而到达冷风的效果。
进一步，所述步骤G中的水冷为水冷瓶14，位于水冷瓶14外表环形缠绕着水冷管15，位于水冷瓶14一侧设有水箱16，所述水冷管15一端设有在水箱16底端，所述水冷管15的另一端设置在水箱16上端，位于水箱16上端的水冷管15处还设水泵17，其瓶胆放置在水冷瓶14内，水冷管15上的水泵17开设运转，使其水箱16内的水在水冷管15辅助下在水冷瓶14外表面进行循环往复的运动，从而使得瓶胆的外表面进行水冷。
本实施例所提供的一种玻璃保温容器接腰封口的生产方法，本发明所提供的一种玻璃保温容器接腰封口的生产方法，其通过将石棉粒放在瓶胆底部，石棉粒膨胀，产生轴向力和轻微的径向分力，瓶胆能承受足够大的轴向力，因此瓶胆在后续加工中不易爆瓶，从而提高了生产效率，增加内瓶翻边工艺，降低能耗，风冷为冷风箱12，位于冷风箱12一侧设有冷风管13，所述冷风管13插接在瓶胆内，然后开启冷风箱12，其空气则通过冷风管13进入到瓶胆内部，从而到达冷风的效果，水冷为水冷瓶14，位于水冷瓶14外表环形缠绕着水冷管15，位于水冷瓶15一侧设有水箱16，所述水冷管15一端设有在 水箱16底端，所述水冷管15的另一端设置在水箱16上端，位于水箱16上端的水冷管15处还设水泵17，其瓶胆放置在水冷瓶14内，水冷管15上的水泵17开设运转，使其水箱16内的水在水冷管15辅助下在水冷瓶14外表面进行循环往复的运动，从而使得瓶胆的外表面进行水冷，其通过风冷和水冷两者相结合对胆瓶冷却效果好，同时减少了胆瓶等待的时间，从而提高了工作效率。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点，对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

  1. 一种玻璃保温容器接腰封口的生产方法，其特征在于，包括如下步骤，
    A、通过吹泡机将玻璃材料吹制内瓶胆(1)和外瓶胆(2)，所述内瓶胆(1)内的容积小于外瓶胆(2)内的容积；
    B、取吹制完成的内瓶胆(1)和外瓶胆(2)半成品，然后先割内瓶胆(1)和外瓶胆(2)的瓶口，再在所述外瓶胆(2)底面靠近侧腰部位进行焊接尾管(3)；
    C、在已经接好尾管(3)的所述外瓶胆(2)的中上部即在所述外瓶胆(2)上圆弧连接处的下端位置划纵向记号线，并将所述外瓶胆(2)通过火焰加热后用砂轮机冷爆横向切开；
    D、将所述内瓶胆(1)放入所述外瓶胆(2)的下部中，并用石棉将所述内瓶胆(1)的外底部和所述外瓶胆(2)的内底部之间进行固定，形成组合瓶胆,并在瓶胆内放入具有隔热效果的隔热层固定在外瓶胆(2)和内瓶胆(1)之间；
    E、将组合瓶胆瓶口向上放入接腰机夹头(4)中，再将切割下来的所述外瓶胆(2)的中上部与组合瓶胆中所述外瓶胆(2)上的划线进行对线放正，旋转接腰机夹头(4)，并用预热火头(6)对接腰部位进行预热，加热至550～600℃时，用接腰火头(7)对接腰部位加热至1300～1400℃，使接腰部位呈熔融状态，然后将所述外瓶胆(2)的下部和中上部烧熔连接，并通过机械手(8)将所述外瓶胆(2)的中上部上提0.5mm-1.5mm，使接腰部位的连接处圆滑光洁；
    F、将接腰后的所述外瓶胆(2)用退火火头(9)对接腰部位进行退火处理，使接腰部位温度为500～750℃，同时用加热火头(10)烧熔所述内瓶胆(1)的胆口，使所述内瓶胆(1)的胆口温度为1000-1100℃，使胆口位置呈半熔融状态,虽然用压轮(5)对内瓶胆胆口进行翻边处理，同时再用排火(11)烧熔所述外瓶胆(2)瓶口，此时所述外瓶胆(2)胆口的温度为1300～1400℃，将所述内瓶胆(1)和所述外瓶胆(2)的胆口部进行封口，封口后进行退火处理；
    G、将退火完成的产品通过先进行风冷处理，将其胆口内部进行降温处理， 而产品的外部则通过水冷进行外部降温，从而使其完成操作等待下一工序的操作。
  2. 根据权利要求1所述的一种玻璃保温容器接腰封口的生产方法，其特征在于，所述外瓶胆(2)上的记号线为圆弧连接处向下20mm-25mm。
  3. 根据权利要求1所述的一种玻璃保温容器接腰封口的生产方法，其特征在于，所述瓶胆内放入具有隔热效果的隔热层为玻璃纤维、石棉、岩棉或气凝胶毡。
  4. 根据权利要求2所述的一种玻璃保温容器接腰封口的生产方法，其特征在于，所述所述外瓶胆(2)上的记号线为圆弧连接处向下22.5mm。
  5. 根据权利要求1所述的一种玻璃保温容器接腰封口的生产方法，其特征在于，所述步骤G中的风冷为冷风箱(12)，位于冷风箱(12)一侧设有冷风管(13)，所述冷风管(13)插接在瓶胆内，然后开启冷风箱(12)，其空气则通过冷风管(13)进入到瓶胆内部，从而到达冷风的效果。
  6. 根据权利要求1所述的一种玻璃保温容器接腰封口的生产方法，其特征在于，所述步骤G中的水冷为水冷瓶(14)，位于水冷瓶(14)外表环形缠绕着水冷管(15)，位于水冷瓶(14)一侧设有水箱(16)，所述水冷管(15)一端设有在水箱(16)底端，所述水冷管(15)的另一端设置在水箱(16)上端，位于水箱(16)上端的水冷管(15)处还设水泵(17)，其瓶胆放置在水冷瓶(14)内，水冷管(15)上的水泵(17)开设运转，使其水箱(16)内的水在水冷管(15)辅助下在水冷瓶(14)外表面进行循环往复的运动，从而使得瓶胆的外表面进行水冷。
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