WO2019183948A1 - Method for preparing movable steel bar - Google Patents

Method for preparing movable steel bar Download PDF

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Publication number
WO2019183948A1
WO2019183948A1 PCT/CN2018/081412 CN2018081412W WO2019183948A1 WO 2019183948 A1 WO2019183948 A1 WO 2019183948A1 CN 2018081412 W CN2018081412 W CN 2018081412W WO 2019183948 A1 WO2019183948 A1 WO 2019183948A1
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WO
WIPO (PCT)
Prior art keywords
processing
construction
steel bar
steel
processing equipment
Prior art date
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PCT/CN2018/081412
Other languages
French (fr)
Chinese (zh)
Inventor
杨泓斌
黄万禧
刘灿团
李缙
陈祥祥
Original Assignee
深圳市君盈建筑科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 深圳市君盈建筑科技有限公司 filed Critical 深圳市君盈建筑科技有限公司
Priority to CN201880000482.7A priority Critical patent/CN108472777A/en
Priority to PCT/CN2018/081412 priority patent/WO2019183948A1/en
Publication of WO2019183948A1 publication Critical patent/WO2019183948A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/08Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • B21F27/10Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/08Construction

Definitions

  • the present invention relates to the field of construction, and more particularly to a method of processing a transfer steel bar.
  • the construction of steel works in domestic engineering projects usually consists of a steel bar processing workshop at the project site.
  • the raw materials (straight strips, wire rods, etc.) of the steel bars are opened and formed (main ribs, stirrups) and then transported to the construction work surface.
  • Rebar lashing and welding Most of the traditional steel bar lashing and welding work is done on the construction surface.
  • the specific process flow is as follows: 1) manual stakeout of steel bars; 2) steel material cutting and forming based on manual operation; 3) steel bar transportation to construction work surface; 4) steel bar binding, welding and mechanical connection.
  • the conventional process has a large number of manual work such as steel barning, steel bar forming (bending, cutting), steel bar tying and welding, and the construction quality is uneven and not easy to control.
  • the traditional process is completed by manual work on the construction work surface, with large labor input and long construction period.
  • most of the steel bars and welding in the traditional process are completed by the workers on the construction work surface.
  • a large number of people walk around and have a great influence on the finished steel products.
  • the steel bars are dislocated due to the pedaling, and the steel protective layer is insufficient. This causes serious engineering problems such as cracking of the slab and exposure of the steel.
  • a migration steel bar processing method comprising the steps of: arranging processing equipment; conveying the processing equipment to a construction area; processing the steel material by using the processing equipment in the construction area to obtain a steel structure; The structure is output to a construction location within the construction area.
  • the above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently
  • the processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible.
  • transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range.
  • the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites.
  • configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment.
  • configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure.
  • a chassis is used as a console for processing equipment.
  • the standard chassis structure is a modular standard chassis structure.
  • the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus.
  • the bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example,
  • the chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment.
  • the migration steel processing method can also be called the nomadic rapid transfer assembly method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time
  • the chassis is integrated with the processing equipment, and the chassis is used as a processing equipment console; or, the processing equipment is directly installed in the container, the container is transported on the truck to the construction area, or directly on the truck, and the truck is placed on the construction site or the construction site.
  • the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.
  • the migration steel bar processing method further comprises the step of: transferring the processing device out of the construction area range.
  • the transport base and at least one of the processing equipment thereon are removed from the construction area by a transport device.
  • the output of finished steel products can be realized by tower cranes, vehicle transportation, on-site rail transportation or transportation belt transportation.
  • the step of configuring the processing device includes: configuring the processing device according to construction requirements.
  • the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction demand and the available installation location.
  • the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information.
  • the demand information includes target steel bar information, processing mode information, and processing time information.
  • the migration steel bar processing method before the step of configuring the processing equipment according to the construction demand, further comprises the step of: performing the steel bar deepening according to the construction project by using a building information model to obtain the demand information.
  • the step of configuring the processing device includes securing the configured processing device to a standardized module structure.
  • the standardized modular structure is a standardized shipping base, a container carrying structure, or a bottom plate of a container, or the standardized modular structure is a base structure.
  • the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation,
  • the processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.
  • the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure.
  • the step of outputting the reinforcing bar structure to a construction location within the construction area includes: outputting the reinforcing bar structure to a corresponding construction location within the construction area range in a construction sequence.
  • Figure 1 is a schematic illustration of an embodiment of the invention.
  • an embodiment of the present invention is a migration steel bar processing method comprising the steps of: configuring a processing device; conveying the processing device to a construction area; and adopting the The processing equipment processes the steel bar material to obtain a steel bar structure; and outputs the steel bar structure to a construction position within the construction area.
  • the above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently
  • the processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible.
  • the construction area includes a range of the area centered on the construction site or the construction site of the construction site and having a radius within a predetermined length, for example, the predetermined length is 0.1, 0.3, 0.5, 0.8, 1.0, 1.2, 1.5, 1.8. , 2.0, 2.3, 2.4, 2.5, 2.7, 2.9, 3.0, 3.2, 3.5, 3.7, 4.0, 4.2, 4.5, 4.8 or 5 km.
  • the construction area includes a construction site, a construction project adjacent to or a nearby area, and the like.
  • the step of configuring the processing device includes securing the configured processing device to a standardized module structure.
  • the standardized module structure is a standardized transportation base, a container carrying structure or a bottom plate of the container, or the standardized module structure is a base structure.
  • the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation, The processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.
  • the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure.
  • transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range.
  • the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites.
  • the processing equipment is configured in a modular manner for making the same type of multi-piece processing equipment have the same transport structure, or for different types of processing equipment having the same transport structure, capable of being transported by standard means, such as containers or The rail car or the base conveys the processing equipment to the construction area; further, the processing equipment is configured in a modular manner, and is also used to enable rapid modular assembly after the processing equipment is transported to the construction area, thereby realizing the module Chemical plants, in order to achieve rapid production of steel materials.
  • configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment.
  • configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure.
  • a chassis is used as a console for processing equipment.
  • the standard chassis structure is a modular standard chassis structure.
  • the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus.
  • the bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example,
  • the chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment.
  • the migration steel processing method is realized, which can also be called the nomadic rapid transfer assembling method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time
  • the chassis can be integrated with the processing equipment, and the chassis can be used as a processing equipment console; or, the processing equipment can be directly installed in the container, the container can be transported on the truck to the construction area, or directly on the truck, and the truck can be placed on the construction site or
  • the steel bars are processed around the construction site, and the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.
  • the migration steel bar processing method further comprises the step of: transferring the processing device out of the construction area range.
  • the transport base and at least one of the processing equipment thereon are removed from the construction area by a transport device.
  • the output of finished steel products can be realized by tower cranes, vehicle transportation, on-site rail transportation or transportation belt transportation.
  • the step of configuring the processing device includes: configuring the processing device according to construction requirements. Further, in one embodiment, the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction requirement and the available installation location. For example, prior to configuring the processing equipment, the migration steel bar processing method further includes the steps of: obtaining a construction installation and an available installation location within a construction area, and configuring the processing equipment specifically: configuring the processing equipment according to the construction demand and the available installation location . In this way, it is possible to ensure that the processing equipment meets the construction requirements and the scope of the construction area, so as to achieve the effect that can be used.
  • the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information.
  • the demand information includes target steel bar information, processing mode information, and processing time information, etc., because different construction projects, such as different steel bar projects, have different requirements for steel bars and their processing, and there are differences in construction demand or arrangement. This can flexibly configure the processing equipment, realize the optimized configuration use time and use position of the processing equipment, and achieve the effect of sharing the processing equipment to a certain extent.
  • the migration steel bar processing method before the step of configuring the processing equipment according to the construction demand, further comprises the steps of: deepening the steel bar according to the construction project by using a Building Information Model (BIM) method. , get the demand information.
  • BIM Building Information Model
  • the building model provided by the building information model and its deepening design may be adopted, and according to the information data, the cutting device is used for cutting (also called cutting), and then the pre-treatment equipment is used to make the main rib, Finished stirrups, steel mesh and other preliminary finished parts for the next prefabricated steel frame, and then prefabricated equipment to make the preliminary finished parts such as main ribs, stirrups and steel mesh, in the form of lashing, welding, etc. skeleton.
  • the step of outputting the reinforcing bar structure to a construction position within the construction area includes: outputting the steel bar structure to a corresponding construction position of the construction area range in a construction sequence.
  • the steel structure is output to the corresponding construction position of the construction area according to the construction demand according to the construction sequence.
  • the steel structure is output to the corresponding construction position in the construction area according to the construction sequence.
  • the automatic control device is used to control the output device, and according to the target steel frame demand, each of the precast steel skeletons is automatically output in the construction sequence as the corresponding construction position of the steel structure to the construction area.
  • the processing device includes a cutting device, a pre-processing device, a pre-processing device, and an output device;
  • the cutting device is provided with a feeding device and a cutting device, and the feeding device is adjacent to the cutting device
  • the feeding device is configured to convey various types of steel bar materials to the cutting device, and the cutting device is used for cutting and cutting various types of steel bar materials to obtain various types of steel bar to be processed;
  • the pre-processing device Arranging adjacent to the cutting device for pre-processing each type of steel bar to be processed to obtain preliminary types of steel bars of various types;
  • the prefabricated processing device is disposed adjacent to the pre-processing device for Each type of rebar preliminary product is prefabricated to obtain a plurality of integral precast steel skeletons;
  • the output device is disposed adjacent to the prefabricated processing equipment, and the output device is used for setting adjacent to the construction area, and is output according to the construction sequence
  • Each of the prefabricated steel skeletons is in the range of the construction area; further, the pre-
  • the cutting device is a steel bar cutting machine such as a steel bar length cutting machine or the like for cutting steel material.
  • the feeding device is provided with a loading member, the loading member includes a loading trough formed on a working surface of the feeding device, and a plurality of rolling members disposed in the loading trough, The extending direction of the loading trough is the same as the discharging direction of the cutting device, the rolling axis of each rolling member is perpendicular to the extending direction of the loading trough, and each of the rolling elements is used for common discharging The end transports the steel material.
  • each of the rolling members includes at least one active member and a plurality of driven members
  • the loading member further includes a driving motor and a speed reducer disposed on a working surface of the feeding device, the driving An output shaft of the motor is coupled to a rotating shaft of the driving member through the speed reducer, and the driving motor is configured to drive the driving member to rotate after being decelerated by the speed reducer; for example, each of the driven members is used for
  • the speed reducer includes a speed reduction link assembly or a reduction gear set; for example, the output shaft of the drive motor is respectively connected to the rotation shaft of each of the driving members through the speed reducer.
  • each of the rolling members can be rotated by the driving motor, so that the rolling members cooperate to realize the transportation of the reinforcing bar material along the loading trough to the discharging end, so that the cutting and cutting can obtain various types of
  • the output of the steel bar to be treated is controllable and facilitates processing by the pre-processing equipment.
  • the pre-processing apparatus is provided with a work table and a straightening device, a cutting device, a bending device, a threading device and a first welding device disposed on the working table.
  • the straightening device is configured to perform straightening processing on each type of steel bar to be processed obtained by cutting the cutting material; and the cutting device is used for cutting off each type of steel bar to be processed obtained by cutting the cutting material. Processing, and/or for cutting off each type of steel bar to be treated after the straightening process; the bending device is used for bending the various types of steel bars to be processed by cutting And/or for performing a hooping treatment on each type of steel bar to be treated after the straightening process, and/or for performing a hooping process on each type of steel bar to be treated after the cutting process;
  • the ferrule device is used for ferrule processing each type of steel bar to be treated to be lapped;
  • the first welding device is used for welding various types of steel bars to be processed obtained by cutting the material, and / or used for welding the various types of steel bars to be treated after the straightening process, and / or for welding the various types of steel bars to be treated after the cutting process, and / or for bending Various types
  • the pre-processing equipment performs pre-treatment on each type of steel bar to be treated, and the pre-processing includes straightening treatment, cutting treatment, bending hoop processing, ferrule processing and/or welding processing to obtain various types of steel bars.
  • the preliminary finished parts may be subjected to one, two, three or four kinds of straightening treatment, cutting treatment, bending hoop treatment and welding treatment for the preliminary finished steel parts obtained by the pre-treatment of the steel bars to be processed.
  • One, two, three or four of the pre-processing may be performed according to actual needs.
  • the straightening device is or includes a mechanical straightening machine for performing a straightening process on a steel bar to be treated to be straightened by a mechanical straightening method
  • the mechanical straightening machine is an automatic numerical control mechanical straightening machine.
  • the straightening device further includes at least one set of straightening positioning structures, each set of straightening positioning structures includes a pair of straightening positioning members symmetrically disposed, and the pair of straightening positioning members are used together for fixing to be straightened. Treated steel bars to be treated.
  • the cutting device is or includes a steel bar cutting machine (also known as a steel bar cutting machine) for performing a cutting process on the steel bar to be treated to be cut off by mechanical cutting, for example, the steel bar cutting machine is an automatic numerical control steel bar cutting machine.
  • the cutting device further includes at least one set of cut-off fixing structures, each set of the cut-off fixing structure includes a pair of cut-off fixing members symmetrically disposed, the pair of cut-off fixing members collectively used to fix the steel bars to be cut-off Processing parts.
  • the bending device is or includes a steel bar bending machine for performing a bending process on a steel bar to be treated by a mechanical bending method
  • the steel bending device is an automatic numerical control steel bending hoop
  • the first welding device is a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of steel bars; it can be understood that the "first" in the "first welding device” is only for Other welding devices that appear later are distinguished by name and should not be construed as defining the structure of the "first welding device", and the rest of the embodiments are analogous.
  • the work platform is further provided with a moving track structure, and each type of steel bar to be processed obtained by cutting the cutting device is output to the moving track structure, and sequentially sent to the straightening device,
  • the cutting device, the bending device and the first welding device respectively perform straightening processing, cutting processing, bending processing and welding processing according to requirements.
  • the work platform is further provided with a first hanging rail and a first sliding block disposed under the first hanging rail, and the first welding device is fixedly disposed under the first sliding rod, such that It is easy to carry out welding work.
  • the pre-processing device is provided with a pre-processing console, and the straightening device, the cutting device, the bending device and the first welding device are respectively connected to the pre-processing console, the pre-stage
  • the processing console is configured to respectively control the straightening device to perform straightening processing on the steel bar to be processed to be straightened by mechanical straightening, and control the cutting device to cut off the steel bar to be processed by mechanical cutting Processing, controlling the bending device to perform the bending process of the steel bar to be treated by the bending method by the mechanical bending method and controlling the welding of the first welding device to realize the steel bar, thereby facilitating the automatic operation.
  • the prefabrication processing device is disposed adjacent to the pre-processing device for pre-fabricating various types of pre-formed steel parts to obtain a plurality of integral pre-formed steel skeletons; in one embodiment, the pre-fabrication processing a device setting acquiring device, a prefabricating platform, a ligating device and a second welding device, wherein the ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; In one embodiment, the prefabrication processing device is provided with an acquisition device, a prefabrication platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the stereoscopic molding device, The ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; further, the number of the ligating devices may be one, two or more Similarly, the number of the
  • the obtaining device is further disposed adjacent to the pre-processing device.
  • the obtaining device is configured to obtain preliminary pieces of various types of steel bars after pre-processing, and transfer them to the prefabricated platform;
  • the binding device is configured to perform pre-treatment according to the requirements of the prefabricated steel frame
  • the preliminary finished piece of the type of reinforcing bar is subjected to a lashing process; and the second welding device is used for welding the preliminary finished parts of each type of reinforcing steel after the pre-treatment according to the requirements of the prefabricated steel skeleton.
  • the positioning and positioning device is used for positioning and aligning the preliminary finished parts of each type of steel bar;
  • the three-dimensional forming device is used for three-dimensional forming processing of preliminary types of various types of steel bars.
  • the prefabricated platform is further provided with a second hanging rail and a second sliding block disposed under the second hanging rail, and the second welding device is fixedly disposed under the second sliding rod, such that It is easy to carry out welding work.
  • the ligating device is or includes a steel bar binding machine (also referred to as a steel bar binding machine) for tying the preliminary finished steel parts to be ligated by mechanically controlled wire entanglement, for example, the steel lashing machine is automatic
  • the numerical control steel bar binding machine; for example, the second welding device is or includes a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of the steel bar, for example, realizing welding of the steel bar according to the target prefabricated steel bar skeleton.
  • the prefabrication processing device prefabricates various types of pre-formed steel rebars according to the building model provided by the building information model and its deepening design, and obtains a plurality of integral precast steel skeletons; for example, the prefabricated processing equipment is provided with prefabricated control
  • the pre-fabrication console is respectively connected to the prefabricated console, and the prefabricated console is configured to respectively control the acquisition device to acquire various types of pre-processed Placing a preliminary finished piece of steel and transferring it to the prefabricated platform, controlling the ligating device to perform lashing treatment on the preliminary finished steel part of the lashing process by mechanically controlling the wire entanglement method, and controlling the second welding device to realize welding of the steel bar, so that It is conducive to automatic operation.
  • the output device is disposed adjacent to the prefabricated processing device, and the output device is configured to be adjacent to the construction area range, and each of the prefabricated steel skeletons is outputted to the construction area range in a construction order.
  • the output device is provided with a label structure for labeling each of the prefabricated steel skeletons in a construction order, and then outputting the output device to the construction area in the construction order, so that It is convenient to realize the orderly processing of each prefabricated steel skeleton in the construction area, which ensures the rapidity and accuracy of the steel construction, so that the steel construction can be carried out efficiently.
  • the processing apparatus further includes a storage device disposed adjacent to the pre-processing device for classifying and storing the preliminary finished parts of each type of steel bars, and various types of reinforcing bars.
  • the preliminary finished parts are transported to the prefabricated processing equipment, and the preliminary finished parts of each type of steel bars and the prefabricated steel skeletons are classified, coded and identified by manual or information means, such as building information model means, two-dimensional code, bar code, radio frequency Identification technology, etc.
  • the storage device is provided with a stacking platform, a sorting device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, a sorting device is disposed on the stacking platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device; for example, in one embodiment
  • the storage device is provided with a stacking platform, a sorting device, an encoding device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, and the sorting device and the encoding device are respectively disposed on the stacking On the platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device.
  • the sorting device is configured to classify preliminary pieces of various types of steel bars, and, for example, the encoding device is used to add identification codes to preliminary pieces of various types of steel bars that are classified and placed in order to distinguish and use the classified objects. Preliminary finished parts of various types of steel bars.
  • the sorting device is or includes a mechanical arm, one end of which is fixedly disposed on the stacking platform, and the other end has a clamping structure or a magnetic adsorption structure, and the mechanical arm is used to perform the pre-processing device
  • the preliminary finished parts of each type of steel bars obtained after the previous processing are classified and placed on the stacking platform, for example, the mechanical arms are used for classifying the preliminary finished parts of various types of steel bars obtained by pre-processing the pre-processing equipment.
  • the mechanical arm is provided with a weight sensor for sensing the type of the preliminary finished product of the steel bar processed by the mechanical arm through the weight sensor
  • the robot is placed on the stacking platform; for example, the robot arm is provided with a connected camera and a processor, and the camera is used to obtain preliminary products of various types of steel bars obtained after the preliminary processing to be classified.
  • An image of the device is sorted by the processor according to a preset condition, and the robot arm is used to determine by the camera and the processor
  • the type of the primary finished piece of the steel bar processed by the robot arm is then placed into the stacking platform by type.
  • the sorting device includes a conveyor belt and a push rod, the transport belt and the push rod are respectively disposed on the stacking platform, and one end of the conveyor belt extends to the outside of the stacking platform and abuts the previous period Processing equipment, each type of rebar preliminary product obtained by the pre-processing equipment after being pre-processed is transported to the stacking platform through the conveyor belt, and is pushed and pushed by the push rod to the stacking platform; for example
  • the sorting device further includes a connected camera and a processor, the processor is further connected to the push rod, and the camera is configured to obtain an image of each type of rebar preliminary product obtained after the pre-processing of the classification, Sorting by the processor according to a preset condition, and controlling the push rod classification to be pushed onto the stacking platform.
  • the encoding device includes an encoding output structure and an identification code pasting structure, and the encoding output structure is configured to respectively output preliminary identification pieces of various types of reinforcing bars placed according to the classification device, respectively outputting corresponding identification codes, and The identification code pasting structure pastes the identification code onto the corresponding preliminary piece of reinforcing steel.
  • this design is especially suitable for indoor prefabrication processing and storage of the finished steel parts, and is also conducive to the identification and identification of the prefabricated steel skeleton obtained later.
  • the prefabrication processing device is provided with a prefabricated platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the a three-dimensional forming device, the ligating device and the second welding device are respectively disposed on the prefabricated platform, the other end of the conveying device is disposed adjacent to the prefabricated platform, and the conveying device is configured to stack the stack Each type of rebar preliminary piece on the platform is conveyed onto the prefabricated platform, and the lashing device and the second welding device are ligated and welded to obtain a plurality of integral prefabricated steel skeletons.
  • the number of the ligating devices may be one, two or more.
  • the number of the second welding devices may be one, two or more. In this way, it is possible to realize the general nomadic prefabrication processing of the automatic assembly line operation, and obtain a plurality of integral prefabricated steel skeletons.
  • the processing equipment is further The hoisting device is disposed adjacent to the output device, and the hoisting device is configured to hoist each of the prefabricated steel skeletons according to a construction sequence to a corresponding construction position of the construction area.
  • the hoisting device is provided with at least two hoisting areas, each of the hoisting areas is for accommodating the prefabricated steel frame, and each of the hoisting areas is provided with a construction timing indicator portion, and the construction timing indicator portion is used And marking the construction sequence of the precast steel skeleton in the hoisting area; thus, the construction can be more efficient and accurate, and the requirements for the on-site construction personnel are reduced, and only the prefabricated steel skeletons need to be placed in the order of identification. Just fine.
  • steel fixed length cutting machine driving motor, speed reducer, mechanical straightening machine such as automatic numerical control mechanical straightening machine, steel cutting machine such as automatic numerical control steel cutting machine, steel bending machine, such as automatic numerical control steel bending machine, Rebar welding equipment such as automatic CNC rebar welding machine, straightening device, cutting device, bending device, first welding device, acquisition device, lashing device, second welding device, steel lashing machine, such as automatic numerical control steel lashing machine, mechanical arm
  • mechanical straightening machine such as automatic numerical control mechanical straightening machine
  • steel cutting machine such as automatic numerical control steel cutting machine
  • steel bending machine such as automatic numerical control steel bending machine
  • Rebar welding equipment such as automatic CNC rebar welding machine
  • straightening device cutting device, bending device, first welding device, acquisition device, lashing device, second welding device
  • steel lashing machine such as automatic numerical control steel lashing machine, mechanical arm
  • Commercially available products can be used for the camera, processor, code output structure, and identification code sticking structure.
  • the processing device further includes a numerical control device, and the numerical control device is respectively connected to other processing devices, so that the steel processing of the processing device is performed through a numerically controlled automatic steel bar production line, and an automated prefabricated reinforcing steel line is formed, wherein It can automatically perform stakeout, straightening, cutting, bending and welding mesh to make the main finished product, finished stirrups, steel mesh and other preliminary finished products for the next precast steel skeleton, and sort, encode and stack according to requirements.
  • the prefabricated steel skeleton is completed by the steel processing team using prefabricated processing equipment. For example, the steel processing team is based on the previous steel reinforcement drawing and prefabricated steel skeleton drawings.
  • the main reinforcement and stirrups are The steel mesh is made into a whole prefabricated steel skeleton in the form of binding, welding and the like.
  • the overall prefabricated steel skeleton is used, but the following methods are adopted for the joint reinforcement of the steel frame of the component: the steel frame of the beam member, the main beam anchor and/or the end plate anchor connection, and the main beam direct anchor of the beam end after lifting
  • the connecting member at the end of the beam; the steel frame of the column and the shear wall member, the welding or lashing is reserved in the horizontal direction with a small amount of edge steel bars, and the main ribs with sufficient anchoring length are reserved for tying or welding lap joints in the vertical direction, or
  • the sleeve is connected; a small amount of steel mesh is reserved for the lap joint of the edge of the plate member, so that it is advantageous to improve the lap joint strength of the steel bar of the member, especially the splicing strength of the beam end.
  • an example of an application is that an input vehicle or an electric transport device transports a first type of steel bars to be treated and a second type of steel bars to be treated to a steel mesh stacking area, respectively, in a steel bar production area using a steel bar bending device, for example
  • the intelligent steel bar bending robot, small shearing and bending equipment production area adopts small shearing and bending equipment.
  • the shear bending equipment production area adopts XQ120 shearing equipment and G2L32E-2 bending equipment, and some 10m*6m shear walls.
  • the steel skeleton processing table comprises a first shear wall steel skeleton processing table, a second shear wall steel skeleton processing table, a third shear wall steel skeleton processing table and a fourth shear wall steel skeleton processing table, and two 8m*
  • the 6.5m beam-column steel frame processing table comprises a first beam-column steel frame processing table and a second beam-column steel bar processing table for processing, and a plurality of integral pre-cast steel skeletons are obtained in the finished temporary storage area, through the output vehicle or electric
  • the transport equipment is exported to the construction area.
  • the cutting device is disposed in a steel mesh stacking area
  • the pre-processing device is disposed in a steel bar production area, a small shear bending and a wire drawing device production area, and a shear bending device production area, the prefabrication process
  • the device is disposed on a plurality of shear wall steel skeleton processing stations and two beam and column steel skeleton processing stations, and the output device is disposed in the finished temporary storage area;
  • the factory adopting the steel bar prefabrication processing method adopts a standardized modularization scheme It is made into a standard workshop that can be quickly transferred and assembled.
  • the floor space is about 60m*30m and the ground is 100mm concrete.
  • the overall power consumption of the factory is about 100KVA; the actual production capacity of eight hours per day is about 27 tons;
  • the relatively standard steel members such as beams and columns can be pre-selected and assembled in the factory to reduce the installation and binding time on the site.
  • embodiments of the present invention further include a movable steel bar processing method that can be implemented by combining the technical features in the above embodiments.

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Abstract

A method for preparing a movable steel bar comprises the following steps: configuring a machining apparatus; transporting the machining apparatus to a construction zone; using, in the construction zone, the machining apparatus to treat a steel bar material so as to acquire a steel bar structure; and outputting the steel bar structure to a construction position within the construction zone. The method for preparing a movable steel bar adopts a logical configuration of a machining apparatus, and transports the machining apparatus to a construction zone, thereby realizing in-situ treatment of a steel bar material within the construction zone. In addition, the machining apparatus is highly mobile, and can be easily dispatched to multiple construction zones, thereby improving use efficiency of the machining apparatus, and allowing the machining apparatus to be widely shared.

Description

迁移式钢筋加工方法Migration steel processing method 技术领域Technical field
本发明涉及建筑领域,特别是涉及迁移式钢筋加工方法。The present invention relates to the field of construction, and more particularly to a method of processing a transfer steel bar.
背景技术Background technique
目前国内工程项目的钢筋工程施工,通常是在工程现场设钢筋加工车间,对钢筋原材料(直条原料、盘条原料等)进行开料、成型(主筋、箍筋),然后运输到施工作业面钢筋绑扎和焊接。传统工艺的绝大部分钢筋绑扎及焊接工作在施工面完成。具体工艺流程如下;1)钢筋的人工放样;2)基于人工操作的钢筋开料及成型;3)钢筋运输至施工作业面;4)钢筋绑扎、焊接及机械连接。At present, the construction of steel works in domestic engineering projects usually consists of a steel bar processing workshop at the project site. The raw materials (straight strips, wire rods, etc.) of the steel bars are opened and formed (main ribs, stirrups) and then transported to the construction work surface. Rebar lashing and welding. Most of the traditional steel bar lashing and welding work is done on the construction surface. The specific process flow is as follows: 1) manual stakeout of steel bars; 2) steel material cutting and forming based on manual operation; 3) steel bar transportation to construction work surface; 4) steel bar binding, welding and mechanical connection.
但是,这样的施工操作,需要大量现场人力资源,具体地说,传统工艺存在钢筋开料、钢筋成型(弯曲、切断)、钢筋的绑扎和焊接等大量人工工作,施工质量良莠不齐,不易于控制。并且,传统工艺在施工作业面上的都是由人工作业完成,劳动力投入大,施工周期长。此外,由于传统工艺的绝大部分钢筋绑扎及焊接,都是由工人在施工作业面完成,大量的人员走动对钢筋作业成品影响大,通常出现因踩踏引起钢筋错位、钢筋保护层不足等现象,导致如楼板开裂、钢筋外露等严重工程问题。However, such a construction operation requires a large amount of on-site human resources. Specifically, the conventional process has a large number of manual work such as steel barning, steel bar forming (bending, cutting), steel bar tying and welding, and the construction quality is uneven and not easy to control. Moreover, the traditional process is completed by manual work on the construction work surface, with large labor input and long construction period. In addition, most of the steel bars and welding in the traditional process are completed by the workers on the construction work surface. A large number of people walk around and have a great influence on the finished steel products. Usually, the steel bars are dislocated due to the pedaling, and the steel protective layer is insufficient. This causes serious engineering problems such as cracking of the slab and exposure of the steel.
因此,有必要改进钢筋加工方式。Therefore, it is necessary to improve the processing method of steel bars.
发明内容Summary of the invention
基于此,有必要提供一种迁移式钢筋加工方法。Based on this, it is necessary to provide a migration steel processing method.
一种迁移式钢筋加工方法,其包括步骤:配置加工设备;将所述加工设备输送至施工区域范围;于所述施工区域范围采用所述加工设备处理钢筋物料,得到钢筋结构;将所述钢筋结构输出到所述施工区域范围的施工位置。上述迁移式钢筋加工方法,通过合理配置加工设备并将加工设备输送至施工区域范围,能够在施工区域范围处实现钢筋物料的现场处理,并且,加工设备具有极高的迁移性能,能够方便地于多个施工区域范围调用加工设备,提高了加工设备的 使用效率,在此基础上使得加工设备的规模化共享使用成为可能。A migration steel bar processing method, comprising the steps of: arranging processing equipment; conveying the processing equipment to a construction area; processing the steel material by using the processing equipment in the construction area to obtain a steel structure; The structure is output to a construction location within the construction area. The above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently The processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible.
进一步地,将所述加工设备输送至施工区域范围,包括:选取固定于运输底座上的至少一所述加工设备,通过运输设备将所述运输底座及其上的至少一所述加工设备输送至施工区域范围。进一步地,采用模块化方式配置加工设备,将所述加工设备输送至施工区域范围并进行模块化组装,形成模块化工厂。这样,采用模块化工厂的设计,能够迅速组装拼装加工设备,亦可根据需求灵活调整不同设计的模块化方式以实现自主组装,从而能够适应多种场地的不同要求。Further, transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range. Further, the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites.
进一步地,采用模块化方式配置加工设备,包括为加工设备配置底盘结构,例如,为加工设备配置底盘结构包括为加工设备配置标准底盘结构或者将底盘与加工设备制成一个整体结构,进一步地,所述整体结构中,采用底盘作为加工设备的操作台。例如,标准底盘结构为模块化的标准底盘结构,进一步地,底盘结构或者标准底盘结构包括与加工设备的底部相连接或者相固定的适用于输送的具体结构,该具体结构至少部分位于加工设备的底部以便于后续步骤所述将所述加工设备输送至施工区域范围或者相关的输送操作;可以理解,又如,该具体结构部分位于加工设备的两侧及/或加工设备的上部;例如,标准底盘结构为可置入集装箱内部的板材、集装箱底板或者集装箱体等;当标准底盘结构为集装箱底板时,该具体结构全部位于加工设备的底部;当标准底盘结构为集装箱体时,该具体结构部分位于加工设备的底部,其余部分位于加工设备的两侧及加工设备的上部。这样,实现迁移式钢筋加工方法,亦可称为游牧式快速转移拼装方法,可以采用以下两种具体方法实现:在工地或附近设游牧式钢筋加工厂,主要加工设备加底盘,此时可将底盘跟加工设备制为一体,底盘作为加工设备操作台;或者,加工设备直接装在集装箱,集装箱放在卡车上运输至施工区域范围,亦可直接在卡车上生产,卡车放在工地或工地周边加工钢筋,集装箱侧板可打开放平,全部展开时,就是游牧式钢筋生产线,实现迁移式钢筋加工。Further, configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment. For example, configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure. Further, In the overall structure, a chassis is used as a console for processing equipment. For example, the standard chassis structure is a modular standard chassis structure. Further, the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus. The bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example, The chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment. In this way, the migration steel processing method can also be called the nomadic rapid transfer assembly method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time The chassis is integrated with the processing equipment, and the chassis is used as a processing equipment console; or, the processing equipment is directly installed in the container, the container is transported on the truck to the construction area, or directly on the truck, and the truck is placed on the construction site or the construction site. When processing steel bars, the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.
在其中一个实施例中,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤之后,所述迁移式钢筋加工方法还包括步骤:将所述加工设备移 送出所述施工区域范围。例如,通过运输设备将所述运输底座及其上的至少一所述加工设备从所述施工区域范围迁出。例如,钢筋成品的输出,可通过塔吊、车辆运输、场内轨道运输或运输带运输等方式实现。In one embodiment, after the step of outputting the reinforcing bar structure to a construction position in the construction area range, the migration steel bar processing method further comprises the step of: transferring the processing device out of the construction area range. For example, the transport base and at least one of the processing equipment thereon are removed from the construction area by a transport device. For example, the output of finished steel products can be realized by tower cranes, vehicle transportation, on-site rail transportation or transportation belt transportation.
在其中一个实施例中,所述配置加工设备的步骤,包括:按施工需求配置加工设备。In one embodiment, the step of configuring the processing device includes: configuring the processing device according to construction requirements.
在其中一个实施例中,所述配置加工设备的步骤,包括:获取施工区域范围的可用安装位置,按施工需求与所述可用安装位置配置加工设备。In one embodiment, the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction demand and the available installation location.
在其中一个实施例中,所述按施工需求配置加工设备的步骤,包括:获取施工工程对于目标钢筋的需求信息,根据所述需求信息配置加工设备。例如,所述需求信息包括目标钢筋信息、处理方式信息与处理时间信息等,由于不同的施工工程例如不同的钢筋工程,对于钢筋及其处理的需求不同,工期需求或者安排也存在差异,据此可以灵活地调配加工设备,实现了加工设备的优化配置使用时间和使用位置,在一定程度上达到了共享加工设备的效果。In one embodiment, the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information. For example, the demand information includes target steel bar information, processing mode information, and processing time information. Because different construction projects, such as different steel bar projects, have different requirements for steel bars and their processing, there are also differences in schedule requirements or arrangements. The processing equipment can be flexibly configured, and the optimized configuration use time and use position of the processing equipment are realized, and the effect of sharing the processing equipment is achieved to a certain extent.
在其中一个实施例中,所述按施工需求配置加工设备的步骤之前,所述迁移式钢筋加工方法还包括步骤:采用建筑信息模型方式根据所述施工工程进行钢筋深化,得到所述需求信息。In one embodiment, before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the step of: performing the steel bar deepening according to the construction project by using a building information model to obtain the demand information.
在其中一个实施例中,所述配置加工设备的步骤,包括:将配置的所述加工设备固定于标准化模块结构上。例如,所述标准化模块结构为标准化的运输底座、集装箱承载结构或者集装箱的底板,或者所述标准化模块结构为底座结构。In one embodiment, the step of configuring the processing device includes securing the configured processing device to a standardized module structure. For example, the standardized modular structure is a standardized shipping base, a container carrying structure, or a bottom plate of a container, or the standardized modular structure is a base structure.
在其中一个实施例中,所述配置加工设备的步骤,包括:根据配置的多件所述加工设备于至少一所述标准化模块结构上的体积占位及处理空间占位,将多件所述加工设备分别固定于至少一所述标准化模块结构上,且至少一所述标准化模块结构上固定有至少两件所述加工设备。In one embodiment, the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation, The processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.
在其中一个实施例中,所述配置加工设备的步骤,包括:将具有一体设置的底座结构的多件所述加工设备,整体固定于一所述标准化模块结构上。In one embodiment, the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure.
在其中一个实施例中,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤,包括:按施工顺序将所述钢筋结构输出到所述施工区域范围的 相应施工位置。In one embodiment, the step of outputting the reinforcing bar structure to a construction location within the construction area includes: outputting the reinforcing bar structure to a corresponding construction location within the construction area range in a construction sequence.
附图说明DRAWINGS
图1为本发明一实施例的示意图。Figure 1 is a schematic illustration of an embodiment of the invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims. Numerous specific details are set forth in the description below in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention, and thus the invention is not limited by the specific embodiments disclosed below.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed" or "in" another element, it may be directly on the other element or the element may be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or. The terms "vertical", "horizontal", "left", "right", and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
如图1所示,本发明的一个实施例是,一种迁移式钢筋加工方法,其包括步骤:配置加工设备;将所述加工设备输送至施工区域范围;于所述施工区域范围采用所述加工设备处理钢筋物料,得到钢筋结构;将所述钢筋结构输出到所述施工区域范围的施工位置。上述迁移式钢筋加工方法,通过合理配置加工设备并将加工设备输送至施工区域范围,能够在施工区域范围处实现钢筋物料的现场处理,并且,加工设备具有极高的迁移性能,能够方便地于多个施工区域范围调用加工设备,提高了加工设备的使用效率,在此基础上使得加工设备的规模化共享使用成为可能。例如,所述施工区域范围包括以施工现场或者施 工现场的施工位置为中心且半径为预定长度之内的区域范围,例如,预定长度为0.1、0.3、0.5、0.8、1.0、1.2、1.5、1.8、2.0、2.3、2.4、2.5、2.7、2.9、3.0、3.2、3.5、3.7、4.0、4.2、4.5、4.8或5km。又如,所述施工区域范围包括施工现场、施工项目毗邻或附近区域等。As shown in FIG. 1 , an embodiment of the present invention is a migration steel bar processing method comprising the steps of: configuring a processing device; conveying the processing device to a construction area; and adopting the The processing equipment processes the steel bar material to obtain a steel bar structure; and outputs the steel bar structure to a construction position within the construction area. The above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently The processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible. For example, the construction area includes a range of the area centered on the construction site or the construction site of the construction site and having a radius within a predetermined length, for example, the predetermined length is 0.1, 0.3, 0.5, 0.8, 1.0, 1.2, 1.5, 1.8. , 2.0, 2.3, 2.4, 2.5, 2.7, 2.9, 3.0, 3.2, 3.5, 3.7, 4.0, 4.2, 4.5, 4.8 or 5 km. For another example, the construction area includes a construction site, a construction project adjacent to or a nearby area, and the like.
在其中一个实施例中,所述配置加工设备的步骤,包括:将配置的所述加工设备固定于标准化模块结构上。进一步地,所述标准化模块结构为标准化的运输底座、集装箱承载结构或者集装箱的底板,或者所述标准化模块结构为底座结构。在其中一个实施例中,所述配置加工设备的步骤,包括:根据配置的多件所述加工设备于至少一所述标准化模块结构上的体积占位及处理空间占位,将多件所述加工设备分别固定于至少一所述标准化模块结构上,且至少一所述标准化模块结构上固定有至少两件所述加工设备。及/或,在其中一个实施例中,所述配置加工设备的步骤,包括:将具有一体设置的底座结构的多件所述加工设备,整体固定于一所述标准化模块结构上。这样,可以达到快速装运、快速使用的技术效果,特别适合迁移式钢筋加工,亦适合紧急调配资源使用,还能够作为共享加工设备资源使用。In one embodiment, the step of configuring the processing device includes securing the configured processing device to a standardized module structure. Further, the standardized module structure is a standardized transportation base, a container carrying structure or a bottom plate of the container, or the standardized module structure is a base structure. In one embodiment, the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation, The processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices. And/or, in one embodiment, the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure. In this way, the technical effect of fast shipping and rapid use can be achieved, which is especially suitable for migration steel processing, and is also suitable for emergency deployment of resources, and can also be used as a shared processing equipment resource.
进一步地,将所述加工设备输送至施工区域范围,包括:选取固定于运输底座上的至少一所述加工设备,通过运输设备将所述运输底座及其上的至少一所述加工设备输送至施工区域范围。进一步地,采用模块化方式配置加工设备,将所述加工设备输送至施工区域范围并进行模块化组装,形成模块化工厂。这样,采用模块化工厂的设计,能够迅速组装拼装加工设备,亦可根据需求灵活调整不同设计的模块化方式以实现自主组装,从而能够适应多种场地的不同要求。例如,采用模块化方式配置加工设备,用于使得同一类型的多件加工设备具有相同的运输结构,或者使得相异类型的加工设备具有相同的运输结构,能够通过标准化的运输方式,例如集装箱或者轨道车厢或者底座等,将所述加工设备输送至施工区域范围;进一步地,采用模块化方式配置加工设备,还用于使得加工设备输送至施工区域范围后能够迅速进行模块化组装,从而实现模块化工厂,进而实现钢筋物料的快速生产。Further, transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range. Further, the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites. For example, the processing equipment is configured in a modular manner for making the same type of multi-piece processing equipment have the same transport structure, or for different types of processing equipment having the same transport structure, capable of being transported by standard means, such as containers or The rail car or the base conveys the processing equipment to the construction area; further, the processing equipment is configured in a modular manner, and is also used to enable rapid modular assembly after the processing equipment is transported to the construction area, thereby realizing the module Chemical plants, in order to achieve rapid production of steel materials.
进一步地,采用模块化方式配置加工设备,包括为加工设备配置底盘结构, 例如,为加工设备配置底盘结构包括为加工设备配置标准底盘结构或者将底盘与加工设备制成一个整体结构,进一步地,所述整体结构中,采用底盘作为加工设备的操作台。例如,标准底盘结构为模块化的标准底盘结构,进一步地,底盘结构或者标准底盘结构包括与加工设备的底部相连接或者相固定的适用于输送的具体结构,该具体结构至少部分位于加工设备的底部以便于后续步骤所述将所述加工设备输送至施工区域范围或者相关的输送操作;可以理解,又如,该具体结构部分位于加工设备的两侧及/或加工设备的上部;例如,标准底盘结构为可置入集装箱内部的板材、集装箱底板或者集装箱体等;当标准底盘结构为集装箱底板时,该具体结构全部位于加工设备的底部;当标准底盘结构为集装箱体时,该具体结构部分位于加工设备的底部,其余部分位于加工设备的两侧及加工设备的上部。这样,就实现了迁移式钢筋加工方法,亦可称为游牧式快速转移拼装方法,可以采用以下两种具体方法实现:在工地或附近设游牧式钢筋加工厂,主要加工设备加底盘,此时可将底盘跟加工设备制为一体,底盘作为加工设备操作台;或者,加工设备直接装在集装箱,集装箱放在卡车上运输至施工区域范围,亦可直接在卡车上生产,卡车放在工地或工地周边加工钢筋,集装箱侧板可打开放平,全部展开时,就是游牧式钢筋生产线,实现迁移式钢筋加工。Further, configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment. For example, configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure. Further, In the overall structure, a chassis is used as a console for processing equipment. For example, the standard chassis structure is a modular standard chassis structure. Further, the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus. The bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example, The chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment. In this way, the migration steel processing method is realized, which can also be called the nomadic rapid transfer assembling method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time The chassis can be integrated with the processing equipment, and the chassis can be used as a processing equipment console; or, the processing equipment can be directly installed in the container, the container can be transported on the truck to the construction area, or directly on the truck, and the truck can be placed on the construction site or The steel bars are processed around the construction site, and the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.
在其中一个实施例中,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤之后,所述迁移式钢筋加工方法还包括步骤:将所述加工设备移送出所述施工区域范围。例如,通过运输设备将所述运输底座及其上的至少一所述加工设备从所述施工区域范围迁出。例如,钢筋成品的输出,可通过塔吊、车辆运输、场内轨道运输或运输带运输等方式实现。In one embodiment, after the step of outputting the reinforcing bar structure to a construction position in the construction area range, the migration steel bar processing method further comprises the step of: transferring the processing device out of the construction area range. For example, the transport base and at least one of the processing equipment thereon are removed from the construction area by a transport device. For example, the output of finished steel products can be realized by tower cranes, vehicle transportation, on-site rail transportation or transportation belt transportation.
在其中一个实施例中,所述配置加工设备的步骤,包括:按施工需求配置加工设备。进一步地,在其中一个实施例中,所述配置加工设备的步骤,包括:获取施工区域范围的可用安装位置,按施工需求与所述可用安装位置配置加工设备。例如,配置加工设备之前,所述迁移式钢筋加工方法还包括步骤:获取施工需求与施工区域范围的可用安装位置,并且,配置加工设备具体为:按施工需求与所述可用安装位置配置加工设备。这样,可以确保加工设备符合施工 需求与施工区域范围,从而达到招之则来,来之能用的效果。进一步地,在其中一个实施例中,所述按施工需求配置加工设备的步骤,包括:获取施工工程对于目标钢筋的需求信息,根据所述需求信息配置加工设备。进一步地,所述需求信息包括目标钢筋信息、处理方式信息与处理时间信息等,由于不同的施工工程例如不同的钢筋工程,对于钢筋及其处理的需求不同,工期需求或者安排也存在差异,据此可以灵活地调配加工设备,实现了加工设备的优化配置使用时间和使用位置,在一定程度上达到了共享加工设备的效果。In one embodiment, the step of configuring the processing device includes: configuring the processing device according to construction requirements. Further, in one embodiment, the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction requirement and the available installation location. For example, prior to configuring the processing equipment, the migration steel bar processing method further includes the steps of: obtaining a construction installation and an available installation location within a construction area, and configuring the processing equipment specifically: configuring the processing equipment according to the construction demand and the available installation location . In this way, it is possible to ensure that the processing equipment meets the construction requirements and the scope of the construction area, so as to achieve the effect that can be used. Further, in one embodiment, the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information. Further, the demand information includes target steel bar information, processing mode information, and processing time information, etc., because different construction projects, such as different steel bar projects, have different requirements for steel bars and their processing, and there are differences in construction demand or arrangement. This can flexibly configure the processing equipment, realize the optimized configuration use time and use position of the processing equipment, and achieve the effect of sharing the processing equipment to a certain extent.
在其中一个实施例中,所述按施工需求配置加工设备的步骤之前,所述迁移式钢筋加工方法还包括步骤:采用建筑信息模型(Building Information Model,BIM)方式根据所述施工工程进行钢筋深化,得到所述需求信息。例如,各实施例中,可以采用建筑信息模型所提供的建筑模型及其深化设计,根据这些信息数据,采用开料设备进行开料(亦称下料),然后采用前期处理设备制成主筋、成品箍筋、钢筋网片等供下一步预制钢筋骨架的初步成品件,然后采用预制处理设备将主筋、箍筋及钢筋网片等初步成品件,以绑扎、焊接等形式制作成整体的预制钢筋骨架。In one embodiment, before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the steps of: deepening the steel bar according to the construction project by using a Building Information Model (BIM) method. , get the demand information. For example, in each embodiment, the building model provided by the building information model and its deepening design may be adopted, and according to the information data, the cutting device is used for cutting (also called cutting), and then the pre-treatment equipment is used to make the main rib, Finished stirrups, steel mesh and other preliminary finished parts for the next prefabricated steel frame, and then prefabricated equipment to make the preliminary finished parts such as main ribs, stirrups and steel mesh, in the form of lashing, welding, etc. skeleton.
在其中一个实施例中,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤,包括:按施工顺序将所述钢筋结构输出到所述施工区域范围的相应施工位置。例如,根据所述施工需求按施工顺序将所述钢筋结构输出到所述施工区域范围的相应施工位置。进一步地,各实施例中,根据所述施工需求中的目标钢筋骨架需求,按施工顺序将所述钢筋结构输出到所述施工区域范围的相应施工位置。例如采用自动控制设备控制输出装置,根据所述目标钢筋骨架需求,按施工顺序自动输出各所述预制钢筋骨架作为所述钢筋结构到所述施工区域范围的相应施工位置。这样,免去了传统技术在施工区域范围采用大量人员进行拼装钢筋的麻烦,有利于实现自动化的生产工艺,并且,所述钢筋预制加工方法的各步骤,可以在施工区域范围或其附近实现,在提升加工质量可靠性的同时节约了人工劳动力,极大地降低了在施工作业面的工作人员数量,提高了施工效率的同时,还有助于提升工程质量。In one embodiment, the step of outputting the reinforcing bar structure to a construction position within the construction area includes: outputting the steel bar structure to a corresponding construction position of the construction area range in a construction sequence. For example, the steel structure is output to the corresponding construction position of the construction area according to the construction demand according to the construction sequence. Further, in each embodiment, according to the target steel frame demand in the construction demand, the steel structure is output to the corresponding construction position in the construction area according to the construction sequence. For example, the automatic control device is used to control the output device, and according to the target steel frame demand, each of the precast steel skeletons is automatically output in the construction sequence as the corresponding construction position of the steel structure to the construction area. In this way, the trouble that the conventional technology uses a large number of personnel to assemble the steel bars in the construction area is eliminated, and the automated production process is facilitated, and the steps of the steel bar prefabrication processing method can be realized in the vicinity of the construction area or in the vicinity thereof. It improves the reliability of processing quality and saves labor labor, greatly reduces the number of workers in the construction work surface, improves the construction efficiency, and helps to improve the quality of the project.
上述各实施例中,所述加工设备包括开料设备、前期处理设备、预制处理 设备与输出设备;所述开料设备设置送件装置与切割装置,所述送件装置与所述切割装置邻接,所述送件装置用于输送各类型的钢筋物料到所述切割装置,所述切割装置用于对各类型的钢筋物料进行开料切割得到各类型的钢筋待处理件;所述前期处理设备与所述切割装置相邻设置,用于对各类型的钢筋待处理件进行前期处理,得到各类型的钢筋初步成品件;所述预制处理设备与所述前期处理设备相邻设置,用于对各类型的钢筋初步成品件进行预制处理,得到若干整体的预制钢筋骨架;所述输出设备与所述预制处理设备相邻设置,并且所述输出设备用于邻近施工区域范围设置,按施工顺序输出各所述预制钢筋骨架到所述施工区域范围;进一步地,所述前期处理设备及所述开料设备集成设置为一体化前期开料处理设备;或者,所述前期处理设备及所述预制处理设备集成设置为一体化前期预制处理设备;或者,所述开料设备、所述前期处理设备及所述预制处理设备集成设置为一体化处理设备。这样,将在施工作业面进行的一些钢筋处理操作,转到能够输送到施工区域范围或邻近施工区域范围的加工设备进行,且易于搬迁加工设备并转移到新的施工区域范围,从而实现了钢筋预制加工,并使得施工区域范围或其施工位置可以直接得到按施工顺序输出的预制钢筋骨架,在施工位置处只要进行组合拼装即可,一方面节约了施工位置处的人力资源,减少了传统方式的大量施工人员对预制钢筋骨架成品的扰动,另一方面提高了施工效率,第三方面还有利于提升加工质量可靠性,避免了如因钢筋踩低导致后期楼板开裂、钢筋保护层不足等工程质量问题。例如,所述切割装置为钢筋切割机例如钢筋定长切割机等,用于切割钢筋物料。例如,所述送件装置设有载料件,所述载料件包括开设于所述送件装置的作业台面上的载料槽以及设置于所述载料槽中的若干滚动件,所述载料槽的延伸方向与所述开料装置的出料方向相同,各所述滚动件的滚动轴垂直于所述载料槽的延伸方向,各所述滚动件用于共同向所述出料端输送钢筋物料。进一步地,各所述滚动件中,包括至少一个主动件与若干个从动件,所述载料件还包括设置于所述送件装置的作业台面上的驱动电机与减速器,所述驱动电机的输出轴通过所述减速器连接所述主动件的转动轴,所述驱动电机用于通过所述减速器减速后驱动所述主动件转动;例如,各所述从动件用于在所述主动件转动时跟随转动; 例如,所述减速器包括减速连杆组件或者减速齿轮组;又如,所述驱动电机的输出轴通过所述减速器分别连接各所述主动件的转动轴。这样,可以通过驱动电机带动各所述滚动件转动,以使各所述滚动件共同作用,实现沿着所述载料槽向所述出料端输送钢筋物料,使得开料切割得到各类型的钢筋待处理件的输出是可控的,有利于所述前期处理设备进行处理。在其中一个实施例中,所述前期处理设备设置工作台以及设置于所述工作台上的调直装置、截断装置、弯箍装置与第一焊接装置。在其中一个实施例中,所述前期处理设备设置工作台以及设置于所述工作台上的调直装置、截断装置、弯箍装置、套丝装置与第一焊接装置。其中,所述调直装置用于将进行开料切割得到的各类型的钢筋待处理件进行调直处理;所述截断装置用于将进行开料切割得到的各类型的钢筋待处理件进行截断处理,及/或用于将进行调直处理后的各类型的钢筋待处理件进行截断处理;所述弯箍装置用于将进行开料切割得到的各类型的钢筋待处理件进行弯箍处理,及/或用于将进行调直处理后的各类型的钢筋待处理件进行弯箍处理,及/或用于将进行截断处理后的各类型的钢筋待处理件进行弯箍处理;所述套丝装置用于将待套丝处理的各类型的钢筋待处理件进行套丝处理;所述第一焊接装置用于对进行开料切割得到的各类型的钢筋待处理件进行焊接处理,及/或用于将进行调直处理后的各类型的钢筋待处理件进行焊接处理,及/或用于将截断处理后的各类型的钢筋待处理件进行焊接处理,及/或用于将弯箍处理后的各类型的钢筋待处理件进行焊接处理。可以理解,所述前期处理设备对各类型的钢筋待处理件进行前期处理,所述前期处理包括调直处理、截断处理、弯箍处理、套丝处理及/或焊接处理,得到各类型的钢筋初步成品件,对于钢筋待处理件通过前期处理得到钢筋初步成品件来说,可能需要经过调直处理、截断处理、弯箍处理及焊接处理中的一种、两种、三种或四种,根据实际需求执行所述前期处理中的一种、两种、三种或四种即可。例如,所述调直装置为或包括机械调直机,用于通过机械调直方式对待调直处理的钢筋待处理件进行调直处理,例如,所述机械调直机为自动数控机械调直机;又如,所述调直装置还包括至少一组调直定位结构,每组调直定位结构包括对称设置的一对调直定位件,所述一对调直定位件共同用于固定待调直处理的钢筋待处理件。例如,所 述截断装置为或包括钢筋切断机(亦称钢筋截断机),用于通过机械切割方式对待截断处理的钢筋待处理件进行截断处理,例如,所述钢筋切断机为自动数控钢筋切断机;又如,所述截断装置还包括至少一组截断固定结构,每组截断固定结构包括对称设置的一对截断固定件,所述一对截断固定件共同用于固定待截断处理的钢筋待处理件。例如,所述弯箍装置为或包括钢筋弯箍机,用于通过机械弯箍方式对待弯箍处理的钢筋待处理件进行弯箍处理,例如,所述钢筋弯箍机为自动数控钢筋弯箍机;又如,所述第一焊接装置为钢筋焊接设备,例如自动数控钢筋焊接机等,用于实现钢筋的焊接;可以理解,“第一焊接装置”中的“第一”仅仅是为了与后面出现的其他焊接装置进行名称上的区分,不应理解为对于“第一焊接装置”的结构限定,其余实施例以此类推。进一步地,所述工作台上还设置有移动轨道结构,所述开料设备开料切割得到的各类型的钢筋待处理件输出到所述移动轨道结构上,顺序输送到所述调直装置、所述截断装置、所述弯箍装置与所述第一焊接装置处,根据需求分别进行调直处理、截断处理、弯箍处理与焊接处理。进一步地,所述工作台上还设置有第一吊轨及滑动设置于所述第一吊轨下方的第一滑块,所述第一焊接装置固定设置于所述第一滑块下方,这样,可以方便地进行焊接作业。例如,所述前期处理设备设置前期处理控制台,所述调直装置、所述截断装置、所述弯箍装置及所述第一焊接装置分别与所述前期处理控制台相连接,所述前期处理控制台用于分别控制所述调直装置通过机械调直方式对待调直处理的钢筋待处理件进行调直处理,控制所述截断装置通过机械切割方式对待截断处理的钢筋待处理件进行截断处理,控制所述弯箍装置通过机械弯箍方式对待弯箍处理的钢筋待处理件进行弯箍处理及控制所述第一焊接装置实现钢筋的焊接,这样,有利于实现自动化操作。In each of the above embodiments, the processing device includes a cutting device, a pre-processing device, a pre-processing device, and an output device; the cutting device is provided with a feeding device and a cutting device, and the feeding device is adjacent to the cutting device The feeding device is configured to convey various types of steel bar materials to the cutting device, and the cutting device is used for cutting and cutting various types of steel bar materials to obtain various types of steel bar to be processed; the pre-processing device Arranging adjacent to the cutting device for pre-processing each type of steel bar to be processed to obtain preliminary types of steel bars of various types; the prefabricated processing device is disposed adjacent to the pre-processing device for Each type of rebar preliminary product is prefabricated to obtain a plurality of integral precast steel skeletons; the output device is disposed adjacent to the prefabricated processing equipment, and the output device is used for setting adjacent to the construction area, and is output according to the construction sequence Each of the prefabricated steel skeletons is in the range of the construction area; further, the pre-processing equipment and the cutting material The integrated device is configured as an integrated pre-processing device; or the pre-processing device and the prefabricated device are integrated into an integrated pre-preprocessing device; or the cutting device, the pre-processing device, and the The prefabricated processing device is integrated into an integrated processing device. In this way, some of the steel bar processing operations carried out on the construction work surface are transferred to processing equipment that can be transported to the construction area or adjacent to the construction area, and it is easy to relocate the processing equipment and transfer to a new construction area, thereby realizing the steel bars. Prefabrication processing, and the construction area or its construction location can directly obtain the prefabricated steel skeleton output according to the construction sequence. As long as the assembly is assembled at the construction location, the human resources at the construction location are saved, and the traditional way is reduced. A large number of construction workers disturbed the finished steel frame, and on the other hand improved the construction efficiency. The third aspect is also conducive to improving the reliability of the processing quality, avoiding the problems such as cracking of the floor and lack of protective layer of steel due to the low pressure of the steel bar. Quality issues. For example, the cutting device is a steel bar cutting machine such as a steel bar length cutting machine or the like for cutting steel material. For example, the feeding device is provided with a loading member, the loading member includes a loading trough formed on a working surface of the feeding device, and a plurality of rolling members disposed in the loading trough, The extending direction of the loading trough is the same as the discharging direction of the cutting device, the rolling axis of each rolling member is perpendicular to the extending direction of the loading trough, and each of the rolling elements is used for common discharging The end transports the steel material. Further, each of the rolling members includes at least one active member and a plurality of driven members, and the loading member further includes a driving motor and a speed reducer disposed on a working surface of the feeding device, the driving An output shaft of the motor is coupled to a rotating shaft of the driving member through the speed reducer, and the driving motor is configured to drive the driving member to rotate after being decelerated by the speed reducer; for example, each of the driven members is used for For example, the speed reducer includes a speed reduction link assembly or a reduction gear set; for example, the output shaft of the drive motor is respectively connected to the rotation shaft of each of the driving members through the speed reducer. In this way, each of the rolling members can be rotated by the driving motor, so that the rolling members cooperate to realize the transportation of the reinforcing bar material along the loading trough to the discharging end, so that the cutting and cutting can obtain various types of The output of the steel bar to be treated is controllable and facilitates processing by the pre-processing equipment. In one embodiment, the pre-processing apparatus is provided with a work table and a straightening device, a cutting device, a bending device and a first welding device disposed on the work table. In one embodiment, the pre-processing apparatus is provided with a work table and a straightening device, a cutting device, a bending device, a threading device and a first welding device disposed on the working table. Wherein, the straightening device is configured to perform straightening processing on each type of steel bar to be processed obtained by cutting the cutting material; and the cutting device is used for cutting off each type of steel bar to be processed obtained by cutting the cutting material. Processing, and/or for cutting off each type of steel bar to be treated after the straightening process; the bending device is used for bending the various types of steel bars to be processed by cutting And/or for performing a hooping treatment on each type of steel bar to be treated after the straightening process, and/or for performing a hooping process on each type of steel bar to be treated after the cutting process; The ferrule device is used for ferrule processing each type of steel bar to be treated to be lapped; the first welding device is used for welding various types of steel bars to be processed obtained by cutting the material, and / or used for welding the various types of steel bars to be treated after the straightening process, and / or for welding the various types of steel bars to be treated after the cutting process, and / or for bending Various types of treated steel member to be treated for the welding process. It can be understood that the pre-processing equipment performs pre-treatment on each type of steel bar to be treated, and the pre-processing includes straightening treatment, cutting treatment, bending hoop processing, ferrule processing and/or welding processing to obtain various types of steel bars. The preliminary finished parts may be subjected to one, two, three or four kinds of straightening treatment, cutting treatment, bending hoop treatment and welding treatment for the preliminary finished steel parts obtained by the pre-treatment of the steel bars to be processed. One, two, three or four of the pre-processing may be performed according to actual needs. For example, the straightening device is or includes a mechanical straightening machine for performing a straightening process on a steel bar to be treated to be straightened by a mechanical straightening method, for example, the mechanical straightening machine is an automatic numerical control mechanical straightening machine. For example, the straightening device further includes at least one set of straightening positioning structures, each set of straightening positioning structures includes a pair of straightening positioning members symmetrically disposed, and the pair of straightening positioning members are used together for fixing to be straightened. Treated steel bars to be treated. For example, the cutting device is or includes a steel bar cutting machine (also known as a steel bar cutting machine) for performing a cutting process on the steel bar to be treated to be cut off by mechanical cutting, for example, the steel bar cutting machine is an automatic numerical control steel bar cutting machine. For example, the cutting device further includes at least one set of cut-off fixing structures, each set of the cut-off fixing structure includes a pair of cut-off fixing members symmetrically disposed, the pair of cut-off fixing members collectively used to fix the steel bars to be cut-off Processing parts. For example, the bending device is or includes a steel bar bending machine for performing a bending process on a steel bar to be treated by a mechanical bending method, for example, the steel bending device is an automatic numerical control steel bending hoop For example, the first welding device is a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of steel bars; it can be understood that the "first" in the "first welding device" is only for Other welding devices that appear later are distinguished by name and should not be construed as defining the structure of the "first welding device", and the rest of the embodiments are analogous. Further, the work platform is further provided with a moving track structure, and each type of steel bar to be processed obtained by cutting the cutting device is output to the moving track structure, and sequentially sent to the straightening device, The cutting device, the bending device and the first welding device respectively perform straightening processing, cutting processing, bending processing and welding processing according to requirements. Further, the work platform is further provided with a first hanging rail and a first sliding block disposed under the first hanging rail, and the first welding device is fixedly disposed under the first sliding rod, such that It is easy to carry out welding work. For example, the pre-processing device is provided with a pre-processing console, and the straightening device, the cutting device, the bending device and the first welding device are respectively connected to the pre-processing console, the pre-stage The processing console is configured to respectively control the straightening device to perform straightening processing on the steel bar to be processed to be straightened by mechanical straightening, and control the cutting device to cut off the steel bar to be processed by mechanical cutting Processing, controlling the bending device to perform the bending process of the steel bar to be treated by the bending method by the mechanical bending method and controlling the welding of the first welding device to realize the steel bar, thereby facilitating the automatic operation.
例如,所述预制处理设备与所述前期处理设备相邻设置,用于对各类型的钢筋初步成品件进行预制处理,得到若干整体的预制钢筋骨架;在其中一个实施例中,所述预制处理设备设置获取装置、预制平台、绑扎装置与第二焊接装置,所述绑扎装置与所述第二焊接装置分别设置于所述预制平台上,所述获取装置与所述预制平台相邻设置;在其中一个实施例中,所述预制处理设备设置获取装置、预制平台、定位及调位装置、立体成型装置、绑扎装置与第二焊接 装置,所述定位及调位装置、所述立体成型装置、所述绑扎装置与所述第二焊接装置分别设置于所述预制平台上,所述获取装置与所述预制平台相邻设置;进一步地,所述绑扎装置的数量可以为一个、二个或多个,同样地,所述第二焊接装置的数量可以为一个、二个或多个。进一步地,所述获取装置还与所述前期处理设备相邻设置。其中,所述获取装置用于获取进行前期处理后的各类型的钢筋初步成品件,移送至所述预制平台上;所述绑扎装置用于根据预制钢筋骨架的要求,将进行前期处理后的各类型的钢筋初步成品件进行绑扎处理;所述第二焊接装置用于根据预制钢筋骨架的要求,将进行前期处理后的各类型的钢筋初步成品件进行焊接处理。其中,所述定位及调位装置用于对各类型的钢筋初步成品件进行定位及调位处理;所述立体成型装置用于对各类型的钢筋初步成品件进行立体成型处理。进一步地,所述预制平台上还设置有第二吊轨及滑动设置于所述第二吊轨下方的第二滑块,所述第二焊接装置固定设置于所述第二滑块下方,这样,可以方便地进行焊接作业。例如,所述绑扎装置为或包括钢筋绑扎机(亦称钢筋捆扎机),用于通过机械控制扎丝缠绕方式对待绑扎处理的钢筋初步成品件进行绑扎处理,例如,所述钢筋绑扎机为自动数控钢筋绑扎机;又如,所述第二焊接装置为或包括钢筋焊接设备,例如自动数控钢筋焊接机等,用于实现钢筋的焊接,例如根据目标预制钢筋骨架实现钢筋的焊接。例如,所述预制处理设备根据建筑信息模型所提供的建筑模型及其深化设计对各类型的钢筋初步成品件进行预制处理,得到若干整体的预制钢筋骨架;例如,所述预制处理设备设置预制控制台,所述获取装置、所述绑扎装置及所述第二焊接装置分别与所述预制控制台相连接,所述预制控制台用于分别控制所述获取装置获取进行前期处理后的各类型的钢筋初步成品件并移送至所述预制平台上、控制所述绑扎装置通过机械控制扎丝缠绕方式对待绑扎处理的钢筋初步成品件进行绑扎处理及控制所述第二焊接装置实现钢筋的焊接,这样,有利于实现自动化操作。例如,所述输出设备与所述预制处理设备相邻设置,并且所述输出设备用于邻近施工区域范围设置,按施工顺序输出各所述预制钢筋骨架到所述施工区域范围。例如,所述输出设备设置有标签结构,所述标签结构用于按施工顺序将各所述预制钢筋骨架添加标签,然后由所述输出设备按施工顺序 输出到所述施工区域范围,这样,可以方便地在施工区域范围实现各所述预制钢筋骨架的有序处理,保证了钢筋工程施工的快速性与准确性,使得钢筋工程施工能够得到高效进行。For example, the prefabrication processing device is disposed adjacent to the pre-processing device for pre-fabricating various types of pre-formed steel parts to obtain a plurality of integral pre-formed steel skeletons; in one embodiment, the pre-fabrication processing a device setting acquiring device, a prefabricating platform, a ligating device and a second welding device, wherein the ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; In one embodiment, the prefabrication processing device is provided with an acquisition device, a prefabrication platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the stereoscopic molding device, The ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; further, the number of the ligating devices may be one, two or more Similarly, the number of the second welding devices may be one, two or more. Further, the obtaining device is further disposed adjacent to the pre-processing device. Wherein, the obtaining device is configured to obtain preliminary pieces of various types of steel bars after pre-processing, and transfer them to the prefabricated platform; the binding device is configured to perform pre-treatment according to the requirements of the prefabricated steel frame The preliminary finished piece of the type of reinforcing bar is subjected to a lashing process; and the second welding device is used for welding the preliminary finished parts of each type of reinforcing steel after the pre-treatment according to the requirements of the prefabricated steel skeleton. Wherein, the positioning and positioning device is used for positioning and aligning the preliminary finished parts of each type of steel bar; the three-dimensional forming device is used for three-dimensional forming processing of preliminary types of various types of steel bars. Further, the prefabricated platform is further provided with a second hanging rail and a second sliding block disposed under the second hanging rail, and the second welding device is fixedly disposed under the second sliding rod, such that It is easy to carry out welding work. For example, the ligating device is or includes a steel bar binding machine (also referred to as a steel bar binding machine) for tying the preliminary finished steel parts to be ligated by mechanically controlled wire entanglement, for example, the steel lashing machine is automatic The numerical control steel bar binding machine; for example, the second welding device is or includes a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of the steel bar, for example, realizing welding of the steel bar according to the target prefabricated steel bar skeleton. For example, the prefabrication processing device prefabricates various types of pre-formed steel rebars according to the building model provided by the building information model and its deepening design, and obtains a plurality of integral precast steel skeletons; for example, the prefabricated processing equipment is provided with prefabricated control The pre-fabrication console is respectively connected to the prefabricated console, and the prefabricated console is configured to respectively control the acquisition device to acquire various types of pre-processed Placing a preliminary finished piece of steel and transferring it to the prefabricated platform, controlling the ligating device to perform lashing treatment on the preliminary finished steel part of the lashing process by mechanically controlling the wire entanglement method, and controlling the second welding device to realize welding of the steel bar, so that It is conducive to automatic operation. For example, the output device is disposed adjacent to the prefabricated processing device, and the output device is configured to be adjacent to the construction area range, and each of the prefabricated steel skeletons is outputted to the construction area range in a construction order. For example, the output device is provided with a label structure for labeling each of the prefabricated steel skeletons in a construction order, and then outputting the output device to the construction area in the construction order, so that It is convenient to realize the orderly processing of each prefabricated steel skeleton in the construction area, which ensures the rapidity and accuracy of the steel construction, so that the steel construction can be carried out efficiently.
在其中一个实施例中,所述加工设备还包括存放设备,所述存放设备与所述前期处理设备相邻设置,用于对各类型的钢筋初步成品件进行分类存放,以及将各类型的钢筋初步成品件输送到所述预制处理设备,各类型的钢筋初步成品件及各预制钢筋骨架,采用人工或信息化手段进行分类、编码及识别,如建筑信息模型手段、二维码、条形码、射频识别技术等。为了进一步便于实现分类放置各类型的钢筋初步成品件,进一步地,所述存放设备设置堆放平台、分类装置、堆放平台与输送装置;所述堆放平台与所述前期处理设备相邻设置,所述分类装置设置于所述堆放平台上,所述输送装置的一端设置于所述堆放平台上,所述输送装置的另一端与所述预制处理设备相邻设置;又如,在其中一个实施例中,所述存放设备设置堆放平台、分类装置、编码装置、堆放平台与输送装置;所述堆放平台与所述前期处理设备相邻设置,所述分类装置与所述编码装置分别设置于所述堆放平台上,所述输送装置的一端设置于所述堆放平台上,所述输送装置的另一端与所述预制处理设备相邻设置。例如,所述分类装置用于将各类型的钢筋初步成品件分类放置,又如,所述编码装置用于将分类放置的各类型的钢筋初步成品件添加识别码,以便区分和使用分类放置的各类型的钢筋初步成品件。进一步地,所述分类装置为或包括机械臂,所述机械臂一端固定设置于所述堆放平台,另一端具有夹持结构或者磁性吸附结构,所述机械臂用于将所述前期处理设备进行前期处理后得到的各类型的钢筋初步成品件分类放置到所述堆放平台上,例如,所述机械臂用于将所述前期处理设备进行前期处理后得到的各类型的钢筋初步成品件分类放置到所述堆放平台上的边缘位置处;又如,所述机械臂设置有重量感应器,所述机械臂用于通过所述重量感应器感应所述机械臂所处理的钢筋初步成品件的类型,然后按类型分类放置到所述堆放平台上;又如,所述机械臂设置有相连接的摄像头及处理器,所述摄像头用于获取待分类的前期处理后得到的各类型的钢筋初步成品件的图像,由所述处理器按预设条件进行分类,所述机械臂用于通过所述摄像头及处 理器确定所述机械臂所处理的钢筋初步成品件的类型,然后按类型分类放置到所述堆放平台上。例如,所述分类装置包括传输带以及推杆,所述传输带以及所述推杆分别设置于所述堆放平台上,且所述传输带的一端延伸至所述堆放平台外部并邻接所述前期处理设备,所述前期处理设备进行前期处理后得到的各类型的钢筋初步成品件通过所述传输带传输至所述堆放平台,并由所述推杆分类推放到所述堆放平台上;例如,所述分类装置还包括相连接的摄像头及处理器,所述处理器还连接所述推杆,所述摄像头用于获取待分类的前期处理后得到的各类型的钢筋初步成品件的图像,由所述处理器按预设条件进行分类,并控制所述推杆分类推放到所述堆放平台上。这样,可以较好地将前期处理得到的各类型的钢筋初步成品件分类放置,以便于后续对各类型的钢筋初步成品件进行预制处理。进一步地,所述编码装置包括编码输出结构与识别码粘贴结构,所述编码输出结构用于根据所述分类装置分类放置的各类型的钢筋初步成品件,分别输出相应的识别码,并由所述识别码粘贴结构将所述识别码粘贴到相应的钢筋初步成品件上。相对于传统的在施工面露天施工,这样的设计特别适合室内预制加工以及存放钢筋初步成品件,还有利于后续得到的预制钢筋骨架的标识与识别使用。In one embodiment, the processing apparatus further includes a storage device disposed adjacent to the pre-processing device for classifying and storing the preliminary finished parts of each type of steel bars, and various types of reinforcing bars. The preliminary finished parts are transported to the prefabricated processing equipment, and the preliminary finished parts of each type of steel bars and the prefabricated steel skeletons are classified, coded and identified by manual or information means, such as building information model means, two-dimensional code, bar code, radio frequency Identification technology, etc. In order to further facilitate the classification and placement of each type of rebar preliminary product, further, the storage device is provided with a stacking platform, a sorting device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, a sorting device is disposed on the stacking platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device; for example, in one embodiment The storage device is provided with a stacking platform, a sorting device, an encoding device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, and the sorting device and the encoding device are respectively disposed on the stacking On the platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device. For example, the sorting device is configured to classify preliminary pieces of various types of steel bars, and, for example, the encoding device is used to add identification codes to preliminary pieces of various types of steel bars that are classified and placed in order to distinguish and use the classified objects. Preliminary finished parts of various types of steel bars. Further, the sorting device is or includes a mechanical arm, one end of which is fixedly disposed on the stacking platform, and the other end has a clamping structure or a magnetic adsorption structure, and the mechanical arm is used to perform the pre-processing device The preliminary finished parts of each type of steel bars obtained after the previous processing are classified and placed on the stacking platform, for example, the mechanical arms are used for classifying the preliminary finished parts of various types of steel bars obtained by pre-processing the pre-processing equipment. To the edge position on the stacking platform; for example, the mechanical arm is provided with a weight sensor for sensing the type of the preliminary finished product of the steel bar processed by the mechanical arm through the weight sensor And then, according to the type, the robot is placed on the stacking platform; for example, the robot arm is provided with a connected camera and a processor, and the camera is used to obtain preliminary products of various types of steel bars obtained after the preliminary processing to be classified. An image of the device is sorted by the processor according to a preset condition, and the robot arm is used to determine by the camera and the processor The type of the primary finished piece of the steel bar processed by the robot arm is then placed into the stacking platform by type. For example, the sorting device includes a conveyor belt and a push rod, the transport belt and the push rod are respectively disposed on the stacking platform, and one end of the conveyor belt extends to the outside of the stacking platform and abuts the previous period Processing equipment, each type of rebar preliminary product obtained by the pre-processing equipment after being pre-processed is transported to the stacking platform through the conveyor belt, and is pushed and pushed by the push rod to the stacking platform; for example The sorting device further includes a connected camera and a processor, the processor is further connected to the push rod, and the camera is configured to obtain an image of each type of rebar preliminary product obtained after the pre-processing of the classification, Sorting by the processor according to a preset condition, and controlling the push rod classification to be pushed onto the stacking platform. In this way, the preliminary finished parts of various types of steel bars obtained in the previous processing can be better classified, so as to facilitate the pre-fabrication of the preliminary finished parts of each type of steel bars. Further, the encoding device includes an encoding output structure and an identification code pasting structure, and the encoding output structure is configured to respectively output preliminary identification pieces of various types of reinforcing bars placed according to the classification device, respectively outputting corresponding identification codes, and The identification code pasting structure pastes the identification code onto the corresponding preliminary piece of reinforcing steel. Compared with the traditional open-air construction on the construction surface, this design is especially suitable for indoor prefabrication processing and storage of the finished steel parts, and is also conducive to the identification and identification of the prefabricated steel skeleton obtained later.
为了便于实现流水线加工,在其中一个实施例中,所述预制处理设备设置预制平台、定位及调位装置、立体成型装置、绑扎装置与第二焊接装置,所述定位及调位装置、所述立体成型装置、所述绑扎装置与所述第二焊接装置分别设置于所述预制平台上,所述输送装置的另一端与所述预制平台相邻设置,所述输送装置用于将所述堆放平台上的各类型的钢筋初步成品件输送到所述预制平台上,并由所述绑扎装置与所述第二焊接装置实现绑扎与焊接,得到若干整体的预制钢筋骨架。进一步地,所述绑扎装置的数量可以为一个、二个或多个,同样地,所述第二焊接装置的数量可以为一个、二个或多个。这样,就能够实现自动化流水线作业一般的游牧式钢筋预制加工,得到若干整体的预制钢筋骨架。In one embodiment, the prefabrication processing device is provided with a prefabricated platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the a three-dimensional forming device, the ligating device and the second welding device are respectively disposed on the prefabricated platform, the other end of the conveying device is disposed adjacent to the prefabricated platform, and the conveying device is configured to stack the stack Each type of rebar preliminary piece on the platform is conveyed onto the prefabricated platform, and the lashing device and the second welding device are ligated and welded to obtain a plurality of integral prefabricated steel skeletons. Further, the number of the ligating devices may be one, two or more. Similarly, the number of the second welding devices may be one, two or more. In this way, it is possible to realize the general nomadic prefabrication processing of the automatic assembly line operation, and obtain a plurality of integral prefabricated steel skeletons.
为了实现将按施工顺序输出各所述预制钢筋骨架到所述施工区域范围的施工作业面或者施工位置,尤其是高空施工作业面或者高空施工位置,在其中一 个实施例中,所述加工设备还包括吊装设备,所述吊装设备与所述输出设备相邻设置,所述吊装设备用于按施工时序吊装各所述预制钢筋骨架到所述施工区域范围相应的施工位置。进一步地,所述吊装设备设置有至少二吊装区域,每一所述吊装区域用于容置所述预制钢筋骨架,且各所述吊装区域设置有施工时序标识部,所述施工时序标识部用于标识所述吊装区域中的所述预制钢筋骨架的施工时序;这样,可以使得施工更为高效及准确,且降低了对于现场施工人员的要求,只需要按标识顺序放置各所述预制钢筋骨架即可。In order to realize a construction work surface or a construction position in which the precast steel skeletons are to be output in the construction order, in particular, a high-altitude construction work surface or a high-altitude construction position, in one embodiment, the processing equipment is further The hoisting device is disposed adjacent to the output device, and the hoisting device is configured to hoist each of the prefabricated steel skeletons according to a construction sequence to a corresponding construction position of the construction area. Further, the hoisting device is provided with at least two hoisting areas, each of the hoisting areas is for accommodating the prefabricated steel frame, and each of the hoisting areas is provided with a construction timing indicator portion, and the construction timing indicator portion is used And marking the construction sequence of the precast steel skeleton in the hoisting area; thus, the construction can be more efficient and accurate, and the requirements for the on-site construction personnel are reduced, and only the prefabricated steel skeletons need to be placed in the order of identification. Just fine.
可以理解,上述钢筋定长切割机、驱动电机、减速机、机械调直机例如自动数控机械调直机、钢筋切断机例如自动数控钢筋切断机、钢筋弯箍机例如自动数控钢筋弯箍机、钢筋焊接设备例如自动数控钢筋焊接机、调直装置、截断装置、弯箍装置、第一焊接装置、获取装置、绑扎装置、第二焊接装置、钢筋绑扎机例如自动数控钢筋绑扎机、机械臂、摄像头、处理器、编码输出结构与识别码粘贴结构等,均可采用市售产品。It can be understood that the above-mentioned steel fixed length cutting machine, driving motor, speed reducer, mechanical straightening machine such as automatic numerical control mechanical straightening machine, steel cutting machine such as automatic numerical control steel cutting machine, steel bending machine, such as automatic numerical control steel bending machine, Rebar welding equipment such as automatic CNC rebar welding machine, straightening device, cutting device, bending device, first welding device, acquisition device, lashing device, second welding device, steel lashing machine, such as automatic numerical control steel lashing machine, mechanical arm, Commercially available products can be used for the camera, processor, code output structure, and identification code sticking structure.
进一步地,在其中一个实施例中,所述加工设备还包括数控设备,数控设备分别连接其它的加工设备,使得加工设备的钢筋加工通过数控自动化的钢筋生产线进行,形成了自动化预制钢筋流水线,其中可以自动进行放样、调直、截断、弯箍和焊接网片,制成主筋、成品箍筋、钢筋网片等供下一步预制钢筋骨架的初步成品,并按需求进行分类、编码及堆放。在此基础上预制钢筋骨架由钢筋加工班组采用预制处理设备完成,例如,钢筋加工班组基于前期的钢筋深化图纸、预制钢筋骨架图纸,借助批量化生产的工具及加工工艺,将主筋、箍筋及钢筋网片,以绑扎、焊接等形式制作成整体的预制钢筋骨架。例如,采用整体的预制钢筋骨架,对于构件钢筋骨架搭接,采用但不仅限于以下方式:梁构件的钢筋骨架,梁端拼接采用主筋弯锚及/或端板锚固连接,吊装后梁端主筋直接锚入梁端的连接构件;柱及剪力墙构件的钢筋骨架,水平方向采用预留少量边缘钢筋进行焊接或绑扎搭接,竖直方向采用预留足够锚固长度主筋进行绑扎或焊接搭接,或者预留套筒连接;板构件的边缘预留少量钢筋网片进行绑扎搭接,这样,有利于提升构件钢筋骨架搭接强度特别是梁端拼接强度。Further, in one embodiment, the processing device further includes a numerical control device, and the numerical control device is respectively connected to other processing devices, so that the steel processing of the processing device is performed through a numerically controlled automatic steel bar production line, and an automated prefabricated reinforcing steel line is formed, wherein It can automatically perform stakeout, straightening, cutting, bending and welding mesh to make the main finished product, finished stirrups, steel mesh and other preliminary finished products for the next precast steel skeleton, and sort, encode and stack according to requirements. On this basis, the prefabricated steel skeleton is completed by the steel processing team using prefabricated processing equipment. For example, the steel processing team is based on the previous steel reinforcement drawing and prefabricated steel skeleton drawings. With the tools and processing techniques of mass production, the main reinforcement and stirrups are The steel mesh is made into a whole prefabricated steel skeleton in the form of binding, welding and the like. For example, the overall prefabricated steel skeleton is used, but the following methods are adopted for the joint reinforcement of the steel frame of the component: the steel frame of the beam member, the main beam anchor and/or the end plate anchor connection, and the main beam direct anchor of the beam end after lifting The connecting member at the end of the beam; the steel frame of the column and the shear wall member, the welding or lashing is reserved in the horizontal direction with a small amount of edge steel bars, and the main ribs with sufficient anchoring length are reserved for tying or welding lap joints in the vertical direction, or The sleeve is connected; a small amount of steel mesh is reserved for the lap joint of the edge of the plate member, so that it is advantageous to improve the lap joint strength of the steel bar of the member, especially the splicing strength of the beam end.
例如,一个应用的实例是,输入车辆或电动运输设备将第一类型待处理钢 筋与第二类型待处理钢筋分别运送至钢筋网片堆放区,分别在钢筋弯箍生产区域采用钢筋弯箍设备例如智能钢筋弯箍机器人、小型剪切及弯曲设备生产区域采用小型剪切及弯曲设备,剪切弯曲设备生产区域采用XQ120型剪切设备及G2L32E-2型弯曲设备,若干10m*6m的剪力墙钢筋骨架加工台包括第一剪力墙钢筋骨架加工台、第二剪力墙钢筋骨架加工台、第三剪力墙钢筋骨架加工台与第四剪力墙钢筋骨架加工台,以及两个8m*6.5m的梁柱钢筋骨架加工台包括第一梁柱钢筋骨架加工台与第二梁柱钢筋骨架加工台,进行处理,在成品暂存转运区得到若干整体的预制钢筋骨架,通过输出车辆或电动运输设备输出到施工区域范围。例如,所述开料装置设置于钢筋网片堆放区,所述前期处理装置设置于钢筋弯箍生产区域、小型剪切弯曲及套丝设备生产区域与剪切弯曲设备生产区域,所述预制处理装置设置于若干剪力墙钢筋骨架加工台与两个梁柱钢筋骨架加工台,所述输出装置设置于成品暂存转运区;例如,采用所述钢筋预制加工方法的工厂采用标准化模数化方案,制成可迅速转移拼装的标准厂房,占地面积约为60m*30m,地面为100mm混凝土;整体工厂用电量在100KVA左右;每天八小时的实际产能为27吨左右;成型钢筋加工完成后,梁柱等较为标准的钢筋构件可以在工厂内预选组装焊接成型,减少工地现场的安装绑扎时间。For example, an example of an application is that an input vehicle or an electric transport device transports a first type of steel bars to be treated and a second type of steel bars to be treated to a steel mesh stacking area, respectively, in a steel bar production area using a steel bar bending device, for example The intelligent steel bar bending robot, small shearing and bending equipment production area adopts small shearing and bending equipment. The shear bending equipment production area adopts XQ120 shearing equipment and G2L32E-2 bending equipment, and some 10m*6m shear walls. The steel skeleton processing table comprises a first shear wall steel skeleton processing table, a second shear wall steel skeleton processing table, a third shear wall steel skeleton processing table and a fourth shear wall steel skeleton processing table, and two 8m* The 6.5m beam-column steel frame processing table comprises a first beam-column steel frame processing table and a second beam-column steel bar processing table for processing, and a plurality of integral pre-cast steel skeletons are obtained in the finished temporary storage area, through the output vehicle or electric The transport equipment is exported to the construction area. For example, the cutting device is disposed in a steel mesh stacking area, and the pre-processing device is disposed in a steel bar production area, a small shear bending and a wire drawing device production area, and a shear bending device production area, the prefabrication process The device is disposed on a plurality of shear wall steel skeleton processing stations and two beam and column steel skeleton processing stations, and the output device is disposed in the finished temporary storage area; for example, the factory adopting the steel bar prefabrication processing method adopts a standardized modularization scheme It is made into a standard workshop that can be quickly transferred and assembled. The floor space is about 60m*30m and the ground is 100mm concrete. The overall power consumption of the factory is about 100KVA; the actual production capacity of eight hours per day is about 27 tons; The relatively standard steel members such as beams and columns can be pre-selected and assembled in the factory to reduce the installation and binding time on the site.
需要说明的是,本发明的其它实施例还包括,上述各实施例中的技术特征相互组合所形成的、能够实施的迁移式钢筋加工方法。It should be noted that other embodiments of the present invention further include a movable steel bar processing method that can be implemented by combining the technical features in the above embodiments.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种迁移式钢筋加工方法,其特征在于,包括步骤:A migration steel bar processing method, comprising the steps of:
    配置加工设备;Configuring processing equipment;
    将所述加工设备输送至施工区域范围;Transporting the processing equipment to a construction area;
    于所述施工区域范围采用所述加工设备处理钢筋物料,得到钢筋结构;Processing the steel bar material by using the processing equipment in the area of the construction area to obtain a steel bar structure;
    将所述钢筋结构输出到所述施工区域范围的施工位置。The reinforcing bar structure is output to a construction location within the construction area.
  2. 根据权利要求1所述迁移式钢筋加工方法,其特征在于,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤之后,所述迁移式钢筋加工方法还包括步骤:将所述加工设备移送出所述施工区域范围。The migration steel bar processing method according to claim 1, wherein after the step of outputting the reinforcing bar structure to a construction position in a range of the construction area, the migration steel bar processing method further comprises the step of: The processing equipment transfers the range of the construction area.
  3. 根据权利要求1所述迁移式钢筋加工方法,其特征在于,所述配置加工设备的步骤,包括:按施工需求配置加工设备。The migration steel bar processing method according to claim 1, wherein the step of configuring the processing equipment comprises: configuring the processing equipment according to construction requirements.
  4. 根据权利要求3所述迁移式钢筋加工方法,其特征在于,所述配置加工设备的步骤,包括:获取施工区域范围的可用安装位置,按施工需求与所述可用安装位置配置加工设备。The migration steel bar processing method according to claim 3, wherein the step of configuring the processing equipment comprises: obtaining an available installation location within a construction area, and configuring the processing equipment according to the construction demand and the available installation location.
  5. 根据权利要求3所述迁移式钢筋加工方法,其特征在于,所述按施工需求配置加工设备的步骤,包括:获取施工工程对于目标钢筋的需求信息,根据所述需求信息配置加工设备。The migration steel bar processing method according to claim 3, wherein the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing device according to the demand information.
  6. 根据权利要求5所述迁移式钢筋加工方法,其特征在于,所述按施工需求配置加工设备的步骤之前,所述迁移式钢筋加工方法还包括步骤:采用建筑信息模型方式根据所述施工工程进行钢筋深化,得到所述需求信息。The migration steel bar processing method according to claim 5, wherein before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the step of: using the building information model method according to the construction project The reinforcement is deepened to obtain the demand information.
  7. 根据权利要求1所述迁移式钢筋加工方法,其特征在于,所述配置加工设备的步骤,包括:将配置的所述加工设备固定于标准化模块结构上。The migration steel bar processing method according to claim 1, wherein the step of configuring the processing device comprises: fixing the configured processing device to a standardized module structure.
  8. 根据权利要求7所述迁移式钢筋加工方法,其特征在于,所述配置加工设备的步骤,包括:根据配置的多件所述加工设备于至少一所述标准化模块结构上的体积占位及处理空间占位,将多件所述加工设备分别固定于至少一所述标准化模块结构上,且至少一所述标准化模块结构上固定有至少两件所述加工设备。The migration steel bar processing method according to claim 7, wherein the step of arranging the processing device comprises: arranging and processing the volume of the processing device according to the plurality of pieces of the processing device on at least one of the standardized module structures The space occupies a plurality of the processing devices respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.
  9. 根据权利要求7所述迁移式钢筋加工方法,其特征在于,所述配置加工设备的步骤,包括:将具有一体设置的底座结构的多件所述加工设备,整体固定于一所述标准化模块结构上。The migration steel bar processing method according to claim 7, wherein the step of arranging the processing device comprises: integrally fixing a plurality of the processing devices having an integrated base structure to a standardized module structure on.
  10. 根据权利要求1至9中任一项所述迁移式钢筋加工方法,其特征在于,所述将所述钢筋结构输出到所述施工区域范围的施工位置的步骤,包括:按施工顺序将所述钢筋结构输出到所述施工区域范围的相应施工位置。The migration steel bar processing method according to any one of claims 1 to 9, wherein the step of outputting the reinforcing bar structure to a construction position in a range of the construction area comprises: The steel structure is output to the corresponding construction location within the scope of the construction area.
PCT/CN2018/081412 2018-03-30 2018-03-30 Method for preparing movable steel bar WO2019183948A1 (en)

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